Dicktator Transmission Guide
Dicktator Transmission Guide
• Computer Requirements
Minimum Requirements:
133MHz processor
16Mb of RAM memory
20 MB of free Disk space
VGA colour display 800x600 (preferably 1024x768)
Recommended:
400MHz processor
64Mb of RAM memory
100 MB of free disk space
VGA colour display 1024x768
1 1
9 9
2 2
8 8
3 3
7 7
4 4
6 6
5 5
- Number of Cylinders:
This number tells the ECU to fire the injectors every “number”
of pulses. This is typically half the number of cylinders.
- Rev Limiter:
You can move the rev limiter to the desired RPM value in 100
RPM steps. If the motor exceeds this RPM the ECU will cut
the output to what is selected in rev limiter type.
- Startup Prime:
This value tells the ECU how much extra fuel to give at the
initial 3 pulses of the injectors. The motor needs extra fuel to
help quicken starting time. Typical values are from 2.5 ms to
5 ms.
This setting tells the ECU what MAP sensor you have
installed in the ECU. This is easy to check. Turn the ignition
on but don’t start the motor. If the correct MAP sensor is
selected then the Boost reading on the Data Display Page will
read between –0.04 and 0.04 at the coast and between –0.22
and –0.10 at altitude. If the reading is not in these ranges then
keep selecting a different MAP sensor until it is.
- MAP Sensor Range Scaling:
This allows you to set the boost range of the map so you are
able to tune using all your map load sites. For example, most
ECU’s will be sent out with 3 Bar MAP sensors but you only
want to boost 1 bar. This would mean that you can only tune
using the first 65% of the map. Now with this function you can
scale the MAP sensor down to simulate, for example, a 2 bar
MAP sensor without having to replace anything.
You can select if the ECU must use the MAP sensor for your
primary load sensing or the Throttle Position Sensor (TPS).
On Turbocharged cars you must use MAP based, and on
normally aspirated cars it is preferable to use TPS Based. It is
more time consuming to tune a TPS Based car, but the fuel
economy gain on a car, with big cams for example, would be
worth it. In Throttle based mode the vacuum pipe must be
disconnected from the motor and left open to atmosphere.
- Spark Mode:
This tells the ECU if you are running a single coil or multiple
coils in a wasted spark setup. If you are using multiple coils,
you will require a home position signal as well.
- Dwell Control:
This tells the ECU what type of igniter you are using. Some
igniters are “Dumb” igniters and need to be given a constant
charge time signal; otherwise they overheat and stop working.
A typical value here would be 2 ms to 4.5 ms. Other igniters
are known as intelligent igniters and should be given a
constant duty percentage signal. A Typical value would be
50%.
This is where you would set the constant charge time or duty
percentage for your selected igniter.
- Trigger Angle:
We believe that once the car is tuned you will have no need
for a Pot but due to its great popularity we included the facility
to connect a pot to the ECU to allow you to add or subtract a
percentage of fuel at any time. We expanded on this function
by making its range settable to your needs. The highest range
would be +-50% with the smallest range being +-1.56% for
super fine adjustment. We recommend that the POT be set to
the “POT Inactive” setting so that it cannot have any affect on
the tuning of the car because of being accidentally bumped
into a different position.
This tells the ECU how long to run the fuel pumps for once the
ignition has been turned on as well as how long to take before
turning them off after the motor stalls. This feature is for
safety, incase you have an accident where you hit something
that also cuts the fuel lines. The fuel pumps would turn off
after a few seconds, stopping the fuel poring out and possibly
catching fire.
If you have chosen to use TPS Based load sensing then you
need to calibrate the TPS Sensor. Click on Calibrate TPS and
take your foot completely off the throttle and click on Accept
Throttle Position. Now press the throttle open completely and
click the same button again. The TPS sensor is now
calibrated.
- Water Temperature Sensor:
Now put some water in the kettle and boil it. Once it has
boiled put the sensor in the water and measure the ohms.
This will give you the 100 deg C value. Let the water cool
using a thermometer to check the temperature. When the
water gets to 80 deg C, check the value on the sensor. Do the
same with 60, 40, 20 deg C. You will now have most of the
calibrating values.
You will now need to put the values into the software. Using
the left and right arrows on the keyboard, set the software to
the closest value to what the real value is for that
temperature. Then use the up or down arrows to go to the
next temperature and do the same.
For the -20 deg C and 120 deg C, you will need to guess
those values as you cannot check them. Look at how the
values are going and guess what the value would be and set
it. Your sensor is now calibrated.
With the air temp sensor you will need to do the same thing
as the water temperature sensor. Use water again to check
the sensor.
• Setting up the Trigger Edges
The default setting here for most vehicles is falling edge. This
edge can be changed to rising if there is a problem with the
distributor phasing being too far out and the spark starts
jumping to the incorrect poles in the distributor cap.
This Setting works exactly the same way, except it is for the
home position signal. The main reason for changing this
signal is to make sure the Dicktator sees home position a fair
amount of degrees before the trigger signal. Normally this
setting is set opposite to the trigger edge setting.
Open RPM
When the engine RPM is higher than the Open RPM point
then the output will be switched on. The output will not
activate if the other parameters are not also met. All three
parameters must be met.
Close RPM
When the engine RPM is higher than the Close RPM point
then the output will be switched back off again. Therefore,
you will notice that the engine RPM has to be between the
Open RPM point and the Close RPM point. Remember that
the Close RPM point must always be higher than the Open
RPM point. If you are using this output to control NOS, make
sure that the close RPM point is about 300RPM below the set
rev limiter to make sure you don’t hit the limiter with the NOS
active. Hitting the rev limiter with NOS active is dangerous to
the motor.
Load Point
When the engine Load is higher than the Load Point setting
and the other two parameters are met then the output will be
activated. This can be used to switch NOS on at full throttle
for example.
Hysteresis
Launch RPM
Ignition Retard
When in launch control mode the car will get hot fairly quickly
and could also pop quite loudly out the exhaust. This is fixed
with adding extra fuel. With the correct amount of extra fuel
added, the motor will sound smooth in launch control mode.
This setting and the next 5 settings all control the way your
idle control works. Set you target idle to where you want the
motor to be controlled to.
Minimum Position:
Maximum Position:
This value stops the idle control from being too aggressive
and revving the motor too high on a reaction to low revs.
Home Position:
This is the position that the idle motor will go to when you are
not at closed throttle. If this value is too high the motor will not
come down to Target idle RPM. If this value is too low then
the car will want to stall every time you come to a stop sign.
Startup Position:
This value allows the idle control to open the idle motor
enough to rev the car slightly under startup conditions to
improve startup time.
Idle Response:
This value tells the ECU how quickly to react to the changes
in RPM. The bigger the value the slower it will react. If the
value is too big, the control may not catch the motor if it drops
too low in RPM. If the response is too fast, the motor will rev
and fall and rev again and again and never stabilize at target
idle.
Then take the same current idle % and subtract about 4% and
insert that into the Idle Minimum value. The maximum value
can be set about 20% higher than that to allow the idle valve
enough movement to be able to catch the motor if the RPM
falls suddenly.
- Battery Voltage:
These values have also been set to default values and have
been found to be quite universal. If you wish to changes these
values then be sure that you only set these values after you
have calibrated the sensors and have tuned the fuelling map
completely. When setting these values, wait till the car is cold,
start it, look at the current water temperature and set the
corresponding value to the smallest value that allows the
motor to run smoothly. As the car warms up, set the following
values till the car is warm.
Same as the water and battery maps, these values have been
carefully chosen to how air behaves to heating and cooling.
The Air temperature sensor is the final part of the fuel
injection system that provides the best fuel economy and
smoothness figures the system will see.
Increase:
This value is the amount of extra fuel the ECU will add when
the throttle is quickly pressed. The ECU has an intelligent
algorithm that watches how fast and how much the throttle is
pressed. It then decides how much extra fuel to add according
to the value you set here.
Decay:
This is the rate at which the extra fuel added will return back
to normal. The smaller the number the quicker the fuel returns
to normal.
Dead Band:
De-Activate Over:
This value is the point at which the ECU will stop looking for
throttle changes. Normally this value is set slightly lower than
the atmospheric value. Try not to set this value to a value in
boost as unpredictable results could appear that you might
not see on the road.
• Working with the Fuel Maps
- How to Navigate through the Map:
There are two styles of fuel map display. The first is the
numeric grid, and the second is the graphical floating balls
with lines joining them. No matter which one you use, the
keystrokes are identical.
If you wish to move left and right through the map (through
the load sites), it is simply the left and right arrow. Simple
enough. If you need to move up and down through the RPM
ranges, then the “N” and “P” keys will be used. “N” stands for
Next Range and “P” stands for Previous Range.
If you wish to add more fuel use the up arrow to add a little
amount more, or PgUp to add huge amounts. The PgUp key
is to allow you to get the values close to where you need to be
and the up arrow is then for fine tuning.
If you wish to reduce the amount of fuel then the same would
apply as to adding fuel but the keystrokes are:
Down Arrow
PgDn
Shift-Down Arrow
Alt-Down Arrow
Please remember it is good practice to start rich and lean out
the mixture to what you desire than to start lean and richen to
the desired value. This helps save the motor from being
damaged. Please also read the “How to Tune” section to
understand how tuning is performed on the Dicktator ECU.
There are also two styles of ignition map display. The first is
the numeric grid, and the second is the graphical floating balls
with lines joining them. No matter which one you use, the
keystrokes are identical.
If you wish to move left and right through the map (through
the load sites), it is simply the left and right arrow. Simple
enough. If you need to move up and down through the RPM
ranges, then the “N” and “P” keys will be used. “N” stands for
Next Range and “P” stands for Previous Range.
If you wish to add more ignition timing use the up arrow to add
a one degree, or PgUp to make big jumps of 3 degrees. The
PgUp key is to allow you to get the values close to where you
need to be and the up arrow is then for fine tuning. Please be
careful of detonation!!
Down Arrow
PgDn
Shift-Down Arrow
Please remember it is good practice to start with slightly
retarded timing and add timing until you notice no power gain
with each degree or hear detonation. There is no point in
running over advanced timing if you don’t gain power. But
running the timing over advanced will strain the motor
excessively. So, rather save motor life from being
unnecessarily shortened. Please also read the “How to Tune”
section to understand how tuning is performed on the
Dicktator ECU.
The Crosshairs are located at the bottom right of the fuel and
ignition maps screen. They are the only way for a tuner to
know if he/she is EXACTLY on a tuning site. The crosshairs
are required because of the built in interpolation in the engine
management system. I need to stress this point: You will not
tune a car correctly if you do not use the crosshairs!!!!!
The more accurate the engine management system the more
accurate the tuning tools must become.
The crosshairs show the tuner where on the map he/she is. If
the Dot is below the horizontal line then the engine is running
slightly slower than the closest RPM range. If it’s above then
the engine is running slightly faster than the closest RPM
range. You will have to adjust the speed on the dyno to get
the dot on the horizontal line.
Once you have done that, you will need to check if the dot is
to the left or right of the vertical line. If it’s to the left, then you
will need to press the throttle more till it is in the center of the
crosshairs.
When its there, you can now tune that load site. The load site
that the crosshairs are showing is the red block that moves
around the map. To tune that site you will need to move the
Tuning block over the red block so that the red block is now
hidden. Use the left arrow, Right arrow, “N” and “P” to move
the tuning block.
• What is Interpolation?
Although the fuel maps are number based maps, tuning is still
very easy. The number style allows the user to see the entire
map at one time, not just one RPM range. This can easily
show if there is an unusual number in the map that would
need checking. To change values in the map does not require
you to type numbers in, but to use the up and down arrows
only. Therefore no time is wasted on the dyno.
• Tuning for Fuel Economy
On a turbo car, you should tune the car slightly richer to help
cool the motor and turbo that little bit extra. An AFR of 14.4 or
CO% of 0,7% will be appropriate. On a turbo engine you can
tune the first 25% of maximum boost to an AFR of
approximately 13.7 or a CO% of 1,5% CO. Higher than that
and you need to tune for power and richer values.
When it comes to tuning for full power, you need to look at the
mixtures you are running as well. On a normally aspirated car,
full power AFR will be around 13.5 – 13.0 and CO% around
2.8% to 3.8%.
Like the fuel maps, the ignition maps are also a number
display. When tuning your car, it is advisable to tune the
fueling side first. But you will need to put in a basic map first
to run the car. Make sure that you have setup the trigger
angle to get the timing on the motor and the timing in the
maps the same. Now put in a timing map that is conservative
into the map for tuning the fuel. Once the fuel is tuned then
you can come back the timing and fine tune it.
• What is Detonation
4A-GZE/7M-GTE/NissanCAS
Begin
Is there a pickup
inside the distributor Is number of trigger
Does your engine that gives more than teeth in distributor/Cam
have a distributor Yes Yes Position Sensor Yes Is pickup Magnetic? No
one pulse per cam
with HT leads? revolution or that can = number of cylinders?
be accurately
modified?
No
Yes
No No
Install magnetic
converter
Modify distributor
Is there a trigger wheel
No on your crank?
Does the trigger
wheel on the crank
have 60-1 or 36-1
No
Lexus
teeth?
Yes
No
Fit 60-2 trigger Yes No Do you use a single coil?
wheel
Modify trigger
wheel
Use Dicktator Wasted Spark.
Is your pick-up Connect trigger wire to
magnetic type green wire connect home Yes
No
with earth signal to white wire on
screen? Dicktator
Use Dicktator STD.
Connect trigger wire to
green wire on Dicktator
Yes
• Where to start
Soldering Iron.
Side Cutter.
Multi Meter.
Crimping Tool.
Wire Stripper.
Oscilloscope (Only for advanced trouble shooting)
Heat Gun.
Timing Light.
Heat Shrink Tubing
Solder.
Insulation Tape.
Pre insulated Terminals.
Cable Ties.
- Engine earth
- Spark Plugs
- Bosch
- Champion
- Autolite
- Splitfire
- NGK
- Denso
10.0 kΩ
~V
5V -VE OFF ¯
V
Ω
SIGNAL
¯A ~
A VΩ
10A
COM
0.0 kΩ
~V
5V -VE OFF ¯
V
Ω
SIGNAL
¯A ~
A VΩ
10A
COM
10.0 kΩ
~V
5V -VE OFF ¯
V
Ω
SIGNAL
Ā
~
A VΩ
10A
COM
The following two pictures show the tests and results
when the throttle is fully closed.
10.0 kΩ
~V
5V -VE OFF ¯
V
Ω
SIGNAL
¯A ~
A VΩ
10A
COM
0.0 kΩ
~V
5V -VE OFF ¯
V
Ω
SIGNAL
Ā
~
A VΩ
10A
COM
- What type of pick-up do I need?
5V
Pull-Up Pull-Up
Trigger Signal
Trigger Home
5.0 V
Home Signal
~V
OFF ¯
V
¯A ~
A VΩ
10A
COM
Collector
Base
Emitter
There is 0 Volt when the “switch” is in the on position.
5V
Pull-Up Pull-Up
Trigger Signal
Trigger Home
0.0 V
Home Signal
~V
OFF ¯
V
¯A ~
A VΩ
10A
COM
5V
Pull-Up Pull-Up
Trigger Signal
Trigger Home
5.0 V
Home Signal
~V
OFF ¯
V
¯A ~
A VΩ
Collector 10A
Base
Emitter COM
Transistor is switched on.
5V
Pull-Up Pull-Up
Trigger Signal
Trigger Home
0.0 V
Home Signal
~V
OFF ¯
V
¯A ~
A VΩ
Collector 10A
Base
Emitter COM
The red line shows the transistor switched off and the
green line shows the transistor switched on.
Hall Effect and Optical pickups are open collector type and
don’t need any modifications.
- What type of pick-up do I have?
Coil
Coil
The above picture shows a Toyota Trigger wheel with 24
teeth. Below is a replacement Trigger wheel for a four
cylinder Toyota with distributor. They are available for four
and six cylinder engines. Contact you Dicktator agent for
your requirements.
Siemens (Hall)
Bosch (Magnetic)
- Fuel pumps
If the car you are modifying was fuel injection before the
modifications you shouldn’t have a problem with your fuel
pump. If the car was equipped with a carburetor or was
running on Diesel before the conversion, it is very
important to understand the following. Owners of very
high output engines who need to modify the fuel supply to
cater for the engines requirements should read as well.
At the coast water boils at 100°C and on top of Kilimanjaro
water boils at 81°C…….SO WHAT?
- Where to Dyno?
Position
Trigger
Home
Input
Input
10
20
Ignition White Ignition Green
Signal
Signal
Water
19
Air
9
TPS Yellow TPS Purple
Signal
Signal
POT
TPS
18
8
Green / Yellow TPS Grey / Red
Positive
Sensor
Output
Tacho
5 Volt
17
TPS (+5V) Ignition
7
Output 3
Ignition
Output
Flaps
16
Ignition Ignition
6
Output 1
Ignition
Ignition
15
Ignition Ignition
5
To Fuel
Relay
From
14
Battery (+12V)
4
Grey
Sensing Red
To Ignition
Negative
Switched
Control
+12V
13
Idle
3
-VE
12
2
-VE
11
1
Short Thick
Fuel Pump
85
86
Red / Yellow
Main
Injector Relay +
87
30
Red / Yellow
Battery
-
• What igniters to use
- Dumb Igniters
Modern igniters are all triggered from the car’s ECU. The
charge time of the ignition coils are controlled by the ECU
and there is no processor inside the igniter. Great care
should be taken when these are used because if the
wrong Spark Trigger Edge is selected the igniter and
ignition coil will most definitely be damaged. The Dwell
Control is set to Constant Charge Time. Start with a low
value of ± 2 ms. and increase this value if needed.
- Preferred Igniters