Airworthiness Directive: We Recommend

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RUSSIAN FEDERATION
MINISTRY OF TRANSPORT OF THE RUSSIAN FEDERATION
FEDERAL AIR TRANSPORT AGENCY

AIRWORTHINESS DIRECTIVE
14 January 2020 № 2020-MI-8,171,172-01

Applicability-Mi-8, Mi-8MTV-1, Mi-8AMT, Mi-171, Mi-171 A2, Mi-172 type


helicopters and their modifications

State o f Design - Russian Federation

The corrective actions set out in this airworthiness Directive are mandatory. No operator may operate an aircraft covered by this
airworthiness Directive except in accordance with the requirements o f this Directive.___________________________________________

In connection with the damage detection on 23.09.2019 of to the fan 8A-6311-00, series
4, serial No. OV44704090 on the Mi-8AMT helicopter registration No. RA-22840 in
SKOL Airlines LLC and as per developed by Mil Moscow Helicopter Plant, JSC in
connection with this incident Technical Decision KB-2.1-8A-2019 dated 17.12.2019
(outgoing reference No. M. 10. 01-28622 dated 17.12.2019)

WE RECOMMEND:

1. O p eratin g o rg an iz atio n s o f M i-8, M i-8 M T V -1, M i-8A M T , M i-1 7 1 , Mi-


171A2, M i-172 h e lic o p te rs and th e ir m o d ific a tio n s, re g a rd le ss o f th e ir
o p eratin g tim e and date o f m a n u fa ctu re, p erfo rm o n e-tim e w o rk on
d ism an tlin g and lu b ric a tin g the p ro p e lle r shaft o f the fan drive 8A-
6314-00 or 8 A T .63 1 4 .0 0 0 at the n e a re st form tim e o f p erio d ic
m a in ten an ce ac co rd in g to the T ask Card No. 208R , in sp e c tio n o f the
fan 8A-631 1-00 series 4 in the volum e o f the T ask Card No. 201R.

2. In case o f absence o f th e fan w heel sm oo th ro tatio n , d e te c tio n o f ja m s


and (or) k nocks w hen p e rfo rm in g w ork in a c c o rd an c e w ith p a ra g ra p h 1
o f th is a irw o rth in ess D irectiv e (h e re in a fte r - the D ire c tiv e ), replace the
fan, g u id ed by the T ask C ard N o. 205R.

3. In case o f no fa u lt d e tected as a re su lt o f p a ra g ra p h 1 o f th is D irectiv e


im p lem e n tatio n , co n tin u e o p eratio n o f h e lic o p te rs , fo llo w ed by a single
in sp ectio n w ith in p erio d ic m a in te n an ce after 300±20 hours o f
o p eratio n .

l
4. The resu lts o f the p ro v isio n s o f p arag rap h s 1 to 2 o f th is D irectiv e
im p lem e n tatio n should be sent to JSC «National helicopter center
Mil&Kamov».

Attachments: 1. Technical Decision № КБ-2.1-8А-2019 dated 17.12.2019, two


pages;
2. Task Card № 201R «Inspection of air cooling system units», one
page;
3. Task Card № 205R «Installation o f an air cooling fan», one page;
4. Task Card № 208R «Serviceability check of the fan drive propeller
shaft needle bearings joints», one page.

Deputy Head of the Federal Aii


Transport Agency ____________ A. A. Novgorodov

2
APPROVED BY:

Helicopter Plant, JSC


Mi-17 Helicopters and their
Program
Chief Designer

A.D. Yablonsky

TECHNICAL DECISION КБ-2.1-8А-2019

Mi-8, Mi-8MTV-1, Mi-8AMT, Mi-171, Mi-171A2, Mi-172 helicopters and their


modifications airworthiness maintenance

In connection with the damage detection in the fan 8A-6311-00 series 4, serial No.
OV44704090 on the Mi-8AMT helicopter registration number No. RA-22840 in
SKOL Airlines LLC, accepted the following

TECHNICAL DECISION:

1. Operating organizations of Mi-8, Mi-8MTV-1, Mi-8AMT, Mi-171,


Mi-171A2, Mi-172 helicopters and their modifications, regardless
of their operating time and date of manufacture, perform one-time
work on dismantling and lubricating the propeller shaft o f the fan
drive 8A-6314-00 or 8AT.6314.000 at the nearest form time of
periodic maintenance according to the Task Card No. 208R,
inspection of the fan 8A-6311-00 series 4 in the volume o f the
Task Card No. 201R.

2. In case o f absence of the fan wheel smooth rotation, detection of


jams and (or) knocks when performing work in accordance with
paragraph 1 of this Technical Decision, replace the fan, guided by
the Task Card No. 205R.

3. In case o f no fault detected as a result of paragraph 1 o f this


Directive implementation, continue operation o f helicopters,
followed by a single inspection within periodic maintenance after
300±20 hours of operation.

4. The results of the provisions of paragraphs 1 to 2 of this Directive


implementation should be sent to JSC «National helicopter center
Mil&Kamov».

5. Changes to the maintenance documentation for the Mi-8, Mi-8MTV-1, Mi-


8AMT, Mi-171, Mi-171A2, Mi-172 helicopters and their modifications fan
wheel smooth rotation checks to be introduced in the next annual Bulletin issue.
Term: 29.12.2020

Engines and Engine Systems


Chief Designer

Deputy Chief Designer

Technical Lead КБ-2.1.

Technical Lead КБ-5.2.

/Head of the group КБ-2.1 T.R. Safarov


To MS TASK CARD № 201P Page

Maintenance Schedule
(MS) Paragraph Name of work: Inspection of air cooling system units

Works performed
Operation contents & Technical Requirements (TR) with deviations Inspec
tion
from TR
1. Open cowl flaps of the engine, fan and gear compartments and remove the plug
from the fan input channel.

2. Check the fastening of the fan to the access tunnel, flange of the outer casing of the
diffuser and to the assembly of the longitudinal firewall.
Loosening is not allowed

If foreign objects are found, carefully remove them, eliminating the possibility of getting
behind the fan guide vanes.
3. Open the access door in the outer casing of the fan diffuser.

Make sure that there are no foreign objects in the space between the outer and inner
casings, and that there is no destruction or contamination of the protective meshes.
4. Perform visual inspection of the condition and fastening security of the fan cardan
shaft casing, as well as shaking by hand.
Loosening is not allowed.

5. Disassemble and check the condition of the needle bearings of the joints of the
cardan shaft of the fan drive in accordance with TK № 208P.
6. Fill the OKB-122-7 grease (grease analogue provided for in the operating
documentation) into the fan bearing assembly using a grease cap until fresh grease
appears from the control hole on the flange on the cardan shaft side and out of the slot
in the fan wheel.

7. Turn the fan shaft by hand and make sure that the fan wheel rotates smoothly
without jamming or knocking.

If jamming, knocking, uneven rotation of the fan wheel is detected, replace the fan in
accordance with TC No. 205R.

8. Install the fan drive cardan shaft in accordance with TC No. 208R.

9. Close the hatches of the fan covers, close the flaps of the hood of the fan, gear and
engine compartments. Install a plug in the fan inlet.

Control and verification equipment Tools and accessories Consumable materials

Screwdriver for cowl fastener 8AT.9100.030


Cotton napkin GOST29298-
Screwdriver L = 200 mm 2005
GOST17199-88
Combination pliers GOST R-53925-2010 OKB-122-7 greasing GOST
Socket wrenches S = 10, S = 12, S = 14 18179-72
GOST2839-80
To MS TASK CARD №205P Page

Maintenance Schedule
Name of work: Installation of air cooling fan
(MS) Paragraph

Works performed with


deviations from TR Inspec
Operation contents & Technical Requirements (TR)
tion

1. Carry out depreservation of the fan.


W arning. Do not wash the fan shaft bearings when preserving them with Nephras or
kerosene.

2. Turn the fan shaft by hand and make sure that the fan wheel rotates smoothly,
without jamming or knocking.
3. Connect the fan inlet tunnel to the guide vanes casing. Install new 3456a-6 lock
washers under the nuts of the mounting bolts.

4. Lubricate the fan shaft splines with NK-50 grease (grease analogue provided for in
the operating documentation).

5. Put a rubber о-ring on the circular recess of the guide vanes.


6. Insert the spline end of the fan shaft into the fork tip of the fan drive cardan shaft,
supporting the fan with a crane, and connect the fan to the flange of the outer diffuser
housing.
After tightening the nuts, lock them with 2x20-002 splints.
7. Connect with the fan bolt to the longitudinal fire partition assembly, tighten the nut
and lock it with a 2x20-002 splint.
8. Attach the sheet of the longitudinal fire partition with screws to the frame № 1K, the
longitudinal fire partition and the fan inlet tunnel.

9. Refit the upper flaps of the hood and close the flaps of the hood of the power plant.

Test and control equipment Tool and equipment С&Е materials

Socket wrenches S = 10, S = 1 2 , S = 14 Cotton napkin GOST29298-2005


Screwdriver for cowl fastener 8AT.9100.030 Lubricant NK-50 TU38. 1011219-
Screwdriver L = 200 mm GOST17199-88 89
Combination pliers GOST R-53925-2010 Cotter pins 2x20 GOST 397-79
Washers 3456A-6
To MS TASK CARD № 208P Page

MS Paragraph Work description: Fan drive cardan shaft needle bearings serviceability check

Works performed
Operation contents & Technical Requirements (TR) Inspec
with deviations from
TR tion
1. Open the doors of the engine and fan compartments.
2. Remove the upper bonnet covers of the gear compartment.

3. Open the left cover of the fan compartment and the hatch covers on the outer and
inner diffuser housings.

4. Unlock and unscrew the nuts of the 4 mounting bolts to the output flange from the
main gearbox, remove the bolts.

5. Lift the rear part of the driveshaft, and hold the front portion through the opening in
the fan casing, take the shaft spline connection with the shaft of the fan out and re­
move from helicopter.

6. Remove dirt and old grease from the driveshaft parts by wiping it with a napkin
dipped in gasoline or Nefras and wipe it with a dry cloth.
7. Check for smooth rotation of each joint of the propeller shaft. The presence of seiz­
ing jamming, "crump" felt when swaying the movable elements of the shaft around any
of the axes is unacceptable. Defective fan drive
shaft must be re­
8. Put the driveshaft in a vertical position and apply TShypo grease (grease analogue placed with a well-
provided for in the operating documentation) to the joints until it comes out from under conditioned one
the safety valves. At t=10°C, use lubrication-gun grease preheated to 30-50°C. Leak­
age of oil through the sealing cuffs of the hinges is not allowed.
9. Lubricate the details of the splined connection of the driveshaft and fan with NK-50
grease (grease analogue provided for in the operating documentation).
10. Install the driveshaft in its place. To do this, place the shaft on the side of the main
gearbox under the shaft casing and connect it in the slot connection to the fan shaft.
Then align the holes in the flanges of the driveshaft and the main gear drive, install the
bolts, torque the nuts and tighten them with a tightening torque of 12-14 N*m (1,2-1,4
kgnvm).

11. Lock-splint the nuts.

12. Close the fan cover hatches, install the upper gear compartment covers, and close
the left fan compartment cover and the engine, fan, and gear compartment flaps.

------------- 1-------- i

Control and verification equipment Tools and accessories Consumable materials

Universal pliers GOST R-53925-2010 Splint pins 2x20


Screwdriver L=20 0 mm GOST 17199- Cotton napkins GOST 29298-2005
88 Lubricant for hypoid gear TShypo TU
Wrench 14x17 GOST 2839-80 38.101.1332-90
Torque wrench 8AT.9102.130 with NEFRAS-S 50/170 GOST 8505-80
8AT.9102.130 capping S=14
Pressure gun Ш-1 with a nose-piece
Hair brush

December 08/19

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