Variable Displacement Axial Piston Pump Type V30D: Product Documentation
Variable Displacement Axial Piston Pump Type V30D: Product Documentation
Product documentation
Open circuit
Nominal pressure pnom max: 350 bar
Peak pressure pmax: 420 bar
Geometric displacement Vmax: 250 cm3/U
D 7960
04-2019-1.0
© by HAWE Hydraulik SE.
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Printing date / document generated on: 25.04.2019
3 Parameters....................................................................................................................................................... 27
3.1 General............................................................................................................................................................. 27
3.2 Characteristics....................................................................................................................................................29
3.3 Electric parameters V30D..................................................................................................................................... 32
3.4 Pivoting angle pick-up........................................................................................................................................ 32
4 Dimensions...................................................................................................................................................... 33
4.1 Basic pump....................................................................................................................................................... 33
4.1.1 Type V30D-045...................................................................................................................................................33
4.1.2 Type V30D-075...................................................................................................................................................36
4.1.3 Type V30D-095/115............................................................................................................................................ 39
4.1.4 Type V30D-140/160............................................................................................................................................ 42
4.1.5 Type V30D-250...................................................................................................................................................45
4.2 Swash plate angle indicator.................................................................................................................................48
4.3 Controller.......................................................................................................................................................... 49
6 Other information.............................................................................................................................................59
6.1 Planning information.......................................................................................................................................... 59
Variable displacement axial piston pumps adjust the geometric output volume
from maximum to zero. As a result they vary the ow rate that is provided to the
consumers.
The axial piston pump type V30D is designed for open circuits in industrial
hydraulics and operate according to the swash plate principle. They are available
with the option of a thru-shaft for operating additional hydraulic pumps in
series.
The sturdy pump is particularly suitable for continuous operation in challenging
applications. The range of pump controllers allows the axial piston pump to be
used in a wide variety of applications.
Intended applications:
■ Hydraulic presses
■ Marine applications
■ Industrial plants
■ Power pack assembly
■ Mining and tunnel boring machines
Circuit symbol:
Release Release
Basic type
Coding Description
L Anti-clockwise
R Clockwise
B Rotation direction both sides (only V30D-075, V30D-095, V30D-115, V30D-140, V30D-160, V30D-250)
Coding Description
N NBR
V FKM
E EPDM
C NBR, suitable for HFC, for restrictions, see "Assembly, operation and maintenance recommendations"
Coding Description
1 Without thru-shaft, suction port 45°
2 With thru-shaft, suction port 45°
3 Without thru-shaft, suction port 90° (only V30D-140, V30D-160)
4 With thru-shaft, suction port 90° (only V30D-140, V30D-160)
Coding Description
0 Without display
1 With display
2 With pivoting angle pick-up (Hall sensor)
Coding Description
Delivery ow controller
LS Load sensing controller
LSN Load sensing controller with integrated pressure limitation
LSP Load sensing controller with remote-control port for external pressure limitation
LSD Load sensing controller without integrated pressure limitation for parallel operation of multiple pumps
Q Flow controller for setting a constant ow rate independently of the speed.
Qb Flow controller for setting a constant ow rate independently of the speed, for applications with high demands on
accuracy
V Electric proportional delivery ow controller with increasing characteristic curve
VH Hydraulic delivery ow controller with increasing characteristic curve
Pressure controller
N Pressure controller
P Pressure controller with remote-control port for external pilot valve
Pb Pressure controller with remote-control port for external pilot valve. Specifically for extremely vibration-prone applica-
tions.
PD5 Parallel pressure controller
Power controller
L Power controller
Lf Hydraulically adjustable power controller with increasing characteristic curve
Lf1 Hydraulically adjustable power controller with decreasing characteristic curve
Coding Description
No designation No stroke limitation
1 Prepared for power controller
2 With adjustable stroke limitation
(not possible in combination with pump controller type V, VH)
2/... Stroke limitation xed with specification of the set geometric displacement Vg (cm3/rev.)
1) ANSI B 92.1, FLAT ROOT SIDE FIT spline width deviating from the standard, s = 2.357-0.03
NOTE
Pay attention to the maximum permissible drive torque, as the ange or shaft may be damaged otherwise.
NOTE
An additional support is to be provided for pump combinations.
V30D-045/075/140/160
1 Basic pump
2.1 Controller type N, P, Pb, LS, Q, Qb
2.2 Controller type LSN, LSP
2.3 Cover for version without N, P, Pb, LS, LSN, LSP, Q, Qb
3.1 Controller type V
3.2 Controller type VH
3.3 Cover for version without V or VH, without stroke limitation
3.4 Cover for version without V or VH, with stroke limitation
4.1 Controller type L, Lf1
4.2 Controller type LSD
4.3 Controller type PD5
4.4 Cover for version without L, Lf1, LSD, PD5
1 Basic pump
2.1 Controller type N, P, Pb, LS, Q, Qb
2.2 Controller type LSN, LSP
2.3 Cover for version without N, P, Pb, LS, LSN, LSP, Q, Qb
3.1 Controller type V
3.2 Controller type VH
3.3 Cover for version without V or VH, without stroke limitation
3.4 Cover for version without V or VH, with stroke limitation
4.1 Controller type L, Lf1
4.2 Controller type LSD
4.3 Controller type PD5
4.4 Cover for version without L, Lf1, LSD, PD5
1 Basic pump
1.1 Control head without L, Lf1, LSD, PD5 (series)
1.2 Control head for L, Lf1, LSD, PD5
2.1 Controller type N, P, Pb, LS, Q, Qb
2.2 Controller type LSN, LSP
2.3 Cover for version without N, P, Pb, LS, LSN, LSP, Q, Qb
3.1 Controller type V
3.2 Controller type VH
3.3 Cover for version without V or VH, without stroke limitation
3.4 Cover for version without V or VH, with stroke limitation
4.1 Controller type L, Lf1
4.2 Controller type LSD
4.3 Controller type PD5
4.4 Cover for version without L, Lf1, LSD, PD5
The LS(N,P,D) controller is a delivery ow controller that generates a variable ow rate independently of the speed. It adapts the
geometric displacement of the pump to the required ow rate of the consumer and regulates a constant difference between load
pressure and pump pressure.
The LSD controller is used if several pumps supply the same consumer. It regulates the same geometric displacement on all pumps.
1 Delivery ow controller: Regulates a constant difference between load pressure and pump pressure
2 Pressure limitation: Limits the pump pressure to a maximum value
3 Bypass throttle
4 External pressure-limiting valve (not included in scope of delivery)
pB operating pressure (bar); Q delivery ow (%) pB operating pressure (bar); Q delivery ow (%)
Coding LS
1) Depending on the pressure setting, either a weak spring (N250) or a strong spring (N400) is installed.
CAUTION
Risk of injury on overloading components due to incorrect pressure settings!
Risk of minor injury.
■ Always monitor the pressure gauge when setting and changing the pressure.
NOTE
Loosen the lock nut sufficiently before setting so that the sealing ring is not damaged.
The Q(b) controller is a delivery ow controller that generates a constant ow rate independently of the speed. It regulates a constant
differential pressure via an orice in the P gallery. The differential pressure can be set between 15 and tbd bar; the orice is available
in different graduations (see table).
■ Q: Standard version
■ Qb: Version with external feedback of the pump pressure to compensate for a pressure loss in the P line. For use in hydrostatic
applications with high demands on the speed consistency, e.g. generator drives.
Coding Q Coding Qb
1 Delivery ow controller: Regulates a constant differential pressure before and after the orice
2 Orice: Selection based on the table (not included in the scope of supply)
3 Bypass throttle
Orice Flow rate at 20 bar differential pressure Orice Flow rate at 20 bar differential pressure
(mm) (lpm) (mm) (lpm)
3 Approx. 23 7 Approx. 127
3.5 Approx. 32 7.5 Approx. 146
4 Approx. 42 8 Approx. 166
4.5 Approx. 53 8.5 Approx. 188
5 Approx. 65 9 Approx. 210
5.5 Approx. 79 9.5 Approx. 234
6 Approx. 94 10 Approx. 260
6.5 Approx. 110
Q
Q = Flow rate (lpm)
d = Orice diameter (mm)
Δp = Pressure difference (bar)
# Orice diameter (mm); Q delivery ow (lpm)
Coding Q, Qb
Pressure adjustment
NOTE
Loosen the lock nut sufficiently before setting so that the sealing ring is not damaged.
The V and VH controllers are proportional ow controllers that generate a variable, speed-dependent ow rate. They adjust the
geometric displacement of the pump based on an electrical or hydraulic input signal. The resulting ow rate depends on the geometric
displacement and the rotation speed.
The required pilot pressure for adjusting the pivoting angle is tapped internally. When used in open centre systems with operating
pressures of < 25 bar, an external auxiliary pump or a pre-load valve must be provided to ensure reliable adjustment.
Coding V Coding VH
1 External auxiliary pump, pressure-limiting valve and check valve (not included in scope of delivery)
Coding V Coding VH
I current (mA); Vg geometric displacement (%) pst pilot pressure (bar); Vg geometric displacement (%)
NOTE
Q = 0 lpm possible through the use of an auxiliary pump.
At Vg = 0 cm³/rev, additional rinsing via the drain port is required to ensure sufcient lubrication of the pump.
Recommended ow rate: 2 lpm (V30D-045/075), 3 lpm (V30D-095/115), 4 lpm (V30D-140/160) or 5 lpm (V30D-250)
ΔT = Delay
T1 = On-stroke time 0 to max.
T2 = On-stroke time max. to 0
p pressure (bar); acting time T1 (ms) p pressure (bar); acting time T2 (ms)
Coding VH
The N, P, Pb and PD5 controllers are pressure controllers. As soon as the pump pressure exceeds the set value, they reduce the pivoting
angle of the pump and regulate a constant pressure level.
Depending on the controller type, the pressure setting takes place either via a setting screw directly on the controller or via an external
pilot valve.
■ N: The pressure setting takes place via a setting screw directly on the controller.
■ P: The pressure setting takes place via an external pilot valve connected to the controller via a control port.
■ Pb: The pressure setting takes place via an external pilot valve connected to the controller via a control port. The pressure in the P
line is recorded outside the pump.
It is really only useful for extremely vibration-prone systems (e.g. accumulator systems).
■ PD5: Parallel pressure controller. The PD5 controller is used if several pumps supply the same consumer. It regulates the same
geometric displacement on all pumps. The pressure setting takes place via an external pilot valve connected to the controllers via a
control ports.
The pressure controllers can either be used in constant pressure systems or as low-loss pressure limitation in combination with a ow
controller (e.g. type V or VH).
Coding N Coding P
1 Bypass throttle
2 External pressure-limiting valve (not included in scope of delivery)
pB operating pressure (bar); Q delivery ow (%) pB operating pressure (bar); Q delivery ow (%)
Coding N, P, Pb
1 Pressure setting p
2 Bypass throttle
3 Y-port: For coding N and P with tapped plug closed
4 X port: For coding N with tapped plug closed
1 Pressure setting p
2 X port
Pressure adjustment
1) Depending on the pressure setting, either a weak spring (N250) or a strong spring (N400) is installed.
CAUTION
Risk of injury on overloading components due to incorrect pressure settings!
Risk of minor injury.
■ Always monitor the pressure gauge when setting and changing the pressure.
NOTE
Loosen the lock nut sufficiently before setting so that the sealing ring is not damaged.
The L, Lf and Lf1 controllers are power controllers As soon as the product of geometric displacement and pressure exceeds the set value,
the controller reduces the pivoting angle of the pump to protect the drive shaft, motor or gearbox from overload (pB x Vg = constant).
The setting is made either as a torque limitation (Nm) or power limitation (kW) at the corresponding rotation speed (rpm).
Coding Lf1
rough reference values for the remote setting of the Lf1 controller
pB operating pressure (bar); Vg geometric displacement (%), pSt pilot pressure (bar)
Coding L
1 Torque setting
NOTE
Loosen the lock nut sufficiently before setting so that the sealing ring is not damaged.
3.1 General
Mounting Mounting ange according to DIN ISO 3019-1 or DIN ISO 3019-2
Installation position Any (for installation information see 5 "Assembly, operation and maintenance recommenda-
tions")
Hydraulic uid ■ Hydraulic oil according to Part 1 to 3; ISO VG 10 to 68 according to DIN 51519
■ Viscosity range: min. 10; max. 1000 mm2/s
optimal operation between 16 and 60 mm2/s
■ Also suitable for biologically degradable hydraulic uids type HEPG (polyalkylene glycol)
and HEES (synthetic ester) at operating temperatures up to approx. +70°C
Additional parameters
The diagrams show delivery ow and drive power over pressure without a controller at 1450 rpm.
V30D-045 V30D-075
p pressure (bar), Q delivery ow (lpm), P power (kW) p pressure (bar), Q delivery ow (lpm), P power (kW)
V30D-095(115) V30D-140(160)
p pressure (bar), Q delivery ow (lpm), P power (kW) p pressure (bar), Q delivery ow (lpm), P power (kW)
1 Delivery ow/pressure
2 Drive power/pressure (max. swash plate angle)
3 Drive power/pressure (zero stroke)
The diagrams show the inlet pressure/rotation speed at the max. swash plate angle and an oil viscosity of 75 mm2/s.
Controller coding V
Electrical connection
Coding V
Operating voltage UB 10 to 30 V DC
Output signal UA 0.5 to 4.5 V
Tested for automotive eld DIN 40839
Test pulse 1, 2, 3 a/b
Electrical connection 3-PIN AMP Superseal
1.5 plug
Rotating direction clockwise (viewed from shaft journal) Rotating direction anti-clockwise (viewed from shaft
journal)
1 Shaft version
2 Flange version
3 Controller for L, Lf1, LSD, PD5
4 Controller V, VH
5 Controller N, P, Pb, LS, Q, Qb, LSN, LSP
Flange versions
Coding G Coding F
(125 B4 HW DIN ISO 3019-2) (SAE-C 4-hole J744)
(127-4 DIN ISO 3019-1)
Coding C418
(SAE-C 4-hole)
Rotating direction clockwise (viewed from shaft journal) Rotating direction anti-clockwise (viewed from shaft
journal)
1 Shaft version
2 Flange version
3 Controller for L, Lf1, LSD, PD5
4 Controller V, VH
5 Controller N, P, Pb, LS, Q, Qb, LSN, LSP
Flange versions
Coding G Coding F
(140 B4 HW DIN ISO 3019-2) (SAE-C 4-hole J744)
(152-4 DIN ISO 3019-1)
Rotating direction clockwise (viewed from shaft journal) Rotating direction anti-clockwise (viewed from shaft
journal)
1 Shaft version
2 Flange version
3 Controller for L, Lf1, LSD, PD5
4 Controller V, VH
5 Controller N, P, Pb, LS, Q, Qb, LSN, LSP
Flange versions
Coding G Coding F
(160 B4 HW DIN ISO 3019-2) (SAE-D 4-hole J 744)
(152-4 DIN ISO 3019-1)
Coding C431 (C441), C432 (C442), C433 Coding C434 (C444), C436 (C446) Coding C435 (C445)
(C443) (SAE-B 2-hole and SAE-B 4-hole) (SAE-B 4-hole)
(SAE-A 2-hole)
Coding C437 (C447), C439 (C449) Coding C438 (C448) Coding C440 (C450)
(SAE-C 4-hole and SAE-C 2-hole) (SAE-D 4-hole) (SAE-D 4-hole)
Rotating direction clockwise (viewed from shaft journal) Rotating direction anti-clockwise (viewed from shaft
journal)
1 Shaft version
2 Flange version
3 Controller for L, Lf1, LSD, PD5
4 Controller V, VH
5 Controller N, P, Pb, LS, Q, Qb, LSN, LSP
Flange versions
Coding G Coding F
(180 B4 HW DIN ISO 3019-2) (SAE-D 4-hole J 744)
(152-4 DIN ISO 3019-1)
Coding C451 (C461), C452 (C462), C453 Coding C454 (C464), C456 (C466) Coding C455 (C465)
(C463) (SAE-B 2-hole and SAE-B 4-hole) (SAE-B 4-hole)
(SAE-A 2-hole)
Coding C457 (C467), C459 (C469) Coding C458 (C468) Coding C460 (C470)
(SAE-C 4-hole and SAE-C 2-hole) (SAE-D 4-hole) (SAE-D 4-hole)
Rotating direction clockwise (viewed from shaft journal) Rotating direction anti-clockwise (viewed from shaft
journal)
1 Shaft version
2 Flange version
3 Controller for L, Lf1, LSD, PD5
4 Controller V, VH
5 Controller N, P, Pb, LS, Q, Qb, LSN, LSP
Flange versions
Coding G Coding F
(160 B4 INSTR DIN ISO 3019-2) (SAE-D 4-hole J 744)
(152-4 DIN ISO 3019-1)
Coding LS
Coding Q, Qb
Coding V
Coding N, P, Pb
Coding L
Coding Lf1
This product is intended exclusively for hydraulic applications (uid technology).
The user must observe the safety measures and warnings in this documentation.
The product must only be installed in the complete system with standard and compliant connection components (screw ttings, hoses,
pipes, xtures etc.).
The product must be shut down correctly prior to dismounting (in particular in combination with hydraulic accumulators).
DANGER
Risk to life caused by sudden movement of the hydraulic drives when dismantled incorrectly!
Risk of serious injury or death.
■ Depressurise the hydraulic system.
■ Perform safety measures in preparation for maintenance.
The V30D variable displacement axial piston pump is designed for use in an open circuit. It can be mounted using a mounting ange in
accordance with ISO 3019-1 or DIN ISO 3019-2.
During assembly, note the following principles:
Only trained persons are allowed to mount or remove the pump. Always ensure absolute cleanliness to prevent contamination from
affecting the pump.
The nominal width of the connecting lines depends on the specied operating conditions, the viscosity of the hydraulic uid, the
start-up and operating temperatures and the rotation speed of the pump. In principle we recommend the use of hose lines due to the
superior damping characteristics.
Bleeding and ushing port
V30D pumps are tted with two G1/4 (BSPP) bleeding and ushing ports. These are used to bleed and ush the front shaft bearing in
the case of vertical installation.
Pressure connection
The pressure connection takes place via SAE ports, see Chapter 4, "Dimensions". Metric attachment threads are used in deviation from
the standard.
Observe the tightening torque specied by the tting manufacturer.
Suction port
The suction port can be established via SAE ports for the pump; see Chapter 4, "Dimensions". Metric attachment threads are used in
deviation from the standard.
If possible, route the suction line to the tank on a rising gradient. This allows trapped air to escape. Observe the specifications in
Installation positions Chapter 5.2.3, "Installation positions". The absolute suction pressure must not fall below 0.85 bar. A hose line
should generally be used in preference to a rigid pipe.
Drain port
The V30D pumps have 2 drain ports G 1/2 (BSPP), G 3/4 (BSPP) or M33.
The nominal width of the leakage line must not be less than 16 mm. The cross-section is determined by the max. permissible housing
pressure.
Integrate the leakage line in the system in such a way as to prevent direct connection with the suction line of the pump.
All drain ports can be used simultaneously.
A separate leakage line from the controller to the tank is not required. Observe the specifications in Chapter 5.2.3, "Installation
positions".
The top drain port can be used to ll the housing.
LS port with version LS, LSN, LSP, Q and Qb
The LS line is connected to the controller via a G 1/4 (BSPP) threaded connection.
The nominal width of the line depends on the installation position of the pump and should be 10% of the pressure line capacity. A hose
line should generally be used in preference to a rigid pipe connection.
■ When the proportional directional spool valve is in a neutral position, the LS line must be fully relieved.
For operation with liquids with a water content Ò 20 % the following restrictions apply
■ The tank is above the pump
■ The tank temperature does not exceed 70°C
■ The uid velocity in the suction line is below 1 m/s
■ Pump pressure maximum 300 bar
■ Possible without bearing ushing
The V30D variable displacement axial piston pump can be mounted in any installation position.
A support is required for tandem pumps or multiple hydraulic pumps mounted in series (see Chapter 5.2.1, "General information" ). The
following points must be observed:
➯ Assemble the pump so that the pump mounting ange is facing upwards.
➯ For vertical installation, use the uppermost drain port.
➯ Also connect the G 1/8" (BSPP) bleeding port on the pump ange (see Chapter 4, "Dimensions").
➯ Take appropriate measures to ensure continuous bleeding of this line (line routing/bleeding).
For installation with the pump ange facing downwards, please contact HAWE Hydraulik.
The pump can be operated either with or without a suction intake. It is recommended to use a short suction intake (see D 7960 N, 6.1.1
Suction intakes).
Special measures are required if the pump is installed above the ll level. The pump must not run dry via the pressure, intake, drain,
bleed or control lines. This applies in particular to long periods of downtime.
■ The leakage line must be installed in the tank in such a way that it ends below the oil level.
■ Facilitate bleeding of connecting lines via separate bleed openings.
■ Adjust the bleeding sequence to the specic installation.
■ If necessary, a gear pump should be provided in order to draw air from the suction line.
For specialist advice on designing axial piston pumps, the following contact form is available:
Checklist for designing variable displacement axial piston pumps: B 7960 checklist.
For further information on installation, operation and maintenance, see the relevant assembly instructions:
B 7960, B 5488.
NOTE
Optimum range: 16 - 35 mm²/s
Warm-up phase:
■ pB = 20 – 200 bar
■ n ≤ 1500 rpm
Normal operation:
No further restrictions. Service conditions according to Chapter 3 Parameters.
NOTE
■ Read the documentation carefully before usage.
■ The documentation must be accessible to the operating and maintenance staff at all times.
■ Keep documentation up to date after every addition or update.
CAUTION
Risk of injury on overloading components due to incorrect pressure settings!
Risk of minor injury.
■ Always monitor the pressure gauge when setting and changing the pressure.
NOTE
Fresh hydraulic uid from the drum does not always have the necessary degree of purity.
When pouring in hydraulic uid, lter it.
Additional versions
■ General operating manual for the assembly, initial operation and maintenance of hydraulic components and systems: B 5488
■ Variable displacement axial piston pump type V30E: D 7960 E
■ Variable displacement axial piston pump type V60N: D 7960 N
■ Fixed displacement axial piston pump type K60N: D 7960 K
■ Fixed displacement axial piston pump type K61N: D 7961 K
■ Axial piston motors type M60N: D 7960 M
■ Proportional directional spool valve, type PSL and PSV size 2: D 7700-2
■ Proportional directional spool valve, type PSL, PSM and PSV size 3: D 7700-3
■ Proportional directional spool valve, type PSL, PSM and PSV size 5: D 7700-5
■ Proportional directional spool valve type PSLF, PSVF and SLF size 3: D 7700-3F
■ Proportional directional spool valve type PSLF, PSVF and SLF size 5: D 7700-5F
■ Proportional directional spool valve banks type PSLF and PSVF size 7: D 7700-7F
■ Load-holding valve type LHT: D 7918
■ Load-holding valve type LHDV: D 7770
■ Proportional amplifier type EV1M3: D 7831/2
■ Proportional amplifier type EV1D: D 7831 D
D 7960 - 04-2019-1.0
HAWE Hydraulik SE
Einsteinring 17 | 85609 Aschheim/Munich | Postfach 11 55 | 85605 Aschheim | Germany
Tel +49 89 379100-1000 | Fax +49 89 379100-91000 | info@hawe.de | www.hawe.com