Nissan Sentra 2016
Nissan Sentra 2016
Nissan Sentra 2016
CHG
A
B
SECTION
CHARGING SYSTEM C
E
CONTENTS
PRECAUTION ............................................... 3 CHARGING SYSTEM PRELIMINARY IN- F
SPECTION ........................................................ 20
PRECAUTIONS ................................................... 3 Diagnosis Procedure ...............................................20
Precaution for Supplemental Restraint System G
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- POWER GENERATION VOLTAGE VARI-
SIONER" ................................................................... 3 ABLE CONTROL SYSTEM OPERATION IN-
Precaution for Power Generation Voltage Variable SPECTION ........................................................ 21 H
Control System .......................................................... 3 Diagnosis Procedure ...............................................21
PREPARATION ............................................ 4 B TERMINAL CIRCUIT ..................................... 23
Description ...............................................................23 I
PREPARATION ................................................... 4 Diagnosis Procedure ...............................................23
Special Service Tool ................................................. 4
Commercial Service Tool .......................................... 4 L TERMINAL CIRCUIT (OPEN) ........................ 24
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Description ...............................................................24
SYSTEM DESCRIPTION .............................. 5 Diagnosis Procedure ...............................................24
COMPONENT PARTS ........................................ 5 L TERMINAL CIRCUIT (SHORT) ..................... 26 K
Component Parts Location ........................................ 5 Description ...............................................................26
Component Description ............................................. 6 Diagnosis Procedure ...............................................26
CHARGING SYSTEM .......................................... 7 S TERMINAL CIRCUIT ..................................... 27 L
System Diagram ........................................................ 7 Description ...............................................................27
System Description ................................................... 7 Diagnosis Procedure ...............................................27
Component Description ............................................ 7 CHG
SYMPTOM DIAGNOSIS .............................. 28
POWER GENERATION VOLTAGE VARI-
ABLE CONTROL SYSTEM ................................. 8 CHARGING SYSTEM ....................................... 28
System Diagram ........................................................ 8 Symptom Table .......................................................28 N
System Description ................................................... 8
REMOVAL AND INSTALLATION ............... 29
WIRING DIAGRAM ....................................... 9 O
GENERATOR .................................................... 29
CHARGING SYSTEM .......................................... 9 Exploded View .........................................................29
Wiring Diagram ......................................................... 9 Removal and Installation .........................................29
Inspection ................................................................30 P
BASIC INSPECTION ................................... 14
SERVICE DATA AND SPECIFICATIONS
DIAGNOSIS AND REPAIR WORKFLOW .........14 (SDS) ............................................................ 31
Work Flow (With EXP-800 NI or GR8-1200 NI) ...... 14
Work Flow (Without EXP-800 NI or GR8-1200 NI).... 17 SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................. 31
DTC/CIRCUIT DIAGNOSIS ......................... 20
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING: D
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, it is recommended that all mainte-
nance and repair be performed by an authorized NISSAN/INFINITI dealer. E
• Improper repair, including incorrect removal and installation of the SRS, can lead to personal injury
caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module,
see the SR section.
F
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
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PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni- H
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the I
battery or batteries, and wait at least three minutes before performing any service.
Precaution for Power Generation Voltage Variable Control System INFOID:0000000012782717
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CAUTION:
For model with power generation voltage variable control system, the battery current sensor that is
installed to the battery cable at the negative terminal measures the charging/discharging current of K
the battery, and performs various controls. If the electrical component or the ground wire is connected
directly to the battery terminal, the current other than that being measured with the battery current
sensor is charging to or discharging from the battery. This condition causes the malfunction of the
L
control, and then the battery discharge may occur. Do not connect the electrical component or the
ground wire directly to the battery terminal.
CHG
The actual shape of the tools may differ from those illustrated here.
Tool number Description
(TechMate No.)
Tool name
— Tests batteries, starting and charging sys-
(—) Model GR8-1200 NI tems and charges batteries.
Multitasking battery and electrical di- For operating instructions, refer to diagnostic
agnostic station station instruction manual.
AWIIA1239ZZ
JSMIA0806ZZ
PIIB1407E
L
AWMIA1791GB
CHG
1. Generator 2. IPDM E/R (view with air inlet duct re- 3. ECM
moved)
N
4. Battery current sensor 5. Combination meter (Type A) 6. Combination meter (Type B)
AWMIA1334GB
I
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The generator provides DC voltage to operate the vehicle's electrical system and to keep the battery charged.
The voltage output is controlled by the IC regulator.
Component Description INFOID:0000000012782724
K
ALMIA0566GB
Power generation variable voltage control system has been adopted. By varying the voltage to the generator,
engine load due to power generation of the generator is reduced and fuel consumption is decreased.
NOTE:
When any malfunction is detected in the power generation variable voltage control system, power generation
is performed according to the characteristic of the IC regulator in the generator.
CHG
AAMWA1980GB
AAMIA3814GB
CHG
AAMIA3869GB
AAMIA3815GB
CHG
AAMIA3816GB
CHG
AWMIA1283GB
P
DETAILED FLOW
NOTE:
To ensure a complete and thorough diagnosis, the battery, stater and generator test segments must be done
as a set from start to finish.
1.PRELIMINARY INSPECTION
Perform the preliminary inspection. Refer to CHG-20, "Diagnosis Procedure".
>> GO TO 2.
2.STOP POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM
Stop the operation of the power generation voltage variable control in either of the following procedures.
• After selecting “ENGINE” using CONSULT, set the DUTY value of “ALTERNATOR DUTY” to 0 % by select-
ing “ALTERNATOR DUTY” of “Active Test”. Continue “Active Test” until the end of inspection. (When the
DUTY value is 0 or 100 %, the normal power generation is performed according to the characteristic of the
IC regulator of the generator.)
• Turn the ignition switch OFF, and disconnect the battery current sensor connector. [However, DTC (P1550–
P1554) of the engine might remain. After finishing the inspection, connect the battery current sensor connec-
tor and erase the self diagnosis results history of the engine using CONSULT.]
>> GO TO 3.
3.DIAGNOSIS WITH EXP-800 NI OR GR8-1200 NI
Perform the charging system test using Multitasking battery and electrical diagnostic station GR8-1200 NI or
Battery and electrical diagnostic analyzer EXP-800 NI. Refer to the applicable Instruction Manual for proper
testing procedures.
Test result
NO PROBLEMS>>Charging system is normal and will also show “DIODE RIPPLE” test result.
NO VOLTAGE>>GO TO 4.
LOW VOLTAGE>>GO TO 12.
HIGH VOLTAGE>>GO TO 14.
EXCESSIVE RIPPLE, OPEN PHASE, OPEN DIODE or SHORTED DIODE>>Replace the generator. Refer
to CHG-29, "Removal and Installation". Perform “DIODE RIPPLE” test again using Multitasking
battery and electrical diagnostic station GR8-1200 NI or Battery and electrical diagnostic analyzer
EXP-800 NI to confirm repair.
4.INSPECTION WITH CHARGE WARNING LAMP (IGNITION SWITCH IS ON)
Turn the ignition switch ON.
Does the charge warning lamp illuminate?
YES >> GO TO 6.
NO >> GO TO 5.
5.“L” TERMINAL CIRCUIT (OPEN) INSPECTION
Check “L” terminal circuit (open). Refer to CHG-24, "Diagnosis Procedure".
Is the “L” terminal circuit normal?
YES >> Replace generator. Refer to CHG-29, "Removal and Installation".
NO >> Repair as needed.
6.INSPECTION WITH CHARGE WARNING LAMP (IDLING)
Start the engine and run it at idle.
Does the charge warning lamp turn OFF?
YES >> GO TO 9.
NO >> GO TO 7.
7.“L” TERMINAL CIRCUIT (SHORT) INSPECTION
Check “L” terminal circuit (short). Refer to CHG-26, "Diagnosis Procedure".
Is the “L” terminal circuit normal?
YES >> GO TO 8.
NO >> Repair as needed.
8.“S” TERMINAL CIRCUIT INSPECTION
Check “S” terminal circuit. Refer to CHG-27, "Diagnosis Procedure".
Is the “S” terminal circuit normal?
YES >> GO TO 10.
CHG
OVERALL SEQUENCE
Before performing a generator test, make sure that the battery is fully charged. A 30-volt voltmeter and suit-
able test probes are necessary for the test.
• Before starting, inspect the fusible link. N
ALMIA0577GB
DETAILED FLOW
1.PRELIMINARY INSPECTION
Perform the preliminary inspection. Refer to CHG-20, "Diagnosis Procedure".
>> GO TO 2.
2.STOP POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM
Stop the operation of the power generation voltage variable control in either of the following procedures:
• After selecting “ENGINE” using CONSULT, set the DUTY value of “ALTERNATOR DUTY” to 0 % by select-
ing “ALTERNATOR DUTY” with “Active Test”. Continue “Active Test” until the end of inspection. (When the
DUTY value is 0 or 100 %, the normal power generation is performed according to the characteristic of the
IC regulator of the generator.)
• Turn the ignition switch OFF, and disconnect the battery current sensor connector. [However, DTC (P1550 -
P1554) of the engine might remain. After finishing the inspection, connect the battery current sensor connec-
tor and erase the self-diagnostic results history of the engine using CONSULT.]
>> GO TO 3.
3.INSPECTION WITH CHARGE WARNING LAMP (IGNITION SWITCH IS TURNED ON)
When ignition switch is turned ON.
Does the charge warning lamp illuminate?
YES >> GO TO 4.
NO >> GO TO 10.
4.INSPECTION WITH CHARGE WARNING LAMP (IDLING)
Start the engine and run it at idle
Does the charge warning lamp turn OFF?
N
>> Repair as needed.
CAUTION:
When performing this inspection, always use a charged battery that has completed the battery inspec-
D
tion. (When the charging rate of the battery is low, the response speed of the voltage change will
become slow. This can cause an incorrect inspection.)
1.CHECK ECM (CONSULT) E
Perform ECM self-diagnosis with CONSULT. Refer to EC-66, "CONSULT Function".
Self-diagnostic results content
No malfunction detected>> GO TO 2. F
Malfunction detected>> Check applicable parts, and repair or replace corresponding parts.
2.CHECK OPERATION OF POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM
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1. Connect CONSULT and start the engine.
2. The selector lever is in “P” or “N” position and all of the electric loads and A/C, etc. are turned OFF.
3. Select “ALTERNATOR DUTY” in “Active Test” of “ENGINE”, and then check the value of “BATTERY
VOLT” monitor when DUTY value of “DUTY” is set to 40.0 %. H
“BATTERY VOLT”
2 seconds after setting the : 12 - 13.6 V I
DUTY value of “ALTERNA-
TOR DUTY” to 40.0 %
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4. Check the value of “BATTERY VOLT” monitor when DUTY value of “DUTY” is set to 80.0%.
“BATTERY VOLT” K
20 seconds after setting : +0.5 V or more against
the DUTY value of “ALTER- the value of “BATTERY
NATOR DUTY” to 80.0 % VOLT” monitor when L
DUTY value is 40.0 %
Is the inspection result normal?
YES >> Inspection End. CHG
NO >> GO TO 3.
3.CHECK IPDM E/R (CONSULT) N
Perform IPDM E/R self-diagnosis with CONSULT. Refer to PCS-10, "CONSULT Function (IPDM E/R)" (with
Intelligent Key system) or PCS-39, "CONSULT Function (IPDM E/R)" (without Intelligent Key system).
Is the inspection result normal? O
No malfunction detected>> GO TO 4.
Malfunction detected>> Check applicable parts, and repair or replace corresponding parts.
4.CHECK HARNESS BETWEEN GENERATOR AND IPDM E/R P
1. Turn ignition switch OFF.
2. Disconnect generator connector and IPDM E/R connector.
3. Check continuity between generator harness connector and IPDM E/R harness connector.
Generator
— Continuity
Connector Terminal
F15 4 Ground No
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-31, "Removal and Installation" (with Intelligent Key system) or
PCS-60, "Removal and Installation" (without Intelligent Key system).
NO >> Repair harness or connectors between IPDM E/R and generator.
“B” terminal circuit supplies power to charge the battery and to operate the vehicles electrical system. B
Diagnosis Procedure INFOID:0000000012782733
C
Regarding Wiring Diagram information. Refer to CHG-9, "Wiring Diagram".
D
1.CHECK “B” TERMINAL CONNECTION
1. Turn ignition switch OFF.
2. Check if “B” terminal is clean and tight. E
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair terminal “B” connection. Confirm repair by performing complete Charging system test F
using the EXP-800 NI or GR8-1200 NI (if available). Refer to applicable Instruction Manual for
proper testing procedures.
2.CHECK “B” TERMINAL CIRCUIT G
Check voltage between generator “B” terminal and ground.
(+)
H
Voltage
Generator (-)
(Approx.)
Connector Terminal
I
F14 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 3. J
NO >> Check harness for open between generator and fusible link.
3.CHECK “B” TERMINAL CONNECTION (VOLTAGE DROP TEST)
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1. Start engine, then engine running at idle and warm.
2. Check voltage between battery positive terminal and generator connector “B” terminal.
L
(+)
Voltage
Generator (-)
(Approx.)
Connector Terminal CHG
F14 1 Battery positive terminal Less than 0.2V
Is the inspection result normal?
YES >> “B” terminal circuit is normal. Refer to CHG-14, "Work Flow (With EXP-800 NI or GR8-1200 NI)" N
or CHG-17, "Work Flow (Without EXP-800 NI or GR8-1200 NI)".
NO >> Check harness between battery and generator for continuity.
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The “L” terminal circuit controls the charge warning lamp. The charge warning lamp turns ON when the igni-
tion switch is set to ON or START. When the generator is providing sufficient voltage with the engine running,
the charge warning lamp turns OFF. If the charge warning lamp illuminates with the engine running, a malfunc-
tion is indicated.
Diagnosis Procedure INFOID:0000000012782735
Generator Condition
Connector Terminal Ground Ignition switch position Charge warning lamp
F15 2 ON Illuminate
Does it illuminate?
YES >> “L” terminal circuit is normal. Refer to CHG-14, "Work Flow (With EXP-800 NI or GR8-1200 NI)" or
CHG-17, "Work Flow (Without EXP-800 NI or GR8-1200 NI)".
NO >> GO TO 3.
3.CHECK HARNESS CONTINUITY (OPEN CIRCUIT)
1. Disconnect the battery cable from the negative terminal.
2. Disconnect the combination meter connector.
3. Check continuity between generator harness connector and combination meter harness connector.
(+) A
Voltage
Combination meter (-) Condition
(Approx.)
Connector Terminal
B
M24 (Type A) 28 When the ignition
Ground Battery voltage
M123 (Type B) 46 switch is in ON position
CHG
The terminal “L” circuit controls the charge warning lamp. The charge warning lamp turns ON when the igni-
tion switch is set to ON or START. When the generator is providing sufficient voltage with the engine running,
the charge warning lamp turns off. If the charge warning lamp illuminates with the engine running, a malfunc-
tion is indicated.
Diagnosis Procedure INFOID:0000000012782737
Combination meter
Continuity
Connector Terminal
Ground
M24 (Type A) 38
No
M122 (Type B) 11
Is the inspection result normal?
YES >> Replace the combination meter. Refer to MWI-74, "Removal and Installation" (Type A) or MWI-
150, "Removal and Installation" (Type B).
NO >> Repair or replace the harness or connectors.
The output voltage of the generator is controlled by the IC regulator at terminal “S” detecting the input voltage B
from battery.
The “S” terminal circuit detects the battery voltage to adjust the generator output voltage with the IC voltage
regulator.
C
Diagnosis Procedure INFOID:0000000012782739
D
Regarding Wiring Diagram information. Refer to CHG-9, "Wiring Diagram".
(+) I
Voltage
Generator (-) (Approx.)
Connector Terminal
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F15 3 Ground Battery voltage
Is the inspection result normal?
YES >> Refer to CHG-14, "Work Flow (With EXP-800 NI or GR8-1200 NI)" or CHG-17, "Work Flow (With- K
out EXP-800 NI or GR8-1200 NI)".
NO >> Check harness for open between generator and fuse.
L
CHG
Symptom Reference
Battery discharged
The charge warning lamp does not illuminate when the ignition
switch is set to ON.
Refer to CHG-14, "Work Flow (With EXP-800 NI or GR8-1200 NI)"
The charge warning lamp does not turn OFF after the engine or CHG-17, "Work Flow (Without EXP-800 NI or GR8-1200 NI)".
starts.
The charging warning lamp turns ON when increasing the engine
speed.
JMMIA1232GB
H
1. Thermostat housing 2. Generator bolt (upper) 3. Generator bolt (lower)
4. Generator 5. “B” terminal harness 6. “B” terminal nut
7. Generator harness connector Front I
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NOTE:
When removing components such as hoses, tubes\lines, etc., cap or plug openings to prevent fluid from spill-
ing.
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REMOVAL
1. Disconnect the battery negative terminal. Refer to PG-74, "Removal and Installation (Battery)".
2. Remove cooling fan. Refer to CO-17, "Removal and Installation". L
3. Remove drive belt. Refer to EM-15, "Removal and Installation".
4. Disconnect the harness connector from generator.
5. Remove “B” terminal nut, and then disconnect “B” terminal harness. CHG
6. Remove generator bolt (upper).
7. Completely loosen generator bolt (lower) (1), and pull it out until
the bolt head is in contact with the side member. And then, N
remove the generator (2) by pulling it forward.
: Front O
NOTE:
The generator can be removed together with the bolts by pulling
it forward and using the thermostat housing bolt hole cutout (A). P
JMMIA1233ZZ
2611855
Type C
Valeo
Nominal rating [V - A] 14 -110
Ground polarity Negative D
Minimum revolution
under no-load
[rpm] Less than 1,200
(When 13.5 V is ap- E
plied)
Hot output current More than 41/1,500
(When 13.5 V is ap- [A/rpm] More than 109/3,000
plied) More than 118/5,000 F
Regulated output
[V] 11.7 - 15.3
voltage
*: Always check with the Parts Department for the latest parts information.
G
CHG