Technical catalog

HRA10VSO100DFR/31R

Features
▶ Variable pump with axial piston rotary group in swash-
plate design for hydrostatic drives in open circuit.
▶ The flow is proportional to the drive speed and
displace-ment.
▶ The flow can be infinitely varied by adjusting the swash-
plate angle.
▶ 2 drain ports
▶ Excellent suction performance
▶ Low noise level
▶ Long service life
▶ Favorable power/weight ratio
▶ Versatile controller range
▶ Short control time
▶ The through drive is suitable for adding gear pumps and
axial piston pumps up to the same size, i.e., 100%
through drive.
▶ Suitable for operation with mineral oil and HF hydraulic
fluids
Version 18 28 45 71 88 100 140
01 Standard version (without code) ● ● ● ● ● ● ●
HFA, HFB, HFC hydraulic fluid (except for Skydrol) ● ● ● ● ● ● ● E
High-speed version (external dimensions are not affected by this option). – – ● ● – ● ● H

Axial piston unit

02 Swashplate design, variable, nominal pressure 280 bar, maximum pressure 350 bar ● ● ● ● ● ● ● A10VS

Operating mode
03 Pump, open circuit O

Size (NG)
04 Geometric displacement, (see table of values on pages 6 and 7) 18 28 45 71 88 100 140

Control device
05 Two-point control, direct operated ● ● ● ● ● ● ● DG
Pressure controller hydraulic ● ● ● ● ● ● ● DR
with flow controller hydraulic X-T open ● ● ● ● ● ● ● DFR
X-T plugged with flushing function ● ● ● ● ● ● ● DFR1
with pressure cut-off hydraulic remote controlled ● ● ● ● ● ● ● DRG
electrical negative control U = 12 V ● ● ● ● ● ● ● ED71
U = 24 V ● ● ● ● ● ● ● ED72
electrical positive control U = 12 V ● ● ● ● ● ● ● ER71
U = 24 V ● ● ● ● ● ● ● ER72
Pressure,flow and power controller – ● ● ● ● ● ● DFLR

Series
06 Series 3, index 1 31

Direction of rotation
07 Viewed on drive shaft clockwise R
counter-clockwise L

Sealing material
08 FKM (fluoroelastomer) V
NBR (nitrile rubber) only if using HFA, HFB and HFC hydraulic fluids (position 01; order code “E”) P

Drive shaft
09 Splined shaft standard shaft ● ● ● ● ● ● ● S
ANSI B92.1a similar to shaft “S” however for higher input torque ● ● ● ● ● – – R
Parallel keyed shaft permissible through-drive torque
● ● ● ● ● ● ● P
DIN 6885

Mounting flange 18 28 45 71 88 100 140

10 ISO 3019-2 2-hole ● ● ● ● ● ● – C
4-hole – – – – – – ● B

Working port
11 SAE flange port fastening at side, opposite ● ● ● – – ● ● 62
thread, metric – – – ● ● – – 42
 12 Flange ISO 3019-1 Hub for splined shaft1)
Diameter Diameter 18 28 45 71 88 100 140
without through drive ● ● ● ● ● ● ● N00
82-2 (A) 5/8 in 9T 16/32DP ● ● ● ● ● ● ● K01
3/4 in 11T 16/32DP ● ● ● ● ● ● ● K52
101-2 (B) 7/8 in 13T 16/32DP – ● ● ● ● ● ● K68
1 in 15T 16/32DP – – ● ● ● ● ● K04
127-2 (C) 1 1/4 in 14T 12/24DP – – – ● ● ● ● K07
1 1/2 in 17T 12/24DP – – – – – ● ● K24
152-4 (D) 1 3/4 in 13T 8/16DP – – – – – – ● K17

⌀63, metric 4-hole Shaft key ⌀ 25 – ● ● ● ● ● ● K57

Flange ISO 3019-2
Diameter
80, 2-hole 3/4 in 11T 16/32DP ● ● ● ● ● ● ● KB2
100, 2-hole 7/8 in 13T 16/32DP – ● ● ● ● ● ● KB3
1 in 15T 16/32DP – – ● ● ● ● ● KB4
125, 2-hole 1 1/4 in 14T 12/24DP – – – ● ● ● ● KB5
1 1/2 in 17T 12/24DP – – – – – ● ● KB6
180, 4-hole 1 3/4 in 13T 8/16DP – – – – – – ● KB7

Connectors for solenoids 2)

13 Without connector (without solenoid, with hydraulic control only, without code) ● ● ● ● ● ● ●
HIRSCHMANN connector – without suppressor diode ● ● ● ● ● ● ● H

● = Available ○ = On request – = Not available

Hydraulic fluids

The A10VSO variable pump is designed for operation Notes on selection of hydraulic fluid
with HLP mineral oil according to DIN 51524. The hydraulic fluid should be selected so that the operating
Application instructions and requirements for hydraulic viscosity in the operating temperature range is within the
fluids should be taken from the following data sheets optimum range (νopt see selection diagram).
before the start project planning:
▶ 90220: Hydraulic fluids based on mineral oils and Notice
related hydrocarbons ▶ The axial piston unit is suitable for operation with water-
▶ 90221: Environmentally acceptable hydraulic fluids containing HF hydraulic fluid. See version “E”
▶ 90222: Fire-resistant, water-free hydraulic fluids
(HFDR/HFDU) (for permissible technical data,
see data sheet 90255)
▶ 90223: Fire-resistant, water-containing hydraulic fluids
(HFAE, HFAS, HFB, HFC)
▶ 90225: Restricted technical data only for operation
▶ with fire-resistant, water-free and water-containing
hydraulic fluids (HFDR, HFDU, HFB, HFC)- technical data
Viscosity and temperature of hydraulic fluids
Viscosity Shaft seal Temperature3) Comment
Cold start νmax ≤ 1600 mm²/s NBR2) θSt ≥ −40 °C t ≤ 3 min, without load (p ≤ 50 bar), n ≤ 1000 min-1
FKM θSt ≥ -25 °C Permissible temperature difference between axial piston unit
and hydraulic fluid in the system maximum 25 K
Warm-up phase ν = 1600 … 400 mm²/s t ≤ 15 min, p ≤ 0.7 × pnom and n ≤ 0.5 × nnom
Continuous ν = 400 … 10 mm²/s 1) NBR 2)
θ = +85 °C measured at port L, L1
operation FKM θ = +110 °C
νopt = 36 … 16 mm²/s Range of optimum operating viscosity and efficiency
Short-term νmin = 10 … 7 mm²/s NBR2) θ = +85 °C t ≤ 3 min, p ≤ 0.3 × pnom , measured at port L, L1
operation FKM θ = +110 °C

▼ Selection diagram
Maximum permissible viscosity for cold start
1600
Warm-up phase 1000
600
400

200
VG 68
VG 46
VG

VG 32
VG 2

10
2
Viscosity v [mm2/s]

100

Continuous operation 60
40
36
νopt
20
16

10
Minimum permissible viscosity for short-term operation
7
−40 −25 −10 0 10 30 40 50 70 90 115
Temperature θ [ °C]
 Working pressure range

Pressure at working port B Definition

Nominal pressure pnom 280 bar The nominal pressure corresponds to the maximum design pressure.
Maximum pressure pmax 350 bar The maximum pressure corresponds to the maximum working pressure within the
Single operating period 2 ms single operating period. The sum of the single operating periods must not exceed
the total operating period.
Total operating period 300 h
Minimum pressure pB abs 10 bar1) Minimum pressure on the high-pressure side (B) which is required in order to
(high-pressure side) prevent damage to the axial piston unit.
Rate of pressure change RA max 16000 bar/s Maximum permissible speed of pressure build-up and reduction during a pressure
change across the entire pressure range.
Pressure at suction port S (inlet)
Minimum pressure Standard 0.8 bar absolute Minimum pressure at suction port S (inlet) that is required in order to avoid damage
pS min to the axial piston unit. The minimum pressure depends on the rotational speed and
displacement of the axial piston unit.

Maximum pressure pS max 10 bar

Case pressure at port L, L1
Maximum pressure pL max 2 bar1) absolute Maximum 0.5 bar higher than inlet pressure at port S,
but not higher than pL max.
A case drain line to the reservoir is required.

▼ Rate of pressure change RA max

Notice
pnom Working pressure range valid when using hydraulic fluids
based on mineral oils. Please contact us for values for
∆t
other hydraulic fluids.
Pressure p

∆p Minimum permissible inlet pressure at suction port S

with speed increase
In order to avoid damage to the pump (cavitation), a mini-
mum inlet pressure must be guaranteed at suction port S.
The minimum inlet pressure level depends on the rotational
Time t speed and the displacement of the variable pump.

▼ Pressure definition 1.2

1.6
t2
[bar]
Rotational speed n/nnom

Single operating period t1 tn

1.4
Standard version

Maximum pressure pmax 1.1

abs

Nominal pressure pnom

High speed version

Inlet pressure pS

1.2
Pressure p

1.0 1.0

0.9

0.9 0.8
Minimum pressure (high-pressure side) 0.7 0.8 0.9 1.0
Displacement Vg/Vg max
Time t
During continuous operation in overspeed over nnom,
Total operating period = t1 + t2 + ... + tn a reduction in operational service life is to be expected
due to cavitation erosion.
1) Other values on request
Technical data, standard unit

Size NG 18 28 45 71 88 100 140

Displacement, geometric, Vg max cm 3
18 28 45 71 88 100 140
per revolution
Rotational speed at Vg max nnom rpm 3300 3000 2600 2200 2100 2000 1800
maximum1) at Vg <Vg max2) nmax rpm 3900 3600 3100 2600 2500 2400 2100
perm

Flow at nnom and Vg max qv max l/min 59 84 117 156 185 200 252
at nE= 1500 rpm and Vg max qvE max l/min 27 42 68 107 132 150 210
Power at nnom, Vg max P max kW 28 39 55 73 86 93 118
at Δp = 280 bar at nE= 1500 rpm and Vg max PE max kW 12.6 20 32 50 62 70 98
Torque Δp = 280 bar T max Nm 80 125 200 316 392 445 623
at Vg max and Δp = 100 bar T Nm 30 45 72 113 140 159 223
Rotary stiffness S c Nm/rad 11087 22317 37500 71884 71884 121142 169437
of drive shaft R c Nm/rad 14850 26360 41025 76545 76545 – –
P c Nm/rad 13158 25656 41232 80627 80627 132335 188406
Moment of inertia for rotary group JTW kgm2 0.00093 0.0017 0.0033 0.0083 0.0083 0.0167 0.0242
Case volume V l 0.4 0.7 1.0 1.6 1.6 2.2 3.0
Weight without through drive (approx.) 12.9 18 23.5 35.2 35.2 49.5 65.4
m kg
Weight with through drive (approx.) 14 19.3 25.1 38 38 55.4 74.4

Determining the characteristics

Vg × n × ηv
Flow qv = [l/min]
1000
Vg × Δp
Torque T = [Nm]
20 × π × ηmh
2π×T×n qv × Δp
Power P = = [kW]
60000 600 × ηt
Key
Vg Displacement per revolution [cm3]
Δp Differential pressure [bar]
n Rotational speed [rpm]
ηv Volumetric efficiency
ηhm Hydraulic-mechanical efficiency
ηt Total efficiency (ηt = ηv × ηhm)
Permissible radial and axial forces of the drive shafts
Size NG 18 28 45 71 88 100 140
Fq
Maximum radial force at a/2 Fq max N 350 1200 1500 1900 1900 2300 2800

a/2 a/2
a

Maximum axial force ± Fax max N 700 1000 1500 2400 2400 4000 4800
Fax +
–

Notice
▶ The values given are maximum values and do not apply
to continuous operation. Drives with radial loading
(pinion, V-belt drives) are not permissible!

Permissible input and through-drive torques

Size 18 28 45 71 88 100 140
Torque at Vg max and Δp = 280 bar 1)
T max Nm 80 125 200 316 392 445 623
Maximum input torque at drive shaft2)
S TE max Nm 124 198 319 626 626 1104 1620
Ø in 3 /4 7 /8 1 1 1/4 1 1/4 1 1/2 1 3/4
R TE max Nm 160 250 400 644 644 – –
Ø in 3 /4 7 /8 1 1 1/4 1 1/4 – –
P TE max Nm 88 137 200 439 439 857 1206
Ø in 18 22 25 32 32 40 45
Maximum through-drive torque
S TD max Nm 108 160 319 492 492 778 1266
R TD max Nm 120 176 365 548 548 – –
P TD max Nm 88 137 200 439 439 778 1206

▼ Distribution of torques

T1 T2

TE

1st pump 2nd pump T3

TD

Torque at 1st pump T1

Torque at 2nd pump T2
Torque at 3rd pump T3
Input torque TE = T1 + T2 + T3
TE < TE max
Through-drive torque TD = T2 + T3
TD < TD max

1) Efficiency not considered

2) For drive shafts with no radial force
DFR/DFR1 – Pressure flow controller

In addition to the pressure controller function a variable ▼ Circuit diagram DFR size 18 to 100

orifice (e.g. directional valve) is used to adjust the

differential pressure upstream and down-stream of the With DFR1 plugged

orifice. This is used to control the pump flow. The pump X

flow is equal to the actual hydraulic fluid quantity required
2
by the consumer. With all controller combinations, the Vg
1
reduction has priority.
▶ Basic position in depressurized state:Vg max.
3
▶ Setting range1) to 280 bar.

Notice L
B
▶ The DFR1 version has no unloading between X and the
reservoir. Unloading the LS-pilot line must be possible
in the valve system. Because of the flushing function of
the flow controller in the DRS control valve, sufficient
unloading of the X-line must also be provided.

▶ Characteristic curve
max
Hysteresis/pressure rise Δp

280
Working pressure pB [bar]

L1 S

▼ Circuit diagram, size 140

With DFR1 plugged

2
Stand by2)
1
0
qv min qv max
Flow qV
3
▼ Characteristic curve at variable rotational speed
Hysteresis / pressure increase ΔqVmax

qV max
B

1 The metering orifice (control block) and the line is

Flow qV

not
included in the scope of delivery.
2 Pressure and flow controller (FR).
qV min 3 Pressure controller (DR)
n0 nmax
Rotational speed n
1) In order to prevent damage to the pump and the system,
Characteristic curve valid at n1 = 1500 rpm and θfluid = 50 °C. the permissible setting range must not be exceeded.
The range of possible settings at the valve is higher.
2) Zero stroke pressure from pressure setting ∆p on controller (2)
Differential pressure ∆p:
▶ Standard setting: 14 bar
If another setting is required, please state in plain text.
▶ Setting range: 14 bar to 22 bar
Relieving the load on port X to the reservoir results
in a zero stroke (“standby”) pressure which lies
about 1 to 2 bar
higher than the defined differential pressure Δp, however,
system influences are not taken into account. Controller
data
Maximum flow deviation measured at drive speed
n = 1500 rpm.

NG 18 28 45 71 88 100 140
Flow ΔqV max 0.9 1.0 1.8 2.8 3.4 4.0 6.0
deviation [l/min]
Hysteresis Δp [bar] maximum 4
and repeat-
ability
Pilot fluid [l/min] maximum approx. 3 to 4.5 (DFR)
consumption maximum approx. 3 (DFR1)
Dimensions, size 100

DFR/DFR1 – Pressure flow controller, hydraulic, clockwise rotation

Valve mounting for

12.7 229 counter-clockwise rotation
6 175 V
X

6
Flange

10
ISO 3019-2

max. 110
45°

100

17.5
ø125 -0.063

40
0

152
100

95
20 180
95 L1 210
275
118 148.4
317
329 164.9

Detail V Detail W

B
88.9
66.7

ø60
ø32

S
31.8 50.8
▼ Splined shaft 1 1/2 in (SAE J744) ▼ Parallel keyed shaft, DIN 6885
S ‒ 17T 12/24DP 1)
P ‒ A12 × 8 × 68

70

54 69.5
7/16-14UNC-2B3) 4)

28
28 1.5 Key width 12
9.5

M124)5)
ø40+0.018
-0.002
43-0.2
ø45

43.5
80

61.9

Ports Standard Size4) pmax abs [bar]6) State10)

B Working port (high-pressure series) SAE J5187) 1 1/4 in 350 O
Fastening thread DIN 13 M14 × 2; 19 deep
S Suction port (standard pressure series) SAE J5187) 2 1/2 in 10 O
Fastening thread DIN 13 M12 × 1.75; 17 deep
L Drain port DIN 38528) M27 × 2; 16 deep 2 O9)
L1 Drain port DIN 3852 8)
M27 × 2; 16 deep 2 X9)
X Pilot pressure port DIN 3852 M14 × 1.5; 12 deep 350 O
X Pilot pressure port with DG-control DIN ISO 228 G1/4 in; 12 deep 350 O
Installation instructions

General Installation position

The axial piston unit must be filled with hydraulic fluid and See the following examples 1 to 12.
air bled during commissioning and operation. This must Further installation positions are available upon request.
also be observed following a longer standstill as the axial Recommended installation position: 1 and 3
piston unit may empty via the hydraulic lines.
Particularly with the “drive shaft up/down” installation Below-reservoir installation (standard)
position, filling and air bleeding must be carried out com- Below-reservoir installation means that the axial piston unit
pletely as there is, for example, a danger of dry running. is installed outside of the reservoir and below the minimum
The leakage in the housing area must be discharged to the fluid level of the reservoir.
reservoir via the highest available tank port (L, L1). Installation position Air bleed Filling
For combination pumps, the leakage must be drained off at 1 L L1
each pump.
F
If a shared drain line is used for several units, make sure
ht min SB
that the respective case pressure is not exceeded. The h min
shared drain line must be dimensioned to ensure that the
L
maximum permissible case pressure of all connected units
is not exceeded in any operational conditions, particularly
at cold start. If this is not possible, separate drain lines S
must be installed if necessary. L1

To achieve favorable noise values, decouple all connecting

21) L1 L
lines using elastic elements and avoid above-reservoir
installation. F
In all operating conditions, the suction lines and the drain ht min SB
lines must flow into the reservoir below the minimum fluid h min

level. The permissible suction height hS results from the

L
total pressure loss. However, it must not be higher than L1
hS max = 800 mm. The minimum suction pressure at port S S
must also not fall below 0.8 bar absolute during operation
and during cold start.
3 L1 L
When designing the reservoir, ensure adequate distance
between the suction line and the drain line. This prevents the F

heated, return flow from being drawn directly back into the ht min SB
h min
suction line.
L1
S

41) L L1

F
ht min SB
h min

L
1) Because complete air bleeding and filling are not possible in this
L1
position, the pump should be air bled and filled in a horizontal
position before installation.
Above-reservoir installation Inside-reservoir installation
Above-reservoir installation means that the axial piston unit Inside-reservoir installation is when the axial piston unit is
is installed above the minimum fluid level of the reservoir. To installed in the reservoir below the minimum fluid level.
prevent the axial piston unit from The axial piston unit is completely below the hydraulic fluid.
draining in position 6, the height difference hES min must If the minimum fluid level is equal to or below the upper
be at least 25 mm.Observe the maximum permissible suc- edge of the pump, see chapter “Above-reservoir installation”.
tion height hS max = 800 mm Axial piston units with electrical components (e.g., electric
A check valve in the drain line is only permissible in individual control, sensors) may not be installed in a reservoir below
cases. Consult us for approval.. the fluid level.
Installation position Air bleed Filling Installation position Air bleed Filling
5 L L 9 Via the Automatically
F highest via the open
L available port L or L1 due
L
port L to the position

ht min
SB under the
S hydraulic
L1 S
L1 fluid level
hs max

min
h
ht min SB
h min
101) Via the Automatically
highest via the open
available port L, L1 due
61) L1 L1
port L1 to the position
F
hES min SB under the

ht min
hydraulic
L L1
L1 L fluid level
S
S
hs max min
h

ht min SB
11 Via the Automatically
h min
highest via the open
available port L or L1 due
7 L1 L1
F port L1 to the position
L1 S
L1 S under the
ht min

hydraulic
fluid level
L
SB
L
min

hs max
h

ht min SB
h min 121) Via the Automatically
highest via the open
available port L or L1 due
81) L L
port L to the position
F S under the
ht min

S
hydraulic
L1 fluid level
L L SB
L1
min

hs max
h

ht min SB
h min