Mechanical Seamless Tubings Mechanical Seamless Tubings: Pipes & Tubes Pipes & Tubes

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www.nipponsteel.

com

MECHANICAL
Pipes
& Tubes

SEAMLESS
TUBINGS

MECHANICALSEAMLESS
MECHANICAL SEAMLESSTUBINGS
TUBINGS
2-6-1 Marunouchi, Chiyoda-ku,Tokyo 100-8071 Japan P011en_03_202004f
P011en_03_202004p
Tel: +81-3-6867-4111 ©
©2019,
2019,2020
2020NIPPON
NIPPONSTEEL
STEELCORPORATION
CORPORATION
NIPPON STEEL CORPORATION

Introduction Table of Contents


Introduction
Features………………………………………………………………………………………………………  2
Major specifications and application examples……………………………………………………  2 ∼ 5
NIPPON STEEL, as a leading manufacturer in the field of high-grade  Automobile parts………………………………………………………………………………………… 3
seamless steel pipes and tubes, provides seamless steel pipes with the highest  Construction machine parts…………………………………………………………………………… 4
quality to various industries, including the industrial machine market, such as  Industrial machine parts and construction materials………………………………………………… 5
Production process drawings………………………………………………………………………… 6・7
energy, automobiles, and construction machinery, etc.
Types and standard specifications…………………………………………………………………… 8・9
At present, we are producing seamless pipes at Kansai Works Wakayama Range of production
area (Wakayama City and Kainan City, Wakayama Prefecture), Kansai  Hot-finish seamless steel pipes(Mannesmann mandrel mill process)
………………………10・11
Works Amagasaki area (Amagasaki City, Hyogo Prefecture) , using the latest  Quenched and tempered steel pipes(Mannesmann mandrel mill process)
………………12・13
 Cold-finish seamless steel pipes(Mannesmann mandrel mill process)
………………………… 14
technology. In the seamless pipes market for automobiles and construction
Dimensional tolerance……………………………………………………………………………………… 15
machinery, functionality is becoming higher year-by-year due to diversified References
requirements.  Hardness conversion table……………………………………………………………………………… 16
Our seamless steel pipes and tubes for machine structural use, produced  Dimensions, mass, and cross-section performance………………………………………………… 17
 Comparison table of carbon steel /alloy steel for machine structural use………………………… 18
through consistent control regarding pig iron production and steelmaking
processes, are highly acclaimed by customers for having quality that is
unsurpassed by competitors, such as that regarding uniform composition,
smooth inner/outer surface characteristics, and highly accurate dimensions,
etc.
To meet the increasingly diversifying requirements of customers, we
continue to strive to become "No. 1 in customer evaluation."

Notice:
While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at the reader’s risk and no warranty is im-
plied or expressed by NIPPON STEEL CORPORATION with respect to the use of the information contained herein. The information in this publication is subject to change or modifi-
cation without notice. Please contact the NIPPON STEEL CORPORATION office for the latest information.
Please refrain from unauthorized reproduction or copying of the contents of this publication.
The names of our products and services shown in this publication are trademarks or registered trademarks of NIPPON STEEL CORPORATION, affiliated companies, or third parties
granting rights to NIPPON STEEL CORPORATION or affiliated companies. Other product or service names shown may be trademarks or registered trademarks of their respective
owners.

1
NIPPON STEEL CORPORATION

Features Steel pipes used for automobile parts (cold-finish)


1. Production of high-performance steel through consistent control,
from the material design stage onward
• To deliver materials that satisfy customer requirements, we consistently control our products from the material design stage
onward.
• We provide strict quality control, from the stages of material processing, pig iron production, and steelmaking to the delivery of
uniform products.

2. Production of seamless steel pipes with the latest tubemaking technology Thin section bearings Bearings for valve rockers Bearings for water pumps

• We have achieved excellent inner/outer surface characteristics and high dimensional accuracy with our unique seamless
Airbag inflators(for curtain airbags) 
tubemaking technology, including the high-cross-angle piercing method, which we developed owing to years of experience and Constant velocity ball cages
unceasing technical development.

3. Wide production range Driveshafts

• We utilize both hot-finish and cold-finish equipment. This allows us a wide range of production capabilities with respect to
product diameters from small to large.
Constant velocity ball cages
• Using refining equipment such as sufficient numbers of heat treatment systems, we are able to produce seamless steel pipes
suitable for every specification and application.

4. Strict quality control


• Each process is computer controlled, and quality control is provided for each product.
• In addition, we provide strict quality control together with non-destructive inspections, thus we can stably supply highly
accurate products.
Bearings

Steering rack bars Airbag inflators(for side airbags)

Major specifications and application examples Input shafts

Driveshafts

Processing examples of
Class Major specifications Major application examples
products

Carbon steel Low carbon STKM 11A ~ 13A Cylinders, print rolls, dies, dolly parts, bushings, Cutting, welding,
S10CTK ~ S25CTK joints, agriculture devices, forklift truck tires plastic forming

Medium carbon STKM 14A ~ 15A Driveshafts Plastic forming,


S35CTK ~ S38CTK heat treatment

High carbon STKM 16A , 17A Print rolls, rack bars, input shafts, joints, Heat treatment(mainly
S40CTK ~ S55CTK engine parts, transmission parts, cylinders, bushings quenching and tempering),
cutting, plastic forming

High-manganese steel STKM 18A 〜 20A Cylinders, boring rods Cutting, welding Input shafts Constant velocity joint ball cages Driveshafts

(NIPPON STEEL material) SUMISTRONG® 55-H ~ 80-QC Cylinders, earth drills, crane booms Cutting, welding
Airbag inflators
Alloy steel SCr 415TK, 420TK Gears, cylinders, bushings, airbags, accumulators, bit Heat treatment, cutting,
SCM 415TK ~ 440TK materials, drive parts (driveshafts, ball cages) plastic forming
SNCM 439TK

Bearing steel SUJ2 Bearings, inner races, slide shafts Cutting, heat treatment

For side airbags For curtain airbags


Steering rack bars

2 3
NIPPON STEEL CORPORATION

Steel pipes used for construction machine parts(hot-finish) Steel pipes used for industrial machine parts and construction materials(hot-finish)

Boom materials

Crawler cranes Print rolls

Earth drills

Accumulators
Gear materials

Bushings for crawler tracks

Shovels

Print rolls

Pins for crawler tracks

Flanges for power shovels

Truck cranes

Cylinders
Seismic-control oil dampers

4 5
NIPPON STEEL CORPORATION

Production process drawings Seamless steel pipes(Mannesmann process)

■ Hot-finish process
◎ Mandrel mill process
After heating the round steel billet, hollow pipes are developed using a cross-angle piercer. Then, they are elongated and rolled
to develop the base pipe using a mandrel mill, which is a multi-stage continuous roll. This base pipe is reheated and finished to
control the specified outside diameter and thickness, by reduction mill, and then the products are considered completed.

◎ Cold process
Products that require higher dimensional accuracy and furthered mechanical properties compared to products manufactured by
the hot process are cold-drawn after the hot process, and are then considered complete.

Cross-angle piercer

Mannesmann process Cross-angle piercing Rolling Specifying the diameter


(mandrel mill)
Hot process

Pipe materials Heating Reheating Reduction mill

Cooling Straightening Non-destructive inspection Identification/painting Hot-roll products

Cold process

Heat treatment

Lubrication Cold drawing Heat treatment Straightening

Cutting Non-destructive inspection Identification/painting Cold-roll products

6 7
NIPPON STEEL CORPORATION

Types and standard specifications


Table 1: Chemical composition and mechanical properties

Production Chemical composition(%) Mechanical properties


Type code Tensile strength Yield Stress Elongation Remarks
method C Si Mn P S Cu Ni Cr Ni+Cr Mo Nb V Nb+V B N/mm2 N/mm2 %
No heat treatment
STKM 11A
(As rolled) ≦ 0.12 ≦ 0.35 ≦ 0.60 ≦ 0.040 ≦ 0.040 − − − − − − − − − ≧ 290 − ≧ 35
No heat treatment
STKM 13A
(As rolled) ≦ 0.25 ≦ 0.35 0.30 ∼ 0.90 ≦ 0.040 ≦ 0.040 − − − − − − − − − ≧ 370 ≧ 215 ≧ 30
No heat treatment
STKM 16A 0.35 ∼ 0.45 ≦ 0.40 0.40 ∼ 1.00 ≦ 0.040 ≦ 0.040 − − − − − − − − − ≧ 510 ≧ 325 ≧ 20
(As rolled) JIS G3445
No heat treatment
STKM 17A 0.45 ∼ 0.55 ≦ 0.40 0.40 ∼ 1.00 ≦ 0.040 ≦ 0.040 − − − − − − − − − ≧ 550 ≧ 345 ≧ 20 Carbon steel tubes for machine
(As rolled)
No heat treatment structural purposes
STKM 18A
(As rolled) ≦ 0.18 ≦ 0.55 ≦ 1.50 ≦ 0.040 ≦ 0.040 − − − − − − − − − ≧ 440 ≧ 275 ≧ 25
No heat treatment
STKM 18B
(As rolled) ≦ 0.18 ≦ 0.55 ≦ 1.50 ≦ 0.040 ≦ 0.040 − − − − − − − − − ≧ 490 ≧ 315 ≧ 23
No heat treatment
STKM 20A
(As rolled) ≦ 0.25 ≦ 0.55 ≦ 1.60 ≦ 0.040 ≦ 0.040 − − − − − ≦ 0.15 ≦ 0.15 ≦ 0.15 − ≧ 540 ≧ 390 ≧ 23
No heat treatment
S35CTK 0.32 ∼ 0.38 0.15 ∼ 0.35 0.60 ∼ 0.90 ≦ 0.030 ≦ 0.035 ≦ 0.30 ≦ 0.20 ≦ 0.20 ≦ 0.35 − − − − − *2 *2 *2
(As rolled)
No heat treatment
S40CTK 0.37 ∼ 0.43 0.15 ∼ 0.35 0.60 ∼ 0.90 ≦ 0.030 ≦ 0.035 ≦ 0.30 ≦ 0.20 ≦ 0.20 ≦ 0.35 − − − − − *2 *2 *2
(As rolled) JIS G 3478
Carbon steel

No heat treatment Carbon steel tubes


S45CTK 0.42 ∼ 0.48 0.15 ∼ 0.35 0.60 ∼ 0.90 ≦ 0.030 ≦ 0.035 ≦ 0.30 ≦ 0.20 ≦ 0.20 ≦ 0.35 − − − − − *2 *2 *2
(As rolled)
No heat treatment
S55CTK 0.52 ∼ 0.58 0.15 ∼ 0.35 0.60 ∼ 0.90 ≦ 0.030 ≦ 0.035 ≦ 0.30 ≦ 0.20 ≦ 0.20 ≦ 0.35 − − − − − *2 *2 *2
(As rolled)
No heat treatment
A106 GR.B
(As rolled) ≦ 0.30 ≧ 0.10 0.29 ∼ 1.06 ≦ 0.035 ≦ 0.035 ≦ 0.40 ≦ 0.40 ≦ 0.40 ― ≦ 0.15 ― ≦ 0.08 − − ≧ 415 ≧ 240 AS PER ASTM ASTM A106
A106 GR.C No heat treatment
≦ 0.35 ≧ 0.10 0.29 ∼ 1.06 ≦ 0.035 ≦ 0.035 ≦ 0.40 ≦ 0.40 ≦ 0.40 ― ≦ 0.15 ― ≦ 0.08 − − ≧ 485 ≧ 275 AS PER ASTM Cr+Cu+Mo+Ni+V ≦ 1%
(As rolled)
No heat treatment
A519 GR.1026 0.22 ∼ 0.28 − 0.60 ∼ 0.90 ≦ 0.040 ≦ 0.050 − − − − − − − − − − − −
(As rolled)
No heat treatment
A519 GR.1524 0.19 ∼ 0.25 − 1.35 ∼ 1.65 ≦ 0.040 ≦ 0.050 − − − − − − − − − − − − ASTM A519
(As rolled)
No heat treatment
A519 GR.1541 0.36 ∼ 0.44 − 1.35 ∼ 1.65 ≦ 0.040 ≦ 0.050 − − − − − − − − − − − −
(As rolled)
No heat treatment
SAE 1026 0.22 ∼ 0.28 − 0.60 ∼ 0.90 ≦ 0.030 ≦ 0.050 − − − − − − − − − − − −
(As rolled)
No heat treatment
SAE 1524 0.19 ∼ 0.25 − 1.35 ∼ 1.65 ≦ 0.030 ≦ 0.050 − − − − − − − − − − − − SAE
(As rolled)
No heat treatment
SAE 1541 0.36 ∼ 0.44 − 1.35 ∼ 1.65 ≦ 0.030 ≦ 0.050 − − − − − − − − − − − −
(As rolled)
No heat treatment
DIN1629 ST52.0-1984
(As rolled) ≦ 0.22 ≦ 0.55 ≦ 1.60 ≦ 0.040 ≦ 0.035 − − − − − − − − − 500 ∼ 650 ≧ 355 AS PER DIN DIN1629
No heat treatment
SCr 415TK 0.13 ∼ 0.18 0.15 ∼ 0.35 0.60 ∼ 0.90 ≦ 0.030 ≦ 0.030 ≦ 0.30 ≦ 0.25 0.90 ∼ 1.20 − − − − − − *2 *2 *2
(As rolled)
No heat treatment
SCr 420TK 0.18 ∼ 0.23 0.15 ∼ 0.35 0.60 ∼ 0.90 ≦ 0.030 ≦ 0.030 ≦ 0.30 ≦ 0.25 0.90 ∼ 1.20 − − − − − − *2 *2 *2
(As rolled)
No heat treatment
SCM 415TK 0.13 ∼ 0.18 0.15 ∼ 0.35 0.60 ∼ 0.90 ≦ 0.030 ≦ 0.030 ≦ 0.30 ≦ 0.25 0.90 ∼ 1.20 − 0.15 ∼ 0.25 − − − − *2 *2 *2
(As rolled)
No heat treatment JIS G3441
SCM 420TK 0.18 ∼ 0.23 0.15 ∼ 0.35 0.60 ∼ 0.90 ≦ 0.030 ≦ 0.030 ≦ 0.30 ≦ 0.25 0.90 ∼ 1.20 − 0.15 ∼ 0.25 − − − − *2 *2 *2
(As rolled)
Alloy steel tubes for machine
No heat treatment
SCM 430TK 0.28 ∼ 0.33 0.15 ∼ 0.35 0.60 ∼ 0.90 ≦ 0.030 ≦ 0.030 ≦ 0.30 ≦ 0.25 0.90 ∼ 1.20 − 0.15 ∼ 0.30 − − − − *2 *2 *2
(As rolled) purposes
No heat treatment
SCM 435TK 0.33 ∼ 0.38 0.15 ∼ 0.35 0.60 ∼ 0.90 ≦ 0.030 ≦ 0.030 ≦ 0.30 ≦ 0.25 0.90 ∼ 1.20 − 0.15 ∼ 0.30 − − − − *2 *2 *2
(As rolled)
Alloy steel

No heat treatment
SCM 440TK 0.38 ∼ 0.43 0.15 ∼ 0.35 0.60 ∼ 0.90 ≦ 0.030 ≦ 0.030 ≦ 0.30 ≦ 0.25 0.90 ∼ 1.20 − 0.15 ∼ 0.30 − − − − *2 *2 *2
(As rolled)
SNCM 439TK Annealing 0.36 ∼ 0.43 0.15 ∼ 0.35 0.60 ∼ 0.90 ≦ 0.030 ≦ 0.030 ≦ 0.30 1.60 ∼ 2.00 0.60 ∼ 1.00 − 0.15 ∼ 0.30 − − − − *2 *2 *2
No heat treatment
A519 GR.4130 0.28 ∼ 0.33 0.15 ∼ 0.35 0.40 ∼ 0.60 ≦ 0.040 ≦ 0.040 ― − 0.80 ∼ 1.10 − 0.15 ∼ 0.25 − − − − ≧ 621 ≧ 483 AS PER ASTM ASTM A519
(As rolled)
No heat treatment
SAE 4130 0.28 ∼ 0.33 0.15 ∼ 0.35 0.40 ∼ 0.60 ≦ 0.030 ≦ 0.040 ― − 0.80 ∼ 1.10 − 0.15/0.25 − − − − − − − SAE
(As rolled)
JIS G4805
SUJ2 Stress relieving 0.95 ∼ 1.10 0.15 ∼ 0.35 ≦ 0.50 ≦ 0.025 ≦ 0.025 ≦ 0.25 ≦ 0.25 1.30 ∼ 1.60 − ≦ 0.08 − − − −
High carbon chromium bearing steels
A295 GR.52100 Annealing 0.93 ∼ 1.05 0.15 ∼ 0.35 0.25 ∼ 0.45 ≦ 0.025 ≦ 0.015 ≦ 0.30 ≦ 0.25 1.35 ∼ 1.60 − ≦ 0.10 − − − − Hardness HRBS ≦ 100 ASTM A295

SAE 52100 Annealing 0.98 ∼ 1.10 0.15 ∼ 0.35 0.25 ∼ 0.45 ≦ 0.025 ≦ 0.025 ≦ 0.35 ≦ 0.25 1.30 ∼ 1.60 − ≦ 0.06 SAE
No heat treatment
SUMISTRONG® 55-H ≦ 0.22 ≦ 0.50 ≦ 1.50 ≦ 0.035 ≦ 0.035 − − − − − ≦ 0.08 ≦ 0.12 − − ≧ 540 ≧ 390 ≧ 23
High-tensile-strength steel

(As rolled)
SUMISTRONG® 60-Q Quenching, tempering ≦ 0.22 ≦ 0.50 ≦ 1.50 ≦ 0.035 ≦ 0.035 ≦ 0.50 ≦ 0.50 ≦ 0.60 − ≦ 0.30 − ≦ 0.12 − − ≧ 590 ≧ 490 ≧ 20
No heat treatment
SUMISTRONG® 65-H
(As rolled) ≦ 0.22 ≦ 0.50 ≦ 1.20 ≦ 0.035 ≦ 0.035 − − 0.30 ∼ 1.10 − 0.10 ∼ 0.30 − ≦ 0.12 − − ≧ 640 ≧ 440 ≧ 20
NIPPON STEEL standard
≦ 0.22 ≦ 0.50 ≦ 1.20 ≦ 0.035 ≦ 0.035 ≦ 0.50 0.30 ∼ 1.10 0.10 ∼ 0.30 ≦ 0.12 ≦ 0.006 ≧ 785 ≧ 685 ≧ 15
®
SUMISTRONG 80-QA Quenching, tempering − − − −

SUMISTRONG® 80-QC Quenching, tempering ≦ 0.16 ≦ 0.35 ≦ 1.20 ≦ 0.030 ≦ 0.010 ≦ 0.50 ≦ 1.00 ≦ 0.80 − ≦ 0.60 − ≦ 0.10 − ≦ 0.006 ≧ 785 ≧ 685 ≧ 15

≦ 0.20 ≦ 0.50 ≦ 1.20 ≦ 0.025 ≦ 0.010 ≦ 0.20 ≦ 0.20 ≦ 1.20 ≦ 1.20 ≦ 0.90 ≦ 0.06 ≦ 0.10 ≦ 0.10 ≧ 960 ≧ 890
®
SUMISTRONG 100-QC Quenching, tempering − 14

Note: The list above shows typical steel types. We can produce steel types other than the above. Please contact us for details.
*1. The elongation is the pipe axis direction of JIS N. 11 or a No. 12 test piece.
*2. If records of proof are required, we are prepared to discuss the details with you.

8 9
NIPPON STEEL CORPORATION

Range of production
Table 2: Production range of hot-finish seamless steel pipes(Mannesmann mandrel mill process)
Outside diameter Thickness(mm) Outside diameter
(mm) 2 3 4 5 10 15 20 25 30 35 40 45 50 (mm)

31.8 12.0 31.8


33.4 34.0 13.0 34.0
38.1 14.5 : Range to be discussed 38.1
40.0 40.0
42.7 16.0 42.7
45.0 17.0 45.0
48.6 2.8 3.0 18.0 48.6
50.8 19.0 50.8
54.0 55.0 54.0 55.0
57.0 20.0 57.0
60.5 3.0 21.0 60.5
63.5 65.0 22.0 63.5 65.0
70.0 24.5 70.0
73.0 3.2 25.5 73.0
76.3 26.5 76.3
80.0 28.0 80.0
82.6 85.0 3.5 29.0 82.6 85.0
89.1 89.1
95.0 96.0 3.7 95.0 96.0
101.6 101.6
105.0 105.0
110.0 114.3 35.0 110.0 114.3
120.0 120.0
124.0 4.0 124.0
127.0 127.0
130.0 130.0
135.0 40.0 135.0
139.8 139.8
146.0 30.9 36.0 146.0
150.0 150.0
152.4 152.4
154.0 5.0 41.2 46.5 154.0
156.0 156.0
159.0 159.0
165.2 43.0 48.0 165.2
168.3 168.3
177.8 46.5 50.0 177.8
180.0 180.0
185.0 185.0
190.7 40.0 190.7
193.7 193.7
200.0 6.5 7.0 200.0
203.0 203.0
205.0 205.0
210.0 40.0 45.0 210.0
216.3 216.3
219.1 219.1
225.0 225.0
232.0 232.0
241.8 241.8
244.5 244.5
250.0 250.0
254.0 254.0
267.4 267.4
273.1 8.0 273.1
280.0 280.0
285.0 285.0
298.5 298.5
300.0 300.0
305.0 305.0
318.5 318.5
323.9 7.5 9.0 51.0 51.5 323.9
339.7 339.7
350.0 350.0
355.6 355.6
365.1 365.1
381.0 8.5 10.5 381.0
400.0 400.0
406.4 406.4
426.0 426.0

(mm) 2 3 4 5 10 15 20 25 30 35 40 45 50 (mm)
Outside diameter Thickness(mm) Outside diameter
Note 1: We can discuss sizes not shown in the table above.
2: For the production range of STKM13B, please contact us.

10 11
NIPPON STEEL CORPORATION

Range of production
Table 3: Production range of quenched and tempered steel pipes(Mannesmann mandrel mill process)

Outside diameter Thickness(mm) Outside diameter


(mm) 5 10 15 20 25 30 35 40 45 50 (mm)

42.7 16.0 42.7


45.0 17.0 45.0
48.6 18.0 48.6
50.8 19.0 50.8
54.0 55.0 54.0 55.0
57.0 20.0 57.0
60.5 21.0 60.5
63.5 65.0 22.0 63.5 65.0
70.0 24.5 70.0
73.0 25.5 73.0
76.3 26.5 76.3
80.0 28.0 80.0
82.6 85.0 29.0 82.6 85.0
89.1 89.1
95.0 96.0 5.0 95.0 96.0
101.6 101.6
105.0 105.0
110.0 114.3 110.0 114.3
120.0 120.0
124.0 124.0
127.0 127.0
130.0 30.0 130.0
135.0 135.0
139.8 139.8
146.0 146.0
150.0 150.0
152.4 152.4
154.0 154.0
156.0 156.0
159.0 159.0
165.2 165.2
168.3 168.3
177.8 177.8
180.0 5.5 180.0
185.0 185.0
190.7 7.0 190.7
193.7 193.7
200.0 200.0
203.0 203.0
205.0 205.0
210.0 210.0
216.3 216.3
219.1 7.5 219.1
225.0 225.0
232.0 232.0
241.8 241.8
244.5 244.5
250.0 250.0
254.0 40.0 254.0
267.4 267.4
273.1 8.0 273.1
280.0 280.0
285.0 285.0
298.5 298.5
300.0 300.0
305.0 305.0
318.5 9.0 318.5
323.9 323.9
339.7 339.7
350.0 350.0
355.6 355.6
365.1 365.1
381.0 10.5 381.0
400.0 400.0
406.4 406.4
426.0 39.5 426.0

(mm) 5 10 15 20 25 30 35 40 45 50 (mm)
Outside diameter Thickness(mm) Outside diameter
Note: We can discuss sizes not shown in the table above.

12 13
NIPPON STEEL CORPORATION

Range of production Dimensional tolerance


Table 4: Production range of cold-finish seamless steel pipes(Mannesmann mandrel mill process) Table 5: Dimensional tolerance

Bearings Outside diameter Thickness


Tolerance Tolerance
Class Class
Outside Thickness (mm) Outside ("D" for outside diameter) ("t" for outside diameter)
diameter diameter
(mm) 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 (mm) D < 50mm ± 0.5mm
15.9 15.9 No.1
D   50mm ± 1%
19.0 6.3 19.0 + 0.6mm
21.7 6.3 7.5 21.7 D < 50mm ± 0.25mm t < 4mm
: Range to be No.2 − 0.5mm
25.4 8.1 discussed 25.4 D ≧ 50mm ± 0.5 %
27.2 8.1 27.2
D < 25mm ±0.12mm
31.8 9.4 31.8 No.1
34.0 10.5 34.0 25mm ≦ D < 40mm ±0.15mm
38.1 10.5 11.7 38.1 40mm ≦ D < 50mm ±0.18mm
42.7 11.7 42.7 + 15 %
50mm ≦ D < 60mm ±0.20mm t ≧ 4mm
45.0 12.3 45.0 − 12.5%
48.6 13.5 48.6 No.3 60mm ≦ D < 70mm ±0.23mm
50.8 13.5 50.8 70mm ≦ D < 80mm ±0.25mm
54.0 15.0 54.0
80mm ≦ D < 90mm ±0.30mm
57.0 15.0 57.0
60.3 16.0 60.3 90mm ≦ D < 100mm ±0.40mm
t < 3mm ±0.3mm
63.5 16.2 63.5 D ≧ 100mm ±0.5 % No.2
70.0 16.2 70.0 t ≧ 3mm ±10 %
D < 13mm ±0.25mm
76.2 16.9 76.2
82.6 15.9 82.6 13mm ≦ D < 25mm ±0.40mm
88.9 15.9 88.9 25mm ≦ D < 40mm ±0.60mm
101.6 15.9 101.6
No.4 40mm ≦ D < 65mm ±0.80mm
114.3 15.9 114.3 t < 2mm ±0.15mm
127.0 15.9 127.0 65mm ≦ D < 90mm ±1.00mm No.3
Outside Outside t ≧ 2mm ± 8 %
diameter 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0
diameter 90mm ≦ D < 140mm ±1.20mm
(mm) Thickness (mm) (mm) (Upon agreement between the
D ≧ 140mm parties involved)

Notes:
⑴ No. 1 shall apply to the outside tolerance of hot-finish seamless steel pipes.
Carbon steel, alloy steel ⑵ In principle, No. 4 shall apply to the outside tolerance of pipes involving quenching and tempering.
⑶ No. 1 shall apply to the thickness tolerance of hot-finish seamless steel pipes.
⑷ The length tolerance shall be +50 mm and –0.
Outside Thickness (mm) Outside ⑸ We can discuss dimensional tolerances not shown above.
diameter diameter
(mm) 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 (mm)
15.9 4.5 15.9
19.0 4.7 6.0 19.0
21.7 6.0 7.6
: Range to be 21.7
25.4 8.1 9.5 discussed 25.4
27.2 8.1 10.5 27.2
31.8 9.4 13.0 31.8
34.0 10.5 14.5 34.0
38.1 10.5 17.0 38.1
42.7 11.7 19.5 42.7
45.0 12.3 20.5 45.0
48.6 14.0 21.5 48.6
50.8 15.5 22.5 50.8
54.0 15.5 24.5 54.0
57.0 16.5 24.5 57.0
60.3 18.0 25.0 60.3
63.5 18.5 25.0 63.5
70.0 18.5 25.0 70.0
76.2 18.5 22.2 76.2
82.6 20.0 21.1 82.6
88.9 20.0 88.9
101.6 17.0 101.6
114.3 15.9 114.3
127.0 3.2 15.9 127.0
Outside 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 Outside
diameter diameter
(mm) Thickness (mm) (mm)

14 15
NIPPON STEEL CORPORATION

Reference data: Hardness conversion table Dimensions, mass, and cross-section performance
Table 6: Hardness conversion table Table 7: Dimensions, mass, and cross-section performance
Brinell hardness 10-mm ball/ Cross- Moment of Modulus of Radius of Cross- Moment of Modulus of Radius of
Outside diameter Thickness Mass Outside diameter Thickness Mass
Brinell Rockwell hardness*2 Rockwell superficial hardness diamond conical indenter section area inertia of area section gyration of area section area inertia of area section gyration of area
load 3,000 kgf

hardness

hardness
Tensile strength

Vickers
(mm) (mm)(kg/m) (cm ) (cm ) (cm ) (cm) (mm) (mm)(kg/m) (cm ) (cm ) (cm ) (cm)
4 4

Shore
indent 2 3 2 3
A scale-load 60- B scale-load 100- C scale-load 150- D scale-load 100- 15-N 30-N 45-N (approximate
diameter Standard Tungsten
kgf diamond kgf dia. 1.6-mm kgf diamond kgf diamond scale load scale load scale load value) MPa *1 D t W A I Z i D t W A I Z i
mm balls carbide balls
conical indenter (1/16 in) ball conical indenter conical indenter 15 kgf 30 kgf 45 kgf
421×10

─ ─ 553 77.1 ─ 52.5 65.0 86.7 70.7 58.0 ─ 1915 27.2 1.9 1.19 1.510 1.22 0.893 0.897 267.4 6.0 38.7 49.27 315 9.24
2.70
─ 514 547 76.9 ─ 52.1 64.7 86.5 70.3 57.6 70 1890 2.3 1.41 1.799 1.41 1.03 0.880 6.6 42.4 54.08 460×10 344 9.22


(495) ─ 539 76.7 ─ 51.6 64.3 86.3 69.9 56.9 ─ 1855
2.75 ─ ─ 530 76.4 ─ 51.1 63.9 86.0 69.5 56.2 ─ 1825 34.0 2.3 1.80 2.291 2.89 1.70 1.12 9.3 59.2 75.41 629×10 470 9.13
─ 495 528 76.3 ─ 51.0 63.8 85.9 69.4 56.1 68 1820
42.7 2.3 2.29 2.919 5.97 2.80 1.43 318.5 6.0 46.2 58.91 719×10 452 11.1


(477) ─ 516 75.9 ─ 50.3 63.2 85.6 68.7 55.2 ─ 1780
2.80 ─ ─ 508 75.6 ─ 49.6 62.7 85.3 68.2 54.5 ─ 1740 3.2 3.12 3.971 7.77 3.64 1.40 6.9 53.0 67.55 820×10 515 11.0
─ 477 508 75.6 ─ 49.6 62.7 85.3 68.2 54.5 66 1740
48.6 2.3 2.63 3.345 8.99 3.70 1.64 7.9 60.5 77.09 930×10 584 11.0


(461) ─ 495 75.1 ─ 48.8 61.9 84.9 67.4 53.5 ─ 1680
2.85 ─ ─ 491 74.9 ─ 48.5 61.7 84.7 67.2 53.2 ─ 1670 2.4 2.73 3.483 9.32 3.83 1.64 10.3 78.3 99.73 119×10 2
744 10.9
─ 461 491 74.9 ─ 48.5 61.7 84.7 67.2 53.2 65 1670
3.2 3.58 4.564 11.8 4.86 1.61 355.6 6.4 55.1 70.21 107×10 2
602 12.3


444 ─ 474 74.3 ─ 47.2 61.0 84.1 66.0 51.7 ─ 1595
2.90 ─ ─ 472 74.2 ─ 47.1 60.8 84.0 66.8 51.5 ─ 1585 60.5 2.3 3.30 4.205 17.8 5.90 2.06 7.9 67.7 86.29 130×10 2
734 12.3
─ 444 472 74.2 ─ 47.1 60.8 84.0 65.8 51.5 63 1585
2.8 3.98 5.073 21.2 7.00 2.04 9.5 81.1 103.3 155×10 2
871 12.2
2.95 429 429 455 73.4 ─ 45.7 59.7 83.4 64.6 49.9 61 1510
3.00 415 415 440 72.8 ─ 44.5 58.8 82.8 63.5 48.4 59 1460 3.2 4.52 5.760 23.7 7.84 2.03 11.1 94.3 120.1 178×10 2
100×10 12.2
3.05 401 401 425 72.0 ─ 43.1 57.8 82.0 62.3 46.9 58 1390
76.3 2.8 5.08 6.465 43.7 11.5 2.60 12.7 107.0 136.8 201×102 113×10 11.7
3.10 388 388 410 71.4 ─ 41.8 56.8 81.4 61.1 45.3 56 1330
3.15 375 375 396 70.6 ─ 40.4 55.7 80.6 59.9 43.6 54 1270 3.2 5.77 7.349 49.2 12.9 2.59 406.4 6.4 63.1 80.42 161×102 792 14.1
3.20 363 363 383 70.0 ─ 39.1 54.6 80.0 58.7 42.0 52 1220
3.25 352 352 372 69.3 (110.0) 37.9 53.8 79.3 57.6 40.5 51 1180
89.1 2.3 4.92 6.272 59.1 13.2 3.07 7.9 77.6 98.90 196×102 967 14.1
3.30 341 341 360 68.7 (109.0) 36.6 52.8 78.6 56.4 39.1 50 1130 2.8 5.96 7.591 70.7 15.9 3.05 9.5 93.0 118.5 233×10 2
115×10 14.0
3.35 331 331 350 68.1 (108.5) 35.5 51.9 78.0 55.4 37.8 48 1095
3.40 321 321 339 67.5 (108.0) 34.3 51.0 77.3 54.3 36.4 47 1060 3.2 6.78 8.636 79.8 17.9 3.04 12.7 123.0 157.1 305×10 2
150×10 13.9
3.45 311 311 328 66.9 (107.5) 33.1 50.0 76.7 53.3 34.4 46 1025 3.5 7.39 9.412 86.4 19.4 3.03
3.50 302 302 319 66.3 (107.0) 32.1 49.3 76.1 52.2 33.8 45 1005 Remarks
3.55 293 293 309 65.7 (106.0) 30.9 48.3 75.5 51.2 32.4 43 970 4.2 8.79 11.20 101 22.7 3.01
⑴ Pipe mass(kg/m) W = 0.02466(D − t)t (specific gravity 7.85g/cm )
3

3.60 285 285 301 65.3 (105.5) 29.9 47.6 75.0 50.3 31.2 ─ 950 101.6 3.2 7.76 9.892 120 23.6 3.48 ⑵ Cross-section(cm ) A = π(D − t)t
2

3.65 277 277 292 64.6 (104.5) 28.8 46.7 74.4 49.3 29.9 41 925
π
3.70 269 269 284 64.1 (104.0) 27.6 45.9 73.7 48.3 28.5 40 895 3.5 8.47 10.79 130 25.6 3.47 ⑶ Moment of inertia of area(cm ) I = ─
4
64
{D4 − (D − 2t)4}
3.75 262 262 276 63.6 (103.0) 26.6 45.0 73.1 47.3 27.3 39 875 4.2 10.1 12.85 153 30.1 3.45 π
3.80 255 255 269 63.0 (102.0) 25.4 44.2 72.5 46.2 26.0 38 850 ⑷ Modulus of section(cm ) Z = ─
32D
3
{D  − (D − 2t)} 4 4

3.85 248 248 261 62.5 (101.0) 24.2 43.2 71.7 45.1 24.5 37 825 114.3 2.8 7.70 9.808 153 26.7 3.94 1
⑸ Radius of gyration of area(cm) i = ─
4  D  (D − 2t)
2 2

3.90 241 241 253 61.8 100.0 22.8 42.0 70.9 43.9 22.8 36 800
3.5 9.56 12.18 187 32.7 3.92 D:
Pipe outside diameter(cm)
3.95 235 235 247 61.4 99.0 21.7 41.4 70.3 42.9 21.5 35 785
t: (cm)
Pipe thickness
4.00 229 229 241 60.8 98.2 20.5 40.5 69.7 41.9 20.1 34 765 4.5 12.2 15.52 234 41.0 3.89
4.05 223 223 234 ─ 97.3 (18.8) ─ ─ ─ ─ ─ ─
6.0 16.0 20.41 300 52.5 3.83
4.10 217 217 228 ─ 96.4 (17.5) ─ ─ ─ ─ 33 725
4.15 212 212 222 ─ 95.5 (16.0) ─ ─ ─ ─ ─ 705 139.8 3.5 11.8 14.99 348 49.8 4.82
4.20 207 207 218 ─ 94.6 (15.2) ─ ─ ─ ─ 32 690
4.0 13.4 17.07 394 56.3 4.80
4.25 201 201 212 ─ 93.8 (13.8) ─ ─ ─ ─ 31 675
4.30 197 197 207 ─ 92.8 (12.7) ─ ─ ─ ─ 30 655 4.5 15.0 19.13 438 62.7 4.79
4.35 192 192 202 ─ 91.9 (11.5) ─ ─ ─ ─ 29 640
5.0 16.6 21.17 482 68.9 4.77
4.40 187 187 196 ─ 90.7 (10.0) ─ ─ ─ ─ ─ 620
4.45 183 183 192 ─ 90.0 ( 9.0) ─ ─ ─ ─ 28 615 165.2 3.8 15.1 19.27 628 76.0 5.71
4.50 179 179 188 ─ 89.0 ( 8.0) ─ ─ ─ ─ 27 600
4.0 15.9 20.26 658 79.7 5.70
4.55 174 174 182 ─ 87.8 ( 6.4) ─ ─ ─ ─ ─ 585
4.60 170 170 178 ─ 86.8 ( 5.4) ─ ─ ─ ─ 26 570 4.5 17.8 22.72 734 88.9 5.68
4.65 167 167 175 ─ 86.0 ( 4.4) ─ ─ ─ ─ ─ 560
4.70 163 163 171 ─ 85.0 ( 3.3) ─ ─ ─ ─ 25 545 5.0 19.8 25.16 808 97.8 5.67
4.80 156 156 163 ─ 82.9 ( 0.9) ─ ─ ─ ─ ─ 525 190.7 4.5 20.7 26.32 114×10 120 6.59
4.90 149 149 156 ─ 80.8 ─ ─ ─ ─ ─ 23 505
5.00 143 143 150 ─ 78.7 ─ ─ ─ ─ ─ 22 490 5.3 24.2 30.87 133×10 139 6.56
5.10 137 137 143 ─ 76.4 ─ ─ ─ ─ ─ 21 460 216.3 4.5 23.5 29.94 168×10 155 7.49
5.20 131 131 137 ─ 74.0 ─ ─ ─ ─ ─ ─ 450
5.30 126 126 132 ─ 72.0 ─ ─ ─ ─ ─ 20 435 5.8 30.1 38.36 213×10 197 7.45
5.40 121 121 127 ─ 69.8 ─ ─ ─ ─ ─ 19 415 8.2 42.1 53.61 291×10 269 7.36
5.50 116 116 122 ─ 67.6 ─ ─ ─ ─ ─ 18 400
5.60 111 111 117 ─ 65.7 ─ ─ ─ ─ ─ 15 385
Note 1: 1 MPa = 1 N/mm2
2: The values shown in parentheses in the table are not often used. They are shown for reference only.

16 17
NIPPON STEEL CORPORATION

Comparison table of carbon steel/alloy steel for machine structural use Pipe & tube plant of NIPPON STEEL
Table 8: Comparison table of carbon steel/alloy steel for machine structural use

C (%)
Standard 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60

S10CTK S15CTK S20CTK S30CTK S40CTK S50CTK

10
JIS G3478 S25CTK S35CTK S45CTK S55CTK
(carbon steel) 1 13 12
S12CTK S17CTK S22CTK S28CTK S38CTK S48CTK S58CTK
2 14
3
S33CTK S43CTK S53CTK 11 9 15
8

5
17
STKM 11A STKM 15A STKM 16A STKM 17A 16 18
7 6
STKM 12A
JIS G3445
(carbon steel) STKM 13A

STKM 18A STKM 14A

STKM 19A, 20A

Overseas Branch

[Asia] [Europe]
1010 1015 1020 1030 1040 1050
NIPPON STEEL CONSULTING (BEIJING) CO.,LTD. NIPPON STEEL CORPORATION European Office

1025 1035 1045 1055 1 Beijing 10 Duesseldorf


SAE J403
(carbon steel) 2 Shanghai
[Middle East]
1012 1017 1023 1038 1049 3 Guangzhou
NIPPON STEEL CORPORATION Dubai Office
NIPPON STEEL SOUTHEAST ASIA PTE. LTD. 11 Dubai
1033 1042
4 Singapore
[North, Central and South America]
5 Jakarta
NIPPON STEEL NORTH AMERICA, INC.
NIPPON STEEL AUSTRALIA PTY. LIMITED 12 New York
6 Sydney 13 Chicago
SCr 420TK
7 Perth 14 Houston
JIS G3441
(alloy steel) SCM 415TK SCM 420TK SCM 430TK SCM 435TK SCM 440TK 15 Mexico
NIPPON STEEL (THAILAND) CO., LTD.

8 Bangkok NIPPON STEEL AMÉRICA DO SUL LTDA.


SCM 418TK
16 Sao Paulo
NIPPON STEEL INDIA PRIVATE LIMITED
17 Belo Horizonte
9 New Delhi
NIPPON STEEL TUBOS DO BRASIL LTDA.
SAE J404 18 Rio de Janeiro
(alloy steel) 4120 4130 4135 4140

18 19
NIPPON STEEL CORPORATION

Pipe & tube plant of NIPPON STEEL

Head Office,
regional offices and branch offices

1 Head Office (Pipe & tube Division)


2 Osaka Office
3 Hokkaido Marketing Branch
3
4 Tohoku Marketing Branch
5 10 Niigata Marketing Branch
6 Nagoya Marketing Branch 1 12
13
7 Chugoku Marketing Branch
2 14
8 Kyushu Marketing Branch 3
11 9 15
8

5
17
16 18
4
7 6 5

1
1
2
6 3
4 2
7
6 5
8 7 Overseas Branch

[Asia] [Europe]
NIPPON STEEL CONSULTING (BEIJING) CO.,LTD. NIPPON STEEL CORPORATION European Office

1 Beijing 10 Duesseldorf
2 Shanghai
[Middle East]
3 Guangzhou
NIPPON STEEL CORPORATION Dubai Office
NIPPON STEEL SOUTHEAST ASIA PTE. LTD. 11 Dubai
4 Singapore
[North, Central and South America]
5 Jakarta
NIPPON STEEL NORTH AMERICA, INC.
NIPPON STEEL AUSTRALIA PTY. LIMITED Steel mills 12 New York
and works
6 Sydney 13 Chicago
1 East Nippon Works Kashima area Hot electric resistance-welded pipes & tubes
7 Perth 14 Houston
2 East Nippon Works Kimitsu area Butt-welded pipes & tubes, UO pipes
15 Mexico
NIPPON STEEL (THAILAND) 3CO., LTD.
Nagoya Works Electric resistance-welded pipes & tubes
4 Kansai Works Amagasaki area Seamless
NIPPON STEEL pipes DO
AMÉRICA & tubes
SUL LTDA.
8 Bangkok
(hot extrusion process, hot punch process)
5 LIMITED
Kansai Works Wakayama area16 Sao Paulo pipes & tubes (Mannesmann process)
Seamless
NIPPON STEEL INDIA PRIVATE
6 Kyushu Works Oita area 17 Belo Horizonte
Electric resistance-welded pipes & tubes,
9 New Delhi (Hikari Pipe & Tube Div.) seamless pipes & tubes (hot extrusion process)
NIPPON STEEL TUBOS DO BRASIL LTDA.
7 Kyushu Works Yawata area Spiral pipes & tubes
18 Rio de Janeiro

20

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