Publication Date 3/19/01

MODELS
HSG 200
A SCOTT FETZER COMPANY
HSG 400
801 GLASGOW AVE.
FORT WAYNE, IN 46803
GAS BURNERS
US PATENT NO. 4,388,064 PART NO. 62484-001A

WARNING: If the information in these instructions

is not followed exactly, a fire or explosion may result
causing property damage, personal injury or death.
- Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light the appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier, call the fire
department.
- Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
Warranty is voided if not installed by qualified
service person.

NOTICE
THESE INSTRUCTIONS SHOULD BE AFFIXED TO THE BURNER
OR ADJACENT TO THE HEATING APPLIANCE.
FOR FURTHER INSTRUCTIONS AND WARNINGS,
SEE BACK PAGE OF THIS MANUAL.

SPECIFICATIONS
[SEE PAGE #1]
 SPECIFICATIONS MODELS
HSG200, HSG400
NATURAL OR PROPANE GAS
NOTE: Dimensions in ( ) are informational only. English values take priority.
HSG200
Maximum Input Capacity - 200 MBH (211000 kJ)
Minimum Input Capacity - 60 MBH (63300 kJ)
HSG400
Maximum Input Capacity - 400 MBH (422000 kJ)
Minimum Input Capacity - 200 MBH (211000 kJ)
SUPPLY LINE PRESSURE REQUIRED: Natural or Propane 5.5 W.C. (1370 Pa) Minimum, 14.0 W.C. (3487 Pa)
Maximum
AIR TUBE DIAMETER: 4 inches (101.6 mm)
AIR TUBE LENGTHS: HSG200 6 inches (152.4 mm)
(See Fig. 12C HSG400 6.25 inches (158.75 mm)
for Dimensions) HSG200/400 9.00 inches (228.6 mm)
HSG200/400 12.00 inches (304.8 mm)
MOUNTING: Adjustable flange standard (deduct 1 1/8 inch (28.575 mm) from above air tube lengths when using
flange). Optional pedestal mounting.
STANDARD VOLTAGE: 120 VAC / 60 HZ/ 1 Phase
120 VAC / 50 HZ/ 1 Phase (Special motor installed with max capacity reduced 20%)
FLAME SAFETY: 24 VAC Electronic
IGNITION: 7300 VAC Direct Spark
GAS VALVE: 3/4 x 3/4 (19.05 mm x 19.05 mm) NPT 3 Function Redundant 24 VAC
*200 MBH (211000 kJ) (200,000 BTU [58.62 kW] / HR) or 400 MBH (42200 kJ) (400,000 BTU [117.24 kW] / HR)
at sea level. Derate input for altitude over 2000 ft. (609.6 m) by 4% each 1000 ft. (304.8 m) above sea level. (one
gallon (3.79 L) fuel oil = 140 MBH (14770 kJ)).

CONTENTS
PAGE
SECTION I INSTALLATION .........................................................................................................................................1
A. GENERAL .........................................................................................................................................................2
B. VENTILATION ...................................................................................................................................................2
C. HEATING APPLIANCE INSPECTION ..............................................................................................................2
D. CHIMNEY, FLUE PIPE AND DRAFT CONTROL ..........................................................................................2-3
E. COMBUSTION CHAMBER ...............................................................................................................................4
F. GAS PIPING ......................................................................................................................................................4
G. ELECTRICAL....................................................................................................................................................5
H. MAIN BURNER ORIFICE SIZING AND INSTALLATION .................................................................................5
I. COMBUSTION GAS VALVE...............................................................................................................................6
SECTION II INITIAL START UP................................................................................................................................7-8
SECTION III OPERATION AND TROUBLESHOOTING.........................................................................................9-14
SECTION IV SERVICE ..........................................................................................................................................15-16
PARTS LISTS .............................................................................................................................................................17
TECHNICAL INFORMATION......................................................................................................................................18
WARRANTY................................................................................................................................................................19
CONSUMER INSTRUCTIONS ...................................................................................................................................20
 SECTION I
INSTALLATION

A. GENERAL exchanger for obvious and potential flue gas leaks.

Cement all joints around the appliance base and
The Wayne HSG200 and HSG400 power gas access openings to prevent air and/or flue gas leakage
conversion burners are adaptable to most types of into or out of the combustion chamber.
central heating plants previously fired on fuel oil.
Typical heating plants are gravity and forced air Warm Air Furnaces* - Make certain the electrical
circulation furnaces, hot water, steam or vapor boilers. characteristics of the fan and limit switch correspond to
Power burner design makes the HSG200 and HSG400 those required by this burner and are in proper working
well suited for “negative draft” fired appliances where order.
an oil burner is being replaced.
Hot Water Boilers* - Make certain water temperature
Installation of these power gas conversion burner and altitude gauges, pressure relief valves are in
models must conform to local codes, or in their proper working order.
absence, the American National Standard for the
Installation of Domestic Gas Conversion Burners, Steam Boilers* - Make certain the system is pressure
ANSIZ21.8 - 1984 and the National Flue Gas Code, tight, with pressure gage and pop off safety valve are
ANSIZ223.1 or current standard year. in proper working order. Existing water sight glass
permits clear observation of boiler water level.
NOTICE: ANSI or local installation code compliance is
the sole responsibility of the qualified installer. *Where applicable, existing temperature of pressure
limit switch or low water cut-off switch operation and
B. VENTILATION electrical characteristics shall be checked to determine
their compatibility to the gas control circuitry of this
The HSG conversion burner models covered by this burner.
manual shall not be installed in an appliance located
where normal air circulation or infiltration is limited in D. CHIMNEY, FLUE PIPE AND DRAFT CONTROL
providing all the air necessary for proper combustion
and draft hood dilution air. The chimney should be inspected for unsafe
conditions such as excessive soot accumulation,
In open basements of homes of normal construction deteriorated masonry, blockage or potential blockage.
(without basement storm windows or tight stair doors)
infiltration of combustion air is usually sufficient to NOTICE: No manually adjustable flue pipe damper is
replace that drawn up the flue, so special provisions permitted on any gas burner installation.
are seldom necessary.
The chimney should be lined with a corrosion resistant
When the heating appliance is installed in a tightly closed material. If the chimney is unlined, consult your local
room without ventilation openings to outdoors, or other gas utility for recommendations.
rooms, provisions shall be made for supplying air for
WARNING: Under no circumstances should the flue
combustion through special openings, one near the floor
pipe be connected to the chimney of an open fireplace.
line and the other near the ceiling. Each is to be sized
on the basis of one square inch (645.2mm2) or more of The flue pipe should be sized to carry of the flue gases
free area each 1,000 BTU (.29kW) input per hour. per Figure 1.
When the house is of unusually tight construction, has a
kitchen and/or bathroom ventilation fan which may be INPUT DRAFTHOOD
used for exhausting air to outdoors, or has a vented BTU/HR (kW/HR) FLUE PIPE SIZE
fireplace, it is recommended that combustion air be
supplied to the furnace room through intakes extending UP to -120 MBH (35.172kW) 5 INCH (127mm) DIAMETER
to the outside of the building and terminating in down 120 MBH (35.172kW) - 180 MBH (52.758kW) 6 INCH (152.4mm) DIAMETER
turned fittings, suitably arranged to prevent obstruction 180 MBH (52.758kW) - 250 MBH (73.275kW) 7 INCH (177.8mm) DIAMETER
from snow or rain, and including a protecting screen not 250 MBH (73.275kW) - 320 MBH (93.792kW) 8 INCH (203.2mm) DIAMETER
smaller than 1/4 inch (6.35mm) mesh. 320 MBH (93.792kW)- 410 MBH (120.171kW) 9 INCH (228.6mm) DIAMETER

C. HEATING APPLIANCE INSPECTION

Figure 1
Clean the appliance heat exchanger interior,
combustion chamber and flue connections. Remove Strict compliance to appropriate codes should be made
all adhering tars, scale, dirt and soot. Inspect the heat regarding flue pipe clearances from combustible materials.
PAGE 2
Pitch the horizontal run of the flue pipe upward 1/4 inch The draft control should be hood type per Figure 2 or, IF
(6.35mm) per foot (.305m) or more. Run directly to the APPROVED BY LOCAL AUTHORITIES, a barometric
chimney, fasten joints securely and support horizontal damper suitable for gas firing per Figure 3. The draft
runs to prevent sagging. control should be sized the same as the flue pipe per
Figure 1, and should be located higher than the highest
If the flue pipe must be extra long, it’s size should be part on the appliance flue passage. Refer to the
increased. The horizontal length of the flue pipe should barometric draft regulator manufacturer’s instructions for
not exceed the height of the chimney above the flue complete detail.
connection.
NOTICE: Should the flue pass through a partition,
PITCH HORIZONTAL
DO NOT EXTEND
the draft control must be located in the
RUN 1/4” (6.35mm) MIN.
PER FOOT (.305M) FLUE PIPE BEYOND same room as the heating appliance.
INSIDE OF CHIMNEY
PITCH HORIZONTAL
RUN 1/4” (6.35mm) MIN.
PER FOOT (.305M)
VERTICAL
DRAFT HOOD
HORIZONTAL
DRAFT HOOD

REDUCER CORROSION
RESISTANT LINING

CLEANOUT

SELECT EITHER CHIMNEY

HORIZTONAL OR CLEANOUT
VERTICAL DRAFT HOOD

DRAFT HOOD POSITONS

Figure 2 BAROMETRIC DRAFT

CONTROL POSITION
Figure 3

TO PROTECT PROPERLY
LOCATE END OF BURNER
TUBE. POSITION TUBE 1/2”
(12.7mm) SHORT OF INSIDE
OF COMBUSTION
CHAMBER

FORCED AIR FURNACE

Figure 4

EXISTING OR
ADDED TARGET
TO BACK OF COMBUS- EXISTING
TION CHAMBER PREFABRICATED
COMBUSTION
CHAMBER LINER

TO PROTECT PROPERLY TO PROTECT PROPERLY

LOCATE END OF BURNER LOCATE END OF BURNER
TUBE. POSITION TUBE 1/2” TUBE. POSITION TUBE 1/2”
(12.7mm) SHORT OF INSIDE (12.7mm) SHORT OF INSIDE
OF COMBUSTION OF COMBUSTION
CHAMBER CHAMBER

HOT WATER OR STEAM BOILER WITH HOT WATER OR STEAM BOILER WITH
COMBUSTION CHAMBER TARGET COMBUSTION CHAMBER LINER
Figure 5 Figure 6
PAGE 3
E. COMBUSTION CHAMBER F. GAS PIPING
A combustion chamber is normally required to NOTICE: All piping must comply with local codes.
protect non-heat transfer surfaces, and to provide a The available gas supply pressure should be within
radiant bed for rapid heat transfer to the primary minimum and maximum pressures shown in the
surfaces of the heat exchanger. If in good condition, burner specifications. If the gas supply pressure
exceeds the 14” W.C. (3487.4Pa) maximum, an
the existing combustion chamber can be used.
intermediate main gas regulator must be installed
A full combustion chamber liner is recommended for ahead of the main gas manual shut off valve shown
warm air furnaces, see Figure 4, and a target wall or in Figure 8.
full combustion chamber liner is recommended for WARNING: Failure to install the intermediate gas
wet leg cast iron or steel boilers. See Figures 5 and regulator will result in gas leakage from burner gas
6. If a built up chamber is necessary, use 2300˚ F valve.
(1260˚C) minimum insulating fire-brick or fiberfrax. A drip leg or sediment trap must be installed in the
supply line to the burner. See Figure 8.
THE BURNER AIR TUBE MUST NOT BE
A pipe union shall be installed in the gas line
ALLOWED TO EXTEND INTO THE CHAMBER
adjacent to and upstream from the main gas manual
PROPER; IT MUST BE SET 1/2 INCH (12.7mm) shutoff valve. See Figure 8.
SHORT OF THE INSIDE SURFACE.
The gas supply piping to the burner should branch
Before permanently securing the burner to the off from the main gas supply line as close to the gas
heating appliance with either the adjustable mounting meter as possible. Do not connect to the bottom of
flange or pedestal, cementing around the air tube in a horizontal section. See Figure 9 for gas supply
the combustion chamber opening, check that the pipe sizes.
burner head assembly is free of foreign materials and Use new black iron pipe and malleable fittings free
that the sensor and electrode probes have not been of burrs and defects. Use pipe joint compound
damaged or repositioned, see Figure 13. resistant to liquefied petroleum gases.
A 1/8” (3.175mm) NPT plugged tapping accessible
INPUT PREFERRED for test gauge connection shall be immediately
BTU/HR upstream of the gas supply connection for
kW/Hr WIDTH”(mm) X LENGTH”(mm) DIAM.” (mm) determining gas supply pressure to the burner.
50 MBH (14.655kW) 7 (177.8) X 7 (177.8) 8 (203.2) Test new supply piping for leaks. CAUTION:
75 MBH (219.825kW) 7 1/2 (190.5) X 7 1/2 (190.5) 9 (228.6) DURING PRESSURE TEST FOR LEAKS IN GAS
100 MBH (293.1kW) 12 (304.8) X 12 (304.8) 13 (330.2) SUPPLY PIPING, THE BURNER MUST BE
150 MBH (439.65kW) 12 (304.8) X 15 (381) 14 (355.6) DISCONNECTED TO PREVENT EXPOSING THE
200 MBH (586.2kW) 13 (330.2) X 17 (431.8) 15 (381) COMBINATION GAS VALVE TO PRESSURES
250 MBH (732.75kW) 13 (330.2) X 18 (457.2) 16 (406.4) OVER 1/2” (3447 PaG) PSIG. POSSIBLY
300 MBH (879.3kW) 13 (330.2) X 20 (508) 18 (457.2) DAMAGING THE VALVE AND VOIDING THE
350 MBH (1025.85kW) 14 (355.6) X 21 (533.4) 20 (508) BURNER WARRANTY.
400 MBH (1172.4kW) 15 (381) X 22 (558.8) 21 (533.4)
RECOMMENDED COMBUSTION CAPACITY - MBH (kJ)
CHAMBER SIZES PIPE TYPE
SIZE OF GAS LENGTH OF PIPE
Figure 7 15 (381mm) 30 (762mm) 45 (1143mm) 90 (2286mm)
3/4 Propane 400 250 200
(19.05mm) (422000kJ) (263750kJ) (211000kJ)
1 Natural 400 250 200
MANUAL SHUTOFF VALVE
(25.4mm) (422000kJ) (263750kJ) (211000kJ)
Propane 400 350 250
(422000kJ) (369250kJ) (263750kJ)
1/8” (3.175mm) N.P.T.
PLUGGED TAPPING 1 1/4 Natural 400 400 300
DIRECTION
OF FLOW
PRESSURE GAGE PORT (31.75mm) (422000kJ) (422000kJ) (316500kJ)
Propane 400 400
TEE UNION (422000kJ) (422000kJ)
1 1/2 Natural 400
(38.1mm) (422000kJ)
3’ MIN. CONTROL MANIFOLD
(76.2mm)
PIPE CAP
FLOOR LEVEL
CAPACITIES SHOWN ARE FOR A TOTAL PRESSURE
DROP OF 0.3” W.C. (74.73Pa) FOR 0.5” W.C. (124.55Pa)
PRESSURE DROP, MULTIPLY CAPACITY SHOWN BY 1.3.
SUPPLY LINE CONNECTION FOR HIGHER PERMISSIBLE PRESSURE DROPS,
TO BURNER CONSULT YOUR UTILITY.
Figure 8 SUPPLY PIPE CAPACITIES IN MBH (kW)
Figure 9
PAGE 4
G. ELECTRICAL H. MAIN BURNER ORIFICE SIZING
AND INSTALLATION
The installation must be wired and GROUNDED in
accordance with local codes or in their absence, The HSG200 and HSG400 power gas conversion
with the National Electric Code ANSI/NFPA No. 70- burners are approved for use with natural and
1987 or latest edition. propane gas only.
For the 120 VAC wiring to the burner, use solid The HSG200 and HSG400 burner models are
copper conductor wire not lighter than #14 AWG. If shipped labeled and orificed for natural gas. To
a fused disconnect is used, it should be fused for a convert to propane gas and/or increase BTU/HR
minimum of 15 amps. (kcal/Hr) input on natural or propane gas, an orifice
CAUTION: Each installation must include suitable kit is supplied with each burner with the orifices
limit controls. Existing oil burner combination limit shown in Figure 10.
and operating controls are normally not suitable for When selecting a desired BTU/HR (kcal/Hr) input,
gas burner use. figure 140,000 BTU’s per gallon of oil input. For
CAUTION: The burner is equipped with it’s own 24 example: furnace or boiler rating of .75gph at 100
VAC transformer. Do not add any 24 VAC power psig. The 0.75 x 140,000 = 105,000 BTU’s input
consuming device in the 24 VAC control circuit of rate. It may be possible to reduce the firing rate on
the burner, as it could overload the transformer. natural or propane gas 15% to 20%, as most older
appliances are oversized for the heating load.
Set the room thermostat “heat anticipator” for the
total current draw of the 24 VAC burner operation (2.83875L x 9356 kcal = 26559.35 kcal)
circuit. (HSG200 0.55 amps, HSG400 0.7 amps) To remove or interchange main orifice discs refer to
CAUTION: Label all wires prior to disconnection the exploded parts view drawing in this manual.
when servicing controls. Wiring errors can cause 1. Remove slotted orifice cap, Item #40, making
improper and dangerous operation. sure orifice cap gasket, #39, stays attached to
Verify proper operation after servicing. orifice cap and is not damaged.
NOTE: If any of the original burner wiring must be 2. Remove orifice spring, Item #38, to access and
replaced, it must be replaced with #18 remove orifice disc, Item #42.
AWG 105 degrees C wire or equivalent. 3. Install desired orifice from Figure 10, making
Section 3- Operation and Troubleshooting for sure it is seated flat in the orifice holder, Item
applicable burner wiring diagrams. #37.
4. Replace orifice spring and securely tighten
orifice cap and orifice cap gasket into orifice
holder.
ORIFICE MANIFOLD PRESSURE
SIZE & DRILL 2.0” (498.2Pa) 3.0” (747.3Pa) 4.0” (996.4Pa)
HSG200 NATURAL GAS
#29 - .136 (3.4544mm) 50,000 BTU (52750kJ) 64,000 BTU (67520kJ) 76,500 BTU (80707.5kJ)
#8 - .199 (5.0546mm) 74,000 BTU (78070kJ) 95,000 BTU (100225kJ) 116,000 BTU (122380kJ)
J - .277 (7.0358mm) 112,000 BTU (118160kJ) 138,000 BTU (145590kJ) 164,000 BTU (173020kJ)
Q - .332 (8.4328mm) 160,000 BTU (168800kJ) 206,000 BTU (217330kJ)
HSG200 L.P. GAS
#30 - .128 (3.2512mm) 49,000 BTU (51695kJ) 58,500 BTU (61717.5kJ) 68,200 BTU (71951kJ)
#27 - .144 (3.6576mm) 66,000 BTU (69630kJ) 78,000 BTU (82290kJ) 92,000 BTU (97060kJ)
#15 - .180 (4.572mm) 82,000 BTU (86510kJ) 112,500 BTU (118687.5kJ) 136,000 BTU (143480kJ)
D - .246 (6.2484mm) 131,000 BTU (138205kJ) 187,500 BTU (197812.5kJ) 243,000 BTU (256365kJ)
HSG400 NATURAL GAS
T - .358 (9.0932mm) 200,000 BTU (211000kJ) 248,000 BTU (261640kJ) 285000 BTU (300675kJ) NOTE: For
15/32 - .468 (11.8872mm) 265,000 BTU (279575kJ) 343,000 BTU (361865kJ) 400,000 BTU (422000kJ) 50 cycle
HSG400 L.P. GAS application
K - .281 (7.1374mm) 190,000 BTU (200450kJ) 242,500 BTU (255837.5kJ) 295,000 BTU (311225kJ) derate input
Q - .332 (8.4328mm) 242,500 BTU (255837kJ) 332,500 BTU (350787.5kJ) 400,000 BTU (422000kJ) by 15%

HSG SERIES POWERGAS CONVERSION BURNERS

ORIFICE CHART
Figure 10
PAGE 5
I. COMBINATION GAS VALVE approximately 2.0” W.C. (498.2Pa) to 4.0” W.C.
(996.4Pa) is factory set at 3.5” W.C (871.85Pa).
The 24 VAC combination gas valve serves three (3) When pressure adjustment is required for setting
functions: (1) manual gas shut-off, (2) main gas input capacity with a selected orifice from Figure 10,
flame pressure regulator, (3) automatic electric remove the regulator cap for access to the slotted
redundant (double seated) gas shut off. (See adjustment screw. Turning the screw counter
Figure 11) clockwise reduces manifold orifice pressure,
clockwise increases the pressure.
The correct operating manifold orifice pressure range
for both natural and propane gas is 2.0” W.C. NOTE: MANIFOLD PRESSURE ADJUSTMENTS
(498.2Pa) minimum to 4.0” W.C. (996.4Pa) CAN ONLY BE MADE WITH THE
maximum. By adjusting the pressure regulator BURNER RUNNING AND THE GAS ON.
between 2.0” W.C. (498.2Pa) and 4.0” W.C.
(996.4Pa) on either natural or propane gas, a wide The 1/8” (3.175mm) NPT pressure tap for orifice
input range can be achieved with a single orifice size. manifold pressure measurement is located on the
If the desired input rating cannot be obtained within outlet side of the combination gas valve. Use a “u”
the above manifold orifice pressure adjustment tube manometer or dial type pressure gauge,
range, the next size larger or smaller orifice should be scaled from “0” zero to 15.0” W.C. (3736.5Pa) to
used. (Refer to orifice chart Fig. 10.) read pressure (See Figure 11).

J. PRESSURE REGULATOR ADJUSTMENT

The combination gas valve pressure regulator,

which has an outlet pressure setting range of

1/8” (3.175mm) NPT

PRESSURE TAP
PLUG

1/8” (3.175mm) NPT

PRESSURE TAP PLUG

HSG 200/400 GAS VALVE

HONEYWELL VR8305

Figure 11

PAGE 6
 SECTION II
INITIAL START UP
1. NOTE: Read the applicable sequence of the primary air damper open or closed to visually
burner/primary gas control operation in obtain a blue flame with well defined orange or
Section 3 Operation and Troubleshooting yellow tips for natural gas, or well defined yellow tips
before proceeding. for propane gas.

2. Depress the combination gas valve manual control 12. After the burner has been in operation for at least 10
knob and turn to “OFF” position. minutes, assuring combustion chamber and heat
exchanger are fully warmed, take combustion
3. Adjust the primary air and off-cycle damper to the analysis flue gas samples just ahead of the draft
start up settings shown in Figure 12A and 12B. control in the flue pipe.
4. On new gas line installations, air may be trapped in NOTE: ALWAYS USE RELIABLE COMBUSTION
the line, the burner may experience several TEST INSTRUMENTS. BEING
lockouts until all the air is purged from the lines. PROFICIENT IN THE USE OF THESE
INSTRUMENTS AND INTERPRETING
5. Turn on the main electrical power and set the
THEIR DATA IS NECESSARY FOR SAFE,
thermostat or operation control to call for heat.
RELIABLE AND EFFICIENT BURNER
Allow the burner to run a MINIMUM of 5 minutes to
OPERATION.
purge combustion chamber and appliance heat
exchanger. 13. Perform the following combustion analysis. All
adjustments below must be made with the following
6. Set the thermostat or operating control below room
instruments: draft gauge, O2 or CO2 analyze and
temperature, shutting the burner “OFF” 1 minute to
RESET the primary control. CO tester.

7. Depress the combination gas valve manual control A. Adjust the primary air damper to provide about
now and turn to “ON” position. 25% excess combustion air. Confirm this by
checking the flue gas for its FREE OXYGEN
8. Set the thermostat or operating control to call for (O2) or CARBON DIOXIDE (CO2) PERCEN-
heat. The burner will start and go through the TAGES with a test instrument. Free oxygen
applicable sequence of burner/primary gas control should be about 4.5%, or carbon dioxide should
operation, refer to step 1. be about 9.5% for natural gas, 12.1% for
propane gas.
9. Once burner is running adjust the orifice manifold
pressure regulator as described in paragraph J - B. CARBON MONOXIDE - Should be checked for
Pressure Regulator Adjustment. its presence in the flue gas. This percentage
should not exceed .04% (or 400 PPM).
10. A more accurate BTU (kW) input can be determined
by using the NATURAL gas service meter with the C. NOTE: Check overfire draft and adjust to
burner only on (all other gas appliances should be NEGATIVE -.01 (2.491Pa) to -.02 (4.982Pa)
off). The hand on the gas meter dial with the lowest inches w/c during burner operation.
cubic feet valve (fastest revolving dial), should be
clocked for one complete revolution and use the
following formula.

3600 x cubic ft. (m3)pre revolution x btu (kW) valve/cub ic ft (m3) = BTU/HR (kW/Hr)
seconds per revolution

EXAMPLE: 3600 x 1 x 1000 (.2931kW) = 300,000 BTU/HR (87.93 kW/HR)

12

11. After the desired input has been obtained, re-adjust

PAGE 7
D. The flue gas temperature should be between 14. FILL OUT THE INSTALLATION COMBUSTION
325˚F (162.78˚C) and 550˚F (287.78˚C)for DATA TAG AND AFFIX IT TO THE BURNER OR
domestic gas conversion burners. Higher flue CONVERTED APPLIANCE.
gas temperatures indicate overfiring or
excessive draft through the appliance. Lower SUGGESTION: All new installations should be
flue gas temperatures may cause excessive reinspected for proper combustion and burner
condensation and indicate underfiring. Consult operation after one or two weeks of normal
your local utility or the appliance manufacturer operation.
for acceptable flue gas temperatures.
For subsequent normal starting and shut off
CAUTION: IF THE BURNER BTU/HR (kW/Hr) procedure, refer to the “Consumer Instructions” in
INPUT IS CHANGED, REPEAT STEP 13 the back of this manual or the instruction plate
attached to the burner.

3/8” (9.525mm)

Figure 12A Figure 12B

IMPORTANT
THESE SETTINGS ARE FOR INITIAL STARTUP ONLY, AND MUST BE
READJUSTED FOR COMBUSTION EFFICIENCY.

Figure 12C

PAGE 8
 SECTION III
OPERATION AND TROUBLESHOOTING
SEQUENCE OF OPERATION - HSG SERIES POWER GAS
CONVERSION BURNER UTILIZING HONEYWELL S89F
GAS PRIMARY P/N 62759-002 W/BUILT IN 30 SECOND PREPURGE
On a call for heat, voltage (24V) is applied to motor start the flame rod will provide flame monitoring to the S89F
relay and air switch. Once the fan motor reaches gas control primary for the remainder of the heat cycle.
operating rpm combustion air pressure is sensed by the If the flame should be extinguished during the heat
air proving switch and closes the switch contacts cycle, the S89F gas control primary will go into the 30
energizing the S89F gas primary control. second prepurge and 8 second safe start check, then
re-energize the gas valve and ignition transformer in an
THE S89F gas primary control has an internal 30 attempt to establish the main burner flame. If this does
second prepurge timer. After the initial 30 second not occur within the 4 second trial for ignition period, the
prepurge, an internal 8 second safe start check of the S89F gas primary control will go into lockout de-
S89F will commence. Once this is successfully energizing the gas valve and ignition transformer.
completed, the S89F simultaneously energizes the gas
valve and ignition transformer. Gas flows and the To restart the system, the main power or thermostat
transformer produces an approximate 7300 volt spark must be de-energized momentarily, then re-energized.
end point grounded at the burner head establishing If at any time during the heat cycle, there is an
main burner flame. insufficient supply of combustion air to the burner, the
air switch will open, putting the system into lockout
At the start of each heat cycle, there is a trial for ignition closing the gas valve.
period of four (4) seconds duration. Normally, burner
flame will be established before the end of this period.
Once the flame is established, sparking will cease and

HSG POWER GAS BURNER

WITH HONEYWELL S-89-F GAS PRIMARY

PAGE 9
 SEQUENCE OF OPERATION - HSG SERIES
POWER GAS CONVERSION BURNER UTILIZING
HONEYWELL S89E GAS PRIMARY P/N 62758-002 W/ EXTERNAL
30 SECOND PREPURGE TIMER P/N 62388-001 AND RESISTOR P/N 62530-001
On a call for heat, voltage (24V) is applied to the motor second prepurge timer and the input terminal to the
start relay and air switch. The motor relay pulls in the S89E gas primary control. The function of this resistor
motor. After the motor reaches speed, the combustion is to keep a load on the output terminal of the external
air blower closes the air proving switch contacts, 30 second prepurge timer, after the initial call for heat
energizing the external 30 second prepurge timer. After and 30 second start prepurge and 8 second safe start
the 30 second prepurge timing, the S89E is energized. check.

The S89E gas primary control has an internal 8 second This promotes simultaneous re-ignition of the main
safe start check. After the initial 30 second prepurge burner flame after the S89E’s 8 second safe start check,
provided by the external timer, the S89E gas primary overriding the 30 second prepurge. This is desirable in
control is energized, the 8 second safe start check will oven or similar applications where temperatures cannot
commence. Once this is accomplished, the S89E vary drastically.
activates the gas valve allowing gas to flow to the burner
head. Simultaneously, the S89E control energizes the Should the flame be extinguished during the heat cycle,
ignition transformer, producing an approximate 7300 the S89E primary ignition control will go into the 8
volt spark end point grounded at the burner head, second safe start check after which time it will re-
establishing main burner flame. energize the gas valve and ignition transformer in an
attempt to re-establish the main burner flame. If this
At the start of each heat cycle, there is a trial for ignition does not occur within the 4 second trial for ignition
period of four (4) seconds duration. Normally, burner period, the S89E gas primary control will go into lockout
flame will be established before the end of this period. de-energizing the gas valve and ignition transformer. To
Once the flame is established, sparking will cease and restart the system, the main power or thermostat must
the flame rod will provide flame monitoring to the S89E be de-energized momentarily, then re-energized. If at
gas primary control for the remainder of the heat cycle. any time during the heat cycle, there is insufficient
supply of combustion air to the burner, the air switch
When utilizing the S89E gas primary control with the contacts will open, putting the system into lockout
eternal 30 second prepurge timer, a 10K ohm resistor is closing the gas valve.
wired in parallel between the output terminal of the 30

HSG POWER GAS BURNER

WITH HONEYWELL S-89-E GAS PRIMARY

PAGE 10
 FLAME SENSING

The Honeywell S89 series primary ignition controls through the ionized gas flame to the grounded burner
utilize the flame current rectification principal for main head. As the AC current passes through the gas flame,
burner flame sensing. it is rectified into a DC current flowing back to the
grounded side of the sensing circuit. The flame in
The flame rectification phenomenon occurs as follows. actuality is a switch. When the flame is present, the
The ignited gas flame causes the immediate switch is closed allowing current to flow through the
atmosphere around the flame to become ionized (gas sensing circuit of the control. When no flame is present,
atoms become electrically charged). The ionization the switch is open with no current flowing through the
causes the atmosphere around the flame to become sensing circuit of the control.
electrically conductive. An AC voltage output from the
control sensing circuit is routed through the flame The DC current flow is measured in units called DC
sensor probe. When the sensor probe and the burner microamperers. A steady DC microamp current of .8
head are both in contact with a properly adjusted flame, minimum (and steady) or higher through the sensing
the burner head with its larger surface attracts more free circuit of the primary ignition control is sufficient to keep
electrons, thus becoming negatively charged. The the burner running without a safety lockout. See Figure
sensor probe with its small surface area gives up free 13 for sensor probe and electrode dimensional settings,
electrons, thus becoming positively charged. The free Figure 14 for flame current measurement.
electrons from the AC voltage in the sensor probe flow

Figure 13

Figure 14

PAGE 11
PAGE 12
PAGE 13
PAGE 14
 SECTION IV
SERVICE
Caution: Make sure that the main manual and switch while the other end is connected to a brass
combination valves and main power barbed fitting in the blower housing. The plastic tube
switch are turned off before opening allows pressurized air from the blower housing to
burner or removing any parts for service. travel up to the pressure switch causing the
diaphragm contacts to close thus completing the
A. BURNER HEAD AND
circuit.
ELECTRODE/SENSOR ASSEMBLY
The function of the air proving switch is to ensure
The burner head, electrodes, combination valve,
that sufficient combustion air is being developed by
orifice holder and housing cover are part of the gas
the blower motor and blower wheel. Should the
train assembly which can be removed as one unit.
blower motor fail or the blower wheel malfunction,
(See Figure 15)
the burner gas valve will shut off.
1. Disconnect gas line from combustion gas valve
1. The Air Proving switch should never require
inlet, flame sensor lead wire from gas primary,
maintenance. However, should nuisance
gas valve lead wires from gas valve operator
lockouts occur, the pressure switch can be
and (orange) ignition lead wire from ignition
checked. This is done by disconnecting the
transformer (braided/sheathed) ignition lead
yellow and white leads from the Air Proving
wire.
switch and jumpering the lead together. If the
2. Remove the two 1/4” (6.35mm) hex slotted burner functions correctly then the switch was
screws on the top front of the housing cover and the problem.
the two 5/16” (7.9375mm) hex slotted screws
WARNING: If a jumper is used to check the switch it
on the left and right side back of the housing
must be removed or an unsafe condition
cover.
can occur resulting in death or property
3. To remove gas train assembly, gently lift up rear damage.
of housing cover pulling backward slightly on
2. As mentioned above, the switch should never
the drawer assembly gradually positioning the
require maintenance. However a pinched tube
rear of the drawer assembly upward 90 degrees
will shut off the flow of pressurized air to the
(1.57RAD). Gently extract burner head and
diaphragm creating a failure made similar to
electrode/sensor assembly out opening in
bad Air Proving switch. Always check to ensure
housing top taking extreme care as to not
that the clear tubing is not pinched.
dislocate or damage electrode or sensor probe.
C. COMBUSTION AIR BLOWER AND MOTOR
4. When servicing clean burner head ports,
electrodes and sensor probe. Inspect the 1. Cleaning of the combustion air blower is
sensor probe and electrode wires and porcelain indicated if the blades show an accumulation of
insulators carefully for hairline cracks which dust and lint, or if the character of the flame
might provide an electrical leak path that could indicates a deficiency of combustion air.
short out the ignition spark, or flame signal.
2. The side plate, motor and blower wheel are
5. Examine the electrode and sensor probe for removed as one assembly. Disconnect the
any serious corrosion or deterioration of metal motor wire inside the junction box beneath the
at the tips. Check for proper dimensional ignition transformer. Remove the four (4) 5/16”
settings of the sensor probe and electrode (see (7.9375mm) hex slotted screws securing
Figure 13). Adjust and/or replace these sideplate to fan housing.
assemblies as necessary. Make sure that the
ignition and sensor probe wires go to the CAUTION: Do not remove blowerwheel from motor
correct electrodes and the ignition wire boot is shaft during periodic cleaning.
in place over the electrode porcelain. 3. Should removal of the blower wheel be
6. Make sure that the burner tube end is properly necessary for cleaning or replacement of it or
positioned in the combustion chamber entry. It the motor, the blower wheel must be positioned
must be set 1/2” (12.7mm) short of the inside correctly on the motor shaft. (Figure 16)
face of the combustion chamber as shown in HSG200 blower wheel p/n 21664 is positioned
figures 4, 5 or 6. 2 1/16” (52.3875mm) measured from the blower
B. AIR APPROVING SWITCH wheel inlet ring face to the side plate face.

The air providing switch has a black plastic top and HSG400 blower wheel p/n 21642 is positioned
bottom with a blue middle and is mounted to the 2 3/16” (55.5625mm) measured from the blower
black blower housing cover, both (2) 4-40 screws, wheel inlet ring face to the side plate face.
just behind the gas valve. A clear plastic tube is
connected to the barbed fitting on the pressure

PAGE 15
 DRAWER ASSEMBLY
Figure 15

PART NUMBER DIM “A”

21664
HSG200 2 1/16”
5 1/4 O.D. (52.3875mm)
(133.35mm)
21642
HSG400 2 3/16”
5 1/2 O.D. (55.5625mm)
(139.7mm)

MOTOR/BLOWER ASSEMBLY
Figure 16

PAGE 16
 PARTS LIST – MODEL HSG 200/400
Item Part No. Description
1. 100934-001 Burner Housing
2. 62576-003 Air Tube - HSG200 6” (152.4mm)
63270-004 Air Tube - HSG400 6 1/4” (158.75 mm)
62576-015 Air Tube - HSG200 9” (228.6mm)
63270-015 Air Tube - HSG400 9” (228.6mm)
62576-027 Air Tube - HSG200 12” (304.8mm)
63270-027 Air Tube - HSG400 12” (304.8mm)
63270-028 Air Tube - HSG400 15” (381 mm)
3. 62393-001 Air Cone - (HSG200 only)
4. 21724-011 Adjustable Flange Assembly (includes gasket)
5. 100428-002 Flange Gasket
6. 21664 Blower Wheel HSG200 5 1/4” OD (133.35mm)
21642 Blower Wheel HSG400 5 1/2” OD (139.7mm)
7. 21658 Side Plate (Used with 20627 Motor Only)
8. 20627 Motor, Split Phase 1/7 (.107kW) or 1/8 (.093kW) HP 3450 RPM 115V/60
9. 100373-002 Combustion Air Inlet Damper
10. 62408-001 Control Box (S89E & S89F) Used with Primary safety
11. 62388-001 30 Sec. Prepurge Timer Control P/N 62758-002
62530-001 Resistor Wire Assy. Honeywell S89E 62910-001
12. 60186-004 24 Volt Transformer Fenwal 05-319000-051 (Special
100450-001 Bushing Limit applications only)
13. 62406-002 Motor Relay
14. 62759-002 Primary Safety Control H’Well S89F w/30 Sec Prepurge
62758-002 Primary Safety Control H’Well S89E w/o 30 Sec Prepurge
(Special Limit Applications Only)
15. 100377-002 Damper Indicator Pointer
16. 100429 Damper Decal
17. 63263-001 Pressure Switch
63272-004 Pressure Switch Conversion Kit
18. 60178 Thermostat Terminal Strip
60178-002 Thermostat Terminal Strip
19. 100372 Adjustment Arm Off-Cycle Damper
20. 100371 Off-Cycle Damper Plate
21. 100378 Mounting Bracket Off-Cycle Damper
22. 21319 Junction Box (under Ignition Transformer)
23. 61843 Lighting Plate
24. 62407-001 Ignition Transformer 7500V
25. 60380-002 Connector Ring
26. 62391-002 Electrode Assembly
27. 62390-002 Sensor Probe Assembly
28. 62387-001 Insulator Bushing
29. 62575-002 Chamber/Manifold - HSG200 6” (152.4mm)
62575-001 Chamber/Manifold - HSG400 6 1/4” (158.75 mm)
62575-014 Chamber/Manifold - HSG200 9” (228.6mm)
62575-012 Chamber/Manifold - HSG400 9” (228.6mm)
62575-026 Chamber/Manifold - HSG200 12” (304.8mm)
62575-024 Chamber/Manifold - HSG400 12” (304.8mm)
62575-031 Chamber/Manifold - HSG400 15” (381 mm)
30. 62419-001 Clip, Electrode Bracket
31. 62471-001 Electrode Bracket Support
32. 62411-028 11” (279.4mm) Sensor Wire - 6” (152.4mm), 6 1/4” (158.75mm) Burner
62411-030 14” (355,6mm), Sensor Wire - 9” (228.6mm), 12” (304.8mm) Burner
62411-068 17” (431,8mm), Sensor Wire - 15” (228.6mm)
33. 62909-001 8” (203.2mm) Ignition Wire - 6” (152.4mm), 6 1/4” (158.75mm) Burner
62909-003 14” (355.6mm) Ignition Wire - 9” (228.6mm), 12” (304.8mm) Burner
34. 62426-001 Baffle Plate (not used on HSG 6” (152.4mm) and 6 1/4” (158.75mm)
35. 62404-002 Top Plate/Housing Cover
36. 62304 Strain Relief Bushing/Ignition Wire
37. 62402-001 Orifice Housing
38. 62410-001 Orifice Spring
39. 62401-001 Orifice Gasket
40. 62385-001 Orifice Cap
41. 62374-004 Gas Valve Honeywell VR8305M 4801
42. 62459-001 Orifice Package - HSG200
62459-002 Orifice Package - HSG400
43. 21760-001 Optional Pedestal Mounting (not shown)

PAGE 17
 TECHNICAL INFORMATION
“Troubleshooting Guide”
NUISANCE LOCKOUTS/FLAME SENSING PROBLEMS - HSG200 & HSG400 GAS BURNERS

Wayne’s HSG series direct spark ignition (DSI) gas burner head with approximately 1/16” (1.5875mm)
burners prove flame through the process of flame clearance from the head. The probe must not be
rectification. Flame rectification is achieved by placing a positioned to far away from the head as this may
small voltage on the flame sensing probe. When the result in grounding out of the probe against the
probe is surrounded by flame, the voltage on the probe inside surface of the air tube.
“leaks” to ground through the flame, resulting in an
• The flamerod probe should be free of soot and
electrical current. This current is interpreted by the
creosote. Deposits may insulate the probe, leading
ignition control as the presence of flame.
it not to pass the electrical charge to the flame. The
One of the most common problems with gas appliances probe can be cleaned with steel wool, emery paper
utilizing this type of electronic flame sensing system is or fine sandpaper. NOTE: This is the leading cause
the “nuisance lockout”. Lockouts are not generally due of nuisance lockouts in dual-fuel wood/gas fired
to the burner failing to ignite, but rather simply the failure appliances.
of the system to sense the establishment of flame.
• The flamerod probe may be burned away. Check it
Should this situation exist for a period of time longer
against dimensions on the ELECTRODE AND
than the ignition control’s state lockout timing, the
FLAMEROD PROBE SETTINGS drawing.
control will shut down or go into permanent lockout. The
only way to get the burner to recycle is to break, and • The dimensional location of the flamerod probe may
then reinstate power to the burner. be incorrect, or the probe may be bent out of shape.
Check it against dimensions on the ELECTRODE
The following situations can lead to flame sensing
AND FLAMEROD PROBE SETTINGS drawing and
problems and can be checked without
adjust if necessary.
disassembling the burner:
• The spark electrode gap may be incorrect, resulting
• The burner is not properly grounded to “earth
in no spark or an inadequate spark that will not
ground” on the line voltage.
ignite the gas properly. Check the electrode gap
• The ignition control is not properly grounded to the against the ELECTRODE AND FLAMEROD
burner itself. Using an ohmmeter, check the wire PROBE SETTINGS drawing and adjust if required.
attached to both parts for good contact and
• The high tension lead conductor from the ignition
continuity.
transformer to the tip of the spark electrode may be
• The burner ignition control is polarity sensitive. The broken, preventing the high voltage current from
polarity of the incoming line voltage may be getting to the electrode tip. Check all connections
reversed. Verify that black and white wires are hot thoroughly and/or check to continuity of the lead
and neutral respectively, and that they are wire assembly with an ohmmeter.
connected to the corresponding black and white
Once all of the items listed previously have been
wires on the burner.
carefully checked and corrected if necessary, reinsert
The remaining checks and/or adjustments require the gas train assembly into the burner. NOTE: Be
removal of the gas train: careful not to bend the air proving switch sail arm (if so
equipped) or accidentally reposition either the flamerod
• The connections from the “SENSE” terminal of the
probe or electrode during reinstallation of the gas train
ignition control to the end of the flamerod may be
assembly.
broken at some point. Check all quick connect
terminations and connections. Check the continuity If, after all of the above listed items have been carefully
with an ohmmeter while flexing wires to assure no checked, the burner still fails to work, it is due to one or
hidden conductor breakage exists. If replaced, more of the following problems:
wiring must be of equal, or heavier gauge and
1. Unit sparks and fires but will not stay lit. Ignition
equal, or better temperature rating.
control module is malfunctioning and must be
• The flamerod probe may be grounded out. Assure replaced.
that the flamerod probe is not touching the burner
2. Unit does not spark. Ignition transformer is bad and
head. The probe should be positioned in the center
must be replaced.
of the clearance groove on the outer edge of the

PAGE 18
 LIMITED WARRANTIES FOR OIL AND
GAS BURNERS, MADE BY WAYNE AND
USED IN RESIDENTIAL INSTALLATIONS

WAYNE COMBUSTION SYSTEMS (“WAYNE”) warrants 4. A burner so repaired will then carry the LIMITED
to those who purchase its Oil Burner Models for resale or WARRANTY equal to the unexpired portion of the
for incorporation into a product of resale, that its burner is original burner LIMITED WARRANTY.
free from defects in material and workmanship under 5. If inspection by WAYNE does NOT disclose any defect
normal use and service for thirty-six (36) months from the covered by this LIMITED WARRANTY, the burner or
date of manufacture. ALL GAS BURNERS manufactured burner component(s) will be either repaired or
by “WAYNE” will be similarly warranted for eighteen(18) replaced at the expense of the customer and WAYNE’s
months from date of manufacture except where original regular charges will apply.
manufacture offers a greater warranty. (Reference #6
6. If the original manufacturer of a burner component
below) THESE LIMITED WARRANTIES DO NOT APPLY
offers a warranty greater than either of our LIMITED
UNLESS THE BURNER COVERED BY IT IS PROPERLY
WARRANTIES described above, then this portion will
INSTALLED BY A QUALIFIED, COMPETENT
be added to our LIMITED WARRANTY.
TECHNICIAN, WHO IS LICENSED WHERE STATE
AND/OR LOCAL CODES PREVAIL, AND WHO IS This LIMITED WARRANTY does NOT cover products
EXPERIENCED IN MAKING SUCH INSTALLATIONS, IN which have been damaged as the result of accident,
ACCORDANCE WITH NFPA #31 OF THE NATIONAL abuse, misuse, neglect, improper installations, improper
FIRE PROTECTION ASSOCIATION AND IN maintenance or failure to operate in accordance with
ACCORDANCE WITH ALL LOCAL, STATE AND WAYNE’s written instructions.
NATIONAL CODES. These LIMITED WARRANTIES do not extend to anyone
except the first purchaser at retail and only when the
Any IN-WARRANTY burner component which is defective
burner is in the original installation site.
in material or workmanship will be either repaired or
replaced as follows: IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE SHALL BE
1. Fuel units, motors, transformers, gas valves, and
LIMITED TO THE DURATION OF THE LIMITED
controls should be returned to an authorized service
EXPRESS WARRANTIES CONTAINED HEREIN. WAYNE
station or distributor of WAYNE for determination of
EXPRESSLY DISCLAIMS AND EXCLUDES ANY
applicability of this LIMITED WARRANTY as to either
LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL
repair or replacement, where said service station or
DAMAGES OF ANY NATURE FOR BREACH OF ANY
distributor is reasonably available in the customer’s
EXPRESS OR IMPLIED WARRANTY.
locality. The manufacturers of burner components
regularly publish and distribute listings showing the Some states do not allow limitation on how long an implied
locations of their network of service stations. Where warranty lasts, so the above limitation may not apply to
such local service is NOT available for the burner you. Also, some states do not allow the exclusion or
components described above or other burner parts are limitation of incidental or consequential damages, so the
involved, these items should be returned, freight above limitation or exclusion may not apply to you.
prepaid, to WAYNE Service Department, 801 Glasgow WAYNE neither assumes or authorizes any person to
Ave, Fort Wayne, Indiana 46803. assume for WAYNE any other liability or obligation in
connection with the sale of these products. This warranty
2. Burners and/or component(s) determined to be
gives you specific legal rights, and you may also have
covered under this LIMITED WARRANTY by WAYNE
other rights which vary from state to state.
shall be repaired or replaced at WAYNE’s sole option.
3. WAYNE is not responsible for any labor cost for the
removal and replacement of said burner or burner
components and equipment associated therewith.

PAGE 19
CONSUMER INSTRUCTIONS
MAINTENANCE: LIGHTING INSTRUCTIONS:
 Keep the area around the burner clear and free of com- See Section II Initial Start Up
bustible materials, gasoline or other flammable liquids or 1. TURN (DEPRESS) VALVE DIAL TO ON.
vapors. Do not obstruct burner air openings or ventilation 2. TURN MAIN POWER ON.
grilles for combustion air. 3. SET THERMOSTAT OR OPERATING CONTROL TO CALL
FOR HEAT.
 The HSG-200 and HSG-400 gas burners are equipped 4. WAIT 30 SECONDS. IF BURNER HAS FAILED TO LIGHT,
with either a 1/8 H.P. (.093kW) 120V 60HZ 3450RPM split
OR IF BURNER LIGHTS THEN GOES OUT, TURN
phase blower motor which requires annual bearing
BURNER OFF FOR 30 SECONDS AND THEN BACK ON
lubrication (2-3) drops SAE 10 oil each bearing, or a 1/10
FOR RESTART.
H.P. (.075kW) 120V 60HZ 3200RPM shaded pole motor
requiring no routine oiling. TO SHUT OFF:
1. TURN (DEPRESS) VALVE DIAL TO OFF.
CAUTION: Check the burner flame periodically. A proper
2. TURN MAIN POWER OFF.
NATURAL gas flame will appear blue at the burner face with
orange and yellow tips. A proper PROPANE gas flame will
appear blue at the burner face with yellow tips. If the flame
is too rich, it will appear billowy and yellow with hazy tips,
if too lean, it will appear short and all blue. Burner cleaning
and/or readjustment is indicated by flames that are too rich
or too lean. EXPLOSION HAZARD
WARNING: If any flame is observed when the burner is on If PROPANE gas is used and the burner is located in a
standby, or if the ignition spark or valve operator is heard to basement, crawlspace or confined space, contact your
come on before the motor reaches operating speed, im- gas supplier about installing a “gas leak” warning
mediately turn off the manual gas control and main power. device. PROPANE gas is heavier than air and can settle
A dangerous condition has developed and must be corrected. in low areas or confined spaces. This would create a
CONTACT A QUALIFIED SERVICE TECHNICIAN FOR DANGER OF EXPLOSION OR FIRE. If you suspect a gas
CLEANING, READJUSTMENT OR REPAIR. leak, follow instructions on front cover of this manual.

ELECTRIC SHOCK HAZARD

CARBON MONOXIDE
POISONING HAZARD HIGH VOLTAGES ARE PRESENT IN THIS EQUIPMENT
FOLLOW THESE RULES TO AVOID ELECTRICAL SHOCK.
CARBON MONOXIDE IS A COLORLESS, ODORLESS GAS
THAT CAN KILL. FOLLOW THESE RULES TO CONTROL  Use only a properly grounded circuit. A ground fault
CARBON MONOXIDE. interrupter is recommended

 Do not use this burner if in an unvented, enclosed  Do not spray water directly on burner.
area. Carbon monoxide may accumulate.
 Turn off power before servicing.
 Do not adjust the pressure regulator. High pressures
produce carbon monoxide.  Read the owner’s manual before using.

 Check flue gases for carbon monoxide. This check

requires specialized equipment.

 Allow only qualified burner service persons to adjust

the burner. Special instruments and training are
required. OVERHEATING HAZARD
 Read the owner’s manual before using. SHOULD OVERHEATING OCCUR:

Shut off the manual gas control to the appliance

Do not shut off the control switch to the pump or blower.

PAGE 20
 Notes

PAGE 21