Basic Laser Principles: Leon Mupa
Basic Laser Principles: Leon Mupa
Basic Laser Principles: Leon Mupa
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Basic Laser Principles
Lasers are devices that produce intense beams of light which For an electron to jump to a higher quantum state, the atom
are monochromatic, coherent, and highly collimated. The wavelength must receive energy from the outside world. This can happen through
(color) of laser light is extremely pure (monochromatic) when com- a variety of mechanisms such as inelastic or semielastic collisions
pared to other sources of light, and all of the photons (energy) that with other atoms and absorption of energy in the form of electro-
make up the laser beam have a fixed phase relationship (coherence) magnetic radiation (e.g., light). Likewise, when an electron drops
with respect to one another. Light from a laser typically has very from a higher state to a lower state, the atom must give off energy,
low divergence. It can travel over great distances or can be focused either as kinetic activity (nonradiative transitions) or as electro-
to a very small spot with a brightness which exceeds that of the magnetic radiation (radiative transitions). For the remainder of
sun. Because of these properties, lasers are used in a wide variety this discussion we will consider only radiative transitions.
of applications in all walks of life.
The basic operating principles of the laser were put forth PHOTONS AND ENERGY
by Charles Townes and Arthur Schalow from the Bell Telephone In the 1600s and 1700s, early in the modern study of light, there
Laboratories in 1958, and the first actual laser, based on a pink was a great controversy about light’s nature. Some thought that
ruby crystal, was demonstrated in 1960 by Theodor Maiman at light was made up of particles, while others thought that it was
Hughes Research Laboratories. Since that time, literally thousands made up of waves. Both concepts explained some of the behavior
of lasers have been invented (including the edible “Jello” laser), but of light, but not all. It was finally determined that light is made up
only a much smaller number have found practical applications in of particles called “photons” which exhibit both particle-like and
scientific, industrial, commercial, and military applications. The wave-like properties. Each photon has an intrinsic energy deter-
helium neon laser (the first continuous-wave laser), the semicon- mined by the equation
Introduction to Laser Technology
ductor diode laser, and air-cooled ion lasers have found broad OEM
application. In recent years the use of diode-pumped solid-state E = hn (36.1)
(DPSS) lasers in OEM applications has been growing rapidly.
The term “laser” is an acronym for (L)ight (A)mplification by where n is the frequency of the light and h is Planck’s constant.
(S)timulated (E)mission of (R)adiation. To understand the laser, one Since, for a wave, the frequency and wavelength are related by the
needs to understand the meaning of these terms. The term “light” equation
is generally accepted to be electromagnetic radiation ranging from
1 nm to 1000 mm in wavelength. The visible spectrum (what we see) ln = c (36.2)
Leon mupa
ranges from approximately 400 to 700 nm. The wavelength range
from 700 nm to 10 mm is considered the near infrared (NIR), and where l is the wavelength of the light and c is the speed of light in
anything beyond that is the far infrared (FIR). Conversely, 200 to a vacuum, equation 36.1 can be rewritten as
400 nm is called ultraviolet (UV); below 200 nm is the deep ultra-
hc
violet (DUV). E= . (36.3)
To understand stimulated emission, we start with the Bohr atom. l
In Bohr’s model, shown in figure 36.1, electrons orbit the nucleus 10 1st excited state n=2
+ E1 E2 E3
of an atom. Unlike earlier “planetary” models, the Bohr atom has
a limited number of fixed orbits that are available to the electrons. 5
Under the right circumstances an electron can go from its ground
ground state
state (lowest-energy orbit) to a higher (excited) state, or it can decay 0 n=1
from a higher state to a lower state, but it cannot remain between
these states. The allowed energy states are called “quantum”
states and are referred to by the principal “quantum numbers” 1,
2, 3, etc. The quantum states are represented by an energy-level Figure 36.1 The Bohr atom and a simple energy-level
diagram. diagram
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DE = E m − E n .
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}
N1 ⎝ kT ⎠ E3
laser
action population
where N2 and N1 are the populations of the upper and lower
inversion
energy states, respectively, T is the equilibrium temperature, and k
E2
is Boltzmann’s constant. Substituting hn for E24E1 yields
DN ≡ N1 − N 2 = (1 − e − hv / kT ) N1. (36.6)
THE RESONATOR
Although with a population inversion we have the ability to
amplify a signal via stimulated emission, the overall single-pass
Figure 36.5 Schematic diagram of a basic laser
gain is quite small, and most of the excited atoms in the population
emit spontaneously and do not contribute to the overall output. To
turn this system into a laser, we need a positive feedback mechanism Now consider the laser system shown in figure 36.5. The lasing
that will cause the majority of the atoms in the population to con- medium is pumped continuously to create a population inversion
tribute to the coherent output. This is the resonator, a system of at the lasing wavelength. As the excited atoms start to decay, they
mirrors that reflects undesirable (off-axis) photons out of the sys- emit photons spontaneously in all directions. Some of the photons
tem and reflects the desirable (on-axis) photons back into the excited travel along the axis of the lasing medium, but most of the pho-
population where they can continue to be amplified. tons are directed out the sides. The photons traveling along the axis
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have an opportunity to stimulate atoms they encounter to emit Finally, to get the light out of the system, one of the mirrors is
photons, but the ones radiating out the sides do not. Furthermore, has a partially transmitting coating that couples out a small per-
the photons traveling parallel to the axis will be reflected back into centage of the circulating photons. The amount of coupling depends
the lasing medium and given the opportunity to stimulate more on the characteristics of the laser system and varies from a frac-
excited atoms. As the on-axis photons are reflected back and forth tion of a percent for helium neon lasers to 50 percent or more for
interacting with more and more atoms, spontaneous emission high-power lasers.
decreases, stimulated emission along the axis predominates, and
we have a laser.
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Propagation Characteristics
of Laser Beams
BEAM WAIST AND DIVERGENCE This value is the far-field angular radius (half-angle divergence)
Diffraction causes light waves to spread transversely as they of the Gaussian TEM00 beam. The vertex of the cone lies at the
propagate, and it is therefore impossible to have a perfectly collimated center of the waist (see figure 36.6).
beam. The spreading of a laser beam is in accord with the predic- It is important to note that, for a given value of l, variations of
tions of diffraction theory. Under ordinary circumstances, the beam beam diameter and divergence with distance z are functions of a sin-
spreading can be so small it can go unnoticed. The following for- gle parameter, w0, the beam waist radius.
mulas accurately describe beam spreading, making it easy to see the
capabilities and limitations of laser beams. The notation is consis- NEAR-FIELD VS. FAR-FIELD DIVERGENCE
tent with much of the laser literature, particularly with Siegman’s Unlike conventional light beams, Gaussian beams do not diverge
excellent Lasers (University Science Books). linearly, as can be seen in figure 36.6. Near the laser, the divergence
Even if a Gaussian TEM00 laser-beam wavefront were made angle is extremely small; far from the laser, the divergence angle
perfectly flat at some plane, with all rays there moving in precisely approaches the asymptotic limit described in equation 36.11 above.
parallel directions, it would acquire curvature and begin spread- The Raleigh range (zR), defined as _the distance over which the
ing in accordance with beam radius spreads by a factor of √2, is given by
⎡ ⎛ pw2 ⎞ 2 ⎤ pw02
R ( z ) = z ⎢1 + ⎜ 0 ⎟ ⎥ zR = . (36.12)
⎢ ⎝ lz ⎠ ⎥ (36.7) l
⎣ ⎦
The Raleigh range is the dividing line between near-field diver-
and
gence and mid-range divergence. Far-field divergence (the number
Introduction to Laser Technology
1/ 2
⎡ ⎛ lz ⎞ 2⎤ quoted in laser specifications) must be measured at a point >zR
w ( z ) = w0 ⎢1 + ⎜ ⎥ (36.8)
⎢ ⎝ p w02 ⎟⎠ ⎥
(usually 10zR will suffice). This is a very important distinction
⎣ ⎦ because calculations for spot size and other parameters in an opti-
cal train will be inaccurate if near- or mid-field divergence values
where z is the distance propagated from the plane where the wave- are used. For a tightly focused beam, the distance from the waist
front is flat, l is the wavelength of light, w0 is the radius of the 1/e2 (the focal point) to the far field can be a few millimeters or less. For
irradiance contour at the plane where the wavefront is flat, w(z) is beams coming directly from the laser, the far-field distance can be
the radius of the 1/e2 contour after the wave has propagated a dis- measured in meters.
tance z, and R(z) is the wavefront radius of curvature after propa-
gating a distance z. R(z) is infinite at z = 0, passes through a minimum
at some finite z, and rises again toward infinity as z is further
increased, asymptotically approaching the value of z itself.
The plane z = 0 marks the location of a beam waist, or a place
1
where the wavefront is flat, and w0 is called the beam waist radius. w e2
irradiance surface
The irradiance distribution of the Gaussian TEM00 beam, w0 cone
p totic
namely, asym
w0 v
−2 r 2 / w 2 2P −2r 2 / w 2
I ( r ) = I 0e = e , (36.9) z
pw 2 w0
where w = w(z) and P is the total power in the beam, is the same at
all cross sections of the beam. The invariance of the form of the
Figure 36.6 Growth in beam diameter as a function of
distribution is a special consequence of the presumed Gaussian
distance from the beam waist
distribution at z = 0. Simultaneously, as R(z) asymptotically
approaches z for large z, w(z) asymptotically approaches the value
lz LOCATING THE BEAM WAIST
w (z) = (36.10)
p w0 For a Gaussian laser beam, the location (and radius) of the
beam waist is determined uniquely by the radius of curvature
where z is presumed to be much larger than pw02/l so that the 1/e2
and optical spacing of the laser cavity mirrors because, at the reflect-
irradiance contours asymptotically approach a cone of angular
ing surfaces of the cavity mirrors, the radius of curvature of the
radius
propagating beam is exactly the same as that of the mirrors. Con-
w (z) l
v= = . (36.11) sequently, for the flat/curved cavity shown in figure 36.7 (a), the
z p w0
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beam waist is located at the surface of the flat mirror. For a sym- are considered positive, while those that are convex are considered
metric cavity (b), the beam waist is halfway between the mirrors; for negative.)
non-symmetric cavities (c and d), the beam waist is located by using In any case but that of a flat output mirror, the beam waist is
the equation refracted as it passes through the mirror substrate. If the output
coupler’s second surface is flat, the effective waist of the refracted
L (R2 − L )
z1 = beam is moved toward the output coupler and is reduced in diam-
R1 + R2 − 2L eter. However, by applying a spherical correction to the second sur-
(36.13)
and face of the output coupler, the location of the beam waist can be
z1 + z2 = L moved to the output coupler itself, increasing the beam waist diam-
eter and reducing far-field divergence. (See Calculating a Correct-
where L is the effective mirror spacing, R1 and R2 are the radii of ing Surface.)
curvature of the cavity mirrors, and z1 and z2 are the distances from It is useful, particularly when designing laser cavities, to under-
the beam waist of mirrors 1 and 2, respectively. (Note that dis- stand the effect that mirror spacing has on the beam radius, both
tances are measured from the beam waist, and that, by conven- at the waist and at the curved mirror. Figure 36.8 plots equations
tion, mirror curvatures that are concave when viewed from the waist 36.7 and 36.8 as a function of R/z (curved mirror radius divided by
the mirror spacing). As the mirror spacing approaches the radius
of curvature of the mirror (R/z = 1), the beam waist decreases dra-
matically, and the beam radius at the curved mirror becomes very
250 large. On the other hand, as R/z becomes large, the beam radius at
219 12
R2 = 600 R1 = 300
10
c.
w0 = 0.16
8
w300 = 0.31 curved mirror (wz)
w600 = 0.17 pw
lz 6
291 4
R2 = -100 flat mirror (w0)
R1 = 300 2
d.
w0 = 0.10 0
0 10 20 30 40 50 60
w-100 = 0.16
w600 = 0.59 Radius of Curved Mirror/Mirror Spacing (R/z)
dimensions in mm
Figure 36.7 Location of beam waist for common cavity Figure 36.8 Beam waist and output diameter as a func-
geometries tion of mirror radius and separation
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and an output mirror with a radius of curvature of 20 cm sepa- It is important to note that this product is an invariant for trans-
rated by 15 cm. If the laser is operating at 633 nm, the beam waist mission of a beam through any normal, high-quality optical system
radius, beam radius at the output coupler, and beam half-angle (one that does not add aberrations to the beam wavefront). That is,
divergence are if a lens focuses the single mode beam to a smaller waist radius, the
convergence angle coming into the focus (and the divergence angle
w0 = 0.13 mm, w200 = 0.26 mm, and v = 1.5 mrad, emerging from it) will be larger than that of the unfocused beam in
the same ratio that the focal spot diameter is smaller: the product
respectively; however, with a flat second surface, the divergence is invariant.
nearly doubles to 2.8 mrad. Geometrical optics would give the focal For a real laser beam, we have
length of the lens formed by the correcting output coupler as 15 cm;
W0V = M 2l / p (36.16)
a rigorous calculation using Gaussian beam optics shows it should
be 15.1 cm. Using the lens-makers formula where W0 and V are the 1/e2 intensity waist radius and the far-field
half-divergence angle of the real laser beam, respectively. Here we
1 ⎛ 1 1⎞
= ( n − 1) ⎜ − ⎟ (36.14) have introduced the convention that upper case symbols are used
f ⎝ R1 R2 ⎠
for the mixed mode and lower case symbols for the fundamental
with the appropriate sign convention and assuming that n = 1.5, mode beam coming from the same resonator. The mixed-mode
we get a convex correcting curvature of approximately 5.5 cm. At beam radius W is M times larger than the fundamental mode
this point, the beam waist has been transferred to the output cou- radius at all propagation distances. Thus the waist radius is that
pler, with a radius of 0.26 mm, and the far-field half-angle divergence much larger, contributing the first factor of M in equation 36.16.
Introduction to Laser Technology
is reduced to 0.76 mrad, a factor of nearly 4. The second factor of M comes from the half-angle divergence,
Correcting surfaces are used primarily on output couplers whose which is also M times larger. The waist radius–divergence half-angle
radius of curvature is a meter or less. For longer radius output cou- product for the mixed mode beam also is an invariant, but is M2
plers, the refraction effects are less dramatic, and a correcting sec- larger. The fundamental mode beam has the smallest divergence
ond surface radius is unnecessary. allowed by diffraction for a beam of that waist radius. The factor
M2 is called the “times-diffraction-limit” number or (inverse) beam
HIGHER ORDER GAUSSIAN LASER BEAMS quality; a diffraction-limited beam has an M2 of unity.
In the real world, the truly 100-percent, single transverse mode, For a typical helium neon laser operating in TEM00 mode,
Gaussian laser beam (also called a pure or fundamental mode M2 < 1.05. Ion lasers typically have an M2 factor ranging from
beam) described by equations 36.7 and 36.8 is very hard to find. 1.1 to 1.7. For high-energy multimode lasers, the M2 factor can be
Low-power beams from helium neon lasers can be a close approx- as high as 30 or 40. The M2 factor describes the propagation char-
imation, but the higher the power of the laser, and the more com- acteristics (spreading rate) of the laser beam. It cannot be neglected
plex the excitation mechanism (e.g., transverse discharges, flash-lamp in the design of an optical train to be used with the beam. Trunca-
pumping), or the higher the order of the mode, the more the beam tion (aperturing) by an optic, in general, increases the M2 factor of
deviates from the ideal. the beam.
To address the issue of higher order Gaussian beams and mixed The propagation equations (analogous to equations 36.7 and
mode beams, a beam quality factor, M2, has come into general use. 36.8) for the mixed-mode beam W(z) and R(z) are as follows:
A mixed mode is one where several modes are oscillating in the res-
1/ 2
onator at the same time. A common example is the mixture of the ⎡ ⎛ zM 2l ⎞ 2 ⎤ ⎡ ⎛ z ⎞ 2⎤
W ( z ) = W0 ⎢1 + ⎜ ⎥ = W0 ⎢1 + ⎜ ⎥ (36.17)
⎢ ⎝ pW02 ⎟⎠ ⎥ ⎢⎣ ⎝ ZR ⎟⎠ ⎥⎦
lowest order single transverse mode with the doughnut mode, before
the intracavity mode limiting aperture is critically set to select just ⎣ ⎦
the fundamental mode. Because all beams have some wavefront and
defects, which implies they contain at least a small admixture of ⎡ ⎛ pW 2 ⎞ 2 ⎤ ⎡ ⎛ Z ⎞ 2⎤
some higher order modes, a mixed mode beam is also called a “real” R ( z ) = z ⎢1 + ⎜ 0
⎟ ⎥ = z ⎢1 + ⎜ R ⎟ ⎥ . (36.18)
⎢⎣ ⎝ zM l ⎠ ⎥⎦ ⎢⎣ ⎝ z ⎠ ⎥⎦
2
laser beam.
For a theoretical single transverse mode Gaussian beam,
the value of the waist radius–divergence product is (from The Rayleigh range remains the same for a mixed mode laser
equation 36.11): beam:
pW02 pw02
w0v = l / p. (36.15) ZR = = = zR . (36.19)
M 2l l
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lasing medium
UNSTABLE RESONATOR
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Transverse Modes and
Mode Control
The fundamental TEM00 mode is only one of many transverse
modes that satisfies the condition that it be replicated each round-trip
in the cavity. Figure 36.9 shows examples of the primary lower-order
Hermite-Gaussian (rectangular) modes.
Note that the subscripts m and n in the mode designation
TEMmn are correlated to the number of nodes in the x and y direc-
tions. The propagation equation can also be written in cylindrical
form in terms of radius (r) and angle (f). The eigenmodes (Erf) for
this equation are a series of axially symmetric modes, which, for TEM00 TEM01* TEM10
stable resonators, are closely approximated by Laguerre-Gaussian
functions, denoted by TEMrf. For the lowest-order mode, TEM00, Figure 36.10 Low-order axisymmetric resonator modes
the Hermite-Gaussian and Laguerre-Gaussian functions are iden-
tical, but for higher-order modes, they differ significantly, as shown intensity profile, low divergence, and ability to be focused to a dif-
in figure 36.10. fraction-limited spot, it is usually desirable to operate in the low-
The mode, TEM01*, also known as the “bagel” or “doughnut” est-order mode possible, TEM00. Lasers, however, tend to operate
mode, is considered to be a superposition of the Hermite- at the highest-order mode possible, either in addition to, or instead
Gaussian TEM10 and TEM01 modes, locked in phase and space of, TEM00 because the larger beam diameter may allow them to
quadrature. (See W.W. Rigrod, “Isolation of Axi-Symmetric extract more energy from the lasing medium.
Optical-Resonator Modes,” Applied Physics Letters, Vol. 2 The primary method for reducing the order of the lasing mode
Introduction to Laser Technology
(1 Feb. ‘63), pages 51–53.) is to add sufficient loss to the higher-order modes so that they can-
In real-world lasers, the Hermite-Gaussian modes predominate not oscillate without significantly increasing the losses at the desired
since strain, slight misalignment, or contamination on the optics lower-order mode. In most lasers this is accomplished by placing
tends to drive the system toward rectangular coordinates. Nonethe- a fixed or variable aperture inside the laser cavity. Because of the sig-
less, the Laguerre-Gaussian TEM10 “target” or “bulls-eye” mode nificant differences in beam diameter, the aperture can cause sig-
is clearly observed in well-aligned gas-ion and helium neon lasers nificant diffraction losses for the higher-order modes without
with the appropriate limiting apertures. impacting the lower-order modes. As an example, consider the case
of a typical argon-ion laser with a long-radius cavity and a variable
MODE CONTROL mode-selecting aperture.
The transverse modes for a given stable resonator have differ- When the aperture is fully open, the laser oscillates in the axi-
ent beam diameters and divergences. The lower the order of the ally symmetric TEM10 target mode. As the aperture is slowly
mode is, the smaller the beam diameter, the narrower the far-field reduced, the output changes smoothly to the TEM01* doughnut
divergence, and the lower the M2 value. For example, the TEM01* mode, and finally to the TEM00 fundamental mode.
doughnut mode is approximately 1.5 times the diameter of the fun- In many lasers, the limiting aperture is provided by the geome-
damental TEM00 mode, and the Laguerre TEM10 target mode is try of the laser itself. For example, by designing the cavity of a
twice the diameter of the TEM00 mode. The theoretical M2 values helium neon laser so that the diameter of the fundamental mode at
for the TEM00, TEM01*, and TEM10 modes are 1.0, 2.3, and 3.6, the end of the laser bore is approximately 60 percent of the bore
respectively (R. J. Freiberg et al., “Properties of Low Order diameter, the laser will naturally operate in the TEM00 mode.
Transverse Modes in Argon Ion Lasers”). Because of its smooth
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Single Axial Longitudinal
Mode Operation
THEORY OF LONGITUDINAL MODES the fringes. This has a significant impact on the performance of a
In a laser cavity, the requirement that the field exactly laser system because, as vibration and temperature changes cause
reproduce itself in relative amplitude and phase each round-trip small changes in the cavity length, modes sweep back and forth
means that the only allowable laser wavelengths or frequencies are through the gain. A laser operating with only two or three longi-
given by tudinal modes can experience power fluctuations of 10% or more,
whereas a laser with ten or more longitudinal modes will see
P Nc mode-sweeping fluctuations of 2 percent or less.
l= or n = (36.20)
N P
where l is the laser wavelength, n is the laser frequency, c is the SELECTING A SINGLE LONGITUDINAL MODE
speed of light in a vacuum, N is an integer whose value is deter- A laser that operates with a single longitudinal mode is called
mined by the lasing wavelength, and P is the effective perimeter a single-frequency laser. There are two ways to force a conventional
optical path length of the beam as it makes one round-trip, taking two-mirror laser to operate with a single longitudinal mode. The first
into account the effects of the index of refraction. For a conventional is to design the laser with a short enough cavity that only a single
two-mirror cavity in which the mirrors are separated by optical mode can be sustained. For example, in the helium neon laser
length L, these formulas revert to the familiar described above, a 10-cm cavity would allow only one mode to
oscillate. This is not a practical approach for most gas lasers because,
2L Nc
l= or n = . (36.21) with the cavity short enough to suppress additional modes, there
N 2L may be insufficient energy in the lasing medium to sustain any las-
These allowable frequencies are referred to as longitudinal ing action at all, and if there is lasing, the output will be very low.
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FREQUENCY STABILIZATION figure. If the laser frequency increases, the ratio of attenuated power
The frequency output of a single-longitudinal-mode laser is sta- to reference power increases. If the laser frequency decreases, the
bilized by precisely controlling the laser cavity length. This can be ratio decreases. In other words, the etalon is used to create a fre-
accomplished passively by building an athermalized resonator quency discriminant that converts changes in frequency to changes
structure and carefully controlling the laser environment to elimi- in power. By “locking” the discriminant ratio at a specific value
nate expansion, contraction, and vibration, or actively by using a (e.g., 50 percent) and providing negative feedback to the device
mechanism to determine the frequency (either relatively or used to control cavity length, output frequency can be controlled.
absolutely) and quickly adjusting the laser cavity length to main- If the frequency increases from the preset value, the length of the
tain the frequency within the desired parameters. laser cavity is increased to drive the frequency back to the set point.
A typical stabilization scheme is shown in figure 36.11. A por- If the frequency decreases, the cavity length is decreased. The
tion of the laser output beam is directed into a low-finesse response time of the control electronics is determined by the char-
Fabry-Perot etalon and tuned to the side of the transmission band. acteristics of the laser system being stabilized.
The throughput is compared to a reference beam, as shown in the Other techniques can be used to provide a discriminant. One
common method used to provide an ultrastable, long-term refer-
ence is to replace the etalon with an absorption cell and stabilize the
system to the saturated center of an appropriate transition. Another
method, shown in figure 36.12, is used with commercial helium
reference neon lasers. It takes advantage of the fact that, for an internal mir-
detector
ror tube, the adjacent modes are orthogonally polarized. The cav-
Introduction to Laser Technology
ity length is designed so that two modes can oscillate under the
signal gain curve. The two modes are separated outside the laser by a
detector etalon
polarization-sensitive beamsplitter. Stabilizing the relative ampli-
tude of the two beams stabilizes the frequency of both beams.
The cavity length changes needed to stabilize the laser cavity
are very small. In principle, the maximum adjustment needed is
pick-off that required to sweep the frequency through one free spectral range
beamsplitter
of the laser cavity (the cavity mode spacing). For the helium neon
length-tunable laser laser cavity described earlier, the required change is only 320 nm,
cavity
length well within the capability of piezoelectric actuators.
control Commercially available systems can stabilize frequency output
to 1 MHz or less. Laboratory systems that stabilize the frequency
Figure 36.11 Laser frequency stabilization scheme to a few kilohertz have been developed.
comparator
control
electronics
horizontal vertical
polarization polarization
reference reference
beam beam
high reflecting
mirror HeNe laser discharge tube
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Frequency and Amplitude
Fluctuations
The output of a freely oscillating laser will fluctuate in both
amplitude and frequency. Fluctuations of less than 0.1 Hz are com-
monly referred to as “drift”; faster fluctuations are termed “noise” laser output
or, when talking about sudden frequency shifts, “jitter.” laser
The major sources of noise in a laser are fluctuations in the
pumping source and changes in length or alignment caused by
vibration, stress, and changes in temperature. For example, unfil-
tered line ripple can cause output fluctuations of 5 to 10 percent or
more. feedback circuit
Likewise, a 10-mrad change in alignment can cause a
10-percent variation in output power, and, depending upon the power circuit
laser, a 1-mm change in length can cause amplitude fluctuations
of up to 50 percent (or more) and frequency fluctuations of sev- power supply/controller
eral gigahertz.
High-frequency noise (>1 MHz) is caused primarily by “mode
beating.” Transverse Laguerre-Gaussian modes of adjacent order
Figure 36.13 Automatic current control schematic
are separated by a calculable fraction of the longitudinal mode
spacing, typically ~17 MHz in a 1-m resonator with long radius mir-
rors. If multiple transverse modes oscillate simultaneously, hetero- is diverted to a photodetector, as shown in figure 36.14, and the
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APPLICATION NOTE
+1
500:1 or better), but even then there is a slight presence of the
(MHz)
0
orthogonal polarization. Good practice dictates that the pickoff ele- -1
ment be inserted at an angle of 25 degrees or less. 60 seconds
+0.2
(%)
0
-0.2
TIME
+1
FREQUENCY
(MHz)
100 0
-1
90
8 hours
INTENSITY
+0.2
80
(%)
0
-0.2
70 TIME
PERCENT REFLECTANCE
60
s-plane Short- and long-term frequency stability of an
50 05 STP 901 stabilized helium neon laser
p-plane
40
30
20
10 vp
0 10 20 30 40 50 60 70 80 90
ANGLE OF INCIDENCE IN DEGREES
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Tunable Operation
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Types of Lasers
Since the discovery of the laser, literally thousands of types of the mirrors are external to the container, and light enters and exits
lasers have been discovered. As Arthur Shawlow is purported to have the chamber through Brewster’s windows or extremely low-loss
said, “Hit it hard enough and anything will lase.” However, only a antireflection-coated normal windows. Because most gas-discharge
relative few of these lasers have found broadly based, practical lasers are operated at extremely low pressures, a getter is needed
applications. to remove the impurities generated by outgassing in the walls of
Lasers can be broadly classified into four categories: gas dis- the container or by erosion of the electrodes and bore caused by the
charge lasers, semiconductor diode lasers, optically pumped lasers, discharge. The Brewster’s window is used to linearly polarize the out-
and “other,” a category which includes chemical lasers, gas-dynam- put of the laser.
ics lasers, x-ray lasers, combustion lasers, and others developed pri- The most common types of gas-discharge lasers are helium neon
marily for military applications. These lasers are not discussed lasers, helium cadmium lasers (a metal-vapor laser), noble-gas ion
further here. lasers (argon, krypton), carbon-dioxide lasers, and the excimer-laser
family. Each of these will be discussed briefly below.
GAS-DISCHARGE LASERS
In principle, gas-discharge lasers are inherently simple—fill a Helium Neon Lasers
container with gas, put some mirrors around it, and strike a dis- The helium neon (HeNe) laser, shown in figure 36.17, the sec-
charge. In practice, they are much more complex because the gas ond laser to be discovered, was the first to be used in volume appli-
mix, discharge parameters, and container configuration must be cations. Today, millions of these lasers are in the field, and only
specifically and carefully designed to create the proper conditions semiconductor diode lasers are sold in greater quantity.
for a population inversion. Furthermore, careful consideration The HeNe laser operates in a high-voltage (kV), low-current
Introduction to Laser Technology
must be given to how the discharge will react with its container and (mA) glow discharge. Its most familiar output wavelength is 633 nm
with the laser optics. Finally, since the temperature of the gas can (red), but HeNe lasers are also available with output at 543 nm
affect the discharge conditions, questions of cooling must be (green), 594 nm (yellow), 612 nm (orange), and 1523 nm (near
addressed. infrared). Output power is low, ranging from a few tenths to tens
Figure 36.17 below shows a cutaway of a helium neon laser, one of milliwatts, depending on the wavelength and size of the laser
of the simplest gas-discharge lasers. An electrical discharge is struck tube.
between the anode and cathode. The laser bore confines the dis- Helium is the major constituent (85 percent) of the gas mixture,
charge, creating the current densities needed to create the inver- but it is the neon component that is the actual lasing medium. The
sion. In this example, the laser mirrors are mounted to the ends of glow discharge pumps the helium atoms to an excited state that
the tube and are effectively part of the gas container. In other cases, closely matches the upper energy levels of the neon atoms.
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This energy is then transferred to the neon atoms via collisions of Noble-Gas Ion Lasers
the second kind (i.e., exciting the neon to a higher energy level as The noble-gas ion lasers (argon-ion and krypton-ion), have been
opposed to transferring the energy as kinetic motion). One char- the mainstay of applications requiring high cw power in the visible,
acteristic of the glow discharge is its negative impedance (i.e., increas- ultraviolet, and near-infrared spectral regions. High-power
ing the voltage decreases the current); consequently, to function water-cooled systems can be found in research laboratories around
with a standard current-regulated power supply, a ballast resistor the world; lower-power air-cooled systems are used in a wide vari-
must be used in series with the laser to make the overall impedance ety of OEM applications. Argon-ion lasers are available with out-
positive. put up to 7 W in the ultraviolet (333–354 nm) and 25 W or more
The popularity (and longevity) of the HeNe laser is based on five in the visible regions (454–515 nm), with primary output at 488 nm
factors: they are (relative to other lasers) small and compact; they (blue) and 514 nm (green). Krypton-ion lasers have their primary
have the best inherent beam quality of any laser, producing a vir- output at 568 nm (yellow), 647 nm (red), and 752 nm (near infrared).
tually pure single transverse mode beam (M2 < 1.05); they are Mixed-gas lasers combine both argon and krypton to produce
extremely long lived, with many examples of an operating life of lasers with a wider spectral coverage.
50,000 hours or more; they generate relatively little heat and are Unlike the HeNe laser, ion lasers operate with a high-intensity
convection cooled easily in OEM packages; and they have a rela- low-pressure arc discharge (low voltage, high current). A 20-W vis-
tively low acquisition and operating cost. ible laser will require 10 kW or more power input, virtually all of
which is deposited in the laser head as heat which must be removed
Helium Cadmium Lasers from the system by some cooling mechanism. Furthermore, the
Helium cadmium (HeCd) lasers are, in many respects, similar current densities in the bore, which can be as high as 105A/cm2,
anode
bore support cadmium
main anode water-cooling path thermionic
trap
cathode
helium pump
HIGH-POWER WATER-COOLED ION LASER
Figure 36.18 Construction of a HeCd laser Figure 36.19 Air-cooled and water-cooled ion lasers
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36.18 1 Introduction to Laser Technology OEM ASK ABOUT OUR CUSTOM CAPABILITIES
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represents the direct conversion of electricity to light. This is a layers are made of an alloy of lower refractive index (larger band
very efficient process, and practical diode laser devices reach a gap) than the active junction region. This is then termed a dou-
50-percent electrical-to-optical power conversion rate, at least an ble-heterostructure (DH) laser. The output power of the laser is
order of magnitude larger than most other lasers. Over the past horizontally polarized because the reflectivity of the planar wave-
20 years, the trend has been one of a gradual replacement of other guide is higher for the polarization direction parallel to the junction
laser types by diode laser based–solutions, as the considerable chal- plane. Because the junction region is thin for efficient recombina-
lenges to engineering with diode lasers have been met. At the same tion (typically 0.1 mm), some light spreads into the cladding layers
time the compactness and the low power consumption of diode which are therefore made relatively thick (typically 1 mm) for ade-
lasers have enabled important new applications such as storing quate light confinement.
information in compact discs and DVDs, and the practical
high-speed, broadband transmission of information over optical
fibers, a central component of the Internet.
top
Construction of a double-heterostructure diode laser 0.25
contact
typical
In addition to a means to create optical gain, a laser requires a (1)
p-cladding
feedback mechanism, a pair of mirrors to repeatedly circulate the
light through the gain medium to build up the resulting beam by p-type active layer
oxide
stimulated emission. The stripe structures needed to make a laser insulator
and output facet
diode chip are formed on a single crystal wafer using the standard n-cladding
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Gain guiding and index guiding in diode lasers structures, discussed below, require very thin layers. The LPE process
To confine the light laterally (between planes perpendicular to is not appropriate for these devices; they are fabricated using the
the junction plane), two main methods (with many variants) are MOCVD or MBE process.
used. The first and simplest puts a narrow conductive stripe on the In the MOCVD process, gases transport the reactants to the
p-side of the device to limit the injected current to a line, giving a heated substrate, where they decompose and the epitaxial layer
gain-guided laser. There is some spreading of current under the slowly grows. In the high-vacuum MBE process, the reactants are
stripe, and the light is restricted only by absorption in the unpumped evaporated onto the substrate, giving a very slow, controlled epitaxial
regions of the junction. The transverse mode of the laser light is growth. The equipment for MBE is more expensive, and the process
therefore not tightly controlled. Many high-power diode lasers, is slower making this process most suitable for critical and com-
used for instance in side-pumping another solid-state laser (where plex devices of low production volume.
mode control is less critical), are gain guided. The emergence of the MOCVD and MBE processes made pos-
More efficient lateral laser mode control is achieved by fabri- sible improved diode lasers employing quantum well structures as
cating, with multiple photolithographic, epitaxial, and etching their active regions. A quantum well is a layer of semiconductor of
steps, regions of low index of refraction on either side of the lasing low electron (or hole) potential energy between two other layers of
stripe (the two lateral n-cladding regions in the upper half of fig- higher potential energy. The well layer is made thin enough, typi-
ure 36.21). This confines the light by waveguiding between planes cally less than 0.01 mm, to be comparable in size to the Bohr radius
perpendicular to the junction plane as well giving an index-guided of the electron (or hole) in the material. This brings in quantum
laser. These lasers produce a stable single transverse mode of low- effects—the confined carrier acts, in the direction perpendicular
est order, as required in data storage applications to read compact to the layer plane, as a one-dimensional particle in a potential well.
Introduction to Laser Technology
discs, and telecommunications applications where coupling into a In practical terms, the density of carriers is greatly increased in this
fiber optic is important. QW structure, and the laser threshold current decreases by an order
of magnitude. The laser’s active region is effectively an engineered,
Threshold current and slope efficiency definitions man-made material whose properties can be designed.
Output power from a diode laser increases linearly with the There is a disadvantage to QW lasers: the active region is too thin
drive current excess above the threshold current (see figure 36.22). to make a reasonable waveguide. This problem is solved by insert-
This steeply rising light output curve is extrapolated backward to ing intermediate layers of graded index between the QW and both
the zero light output intercept to define the threshold current; the cladding layers. This is termed the graded-index separate-
weak incoherent light emission for currents below threshold is due confinement heterostructure (GRINSCH) since the carriers are
to the spontaneous recombination of carriers such as occurs in confined to the QW while the laser mode is confined by the sur-
LEDs. rounding layers. The electrical and optical confinements are separate.
When divided by the drive voltage V, the slope of the output vs For higher output power, several QWs separated by buffer layers can
current curve yields the differential (above threshold) be stacked on top of one another,—a multiple quantum well (MQW)
electrical-to-optical power conversion efficiency (also termed the structure. A structure with only one quantum layer is designated a
slope or quantum efficiency) which ranges from 50 to 80 percent for single quantum well (SQL) to distinguish it from a MQW.
various devices. The lasing wavelength in QW lasers is determined by both the
bulk band gap and the first quantized energy levels; it can be tuned
DPout
Slope efficiency = . (36.25) by varying the QW thickness. Further adjustment of the wavelength
V DI
is possible with strained quantum QWs. If an epitaxial layer is kept
below a critical thickness, an alloy with a lattice mismatch to the sub-
Fabrication methods and quantum wells strate will distort its lattice (in the direction normal to the substrate)
Three types of epitaxial crystal growth are employed in fabri- to match the substrate lattice instead of causing misfit dislocations.
cating the layers of semiconductor alloys for diode laser chips: liq- The strain in the lattice of the resulting QW changes its band gap,
uid phase epitaxy (LPE), metal-organic chemical vapor deposition an effect taken advantage of to put the lasing wavelength into a
(MOCVD), and molecular beam epitaxy (MBE). desired region.
Most early diode lasers were made by the LPE process, and it
is still in use for many commercial diode lasers and LEDs. In this Wavelength stabilization with distributed,
process, a heated, saturated solution is placed in contact with the sub- surface-emitting output geometries
strate, and it is cooled, leaving an epitaxial film grown on the sub- The wavelength of a AlGaAs diode laser tunes with substrate
strate. High-quality crystal layers are readily produced by this temperature at a rate of about 0.07 nm/°C, a rapid enough rate that
technique, but it is hard to control alloy composition. Further- many applications require the baseplate of the device to be mounted
more, making thin layers is difficult. Because Quantum well (QW) on a temperature controlled thermoelectric cooler to maintain
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laser output power, but this also relaxes the single transverse mode with diode lasers: cotton gloves, conductive gowns, grounded wrist
constraint. Multiple transverse lateral modes, filaments, and lat- straps, work tables, soldering irons, and so on. Correspondingly,
eral mode instabilities arise as the stripe width increases. For exam- the drive current power supply should be filtered against surges
ple, in a GaAs laser running at 808 nm, the output power rises and include “slow starting” circuitry to avoid transients.
linearly from 500 mW to 4 W as the lateral width of the emitting Diode lasers degrade with high power and long operating hours
aperture increases from 50 to 500 mm. Howerer, the M2 value of the as crystal defects migrate and grow, causing dark lines or spots in
beam in this plane increases from 22 to 210. The M2 increase makes the output mode pattern and increases in threshold current or
it difficult to couple these devices to fibers, but they find consider- decreases in slope efficiency. The best way to prolong life is to keep
able application in pumping solid-state laser chips designed to the laser baseplate running cool. Remember that accelerated life
accept a high-numerical-aperture focus. tests are run by operating at high baseplate temperature. Expecta-
The pump diode lasers for even higher-power DPSS lasers are tions for the median life of a device are set from measurements
made as linear arrays of 20 or more stripe emitters integrated side of large populations—individual devices can still suddenly fail.
by side on a 1-cm-long semiconductor bar. The bar is mounted in Nevertheless, the industry expectations today for standard diode
a water-cooled housing to handle the heat load from the high drive lasers run within their ratings is ~105 hours of operation for
current. These diode laser arrays provide from 20 to 40 W of con- low-power diode lasers and perhaps an order of magnitude less for
tinuous output power at wavelengths matching the absorption the high-power versions.
bands of different laser crystals (e.g., 808 nm for pumping Nd:YAG
lasers). The individual stripe emissions are not coherently related, Summary of applications
but bars can be used to side pump a laser rod, just as the arc lamps The applications mentioned in the discussion above, and a few
Introduction to Laser Technology
they replace formerly did. Another common delivery geometry is others, are summarized in the following table and ordered by wave-
a bundle of multimode fibers, fanned into a line of fibers on one end length. The newer GaN lasers provide low power (10–100 mW)
with each fiber butted against an individual stripe on the bar, with blue and UV wavelengths finding applications as excitation sources
the other end of the bundle gathered into a circular grouping. This for biomedical fluorescence studies (DNA sequencing, confocal
converts the bar output into a round spot focusable onto the end microscopy). The dominant application for diode lasers is as read-
of the crystal to be pumped. outs for optical data storage, followed by growing numbers in use
Finally, for even more output, a few to a dozen bars are mounted in telecommunications. For high-power (>1 W) diode lasers, the
like a deck of cards one on top of another in a water-cooled pack- main application is as optical pumps for other solid state lasers.
age, connected in series electrically, and sold as a stacked array.
These can deliver in excess of 500W output power from one device. OPTICALLY PUMPED LASERS
Optically pumped lasers use photons of light to directly pump
Packaging, power supplies, and reliability the lasing medium to the upper energy levels. The very first laser,
For low-power lasers, the industry uses standard semiconduc- based on a synthetic ruby crystal, was optically pumped. Optically
tor device package designs, hermetically sealed with an output win- pumped lasers can be separated into two broad categories:
dow. Lasers with higher power dissipation come with a copper lamp-pumped and laser pumped. In a lamp-pumped laser, the las-
baseplate for attachment to a finned heat sink or thermoelectric ing medium, usually a solid-state crystal, is placed near a high-inten-
cooler (TEC). Many are offered coupled into a fiber at the manu- sity lamp and the two are surrounded by an elliptical reflector that
facturing plant in a pigtailed package (with an output fiber attached) focuses the light from the lamp into the crystal, as shown in figure
because of the criticality in mounting the coupling optics as men- 36.24. In laser-pumped systems, the light from another laser is
tioned above. focused into a crystal (or a stream of dye), as shown in figure 36.25.
Careful heat sinking is very important because all the major In general, ignoring the efficiency of the pump laser itself, laser
device parameters—wavelength, threshold current, slope efficiency, pumping is a much more efficient mechanism than lamp pumping
and lifetime—depend on device temperature (the cooler, the better). because the wavelength of the pump laser can be closely matched
Temperature-servoed TECs are preferred for stable operation with to specific absorption bands of the lasing medium, whereas most
the temperature sensor for feedback mounted close to the diode of the light from a broad-spectrum lamp is not usefully absorbed
laser. in the gain medium and merely results in heat that must be removed
Diode lasers are susceptible to permanent damage from static from the system. Furthermore, the size of the laser pump beam
electricity discharges or indeed any voltage transient. Their low can be tightly controlled, serving as a gain aperture for improving
operating voltage (~2 V) and ability to respond at high speed means the output mode characteristics of the pumped laser medium. On
that a static discharge transient can be a drive current spike above the the other hand, laser pumping is often not suitable for high-energy
maximum safe level and result in catastrophic facet damage. All the applications where large laser crystals are required.
usual antistatic electricity precautions should be taken in working
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elliptical
reflector high reflector pump high reflector
laser (transmits pump wavelength)
lasing crystal
flashlamp
mode-matching output
optics coupler
lasing crystal
Figure 36.25 Schematic of a laser-pumped laser
output coupler
light sources. This concept, championed in the 1980s by a group at
Stanford University headed by Prof. Bob Byer, has been termed
the diode-pumped solid state (DPSS) laser revolution.
Figure 36.24 Schematic of a lamp-pumped laser
The logic is simple. The primary light source (the diode laser)
pumps another laser (an infrared crystal laser) to convert to a good
Diode-pumped solid-state (DPSS) lasers, a class of laser-pumped mode, the beam of which is wavelength converted (by nonlinear
lasers, will be discussed in detail below. optics techniques) to a visible output. The diode laser source replaces
the discharge lamp for optically pumping the gain crystal in a tra-
DIODE-PUMPED SOLID STATE LASERS ditional, high-efficiency, infrared laser. The infrared beam is gen-
erated in that independent resonator with a good mode, and
The DPSS laser revolution consequently it can be efficiently converted with an intracavity non-
The optical difficulties encountered with diode lasers—diffi- linear crystal to a visible beam with a good mode. Though
culty in coupling to the high divergence light, poor mode quality power is lost at each step, the result is still a single-mode visible beam
in the slow axis of wide-stripe lasers, low output power from sin- generated with a total electrical-to-optical conversion efficiency of
gle-transverse-mode lasers— led to a new philosophy (figure 36.26) several percent. These DPSS lasers are replacing the older visible
about how best to use these efficient, long-lived, compact gas lasers whose conversion efficiencies rarely reach 0.1 percent.
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absorption depths in the crystal from cm to mm, easing the colli- In another example, an even higher-NA optic (comprising a
mation or focusing quality required of the pump beam. This crys- cylinder lens and a molded aspheric lens) was used to directly focus
tal had been known, but could be grown only to small dimensions, the 1-cm width of a micro-lensed array bar onto the end of a
which is acceptable for diode-pumped crystals. Another crystal intro- Nd:YVO4 gain crystal. This produced an oblong pump spot, but
duced was Yb:YAG, pumped at 980 nm and lasing at 1.03 mm— good overlap with the IR cavity mode was achieved by altering the
leaving very little residual heat in the crystal per optical pumping infrared cavity (inserting two intracavity beam expansion prisms in
cycle and allowing small chips of this material to be pumped at that arm) to produce a 5:1 elliptical cavity mode in the gain crys-
high levels. tal. Another design used a nonimaging pyramidal “lens duct” to
Second, means were devised to make micro-cylindrical lenses bring in the pump light from a diode laser stack to the end of a
(focal lengths less than a mm) with the correct surfaces (one type gain crystal. Yet another brought light from several arrays into a
is a hyperbolic profile) for collimating or reducing the fast-axis lasing rod centered in a diffuse-reflecting cavity by means of several
divergence of the diode laser output. With good tooling and beam planar (glass-slide) waveguides, each piercing a different sector of
characterization these are correctly positioned in the diode beam the reflector sidewall. These are but a few of the design approaches
and bonded in place to the diode housing. This allows more con- that have been successfully taken.
ventional lenses, of smaller numerical aperture, to be used in sub-
sequent pump light manipulations.
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conditions (all met by the new laser designs) lead to this effect:
(1) the IR laser cavity is short (~10 cm or less) with only a few lon-
gitudinal modes oscillating, (2) nonlinear conversion efficiencies
output are high (20% or more), and (3) nonlinear phase-matching band-
Nd:YVO 4 HR
widths span several longitudinal mode spacings (true of the com-
fiber
bundle monly used KTP doubling crystal). Then the sum frequency mixing
output losses couple the longitudinal modes in relaxation oscilla-
focusing tions where the turn on of one mode turns off another.
optics
20 W 20 W Two early solutions to this problem emerged. The first is to
make the IR cavity long enough to give hundreds of oscillating
diode bar diode bar modes, so that the noise terms average to insignificance as in a long
gas laser. The second is to make the IR oscillation run on a single
longitudinal mode so that there are no SFM terms. This can be done
Figure 36.27 Schematic of an “end-pumping with bars”
by using intracavity frequency control elements such as an etalon,
geometry using fiber bundle delivery, one of many vari-
ants on the DPSS laser theme or by using a ring cavity (with a Faraday-effect biasing element to
maintain the direction of light travel around the ring). Ring cavi-
ties eliminate the standing-wave interference effect of linear cavities,
termed “spatial hole burning,” and the laser runs single frequency
Microchip lasers
when this is done. As more experience was gained with DPSS laser
Another procedure that can be used to make available potentially
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years of consistent manufacture, who has over time dealt with his is obtained by doubling the 1.064-mm Q-switched fundamental to
own unique set of component and assembly problems. If this advice green at 532 nm, and then mixing the green beam with the residual
is followed, then the expectation with current products is that a transmitted infrared to 355 nm. This process is straightforward in
new DPSS laser will operate reliably for 10,000 hours or more. a high-peak-power pulsed beam—just a matter of inserting the
appropriate doubling and tripling crystals. What is remarkable is
An example of a DPSS laser product line— that DPSS laser designs have matured sufficiently to make this pos-
the Melles Griot visible output lasers sible in a hands-off, long lived, system rugged enough to survive and
Figure 36.28 depicts the mix of laser crystals, laser operating be useful in an industrial environment.
wavelengths, and doubling crystals generating the four visible out- The double-clad fiber laser is shown in figure 36.29. Fiber lasers
put wavelengths of the present Melles Griot product line of con- work by optically pumping (with a diode laser) a doped fiber and
tinuous wave DPSS lasers. adding mirrors for feedback at either end of the fiber. In the dual-clad
fiber, the Yb-doped single-mode fiber core is surrounded by a large
Other notable DPSS lasers diameter cladding (with a corrugated star-shaped cross section in
A brief discussion of three other significant DPSS laser devel- the figure) that is itself clad by a low-index polymer coating. Diode
opments conclude this section. laser light at 940 nm is readily launched into and guided in the large
The Er-doped fiber amplifier (EDFA) is not a laser, but it is an diameter outer cladding, and the corrugated cross-section of this
optically pumped amplifier for the 1550-nm long-wavelength fiber suppresses the helical ray modes of propagation that would have
long-haul fiberoptic channels that make the worldwide web possi- poor overlap with the inner core. Over the length of the fiber, the
ble. Pumping an Er-doped silica fiber with 980-nm diode laser light pump light is absorbed by the single-mode core, and high- power
Introduction to Laser Technology
inverts the populations of energy levels in the Er ions to provide lasing near 1.03 mm in a low- order mode is produced. The quan-
gain for optical telecommunication signals run through the same tum efficiency of the Yb lasing cycle (ratio of pump wavelength to
fiber. This optical amplifier is much simpler than the discrete elec- lasing wavelength) is 91 percent, which leaves little heat deposited
tronic repeaters it replaced. A Lucent Technologies executive in the fiber. Over 1 kW of output at 80-percent slope efficiency has
expressed the importance of this when he said: “What broke [wave- been produced in such a fiber laser. These will become important
length division multiplexing telecommunications] free was the inven- laser sources for industrial applications.
tion of the [EDFA] optical amplifier.”
The Q-switched industrial DPSS laser is a 1-W-average-power,
ultraviolet (355 nm), high-repetition-rate (30 kHz) system. Output
SHG
IR laser non-linear l
Crystal crystal output
Nd:YVO4
BBO 457 nm
914 nm
Nd:YAG
LBO 473 nm
946 nm
Nd:YAG
LBO 561 nm
1123 nm
Figure 36.28 Melles Griot DPSS laser optical trains for producing four different visible output wavelengths
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Available Wavelengths
MAXIMUM POWER (mW)
10,000
1000
100
10
1
325 405 430 442 454 457 465 472 473 476 483 488 496 502 514 520 532 543 561 568 594 612 633 635 647 670 675 676 685 752 780 830 840 1064 1523
WAVELENGTHS (nm)
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www.mellesgriot.com
Laser Applications
Lasers have become so much a part of daily life that many peo- Photolithography
ple may not realize how ubiquitous they are. Every home with a CD Lasers are used throughout the manufacture of semiconductor
player has a laser; hardware stores are now selling a wide variety of devices, but nowhere are they more important than in exposing
laser levels; many, if not most, computers, printers, and copiers are photoresist through the masks used for creating the circuits them-
using laser technology. Laser applications are so numerous that it selves. Originally, ultraviolet mercury lamps were used as the light
would be fruitless to try to list them all; however; one can give some sources to expose the photoresist, but as features became smaller
illustrative examples of how lasers are used today. and more complex devices were put on a single wafer, the mercury
lamp’s wavelengths were too long to create the features. Approxi-
INDUSTRIAL APPLICATIONS mately ten years ago, manufactures started to switch to ultraviolet
High-power lasers have long been used for cutting and welding lasers operating at approximately 300 nm to expose the photoresist.
materials. Today the frames of automobiles are assembled using Manufacturers are now using wavelengths as short as 193 nm to get
laser welding robots, complex cardboard boxes are made with the resolution needed for today’s semiconductor integrated circuit
laser-cut dies, and lasers are routinely used to engrave numbers applications.
and codes on a wide variety of products. Some less well-known
applications include three-dimensional stereolithography and Marking and Scribing
photolithography. Lasers are used extensively in production to apply indelible,
human and machine-readable marks and codes to a wide variety
Three-Dimensional Stereolithography of products and packaging. Typical applications include marking
Often a designer, having created a complex part on a CAD semiconductor wafers for identification and lot control, removing
Introduction to Laser Technology
machine, needs to make a prototype component to check out the the black overlay on numeric display pads, engraving gift items,
dimensions and fit. In many cases, it is not necessary for the pro- and scribing solar cells and semiconductor wafers.
totype to be made of the specified (final) material for this checking The basic marking system consists of a laser, a scanning head,
step, but having a part to check quickly is important. This is where a flat-field focusing lens, and computer control. The computer
rapid prototyping, i.e., three-dimensional stereolithography, comes turns the laser beam on and off (either directly of through a mod-
in. The stereolithography machine consists of a bath of liquid pho- ulator) as it is scanned over the surface to make the mark. Depend-
topolymer, an ultraviolet laser, beam-handling optics, and com- ing upon the application, scanning may occur in a raster pattern
puter control (see figure 36.30). When the laser beam is absorbed (typical for making dot-matrix marks) or in a cursive pattern, with
in the photopolymer, the polymer solidifies at the focal point of the the beam creating letters one at a time. The mark itself results either
beam. The component design is fed directly from the CAD pro- from ablation of the surface of the material, or by a photochemi-
gram to the stereolithography computer. The laser is scanned cally induced change in the color of the material. Another mark-
through the polymer, creating, layer by layer, a solid, three- ing technique, used with high-energy pulsed CO2 and excimer lasers,
dimensional model of the part. is to shine the light through a mask containing the marking pattern
and focusing the resulting image onto the marking surface.
Laser scribing is similar to laser marking, except that the scan
x-y scanning mirror pattern is typically rectilinear, and the goal is to create microscor-
ing along the scan lines so that the substrate can be easily broken
UV laser apart.
A wide variety of materials, including metal, wood, glass, sili-
flat-field con, and rubber, are amenable to laser marking and scribing. Each
focusing lens
material has different absorption and thermal characteristic, and
some even have directional preferences due to crystalline structure.
prototype part Consequently, the type of laser used depends, to some extent, on the
material to be marked (e.g., glass transmits the 1.06 mm output
from a YAG laser but absorbs the 10.6 mm output from a
CO2 laser). Other considerations are the size of the pattern, the
chemical bath moving vertical stage speed of the scan, cosmetic quality, and cost.
Currently, most volume marking applications are performed
with lamp-pumped YAG-based pulsed or Q-switched lasers. Pulsed
and cw CO2 lasers make up the bulk of the remainder. However,
DPSS and fiber lasers are encroaching on this field owing to their
Figure 36.30 A laser stereolithography system for rapid
prototyping of three-dimensional parts higher reliability and lower operating cost. Because of their very short
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36ch_LaserGuide_f_v3.qxd 6/8/2005 11:16 AM Page 36.29
wavelengths (100–300 nm), excimer lasers are used in applications The measured phase change in the reflected beam is then corre-
requiring extremely high resolution, or whose materials would ter- lated to an optical phase thickness for that layer using the known
mally damage at longer wavelengths. index of refraction. This technique can also be used with a thicker
transparent media, such as glass, where changes in the polariza-
Noncontact measurement tion and phase state of a beam scanned across the substrate indi-
There are many types of laser-based noncontact measurement cate variations in index of refraction due to inclusions or
techniques in use today including scatter measurement, polarime- stress-induced birefringence. The most common lasers used in these
try and ellipsometry, and interferometric measurement. applications are violet, red and near infrared single-emitter laser
diodes and mid-visible diode-pumped solid-state lasers owing to their
Scatter Measurement: In the semiconductor industry, patterns of cw output, low noise, and compact sizes.
material are deposited on a wafer substrate using photolithographic
processes. Defects on the wafer can result in poor reliability, dis- Interferometric Measurement: Interferometric measurement can
connects in circuitry, or complete circuit failure. Consequently man- be used for high-resolution position measurement as well as for
ufacturers need to map the wafer to determine the defects’ location measuring waveform deformation of optical beams as they pass
and size so that they can either be eliminated or avoided. To do this, through a component or system.
they scan the wafer with a laser and measure backscatter with a The technique uses the wave periodicity of the light beam as a
very sensitive photodetector array. very fine ruler. The position of an object in the path of the beam is
Lasers used in this application have to have excellent pointing computed from the phase of the light reflected from it. Interfer-
stability, constant wavelength and power stability to calculate the ence between the object beam and a reference beam provides mea-
HeNe laser
Twyman-Green
interferometer
HeNe
laser
receiver 2 receiver 1 surface of beamsplitter
interest
CRT
Figure 36.31 Surface film thickness measurement Figure 36.32 Interferometric measurement
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36ch_LaserGuide_f_v3.qxd 6/8/2005 11:16 AM Page 36.30
SCIENTIFIC APPLICATIONS techniques (see above). In many cases, the region of interest for flu-
Lasers are used extensively in the scientific laboratory for a orescence correlation spectroscopy is the first 100 to 200 nm of the
wide variety of spectroscopic and analytic tasks. Two interesting sample’s surface. However, the excitation depth (vertical resolu-
examples are confocal scanning microscopy and time-resolved tion) for conventional confocal spectroscopy is 1 to 1.5 mm, lead-
spectroscopy. ing to low signal-to-noise ratios and diminished accuracy.
One means of reducing the excitation volume is to use total
Time-resolved spectroscopy internal reflection (TIR) techniques. If a laser beam, passing through
Time-resolved spectroscopy is a technique used to observe phe- a high index material (e.g., glass at n≅1.5) strikes an interface with
nomena that occur on a very short time scale. This technique has a lower index sample material (e.g., an aqueous solution at n≅1.3)
been used extensively to understand biological processes such a at an oblique angle, there is an angle of incidence (the critical angle)
photosynthesis, which occur in picoseconds (10412 seconds) or at which all of the light will be completely reflected at the interface,
less. A fluorescing sample is excited by a laser whose pulse length and none will pass into the lower-index material. The critical angle
is much shorter than the time duration of the effect being observed. is given by
Then, using conventional fluorescence spectroscopy measurement ⎛n ⎞
techniques, the time domain of the fluorescence decay process can vc = arcsin ⎜ t ⎟ (36.26)
⎝ ni ⎠
be analyzed. Because of the speed of the processes, mode-locked
lasers are used as the exciting source, often with pulse compression where nt is the index of the transmitting (lower index) material and
schemes, to generate pulses of the femtosecond (10415 sec) time ni of the incident material.
scale, very much faster than can be generated by electronic circuitry. Because the beam is completely reflected at the interface, there
Introduction to Laser Technology
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36ch_LaserGuide_f_v3.qxd 6/8/2005 11:16 AM Page 36.31
genes and associated proteins that are part of the disease process,
it may be possible to synthesize a drug that would interact with the
microscope proteins and cure or reduce the effect of the disease.
objective The optical system for a typical microarray scanner is shown
fluorescence
in figure 36.35. The beam from a laser is focused onto a well (mol-
laser ecule) on the molecular matrix. If the appropriate fluorescent tag
beam prism is present, the resulting fluorescence is measured by a detector. A
filter in front of the detector separates the laser wavelength from the
focusing lens sample
fluorescence signal. The laser beam is then moved to the next well.
TIR for opaque sample Today’s microarray scanner systems use two or more cw lasers,
each with a different wavelength. Output power typically ranges
from 10 to 50 mW, a power level that allows scanning without dam-
aging or changing the material under test. Laser pointing stability
microscope is important as the microarray wells are quite small and repeatability
objective
is needed to relocate cells. Power stability and low noise are also
fluorescence extremely important due to the small sample size and the resulting
transmitting weak fluorescence signal.
sample The most common lasers in use today for excitation are the blue
solid-state (473–488 nm), green solid-state (532 nm) and red diode
the steeply curved edge of the observing microscope itself, and then
green laser
filtering out the returning beam with a dichroic mirror. dichroic filter
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In a basic cytometer, the cells flow, one at a time, through a cap- lasers. These procedures are often assisted by topical or injected
illary or flow cell where they are exposed to a focused beam of laser photosensitive chemicals that assist with selective absorption at
light (see figure 36.36). The cell then scatters the light energy onto specific sites.
a detector or array of detectors. The pattern and intensity of the scat- Lasers are also used to treat macular degeneration, an over-
tered energy helps to determine the cell size, and shape. In many cases growth of veins and scar tissue in the retinal region, a condition
the cells are tagged with a variety of fluorochromes designed to associated with advancing age. In this procedure, the patient is
selectively adhere to cells or cell components with specific charac- injected with a selective dye, which enhances the absorption of laser
teristics. When exposed to the laser light, only those with the tag flu- light by the blood in the blood vessels. When the blood vessels
oresce. This is used in many systems to assist with separation or absorb laser energy, they wither in size, uncovering the active retina.
sorting of cells or cellular components. A multiwatt green DPSS laser is most commonly used for this appli-
The most popular lasers used in flow cytometry are the 488-nm cation because the green wavelength is not absorbed by the lens or
(blue) argon-ion laser and the 632-nm (red) and 594-nm (yellow) aqueous portion of the eye, which allows the laser to affect only
HeNe lasers. However, new violet, blue and red diode lasers and a the targeted veins.
variety of new DPSS lasers are entering the field.
fluorescence
from marked cell
laser
blocking focusing
filter lens
detector
laser
128
counter 1353
separation field
marked unmarked
cells cells
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