Rear Suspension: Section
Rear Suspension: Section
SECTION RSU
REAR SUSPENSION
B
RSU
CONTENTS
SYMPTOM DIAGNOSIS ............................... 2 SUSPENSION ARM .......................................... 12 F
Exploded View .........................................................12
NOISE, VIBRATION AND HARSHNESS Removal and Installation .........................................12
(NVH) TROUBLESHOOTING ............................. 2 Inspection ................................................................12 G
NVH Troubleshooting Chart ...................................... 2
RADIUS ROD .................................................... 14
PRECAUTION ............................................... 3 Exploded View .........................................................14
Removal and Installation .........................................14 H
PRECAUTIONS ................................................... 3 Inspection ................................................................14
Precautions for Suspension ...................................... 3
FRONT LOWER LINK ....................................... 15 I
PREPARATION ............................................ 4 Exploded View .........................................................15
Removal and Installation .........................................15
PREPARATION ................................................... 4 Inspection ................................................................15
Special Service Tool ................................................. 4 J
Commercial Service Tool .......................................... 4 REAR STABILIZER .......................................... 16
Exploded View .........................................................16
ON-VEHICLE MAINTENANCE ..................... 5 Removal and Installation .........................................16 K
REAR SUSPENSION ASSEMBLY ..................... 5 Inspection ................................................................16
Inspection .................................................................. 5 REMOVAL AND INSTALLATION ............... 17
L
WHEEL ALIGNMENT .......................................... 6 REAR SUSPENSION MEMBER ....................... 17
Inspection .................................................................. 6
Exploded View .........................................................17
Adjustment ................................................................ 6
Removal and Installation .........................................17 M
ON-VEHICLE REPAIR .................................. 8 Inspection ................................................................18
REAR LOWER LINK & COIL SPRING ............... 8 SERVICE DATA AND SPECIFICATIONS
N
Exploded View .......................................................... 8 (SDS) ............................................................ 19
Removal and Installation ........................................... 8
Inspection .................................................................. 9
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................. 19 O
REAR SHOCK ABSORBER ..............................10 Wheel Alignment .....................................................19
Exploded View ........................................................ 10 Ball Joint ..................................................................19
Removal and Installation ......................................... 10 Wheel Height ...........................................................19 P
Disassembly and Assembly .................................... 10
Inspection ................................................................ 11
×: Applicable
Reference page
Noise
Shake
Judder
Shimmy
handling
Vibration
SYMPTOM DIAGNOSIS
×
×
×
×
×
×
Shock absorber deformation, damage or deflection RSU-11
×
×
×
×
×
×
Bushing or mounting deterioration —
RSU-2
×
×
×
×
×
Parts interference —
×
×
×
Spring fatigue —
×
×
Suspension looseness
×
×
Incorrect wheel alignment RSU-8, RSU-10, RSU-12, RSU-14, RSU-15, RSU-16, RSU-17
×
Stabilizer bar fatigue RSU-16
×
×
×
PROPELLER SHAFT NVH in DLN section.
×
DIFFERENTIAL NVH in DLN section.
×
×
×
×
×
×
REAR AXLE AND REAR SUSPENSION NVH in RAX and RSU sections.
×
×
×
×
×
×
TIRE NVH in WT section.
×
×
×
×
×
ROAD WHEEL NVH in WT section.
×
×
×
DRIVE SHAFT NVH in RAX section.
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×
×
×
×
BRAKE NVH in BR section.
×
×
×
×
×
STEERING NVH in ST section.
INFOID:0000000003130372
2008 EX35
PRECAUTIONS
< PRECAUTION >
PRECAUTION A
PRECAUTIONS
Precautions for Suspension INFOID:0000000003130373
B
CAUTION:
• When installing rubber bushings, the final tightening must be carried out under unladen conditions
with tires on ground. Oil might shorten the life of rubber bushings. Be sure to wipe off any spilled oil. C
- Unladen conditions mean that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools
and mats are in designated positions.
• After servicing suspension parts, be sure to check wheel alignment. D
• Self-lock nuts are not reusable. Always use new ones when installing. Since new self-lock nuts are
pre-oiled, tighten as they are.
RSU
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.) Description
Tool name
ST3127S000 Measuring rotating torque of ball joint
(J-25765-A)
Preload gauge
ZZA0806D
PBIC0190E
MOUNTING INSPECTION
Make sure the mounting conditions (looseness, backlash) of each component and component conditions C
(wear, damage) are normal.
BALL JOINT AXIAL END PLAY
1. Place an iron bar or equivalent between transverse link or upper link and steering knuckle. D
2. Measure axial end play by playing it up and down.
Standard RSU
Axial end play : Refer to RSU-19, "Ball Joint".
CAUTION: F
Be careful not to damage ball joint boot.
SHOCK ABSORBER
Check for oil leakage and damage. Replace it if necessary. G
DESCRIPTION
Measure wheel alignment under unladen conditions.
NOTE:
“Unladen conditions” means that fuel, engine coolant, and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
PRELIMINARY CHECK
Check the following:
• Tires for improper air pressure and wear.
• Road wheels for runout. Refer to WT-97, "Inspection".
• Wheel bearing axial end play. Refer to RAX-5, "Inspection".
• Ball joint axial end play of suspension arm. Refer to RSU-19, "Ball Joint".
• Shock absorber operation.
• Each mounting point of axle and suspension for looseness and deformation.
• Each of front lower link, rear lower link, radius rod, rear suspension member, suspension arm and shock
absorber for cracks, deformation, and other damage.
• Vehicle height (posture).
GENERAL INFORMATION AND RECOMMENDATIONS
• A four-wheel thrust alignment should be performed.
- This type of alignment is recommended for any NISSAN/INFINITI vehicle.
- The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel is
centered.
- The alignment rack itself should be capable of accepting any NISSAN/INFINITI vehicle.
- The rack should be checked to ensure that it is level.
• Make sure the machine is properly calibrated.
- Your alignment equipment should be regularly calibrated in order to give correct information.
- Check with the manufacturer of your specific equipment for their recommended Service/Calibration Sched-
ule.
ALIGNMENT PROCESS
IMPORTANT:
Use only the alignment specifications listed in this Service Manual.
• When displaying the alignment settings, many alignment machines use “indicators”: (Green/red, plus or
minus, Go/No Go). Do not use these indicators.
- The alignment specifications programmed into your machine that operate these indicators may not be cor-
rect.
- This may result in an ERROR.
• Some newer alignment machines are equipped with an optional “Rolling Compensation” method to “com-
pensate” the sensors (alignment targets or head units). Never use this “Rolling Compensation” method.
- Use the “Jacking Compensation Method”. After installing the alignment targets or head units, raise the vehi-
cle and rotate the wheels 1/2 turn both ways.
- See Instructions in the alignment machine you're using for more information on this.
Adjustment INFOID:0000000003757147
CAMBER
Standard
Camber: Refer to RSU-19, "Wheel Alignment". B
CAUTION:
After adjusting camber, be sure to check toe-in.
C
JPEIB0096ZZ
D
TOE-IN
• If toe-in is exceeds the standard value, adjust with adjusting bolt
(1) in rear lower link (2).
RSU
Standard
Toe-In: Refer to RSU-19, "Wheel Alignment".
F
CAUTION:
Be sure to adjust equally on right and left side with adjusting
bolt.
- If toe-in is not still within the specification, inspect and replace any G
damaged or worn suspension parts.
JPEIB0097ZZ
JPEIB0089GB
REMOVAL
1. Remove tires with power tool.
2. Set suitable jack under rear lower link to relieve the coil spring tension.
3. Loosen rear lower link mounting nuts (rear suspension member side), and remove rear lower link mount-
ing bolts and nuts (axle housing side) with power tool.
4. Slowly lower jack, then remove upper seat, coil spring and rubber sheet from rear lower link.
5. Remove rear lower link mounting nuts and adjusting bolts (rear suspension member side), and remove
rear lower link.
INSTALLATION
Note the following, and install in the reverse order of removal.
• Match up rubber seat indentions and rear lower link grooves and attach.
• Install coil spring by aligning the lower end of the large diameter
side to the step (A) between the rubber seat (1) and the rear lower
link (2).
CAUTION:
Make sure spring is not up side down.
• Perform the final tightening of rear suspension member and axle
installation position (rubber bushing) under unladen condition with
tires on level ground.
JPEIB0098ZZ
A
INSPECTION AFTER REMOVAL
Check rear lower link, bushing and coil spring for deformation, crack, and damage. Replace it if necessary.
B
INSPECTION AFTER INSTALLATION
1. Check wheel alignment. Refer to RSU-6, "Inspection".
2. Adjust neutral position of steering angle sensor. Refer to BRC-8, "ADJUSTMENT OF STEERING ANGLE C
SENSOR NEUTRAL POSITION : Special Repair Requirement".
RSU
JPEIB0090GB
REMOVAL
1. Remove tires with power tool.
2. Set suitable jack under axle assembly to relieve the coil spring tension.
3. Remove shock absorber (lower side) with power tool.
4. Gradually lower the jack to remove it from rear lower link.
5. Remove shock absorber assembly mounting nuts (upper side)
( ), and then remove shock absorber assembly.
JPEIB0100ZZ
INSTALLATION
Note the following, and install in the reverse order of removal.
• Perform final tightening of bolts and nuts at the shock absorber lower side (rubber bushing), under unladen
conditions with tires on level ground.
Disassembly and Assembly INFOID:0000000003130383
DISASSEMBLY
CAUTION:
Never damage shock absorber piston rod when removing components from shock absorber.
1. Remove cap from mounting bracket
JPEIB0091GB
REMOVAL
1. Remove tire with power tool.
2. Remove radius rod. Refer to RSU-14, "Exploded View".
3. Remove caliper assembly mounting bolts with power tool. Hang torque member in a place where it will not
interfere with work. Refer to BR-40, "BRAKE CALIPER ASSEMBLY : Exploded View".
4. Set suitable jack under axle assembly to relieve the coil spring tension.
5. Remove stabilizer connecting rod. Refer to RSU-16, "Exploded View".
6. Remove drive shaft. Refer to RAX-9, "Exploded View".
7. Remove height sensor (with xenon head lamp). Refer to EXL-203, "Exploded View".
8. Remove cotter pin of suspension arm ball joint, and loosen nut. Refer to RAX-7, "Exploded View".
9. Remove suspension arm mounting bolts and nuts (rear suspension member side).
10. Use the ball joint remover to remove suspension arm from axle housing. Be careful not to damage ball
joint boot.
CAUTION:
Tighten temporarily mounting nut to prevent damage to threads and to prevent ball joint remover
from coming off.
11. Remove suspension arm.
12. Remove stabilizer connecting rod mounting bracket. Refer to RSU-16, "Exploded View".
INSTALLATION
Note the following and, install in the reverse order of removal.
• Perform final tightening of rear suspension member installation position (rubber bussing), under unladen
conditions with tires on level ground.
Inspection INFOID:0000000003130387
Standard D
Swing torque : Refer to RSU-19, "Ball Joint".
- If swing torque exceeds the standard range, replace suspension
arm assembly. RSU
JPEIA0005ZZ
F
Rotating Torque Inspection
• Attach the mounting nut to ball stud. Make sure that rotating torque
is within the specifications with a preload gauge (A) [SST:
ST3127S000 (J-25765-A)]. G
Standard
Rotating torque : Refer to RSU-19, "Ball Joint". H
PDIA1258E
Standard K
Axial end play : Refer to RSU-19, "Ball Joint".
- If axial end play exceeds the standard range, replace suspension arm assembly.
L
INSPECTION AFTER INSTALLATION
1. Check wheel alignment. Refer to RSU-6, "Inspection".
2. Adjust neutral position of steering angle sensor. Refer to BRC-8, "ADJUSTMENT OF STEERING ANGLE M
SENSOR NEUTRAL POSITION : Special Repair Requirement".
JPEIB0092GB
REMOVAL
1. Remove tire with power tool.
2. Remove radius rod mounting bolt and nut (axle housing side) with power tool.
3. Remove radius rod mounting bolt (rear suspension member side) with power tool, and remove radius rod.
INSTALLATION
Note the following, and install in the reverse order of removal.
• Perform final tightening of rear suspension member and axle installation position (rubber bushing), under
unladen conditions with tires on level ground.
Inspection INFOID:0000000003130390
RSU
G
JPEIB0089GB
REMOVAL J
1. Remove tire with power tool.
2. Set suitable jack under axle assembly to relieve the coil spring tension.
K
3. Remove shock absorber mounting bolts (lower side). Refer to RSU-10, "Exploded View".
4. Remove front lower link mounting bolts and nuts (rear suspension member side) with power tool.
5. Remove front lower link mounting bolts and nuts (axle housing side) with power tool, and remove front L
lower link.
INSTALLATION
Note the following, and install in the reverse order of removal. M
• Perform final tightening of rear suspension member and axle installation position (rubber bushing), under
unladen conditions with tires on level ground.
Inspection INFOID:0000000003130393 N
JPEIB0093GB
REMOVAL
1. Remove center muffler. Refer to EX-5, "Exploded View".
2. Remove under cover.
3. Remove stabilizer connecting rod mounting nuts (lower side), and remove stabilizer connecting rod from
stabilizer bar with power tool.
4. Remove stabilizer connecting rod mounting nuts (upper side), and remove stabilizer connecting rod from
stabilizer connecting rod mounting bracket with power tool.
5. Remove mounting nuts on stabilizer clamp and remove stabilizer bar with power tool.
6. Remove stabilizer connecting rod mounting bracket.
INSTALLATION
Note the following, and install in the reverse order of removal.
• Tighten the mounting nut to the specified torque while holding a hexagonal part of stabilizer connecting rod
side.
Inspection INFOID:0000000003130396
RSU
JPEIB0094GB
H
1. Mount stopper 2. Dynamic damper 3. Rear suspension member
4. Pin stay
Refer to GI-4, "Components" for symbols in the figure. I
J
REMOVAL
1. Remove tires with power tool.
2. Remove radius rod. Refer to RSU-14, "Exploded View". K
3. Remove caliper assembly with power tool. Hang it in a place where it will not interfere with work. Refer to
BR-40, "BRAKE CALIPER ASSEMBLY : Exploded View".
CAUTION: L
Avoid depressing brake pedal while brake caliper is removed.
4. Remove disc rotor. Refer to BR-41, "BRAKE CALIPER ASSEMBLY : Removal and Installation".
5. Remove wheel sensor and sensor harness from rear suspension member and suspension arm. Refer to M
BRC-108, "REAR WHEEL SENSOR : Exploded View".
6. Remove height sensor harness from rear suspension member (with xenon head lamp). Refer to EXL-203,
"Exploded View". N
7. Remove center muffler. Refer to EX-5, "Exploded View".
8. Remove stabilizer bar. Refer to RSU-16, "Exploded View".
9. Remove drive shaft. Refer to RAX-9, "Exploded View". O
10. Remove propeller shaft. Refer to DLN-81, "Exploded View" (2WD), DLN-89, "Exploded View" (AWD).
11. Remove final drive. Refer to DLN-160, "2WD : Exploded View" (2WD), DLN-161, "AWD : Exploded View"
(AWD). P
12. Remove parking brake cable mounting bolt and separate parking brake cable from vehicle and rear sus-
pension member. Refer to PB-7, "Exploded View".
13. Remove shock absorber mounting bolts (lower side). Refer to RSU-10, "Exploded View".
14. Remove rear lower link and coil spring. Refer to RSU-8, "Exploded View".
15. Remove under cover.
16. Set suitable jack under rear suspension member.
Item Standard
C
Minimum –1° 05′ (–1.08°)
Camber
Nominal –0° 35′ (–0.58°)
Degree minute (Decimal degree)
Maximum –0° 05′ (–0.09°) D
Minimum 0 mm (0 in)
Distance Nominal In 2.9 mm (0.114 in)
RSU
Maximum In 5.8 mm (0.228 in)
Total toe-in
Minimum 0° 00′ (0.00°)
Angle (left wheel or right wheel)
Nominal In 0° 07′ (0.12°) F
Degree minute (Decimal degree)
Maximum In 0° 14′ (0.23°)
Measure value under unladen* conditions.
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions. G
H
Item Standard
Swing torque 0.5 – 3.4 N·m (0.06 – 0.34 kg-m, 5 – 30 in-lb)
I
Measurement on spring balance (cotter pinhole position) 8.1 – 54.8 N (0.83 – 5.59 kg, 1.83 – 12.31 lb)
Rotating torque 0.5 – 3.4 N·m (0.06 – 0.34 kg-m, 5 – 30 in-lb)
Axial end play 0 mm (0 in) J
K
Tire 225/60R17 225/55R18
Rear (Hr) 757 mm (29.80 in) 762 mm (30.00 in)
L
O
SFA818A