CP-433E, CS-423E, and CS-433E Electrical System Vibratory Compactor
CP-433E, CS-423E, and CS-433E Electrical System Vibratory Compactor
Febraury 2013
Wire Description
Wire Wire
Wire Color Description Wire Color Description
Number Number
Power Circuits Accessory Circuits (Continued)
101 RD Bat (+) 506 PU Washer - Front
103 YL Throttle Sw 507 WH Washer - Rear
105 BR Key Sw 513 OR A/C Compressor/Refrigerant Pressure SW
109 RD Alt Output (+) Term. 515 GY Blower Motor (HI)
110 GN Tachometer Switched 516 GN Blower Motor (Medium)
111 YL Indicator Box 517 BU Blower Motor (Low)
112 PU Main Power Relay Output 521 YL A/C SW to Refrigerant SW
Component Identifiers (CID¹)
115 PK Beacon Sw, Flood LT Sw 522 WH A/C Clutch to Thermostat SW
Module Identifier (MID²)
KENR3703-03
124 GN Blower A571 PU Auxiliary Circuit 1 0254 Electronic Control Module
107 ± 3°C 93° C
3E-2028 Coolant Temperature Normally Closed 0269 Sensor Power Supply
125 OR Tach Resister A572 PK Auxiliary Circuit 2 (224.6 ± 5.4°F ) (199.4°F MIN)
128 PK Horn Lighting Circuits 60 kPa MAX 28 ± 15kPa 1250 remote Communication Module
103-4977 Oil Pressure - BK Normally Open
(8.7 psi) (4.1 ± 2.2 psi) 1251 Alternator R-Terminal
143 BR Neutral Start Relay 603 PK Rotary Beacon Lamp #1
93 ± 21 kPa 70 ± 21 kPa
148 WH Start Aid Sw 604 OR Stop Lamps 107-0611 Oil Pressure - YL Normally Open ¹ The CID is a diagnostic code that indicates which circuit is faulty.
(13.5 ± 3.0 psi) (10.2 ± 3.0 psi)
165 YL Tachometer Unswitched 605 YL Turn Lamps - Left 92 ± 1.5ºC 85ºC A-B Normally Open ² The MID is a diagnostic code that indicates which electronic control module
110-0514 Hydraulic Oil Temperature
173 YL HD / LMP Position Sw 606 GY Turn Lamps - Right (197.6 ± 2.7ºF ) (185ºF MIN) B-C Normally Closed diagnosed the fault.
1
177 OR Main Circuit Breaker #1 Output 607 PK Flood Lamps - Front #1 275 to 1750 kPa -
114-5333 A/C Pressure Normally Open2
(40 to 254 psi) -
181 GY Engine Speed Control 608 GN Flood Lamps - Rear #1
1400 kPa MAX 1100 ± 75kPa A-B Normally Open Failure Mode Identifiers (FMI)¹
200 BK
Ground Circuits
Main Chassis
614
617
PU
BR
Tail / Position / Dash Lamps
Tail / Position Lamp - Left
165-2521 Hydraulic Oil Low Charge Pressure
(203 psi) (160 ± 11 psi) A-C Normally Closed
¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
FMI No.
0
Failure Description
Data valid but above normal operational range.
CP-433E, CS-423E, and CS-433E
220 BK Engine Oil Pressure Sensor 618 YL Tail / Position Lamp - Right
221
226
BK
BK
Engine Coolant Temperature Sensor
Hydraulic Oil Temperature Sensor
619
692
GN
YL
Headlamps - Low Beam
Circuit Breaker to Flasher
down to 170 kpa (25psi).
² Contact position at the contacts of the harness connector.
1
2
Data valid but below normal operational range.
Data erratic, intermittent, or incorrect. Vibratory Compactor
3 Voltage above normal or shorted high.
276 BK Hydraulic Pressure Relay
Basic Machine Circuits 751 GN
Control Circuits
Transmission Shift Solenoid 1 Or 3
4
5
Voltage below normal or shorted low.
Current below normal or open circuit.
Electrical System
304 WH Starter Relay # 1 Output 776 YL Brake Release Relay
6 Current above normal or grounded circuit.
306 GN Key Sw or Neutral Start Sw to Starter Relay 777 PU Brake Release Motor
7 Mechanical system not responding properly. CP-433E: CS-423E: CS-433E:
307 OR Key Sw to Neutral Start Sw or Control A784 YL Vibrator Pump
308 YL Main Power Relay Coil C720 BU Relay Interlock
8
9
Abnormal frequency, pulse width, or period.
Abnormal update.
ASN1-UP EAE1-UP ASR1-UP
309
321
GY
BR
Alternator Regulator
Backup Alarm Lamp / Travel Alarm
E727
F765
BU
BR
Diode to Parking Brake Relay
Parking Brake Sw to Relay
10 Abnormal rate of change. BTY1-UP BWG1-UP BTT1-UP
11 Failure mode not identifiable.
322 GY Forward Warning Horn A892 OR Console Select Sw / Diode to VIB SOL Resistor, Sender and Solenoid Specifications 12 Bad device or component.
AST1-UP
330 YL Neutral Start Relay Coil C801 OR VIB Select Sw Part No. Component Description Resistance (Ohms)¹ 13 Out of calibration.
36 Page,
373 GN Start Aid Sw to Start Aid Timer C850 BR VIB Sensor Signal 3E-1906 Solenoid: A/C Compressor 17.6 ± 0.6
14 Parameter failures.
384 BU Glow Plugs E825 BU VIB Control Relay 240-5204 Resistor: VIB 130 ± 5%
15 Parameter failures.
Monitoring Circuits F875 PU Timer to Relay 144-6434 Resistor: Timer 470K ± 5%
16 Parameter not available.
400 GN Oil PSI Sw BK R810 BR Start Aid Pull In Relay 1 Empty: 240-250
218-9745 Sender: Fuel Level 17 Module not responding.
403 GY Alternator 'R' Terminal - Engine # 1 906 PU VIB and REV Alarm SWS Full: 28-33
18 Sensor supply fault.
405 GY Engine Oil Pressure Sw (Low) 916 BU VIB Rheostat ¹ At room temperature unless otherwise noted.
19 Condition not met.
406 PU Coolant Temperature 2 920 YL Auxiliary Circuit
20 Parameter failures.
428 OR Transmission Oil Temperature 1 921 WH Auxiliary Circuit
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
439 YL Indicator - Lamp 924 GN VIB Select Sw
447 PK Fuel Level Gauge A919 BU Left Engine Throttle Sw to Relay / Diode
449 BU Speedometer Signal 1 A982 BR Engine Throttle Control
450 YL Engine #1 Tachometer Sensor (+) A983 BU Engine Throttle Control - Signal
451 BR Engine #1 Tachometer Sensor (-) A990 BU VIB Relay
463 YL Sensor Present B919 GN VIB Select Sw
465 OR Low Charge Pressure Warning B920 GN To VIB Select Sw
497 BU Sensor Power B921 WH VIB Select Sw
C483 BU Tachograph Speed Signal C901 GN VIB Resister
Accessory Circuits C905 PU Speed Select SW
500 BR Wiper - Front (Park) C906 PU Throttle Sw
501 GN Wiper - Front (Low) C930 BR Functional Lights Group to Relay
502 OR Wiper - Front (HI) C931 OR Warning Lights Group to Relay
503 BR Wiper - Rear (Park) C938 BR FN Light Relay
504 YL Wiper - Rear (Low) 6704 Speed Frequency Threshold Output 1 © 2013 Caterpillar, All Rights Reserved Printed in U.S.A.
505 BU Wiper - Rear (HI)
Component Location
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm - Action E-7 1 Relay - Brake (P7) B-10 B Harness And Wire Electrical Schematic Symbols
Alarm - Backup C-14 2 Relay - Coolant Temperature (P2) C-10 B
Alternator E-14 3 Relay - Engine Oil Pressure (P1) C-10 B Symbols
Arc - Suppressor A/C H-9 4 Relay - Function Light (P5) C-10 B
Battery - 12V (LH) B-14 5 Relay - Glow Plug F-14 7
Battery - 12V (RH) B-13 5 Relay - Hydraulic Oil Pressure C-10 B
T
Beacon I-10 6 Relay - Hydraulic Temperature C-10 B
31 Pressure Temperature Level Flow Circuit Breaker
Beacon - Cab G-14 6 Relay - Main Power C-6 20 13 11 Symbol Symbol Symbol Symbol Symbol
Breaker - Alternator E-14 7 Relay - Neutral Start G-3 D
7 B 4 15
Breaker - Glow Plug F-14 Relay - Neutral Start (P8) B-10 7 3 Symbols and Definitions
Breaker - Main E-14 7 Relay - Neutral Start (P9) B-10 B 34
Breaker - Throttle C-7 B Relay - Stop Light F-2 D 5 19 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
Cluster - Instrument G-7 A Relay - Start E-13 7 through it.
Compressor Gp - A/C I-10 4 Relay - Warning Light C-10 B
Controller - Product Link C-12 35 Resistor - Lift Pump Solenoid B-14 26 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Controller - VIB D-6 4 Resistor - Meter Gp H-4 A
Diode G-3 A Resister - Timer F-3 A 2 17
23 36 6 8 29 30 10 A 9 16 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
Diode #1 I-8 A Resister - VIB D-6 A No circle indicates that the wire cannot be disconnected from the component.
Diode #2 H-8 A Rheostat D-6 A
Diode#3 H-8 A Sender - Fuel Level C-14 22 Ground (Wired): This indicates that the component is connected to a grounded wire. The
Flasher G-1 A Sensor - Speed C-3 36 22 grounded wire is fastened to the machine.
Fuse Block B-6, B-7 B Sensor - Speed E-3 36 D 37 1
Ground (Case): This indicates that the component does not have a wire connected to ground.
Fuse - Fan / Wiper / Dome Lt H-11 B Sensor - VIB Tach B-11 21
It is grounded by being fastened to the machine.
Fuse - Flasher G-2 B Solenoid - Brake Interlock E-11 29
25 26 32 B
Fuse - Pos HD Lamp G-2 B Solenoid - Cold Start Timing Adv. Engine D-14 25 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
24 C
Gauge - Fuel H-7 A Solenoid - Fuel Pump (Engine) D-14 26 35 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
33
Glow Plugs F-13 23 Solenoid - Lift Pump (Engine) B-14 26
27 14 18 20 28 12
Ground - Battery B-14 19 Solenoid - Throttle Control C-11 26 Sender: A component that is used with a temperature or pressure gauge. The sender
Ground - Boss Frame H-8 23 Solenoid - Valve Shift / Brake F-11 29 measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.
Ground - Engine #1 D-13 15 Solenoid - VIB Pump E-11 30
21
Ground - Engine #2 E-14 3 Switch - A/C I-9 B
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
Ground - Frame B-14 15 Switch - A/C Pressure I-9 4 It has a coil that makes an electromagnet when current flows through it. The
Ground - Platform #1 G-9, H-12 28 Switch - Beacon E-9 B electromagnet can open or close the switch part of the relay.
Ground - Platform #2 C-6, F-7 28 Switch - Blower I-13 B
Ground - Resister H-5 B Switch - Brake E-10 B Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
Group - Heater H-13 8 Switch - Coolant Temperature (Cold Start) D-13 25 coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Horn - Forward F-7, F-11 9 Switch - Disconnect B-14 19
Hour Meter H-7 A Switch - Engine Temp F-13 3
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
Lamp - Alternator Indicator F-7 A Switch - Flood Light E-9 B activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
Lamp - Dome F-11 10 Switch - HD LMP / POS G-3 A that make electromagnet when current flows through them. It also has an internal switch that places
Lamp - FR Flood LH H-14 11 Switch - Horn In Steering Wheel H-7 A the latch coil circuit open at the time the coil latches.
Lamp - FR Flood RH H-14 12 Switch - Hydraulic Temperature C-14 30
Lamp - Front Flood LH I-6 11 Switch - Key F-6 A Harness and Wire Symbols
Lamp - Front Flood RH I-6 12 Switch - Low Charge Pressure E-12 31 Wire, Cable, or Harness Harness Identification Letter(s):
Lamp - Rear Flood LH I-14 13 Switch - Neutral Start #1, #2 E-11 29 Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Lamp - Rear Flood RH I-14 14 Switch - Park Brake G-3 A Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Lamp - RR Flood LH H-14 13 Switch - Pressure (Oil) BK C-14 24 Codes (see sample).
number indicates which connector in the
Lamp - RR Flood RH H-14 14 Switch - Pressure (Oil) YL C-14 24 AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
Module - Speed Frequency F-6 A Switch - Speed Select I-7 A 111-7898 3E-5179 3E-5179
Module Gp - Timer C-6 A Switch - Start Aid F-7 A
Part Number: for Connector Plug 1
Motor - Starter E-13 15 Switch - Throttle H-7 A Part Number: for Connector Receptacle
Motor - Front Wiper F-11 16 Switch - Turn Sig / Hazard G-1 A 2
Motor - Rear Wiper F-12 17 Switch - VIB Select E-10 B
Plug Receptacle
Processor B-3, D-3 A Switch - VIB / Backup Alarm in Propel Handle E-7 B Pin or Socket Number
Processor #1 E-10 A Switch - Wiper FR H-13 B 5A
1 Deutsch connector: Typical representation
Pump - Front Wiper / Washer H-11 18 Switch - Wiper RR H-13 B Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
Pump - Rear Wiper / Washer H-11 18 Tachometer G-4 A 2 sockets and the receptacle contains all pins.
Relay E-6 D VPM Tach H-7 A 325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
Relay - Brake (P6) B-10 B of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
Machine locations are repeated for components located close together. 2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
A = Located inside of cab.
6
B = Located inside of right console.
C = Located inside of left console. 14 13 10 11 12
D = Located around relay panel.
32
17
A
Connector Location
D
Connector Number
Schematic Machine
7 3 B C 16
Location Location
CONN 1 H-14 32
23
CONN 2 E-13 26
CONN 3 H-13 33
CONN 4 G-13 23 33 8 1
CONN 5 E-13 34
CONN 6 G-11 9 25 26 4 15
18 20 28 35
CONN 7 F-11 30
24 9
CONN 8 D-12 23 27
CONN 9 C-11 21
34 29
CONN 10 I-11 35
CONN 11 G-10 33
2 22 19 37 30 31
CONN 12 E-11 28
CONN 13 D-11 20
5
CONN 14 H-10 C
CONN 15 G-9 28
CONN 16 G-8 9
CONN 17 G-8 9 21
CONN 18 F-7 B 36
CONN 19 E-7 B
CONN 20 F-7 B
CONN 21 I-6 C
CONN 22 I-5 C
CONN 23 F-6 C
CONN 24 J-4 37
CONN 25 J-4 37
CONN 26 I-4 37
CONN 27 I-4 37
CONN 28 F-5 C
CONN 29 D-5 C
CONN 30
CONN 31
C-5
J-4
C
36
Machine Harness Connector and Component Locations
CONN 32 I-3 17
CONN 33 I-2 18
CONN 34 J-2 18
CONN 35 I-2 18
CONN 36 H-2 18
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
14 13 12 11 10 9 8 7 6 5 4 3 2 1
J J
(Dimensions: 48 inches x 35 inches)
KENR3703-03
1
2
3
4
4 405-E29 GY-18 9X9099 P-C4 MM-C208 PP-C1 PP-C2
1
6 5 568-E43 GN-18 1
3E3364 KK-C2 3E3376 3E3373 3E3379
2
GN-16
BR-16
1
2
124-G8 GN-16
567-G228 WH-16
567-G228 WH-16 567-G29 WH-16
567-G230 WH-16
AC SWITCH AS
1440900
6
7 143-E10 PK-18
2 200-P1 BK-16 200-P7 BK-16 450-P9 YL-16
200-P7 BK-16
1
2
CONN 24 2356982
540-MM11 WH-18 1 540-PP1 WH-16 540-PP1 WH-16 1 YL-18
5 3 200-MM13 BK-18 2 200-PP2 BK-16 200-PP2 BK-16 2 BK-18
GY-16 5 515-G23 GY-16 8 568-E44 GN-18 200-P8 BK-16
451-KK2 BR-18
449-KK3 BU-18
497-KK1 BU-18
4 2 1 4 614-MM14 PU-18 3 617-PP4 BR-16 617-PP4 BR-16 3 WH-18
3
GN-16 4 516-G24 GN-16 521-G26 YL-16 3
517-G25 BU-16 SWITCH AS PRESS DIODE 1 C905-E51 OR-18
5
P-C3 619-MM15 GN-18 4 619-PP3 GN-16 4 BU-18
BU-16 3 H26 6 450-P2 YL-16 450-P9 YL-16 5
118-G3 GY-16 H-C3 1145333 1053542 1552269
118-G2 GY-16 567-G29 WH-16 1552269 450-P10 YL-16 450-P10 YL-16 1 CONN 34 619-PP3 GN-16 6 RD-18
118-G4 GY-16 567-G230 WH-16 521-H4 YL-18 1 BK-16 3 751-E50 GN-18 200-P8 BK-16 2 CONN 25
2 E-C305
WIPER SWITCH FR 118-G5 GY-16 G-C6 H-C2 2 BK-16 497-P3 BU-16 497-P15 BU-16
1126174 124-G8 GN-16 1552269 3E3364 1 1552264 THROTTLE SW
9X9099
36 Page,
200-G9 BK-16 521-G26 YL-16 1 521-H2 YL-18 521-H2 YL-18 1 439-E36 YL-18 497-P16 BU-16
G-C2 P-C5 KK-C1
REAR FLOOD RH
2196487 F-C6 1552264
200-G10 BK-16 522-G27 WH-16 2 522-H5 WH-18 2
1 H22
1552272 3E3376 REAR HARNESS AS
506-G21 PU-16 COMPRESSOR GP 3 451-P4 BR-16 451-P18 BR-16
1552269 B B H
507-G22 WH-16 CONN 10 3E1906 4 465-E41 OR-18 181-E12 GY-18
2
497-P15 BU-16 1 497-KK1 BU-18 239-1316
513-H1 OR-18
3
1 608-F13 GN-16 RD-16 1 118-G3 GY-16 567-G228 WH-16 ARC SUPPRESSOR
5 568-E45 GN-18 4 451-P17 BR-16 451-P17 BR-16 2 451-KK2 BR-18 STOP/POS/SIG
2 200-F3 BK-16 RD-16 2 118-G2 GY-16 521-H3 YL-18 6 449-P13 BU-16 3 449-KK3 BU-18 LAMP GP-LH
MUR460 5 200-MM6 BK-18
3 200-G9 BK-16 500-G15 BR-16 521-H4 YL-18 7 C906-E52 PU-18 449-P5 BU-16 449-P14 BU-16 463-P11 YL-16 4
BK-18
BK-18
1068704 6 1271560
L WH-16 4 502-G17 OR-16 501-G16 GN-16 124-G8 GN-16 10A B2 8 308-E20 YL-18 C905-E51 OR-18 CONN 26 605-LL1 YL-18
W P YL-16 5 501-G16 GN-16 502-G17 OR-16 FAN FUSE 522-H5 WH-18 449-P13 BU-16 HD-LMP/POS
BU-16 6 500-G15 BR-16 503-G18 BR-16 1138490 DIODE 2 A982-E55 BR-18 P-C6 TURN SIG-RH
200-LL2 BK-18
1
2
1
2
BR-16 7 506-G21 PU-16 504-G19 YL-16 1053542 463-P6 YL-16 463-P12 YL-16 3E3376 GROUND 1054850
103-E1 YL-18 614-LL3 PU-18
8 505-G20 BU-16 522-H7 WH-18 H-C4 H-C1 497-P16 BU-16 1
450-P2 YL-16
200-P1 BK-16
BU-16
BR-16
BU-16
YL-16
515-G23 GY-16 521-G26 YL-16 118-G1 GY-16 10A D4 522-H6 WH-18 1552269 1552269 463-P11 YL-16 451-P18 BR-16 2
604-LL4 OR-18
516-G24 GN-16 WIPER FUSE 522-H7 WH-18 E-C306 HORN SWITCH 449-P14 BU-16 3
WIPER SWTCH RR 517-G25 BU-16 118-G4 GY-16 1138490 521-H3 YL-18 1552264 IN STEERING WHEEL 463-P12 YL-16 4 CONN 27 LL-C211 MM-C204
497-P3
451-P4
449-P5
463-P6
1126174 118-G5 GY-16 522-H6 WH-18 1 C938-E54 BR-18 LICENSE OPTION
3E3382 1552273
118-G6 GY-16 2 322-E22 GY-18 LL-C212 MM-C205 NN-C1 NN-C2
G-C3 118-G2 GY-16 122-G7 RD-16 D2 605-LL1 YL-18 1 605-MM1 YL-18
1552264
H3 118-G3 GY-16 118-G1 GY-16
10A
DOME LT FUSE
3
4 428-E35 OR-18 200-E16 BK-18
CONN 22 1552269
200-LL11 BK-18 2 200-MM2 BK-18
1552272 3E3376 3E3379
H B B H
1138490 5 568-E46 GN-18 CONN 21 P-C2
1552269
P-C1 1 614-LL5 PU-18
200-LL6 BK-18
606-LL10 GY-18 3 606-MM3 GY-18 539-MM7 BU-18
200-MM8 BK-18
1
2
539-NN1 BU-16
200-NN2 BK-16
539-NN1 BU-16
200-NN2 BK-16
1
2
YL-18
BK-18 H
RD-16 1 118-G4 GY-16 6 128-E9 RD-18 + -
1552273 HARNESS AS. 235-6002
2 614-LL12 PU-18 4 614-MM4 PU-18
614-MM9 PU-18 3 618-NN3 YL-16 618-NN3 YL-16 3 WH-18
LIGHTING (CAB) 280-9184 WIRING GP-A/C 213-3724 604-LL13 OR-18 5 604-MM5 OR-18
1
2
RD-16 2 118-G5 GY-16 122-G7 RD-16 7 HOUR METER
1
2
3
4
5
6
SIG
N-C7 6 619-MM16 GN-18 4 619-NN4 GY-16 4 BU-18
3 200-G10 BK-16 124-G8 GN-16 8 400-E26 GN-18 197-8832 N-C6 5
3E3364
RR FLOOD LH FR FLOOD LH
L WH-16
YL-16
4
5
505-G20 BU-16
504-G19 YL-16
H2 506-G21 PU-16
507-G22 WH-16 DIODE 3
400-E25 GN-18
123-E6 WH-18
3E3382 RESISTOR
0814135
CONN 32 CONN 35 619-NN4 GY-16 6 RD-18
W P
200-MM12 BK-18
C483-N16 BU-16
2196487 CL-C6 CL-C4
463-N15 YL-16
497-N17 BU-16
451-N14 BR-16
449-N12 BU-16
2196487 BU-16 6 503-G18 BR-16 522-G27 WH-16 200-G13 BK-16 H7 1053542 VPM TACH CONNECT TO LOW
1552269 1552269 STOP/POS/SIG
450-N13 YL-16
1224232 AMPLITUDE POSITION
200-N24 BK-16
BR-16 7 507-G22 WH-16 IGN
87 86
608-CL9 GN-16 607-CL12 PK-16 200-G12 BK-16 PUMP 450-E38 YL-18 ON VIB SWITCH CONNECT TO HIGH LAMP GP-RH
FRONT-RH HARNESS AS.
1 1 8
604-MM5 OR-18
606-MM3 GY-18
605-MM1 YL-18
614-MM17 PU-18
619-MM10 GN-18
540-MM11 WH-18
539-MM7 BU-18
SEND
2 200-CL5 BK-16 200-CL2 BK-16 2 200-G11 BK-16 PUMP AS FRONT 200-XX1 BK-6 AMPLITUDE POSITION 1271559
506-G21 PU-16 7T8890 604-LL7 OR-18
500-G15 BR-16
200-G9 BK-16
200-G10 BK-16
200-G13 BK-16
200-G14 BK-16
GRD 87A
ON VIB SWITCH
126-6050
501-G16 GN-16 GROUND BOSS FRAME 200-E15 BK-18 RESISOR GD 85 30
614-LL8 PU-18
200-CL14 BK-16 H30 G-C5 502-G17 OR-16 607-E49 PK-18 RESISOR GD 200-LL9 BK-18
1552273 503-G18 BR-16 PLATFORM GND 123-E5 WH-18
FR FLOOD RH HEATER GP 1 504-G19 YL-16 8T3635 M12 V-C102 FUEL GAGE 606-LL10 GY-18
CL-C3 2196487 V-C103 MM-C203
1566820 200-G12 BK-16 505-G20 BU-16 200-G14 BK-16 103-E1 YL-18 IGN
1164684
200-N30 BK-16
BK 2 3E3376
110-N3 GN-16
RR FLOOD RH 1552269 1552272 3E3388 LH TURN IND
GY 3 515-G23 GY-16 H4 515-G23 GY-16 105-E2 RD-18 447-E37 PK-18
A784-N18 YL-16
2196487 CL-C5 TO 1 B919-V12 GN-16 B919-V12 GN-16 1 SEND LAMP
A892-N20 OR-16
516-G24 GN-16
7
8
6
5
4
3
2
1
607-CL13 PK-16 1 CONDITIONER GN 4 516-G24 GN-16 PUMP 148-E11 WH-18
125-N4 OR-16
1552269 PLATFORM 2 C906-V9 PU-16 C906-V8 PU-16 2 TO RR-C202 540-R9 WH-18
1 608-CL10 GN-16
200-CL15 BK-16 2 1566821 BU
WH
5
6
517-G25
522-G27
BU-16
WH-16
517-G25 BU-16
507-G22 WH-16
PUMP AS REAR
7T8890
HARNESS 3 321-V11 BR-16 321-V11 BR-16 3 LEVER GP
309-E21 GY-18
373-E23 GN-18
GRD CONN 33 1552264 200-R7 BK-18 TURN SIG/HAZARD
4 200-V10 BK-16 200-V13 BK-16 4
604-RR11 OR-18
619-RR10 GN-18
606-RR9 GY-18
605-RR7 YL-18
614-RR4 PU-18
540-RR3 WH-18
539-RR1 BU-18
200-CL4 BK-16 118-G6 GY-16 C938-E54 BR-18 200-E14 BK-18 POS IND SWITCH
200-RR2 BK-18
2
122-G7 RD-16 607-E48 PK-18 LAMP 1733064
200-G11 BK-16 614-R11 PU-18
C906-V9 PU-16 200-R6 BK-18
BEACON CAB K-C1 G-C4 200-G12 BK-16 123-E5 WH-18 308-E20 YL-18
1081029 3E5179 1552252 522-G27 WH-16 123-E3 WH-18 123-E4 WH-18 H19 RH TURN IND
CL-C2 C906-V8 PU-16 H20 3
501-K12 GN-18 1 501-G16 GN-16 123-E6 WH-18 400-E26 GN-18 110-N27 GN-16 LAMP 539-R2 BU-18 540-R10 WH-18
1237615 118-K1 GY-18 2 118-G6 GY-16 110-N3 GN-16 2
539-R3 BU-18
1 603-CL7 PK-18 H32 500-K11 BR-18 3 500-G15 BR-16 405-E29 GY-18 110-N1 GN-16 200-R5 BK-18
2 200-CL6 BK-18 502-K13 OR-18 4 502-G17 OR-16 128-E9 RD-18
200-V5 BK-16 6
504-K15 YL-18 5 504-G19 YL-16 128-E7 RD-18 406-E32 PU-18 110-N2 GN-16 605-R12 YL-18
200-V6 BK-16 5
603-CL7 PK-18 503-K14 BR-18 6 503-G18 BR-16 128-E8 RD-18 110-N26 GN-16 614-RR5 PU-18 RR-C200 R-C201 606-R13 GY-18
200-V7 BK-16
608-CL9 GN-16 505-K16 BU-18 7 505-G20 BU-16 428-E35 OR-18 1552264 3E3388
200-V2 BK-16 HD LMP/POS SW
608-CL10 GN-16 200-K10 BK-18 8 200-G11 BK-16 200-E14 BK-18 200-N28 BK-16 539-RR1 BU-18 1 539-R1 BU-18
200-V4 BK-16 8C9636
608-CL3 GN-16 122-K4 RD-18 9 122-G7 RD-16 465-E41 OR-18 200-N10 BK-16 200-RR2 BK-18 2 200-R4 BK-18 4 1
200-CL5 BK-16 10 200-E13 BK-18 200-E16 BK-18 200-N24 BK-16 540-RR3 WH-18 3 540-R8 WH-18
C906-V3 PU-16
200-V2 BK-16
200-V4 BK-16
200-V5 BK-16
200-V6 BK-16
200-V7 BK-16
200-CL6 BK-18 11 200-E15 BK-18 568-E43 GN-18 200-N11 BK-16 1 2 614-RR6 PU-18 614-R11 PU-18
C906-V1 PU-16
173-RR15 YL-18 4
200-CL4 BK-16 12 200-N25 BK-16 N-C1 TACHOMETER
2361957 605-RR7 YL-18 5 605-R12 YL-18
200-CL14 BK-16 308-E18 YL-18 308-E20 YL-18 568-E44 GN-18 200-N30 BK-16 5E7763 3 606-RR9 GY-18 6 606-R13 GY-18
537-R15 GN-18
614-RR5 PU-18
200-CL14 BK-16
CONN 3 308-E19 YL-18
568-E45 GN-18
165-N29 RD-16 1 UNSWITCHED POWER
4
692-RR12 YL-18 7 692-R14 YL-18
110-N1 GN-16 2 REGULATED POWER 8
G 200-CL1 BK-14
200-CL15 BK-16
200-CL2 BK-16
H31
V-C101
3E3388
TO PLATFORM GROUND
8T3635 M12
400-E24 GN-18 400-E26 GN-18
400-E25 GN-18 568-E46 GN-18 449-N12 BU-16 A892-N20 OR-16
110-N2 GN-16 3
4
REGULATED POWER
UNUSED
5
173-RR14 YL-18 CONN 36 G
A784-N18 YL-16
607-CL12 PK-16
INSTRUMENT PANEL-CAB CONN 14 200-N10 BK-16 5 GROUND 619-RR10 GN-18
6
607-CL13 PK-16
HARNESS AS. 251-3571 405-E27 GY-18 405-E29 GY-18 C938-E54 BR-18 200-N11 BK-16 6 GROUND
1
2
3
4
5
6
7
8
85 86
607-CL11 PK-16 405-E28 GY-18 A784-N18 YL-16 7 UNUSED PARK BRAKE SWITCH
W-C101
WIRING GP-CAB 1552264
406-E30 PU-18 406-E31 PU-18 A892-N20 OR-16
110-N1 GN-16
110-N2 GN-16
8 UNUSED 87 30 OPERATOR
1165275
FLASHER
1080358
173-RR13 YL-18
692-RR12 YL-18
PWR PROC LEAD
GND PROC LEAD
200-W10 BK-16
200-W11 BK-16
C906-W1 PU-16
165-N29 RD-16 692-R14 YL-18 537-R15 GN-18
118-K1 GY-18
200-W5 BK-16
H29 607-CL11 PK-16 406-E32 PU-18 N-C2 BULB KNOB 1165274
200-W9 BK-16
604-RR11 OR-18
608-CL3 GN-16 200-N10 BK-16 5E7764 87a 1165270 X1
HYD PRESS ENG LAMP BLOCK
200-CL1 BK-14 C906-W2 PU-16 428-E33 OR-18 428-E34 OR-18 TEMP 450-N13 YL-16 200-N11 BK-16 497-N17 BU-16 1 SENSOR PWR 1166565 X2
NEUTRAL START RELAY 200-RR17 BK-18
603-CL7 PK-18 C906-W4 PU-16 428-E35 OR-18 6 A 451-N14 BR-16 451-N14 BR-16 2 SENSOR PWR RETURN
PANEL A HARNESS AS. 239-1318
1585089
E727-RR22 BU-18
C906-W3 PU-16 406-E31 PU-18 + 463-N15 YL-16 451-N14 BR-16 6704-N22 YL-16 3 SENSOR SIGNAL 3 4
CL-C1 B +
465-E39 OR-18 465-E40 OR-18 5
497-N17 BU-16 463-N15 YL-16
BR-18
GN-18
OR-18
BR-18
YL-18
BU-18
608-K18 GN-18
607-K19 PK-18
200-K10 BK-18
200-K5 BK-18
118-K2 GY-18
118-K3 GY-18
122-K4 RD-18
200-K8 BK-18
200-K7 BK-18
200-K6 BK-18
FUSE 2
FUSE 1
200-K6 BK-18 H9 607-E47 PK-18 607-E48 PK-18 1 UNUSED 1585089
10A
10A
200-W10 BK-16
603-K17 PK-18 DOME LIGHT - - 607-E49 PK-18 ENG OIL 450-N13 YL-16 2 UNUSED F875-RR18 PU-18 1
K-C6 C906-W1 PU-16 TEMP. 2
607-K19 PK-18 1076032 PRESS C850-N19 GN-16 3 VIB SENSOR SIGNAL RESISTOR
1552267 PROCESSOR 1 165-N29 RD-16 165-N29 RD-16
608-K18 GN-18 143-E10 PK-18 4 UNUSED 1446434 3 5 POS/HD FLASHER
1671319 INSTRUMENT CLUSTER CONNECT TO FUSE
122-K4 RD-18 A RD-16 181-E12 GY-18 449-N12 BU-16 5 UNUSED 1 5 4 LAMP
B WH-16
BAT +
Sig
Light
C906-W2 PU-16 307-E17 OR-18 1352929 POSITION D4 6 UNUSED 3 4
118-K2 GY-18 200-K6 BK-18 C BK-16 HORN JUMPER GND
FREQUENCY FREQ GA PROC LEAD
447-E37 PK-18
450-E38 YL-18 110-N27 GN-16
7
8
UNUSED E727-RR20 BU-18
TIMER
UNUSED
500-K11 BR-18
H10
HARNESS 253-9942 CMV
RMV
CMV GA PROC LEAD
RMV GA PROC LEAD 200-W10 BK-16
751-E50 GN-18
ALT IND LMP VIB-FREQUENCY DIVDER
P/N 220-1098 N-C8 N-C4
1430785
501-K12 GN-18 A982-E55 BR-18 439-E36 YL-18
502-K13 OR-18
A SENSOR CABLE TO ACCELEROMETER C906-E52 PU-18 309-E21 GY-18
3T2587
110-N26 GN-16 1671295
C931-E53 OR-18 +12V 1 110-N26 GN-16 A784-N18 YL-16 1 RH VIB PUMP STATUS E727-RR21 BU-18
200-K10 BK-18 FWD HORN 200-W7 BK-16 START AID SW +24V 2 450-N13 YL-16
X-C1 X-C2 - - A892-N20 OR-16 2 LH VIB PUMP STATUS
200-K8 BK-18 K-C4 K-C5 1631201 6T6066 GROUND 3 200-N28 BK-16
L L 3E3364 1552269 3 UNUSED
H11 200-K9 BK-18 3E3379 3E3379 H34 4 200-N25 BK-16 4 UNUSED
604-RR11 OR-18
322-X1 GY-18
1
GND
MOTOR H 1
GND
MOTOR
H CONN 6 1
2 128-X2 RD-18
1
2 148-E11 WH-18 THRESHOLD 2 INPUT 5 C850-N19 GN-16 5 UNUSED
PANEL D HARNESS AS. 239-1317
Light
118-K3 GY-18 200-K7 BK-18 2 BK-16 200-K9 BK-18 2 BK-16 Sig C906-W3 PU-16 THRESHOLD SIGNAL INPUT 6 200-N25 BK-16 6 UNUSED
200-K7 BK-18 503-K14 BR-18 3 BR-16 T 500-K11 BR-18 3 BR-16 T 373-E23 GN-18 E-C307 THRESHOLD 3 INPUT 7
7 UNUSED
MATING CONNECTOR R
503-K14 BR-18 504-K15 YL-18 4 GN-16 501-K12 GN-18 4 GN-16 1552272 THRESHOLD 1 OUTPUT 8
B+ P B+ P E-C308 1552269 8 UNUSED
504-K15 YL-18 505-K16 BU-18 5 OR-16 502-K13 OR-18 5 OR-16 LOCATION SH1 E-7 308-E19 YL-18 1 YL-16
C OFF
505-K16 BU-18 118-K3 GY-18 6 GY-16 118-K2 GY-18 6 GY-16 2 PU-16
ON
S SPEED-FREQUENCY MODULE
200-W8 BK-16 307-E17 OR-18
F F
3 OR-16
- - B ST
P/N 220-1098 N-C5
REAR WIPER MOTOR FRONT WIPER MOTOR 105-E2 RD-18 4 BR-16
3T2587
1477970 1477969 KEYSWITCH
+12V 110-N27 GN-16
C906-E52 PU-18
C931-E53 OR-18
C938-E54 BR-18
A982-E55 BR-18
1
PU-18
447-E37 PK-18
143-E10 PK-18
148-E11 WH-18
181-E12 GY-18
307-E17 OR-18
308-E18 YL-18
309-E21 GY-18
GN-18
GN-18
GY-18
428-E33 OR-18
450-E38 YL-18
465-E39 OR-18
568-E42 GN-18
607-E47 PK-18
751-E50 GN-18
200-E13 BK-18
1107887
105-E2 RD-18
103-E1 YL-18
123-E3 WH-18
128-E7 RD-18
Light
Sig C906-W4 PU-16 +24V 2 449-N12 BU-16
200-XX1 BK-6 GROUND 3
607-K19 PK-18
200-N28 BK-16
200-K5 BK-18
4
608-K18 GN-18
406-E30
373-E23
400-E24
405-E27
THRESHOLD 2 INPUT 5
608-F12 GN-16
603-F8 PK-18
200-F1 BK-14
607-F9 PK-16
A-C130
METER GP-OPR 252-4620 E-C308
1552269
1631201
THRESHOLD 3 INPUT
THRESHOLD 1 OUTPUT
7
8 6704-N22 YL-16
1552269 330-A36 YL-18 BRAKE VALVE 322-E22 GY-18 1
BK-18
BK-18
1
2
R810-A57 BR-18
200-A20 BK-18
B921-A56 WH-18
B920-A55 YL-18
A-C106
1552269
2204133 K-C2
3E3376
128-E8 RD-18 2 METER GP (RECORDING MOD 236-2455)
777-A65 PU-18 751-A49 GN-18 1 BK-18 VALVE SHIFT SOL F-C1
CONN 15 E-C301 E-C302 CONN 17 E-C303
1
2
3
4
751-A49 GN-18 200-A25 BK-18 2 BK-18 2204133 3E3376 3E3388 3E3388 3E5179
CBL-WW1 RD-6 384-A44 BU-8 308-A17 YL-18
SIDE CONSOLE 193-8565
10
11
12
60A
1
2
3
4
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
9
GLOW PLUG BKR GLOW PLUG RELAY GLOW PLUGS BUS A-C129 C-C207 FLOOD LT SW C-C203 C-C204 C-C205
1712208 1183534 2268770 2219804 200-A9 BK-18 200-A13 BK-18 CONN 11 1552272 BRAKE SWITCH 7T-3811 1552264 CONN 16 1552264 1552252
1 384-A44 BU-8 PROPEL PUMP 1165275 C-C206
200-A14 BK-18 A-C117 1833230 VIB SELECT SW BEACON SW 1552269
CONN 4 200-A16 BK-18 1552269 1440900 2 1 6T-3990
1
568-C77 GN-18 1 BK-18 ACTION ALARM
C906-C100 PU-18
C931-C102 OR-18
C938-C103 BR-18
2
A982-C94 BR-18
200-A15 BK-18 777-A65 PU-18 BRAKE INTERLOCK SOL C938-C104 BR-18 3E6328
BK-18
200-C35 BK-18
PU-18
GN-18
GN-18
GN-18
PK-18
123-C14 WH-18
128-C23 RD-18
143-C24 BR-18
148-C29 WH-18
181-C30 GY-18
307-C60 OR-18
308-C61 YL-18
309-C64 GY-18
GY-18
PU-18
428-C73 OR-18
447-C74 PK-18
450-C75 YL-18
465-C76 OR-18
568-C77 GN-18
607-C79 PK-18
751-C86 GN-18
1 BK-18 2 BK-18
103-C1 YL-18
105-C2 RD-18
2 1 4 3 3
200-A62 BK-18 200-A25 BK-18 200-A16 BK-18 2 BK-18 220-3377 3
111-JJ1 RD-16 TO FUSE BLK
5 6 4
177-A58 RD-6 177-A6 RD-6 VIB AND REV ALARM SWS LOC A4
5
7V-9275 177-A60 RD-6 200-A62 BK-18 IN PROPEL HANDLE
200-C41
603-C78
608-C85
607-C80
373-C69
400-C70
405-C71
406-C72
NEUTRAL START SW 01 6
B919-C96 GN-18
B921-C98 WH-18
B920-C97 YL-18
C801-L34 PU-18
BK-18
YL-18
BR-18
BR-18
115-C11 PK-18
603-C78 PU-18
924-L35 GN-18
109-XY1 RD-6 177-YY25 RD-6 308-A17 YL-18 B919-C96 GN-18 200-JJ2 BK-16
116-C12 BR-18
115-C10 PK-18
607-C82 PK-18
607-C81 PK-18
608-C85 GN-18
1 BK-18 1 BK-18
60A 60A
H12 330-A36 YL-18 308-A17 YL-18 2 BK-18 C906-C100 PU-18 2 BK-18
ALT BKR MAIN BKR ENG GND 1 321-C65 BR-18 3 BK-18
200-C37
776-C88
143-C26
143-C25
1712208 1712208 751-A49 GN-18 200-C38 BK-18 4 BK-18
A-C107 NEUTRAL START SW 02
1552269
B920-A55 YL-18 A-C118
220-3376 TO PLATFORM GND A-SENSOR 203-2329
ALTERNATOR
101-YY1 RD-6
BK-18 1 306-A33 GN-18
B921-A56 WH-18
777-A65 PU-18
1552269
330-A51 YL-18 1 BK-18
CONN 18 B920-JJ3 GN-16 TO VIB SELECT SW
TERM 1 8T3635 M12
2253146 200-A18 BK-18 330-A36 YL-18
B+
BK-18 2 2 BK-18
CONN 23
309-A40 GY-18 D+ W 403-A46 GN-18 A-C105 JJ-C1
C906-C100 PU-18
C931-C102 OR-18
C938-C104 BR-18
1552267 L-C103 L-C106 3E3376
A982-C94 BR-18
304-YY32 WH-6
123-C14 WH-18
128-C23 RD-18
143-C24 BR-18
148-C29 WH-18
181-C30 GY-18
200-C35 BK-18
307-C60 OR-18
308-C61 YL-18
309-C64 GY-18
373-C69 GN-18
400-C70 GN-18
405-C71 GY-18
406-C72 PU-18
428-C73 OR-18
447-C74 PK-18
450-C75 YL-18
465-C76 OR-18
607-C79 PK-18
751-C86 GN-18
B-
568-C77 GN-18
105-C2 RD-18
103-C1 YL-18
F765-C107 BR-18
3E3376 1552272 HARNESS ASSEMBLY
B919-C96 GN-18
B920-C97 YL-18
B921-C98 WH-18
C801-L34 PU-18
115-C10 PK-18
200-A26 BK-18 RD + BATTERY
924-L35 GN-18
200-C37 BK-18
115-C11 PK-18
116-C12 BR-18
143-C25 BR-18
143-C26 BR-18
603-C78 PU-18
607-C81 PK-18
607-C82 PK-18
608-C85 GN-18
776-C88 YL-18
776-C87 YL-18
BK-16 A
CONN 7
1
2
3
4
200-XA1 BK-6 START RELAY LOW CHG PRESS SW RD-16 B 276-A31 BK-18 VIB PUMP SOLENOID H27 200-C41 BK-18 1 906-L12 PU-18 906-L1 PU-18 1 BK GROUND
E 1183534
101-YY1 RD-6
1652521 BU-16 C A-C120
3E3376
SEE NOTE D 603-C78
607-C80
PU-18
PK-18
2
3
906-L13 PU-18
321-L14 BR-18
2
3
T-C1
1552272
GN
WH
SIGNAL
PROGRAM
IDENT PART NO. GROUP NAME E
ENG GND 2 403-A46 GN-18 B920-A55 YL-18 1 BK-18 (R) 608-C85 GN-18 105-C4 RD-18 4 200-L16 BK-18 200-L18 BK-18 4 T-C5 T-C4 T-C3 SPEED SENSOR A 253-1849 WIRING GP-VEHICLE
B921-A56 WH-18 2 WH-18 S-1 121-C13 YL-18 Computer 248-0340
200-A26 BK-18 200-A13 BK-18 3 BK-18 (L) 123-C15 WH-18 CONN 18 CONN 20 H L PROC LEAD GY-22 WIRE4195 BN-22 1 WIRE3929 BN-22 1 C 193-8565 PANEL GP-INSTR-(D)
200-A18 BK-18 200-A14 BK-18 4 WH-18 S-2 200-C41 BK-18 GND PROC LEAD BK-22 WIRE3945 PK-22 2 WIRE3932 PK-22 2
309-A40 GY-18 200-A61 BK-16 200-A10 BK-18 309-C64 GY-18 PWR PROC LEAD RD-22 WIRE3942 GY-22 3 WIRE3933 GY-22 3 D 280-9184 LIGHTING GP-04 (CAB)
VARIABLE FREQ 321-C65 BR-18 WIRE3941 YL-22 4 WIRE3934 YL-22 4
ENG TEMP SW 200-A19 BK-18 HARNESS 214-7116 373-C69 GN-18 WIRE3940 GN-22 5 WIRE3935 GN-22 5 E 267-3060 PANEL GP-INSTR-(A)
3E2028 A-C115 BB-C101 BB-C102 400-C70 GN-18 T-C7 T-C8 WIRE3939 BU-22 6 WIRE3936 BU-22 6
INDICATOR BOX F 281-0028 LIGHTING GP-04
906-L13 PU-18
1552269 1552272 1552272 447-C74 PK-18 200-L19 BK-18 7X6222 WIRE3938 WH-22 WIRE3937 WH-22
906-L12 PU-18
7 7
BK-18 1 200-A19 BK-18 1 B920-BB1 YL-18 1 A-C101 C-C201 450-C75 YL-18 1 WIRE3928 WH-22 8
BK-18 2 221-A29 BK-18 2 B921-BB2 WH-18 2 7X6222 9X0145 603-C78 PU-18 RELAY 2 WIRE3927 BR-22 9 G 139-9288 PANEL GP-INSTR-(D)-CAB TAG HARN
200-A42 BK-18 3 200-BB3 BK-18 3 121-A4 YL-18 1 121-C13 YL-18 608-C85 GN-18 7T-6365 3
H 213-3724 A/C HARNESS OPTION
T
200-BB4 BK-18 123-A5 WH-18 123-C15 WH-18 105-C4 RD-18 751-C86 GN-18 4
200-A20 BK-18
4 4
308-A34 YL-18
2
3 308-C63 YL-18 121-C13 YL-18 A919-C93 BU-14 E825-L2 GN-18 5 WIRE3948 RD-22 CONN 28
304-YY32 WH-6 200-A21 BK-18 309-A40 GY-18 309-C64 GY-18 123-C15 WH-18
87 86
6 WIRE3952 PK-22 I-SENSOR J 109-9849 GAGE GP (VPM)
308-A17 YL-18
4
G S
200-A22 BK-18 321-A41 BR-18 5 321-C65 BR-18 308-C63 YL-18 200-C37 BK-18 7 WIRE3957 GY-22
200-A24 BK-18 105-A2 RD-18 6 105-C4 RD-18 309-C64 GY-18 308-C61 YL-18 87A
8 WIRE3953 GN-22 K 152-9802 WIRING GP-CAB
MTR BAT 101-YY1 RD-6 200-A23 BK-18 330-A36 YL-18 7 330-C66 YL-18 321-C65 BR-18 308-C61 YL-18 309-C64 GY-18 H23 9 WIRE3955 BU-22
200-EE1 BK-000 R810-A57 BR-18 8 373-C69 GN-18 373-C69 GN-18 308-C62 YL-18 373-C69 GN-18 85 30
INDICATOR BOX 10 WIRE3947 BR-22 L 205-1857 CONSOLE GP (VAR VIB)
105-A2 RD-18 400-A45 GN-18 9 400-C70 GN-18 400-C70 GN-18 308-C63 YL-18 400-C70 GN-18 A990-L24 BU-18 203-2325 11 WIRE3950 WH-22
MOTOR
N 238-8965 METER GP (RECORDING MOD)
A990-L24 BU-18
101-FF1 RD-00 121-A4 YL-18 447-A47 PK-18 447-C74 PK-18 447-C74 PK-18 447-C74 PK-18 (CI-010-000A) 12 WIRE3956 YL-22
916-L32 BU-18
916-L22 BU-18
200-L25 BK-18
10
906-L9 PU-18
916-L3 BU-18
200-L8 BK-18
200-L33 BK-18
200-L19 BK-18
906-L30 PU-18
T-C6 A-SENSOR
C901-L31 PU-18
E825-L2 GN-18
123-A5 WH-18 450-A48 YL-18 450-C75 YL-18 450-C75 YL-18 450-C75 YL-18 200-C39 BK-18 13
200-L19 BK-18
200-L25 BK-18
11
P 235-6002 INTERCONNECT
A990-L24 BU-18
916-L32 BU-18
200-VV1 BK-000 177-A6 RD-6 12 751-C86 GN-18 603-C78 PU-18 C901-L11 PU-18 14 WIRE3951 GN-22 PROCESSOR
STARTER MOTOR 24V 177-A6 RD-6 220-A28 BK-18 751-A49 GN-18 13 751-C86 GN-18 A919-C93 BU-14 607-C79 PK-18 15 WIRE3941 YL-22 WIRE3947 BR-22 1
2253150 121-A4 YL-18 221-A29 BK-18 777-A65 PU-18 14 777-C92 PU-18 A983-C95 BU-14 607-C82 PK-18 C901-L31 PU-18 L-C108 16 WIRE3945 PK-22 WIRE3948 RD-22 2 T 203-2327 METER GP
AB-C124 123-A5 WH-18 226-A30 BK-18 A919-A53 BU-14 15 A919-C93 BU-14 B920-C97 YL-18 607-C81 PK-18 200-C38 BK-18 1552273 17 H35 WIRE3957 GY-22 3
3E3364 200-A19 BK-18 276-A31 BK-18 16 B921-C98 WH-18 607-C82 PK-18 608-C85 GN-18 C901-L10 PU-18 1 18 WIRE3938 WH-22 WIRE3956 YL-22 4 V 251-3571 METER GP-COMPACTION
1 GROUND FRAME ENG 200-A15 BK-18 306-A33 GN-18 A983-A54 BU-14 17 A983-C95 BU-14 607-C81 PK-18 751-C86 GN-18 200-C37 BK-18 2 19 WIRE3942 GY-22 WIRE3953 GN-22 5
W 252-4620 METER GP-COMPACTION
C906-C100 PU-18
C931-C102 OR-18
F765-C107 BR-18
POW/OUT
A982-C94 BR-18
308-AB66 YL-18 308-A34 YL-18 B920-A55 YL-18 B920-C97 YL-18 B920-C97 YL-18 C901-L23 PU-18 20 WIRE3940 GN-22 WIRE3955 BU-22
115-C10 PK-18
123-C14 WH-18
143-C24 BR-18
143-C25 BR-18
143-C26 BR-18
148-C29 WH-18
181-C30 GY-18
200-C35 BK-18
405-C71 GY-18
406-C72 PU-18
428-C73 OR-18
465-C76 OR-18
776-C88 YL-18
776-C87 YL-18
115-C11 PK-18
116-C12 BR-18
128-C23 RD-18
307-C60 OR-18
2 18 3 6
C801-L34 PU-18
B919-C96 GN-18
103-C1 YL-18
105-C2 RD-18
924-L35 GN-18
H13 220-A28 BK-18 309-A40 GY-18 B921-A56 WH-18 19 B921-C98 WH-18 607-C79 PK-18 B921-C98 WH-18 200-L25 BK-18 4 21 WIRE3939 BU-22 WIRE3950 WH-22 7
423 CONNECTION A-C124 221-A29 BK-18 321-A41 BR-18 220-A28 BK-18 20 220-C55 BK-18 C938-C104 BR-18 5 22 WIRE4195 BN-22 WIRE3952 PK-22 8 X 253-9942 HORN JUMPER HARNESS
1552269 226-A30 BK-18 330-A36 YL-18 221-A29 BK-18 21 221-C56 BK-18 C938-C103 BR-18 200-L20 BK-18 6 23
1 200-A24 BK-18 306-A33 GN-18 400-A45 GN-18 226-A30 BK-18 22 226-C57 BK-18 24 Y 229-9782 BACKUP ALARM HARNESS
2 308-A37 YL-18 309-A40 GY-18 447-A47 PK-18 276-A31 BK-18 23 276-C58 BK-18 200-L33 BK-18 1343846 RESISITOR
321-A41 BR-18 450-A48 YL-18 306-A33 GN-18 24 306-C59 GN-18 607-C80 PK-18 200-L8 BK-18 RHEOSTAT 2405204 AA 235-1529 433 INJECTION PUMP JUMPER HARNESS
T-C2
CONN 2 400-A45 GN-18 751-A49 GN-18
777-A65 PU-18
A983-C95 BU-14
B920-C97 YL-18 200-L19 BK-18
916-L32 BU-18
PRINTER PROCESSOR 203-2328 AB 235-1530 423 INJECTION PUMP JUMPER HARNESS
FUEL PUMP AA-C131 AA-C124 447-A47 PK-18 CONN 12 B921-C98 WH-18 C901-L10 PU-18 1
SOLENOID ENGINE 1003320 3E3364 R810-A57 BR-18 105-C4 RD-18 200-L25 BK-18 906-L30 PU-18 F3 F3 WIRE3927 BR-22 2 BB 214-7116 VIB HARNESS
D 1472645 1
2
200-AA52 BK-18
308-AA50 YL-18
1
2
308-A38 YL-18
308-A35 YL-18
B920-A55 YL-18
B921-A56 WH-18 220-C55 BK-18
121-C13 YL-18
123-C15 WH-18 200-C37 BK-18 H24
C901-L31 PU-18
906-L9 PU-18
C801-L34 PU-18
924-L35 GN-18
F2
F1
F2
F1
WIRE3951 GN-22 3
4 GG 285-2097 METER GP-OPR D
308-A37 YL-18 R810-A57 BR-18 221-C56 BK-18 200-C37 BK-18 200-C39 BK-18 906-L30 PU-18 WIRE3928 WH-22 5
433 CONNECTION 235-1529
CLD STRT TMP SW2
308-A34 YL-18 226-C57 BK-18 200-C41 BK-18 321-C65 BR-18 916-L3 BU-18
E3
E2
E3
E2 6 HH 253-4104 METER GP-OPR
2351790
276-C58 BK-18 308-C62 YL-18 B919-C96 GN-18 916-L22 BU-18 7
308-A17 YL-18 306-C59 GN-18 321-C65 BR-18 C906-C100 PU-18 E825-L2 GN-18
E1 E1
8 JJ 251-2359 METER GP-OPR
D3 D3
308-A35 YL-18 308-A39 YL-18 330-C66 YL-18 A919-C93 BU-14 916-L32 BU-18
777-C92 PU-18 A983-C95 BU-14
916-L3 BU-18
916-L22 BU-18
D2 D2 CONTROLLER AS 9
KK 235-6980 METER GP-OPR
T D1 D1 205-2314
GND 2
200-C42 BK-18
A990-L24 BU-18
E825-L2 GN-18 METER GP-OPR 243-5391 LL 239-1316 ITALIAN LIGHTING
200-C54 BK-18
924-L35 GN-18
C801-L34 PU-18 A572-L6 PK-18
C3 C3 MM 242-5432 ITALIAN LIGHTING
C2 C2
L-C104
COLD START
TIMING ADV ENGINE
200-C47 BK-18
123-C18 WH-18
L-C1
3E3364 1552269
A571-L7 PU-18 C1 C1 NN 126-6050 ITALIAN LIGHTING
B3 B3
2378259 226-C57 BK-18 1 920-L4 YL-18 920-L4 YL-18 B2 B2 PP 126-6049 ITALIAN LIGHTING
428-C73 OR-18 CONN 19 2 921-L5 WH-18 200-L33 BK-18 921-L5 WH-18 B1 B1
A919-A53 BU-14
L-C102
920-L4 YL-18 200-L8 BK-18 A3 A3 RR 239-1317 ITALIAN LIGHTING
BACKUP ALARM HARNESS A983-A54 BU-14 C901-L31 PU-18 A2 A2
1552267
465-C76 OR-18
123-C22 WH-18 C938-C103 BR-18 A A571-L7 PU-18
921-L5 WH-18
A571-L7 PU-18
906-L9 PU-18 A1 A1 SS 239-1318 ITALIAN LIGHTING
1 2
Y-C122 Y-C122A A-C122 + 276-C58 BK-18 C938-C104 BR-18 B A572-L6 PK-18 A572-L6 PK-18 L-C101
A-C119
200-HH5 BK-16
1552269 3E3364 1552269 200-C53 BK-18 C938-C105 BR-18 C 200-L33 BK-18 200-L33 BK-18 2053141
1552267
BACKUP ALARM BK-18 1 121-Y1 YL-18 1 121-A4 YL-18 5 C938-C106 BR-18
111-HH6 RD-16
2441090 BK-18 2 321-Y2 BR-18 2 321-A41 BR-18 +3
VARIABLE VIB CONTROL 205-1857
A
BK-18 B
BK-18 C
4 1 2 200-C47 BK-18
+ 200-C46 BK-18
CONN 5 C930-C101 BR-18 200-C46 BK-18 200-C37 BK-18 C-C210
PRODUCT LINK CONN HYD TEMP RELAY P4 5 200-C45 BK-18 200-C45 BK-18 181-C30 GY-18 1552273
+3 1 2
1585089 + C931-C102 OR-18 200-C35 BK-18 +9 TO +32 VDC PWR IN OR 1 181-C32 GY-14
A-C125 4 200-C44 BK-18 200-C41 BK-18
A-C116 NAME ID CLR 5 -PWR GND IN BK 2 200-C40 BK-14
FUEL LVL SENDER 1552269 1552273 200-C43 BK-18 308-C62 YL-18 +OUT GY 3 A919-C93 BU-14
2189745 BK-18 1 447-A47 PK-18 BATTERY 105 RD-18 1 105-A2 RD-18 THROTTLE CTL SOL HYD PRESS RLY P10 4 +3 200-C42 BK-18 321-C65 BR-18 -OUT BR 4 A983-C95 BU-14
1607396
BK-18 2 200-A21 BK-18 GROUND 200 BK-18 2 200-A8 BK-18 1585089 A919-C93 BU-14 +AUX IN WH 5 A982-C94 BR-18 A-SENSOR 248-0342
200-C40 BK-14
"SW'D POWER" 308 YL-18 3 200-C54 BK-18 A982-C94 BR-18 PLUG 6
"ALT R TERM" 403 GN-18 4 A-C102 C-C202 WRNG LGT RLY P3 200-C48 BK-18 A983-C95 BU-14 MODULE GP TIMER H25
9G4348 9G4351 1585089 B919-C96 GN-18 A919-C93 BU-14
- - - 5 200-C49 BK-18 2289108
F765-C107 BR-18
C931-C102 OR-18
200-A62 BK-18 177-A6 RD-6 177-C33 RD-6 200-C53 BK-18 C906-C100 PU-18 112-C6 PU-10 A983-C95 BU-14
115-C10 PK-18
115-C11 PK-18
121-C13 YL-18
123-C15 WH-18
116-C12 BR-18
143-C24 BR-18
143-C26 BR-18
307-C60 OR-18
405-C71 GY-18
406-C72 PU-18
428-C73 OR-18
465-C76 OR-18
776-C88 YL-18
776-C87 YL-18
123-C14 WH-18
128-C23 RD-18
143-C25 BR-18
148-C29 WH-18
OIL PSI SW YL - - - 6 1
103-C1 YL-18
105-C4 RD-18
105-C2 RD-18
111-HH6 RD-16
RD
200-HH5 BK-16
RD-18 1 200-A22 BK-18 200-A8 BK-18 H15 123-C19 WH-18 200-C51 BK-18 924-L35 GN-18 200-C35 BK-18 A919-C93 BU-14
BK GROUND
BK-18 2 220-A28 BK-18 200-A9 BK-18 220-C55 BK-18 200-C52 BK-18 200-C39 BK-18 181-C30 GY-18 181-C30 GY-18
GN SIGNAL
200-A10 BK-18 405-C71 GY-18 220-C55 BK-18 200-C54 BK-18 181-C32 GY-14
200-C41 BK-18 WH PROGRAM
C 200-C44 BK-18
221-C56 BK-18
200-C42 BK-18 H28
SPEED SENSOR c0
248-0340
C
OIL PSI SW BK 1 2 123-C20 WH-18 308-C62 YL-18 HH-C101 GG-C4
A-C113 403-A46 GN-18 + 221-C56 BK-18 A919-C93 BU-14 112-C5 PU-10 181-C31 GY-14 3E3364 1552269
1034977 226-C57 BK-18
1552269 406-C72 PU-18 A982-C94 BR-18
15A
1 2 111-HH7 RD-16 1 POWER1 RD-22
BK-18 1 123-A5 WH-18 5 + A983-C95 BU-14 200-C35 BK-18 THROTTLE BKR
+3 200-HH4 BK-16 200-HH4 BK-16 2 GROUND4 PK-22
400-A45 GN-18 C938-C106 BR-18 276-C58 BK-18 112-C6 PU-10 200-C39 BK-18 6T3643
200-C36 BK-18
200-C41 BK-18
200-C35 BK-18
200-C42 BK-18
200-C39 BK-18
BK-18 2
200-C40 BK-14
4 5 C938-C105 BR-18 177-C33 RD-6 200-C54 BK-18
+3
1 200-C48 BK-18 306-C59 GN-18 200-C42 BK-18 200-C42 BK-18
H18 CONN 29
A-C108 4 + 2
123-C21 WH-18 200-C54 BK-18 WIRE GROUP COLOR DESCRIPTIONS
200-HH3 BK-16
ENG PRESS RLY P1
200-HH2 BK-16
BK-16 1552267 1585089
330-C66 YL-18 200-C41 BK-18
111-HH1 RD-16
111-HH7 RD-16
5 C-C8
HYD TEMP SW RD-16 C 200-A15 BK-18 ENG TMP RLY P2 GROUND CIRCUIT
1100514 1585089 +3 200-C36 BK-18 3E3364
777-C92 PU-18
200-A10 BK-18
200-A42 BK-18
200-A62 BK-18
A
200-A9 BK-18
200-A8 BK-18
200-A7 BK-18
WH-16 B 226-A30 BK-18 4 308-C62 YL-18 1 BK-18 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
C930-C101 BR-18 200-C36 BK-18 2 BK-18
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
T FN LIGHT RELAY P5
1585089 112-C5 PU-10 STARTING CIRCUIT
123-C18 WH-18
112-C6 PU-10
103-C1 YL-18
115-C10 PK-18
115-C11 PK-18
116-C12 BR-18
121-C13 YL-18
123-C14 WH-18
128-C23 RD-18
123-C15 WH-18
143-C24 BR-18
143-C25 BR-18
143-C26 BR-18
148-C29 WH-18
105-C2 RD-18
112-C6 PU-10
105-C4 RD-18
111-HH7 RD-16
123-C18 WH-18
C931-C102 OR-18
776-C87 YL-18
776-C88 YL-18
465-C76 OR-18
428-C73 OR-18
406-C72 PU-18
405-C71 GY-18
307-C60 OR-18
GROUND4 PK-22
RD-20
330-C68 YL-18 123-C20 WH-18 177-C33 RD-6 8T3635 M12 I-SENSOR
POWER1 RD-22
BK-20
200-C51 BK-18 123-C19 WH-18 112-C6 PU-10 HEATER AND AIR CONDITIONER CIRCUIT
1 2 1 2 123-C18 WH-18 177-C34 RD-10 WIPER WASHER CIRCUIT
A-C128 + + 143-C28 BR-18 115-C10 PK-18 115-C9 PK-18 128-C23 RD-18
CMV3 BR-22
111-HH1 RD-16
1552267 FRAME GND 2 307-C60 OR-18 177-C33 RD-6 115-C11 PK-18 105-C3 RD-18 TACHOMETER CIRCUIT
5
200-HH2 BK-16
200-HH3 BK-16
BK-20 A 308-A38 YL-18 5 200-C42 BK-18 116-C12 BR-18 148-C29 WH-18
+3 +3 112-C6 PU-10
RD-20 B 200-A23 BK-18 200-C54 BK-18
C
A-C9
4 4 307-C60 OR-18 123-C15 WH-18 116-C12 BR-18 A-SENSOR OTHER COLOR DESCRIPTIONS
24V RESISTOR A-C123 J-C1 405-C71 GY-18 123-C14 WH-18 123-C16 WH-18 103-C1 YL-18
2395818 3E3364 3E3364
1552269 BRAKE RELAY P6 NEUTRAL START RELAY P8 406-C72 PU-18 112-C7 PU-10 GG-C4 GG-C3 GG-C2 GG-C1 HIGHWAYS
101-FF1 RD-00 450-A48 YL-18 450-J2 YL-16 1585089 1585089 428-C73 OR-18 123-C18 WH-18
1 1 A1 B1 C1 D1 CDS CI-CDS CI-CDS PROCESSOR
DISCONNECT SW 200-A7 BK-18 2 2 200-J1 BK-16 F765-C107 BR-18 465-C76 OR-18 123-C19 WH-18 123-C17 WH-18 1 CMV BR-22 1 CMV1 BR-22 CMV2 BR-22 1
7N0718 VIB TACH SENSOR F765-C107 BR-18 123-C20 WH-18 FUSE 1 FUSE 5 FUSE 9 FUSE 13D2
A3 A2 B3 B2 C3 C2 D3 2 POWER PK-22 2 POWER2 RD-22 POWER3 RD-22 2
7R3145 776-C90 YL-18 C931-C102 OR-18 H17 123-C21 WH-18
CONN 9 3
10A 10A 10A 10A
3 I-SENSOR GY-22 I-SENSOR-1 GY-22 3
GAGE GP 109-9849 776-C89 YL-18 123-C22 WH-18 C-C213 A5
FUSE 2 A4
B5
FUSE 6 B4
C5
FUSE 10C4
D5
FUSE 14 D4
4 AMP YL-22 4 AMP-1 YL-22 4
POW/OUT
200-CE1 BK-000 200-CA1 BK-00 101-CC1 RD-00 FUSE BLOCK 10A 10A 10A 10A
5 FREQUENCY GN-22 5 FREQUENCY-1 GN-22 5
SYMBOL DESCRIPTION ABBREV COLOR
200-C50 BK-18 330-C66 YL-18 121-C13 YL-18 1249636 A7
FUSE 3 A6 B7 FUSE 7 B6 C7 FUSE 11C6 D7 FUSE 15D6 6 RMV BU-22 6 RMV-1 BU-22 6
CC-T1 CC-T2 330-C67 YL-18 330-C67 YL-18 128-C23 RD-18 10A 10A 10A 10A
GROUND WH-22 7 GROUND1 PK-22 GROUND2 WH-22
200-C52 BK-18 330-C68 YL-18 148-C29 WH-18 A9 FUSE 4 A8 B9 FUSE 8 B8 C9 FUSE 12C8 D9 FUSE 16 D8
7
8
7 CIRCUIT CONNECTED RD RED
NEG POS NEG POS
GROUND3 PK-22 8
1 2 1 2 10A 10A 15A 10A 9
B + +
143-C28 BR-18
776-C91 YL-18
776-C89 YL-18
143-C24 BR-18
143-C25 BR-18 112-C8 PU-10
CIRCUIT NOT CONNECTED WH WHITE B
5 5 CONN 30
FRAME GND1
12V BATTERY LH
3T5760
12V BATTERY RH
3T5760 +3 C720-C99 BU-18 +3
776-C90 YL-18 123-C19
123-C20
WH-18
WH-18
143-C26 BR-18
143-C28 BR-18
143-C27 BR-18
112-C7 PU-10
177-C34 RD-10 PROCESSOR 203-2328 ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
OR ORANGE
8T3635 M12 4 4 123-C21 WH-18 143-C27 BR-18 123-C17 WH-18 YL YELLOW
776-C88 YL-18 123-C22 WH-18 115-C9 PK-18 METER GP-OPR 287-0537 INTERNAL ELECTRICAL CONNECTION
ENGINE/VEHICLE 253-1849 BRAKE RELAY P7
1585089
NEUTRAL START RELAY P9
1585089
776-C87 YL-18 143-C28 BR-18 121-C13 YL-18 TO SURFACE OF COMPONENT PK PINK
SIDE CONSOLE 193-8565 CONNECTOR BK BLACK
H# CIRCUIT GROUPING DESIGNATION GY GRAY
ATCH WIRE, CABLE, COMPONENT
PU PURPLE
BR BROWN
SPLICE
GN GREEN
BLADE, SPADE, RING OR SCREW
TERMINAL BU BLUE
NOTE B: WHEN OPTIONAL HIGH SPEED VIB LOCKOUT IS REQUIRED REROUTE WIRE 103 YL
FROM THROTTLE SWITCH TERM 6 TO SPEED SELECT SWITCH TERM 4.
CONNECT WIRES C905 OR. TO THROTTLE SWITCH TERM 5 AND SPEED SELECT
SWITCH TERM 5. WIRES C905 OR. ARE OPTIONAL AND ARE TIED BACK TO HARNESS.
NOTE D: THE VIBRATION PUMP SOLENOID PART # VARIES WITH DIFFERENT ARRANGEMENTS.
CABLE/ WIRE ASSEMBLY LIST 1. STANDARD AR. (241-6092) FOR THE PUMP, AND (250-2774) FOR THE SOLENOID.
ROUTING PATH 2. VARIABLE VIB. AR. (183-3232) FOR THE PUMP, AND (219-3302) FOR THE SOLENOID.
A IDENT PART NO. GAGE A
END #1 LOC END #2 LOC
CC 128-0314 00 BATTERY B-14 BATTERY B-13
DD 8Y-9216 00 BATTERY B-14 DISCONNECT SWITCH B-14
THIS SCHEMATIC IS FOR THE CP-433E, CS-423E, AND CS-433E
EE 2G-5786 000 STARTER MOTOR E-13 GROUND ON ENGINE E-13
FF 153-7117 00 BATTERY B-13 STARTER E-13
VIBRATORY COMPACTOR ELECTRICAL SYSTEM
GG 2G-5786 00 DISCONNECT SWITCH B-14 GROUND ON FRAME B-14 MEDIA NUMBER: KENR3703-03
VV 2G-5786 000 STARTER MOTOR E-13 GROUND ON FRAME B-14 SCHEMATIC PART NUMBER: 229-5408, CHANGE: 06, VERSION: -
WW 234-2955 6 GLOW PLUG RELAY F-14 GLOW PLUG BREAKER F-14 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
XX 6Y-6584 6 GROUND ON PLATFORM F-7 GROUND BOSS ON FRAME H-8 in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
14 13 12 11 10 9 8 7 6 5 4 3 2 1