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Hitachi Truck Pdi Sheet

This document is a truck pre-delivery inspection sheet. It lists over 100 systems, components and features to check on the truck. A technician uses this checklist to inspect the truck, note any issues, and make any necessary adjustments before delivering the truck to the customer.

Uploaded by

Alexter Ayala
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
240 views5 pages

Hitachi Truck Pdi Sheet

This document is a truck pre-delivery inspection sheet. It lists over 100 systems, components and features to check on the truck. A technician uses this checklist to inspect the truck, note any issues, and make any necessary adjustments before delivering the truck to the customer.

Uploaded by

Alexter Ayala
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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HITACHI TRUCK PDI SHEET

Model & Code Full Serial Number Hours Date (MM DD YYYY)

Dealer Address of Dealer City State/Country

Customer Address of Customer City State/Country

A
s
s
e
m
b
l P
e o
M D d o
A i a r
d L B s m L W
j e i s a o r W
u a n i g o o e N
Check each item and make all s k d n e s n l / O
SYSTEM necessary adjustments t s s g d e g d A K Comments
Oil Levels
Oil Filters
Oil Lines
Air Cleaner
Air Intake Lines / Clamps
Mufflers
E Exhaust Pipes / Clamps
N Mounts
G Oil Pan
I RPM @ Idle @Full Load
N Oil Pressure @ Idle @Full Load
E Fuel Pressure @ Idle @Full Load
Injection Pump Pressure @ Idle @Full Load
Electronic Control System Wiring / Connections / Voltage
Engine Pre-Lube System Check Engine Pre-Lube Operation
Fire Supression System System Ready for Operation
Start-up Inspection Done By:
Date:

Coolant Level Added Amount Gallons/Quarts


C Anti-Freeze PH °C °F
O S Hoses / Lines / Fittings
O Y
Radiator / Radiator Pressure Regulator Regulator Set @ psi
L S
A T Fan
N E Fan Belt Tension Value
T M Fan Shroud / Fan Belt Guards

S Tank / Mountings / Breathers


Y Lines / Fittings
F S
Filters / Coolers
U T
E E Fuel Check Valve / Fuel Shut Off Valve
L M Accelerator Linkage / Throttle Pedal

S Compressor psi @ RPM


Y
S Lines / Fittings
A T
Valves
I E
R M Resivoirs

Propel Shaft Bolts


Power Take Off (PTO)
Oil Level / Oil Sample Low - Added Amount
Breather
T Housing
R Mounting Bolts
A Filters
N C Lines / Fittings
S O Neutral Start
M N
M N Clutch Pressure / Main P.S.I. @ 1800 rpm
I V Input Seal
S E Output Seal
S R Shift Control Harness
I T Front Driveshafts Record Torque Values of Bolts
O E Rear Driveshafts Record Torque Values of Bolts
N R Engine Drive Coupling

Differential Oil Level Low - Added Amount


Planetaries Oil Levels Low - Added Amount
Breathers
Rim Clamp Nuts List Torque LF: RF: RR: LR:
Suspension - X2 Dimensions LF: RF: RR: LR:
Suspension - P1 Pressure Front: Rear:
A Front Axle Toe In
X Front Wheel Lube Level Low - Added Amount
L Tire Pressures Front LF: RF:
E Tire Pressures Rear RR I: RR O: LR I: LR O:
S Front Axle Tunion Record Torque Value:

Lines / Hoses / Fittings


Parking Brake Operation Apply / Release Operation
S Parking Brake Lines
B Y Load / Dump Brake Check for Load / Dump Brake Operation
R S Brake Heads / Assemblies
A T Service Brake
K E Foot Pedals and Linkage
E M Accumulator Pre-Charge Front: Rear:

Lines / Hoses / Fittings


S
T S Oil Level / Oil Sample
E Y
E S Releif Valve Setting P.S.I. as recorded
R T
Unloading Valve P.S.I.
I E
N G M Steer Accumulator Pre - Charge P.S.I.

Oil Level / Oil Sample Low - Added Amount


H Resivoir / Mountings
Y
Y Breather
D Lines / Hoses / Fittings
R S Pumps
A Y Valves
U S Main Hoist Releif Settings P.S.I. @ 2100RPM
L T Main System Pressure P.S.I.
I E Motion Control Valve Setting P.S.I.
C M Body Hoist Time Raise: Lower:

C
Y Steering Cylinder Right Hand
L
I Steering Cylinder Left Hand
N
D
Hoist Cylinder Right Hand
E
R
S Hoist Cylinder Left Hand

Batteries List Voltage with engine stopped:


E Wiring
L Gauges / Warning Light / Contronics
E Alternator / Belt / Guards List Voltage @ 2100RPM:
C Lights
T Back - Up Alarm
R Heater
2 I Air Conditioning / Belt / Guard
4 C Battery Disconnect Check for Disconnect Function
v A L Test Emergency Shutdown

Mirrors
Paint Condition
Sheet Metal / Handrails / Ladder / Steps
Tire Condition - P.S.I. LF: RF: RR: LR:
Cab Interior
Switches and Instruments Check Body Up Speed restriction
Alarm System / Contronics
Autolube Fill / Prime / Test System
G Test Drive
E Warning Signs / Decals
N Body Pads / Shims / Hinge Pin Float
E
E Body Prop Pins Check for Body Up Prop Pins
R Load Weigh System Calibration Base Weight - Calibration
A Body Installation Body Up Speed Restriction Switch
L Body Installation Correct Body Guide Installation

Power Cables and Connections


Commutators / Slip Rings
Brushes - Wheel Motor / Alternator
Gear Case Oil Levels
T Control Cabinet Seals / Strain Reliefs
R Control System Wiring / Connections
A Control System Contactors / Position
C Sensors
T Dynamic Brake Operation
E I Cooling Air Hoses / Connections
L O General Condition
E N Load Box Test - Supply Copy with PDI
C Throttle / Retard Values
T S Retard Speed Control
R Y 2 Speed Overspeed
O S Propel Interlocks - All
N T Ground Fault Protection System
I E Blower Failure System
C M Retard Grids Condition

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