CATERPILLAR C18 Engine A4e4v2 Ecm

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UENR4666-06

February 2016 Harness And Wire Electrical Schematic Symbols


Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the

C15 and C18 Engine for Generator Set contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender
Electrical System T
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

C15: C18: Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
AR21-UP AR31-UP It has a coil that makes an electromagnet when current flows through it. The
GB31-UP BG41-UP electromagnet can open or close the switch part of the relay.
T331-UP T341-UP
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
1151-UP LNB1-UP coil that makes an electromagnet when current flows through it. The electromagnet
CE51-UP LZB1-UP can open or close a valve or move a piece of metal that can do work.
LNA1-UP L8D1-UP
LZA1-UP LXK1-UP Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
L8B1-UP NAW1-UP activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
LXJ1-UP
the latch coil circuit open at the time the coil latches.
NAP1-UP
P1Z1-UP Harness and Wire Symbols
Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

© 2017 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

INTAKE MANIFOLD INTAKE MANIFOLD


AIR PRESSURE AIR TEMPERATURE
INJECTOR 2 INJECTOR 4 INJECTOR 6 SENSOR SENSOR TDC PROBE
INJECTOR 1 INJECTOR 3 INJECTOR 5 CAM SPEED
SENSOR
BRAKE 1&2 BRAKE 3&4 BRAKE 5&6

COOLANT FUEL TEMP CRANK ATMOSPHERIC OIL PRESSURE ENGINE CONTROL


TEMPERATURE FUEL PRESS SPEED PRESSURE SENSOR MODULE
SENSOR *SOME COMPONENTS NOT SENSOR SENSOR
SHOWN FOR CLARITY *SOME COMPONENTS NOT
TOP VIEW SHOWN FOR CLARITY
LEFT SIDE VIEW

UENR4666-06
12 Page, (Dimensions: 25 inches x 24 inches)
7 6 5 4 3 2 1

F F

K-C12 K-C2 K TW3


3E3364 1552269 J-C2
7E6513
TDC PROBE 1 G856-K8 WH-18
2 G857-K9 YL-18 1
T858-J16 GY-16-NW INJECTOR 1
T957-J2 PU-16-NW 2

K-C10
2304011
K737-J18 BR-16-NW J-T1 0668391 BRAKE
COOLANT TEMPERATURE SENSOR SIGNAL 1 995-K11 BU-18
2345012 GROUND 2 G833-K36 PK-18 1&2
K739-J20 BU-16-NW J-T2 0668391

K-C5
2304011 J-C3
INTAKE MANIFOLD AIR TEMPERATURE SENSOR SIGNAL 1 C967-K13 BU-18 7E6513
2345013 GROUND 2 G833-K38 PK-18
G833-K36 PK-18 G833-K7 PK-18
T858-J15 GY-16-NW 1
G833-K37 PK-18 INJECTOR 2
G833-K38 PK-18 T958-J4 YL-16-NW 2
K-C8
2304011
CAM SPEED SENSOR BK-18 1 E965-K27 BU-18 G829-K34 GN-18
2717537 WH-18 2 E966-K26 YL-18 G829-K33 GN-18 G829-K2 GN-18 J-C4
G829-K32 GN-18 7E6513
G829-K35 GN-18
K TW1 T859-J13 WH-16-NW 1
2 INJECTOR 3
K737-J11 BR-16-NW K737-J18 BR-16-NW T959-J3 BR-16-NW
E G828-K30
G828-K29
WH-18
WH-18 G828-K1 WH-18
K-C13 J-C1
K737-J19 BR-16-NW
E
G828-K31 WH-18 1552252 3E8969
K-C6 G828-K28 WH-18
2304011 T957-K20 PU-16-HV 1 T957-J2 PU-16-NW K738-J9 GN-16-NW J-T3 0668391 BRAKE
CRANK SPEED SENSOR BK-18 1 E963-K23 BK-18 T958-K19 YL-16-HV 2 T958-J4 YL-16-NW K739-J7 BU-16-NW K739-J22 BU-16-NW 3&4
T959-K17 BR-16-HV 3 T959-J3 BR-16-NW K739-J21 BU-16-NW K739-J21 BU-16-NW J-T4 0668391
2717538 WH-18 2 E964-K22 WH-18
T960-K24 BU-16-HV 4 T960-J5 BU-16-NW K739-J20 BU-16-NW
T961-K16 GN-16-HV 5 T961-J8 GN-16-NW
T962-K25 WH-16-HV 6 T962-J23 WH-16-NW J-C5
K TW2 T858-K15 GY-16-HV 7 T858-J1 GY-16-NW 7E6513
T859-K21 WH-16-HV 8 T859-J10 WH-16-NW T858-J1 GY-16-NW T858-J16 GY-16-NW
994-K10 GY-18 T860-K14 OR-16-HV 9 T860-J6 OR-16-NW T858-J15 GY-16-NW
K737-K4 BR-16-HV 10 T859-J17 WH-16-NW 1
995-K11 BU-18 K737-J11 BR-16-NW INJECTOR 4
C967-K13 BU-18 K738-K41 GN-16-HV 11 K738-J9 GN-16-NW T960-J5 BU-16-NW 2
K-C7 C991-K6 PK-18 K739-K40 BU-16-HV 12 K739-J7 BU-16-NW
2370227 E963-K23 BK-18 T860-J6 OR-16-NW T860-J14 OR-16-NW
VS 1 G828-K30 WH-18 E964-K22 WH-18 T860-J12 OR-16-NW
INTAKE MANIFOLD AIR PRESSURE SENSOR GROUND 2 E965-K27 BU-18
2490096 G829-K34 GN-18 J-C6
SIGNAL 3 R746-K18 PK-18 E966-K26 YL-18 T859-J10 WH-16-NW T859-J17 WH-16-NW 7E6513
F421-K12 YL-18 T859-J13 WH-16-NW
G856-K8 WH-18
G857-K9 YL-18 K738-J9 GN-16-NW T860-J12 OR-16-NW 1
K-C4 2 INJECTOR 5
2304013 N707-K43 PU-18 T957-J2 PU-16-NW T961-J8 GN-16-NW
VS 1 G828-K31 WH-18 R746-K18 PK-18 T959-J3 BR-16-NW
ATMOSPHERIC PRESSURE SENSOR GROUND 2 R747-K5 GY-18 T958-J4 YL-16-NW
2768548 G829-K32 GN-18
SIGNAL 3 R747-K5 GY-18 T725-K44 WH-18 T960-J5 BU-16-NW
T961-J8 GN-16-NW
T962-J23 WH-16-NW
K-C9 K737-J19 BR-16-NW J-T5 0668391 BRAKE
2370227 5&6
K739-J22 BU-16-NW J-T6 0668391
VS 1 G828-K29 WH-18
OIL PRESSURE SENSOR GROUND 2
2769067 G829-K33 GN-18
SIGNAL 3 994-K10 GY-18
J-C7
7E6513

T860-J14 OR-16-NW 1
2 INJECTOR 6
T962-J23 WH-16-NW
D D

FUEL JUMPER HARNESS

L-C2
2370227
VS 1 G828-L1 WH-18
FUEL PRESS GROUND 2 L-C1 K-C11
2769067 G829-L2 GN-18
SIGNAL 3 C991-L3 PK-18 2312300 2312295

F421-L4 YL-18 1 F421-K12 YL-18


G833-L5 PK-18 2 G833-K37 PK-18
3 T725-K44 WH-18
4 N707-K43 PU-18
G828-L1 WH-18 5 G828-K28 WH-18
G829-L2 GN-18 6 G829-K35 GN-18
C991-L3 PK-18 7 C991-K6 PK-18
L-C3 8
2304011
FUEL TEMP SIGNAL 1 F421-L4 YL-18
2345013 GROUND 2 G833-L5 PK-18

C C
K TW1
K TW2 K TW3
K738-K41 GN-16-HV
K739-K40 BU-16-HV
T858-K15 GY-16-HV
T859-K21 WH-16-HV
T860-K14 OR-16-HV
T957-K20 PU-16-HV
T958-K19 YL-16-HV
T959-K17 BR-16-HV
T960-K24 BU-16-HV
T961-K16 GN-16-HV
T962-K25 WH-16-HV
K737-K4 BR-16-HV
F421-K12 YL-18
C967-K13 BU-18

E963-K23 BK-18
E964-K22 WH-18
E965-K27 BU-18
E966-K26 YL-18

N707-K43 PU-18
R746-K18 PK-18

T725-K44 WH-18
994-K10 GY-18
995-K11 BU-18

C991-K6 PK-18

G828-K1 WH-18
G829-K2 GN-18
G833-K7 PK-18
G856-K8 WH-18
G857-K9 YL-18

R747-K5 GY-18
K738-K41 GN-16-HV

K739-K40 BU-16-HV

T860-K14 OR-16-HV

GY-16-HV
WH-16-HV
BR-16-HV
GN-16-HV
BU-16-HV

T859-K21 WH-16-HV
T957-K20 PU-16-HV

T958-K19 YL-16-HV
K737-K4 BR-16-HV

R746-K18 PK-18

E963-K23 BK-18

E964-K22 WH-18

E966-K26 YL-18
E965-K27 BU-18

C967-K13 BU-18

F421-K12 YL-18

T725-K44 WH-18

N707-K43 PU-18
995-K11 BU-18

G829-K2 GN-18

G856-K8 WH-18

994-K10 GY-18

G833-K7 PK-18

G857-K9 YL-18

C991-K6 PK-18

R747-K5 GY-18

G828-K1 WH-18

T858-K15
T962-K25
T959-K17
T961-K16
T960-K24

B B
K-C1
2645732
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9

J2
(Dimensions: 25 inches x 24 inches)

BRAKE SOLENOID L/H

BRAKE SOLENOID M/H

COOLANT TEMPERATURE
BRAKE COMMON

INJECTOR 2 COMMON
INTAKE MANIFOLD AIR PRESSURE

PRESSURE SENSOR COMMON

PASSIVE SPD -1: A CRANK SPEED


TDC SERVICE PROBE +

OIL PRESSURE SENSOR

TEMPERATURE SENSOR COMMON

PASSIVE SPD +1: A CRANK SPEED


TDC SERVICE PROBE -

FUEL PRESSURE

PASSIVE SPD +2: B CAM SPEED


PASSIVE SPD -2: B CAM SPEED

INTAKE MANIFOLD AIR TEMPERATURE


ATMOSPHERIC PRESSURE SENSOR

FUEL TEMPERATURE SENSOR

PRESSURE SENSOR +5V

FUEL DIFFERENTIAL PRESS SW RETURN

INJECTOR 5&6 HIGH

1&2 HIGH
6 COMMON
3 COMMON
5 COMMON
4 COMMON

INJECTOR 3&4 HIGH


INJECTOR 1 COMMON
DIFFERENTIAL FUEL PRESSURE SW
UENR4666-06

(+) BATTERY
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR

(+) BATTERY SWITCHED SYMBOL DESCRIPTION ABBREV COLOR


STARTING CIRCUIT CIRCUIT CONNECTED RD RED

(-) BATTERY / SENSOR RETURN WH WHITE


CIRCUIT NOT CONNECTED

SENSOR / ACTUATOR SUPPLY OR ORANGE


ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
YL YELLOW
SIGNAL TO ECM INTERNAL ELECTRICAL CONNECTION
CONTROL (POSITIVE) FROM ECM TO SURFACE OF COMPONENT PK PINK
CONTROL (RETURN) FROM ECM
CONNECTOR BK BLACK
CAT DATA LINK
ENGINE CONTROL MODULE H# CIRCUIT GROUPING DESIGNATION
GY GRAY
2267467 J1939 DATA LINK
PU PURPLE
12 Page,

ATCH WIRE, CABLE, COMPONENT


RS-232/RS-485 DATA LINK
BR BROWN
ETHERNET SPLICE
GN GREEN
BLADE, SPADE, RING OR SCREW
HIGHWAYS BU BLUE
TERMINAL

A A
IDENT PART NUMBER CHG NOTE
K 276-4752 00 ENGINE HARNESS
THIS SCHEMATIC IS FOR THE C15 and C18 ENGINE FOR GENERATOR SET
L 276-4754 00 FUEL JUMPER HARNESS (EPG)
J 122-1486 06 (INTERNAL) INJECTOR HARNESS ELECTRICAL SYSTEM
MEDIA NUMBER: UENR4666-06
(E963-BK & E964-WH) (E965-BU & E966-YL) SCHEMATIC PART NUMBER: 276-4751, CHANGE: 01, VERSION: -
(G856-K8-WH & G857-K9-YL),
MUST BE TWISTED TOGETHER AT LEAST 1 TURN Components are shown installed on a fully operable engine in a non powered state.
PER 25mm
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1

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