PX Series: Process Controller
PX Series: Process Controller
PX series
INSTRUCTION MANUAL
1. SAFETY INFORMATION P. 3
2. INSTRUCTION P. 5
3. ORDERING INFORMATION P. 5
4. SPECIFICATION P. 6
5. DIMENSIONS & PANEL CUTOUT P. 10
6. TERMINAL ARRANGEMENT P. 11
7. NAME & FUNCTION P. 12
8. TABEL OF SETTING ITEMS P. 13
9. SETTING METHOD P. 15
10. CONTROL GROUP P. 16
11. INPUT GROUP SETTING P. 17
12. INPUT SIGNAL AND P. 18
MEASUREMENT RANGE
13. OUTPUT GROUP SETTING P. 19
14. SET VALUE GROUP SETTING P. 20
15. PROGRAM GROUP SETTING P. 21
16. AUTO TUNING P. 22
17. P.I.D GROUP P. 23
18. ALARM GROUP SETTING P. 24
19. ALARM TYPE AND CODE P. 25
20. RETRANSMISSION GROUP P. 26
21. COMMUNICATION P. 26
22. HEATER BREAK ALARM GROUP P. 27
23. REMOTE INPUT GROUP P. 27
2
PX Series
High Accuracy 0.1 class 250 ms
Features
Fuzzy Zone PID
Auto Tuning Group PID
Alarm Output Power supply for sensor
Retransmission Output Output Limits
Multi Input Output Interface (RS485 / 422)
External Contact Input 3 Set points
Ramp soak function Heater break alarms
Heating / Cooling (HBA1, HBA2)
IP65 Front facia
1 SAFETY INFORMATION
Before using, please read this (SAFETY INFORMATION) and then use this controller.
It is important that the instructions in this manual are followed when using this instrument.
Please keep this manual for future reference.
Precautions are classified in WARNING and CAUTION.
WARNING There is a possibility of death or heavy injury when handling in wrong way.
CAUTION There is a possibility of injury or physical damage when handling in wrong way.
WARNING
1. Caution on wiring
Use an external protection circuit if a fault in the control loop could possibly lead to a serious
problem.
This instrument do not have a switch for power and a fuse, so please set them if it is needed.
(Fuse rating 250 V, 0.5 A)
2. Power supply
Use a rated voltage to prevent damage or trouble.
To avoid electrical shock or damage, do not turn ON the power until the wiring is completed.
4. Handling of unit
To avoid malfunction, electrical shock or fire, this unit must not be disassembled or repaired.
Do not touch the terminals to avoid electrical shock or malfunction.
5. Caution on maintenance
Turn OFF the power before mounting or removing the instrument.
To ensure continuous and safe operation of the instrument, periodical maintenance is
recommended. Some parts are limited in life.
The warranty period is 1 year only if using in the correct way.
CAUTION
1. Caution on handling
Do not install the instrument under any of the following conditions.
The ambient temperature exceeds 0 ~ 50
The ambient humidity exceeds 45 ~ 85 % RH.
A place where temperature changes suddenly or icing occurs.
A place exposed to corrosive gas or combustible gas.
Vibration or shock is likely to be transmitted to the instrument.
A place exposed to water, oil, chemicals, steam, sunlight.
A place exposed to much dust, salt or iron.
A place with much inductive disturbance, static electricity, magnetism noise.
A place where heat such as radiant heat stays.
4
2. Installation
Attach the brackets (2 units) on the fixed halls and tighten with a screwdriver.
Fixing torque is about 147 N. cm (1.5 kg.cm)
(Care should be taken not to tighten forcedly)
7. Other
Do not use organic solvents such as alcohol, benzine when cleaning. (Use neutral detergent)
5
2 INSTRUCTION
This instrument has process-value (PV) and set-value (SV) each 4 digits with 7 segment FND.
This instrument is available in 2 versions: Universal Type and Heating / Cooling Type. Each has
12 Setting groups (refer pages 9 & 10)
Function and feature : Group P.I.D, Multi-input (19 types), Multi-output (Relay, SSR, Current),
Local input, Remote input, External contact input, Program Control (Ramp / Soak) with 10 steps,
Auto-tuning 2 types (standard type, low PV type), Manual output, Retransmission, Communication
(RS485 /422), Power supply for sensor, 22 types of alarm, Sampling cycle 250 ms, 0.1 % FS high
accuracy.
3 ORDERING INFORMATION
Model Suffix code Description
PX2 - Process Controller (48 96 mm)
0 Universal
1 Heating / Cooling
6
4 SPECIFICATION
INPUT
Thermocouple, R.T.D, Direct voltage
Input
( refer to the input signal and measurement range on page 18 )
Sampling cycle time 250 mS
Input resolution Below decimal point of range
Thermocouple / Voltage (mV) input : 1 or above
Input impedance
Voltage input ( V ) : Approx. 1
Allowable signal source Thermocouple : 250 or below
resistance Voltage input : 2 or below
Allowable wiring
R.T.D : 150 or below / 1 wire
resistance
Thermocouple, R.T.D, Direct voltage (mV) : 10 V
Allowable input voltage
Direct voltage (V) : 20 V
NMRR :40 dB or above
Noise ratio
CMRR :120 dB or above ( 50/60 Hz 1 %)
Standard Thermocouple / R.T.D ( KS / IEC / DIN )
Standard junction
temperature 1.5 ( 15 ~ 35 ), 2.0 ( 15 ~ 50 )
compensation tolerance
OFF, Up / Down scale selectable
Thermocouple burn-out : Up / Down scale
Burn-out detection
R.T.D burn-out : Up scale
(TC / R.T.D burn-out detection current : Approx. 50 )
Accuracy 0.1 % of F.S
POWER SUPPLY
Power supply voltage 100 - 240 V ~, 24 V
Frequency 50/60 Hz
Voltage variation -10 % +10 %
Power consumption Max. 6.0 W, 10 VA or below
Power supply for
27 V - 20 mA ( but, it is not available when using retransmission output )
sensor
20 min. (at 500 V DC)
Between primary terminal and secondary terminal
Insulation resistance
Between primary terminal and ground
Between ground and secondary terminal
2300 V AC 50/60 Hz for 1 minute
Between primary terminal and secondary terminal
Dielectric strength
Between primary terminal and ground
Between F.G and secondary terminal : 1500 V AC 50/60 Hz for 1 minute
7
Divison of insulation
Measuring SELV
input CT input
MMI / F
OUTPUT
CONTROL OUTPUT
Contact capacity : 240 V AC 3 A, 30 V DC 3 A ( Resistance load )
Contact structure : 1 c
Output action : Propotional or ON / OFF action
Relay Proportion cycle time : 1 ~ 1000 sec.
contact output Output limit : Higher (OH) or lower limit (OL) selectable within 0.0 ~ 100.0 %
range. It is also available in Auto tuning
ON / OFF hysteresis : 0 ~ 100 %
Time resolution : 0.1 % or 10 ms
ON voltage : 12 V DC min.(Resistance load: 600 min, 30 mA limit when short)
OFF voltage : 0.1 V DC max.
Output action : Proportional action
SSR output Proportion cycle time : 1 ~ 1000 sec.
Output limit : Higher (OH) or lower limit (OL) selectable within 0.0 ~ 100.0 %
range. It is also available in AT and MAN.
Time resolution : 0.1 % or 10ms (whichever is larger)
Output current range : 4 ~ 20 mA DC
Resistance load : 600 max.
Accuracy : 0.3 % of F. S ( 4 ~ 20 mA ) Resolution : Approx. 3000
Output ripple : 0.1 % of F. S ( p-p ) 150 Hz
Current output
Output update cycle time : 250 m sec.
Output action : P.I.D control
Output limit : Higher (OH) or lower limit (OL) selectable within -0.5 ~ 105.0 %
range. It is also available in AT and MAN.
It is changeable by A/M key, external contact and communication.
Manual operation AT MAN : TRACKING
MAN AT : BUMPLESS CONVERSION
8
RETRANSMISSION OUTPUT
Output current range : 4 ~ 20 mA DC, Resistance load : 600 max.
Accuracy : 0.3 % of F. S (4 ~ 20 mA), Resolution : Approx. 3000
Current output
Output ripple : 0.1 % of F. S (p-p), 150 Hz
Output update cycle time : 500 msec (When remote option)
ALARM OUTPUT ( HBA COMMON )
Output : Relay contact, Output contact : 3 points
Alarm output Contact capacity : 240 V AC 1 A , 30 V DC 1 A (Resistance load)
Contact structure : 1 a
COMMUNICATION INTERFACE
Standard : EIA RS485
Number of devices (Max.) : 31, Address setting : 1~99 range
Communication type : 2-wire or 4-wire half-duplex
Synchronization : Asynchronous
Communication Communication order : None
Interface Communication distance : Max. 1200 m
Communication rate : 600, 1200, 2400, 4800, 9600
Start Bit : 1Bit, Data length : 7 or 8 Bit, Parity : None, Even, Odd
Stop Bit : 1 or 2 Bit, Protocol : PC LINK
Response time : Handling time + ( RP.T 10 ms )
HEATER BREAK ALARM
Output contact : 2 points
Current measurement range : 1 ~ 50 A AC
(Resolution 0.5 A, 5 % of F.S 1 Digit)
Heater break alarm Alarm output : AL1, 2 output
It is available to use in ON / OFF or proportional action.
(not available in current or cooling output)
Minimum detection time : 0.2 sec, Dead Band : 0 ~ 100 %
SAFETY AND EMC STANDARDS
Safety standards: IEC1010-1-1990 and EN61010-1-1992; CSA1010 CAT
(IEC1010-1); and UL508.
Safety and EMC EMC Standards: EN55011 Class A, Group 1, for emission (EMS); and
Standards EN50082-2-1995 for immunity(EMI).
The indicator continuously operates within a measuring
accuracy of 20 % of the range.
EN61000-3-2, EN61000-3-3
Ambience
Ambient temperature : 0 ~ 50
Ambient humidity : 20 ~ 90 % RH (No condensation)
Installation place : Indoors, Magnetic effect : 400 AT/m max.
Vibration : 5 ~ 14 Hz, forth width 1.2 mm max.
Installation Conditions 4 ~ 150 Hz, 4.9 (0.5 G) max.
(for normal operation) Shock : 147 (15 G), 11 msec max., Height : 2000 m max.
Installation category : (EN61010-1), Pollution degree : (EN61010-1)
Storage temperature : -25 ~ 70 , Storage humidity : 5 ~ 95 % RH
Case : Plastic
Weight : PX2 (342 g), PX3 (340 g), PX7 (344 g), PX9 (472 g)
Including brackets (Brackets 40 g)
9
5 DIMENSIONS & PANEL CUTOUT
(Unit : mm)
PX2 (48 96 mm)
5.8 U - RD
CTL - 6 - S K L
10
25
30 3.5 2
10.5
40
3
21
10
6 TERMINAL ARRANGEMENT
PX2 (48 96 mm) PX3 (96 48 mm)
Note] Heater break alarm is used in option 2,3 by setting alarm outputs (AL1,AL2)
11
7 NAME & FUNCTION
Front
Displays
Name of respective parts Functions
Process-value (PV) Displays the process temperature value.
Set-value (SV) Displays various set - value, message, and parameter.
Remote indicator Lights when the remote operation.
Set-value display indicator Lights when the SV2 or SV3 is displayed.
Manual /Auto tuning indicator This lamp lights when Manual control.(It does not light for AT)
Output indicator Lights when the control output is ON.
Program display indicator Lights during program operation.
Alarm 1 indicator Lights when the alarm 1 operates.
Alarm 2 indicator Lights when the alarm 2 operates.
Alarm 3 indicator Lights when the alarm 3 operates.
Control keys
Key Functions
Used to select Auto or Manual control.
Used to change from the operation mode to the setting mode, to select
parameters, and to register set-value. Press this key for 3 sec to display setting
mode, set-value, and process value.
12
8 TABLE OF SETTING ITEMS
Start position
P.I.D setting of Measuring
3 group for current of
cooling Alarm 1
Start type
Heating / Measuring
Cooling current of
hysteresis Alarm 2
Set - value1
Zone
section
The necessary
time of SV 1
After the
program control,
select condition
13
Group Group Group Group Group Group
Alarm Retransmission Communication Remote Output Input
Retransmission
output or power Protocol High limit of Input type
Alarm function Output type
supply for sensor RS485/422 remote input
type of alarm
output
Dead band of
Low limit of Cycle time of Maximum
alarm output Parity check High limit of
retransmission universal or range
scale
heating side
in heating /
Stop bit cooling type
Low limit of Minimum
Alarm value scale range
of alarm Cycle time of
output Data length cooling side in
heating /
PV filter time cooling type Decimal point
Address
PV Maximum
Hysteresis
compensation on scale
Response time
Output volume
when input Minimum
disconnection on scale
( output 1 )
Setting and Display level select
This controller has 3 different levels of setting, thereby restricting Output volume
operator access if so desired. The following describes these when input
disconnection PV filter
levels : ( output 2 )
Level 1 select : Access available to setting and displaying only up
Group #3 (Group set value) Maximum
value of output PV Bias
Level 2 select : Access available to setting and displaying only up
Group #8 (Group communication)
Level 3 select : Access available to setting and displaying of all
Groups. Minimum value Burn-out
of output direction
14
9 SETTING METHOD
AFTER COMPLETION OF WIRING, APPLY POWER ON
Production Model Code will be indicated as in below, followed by current PV and SV values,
as in below.
For setting a level, press and at a time for 3 sec. to enter (LEVEL)
setting mode. (Level 3 is set at the factory)
In the condition, press for 3 sec to enter (display) selection mode.
(This mode is limited by level setting mode )
In the conditon, press to set manual output value regardless auto operation data and
press to indicate an auto output value.
Display shift
Universal 3 Sec
Auto 3 Sec
3 Sec
output
Ban the
value use of this
mode
Heating/Cooling display because
this is
special
mode.
15
10 GROUP SETTING
Local, Program or Remote is selected in the control group mode using or key.
When selecting LOCAL mode, control zone selection and fuzzy function selection are available.
Control zone selection is not available when selecting program mode or remote mode.
Fuzzy function is operating in the P.I.D control. (not operating in the ON/OFF control)
Using two external contact input (DI) as ON/OFF, it is possible to control 3 kinds setting values
and Auto operation or Manual operation is selectable in the start, reset, local mode.
16
11 INPUT GROUP SETTING
Input type selection
After power ON and when PV is indicating, press key for 3 sec to be displayed at PV
and 3 at SV. (If it is not indicated 3, set again in the level setting mode)
Control group is indicated when press key once more. At the time, input group is
indicated when press key and then “Input type and range selection” is shown at SV when
press . At this time the input and range is selected by or key.
CAUTION
When setting, “Input type selection number” must be selected in the input type selection
mode and also “Output type selection number” must be selected in the output type selection
mode before moving to other mode.
If not, data of other group will be changed to prior value.
Display unit ( / )
After selecting input type and range, press key to select display unit. Press key to choose
or and press key when finishing selection.
Decimal point
Parameter is not indicated in T.C and R.T.D input, but when selecting voltage input (code
30,32,33), “Decimal point” mode is indicated. (set 1 : 0.0, set 2 : 0.00, set 3 : 0.000)
PV filter
When PV value becomes unstable due to effects of noise, the filter helps suppress the unstable
status. (Range: OFF or 1 ~ 120 sec. Initial value: OFF)
PV bias
Use this function to adjust PV value in cases where it is necessary for PV value to agree with
another recorder or indicator, or when the sensor cannot be mounted in correct location.
(Range : -100.0 ~ 100.0 % of SPAN, lnitial value : 0.0 %)
Setting a value using or key and press key to finish.
17
Signal Name Description Condition Initial value
18
13 OUTPUT GROUP SETTING
This process controller is divided into 2 types: UNIVERSAL TYPE AND HEATING / COOLING
TYPE. Output is selectable from Relay, SSR, and Current (4~20mA DC).
Output type range (output code) is ~ for universal type and ~ for Heating /Cooling type.
Sometimes retransmission output and alarm output are not available according to control output
(EX. When you choose output code (OT) 2, it is current output of Universal type. In this case,
retransmission output and alarm output are available. But, In Heating / Cooling control type with
SSR on Heating side and Relay output on Cooling side (output code ), the retransmission
output is avalable but alarm output 3 is not available.
CAUTION
When setting, “Input type selection number” must be selected in the input type selection
mode and also “Output type selection number” must be selected in the output type selection
mode before moving to other mode.If not, data of other group will be changed to prior value.
Output code
Output operation REV: Reverse DIR: Direct action REV
1~3
Cycle time 1 ~ 1000 sec Relay / SSR 30 sec
Output code
Cycle time of cooling output 1 ~ 1000 sec 30 sec
4 ~ 12
ON/OFF EUS
Hysteresis of univesal type EUS (0.0 ~ 100.0 %)
Control (0.5 %)
Hysterecis of Heating / Heating
0.0 ~ 10.0 % 0.5 %
Cooling type / Cooling
Output volume when input Universal : -5.0 ~ 105.0 %
Always 0.0 %
disconnection Output 1(Out1) Heating / Cooling : 0.0 ~ 105.0 %
Output volume when input Heating /
0.0 ~ 105.0 % 0.0 %
disconnection Output 2(Out2) Cooling
Universal : OL-L + 1Digit~105.0%
Maximum value PID Control 100.0 %
Heating / Cooling : 0.0 ~ 105.0 %
Universal : -0.5 % ~ OL-H-1Digit 0.0 %
Minimum value PID Control
Heating / Cooling : 0.0 ~ 105.0 % 100.0%
19
Output code Heating (OUT1) Cooling (OUT2)
Model
(O T) Relay SSR / Current Relay SSR / Current / Retransmission
4 SSR SSR
5 Current SSR
6 Relay Retransmission SSR
PX9-0
7 SSR Current
PX7-0
8 Current Current
PX3-0
9 Relay Retransmission Current
PX2-0
10 SSR Relay(AL3) Retransmission
11 Current Relay(AL3) Retransmission
12 Relay Relay(AL3) Retransmission
20
15 PROGRAM GROUP SETTING (RAMP / SOAK)
If Program mode is selected in Group Control, the Set value
controller becomes a programmable (ramp/ soak)
controller with 1 pattern of 10 step. After setting time
and set value, this controller controls automatically.
A pattern is a series of steps. Each step consists of
a SV and time setting.
An Increasing or decreasing SV is set for time Step NO.
period, and each time setting is in hours/ minutes or Pat-
minutes/ seconds. tern
After wiring, check and power ON. PV and SV will
be indicated. TIM
At this time, press key 3sec. to enter
(display) in PV and then press key once more TIM(min) MIN(sec.)
to get Group Control (SV is off).
At this condition, press key to get control mode(Mod) in PV and select program (PROG) in
SV using or .
Press key once more to set program and then press key 3 times to get group control
(G: CTL) in PV (SV is off). And then press key to be indicated program group as below.
Program group
H.MIN: 99 H 59 min.
Time unit PROG M.SEC
M.SEC: 99 M 59 sec.
Wait Zone OFF / EUS(1 ~ 10 %) PROG OFF
OFF(0.00) ~ 99.59
Wait Time PROG OFF(0.00)
(Refer to time unit)
Start set value 0.0 ~ 100.0 % of input range PROG EU(0.0 %)
21
16 AUTO TUNING
This controller has two types of auto-tuning as STD (Standard type) and LOW(Low PV type).
Low PV type is the value 10% lower than the set value. Use this type where overshoot is to be
suppressed.
Auto-tuning: The Auto-tuning function automatically measures, computes and set the optimum
P.I.D and ARW contants. The Auto-tuning function can be activated at any time
during the process after power ON; while temperature is rising or when control has
stabilized.
Auto tuning is not operated when selecting “OFF” in selection mode of auto tuning
start.
22
17 P.I.D GROUP
Zone 3
Set point of Zone 2 (2,RP)
Zone 2
Set point of Zone 1 (1,RP)
Zone 1
Time
Minimum (Eu: 0 %)
When checking P.I.D. values or setting SV in manual mode, this can be done in P.I.D. Group.
Press key to get Anti Reset Wind value by auto or manual and then press once more to be
indicated P.I.D mode which is selectable 3 types of P.I.D group (0~3). Example, “0” is no P.I.D
mode and after Auto tuning “1” using or and pressing , it is available to change P.I.D
value in zone “1” (“2” and “3” are same as “1”)
When integral time is 0, manual reset mode is indicated and then you could set reset value to
remove off set (range: -5 % ~ 105.0 % of proportional band). You could set 3 zones by selecting
zone mode ON.
In diagram, “n” is available to set 1 ~ 3 and proportional band of cooling side, integral time of
cooling side, hysteresis are indicated in Heating / Cooling type.
Signal Name Description Condition Initial value
23
18 ALARM GROUP SETTING
There are 3 alarm outputs available per conrtoller. In Alarm Group, setting are made for mode,
dead band, and value of each alarm. Refer to the next page for the 19 different types of alarm
functions.
: In Heating Cooling type of PX7, is not indicated when selecting 10,11,12
: In PX7, is not indicated because of no third alarm output.
In Heating Cooling type of PX3, PX2, PX9, is not indicated when selecting 10, 11, 12
Type of Alarm 1 1
OFF / 1 ~ 22
Type of Alarm 2 Always 2
Refer to “Alarm type and code”
Type of Alarm 3 1
Without hold function, Low limit alarm will be ON when increasing temperature. (Picture 1)
PV PV
SV SV
(low limit (low limit
alarm) alarm)
Power ON Power ON
Alarm ON OFF ON OFF Alarm OFF OFF ON OFF
output output
(Picture 1) (Picture 2)
24
19 ALARM TYPE AND CODE
[Notice] Display lamp will be ON when output OFF in inverted type.
Hysteresis ( : Set point , : Minus Alarm set point , : Alarm set point )
Code NO. Alarm type Function
25
20 RETRANSMISSION GROUP
Reference : Retransmission group will be indicated when selecting retransmisson in output
group.
If selecting code 4,5,7 or 8 in output group, retransmisson will not be indicated.
21 COMMUNICATION
PX series are equipped with 4 wire /2 wire half-duplex the RS485 / RS422 communication
interfaces.
Using the interfaces, communications are available with maximum 31 devices.
26
22 HEATER BREAK ALARM GROUP
Heater break alarm group consist of output dead band and current detection display mode and
detects 2 spots (to be ordered seperately: current transformer model CTL-6-S. measurement
range : 1 ~ 50 A).
Signal Name Description Condition Initial value
EUS
Hysteresis setting mode HBA 1 EUS (0.0 ~ 100.0 %)
(0.5 %)
Optional
EUS
Hysteresis setting mode HBA 2 EUS (0.0 ~ 100.0 %)
(0.5 %)
Only display
Current measurement value of HBA 1
(0 ~ 50 A)
Only display
Current measurement value of HBA 2
(0 ~ 50 A)
: It is not indicated in PX7. (There is no HBA function in PX2, PX3)
EUS
PV Bias EUS (-100.0 ~ 100.0 %)
(0.0 %)
1 : Thermocouple, R.T.D input ( FR-H ), DC voltage ( SL-H )
2 : Thermocouple, R.T.D input ( FR-L ), DC voltage ( SL-L )
EUS : Range at an engineering unit in compliance with the span of an instrument.
27
MEMO
MEMO
#1381-3, Juan-dong, Nam-gu, Incheon, Korea
TEL:(82-32) 876-4697 FAX:(82-32) 876-4696
http://www.hynux.com E-mail: sdt@hyelec.co.kr
MA0201E050117