Electric Drives Linear Motion and

and Controls Hydraulics Assembly Technologies Pneumatics Service

Axial Piston RE 91 401/07.05

Replaces: 09.04
1/24

Fixed Diplacement Pump A2FO

Technical data sheet

Series 6
Sizes Nominal pressure/Peak pressure
5 315/350 bar
10...200 400/450 bar
250...1000 350/400 bar
open circuits

Contents Features
Ordering Code / Standard Program 2 – Fixed displacement pump A2FO of axial piston, bent axis
design, suitable for hydrostatic drives in open circuits
Technical Data 3...7
– Use in mobile and industrial applications
Ordering Code / Unit Dimensions, Size 5 8
– Output flow is proportional to drive speed and displacement
Unit Dimensions, Sizes 10, 12, 16 9
– The drive shaft bearings are designed to give the service life
Unit Dimensions, Sizes 23, 28, 32 10
expected in these areas of operation
Unit Dimensions, Size 45 11
– High power density
Unit Dimensions, Sizes 56, 63 12
– Compact design
Unit Dimensions, Sizes 80, 90 13
– High overall efficiency
Unit Dimensions, Sizes 107, 125 14
– Economical conception
Unit Dimensions, Sizes 160, 180 15
– One piece pistons with piston rings
Unit Dimensions, Size 200 16
Unit Dimensions, Size 250 17
Unit Dimensions, Size 355 18
Unit Dimensions, Size 500 19
Unit Dimensions, Size 710 20
Unit Dimensions, Size 1000 21
Installation and Commissioning Notes 22
General Notes 24
2/24 Bosch Rexroth AG A2FO RE 91 401/07.05

Ordering Code / Standard Program (ordering code size 5 see page 8)

A2F O / 6 –
01 02 03 04 05 06 07 08 09 10 11 12

Hydraulic fluid
Mineral oil, HFD for sizes 250...1000 only in combination with long-life bearing “L“ (no code)
01 HFB-, HFC hydraulic fluid Sizes 10...200 (no code)
Sizes 250...1000 (only in combination with long-life bearing “L“) E-

Axial piston unit

02 Bent axis design, fixed displacement A2F

Drive shaft bearing 10...200 250...500 710...1000

Mechanical bearing (no code) –
03
Long-life bearing – L

Mode of operation
04 Pump, open circuits O

Size
≈ Displacement Vg (cm3)
05
10 12 16 23 28 32 45 56 63 80 90 107 125 160 180 200 250 355 500 710 1000

Series
06 6

Index
sizes 10...180 1
07 size 200 3
sizes 250...1000 0

Direction of rotation
Viewed on shaft end clockwise R
08
counter-clockwise L

Seals 10...200 250...1000

NBR (nitril-caoutchouc) – P
09
FKM (fluor-caoutchouc) V

Shaft end 10 12 16 23 28 32 45 56 63 80 90 107 125 160 180 200 250 355 500 710 1000
Splined shaft – – – – – – A
DIN 5480 – – – – – – – Z
10
Parallel keyed shaft, – – – – – – B
DIN 6885 – – – – – – – P

Mounting flange 10...250 355...1000

4-hole – ISO 3019-2 – B
11
8-hole – ISO 3019-2 – H

Service line ports 1) 10...16 23...250 355...1000

SAE flange ports A and B, at side and SAE flange port S, rear – – 05
12 Threaded ports A and B, at side and SAE flange port S, rear – – 06
SAE flange ports A and B, rear and SAE flange port S, rear – – 11
1) fastening threads resp. threaded ports are metric
= available – = not available
= preferred program
RE 91 401/07.05 A2FO Bosch Rexroth AG 3/24

Technical Data
Selection diagram
Hydraulic fluid -40° -20° 0° 20° 40° 60° 80° 100°
1600 1600
Before starting project planning, please refer to our data 1000
600
sheets RE 90220 (mineral oil), RE 90221 (environmentally 400
acceptable pressure fluids) and RE 90223 (HF pressure

VG 68
VG

VG 32
VG 46
VG 2
200
fluids) for detailed information regarding the choice of pressure

10
2

0
fluids and conditions of use. 100
60

viscosity ν in mm2/s
The A2FO fixed displacement pump is not suitable for use with 40 36
HFA. If HFB, HFC and HFD or environmentally acceptable νopt.
pressure fluids are being used, the limitations regarding tech- 20
16
nical data and seals mentioned in RE 90221 and RE 90223
must be observed. When ordering please indicate the used 10
hydraulic fluid.

Viscosity range 5 5
-40° -25° -10° 0° 10° 30° 50° 70° 90° 115°
We recommend that a viscosity (at operating temperature) for temperature t in °C
optimum efficiency and service life purposes of tmin = -40°C tmax = +115°C
hydraulic fluid temperature range
νopt = optimum viscosity 16...36 mm2/s
Details regarding the choice of hydraulic fluid
be chosen, taken the tank temperature (open circuits) into
account. The correct selection of hydraulic fluid requires knowledge of
the operating temperature in relation to the ambient temperatu-
Limits of viscosity range re, in an open circuit the tank temperature.

The following values apply in extreme cases: The hydraulic fluid should be selected so that within the
operating temperature range, the operating viscosity lies within
Sizes 5...200: the optimum range (νopt) (see shaded section of the selection
νmin = 5 mm2/s diagram). We recommend that the highest possible viscosity
short term (t < 3 min) at max. permitted temperature range should be chosen in each case.
tmax = +115°C.
Example: At an ambient temperature of X° C an operating tem-
νmax = 1600mm2/s, perature of 60° C is set in the circuit. In the optimum operating
short term (t < 3 min) with cold start (p < 30 bar, n ≤ 1000 rpm, viscosity range (νopt; shaded area) this corresponds to the
tmin = -40°C). viscosity classes VG 46 or VG 68; to be selected: VG 68.
Please note: The leakage fluid temperature, which is affected
Sizes 250...1000: by pressure and rotational speed, is always higher than the
νmin = 10 mm2/s, tank temperature. At no point in the system may the tempera-
short term (t < 3 min) at max. permitted temperature ture be higher than 115°C (sizes 5 to 200) or 90°C (sizes 250
tmax = +90°C to 1000).
νmax = 1000 mm2/s, If this cannot be achieved due to unusual operating parameters
short term (t < 3 min) with cold start (p ≤ 30 bar, n ≤ 1000 rpm, or high ambient temperatures, we recommend to apply bearing
tmin = -25°C). flushing at port U (sizes 250 ... 1000).
Note that the maximum hydraulic fluid temperature must not be
exceeded locally either (e.g. bearing area). The temperature in Filtration
the bearing area is - depending on pressure and speed - up to
12 K higher than the average case drain temperature. The finer the filtration, the cleaner the fluid and the longer the
service life of the axial piston unit.
Special measures are necessary at temperatures between
-40°C and -25°C. Please contact us. To ensure proper function of the axial piston unit, the Hydraulic
fluid must have a cleanliness level of at least
See RE 90300-03-B for detailed information about use at low
temperatures. 20/18/15 according to ISO 4406.
At very high hydraulic fluid temperatures (90°C to max. 115°C, not
permitted for sizes 250 to 1000), a cleanliness level of at least
19/17/14 according to ISO 4406 is required.
Please contact us if these cleanliness leveles cannot be achieved.
4/24 Bosch Rexroth AG A2FO RE 91 401/07.05

Technical Data
Operational pressure range Outlet
Maximum pressure on port A or B
Inlet (pressure data according to DIN 24312)
Pressure at port S
The minimum inlet pressure depends on speed. The following Size 5 Shaft end B Shaft end C
limits must not be exceeded. Nominal pressure pN 210 bar 315 bar
pabs min _________________________________________ 0,8 bar Peak pressure pmax 250 bar 350 bar

pabs max_________________________________________ 30 bar

Sizes 10...200 Shaft end A, Z 1) Shaft end B, P
Minimum inlet pressure at suction port S with increased Nominal pressure pN 400 bar 350 bar
speed Peak pressure pmax 450 bar 400 bar
In order to avoid damage of the pump a minimum inlet pressure
at the suction port must be assured. The minimum inlet pressu- Sizes 250...1000
re is related to the rotational speed of the fixed pump. Nominal pressure pN 350 bar
4 Peak pressure pmax 400 bar
1) size 56 with shaft end Z: pN = 350 bar, pmax = 400 bar
inlet pressure pabs. in bar

sizes 250...1000
3 Please note:
Sizes 10 to 200: at the shaft end Z and P, a nominal pressure
sizes 5...200
2 of pN = 315 bar (pmax = 350 bar) is permitted for the driven
shaft end that is subjected to transverse bending (pinions,
V-belts)!
1 Sizes 250 to 1000: Please contact us.
In cases of pulsating loading above 315 bar, we recommend
0 the version with splined shaft A (sizes 10 to 200) or splined
0,8 1,0 1,2 1,4 1,6 1,8 2,0 shaft Z (sizes 45, 250 to 1000).
speed n/nmax
Direction of flow
Note:
Direction of rotation, viewed on shaft end
– max. permissible speed nmax perm. (speed limit)
clockwise counter-clockwise
– min. permissible inlet pressure at port S S to B S to A
– admissible values for the drive shaft seal
Long-Life-bearing (sizes 250...1000)
For long service life and use with HF pressure fluids. Same
external dimensions as pump with standard bearing. A long-life
bearing can be retrofitted. Flushing of bearing and case via
port U recommended.

Flow (recommended)

Size 250 355 500 710 1000

qv flow (L/min) 10 16 16 16 16

Symbol
B (A) T1
Connections
A, B Service line port
S Suction port
T1, T2 Drain ports
R/U Port for bearing flushing
R/U S T2
RE 91 401/07.05 A2FO Bosch Rexroth AG 5/24

Technical Data
Shaft seal ring
Permissible pressure load
The service life of the shaft seal ring is affected by the speed of
the pump and the case drain pressure. The permitted loading
with intermittent case drain pressure depends on the rotational
speed (see chart). Short-term (t < 5 min) pressure spikes of up
to 10 bar absolute are permitted.
The average permanent case drain pressure must not exceed
3 bar absolute.
The pressure in the case must be equal to or greater than the
external pressure on the shaft seal.
Sizes 10...200
10
9
sizes 10, 12, 16
perm. pressure pabs. max. (bar)

7
sizes 23, 28, 32
6
size 45
5
sizes 80, 90
4
sizes 107, 125
3
sizes 160, 180 sizes 56, 63
2
size 200
1
0 1000 2000 3000 4000 5000 6000 7000 8000
speed n (rpm)

Sizes 250...1000
4
size 250
3,5
perm. pressure pabs. max. (bar)

size 355
3
size 500
2,5
size 710
2

1,5
size 1000
1
0 300 600 900 1200 1500 1800 2100
speed n (rpm)

Temperature range
The FKM shaft seal is admissible for a housing temperature
range from
-25°C to +115°C at sizes 5...200 and
-25°C to +90°C at sizes 250...1000
Note:
For applications below -25 °C a NBR shaft seal is necessary
(admissible temperature range -40 °C to +90 °C).
Special version for size 250...1000, please contact us.
6/24 Bosch Rexroth AG A2FO RE 91 401/07.05

Technical Data
Table of values (theoretical values, ignoring ηmh and ηv; values rounded)
Size 5 10 12 16 23 28 32 45 56 63 80
Diplacement Vg cm3 4,93 10,3 12 16 22,9 28,1 32 45,6 56,1 63 80,4
Speed max. nmax 1) rpm 5600 3150 3150 3150 2500 2500 2500 2240 2000 2000 1800
nmax limit 2) rpm 8000 6000 6000 6000 4750 4750 4750 4250 3750 3750 3350
Flow max. at nmax qV max L/min 27,6 32,4 37,8 50 57 70 80 102 112 126 144
Power at Δp = 350 bar Pmax kW 14,53) 18,9 22 29,2 33 41 47 59,5 65 73,5 84
Δp = 400 bar Pmax kW – 21,6 25 34 38 47 53 68 75 84 96
Torque at Δp = 350 bar T Nm 24,73) 57 67 88 126 156 178 254 312 350 445
Δp = 400 bar T Nm – 65 76 101 145 178 203 290 356 400 511
Mass moment of inertia
J kgm2 0,00008 0,0004 0,0004 0,0004 0,0012 0,0012 0,0012 0,0024 0,0042 0,0042 0,0072
around output shaft
Filling capacity L 0,17 0,17 0,17 0,20 0,20 0,20 0,33 0,45 0,45 0,55
Mass (approx.) m kg 2,5 6 6 6 9,5 9,5 9,5 13,5 18 18 23

Size 90 107 125 160 180 200 250 355 500 710 1000
Diplacement Vg cm3 90 106,7 125 160,4 180 200 250 355 500 710 1000
Speed max. nmax 1) rpm 1800 1600 1600 1450 1450 1550 1500 1320 1200 1200 950
nmax limit 2) rpm 3350 3000 3000 2650 2650 2750 1800 1600 1500 1500 1200
Flow max. at nmax qV max L/min 162 170 200 232 261 310 375 469 600 826 950
Power at Δp = 350 bar Pmax kW 95 100 117 135 152 181 219 273 350 497 554
Δp = 400 bar Pmax kW 108 114 133 155 174 207 – – – – –
Torque at Δp = 350 bar T Nm 501 594 696 893 1003 1114 1393 1978 2785 3955 5570
Δp = 400 bar T Nm 572 678 795 1020 1145 1272 – – – – –
Mass moment of inertia
J kgm2 0,0072 0,0116 0,0116 0,0220 0,0220 0,0378 0,061 0,102 0,178 0,55 0,55
around output shaft
Filling capacity L 0,55 0,8 0,8 1,1 1,1 2,7 2,5 3,5 4,2 8 8
Mass (approx.) m kg 23 32 32 45 45 66 73 110 155 325 336
1) the values shown are valid for an absolute pressure (pabs) of 1 bar at the suction inlet S and when operated on mineral oil (with
a specific mass of 0,88 kg/L).
2) by increase of the input pressure (p
abs > 1 bar) the rotational speeds can be increased to the max. admissible speeds nmax limit
(speed limits) (see diagram page 4).
3) Δp = 315 bar

Determining the size

Vg • n • ηv
Flow qv = L/min Vg = Diplacement per revolution in cm3
1000
Δp = Differential pressure in bar
Vg • Δp n = Speed in rpm
Torque T = Nm
20 • π • ηmh ηv = Volumetric efficiency
ηmh = Mechanical-hydraulic efficiency
2π•T•n qv • Δp
Power P = = kW ηt = Overall efficiency
60000 600 • ηt
RE 91 401/07.05 A2FO Bosch Rexroth AG 7/24

Technical Data
Permissible radial and axial loading on the drive shaft
The values given are maximum values and do not apply to continuous operation.

Size 5 10 12 16 23 28 32 45 56 63 80
Radial force, max. 1)
Fq Fq max N 710 2350 2750 3700 4300 5400 6100 81502) 92002)10300 115002)
at distance a
a a mm 12 16 16 16 16 16 16 18 18 18 20
(from shaft collar)
Axial force, max. 3) +Fax max N 180 320 320 320 500 500 500 630 800 800 1000
–
Fax
+ –Fax max N 180 320 320 320 500 500 500 630 800 800 1000
Permissible axial force/bar
±Fax per./bar N/bar 1,5 3,0 3,0 3,0 5,2 5,2 5,2 7,0 8,7 8,7 10,6
operating pressure

Size 90 107 125 160 180 200 250 355 500 710 1000
Radial force, max. 1) Fq Fq max N 1290013600 15900 18400 20600 22900 12004) 15004) 19004) 30004)26004)
at distance a
a a mm 20 20 20 25 25 25 41 52,5 52,5 67,5 67,5
(from shaft collar)
Axial force, max. 3) – +Fax max N 1000 1250 1250 1600 1600 1600 2000 2500 3000 4400 4400
Fax
+ –Fax max N 1000 1250 1250 1600 1600 1600 2000 2500 3000 4400 4400
Permissible axial force/bar 5) 5) 5) 5) 5)
±Fax per./bar N/bar 10,6 12,9 12,9 16,7 16,7 16,7
operating pressure
1) during intermittent operation (sizes 5...200)
2) permissible max. radial force with shaft end Z: Fq max = 6500 N
3) max. permissible axial force when stopped or when axial piston unit working in pressureless conditions
4) when stopped or when axial piston unit working in pressureless conditions. Higher forces are permitted when under pressure.

Please contact us.

5) please contact us

When considering the permissible axial force, the force-transfer direction must be taken into account:
– Fax max = increase in service life of bearings
+ Fax max = reduction in service life of bearings (avoid if at all possible)

Effect of radial force Fq on the service life of the bearings

By selecting a suitable force-transfer direction of Fq, the stress on the bearing caused by the internal transmission forces can be reduced,
thus achieving the optimum service life for the bearing. Recommended position of mating gear depending on direction of rotation. Examples:

Gear drive V-belt drive

Size ϕopt. ϕopt.
10-180 ± 70° ± 45°
200-1000 ± 45° ± 70°

pt.
ϕo
ϕo pt.

t. ϕ
op
ϕ op t.

Clockwise Counter-clockwise Clockwise

direction of rotation direction of rotation direction of rotation
Pressure on port B Pressure on port A Pressure on port B
8/24 Bosch Rexroth AG A2FO RE 91 401/07.05

Ordering Code / Standard Program – Size 5

A2F 5 / 60 – 7
01 02 03 04 05 06

Axial piston unit

01 Bent axis design, fixed displacement A2F

Size
02 ≈ Displacement Vg max (cm3) 5

Series
03 60
Additional instructions in text form
Direction of rotation
Seals
Viewed on shaft end clockwise R
04 The fixed pump A2F5 is equipped with
counter-clockwise L
NBR- (nitril-caoutchouc) seals in standard
design.
Shaft end
Parallel keyed shaft DIN 6885 B In case of need FKM- (fluor-caoutchouc)
05 seals please indicate when ordering in
Tapered shaft with spigot and spring washer DIN 6888 C
clear text:
Service line ports “with FKM-seals”
06 Threads A and B at side, metric 7

Before finalizing your design, please request

Unit Dimensions, Size 5 approved installation drawing. Dimensions in mm.

Clockwise rotation 84
counter-clockwise rotation: 68
port plate is rotated 24 Detail Y
through 180° 52 10
8 45° 45°
60

B (A) S
ø60 -0.046

7.4

70
25°

.1

6.4
28

50
ø7
51

4
Y 70
51 T1, T2
B (A)

Shaft ends Ports

B Parallel keyed shaft, DIN C Tapered shaft with spigot B (A) Service line port M18x1,5; 12 deep 140 Nm 3)
6885, A4x4x20 and spring washer 3x5 DIN 3852
pN = 210 bar DIN 6888, pN = 315 bar
S Suction port M22x1,5; 14 deep 210 Nm 3)
(taper 1:10)
10
DIN 3852
33
M10x1 2) 3)
M4x0.7 1) 3)
ø12 +0.001
+0.012

3.2
T1, T2 Case drain ports M10x1; 8 deep 30 Nm 3)
22
ø12.8

DIN 3852

1)
13.5

centering bore according to DIN 332

ø15

ø15

(thread according to DIN 13)

.4

4
R0

2) thread according to DIN 3852, max. tightening torque: 30 Nm

3) please observe the general notes for the max. tightening
24
7.3

torques on page 24
RE 91 401/07.05 A2FO Bosch Rexroth AG 9/24

Before finalizing your design, please request

Unit Dimensions, Sizes 10, 12, 16 approved installation drawing. Dimensions in mm.

Clockwise rotation
Counter-clockwise rotation: port plate is rotated through 180°
20 95
45°
45°
6 12

T1

29
ø80 -0.019

95
40°

0
ø10

ø9
48

54

56
69
94
18.2 24 R 95
T2
60
Flange 131
ISO 3019-2 Detail Y
147 Y
167 42.5 16

S
B (A)

85
Shaft ends
Sizes 10, 12, 16 Sizes 10, 12 Sizes 10, 12, 16 Sizes 10, 12
A Splined shaft DIN 5480 Z Splined shaft DIN 5480 B Parallel keyed shaft P Parallel keyed shaft
W25x1,25x30x18x9g W20x1,25x30x14x9g DIN 6885, AS8x7x32 DIN 6885, A6x6x32
pN = 400 bar pN = 400 bar pN = 350 bar pN = 350 bar
M10x1.5 1) 2)

M10x1.5 1) 2)

22 16
+0.015
ø25 +0.002

+0.015
ø20+0.002

22 16 E1x0.2
M6x1 1) 2)
M6x1 1) 2)

7.5 E1x0.2
7.5 5 DIN 509 5
DIN 509
22.5

ø28
ø28
ø28

ø28
28

6 12 40 40
28 34

Ports

B (A) Service line port DIN 3852 M22x1,5; 14 deep 210 Nm 2)

S Suction port DIN 3852 M33x2; 18 deep 540 Nm 2)
T1, T2 Case drain ports (T1 plugged) DIN 3852 M12x1,5; 12 deep 50 Nm 2)
R Air bleed (plugged) DIN 3852 M8x1; 8 deep 10 Nm 2)
1) centering bore according to DIN 332 (thread according to DIN 13)
2) please observe the general notes for the max. tightening torques on page 24
10/24 Bosch Rexroth AG A2FO RE 91 401/07.05

Before finalizing your design, please request

Unit Dimensions, Sizes 23, 28, 32 approved installation drawing. Dimensions in mm

Clockwise rotation
Counter-clockwise rotation: port plate is rotated through 180°

106
45°
45°
25 18
8 118

T1
ø100 -0.022

25
18

118
.2
40°

ø11

25
56
61

ø1
.5

70
40

91
120
3

R
ø1

23.2 9 T2
42 Detail Y 47.6
144 ø19
Flange 169
ISO 3019-2 193 Y
B (A) S

106
22.2
60 14

Shaft ends
Sizes 23, 28, 32 Sizes 23, 28 Sizes 23, 28, 32 Sizes 23, 28
A Splined shaft DIN 5480 Z Splined shaft DIN 5480 B Parallel keyed shaft P Parallel keyed shaft
W30x2x30x14x9g W25x1,25x30x18x9g DIN 6885, AS8x7x40 DIN 6885, AS8x7x40
pN = 400 bar pN = 400 bar pN = 350 bar pN = 350 bar
M10x1.5 1) 2)

19
M8x1.25 1) 2)

M10x1.5 1) 2)

M8x1.25 1) 2)

22 22
+0.015
ø30 +0.002

19 E1x0.2
+0.015
ø25 +0.002

E1x0.2
7.5 6 DIN 509
7.5 6 DIN 509
ø35
ø35
ø35

ø35

28
33

8 15 50 50
35 43

Ports
B (A) Service line port (high pressure series) SAE J518 1/2 in –
Fastening threads B/A DIN13 M8x1,25; 15 deep 2)
S Suction port (standard pressure series) SAE J518 3/4 in –
Fastening thread S DIN13 M10x1,5; 17 deep 2)
T1, T2 Case drain ports (T1 plugged) DIN 3852 M16x1,5; 14 deep 100 Nm 2)
R Air bleed (plugged) DIN 3852 M10x1; 12 deep 30 Nm 2)
1) centering bore according to DIN 332 (thread according to DIN 13)
2) please observe the general notes for the max. tightening torques on page 24
RE 91 401/07.05 A2FO Bosch Rexroth AG 11/24

Before finalizing your design, please request

Unit Dimensions, Size 45 approved installation drawing. Dimensions in mm.

Clockwise rotation
Counter-clockwise rotation: port plate is rotated through 180°
108
60.3
45°
45°
32 20
12 150

T1
ø125 -0.025

28

150
60

50 40°
23

ø13.5
.8 ø1
63

ø1 .8
78

80
102
9

132
30 R 11 T2
42
155
Detail Y ø25
Flange 181
ISO 3019-2 206
Y

26.2
B (A)

118
S
64 20
52.4

Shaft ends
Z Splined shaft DIN 5480 P Parallel keyed shaft
W30x2x30x14x9g DIN 6885, AS8x7x50
pN = 400 bar pN = 350 bar
M12x1.75 1) 2)

M12x1.75 1) 2)

28 28
+0.015
ø30 +0.002

9.5 E1x0.2
9.5 DIN 509
ø35

ø35
33

8 60
35

Ports
B (A) Service line port (high pressure series) SAE J518 3/4 in –
Fastening threads B/A DIN13 M10x1,5; 17 deep 2)
S Suction port (standard pressure series) SAE J518 1 in –
Fastening threads S DIN13 M10x1,5; 17 deep 2)
T1, T2 Case drain ports (T1 plugged) DIN 3852 M18x1,5; 14 deep 140 Nm 2)
R Air bleed (plugged) DIN 3852 M12x1,5; 12 deep 80 Nm 2)
1) centering bore according to DIN 332 (thread according to DIN 13)
2) please observe the general notes for the max. tightening torques on page 24
12/24 Bosch Rexroth AG A2FO RE 91 401/07.05

Before finalizing your design, please request

Unit Dimensions, Sizes 56, 63 approved installation drawing. Dimensions in mm

Clockwise rotation
Counter-clockwise rotation: port plate is rotated through 180°
117
45°
45°
32 20
10 150

T1
ø125 -0.025

31

150
0
40°
23

ø13.5
.8 ø16
70
78

87
.8

107
50
9
ø1

142
R 11
30 T2
50 Detail Y
171 68 23
Flange 195 Y
ISO 3019-2 225
S
B (A)

128
26.2
25
52.4

Shaft ends
Sizes 56, 63 Size 56 Sizes 56, 63 Size 56
A Splined shaft DIN 5480 Z Splined shaft DIN 5480 B Parallel keyed shaft P Parallel keyed shaft
W35x2x30x16x9g W30x2x30x14x9g DIN 6885, AS10x8x50 DIN 6885, AS8x7x50
pN = 400 bar pN = 350 bar pN = 350 bar pN = 350 bar
M12x1.75 1) 2)
M12x1.75 1) 2)

M12x1.75 1) 2)

M12x1.75 1) 2)

28 28 28
+0.018
ø35 +0.002

28
+0.015
ø30 +0.002

9.5 E1x0.2 E1x0.2

9.5 9.5 9.5
DIN 509 DIN 509
ø40
ø40

33

ø40
38

ø40

8 8 60 60
40 35

Ports
B (A) Service line port (high pressure series) SAE J518 3/4 in –
Fastening threads B/A DIN13 M10x1,5; 17 deep 2)
S Suction port (standard pressure series) SAE J518 1 in –
Fastening thread S DIN13 M10x1,5; 17 deep 2)
T1, T2 Case drain ports (T1 plugged) DIN 3852 M18x1,5; 14 deep 140 Nm 2)
R Air bleed (plugged) DIN 3852 M12x1,5; 12 deep 80 Nm 2)
1) centering bore according to DIN 332 (thread according to DIN 13)
2) please observe the general notes for the max. tightening torques on page 24
RE 91 401/07.05 A2FO Bosch Rexroth AG 13/24

Before finalizing your design, please request

Unit Dimensions, Sizes 80, 90 approved installation drawing. Dimensions in mm.

Clockwise rotation
Counter-clockwise rotation: port plate is rotated through 180°
132 45° 45°
32 20
165
10

T1
ø140 -0.025

41

165
40°

ø13.5

80
27
.8

ø1
83
86

99
ø2 .2

122
57
5

158
R T2
29 11
64 Detail Y
Flange 78.5 73 25
ISO 3019-2 196
Y
224 S
254 B (A)

30.2
138
ø32
58.7

Shaft ends
Sizes 80, 90 Size 80 Sizes 80, 90 Size 80
A Splined shaft DIN 5480 Z Splined shaft DIN 5480 B Parallel keyed shaft P Parallel keyed shaft
W40x2x30x18x9g W35x2x30x16x9g DIN 6885, AS12x8x56 DIN 6885, AS10x8x56
pN = 400 bar pN = 400 bar pN = 350 bar pN = 350 bar
M12x1.75 1) 2)

M12x1.75 1) 2)

36 28
M16x2 1) 2)

+0.018
ø40 +0.002
M16x2 1) 2)

36 28 E1x0.2 E1x0.2
+0.018
ø35 +0.002

12 12 DIN 509 9.5 DIN 509

9.5
ø45
43

ø45
ø45

ø45

38

8 8 70 70
45 40

Ports
B (A) Service line port (high pressure series) SAE J518 1 in –
Fastening threads B/A DIN13 M12x1,5; 17 deep 2)
S Suction port (standard pressure series) SAE J518 1 1/4 in –
Fastening thread S DIN13 M10x1,5; 17 deep 2)
T1, T2 Case drain ports (T1 plugged) DIN 3852 M18x1,5; 14 deep 140 Nm 2)
R Air bleed (plugged) DIN 3852 M12x1,5; 12 deep 80 Nm 2)
1) centering bore according to DIN 332 (thread according to DIN 13)
2) please observe the general notes for the max. tightening torques on page 24
14/24 Bosch Rexroth AG A2FO RE 91 401/07.05

Before finalizing your design, please request

Unit Dimensions, Sizes 107, 125 approved installation drawing. Dimensions in mm

Clockwise rotation
Counter-clockwise rotation: port plate is rotated through 180°

140
40 23 45° 45°
10 190

T2
ø160 -0.025

40

190
57 40°
27

ø17.5

00
.8
85

ø2
98

ø2 .2

110
136
5

174
R
36.5 12 T2
65 Detail Y
Flange 213
ISO 3019-2 245 89 20
Y
275
S
B (A)

35.7

150
38
69.9

Shaft ends
Sizes 107, 125 Size 107 Sizes 107, 125 Size 107
A Splined shaft DIN 5480 Z Splined shaft DIN 5480 B Parallel keyed shaft P Parallel keyed shaft
W45x2x30x21x9g W40x2x30x18x9g DIN 6885, AS14x9x63 DIN 6885, AS12x8x63
pN = 400 bar pN = 400 bar pN = 350 bar pN = 350 bar
M12x1.75 1) 2)

M12x1.75 1) 2)

36 28 36 28
M16x2 1) 2)

M16x2 1) 2)

+0.018
ø40 +0.002
+0.018
ø45 +0.002

E1x0.2 E1x0.2
12 12 DIN 509 9.5
9.5 DIN 509
48.5

ø50
ø50

ø50

ø50
43

8 8 80 80
50 45

Ports
B (A) Service line port (high pressure series) SAE J518 1 in (size 107) –
SAE J518 1 1/4 in (size 125) –
Fastening threads B/A DIN13 M12x1,75; 17 deep (size 107) 2)
DIN13 M14x2; 19 deep (size 125) 2)
S Suction port (standard pressure series) SAE J518 1 1/2 in –
Fastening thread S DIN13 M12x1,75; 20 deep 2)
T1, T2 Case drain ports (T1 plugged) DIN 3852 M18x1,5; 14 deep 140 Nm 2)
R Air bleed ( plugged) DIN 3852 M14x1,5; 12 deep 80 Nm 2)
1) centering bore according to DIN 332 (thread according to DIN 13)
2) please observe the general notes for the max. tightening torques on page 24
RE 91 401/07.05 A2FO Bosch Rexroth AG 15/24

Before finalizing your design, please request

Unit Dimensions, Sizes 160, 180 approved installation drawing. Dimensions in mm.

Clockwise rotation
Counter-clockwise rotation: port plate is rotated through 180°
158
40 25 45° 45°

10 210

T1
ø180 -0.025

47

210
31

40°
.8

4
ø17.5

2
96

ø2
108

121
ø3 .7

149
66
2

188
R
37.2 13 T2
72 Detail Y
Flange 237 101 15
ISO 3019-2 271
294
Y
S
B (A)

35.7

180
42
69.9

Shaft ends
Sizes 160, 180 Size 160 Sizes 160, 180 Size 160
A Splined shaft DIN 5480 Z Splined shaft DIN 5480 B Parallel keyed shaft P Parallel keyed shaft
W50x2x30x24x9g W45x2x30x21x9g DIN 6885, AS14x9x70 DIN 6885, AS14x9x70
pN = 400 bar pN = 400 bar pN = 350 bar pN = 350 bar

36 36 36
M16x2 1) 2)

36
M16x2 1) 2)
+0.018
ø50 +0.002

+0.018
ø45 +0.002
M16x2 1) 2)

M16x2 1) 2)

12 12 12 12
53.5

48.5
ø60
ø60

ø60

ø60
.6

.6

11 8
R1

R1

50 90 90
55

Ports
B (A) Service line port (high pressure series) SAE J518 1 1/4 in –
Fastening threads B/A DIN13 M14x2; 19 deep 2)
S Suction port (standard pressure series) SAE J518 1 1/2 in –
Fastening thread S DIN13 M12x1,75; 20 deep 2)
T1, T2 Case drain ports (T1 plugged) DIN 3852 M22x1,5; 14 deep 210 Nm 2)
R Air bleed (plugged) DIN 3852 M14x1,5; 12 deep 80 Nm 2)
1) centering bore according to DIN 332 (thread according to DIN 13)
2) please observe the general notes for the max. tightening torques on page 24
16/24 Bosch Rexroth AG A2FO RE 91 401/07.05

Before finalizing your design, please request

Unit Dimensions, Size 200 approved installation drawing. Dimensions in mm

Clockwise rotation
Counter-clockwise rotation: port plate is rotated through 180°
157
9 32 45° 45°
T1

31 .
8

77
ø200 -0.029

236
25°
50
ø2
102.5

75
66.

ø22
100
ø32
121

169
R Y 236
T2
32 16
89
265 Detail Y
319
Flange 351
ISO 3019-2
S

120.7
211
90
B (A)

69.9
108

Shaft ends
A Splined shaft DIN 5480 B Parallel keyed shaft
W50x2x30x24x9g DIN 6885, AS14x9x80
pN = 400 bar pN = 350 bar

36 36
+0.018
ø50 +0.002
M16x2 1) 2)
M16x2 1) 2)

12 12
53.5

ø70
ø70

.6

11
R1

55 100

Ports
B (A) Service line port (high pressure series) SAE J518 1 1/4 in –
Fastening threads B/A DIN13 M14x2; 19 deep 2)
S Suction port (standard pressure series) SAE J518 3 1/2 in –
Fastening thread S DIN13 M16x2; 24 deep 2)
T1, T2 Case drain ports (T1 plugged) DIN 3852 M22x1,5; 14 deep 210 Nm 2)
R Air bleed (plugged) DIN 3852 M14x1,5; 12 deep 80 Nm 2)
1) centering bore according to DIN 332 (thread according to DIN 13)
2) please observe the general notes for the max. tightening torques on page 24
RE 91 401/07.05 A2FO Bosch Rexroth AG 17/24

Before finalizing your design, please request

Unit Dimensions, Size 250 approved installation drawing. Dimensions in mm.

Clockwise rotation
Counter-clockwise rotation: port plate is rotated through 180°
45° 45°
82 30°
48 22 246
U T1

ø2
ø22

124
5
105
31 .

0
8
ø224 -0.029

246
´
26° 30
80
ø2

82
103
105

172
ø32
7
66.
9 25 T2 Y
50 82 6
M1
267 Detail Y
309 118
Flange 329
ISO 3019-2
B (A)

50.8
ø63
210
S

12
88.9

Shaft ends
Z Splined shaft DIN 5480 P Parallel keyed shaft
W50x2x30x24x9g DIN 6885, AS14x9x80
pN = 350 bar pN = 350 bar

36 36
+0.018
ø50 +0.002
M16x2 1) 2)

M16x2 1) 2)

12 12
53.5

ø60
ø60

.6
9 R1
82
58

Ports
B (A) Service line port (high pressure series) SAE J518 1 1/4 in –
Fastening threads B/A DIN13 M14x2; 19 deep 2)
S Suction port (standard pressure series) SAE J518 2 1/2 in –
Fastening thread S DIN13 M12x1,75; 17 deep 2)
T1, T2 Case drain ports (T2 plugged) DIN 3852 M22x1,5; 14 deep 210 Nm 2)
U Port for bearing flushing (plugged) DIN 3852 M14x1,5; 12 deep 80 Nm 2)
1) centering bore according to DIN 332 (thread according to DIN 13)
2) please observe the general notes for the max. tightening torques on page 24
18/24 Bosch Rexroth AG A2FO RE 91 401/07.05

Before finalizing your design, please request

Unit Dimensions, Size 355 approved installation drawing. Dimensions in mm

Clockwise rotation
83 22°30'
45°
Counter-clockwise rotation:
48 23.5 ø18 8x4
port plate is rotated T1 5°
U

18
through 180°

(=
M

3
60
°)
171
0 '

20
128
°3

ø3
26 ø3
ø280 -0.081

60

335
102
128

198
14 28 T2
50 83 Y 335
320
Flange 350 Detail Y
ISO 3019-2
MB (MA) MS

79.4

50.8
ø63
245
ø40
B (A) S

36.5 88.9
60 50
250

Shaft ends
Z Splined shaft DIN 5480 P Parallel keyed shaft
W60x2x30x28x9g DIN 6885, AS18x11x100
pN = 350 bar pN = 350 bar
42
M20x2.5 1) 2)

42
M20x2.5 1) 2)

+0.030
ø60 +0.011

15
15
ø70

ø70
64

.6
11 R1
105
82

Ports
B (A) Service line port (high pressure series) SAE J518 1 1/2 in –
Fastening threads B/A DIN13 M16x2; 21 deep 2)
S Suction port (standard pressure series) SAE J518 2 1/2 in –
Fastening thread S DIN13 M12x1,75; 17 deep 2)
T1, T2 Case drain ports (T2 plugged) DIN 3852 M33x2; 18 deep 540 Nm 2)
U Port for bearing flushing (plugged) DIN 3852 M14x1,5; 12 deep 80 Nm 2)
MA, M B Measuring ports operating pressure A, B (plugged) DIN 3852 M14x1,5; 12 deep 80 Nm 2)
MS Measuring port suction pressure (plugged) DIN 3852 M14x1,5; 12 deep 80 Nm 2)
1) centering bore according to DIN 332 (thread according to DIN 13)
2) please observe the general notes for the max. tightening torques on page 24
RE 91 401/07.05 A2FO Bosch Rexroth AG 19/24

Before finalizing your design, please request

Unit Dimensions, Size 500 approved installation drawing. Dimensions in mm.

Clockwise rotation 22°30'

98 34° 8x4
Counter-clockwise rotation: 48 27.5 5°
port plate is rotated T1 M 20
U

(=
36
through 180°

0°
)
192
142
0 '
ø4 60

°3
00 ø3

26
ø315 -0.081

375
112.5
142

ø22
220
Y
14 30 T2
50 111 375
362
Flange 396
ISO 3019-2 Detail Y

MB (MA) MS

79.4

270
ø75
ø40

62
B (A) S

36.6 106.4
65 55
276

Shaft ends
Z Splined shaft DIN 5480 P Parallel keyed shaft
W70x3x30x22x9g DIN 6885, AS20x12x100
pN = 350 bar pN = 350 bar
42
M20x2.5 1) 2)

42
M20x2.5 1) 2)

+0.030
ø70 +0.011

15 15
74.5

ø80
ø80

.6
13 R1
105
80

Ports
B (A) Service line port (high pressure series) SAE J518 1 1/2 in –
Fastening threads B/A DIN13 M16x2; 24 deep 2)
S Suction port (standard pressure series) SAE J518 3 in –
Fastening thread S DIN13 M16x2; 24 deep 2)
T1, T2 Case drain ports (T2 plugged) DIN 3852 M33x2; 18 deep 540 Nm 2)
U Port for bearing flushing (plugged) DIN 3852 M18x1,5; 12 deep 140 Nm 2)
MA, M B Measuring ports operating pressure A, B (plugged) DIN 3852 M14x1,5; 12 deep 80 Nm 2)
MS Measuring port suction pressure (plugged) DIN 3852 M14x1,5; 12 deep 80 Nm 2)
1) centering bore according to DIN 332 (thread according to DIN 13)
2) please observe the general notes for the max. tightening torques on page 24
20/24 Bosch Rexroth AG A2FO RE 91 401/07.05

Before finalizing your design, please request

Unit Dimensions, Size 710 approved installation drawing. Dimensions in mm

Clockwise rotation
Counter-clockwise rotation: 131 22°30'
47 41.5 45° 8x4
port plate is rotated 5°
through 180° U

24

(=
T1

360
°)
236
ø5

183
00
ø400 -0.089

465
102
183 50
ø4

´
30

252

ø22
°
18 Y
T2
14 35 465
50 156
486
Flange 507 Detail Y
ISO 3019-2
MB (MA) MS

ø100
96.8
ø50

340
77.8
B (A) S

44.5 130.2
85 70
344

Shaft ends
Z Splined shaft DIN 5480 P Parallel keyed shaft
W90x3x30x28x9g DIN 6885, AS25x14x125
pN = 350 bar pN = 350 bar
50 50
+0.035
ø90 +0.013
M24x3 1) 2)

M24x3 1) 2)

18 18
ø100
ø100

95

.6
14 R1
130
105

Ports
B (A) Service line port (high pressure series) SAE J518 2 in –
Fastening threads B/A DIN13 M20x2,5; 30 deep 2)
S Suction port (standard pressure series) SAE J518 4 in –
Fastening thread S DIN13 M16x2; 24 deep 2)
T1, T2 Case drain ports (T2 plugged) DIN 3852 M42x2; 20 deep 720 Nm 2)
U Port for bearing flushing (plugged) DIN 3852 M18x1,5; 12 deep 140 Nm 2)
MA, M B Measuring ports operating pressure A, B (plugged) DIN 3852 M14x1,5; 12 deep 80 Nm 2)
MS Measuring port suction pressure (plugged) DIN 3852 M14x1,5; 12 deep 80 Nm 2)
1) centering bore according to DIN 332 (thread according to DIN 13)
2) please observe the general notes for the max. tightening torques on page 24
RE 91 401/07.05 A2FO Bosch Rexroth AG 21/24

Before finalizing your design, please request

Unit Dimensions, Size 1000 approved installation drawing. Dimensions in mm.

Clockwise rotation
22°30'
Counter-clockwise rotation: 131 45° 8x4
port plate is rotated 47 41.5 5°(=
U 36

24
through 180° T1 0°

M
)

236
' ø5

183
0 0 0
°3

5 0
26
ø400 -0.089

ø4

465
143
183

ø22
277
T2
14 35 Y
50 156 465
468
Flange 511 Detail Y
ISO 3019-2
MB (MA) MS

ø100
96.8

340
ø50

77.8
B (A) S

44.5 130.2
85 70
344

Shaft ends
Z Splined shaft DIN 5480 P Parallel keyed shaft
W90x3x30x28x9g DIN 6885, AS25x14x125
pN = 350 bar pN = 350 bar
50 50
+0.035
ø90 +0.013
M24x3 1) 2)

M24x3 1) 2)

18 18
ø100
ø100

95

.6
14 R1
130
105

Ports
B (A) Service line port (high pressure series) SAE J518 2 in –
Fastening threads B/A DIN13 M20x2,5; 30 deep 2)
S Suction port (standard pressure series) SAE J518 4 in –
Fastening thread S DIN13 M16x2; 24 deep 2)
T1, T2 Case drain ports (T2 plugged) DIN 3852 M42x2; 20 deep 720 Nm 2)
U Port for bearing flushing (plugged) DIN 3852 M18x1,5; 12 deep 140 Nm 2)
MA, M B Measuring ports operating pressure A, B (plugged) DIN 3852 M14x1,5; 12 deep 80 Nm 2)
MS Measuring port suction pressure (plugged) DIN 3852 M14x1,5; 12 deep 80 Nm 2)
1) centering bore according to DIN 332 (thread according to DIN 13)
2) please observe the general notes for the max. tightening torques on page 24
22/24 Bosch Rexroth AG A2FO RE 91 401/07.05

Installation and Commissioning Notes

General
The pump case must be completely filled up with hydraulic fluid during startup and during operation (filling the case chamber). The
pump must be started up at low speed and no load until the system has been bled completely.
If stopped for an extended period, fluid may drain out of the case through the service lines. When restarting, make sure that the
case contains sufficient fluid.
The leakage fluid inside the case chamber must be drained off to the tank through the highest case drain port. The min. suction
pressure at port S must not fall below 0,8 bar absolute (see page 4).

Installation position
Optional.

Installation below the tank Installation above the tank

Pump below min. fluid level in the tank (standard) Pump above minimum fluid level in tank
– Fill axial piston pump before startup via the highest case – Proceed in same way as below the tank installation
drain port
– Additional measures for installation positions 1 and 2:
– Additional measures required for installation position 2 (shaft If stopped for an extended period, fluid may drain out of the
facing up): with installation position 2, make sure that the case chamber through the service lines (air enters through
pump case is completely full before starting up. Bleed at port the shaft seal). The bearings will therefore not be properly
R (sizes 10...200) resp. U (sizes 250...1000). An air pocket lubricated when the pump is started up again. Fill the axial
in the bearing area is leading to damage of the axial piston piston pump before restarting via the highest case drain port.
pump. Installation position 2: bleed at port R (sizes 10...200) resp.
U (sizes 250...1000).
– Recommendation: Fill up suction lines
– Additional measures required for installation position 2 (shaft
– Run the pump at low speed until the system is bled
facing up):
completely.
In this installation position the bearings will not be properly
– Minimum immersion depth of leakage line in tank: lubricated, even if there is still some fluid in the case cham-
200 mm (relative to the min. fluid level in the tank). ber. Putting a non-return valve (opening pressure 0,5 bar) in
the leakage line can prevent the system emptying through
the line.
– Note: min. admissible pressure at port S (min. suction pres-
sure see page 5)
T1 S T2

Installation position 1
T1 S
T2

Installation position 2
S
*
S
R (U)
T1

T2 Installation position 2
S * *
0,5 bar

R (U)
T1
S
T2

S
RE 91 401/07.05 A2FO Bosch Rexroth AG 23/24

Notes
24/24 Bosch Rexroth AG A2FO RE 91 401/07.05

General Notes
– The A2FO pump is designed to be used in open circuits.
– Project planning, assembly, and startup of the pump require the involvement of trained personnel.
– The working and functional ports are only designed to accommodate hydraulic piping.
– Tightening torques:
- The tightening torques specified in this data sheet are maximum values and may not be exceeded
(maximum value for screw thread). Manufacturer specifications for the max. permissible tightening torques of the used fittings
must be observed!
- For DIN 13 fastening screws we recommend checking the tightening torque individually according to VDI 2230 Edition 2003.
– The housing temperature rises during and shortly after operation. Take suitable safety precautions (e.g. wear protective clo-
thing).
– The data and information contained herein must be adhered to.

Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Product Segment Axial Piston Units reproduced or given to third parties without its consent.
Elchingen Plant Horb Plant The data specified above only serve to describe the product. No statements
Glockeraustrasse 2 An den Kelterwiesen 14 concerning a certain condition or suitability for a certain application can be
89275 Elchingen, Germany 72160 Horb, Germany derived from our information. The information given does not release the user
from the obligation of own judgment and verification. It must be remembered that
Phone +49 (0) 73 08 82-0 Phone +49 (0) 74 51 92-0
our products are subject to a natural process of wear and aging.
Facsimile +49 (0) 73 08 72 74 Facsimile +49 (0) 74 51 82 21
Subject to change.
info.brm-ak@boschrexroth.de
www.boschrexroth.com/axial-piston-pumps