Air Cooled Scroll Chiller Service Manual T1/R407C/50Hz : Gree Electric Appliances Inc. of Zhuhai

Air Cooled Scroll Chiller
Service Manual
（T1/R407C/50Hz）
GREE ELECTRIC APPLIANCES INC. OF ZHUHAI

CONTENTS
PRODUCT.......................................................................................................................................2
1 MODELS LIST ....................................................................................................................2
2 NOMENCLATURE .............................................................................................................2
3 FUNCTION ..........................................................................................................................3
4 PRODUCT DATA ................................................................................................................4
4.1 Product Data at Rated Condition.................................................................................4
4.2 Operation Range..........................................................................................................5
4.3 Electric Data................................................................................................................5
5 PIPING DIAGRAM .............................................................................................................6
5.1 Cooling Only...............................................................................................................6
5.2 Heat Pump...................................................................................................................7
CONTROL ......................................................................................................................................9
1 OPERATION FLOWCHART ............................................................................................9
1.1 Cooling Operation.......................................................................................................9
1.2 Heating Operation .....................................................................................................10
2 MAIN LOGIC .................................................................................................................... 11
2.1 Cooling Mode............................................................................................................ 11
2.2 Heating Mode（Defrosting/ Auxiliary Electric Heater(E-heater)）.........................12
2.3 Antifreezing Protection Control ................................................................................14
2.4 Control of 4-Way Valve.............................................................................................14
2.5 Control of Water Pump..............................................................................................14
3 WIRED REMOTE CONTROLLER................................................................................14
3.1 Function ....................................................................................................................14
3.2 Operation View .........................................................................................................14
3.3 Display View .............................................................................................................16
3.4 Menu Structure of Controller ....................................................................................17
3.5 Sketch map of DIP switch .........................................................................................18
INSTALLATION...........................................................................................................................20
1 BEFORE INSTALLATION ..............................................................................................20
2 INSTALLATION SITE......................................................................................................20
3 CAUTIONS FOR INSTALLATION ................................................................................20
4 MACHINE FOOTPRINT .................................................................................................20
5 DIMENSION DATA ..........................................................................................................22
6 INSTALLATION CLEARANCE DATA..........................................................................22
7 TYPICAL WATER PIPING DIAGRAM .........................................................................23
8 ANTIFREEZE ....................................................................................................................24
9 ELECTRIC WIRING WORK ..........................................................................................24
9.1 Wiring Principle ........................................................................................................24
9.2 Electric Wiring Design ..............................................................................................26
9.3 Wiring Diagram.........................................................................................................28
MAINTENANCE ..........................................................................................................................32
1
1 TROUBLE TABLE ............................................................................................................32
2 FLOW CHART OF TROUBLESHOOTING ..................................................................33
4 EXPLODED VIEWS AND PART LIST ..........................................................................46
2
GREE COMMERCIAL AIR CONDITIONER AIR COOLED SCROLL CHILLER
PRODUCT
1
AIR COOLED SCROLL CHILLER PRODUCT
PRODUCT
1 MODELS LIST
Capacity
Power
Model Name （kW/Ton） Ref. Appearance
Supply
Cooling Heating
LSQWF65M/N-M
60/17 65/19
LSQWRF65M/N-M
LSQWF80M/N-M
76/22 80/23 400V-
LSQWRF80M/N-M
3N- R407C
50Hz
LSQWF130M/N-M
120/34 130/37
LSQWRF130M/N-M
Note:1Ton =12000Btu/h = 3.517Kw
2 NOMENCLATURE
LS QW R F 80 M / N － M
1 2 3 4 5 6 7 8
NO. Description Options

1 Water Chiller －
2 Compressors Type Hermetic Scroll Compressors
Omitted-Cooling Only
3 Function Code
R-Heat Pump
4 Air Cooled －
65——60 kw
5 Nominal Cooling Capacity 80——76kw
130——120kw
6 Modular －
7 Development series number －
M－380V-3N-50Hz、
8 Voltage Code 400V-3N-50Hz、
380~415V- 3N-50Hz
2
3 FUNCTION
Function Description
Utilizing new scroll compressor technology, the chillers meet or exceed the
High Efficiency performance requirements of ASHRAE 90.1.All system components are selected
Full Load Operation for optimum performance, including the condenser coil areas and evaporator
sizes.
By using two compressors on each chiller, unloading characteristics and part load
performance are outstanding. Integrated part load value (IPLV) is a part load
Excellent Part performance indicator as outlined in ARI standard 550/590-1998.the IPLV rating
Load Performance compress the performance of different chillers under identical conditions. When
the IPLV is listed in EER(Energy Efficiency Ratio),a higher EER will indicate
that the chiller’s overall performance is better.
The chillers have a reputation for a compact design and small footprint. A small
Compact Design With footprint can save installation costs by minimizing the size of the concrete
Small Footprint mounting pad or reduces the amount of structural steel if the unit is mounted on
the rooftop.
The chillers are designed with quiet scroll compressors. Fans are selected for
good performance and lower sound levels. The attention to detail with sound is
Quiet Operation critical in the design. Small issues such as refrigerant piping, supports for piping,
securing components to the structure are all important to making a quiet product.
We proudly publish our sound performance.
GREE has provided the latest technology in controlling the chillers. The new
controller provides a “user friendly” environment for the operator. The control
logic is designed to provide maximum efficiency, to help provide continuing
Superior Controls operation in unusual operating conditions through proactive controls, and to
provide a history of conditions to aid in problem resolutions. Perhaps the greatest
benefit is the protocol for integrating with your building automation
system(BAS)
3
4 PRODUCT DATA
4.1 Product Data at Rated Condition
Cooling LSQWF__M/N-M
Only 65 80 130
Models
Heat LSQWRF__M/N-M
Pump 65 80 130
kW 60 76 120
Cooling
Nominal Ton 17 22 34
Capacity kW 65 80 130
Heating
Ton 19 23 37
Power Cooling kW 22.6 28.7 45.3
Input Heating kW 21.7 26.7 43.3
Power Supply 400V-3N-50Hz
Microcomputer Auto Control;
Running Control
Running Status Display; Abnormal Status Alarm
High-Low Pressure Protection; Discharge Temp Protection;
Motor Overload Protection; Anti-freeze Water Flow Protection;
Safeties Low Water Flow Protection; Phase Sequence Protection;
Compressor Overload Protection; Compressor Inset Protection;
Presure Differential Protection;
Compressor Type Hermetic Scroll Compressors
Refrigerant Type R407C
3
Water m /h 10.3 13.1 20.6
Flow GPM 45.4 57.7 90.7
Pressure
kPa 10 15 17.5
Drop
Heat Exchanger Shell and Tube Evaporator
Cooler
Max.
MPa 1
Pressure
Water
In/Out Pipe mm DN65 DN65 DN80
Diameter
Heat Exchanger Finned Coil Type Condenser
Condenser Fan Motor
kW 1.15×2 1.15×2 0.75×4
Power Input
Outline/ Width mm 2110/2190 2110/2190 2410/2490
Package Depth mm 1100/1180 1100/1180 1900/1980
Dimension Height mm 2140/2140 2140/2140 2240/2240
Net Weights
kg 940 1030 1670
（Heat Pump）
Operation Weights kg 1034 1133 1837
4
（Heat Pump）
Net Weights
kg 905 985 1565
（Cooling Only）
Operation Weights
kg 996 1084 1722
（Cooling Only）
Notes:
① Nominal capacities are based on the follow conditions:
② Parameter refer to the nameplate;
Water side Air side
Item
Water flow Leaving Water Dry-bull temp. Wet-bull temp.
m3/(h·kw) ℃/℉ ℃ ℃
Cooling 7/45 35/95 —

0.172
Heating 45/113 7/45 6/43
4.2 Operation Range

Water side Air side
Item Leaving Water Temperature Difference Air on Condenser
（℃/℉） of Water（℃/℉）（℃/℉）
5～15℃/ 2.5～6℃/ 18～48℃/

Cooling
41～59℉ 37～43℉ 64～119℉
40～50℃/ 2.5～6℃/ -15～24℃/

Heating
104～122℉ 37～43℉ 5～75℉
4.3 Electric Data
Rated Compressor Fan Motor Total
Model Power
MRC NRC NRC
Supply Qty. Qty. MRC NRC
each each each
LSQW(R)F65M/N-M 400V- 2 31 22.1 2 2.3 66.6 48.8
LSQW(R)F80M/N-M 3N- 2 38 27.2 2 2.3 80.6 59
LSQW(R)F130M/N-M 50Hz 2 54 41.4 4 3 120 94.8
Notes:
MRC: Maximum running current (A)
NRC: Nominal running current (A)
5
Heat Exchanger with Axial Flow Fan Heat Exchanger with Axial Flow Fan
5.1 Cooling Only
Pressure Switch Pressure Switch

5 PIPING DIAGRAM
AIR COOLED SCROLL CHILLER
Temperature Temperature
Sensor Sensor
Sensor Sensor
compressor compressor
Vapour Liquid Vapour Liquid
Separato Separato
Filter Filter
Pressure Pressure
Switch Switch
Thermal Expansion Valve Thermal Expansion Valve
Heat Exchanger with Shell and Tube

PRODUCT
6
Heat Exchanger with Axial Flow Fan Heat Exchanger with Axial Flow Fan
5.2 Heat Pump
Sensor Sensor
4-way valve 4-way valve Check Valve
Thermal Thermal
Expansion Expansion
Valve Check Valve Valve
Check Valve
Check Valve
compressor compressor
Filter Vapour Liquid Filter

Vapour Liquid
Separator
Separator
Liquid Tank Pressure Switch Liquid Tank

Pressure Switch
Temperature Sensor Temperature Sensor
Heat Exchanger with Shell and Tube
Thermal Expansion Valve Thermal Expansion Valve
Water Inlet Water Outlet

PRODUCT
7
CONTROL
8
AIR COOLED SCROLL CHILLER CONTROL
CONTROL
1 OPERATION FLOWCHART
1.1 Cooling Operation
9
1.2 Heating Operation
10
2 MAIN LOGIC
2.1 Cooling Mode
In cooling mode, the four way valve is always off as long as the controller is energized and it
hasn’t anything to do with the states of compressor and fan.
Tout=T_Cout＋ΔTXN+T
Tin=T_Cin+ΔTXN
Tout=T_Cout+ΔTXN+T
Tin=T_Cin+ΔTXN
（1）Control of compressor
For the module n, N＝n & 0x03,ΔT＝0.5,T＝0.3.Compressor 1 and 2 will start and stop in fixed
time.
Compressor 1:
When Tin≥T_Cin＋ΔT×N, compressor 1 is on.
WhenTout≤T_Cout＋ΔT×N, compressor 1 is off.
Under other conditions, it keeps original.
Compressor 2:
When Tin≥T_Cin＋ΔT×N+T, compressor 2 is on.
When Tout≤T_Cout＋ΔT×N+T, compressor 2 is off.
（2）Control of fan
Dual-fan system
If both of the compressors are off, fan A will be off. If either of the compressor or both of them are
on, fan A will be on.
4-fan system
If compressor 1/2 is off, fan A/B will delay 30s to be off.
11
If compressor 1/2 is on, fan A/B will have been on prior to 30s.
2.2 Heating Mode（Defrosting/ Auxiliary Electric Heater(E-heater)）
Tout=T_Hout－ΔT×N-T
Tout=T_Hout－ΔT×N
Tin=T_Hin－ΔT×N-T
Tin=T_Hin－ΔT×N
（1）Control of compressor
For the module n, N＝n & 0x03,ΔT＝0.5,T＝0.3.
Compressor 1:
When Tin≤T_Hin－ΔT×N, compressor 1 is on.
When Tout≥T_Hout－ΔT×N, compressor 1 is off.
Compressor 2:
When Tin≤T_Hin－ΔT×N-T, compressor 2 is on.
When Tout≥T_Hout－ΔT×N-T,compressor 2 is off.
（2）Control of fan
It is the same as that in cooling mode.
（3）Control of 4-way valve
a. For the first startup of unit from cooling mode to heating mode, the 4-way valve is
energized after compressor is on for 20s.
b. For common startup (manual or timer) of the unit in heating mode, the 4-way valve will
stop after it starts for 40s and then it restarts after the compressor is on for 20s.
c. If the compressor in heating mode is turned off at the setting temperature point, the 4-way
12
valve is still energized. If the unit is turned off by operating the displayer, the 4-way valve
will be de-energized after the compressor is off for 2min.
（4）Defrosting control
Auto defrosting staring conditions (3 conditions must be met simultaneously)
a. Accumulative running time of compressor exceeds interval between the defrosting times.
b.The temperature detected by the defrosting sensor reaches defrosting start condition
c.Accumulative running time of compressor reaches 4min and 50s.
If the above 3 conditions are met simultaneously, the dual systems defrost at the same time.
d. Defrosting temperature reaches end condition. The following detailed conditions are met:
e.Defrosting time reaches setting time.
Dual-fan system
If defrosting temperature of one system (a) reaches end condition, operate according to the
following two conditions:
1）If system (b) has not reached end temperature, system (a) will be off to wait untill system
(b) reaches end condition. After that, they enter into heating operation together.
2）If system (b) also reaches end condition, both of the systems end defrosting and enter into
heating operation.
Under conditions 1) and 2), 4-way valve after defrosting to heating will firstly open and the
fan will be on after 5s.If compressor is originally on, it also keeps this state. If is originally
off, it will restart after 3-min stop at least.
4-fan system
If a certain system met the end condition, the fan will be on and then stop after 10s. After 8-s
stop of fan, if end temperature is detected again, the system directly enters into heating
operation.
（5）Auxiliary heating control
If auxiliary heating function is on by operation of displayer, the unit will control the auxiliary
electric heater on/off according to inlet water temperature.(First startup of the unit, auxiliary
electric heater will start after 15min of the unit)
If Tin ≤T1 detected by the inlet water temp. sensor, the second group of E-heater (auxiliary
electric heater) run.
13
If Tin≥T2, the second group of E-heater stop.
If T1＜Tin＜T2, the second group of E-heater keep original state.
If Tin ≤T1+1 detected by inlet water temp. sensor, the first group of E-heater run.
If Tin≥T2+1, the first group of E-heater stop.
If T1+1＜Tin＜T2+1, the first group of E-heater keep original state.
If turning off control function of E-heater by display board, E-heater won’t run.
2.3 Antifreezing Protection Control
If auto antifreezing function is turned on by display board at unit off under heating mode, the unit
will have this function.
If antifreezing temp. of any module Tfi <＝3.5℃ (adjustable), corresponding water pump will
start.
If antifreezing temp. of any module Tfi <＝1.5℃, the unit will heat with E-heater off.
If antifreezing temp. of all modules Tfi >＝15℃, the unit will stop.
If antifreezing temp. of any module 1.5<Tfi <15℃, the unit will keep original state. ｉ= 1,2.
If auto antifreezing function is turned off by display board, the unit will quit this function.
2.4 Control of 4-Way Valve
4-way valve is always off in cooling mode. Refer to 2.2 for control of 4-way valve in heating
mode.
2.5 Control of Water Pump
Water pump is open while the unit is on and it is closed after the compressor stops for some min.
Water flow switch protection means water pump is closed while the compressor stops. Refer to 2.3
for control of water pump in auto antifreezing operation.
3 WIRED REMOTE CONTROLLER

3.1 Function
One LCD can be used to control 1～8 sets of chiller in one system, it is used to display
control menu, accept and display all the parameter which is sent by main board, set the parameter,
and send the setting parameter to main board.
3.2 Operation View
14
1
2009-01-01 00:02
2 Cooling only
10
Cool off 1 Modules
Manual Mon
3
4 5 6 7 8 9
NO. Name Function description

Power Indicator If the power of the display board is on, Power Indicator will
1
（Green） be light, or else it is off.
Run Indicator If the display board is started, Run Indicator will be lighted,
2
（Green）, or else it won’t.
Error Indicator If the error happens, Error Indicator will be light, or else it
3
（Red）, won’t.
Switch on/off the control units. In the standby state, press
4 On/Off Button this button (for 3 sec) to start the unit, or press it (for 3 sec.)
to stop the unit in the operating state.
Pressing this button (for 3sec.), the screen will show
5 Reset Button full-screen content and the error show will be eliminated, at
the same time the system will check the error again.
When selecting the menu, press this button to move a cursor
6 ▲ Button upward or left. When modifying the data, press this button
to add the numerical value.
When selecting the menu, press this button to move a cursor
7 ▼ Button downward or right. When modifying the data, press this
button to decrease the numerical value.
8 Exit Button Press this button to return to the previous menu.
When selecting the menu, press this button to confirm the
selection and go into the next menu; When modifying the
9 Confirm Button
parameters, press this button to confirm the parameter and
move the cursor.
10 LCD The area for the information display.
15
3.3 Display View
1 2009-01-01 00:02
2 Cooling only
3 Cool off 1 Modules 5
4 Manual Mon 6
No. Display type Content description

1 Date Display the current data
2 Unit name Display the name of the unit

3 Run state Display the current state of the unit, such as running or off
4 On/off mode Display the mode of the unit on or off, such as manual or
timer
5 Module number Display the module number of the whole unit, it would be
from 0 to 8
6 Week Display the week at the moment, such as mon.
16
3.4 Menu Structure of Controller
17
3.5 Sketch map of DIP switch
Address DIP switches setting is shown as below (Address DIP switch1, 2 and 3 are to set the
main module and sub-module)
Main module Sub-module 1 Sub-module 2 Sub-module 3
Sub-module 4 Sub-module 5 Sub-module 6 Sub-module 7
Note： “ ”on the address switch indicates the actual location of code switch.
Warning：The setting of the address DIP switch should be done while the units are powered off. If
power on, adjusting the address DIP switch is prohibited.
18
INSTALLATION
19
AIR COOLED SCROLL CHILLER INSTALLATION
INSTALLATION
1 BEFORE INSTALLATION
1) Please check the attached documents of unit and accessories according to package list.
2) Check the model and specification according to attached documents.
3) Check the unit for damage and accessories.
4) Check the charge refrigerant for leakage.
If there is any problem, please contact the local service center.
2 INSTALLATION SITE
1) The outside place where there is enough fresh air and bearing of foundation shall also be
considered;
2) Enough space for air return and maintenance of equipments;
3) No obstacles above the unit;
4) Drainage ditch reserved for the unit;
3 CAUTIONS FOR INSTALLATION

1) Had not better install the unit in the room. If necessary, the distance between air vent and
ceiling shall at least be 3m and enough air flow volume and ventilating systems shall be
ensured.
2) Refrigerant should be non-flammable and non-toxic. Because of high density of it, the room
placing the unit must be ventilated.
3) Once leakage of refrigerant, turn off the unit immediately and contact service personnel in
time. Open fire at field is prohibited to avoid toxic gas resulted from contact of it and the
refrigerant.
4 MACHINE FOOTPRINT
Put rubber shock pad under each of the modules on the ground or the rooftop and then fix it with
bolts. Or put the units line by line on two pieces of box iron or I iron and fix with bolts. The
distance between adjacent modules should be ＞100 cm.
20
Air Outlet Air Outlet
>3000
>1000 >1000
>2000
Air Outlet
>2000
Water Inlet Water Outlet Water Inlet Water Outlet Water Inlet Water Outlet
1600 1600
2100 2110
2100x2 + 2110 + 1000x2 = 8400

>2000
Water Inlet Water Inlet Water Inlet
Air Inlet Air Inlet Air Inlet

>2000
INSTALLATION
21
5 DIMENSION DATA
C
Water Inlet Water Outlet
F
D E
A B
Unit:mm
Model A B C D E F
LSQW(R)F65M/N-M 2110 1100 2140 1300 400 320
LSQW(R)F80M/N-M 2110 1100 2140 1300 400 320
LSQW(R)F130M/N-M 2410 1900 2240 1560 425 383
6 INSTALLATION CLEARANCE DATA
22
7 TYPICAL WATER PIPING DIAGRAM
Outlet
Inlet
Outlet
Inlet
Outlet
Inlet
23
8 ANTIFREEZE
The units can operate with a leaving chilled fluid temperature from of 42℉ to 60℉(5℃～16℃).A
glycol solution is required when leaving chilled fluid temperature is below 4.5℃. The use of
glycol will reduce the performance of the unit depending on concentration.
% by Weight 10 20 30 40 50
Freezing Point℃（℉） -3.3(26) -7.8(18) -13.9(7) -21.7(-7) -33.3(-29)
Ambient Temperature℃（℉） 8.3(47) -1.7(29) -6.7(20) -16.7(2) -26.7(-16)
Cooling Capacity Correction

0.998 0.993 0.987 0.980 0.973
Factor
Water Flow Correction Factor 1.036 1.060 1.092 1.132 1.182
Pressure Drop Correction Factor 1.07 1.10 1.18 1.24 1.30
9 ELECTRIC WIRING WORK

9.1 Wiring Principle
1）General
All leading wires, joints of them, equipments and wirings at field must accord with
various applicable regulations and requirements.
All wiring work at field must be performed by the certificated personnel.
Wiring work must be performed after cutting off power supply.
The installing personnel shall be responsible for any damage resulted from incorrect
connection of external wirings.
Warning---copper leading wire must be used.
2）Connect power cord into electric box of unit
Circuit breaker must be installed in the external electric cabinet of unit to cut off power
of the electric box in the unit.
The power cord should be laid out through the trunking, spool or cable trench.
Rubber or plastic must be used for protection of power cord connected into electric box
in the unit to avoid scratch by sheet metal edge.
The power cord close to electric cabinet of unit must be fixed reliably to protect power
terminal of electric box.
24
Reliable earthing must be ensured.
3）Control Connection Wire
Control leading wire at site should be 1mm2 at least.
The signal connected with water flow switch is 12V D.C light-current signal, so never
wire it together with the leading wire at 50V or above in parallel. If unavoidable, the
distance between heavy current and light current signals must be kept 150mm or above.
Chilled water pump is equipped with the electric box of unit. Control signal （220V
AC；capacity 5A）of E-heater can drive chilled water pump and AC contactor of E-heater.
Never make the motor of chilled water pump and E-heater directly driven by the signal.
Keep some allowance of control wire in the unit. Never tie the excess wire into the
electric box of the unit.
25
Display
9.2 Electric Wiring Design
A Board
B
COMP
485
Main Module ELECTRIC Main Board Module1 ELECTRIC BOX Main Board Module2 ELECTRIC BOX Main Board
X2 X2 X2
BOX PC PC PC
X3 X3 X3
Main Module Terminal Module1 Terminal Module2 Terminal

TB1 TB2 TB3 TB4 TB1 TB2 TB3 TB4 TB1 TB2 TB3 TB4
L1 L2 L3 N 34 35 N 8 11 N 12 L1 L2 L3 N 34 35 N 8 11 N 12 L1 L2 L3 N 34 35 N 8 11 N 12
WATER FLOW SWITCH
+24V GND To module3......

Assisted Board PCO
accessorial PUMP
POWER Heater POWER POWER until the last
L N
module
L1 N
220V~ 50Hz
INSTALLATION
26
Note：
1) use the 4 cores communication wires to connect each modules between X2,X3.use a 2 cores
（2×1mm2） signal wires to connect the terminal 34,35 between each modules. Refer to the
diagram shown above.
2) use a 2 cores（2×1mm2） signal wires to connect the Water flow switch with the Main
module's terminal 34;35. Refer to the diagram shown above.
3) use a 4 cores（4×10mm2~35mm2） wires to connect each module terminal TB1 L1,L2,L3,N
together. Refer to the diagram shown above.
4) use a 2 cores （ 2×1mm2 ） wires to connect the pump relay with the Main module
terminalTB4-12;N together. Refer to the diagram shown above.
5) use two 2 cores（2×1mm2） wires to connect the accessorial heater 1 and 2 relay with the
Main module terminalTB4-（N.8）;(N.11) respectively. Refer to the diagram shown above.
27
9.3 WIRING DIAGRAM

LSQW(R)F65M/N-M
28
LSQW(R)F80M/N-M
29
LSQW(R)F130M/N-M
Note:This wiring diagram is just for your information, and please refers to the
diagram stuck to the unit during the actual wiring.
30
GREE COMMERCIAL AIR CONDITIONERS AIR COOLED SCROLL CHILLER
MAINTENANCE
31
AIR COOLED SCROLL CHILLER MAINTENANCE
MAINTENANCE
1 TROUBLE TABLE
Error
Description Signal Source Control Logic
Display
High pressure switch acts when high pressure
High pressure High pressure reaches 3.0MPa.If both of the compressors are off,
Hi pressure
protection of switch of the fan will delay to stop. For 4-fan system: if the
1 of Comp.
compressor 1 compressor 1 compressor of a certain system is off, the
corresponding fan will delay to stop. Error
High pressure indicator on display board will light and relative
High pressure
Hi pressure switch of mark will also be displayed. It must be manually
protection of
2 of Comp. compressor 2 cleared to resume running of the unit.
compressor 2
Low pressure
Low Low pressure
switch of
pressure 1 protection of
compressor 1 Error code is displayed and can not be
of Comp. compressor 1
automatically resumed. If error code disappears
Low Low pressure Low pressure after reset, the malfunction is cleared.
pressure 2 protection of switch of
of Comp. compressor 2 compressor 2
Overload protector If overload protection of compressor is detected,
Overload of Overload protection of
of compressor 1 the relative compressor will immediately be
Comp.1 compressor 1
stopped and then the fan. If compressor overload
protection is detected 3 times successively, error
Overload protector
Overload of Overload protection of code will be displayed and it can not automatically
of compressor 2
Comp.2 compressor 2 resume. After reset, the malfunction will be
cleared if the problem disappears.
If fan overload protection is detected, all
compressors and fans should be immediately
stopped. If it resumes after 3min, running of unit
Overcurrent Overcurrent protection Overcurrent will automatically resume. If fan overload
of fan 1 of fan 1 protector of fan protection is detected 3 times successively, error
code will be displayed and it can not automatically
resume. After reset, the malfunction will be
cleared if the problem disappears.
Inlet water If inlet water temp. sensor malfunction, the unit
Inlet water temp. Inlet water temp.
temp. will run as usual and display error code.
sensor protection sensor
sensor
If short circuit or open circuit of outlet temp.
Outlet
Outlet water temp. Outlet water temp. sensor malfunction, error code will be displayed
water temp.
sensor protection sensor and all loads will be stopped. The unit will resume
sensor
running if the problem is solved.
32
Defrost
Defrosting temp.
temp. In case of open circuit or short circuit of defrosting
sensor 1 protection
sensor 1 Defrosting temp. temp. sensor, error code will be displayed and all
Defrost sensor loads will be stopped. The unit will resume
Defrosting temp.
temp. running if the problem is solved.
sensor 2 protection
sensor 2
High High discharge temp.
Discharge temp.
discharge protection of In case of open or short circuit of discharge temp.
sensor of system 1
temp. 1 compressor 1 sensor, error code will be displayed and all loads
High High discharge temp. will be stopped. The unit will resume running if
Discharge temp.
discharge protection of the problem is solved.
sensor of system 2
temp. 2 compressor 2
2 FLOW CHART OF TROUBLESHOOTING

1）High pressure protection
33
2）Low pressure protection
34
3）Compressor Overload Protection
35
4）Internal Protection of Compressor
5）High Noise of Compressor
36
6）Water flow switch protection
37
Removal and Installation of Compressor

Remark: Before removing the compressor, make sure that there is no refrigerant inside the pipe system and that
the power has been cut off.
Step Illustration Handling Instruction
1.Remove the z Use screwdriver to loosen the
power cord screws fixing the power cable.
z Pull out the power cable.
z If compressor has e-heating
tape, it should also be removed.
Note: When removing the power
cable, please mark the power cable
color and corresponding terminal,
thus to avoid error during
reinstallation.
2. Remove the z Screw off the screws fixing the

nuts fixing the compressor with shifting
compressor spanner or box spanner.
z The removed screws should be
put together in case of lost.
3.Disconnect z During welding the pipe, take

the pipe that care to finish it quickly in case
connects to of superburning.
the z Do not damage the compresser
compressor in case analisis in the future.
38
4.Remove the z Do not damage the rubber

compressor, blanket when removing the
and fix a new compressor;
compressor to z In case of intake of moisture,
chassis. the compressor orifice should
be sealed.
z Place the nwe compressor on
the rubber blanket on which
steel bushing is put.
z Tighten the screws unitl it reach
the steel bushing.
5.Connect the z Connect the suction and exhaust

suction and pipe to the compressor and weld
exhaust pipe it. Nitrogen must be charged
of compressor when welding.
to the system z After welding, charge
pipeline; high-pressure nitrogen to test
connect the leak.
power cord z Energize the unit and crawl the
and check AC contactor of the compressor
whether the manually to start up the
compressor compressor. 2~3 sec is OK.
runs normally z During inversion of the
compressor, there will be harsh
noise.
39
Disassembly and Assembly of 4-way valve

Remarks: Before removing the 4-way valve, cut off the power and reclaim the refrigerant;
1. Record the z Record the direction of
direction of the 4-way valve before
4-way valve before removing it.
welding it. Do not z remove the coil.
refer to the other z Wrap the 4-way valve
system. with wet cloth before
welding so that it is
complete and can be
analyzed in the future.
z Remove the 4-way valve.
2. Clean the system, z the new 4-way valve
replace the 4-way should be the same as the
valve of the same replaced one. If not, it
model. The piping should be confirmed by
should be the same the professionals.
as it is before z wrap the the 4-way valve
removal. with wet cloth.
z Connect the the 4-way
valve with the four
connecting pipe according
to the original direction.
z Connect the pipe by
welding.
z Charge nitrogen when
welding.
3. Pressurize and z Ensure that the vacuum
vacuumize the degree is -1.0bar. The
system. Recharge period for vacuuming is
the refrigerant. longer.
z The name and wight of
the charged refrigerant
should comply with the
reqiurement marked on
the nameplate.
40
Removal and Installation of Gas-Liquid Separator and Accumulator

Remarks: reclaim the refrigerant. Prepare related equipment and tools and ensure the good ventilation of the
working environment.
1. Remove the z Remove the
gas-liquid separator connecting pipe
and connecting pipe by heating with
of the accumulator. the soldering
Loosen the screws of gun.
the base and remove z Remove the
it. fixing screw
with spanner
and remove the
gas-Liquid
separator and
accumulator
2. Clean the system z Insatll the
and replace the gas-Liquid
gas-Liquid separator separator and
and accumulator of accumulator of
the same model. the same model.
Fix them with
screws.
z Connect the
pipe to the
gas-Liquid
separator and
accumulator .
3. Assemble and weld z Connect the
the gas-Liquid pipe with the
separator and soldering gun.
accumulator. Charge Notice: Charge
nitrogen during nitrogen during
welding. welding.
41
Removal and Installation of Shell and Tube Exchanger

Remarks: when inspect the water system and confirm that the shell and tube exchanger is damaged and needs to be
replaced, cut off the power of the unit and reclaim the refrigerant.
1. Loosen the water z Drain the pipe.
inlet and outlet. z Remove the pipeline
Remove the external connected with shell
front panel of shell tube.
tube. z Remove the sheet metal
at the lower side of tne
unit.
3. Unsolder the tube z Wrap the welding place

connecting the heat of connection between
exchanger (there copper pipe of shell
may be different heat tube and tube with wet
exchangers for cloth.
different units, so z Remove the 4 pieces of
connection position pipeline with the
of each connection welding gun.
pipe must be marked
during welding to
avoid blow-by of the
system by error
connection.
4. Unscrew the 4 z Unscrew the 4 screws
bolts fixing the heat fixing the shell tube
exchanger support. with the spanner.
z Pull out the shell tube.
5. Replace the new z Replace the new shell

shell tube and tube with the same
connect its pipeline model.
properly. z Wrap the welding place
of connection between
copper pipe of shell
tube and tube with wet
cloth. Weld the pipline.
z Connect the water
pipeline.
z Install the sheet metal.
42
Removal and Inatllation of Condenser

Remark: Cut off power the unit and reclaim refrigerant.
1.Remove the front z Reclaim the refrigerant
panel indicated by completely
the arrow (take z Cut off power of the unit.
replacement of z Remove fan sub-assy and
condenser in the cut off power cord of fan
front) motor and then remove
sheet metal wrapping the
condenser.
2. Remove metal z Remove grill of condenser.
grill outside the
condenser.
3. Unsolder the z Unsolder the connection

inlet/outlet tube pipe of condenser
connecting according to the left
condenser. Pay illustration.
attention to flame
direction of welding
gun to avoid burnout
of condenser fin and
sheet metal sub-assy.
4. Remove the clamp z Remove the support fixing
fixing the joint and the joint with a spanner.
unsolder the two z Unsolder the samll
pieces of small pipe connection pipe of
at the bottom of condenser according to the
condenser. left illustration.
5. Install the new z Install the new condenser

condenser and according to the removal
resume the fan and procedure of it.
sheet metal. z Weld each connection pipe
with the welding gun.
z Re-connect the power cord
of fan motor. Pay attention
to sequence of connection
wire of fan motor.
43
Removal and Installation of Thermal Expansion Valve
Remark: Check the various wirings of refrigerant system. If replacement of expansion valve is confirmed, cut off
power of the unit to reclaim refrigerant.
1. Reclaim of z Cut off power of the unit.

refrigerant. z Reclaim the refigerant.
2. Remove the z In order to ensure

expansion valve. completeness of expansion
valve, wrap the 4-way valve
with wet cloth.
z Unsolder the expansion
valve with the welding gun.
3. Replace the new z Replace the new 4-way

expansion valve. valve with the same model.
z Wrap the new expansion
valve with wet cloth and
then install it. Connect the
connection pipe.
z Weld it with welding gun.
Notice: Charge nitrogen into the
pipe during welding.
44
Removal and Inatallation of Filter

Remark: Check the various wirings of refrigerant system. If replacement of expansion valve is confirmed, cut off
power of the unit to reclaim refrigerant.
1. Reclaim the z Cut off power of
refrigerant. the unit.
z Reclaim the
refrigerant.
2. Remove the filter. z In order to

ensure
completeness of
filter, wrap the
filter with wet
cloth.
z Unsolder the
filter with the
welding gun.
3. Replace the new z Replace the new

filter. filter with the
same model.
z Wrap the new
filter with wet
cloth and then
install it.
Connect the
connection pipe.
z Weld it with
welding gun.
Notice: Charge
nitrogen into the pipe
during welding.
45
4 EXPLODED VIEWS AND PART LIST

1) Model: LSQWF65M/N-M、LSQWF80M/N-M
Exploded Views
46
LSQWF65M/N-M Parts List

No. Name of part Part code Quantity
1 Pressure Protect Switch 46020003 1
2 Thermal Expansion Valve '07130368 1
3 Gas-liquid Separator '07228003 2
4 Bidirection Strainer 07210044 1
6 Compressor Gasket '02118049 6
7 Compressor and fittings '00201108 2
8 Electric heater(compressor) '76515211 4
9 Dry Evaporator '01039987 1
12 Bidirection Strainer 07210044 1
13 Sensor sub-assy '39001108 1
14 Scram switch '45010010 1
15 Front Panel 01538078 2
16 Wind Grill '01378001 2
19 Fan Mesh Encloser ` 01478002 1
20 Fan Motor '15018003 1
21 Centrifugal Fan '10358001 1
22 Condenser Assy '0110801701 2
24 Terminal Board(22 Bit) '42010249 2
25 Thermal Overload Relay '44020356 2
26 Over Current Protector '46020113 2
28 AC Contactor '44010229 2
29 AC Contactor '4401023501 2
30 Single-phase Air Switch '45020203 1
31 Phase Reverse Protector '46020054 1
32 Transformer '4311024001 1
33 Main Board '30222603 1
34 Electric Cabinet Assy '01391115 1
47
LSQWF80M/N-M Parts List

1 Pressure Protect Switch '46020003 1
4 Bidirection Strainer '07210044 1
9 Evaporator Assy '010080131 1
16 Wind Grill '01378001 2
19 Fan Mesh Encloser ` 01478002 1
20 Fan Motor '15018003 1
32 Transformer '4311024001 1
33 Main Board '30222603 1
2)
48
Model: LSQWRF65M/N-M、LSQWRF80M/N-M
Exploded Views
49
LSQWRF65M/N-M Parts List：

5 One way Valve 07130111 1
7 Magnet Coil '430004009 1
9 4-way Valve '430004061 1
13 4-way Valve '430004061 1
14 Accumulator '07421107 2
21 Front Panel '01538078 2
23 One way Valve 07130111 1
26 Front Panel '01308044 1
27 Wind Grill '01378001 2
28 Fan Motor '15018003 1
31 Front Panel '01538070 2
39 AC Contactor '4401023501 2
50
42 Transformer '4311024001 1
43 Main Board '30222603 1
LSQWRF80M/N-M Parts List：
1 Compressor Gasket 6 '02118049
2 Electric heater(compressor) 4 '76515212
3 Thermal Expansion Valve 1 '07130327
5 One way Valve 1 '07138042
6 Bidirection Strainer 1 '07210044
7 Magnet Coil 2 '430004009
8 Sensor sub-assy 1 '39001107
9 4-way Valve 1 '43008003
10 Pressure Protect Switch 1 '460200044
12 Gas-liquid Separator 2 '07228008
13 4-way Valve 1 '43008003
14 Accumulator 2 '07421108
15 Bidirection Strainer 1 '07210044
20 Scram switch 1 '45010010
21 Front Panel 2 '01538078
22 Compressor and fittings 1 '00201109
23 One way Valve 1 '07138042
25 Condenser Assy 2 '011080142
26 Front Panel 1 '01538068
27 Wind Grill 2 '01378001
28 Fan Motor 1 '15018003
29 Centrifugal Fan 1 '10358001
31 Front Panel 2 '01538070
32 Dry Evaporator 1 01039986
33 Compressor and fittings 1 '00201109
34 Terminal Board(22 Bit) 2 '42010249
35 Thermal Overload Relay 2 '44020356
36 Over Current Protector 2 '46020120
37 Terminal Board(4 Bit) 1 '420102471
38 AC Contactor 2 '44010229
51
39 AC Contactor 2 '4401023501
40 Single-phase Air Switch 1 '45020203
41 Phase Reverse Protector 1 '46020054
42 Transformer 1 '4311024001
43 Main Board 1 '30222603
44 Electric Cabinet Assy 1 '01391114
3) Model: LSQWF130M/N-M
Exploded Views
52
Parts List：
1 Gas Tube Filter 07219051 1
2 Pressure Protect Switch（high） 46020003 1
3 Pressure Protect Switch（low） 460200044 1
6 Compressor and fittings 00108144 1
7 Compressor and fittings 00108144 1
8 electrical heater '76518731 2
11 Pressure Protect Switch（low） 460200044 1
12 Thermodynamic Expansion Valve（left） 07130343 1
13 Pressure Protect Switch（high） 46020003 1
14 Gas Tube Filter 07219051 1
16 Front Panel（left） 01538007 2
18 Fan Mesh Encloser '01478003 1
19 Fan Motor '15018002 1
21 Front Panel（right） 01538009 2
22 Wind Grill '01368007 4
23 Front Panel（down）1 01538013 2

24 Thermodynamic Expansion Valve（right） 07130343 1
34 Transformer '4311024001 1
35 Main Board '30222006 1
53
36 Electric Cabinet Sub-Assy '01391150 1

4) Model: LSQWRF130M/N-M
Exploded Views
54
Parts List：
2 Magnet Coil '43040008 2
10 4-way Valve '43000409 2
12 Accumulator '07421105 2
13 One way Valve ` 07138101 4
15 Gas Tube Filter '07219051 2
18 Front Panel（left） '01538007 2
20 Fan Mesh Encloser '01478003 1
21 Fan Motor '15018002 1
23 Front Panel（right） '01538009 2
24 Wind Grill '01368007 4
34 Transformer '4311024001 1
35 Main Board 30222006 1
55

Air Cooled Scroll Chiller Service Manual T1/R407C/50Hz : Gree Electric Appliances Inc. of Zhuhai

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Air Cooled Scroll Chiller Service Manual T1/R407C/50Hz : Gree Electric Appliances Inc. of Zhuhai

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Air Cooled Scroll Chiller

GREE ELECTRIC APPLIANCES INC. OF ZHUHAI

Note:1Ton =12000Btu/h = 3.517Kw

NO. Description Options

that the chiller’s overall performance is better.

We proudly publish our sound performance.

logic is designed to provide maximum efficiency, to help provide continuing

provide a history of conditions to aid in problem resolutions. Perhaps the greatest

benefit is the protocol for integrating with your building automation

Water side Air side

Cooling 7/45 35/95 —

4.2 Operation Range

Item Leaving Water Temperature Difference Air on Condenser

（℃/℉） of Water（℃/℉） （℃/℉）

5～15℃/ 2.5～6℃/ 18～48℃/

40～50℃/ 2.5～6℃/ -15～24℃/

4.3 Electric Data

Rated Compressor Fan Motor Total

LSQW(R)F65M/N-M 400V- 2 31 22.1 2 2.3 66.6 48.8

LSQW(R)F80M/N-M 3N- 2 38 27.2 2 2.3 80.6 59

LSQW(R)F130M/N-M 50Hz 2 54 41.4 4 3 120 94.8

Pressure Switch Pressure Switch

Thermal Expansion Valve Thermal Expansion Valve

Heat Exchanger with Shell and Tube

Filter Vapour Liquid Filter

Liquid Tank Pressure Switch Liquid Tank

Heat Exchanger with Shell and Tube

Thermal Expansion Valve Thermal Expansion Valve

Water Inlet Water Outlet

1.2 Heating Operation

energized after compressor is on for 20s.

will be de-energized after the compressor is off for 2min.

Auto defrosting staring conditions (3 conditions must be met simultaneously)

c.Accumulative running time of compressor reaches 4min and 50s.

e.Defrosting time reaches setting time.

following two conditions:

off, it will restart after 3-min stop at least.

（5）Auxiliary heating control

electric heater will start after 15min of the unit)

electric heater) run.

If Tin≥T2, the second group of E-heater stop.

If T1＜Tin＜T2, the second group of E-heater keep original state.

If Tin≥T2+1, the first group of E-heater stop.

If T1+1＜Tin＜T2+1, the first group of E-heater keep original state.

2.3 Antifreezing Protection Control

will have this function.

2.4 Control of 4-Way Valve

2.5 Control of Water Pump

for control of water pump in auto antifreezing operation.

3 WIRED REMOTE CONTROLLER

and send the setting parameter to main board.

3.2 Operation View

NO. Name Function description

3.3 Display View

No. Display type Content description

2 Unit name Display the name of the unit

6 Week Display the week at the moment, such as mon.

3.4 Menu Structure of Controller

3.5 Sketch map of DIP switch

（℃/℉） of Water（℃/℉）（℃/℉）

All wiring work at field must be performed by the certificated personnel.

Wiring work must be performed after cutting off power supply.

Warning---copper leading wire must be used.

Reliable earthing must be ensured.

Control leading wire at site should be 1mm2 at least.