Laser Guide
Laser Guide
Laser Guide
Introduction to
Laser Technology 10
Lasers are devices that produce intense beams of light which are For an electron to jump to a higher quantum state, the atom must receive
monochromatic, coherent, and highly collimated. The wavelength (color) energy from the outside world. This can happen through a variety of
of laser light is extremely pure (monochromatic) when compared to other mechanisms such as inelastic or semielastic collisions with other atoms and
sources of light, and all of the photons (energy) that make up the laser beam absorption of energy in the form of electromagnetic radiation (e.g., light).
have a fixed phase relationship (coherence) with respect to one another. Likewise, when an electron drops from a higher state to a lower state, the
Light from a laser typically has very low divergence. It can travel over great atom must give off energy, either as kinetic activity (nonradiative tran-
distances or can be focused to a very small spot with a brightness which sitions) or as electromagnetic radiation (radiative transitions). For the
exceeds that of the sun. Because of these properties, lasers are used in a wide remainder of this discussion we will consider only radiative transitions.
variety of applications in all walks of life.
The basic operating principles of the laser were put forth by Charles Townes PHOTONS AND ENERGY
and Arthur Schalow from the Bell Telephone Laboratories in 1958, and the In the 1600s and 1700s, early in the modern study of light, there was a great
first actual laser, based on a pink ruby crystal, was demonstrated in 1960 controversy about light’s nature. Some thought that light was made up
by Theodor Maiman at Hughes Research Laboratories. Since that time, of particles, while others thought that it was made up of waves. Both
literally thousands of lasers have been invented (including the edible “Jello” concepts explained some of the behavior of light, but not all. It was finally
laser), but only a much smaller number have found practical applications in determined that light is made up of particles called “photons” which exhibit
scientific, industrial, commercial, and military applications. The helium neon both particle-like and wave-like properties. Each photon has an intrinsic
laser (the first continuous-wave laser), the semiconductor diode laser, and energy determined by the equation
air-cooled ion lasers have found broad OEM application. In recent years the
use of diode-pumped solid-state (DPSS) lasers in OEM applications has been
Introduction to Laser Technology
E = hn (10.1)
growing rapidly.
`The term “laser” is an acronym for (L)ight (A)mplification by (S)timulated where n is the frequency of the light and h is Planck’s constant. Since, for a
(E)mission of (R)adiation. To understand the laser, one needs to understand wave, the frequency and wavelength are related by the equation
the meaning of these terms. The term “light” is generally accepted to be
electromagnetic radiation ranging from 1 nm to 1000 mm in wavelength.
ln = c (10.2)
The visible spectrum (what we see) ranges from approximately 400 to 700
nm. The wavelength range from 700 nm to 10 mm is considered the near
infrared (NIR), and anything beyond that is the far infrared (FIR). Conversely, where l is the wavelength of the light and c is the speed of light in a
200 to 400 nm is called ultraviolet (UV); below 200 nm is the deep ultra- vacuum, equation 10.1 can be rewritten as
violet (DUV).
hc
E= . (10.3)
To understand stimulated emission, we start with the Bohr atom. l
It is evident from this equation that the longer the wavelength of the light,
the lower the energy of the photon; consequently, ultraviolet light is much
more “energetic” than infrared light. -
-
Returning to the Bohr atom: for an atom to absorb light (i.e., for the light
energy to cause an electron to move from a lower energy state En to a higher + E1 E2 + E1 E2
energy state Em), the energy of a single photon must equal, almost exactly,
the energy difference between the two states. Too much energy or too
little energy and the photon will not be absorbed. Consequently, the wave- absorption
length of that photon must be
-
hc -
l=
DE
(10.4) + E1 E2 + E1 E2
where
DE = E m − E n .
Likewise, when an electron decays to a lower energy level in a radiative spontaneous emission
transition, the photon of light given off by the atom must also have an
energy equal to the energy difference between the two states. -
-
Now consider the group of atoms shown in figure 10.3: all begin in exactly
the same excited state, and most are effectively within the stimulation
range of a passing photon. We also will assume that t is very long, and
that the probability for stimulated emission is 100 percent. The incoming stim
ulat
(stimulating) photon interacts with the first atom, causing stimulated ed e
mis
sion
emission of a coherent photon; these two photons then interact with the zon
e
next two atoms in line, and the result is four coherent photons, on down TIME
the line. At the end of the process, we will have eleven coherent photons,
all with identical phases and all traveling in the same direction. In other
excited decayed via decayed via
words, the initial photon has been “amplified” by a factor of eleven. Note
spontaneous emission stimulated emission
that the energy to put these atoms in excited states is provided externally
by some energy source which is usually referred to as the “pump” source.
Figure 10.3 Amplification by stimulated emission
}
⎟ (10.5) E3
N1 ⎝ kT ⎠
laser
action population
where N2 and N1 are the populations of the upper and lower inversion
energy states, respectively, T is the equilibrium temperature, and k is E2
Boltzmann’s constant. Substituting hn for E24E1 yields
DN ≡ N1 − N 2 = (1 − e − hv / kT ) N1. (10.6)
For a normal population of atoms, there will always be more atoms in ground
the lower energy levels than in the upper ones. Since the probability for energy level
E1
an individual atom to absorb a photon is the same as the probability for
Introduction to Laser Technology
POPULATION INVERSION
Atomic energy states are much more complex than indicated by the
description above. There are many more energy levels, and each one has
its own time constants for decay. The four-level energy diagram shown
in figure 10.4 is representative of some real lasers. excitation
The electron is pumped (excited) into an upper level E4 by some mechanism mechanism
THE RESONATOR
Although with a population inversion we have the ability to amplify a Figure 10.5 Schematic diagram of a basic laser
signal via stimulated emission, the overall single-pass gain is quite small,
and most of the excited atoms in the population emit spontaneously and
do not contribute to the overall output. To turn this system into a laser, Now consider the laser system shown in figure 10.5. The lasing medium
we need a positive feedback mechanism that will cause the majority of is pumped continuously to create a population inversion at the lasing
the atoms in the population to contribute to the coherent output. This is the wavelength. As the excited atoms start to decay, they emit photons spon-
resonator, a system of mirrors that reflects undesirable (off-axis) photons out taneously in all directions. Some of the photons travel along the axis of
of the system and reflects the desirable (on-axis) photons back into the the lasing medium, but most of the photons are directed out the sides. The
excited population where they can continue to be amplified. photons traveling along the axis have an opportunity to stimulate atoms
they encounter to emit photons, but the ones radiating out the sides do Finally, to get the light out of the system, one of the mirrors has a partially
not. Furthermore, the photons traveling parallel to the axis will be reflected transmitting coating that couples out a small percentage of the circulating
back into the lasing medium and given the opportunity to stimulate more photons. The amount of coupling depends on the characteristics of the
excited atoms. As the on-axis photons are reflected back and forth laser system and varies from a fraction of a percent for helium neon lasers
interacting with more and more atoms, spontaneous emission decreases, to 50 percent or more for high-power lasers.
stimulated emission along the axis predominates, and we have a laser.
Practical Optical Coatings the availability of “super-polished” mirror substrates has led
to significant gains in laser performance. Likewise, ion-beam
sputtering and next-generation ion-assisted ion deposition
In the design of a real-world laser, the optical resonator is often has increased the packing density of laser coatings, thereby
the most critical component, and, particularly for low-gain reducing absorption, increasing damage thresholds, and
lasers, the most critical components of the resonator are the enabling the use of new and exotic coating materials.
mirrors themselves. The difference between a perfect mirror
coating (the optimum transmission and reflection with no scat-
ter or absorption losses) and a real-world coating, capable of
Propagation Characteristics
m
of Laser Beams
BEAM WAIST AND DIVERGENCE This value is the far-field angular radius (half-angle divergence) of the
Diffraction causes light waves to spread transversely as they propagate, Gaussian TEM00 beam. The vertex of the cone lies at the center of the waist
and it is therefore impossible to have a perfectly collimated beam. The (see figure 10.6).
spreading of a laser beam is in accord with the predictions of diffraction It is important to note that, for a given value of l, variations of beam
theory. Under ordinary circumstances, the beam spreading can be so small diameter and divergence with distance z are functions of a single para-
it can go unnoticed. The following formulas accurately describe beam spread- meter, w0, the beam waist radius.
ing, making it easy to see the capabilities and limitations of laser beams. The
notation is consistent with much of the laser literature, particularly with
Siegman’s excellent Lasers (University Science Books). NEAR-FIELD VS. FAR-FIELD DIVERGENCE
Even if a Gaussian TEM00 laser-beam wavefront were made perfectly flat at Unlike conventional light beams, Gaussian beams do not diverge linearly,
some plane, with all rays there moving in precisely parallel directions, it as can be seen in figure 10.6. Near the laser, the divergence angle is
would acquire curvature and begin spreading in accordance with extremely small; far from the laser, the divergence angle approaches the
asymptotic limit described in equation 10.11 above. The Raleigh range (zR),
⎡ ⎛ pw2 ⎞ 2
⎤ defined
R ( z ) = z ⎢1 + ⎜ 0 ⎟ ⎥ _ as the distance over which the beam radius spreads by a factor
⎢ ⎝ lz ⎠ ⎥ (10.7) of √ 2, is given by
⎣ ⎦
and pw02
zR = (10.12)
2 ⎤ 1/ 2
l
⎡ ⎛ lz ⎞
(10.8)
w ( z ) = w0 ⎢1 + ⎜ ⎥
Introduction to Laser Technology
⎢ ⎝ p w02 ⎟⎠ ⎥ The Raleigh range is the dividing line between near-field divergence and
⎣ ⎦ mid-range divergence. Far-field divergence (the number quoted in laser
where z is the distance propagated from the plane where the wavefront specifications) must be measured at a point >zR (usually 10zR will suffice).
is flat, l is the wavelength of light, w0 is the radius of the 1/e2 irradiance This is a very important distinction because calculations for spot size and
contour at the plane where the wavefront is flat, w(z) is the radius of other parameters in an optical train will be inaccurate if near- or mid-field
the 1/e2 contour after the wave has propagated a distance z, and R(z) divergence values are used. For a tightly focused beam, the distance from
is the wavefront radius of curvature after propagating a distance z. R(z) the waist (the focal point) to the far field can be a few millimeters or less.
is infinite at z = 0, passes through a minimum at some finite z, and rises For beams coming directly from the laser, the far-field distance can be
again toward infinity as z is further increased, asymptotically approaching measured in meters.
the value of z itself.
The plane z = 0 marks the location of a beam waist, or a place where the
wavefront is flat, and w0 is called the beam waist radius.
1
The irradiance distribution of the Gaussian TEM00 beam, namely, w e2
irradiance surface
ne
w0 ic co
2P −2r 2 / w 2 ptot
I ( r ) = I 0e −2 r 2 / w 2
= e , (10.9) asym
pw 2 w0 v
z
where w = w(z) and P is the total power in the beam, is the same at all w0
cross sections of the beam. The invariance of the form of the distribution
is a special consequence of the presumed Gaussian distribution at z = 0.
Simultaneously, as R(z) asymptotically approaches z for large z, w(z) Figure 10.6 Growth in beam diameter as a function of
asymptotically approaches the value distance from the beam waist
lz
w (z) = (10.10)
p w0 LOCATING THE BEAM WAIST
For a Gaussian laser beam, the location (and radius) of the beam waist is
where z is presumed to be much larger than pw02/l so that the 1/e2
determined uniquely by the radius of curvature and optical spacing of the
irradiance contours asymptotically approach a cone of angular radius
laser cavity mirrors because, at the reflecting surfaces of the cavity mirrors,
w (z) l the radius of curvature of the propagating beam is exactly the same as
v= = . (10.11)
z p w0 that of the mirrors. Consequently, for the flat/curved cavity shown in figure
10.7 (a), the beam waist is located at the surface of the flat mirror. For a
symmetric cavity (b), the beam waist is halfway between the mirrors; for In any case but that of a flat output mirror, the beam waist is refracted
non-symmetric cavities (c and d), the beam waist is located by using the as it passes through the mirror substrate. If the output coupler’s second
equation surface is flat, the effective waist of the refracted beam is moved toward
L (R2 − L ) the output coupler and is reduced in diameter. However, by applying a
z1 = spherical correction to the second surface of the output coupler, the
R1 + R2 − 2L
(10.13) location of the beam waist can be moved to the output coupler itself,
and increasing the beam waist diameter and reducing far-field divergence. (See
z1 + z2 = L Calculating a Correcting Surface.)
where L is the effective mirror spacing, R1 and R2 are the radii of curvature It is useful, particularly when designing laser cavities, to understand the
of the cavity mirrors, and z1 and z2 are the distances from the beam waist effect that mirror spacing has on the beam radius, both at the waist and
of mirrors 1 and 2, respectively. (Note that distances are measured from at the curved mirror. Figure 10.8 plots equations 10.7 and 10.8 as a
the beam waist, and that, by convention, mirror curvatures that are con- function of R/z (curved mirror radius divided by the mirror spacing). As the
cave when viewed from the waist are considered positive, while those that mirror spacing approaches the radius of curvature of the mirror (R/z = 1),
are convex are considered negative.) the beam waist decreases dramatically, and the beam radius at the
curved mirror becomes very large. On the other hand, as R/z becomes
large, the beam radius at the waist and at the curved mirror are approxi-
mately the same.
250
R2 = 300 R1 = 300
b.
w0 = 0.17
w300 = 0.23
219 12
R2 = 600 R1 = 300
10
c.
w0 = 0.16
8
w300 = 0.31 curved mirror (wz)
w600 = 0.17 pw
lz 6
291 4
R2 = -100 flat mirror (w0)
R1 = 300 2
d.
w0 = 0.10 0
0 10 20 30 40 50 60
w-100 = 0.16
w600 = 0.59 Radius of Curved Mirror/Mirror Spacing (R/z)
dimensions in mm
Figure 10.7 Location of beam waist for common cavity Figure 10.8 Beam waist and output diameter as a
geometries function of mirror radius and separation
This is illustrated by the case of a typical helium neon laser cavity consist- It is important to note that this product is an invariant for transmission of a
ing of a flat high reflector and an output mirror with a radius of curvature beam through any normal, high-quality optical system (one that does not
of 20 cm separated by 15 cm. If the laser is operating at 633 nm, the beam add aberrations to the beam wavefront). That is, if a lens focuses the single
waist radius, beam radius at the output coupler, and beam half-angle mode beam to a smaller waist radius, the convergence angle coming into
divergence are the focus (and the divergence angle emerging from it) will be larger than that
of the unfocused beam in the same ratio that the focal spot diameter is
smaller: the product is invariant.
w0 = 0.13 mm, w200 = 0.26 mm, and v = 1.5 mrad,
For a real laser beam, we have
respectively; however, with a flat second surface, the divergence nearly W0V = M 2l / p (10.16)
doubles to 2.8 mrad. Geometrical optics would give the focal length of the
lens formed by the correcting output coupler as 15 cm; a rigorous calcu- where W0 and V are the 1/e2 intensity waist radius and the far-field
lation using Gaussian beam optics shows it should be 15.1 cm. Using the half-divergence angle of the real laser beam, respectively. Here we
lens-makers formula have introduced the convention that upper case symbols are used for
the mixed mode and lower case symbols for the fundamental mode beam
1 ⎛ 1 1⎞
= ( n − 1) ⎜ − ⎟ (10.14) coming from the same resonator. The mixed-mode beam radius W is M
f ⎝ R1 R2 ⎠ times larger than the fundamental mode radius at all propagation distances.
Thus the waist radius is that much larger, contributing the first factor of
with the appropriate sign convention and assuming that n = 1.5, we get a
M in equation 10.16. The second factor of M comes from the half-angle
convex correcting curvature of approximately 5.5 cm. At this point, the
Introduction to Laser Technology
w0v = l / p. (10.15)
lasing medium
UNSTABLE RESONATOR
Note that the subscripts m and n in the mode designation TEMmn are
correlated to the number of nodes in the x and y directions. The prop-
agation equation can also be written in cylindrical form in terms of
radius (r) and angle (f). The eigenmodes (Erf) for this equation are a
series of axially symmetric modes, which, for stable resonators, are TEM00 TEM01* TEM10
closely approximated by Laguerre-Gaussian functions, denoted by TEMrf.
Figure 10.10 Low-order axisymmetric resonator modes
For the lowest-order mode, TEM00, the Hermite-Gaussian and Laguerre-
Gaussian functions are identical, but for higher-order modes, they differ
spot, it is usually desirable to operate in the lowest-order mode possible,
significantly, as shown in figure 10.10.
TEM00. Lasers, however, tend to operate at the highest-order mode pos-
The mode, TEM01*, also known as the “bagel” or “doughnut” mode, is sible, either in addition to, or instead of, TEM00 because the larger beam
considered to be a superposition of the Hermite-Gaussian TEM10 and diameter may allow them to extract more energy from the lasing medium.
TEM01 modes, locked in phase and space quadrature. (See W.W. Rigrod,
The primary method for reducing the order of the lasing mode is to add
“Isolation of Axi-Symmetric Optical-Resonator Modes,” Applied Physics
sufficient loss to the higher-order modes so that they cannot oscillate with-
Letters, Vol. 2 (1 Feb. ‘63), pages 51–53.)
out significantly increasing the losses at the desired lower-order mode. In
Introduction to Laser Technology
In real-world lasers, the Hermite-Gaussian modes predominate since strain, most lasers this is accomplished by placing a fixed or variable aperture inside
slight misalignment, or contamination on the optics tends to drive the sys- the laser cavity. Because of the significant differences in beam diameter,
tem toward rectangular coordinates. Nonetheless, the Laguerre-Gaussian the aperture can cause significant diffraction losses for the higher-order
TEM10 “target” or “bulls-eye” mode is clearly observed in well-aligned modes without impacting the lower-order modes. As an example, consider
gas-ion and helium neon lasers with the appropriate limiting apertures. the case of a typical argon-ion laser with a long-radius cavity and a variable
mode-selecting aperture.
MODE CONTROL When the aperture is fully open, the laser oscillates in the axially symmetric
The transverse modes for a given stable resonator have different beam TEM10 target mode. As the aperture is slowly reduced, the output changes
diameters and divergences. The lower the order of the mode is, the smaller smoothly to the TEM01* doughnut mode, and finally to the TEM00 fun-
the beam diameter, the narrower the far-field divergence, and the lower damental mode.
the M2 value. For example, the TEM01* doughnut mode is approximately In many lasers, the limiting aperture is provided by the geometry of the
1.5 times the diameter of the fundamental TEM00 mode, and the Laguerre laser itself. For example, by designing the cavity of a helium neon laser so
TEM10 target mode is twice the diameter of the TEM00 mode. The theo- that the diameter of the fundamental mode at the end of the laser bore
retical M2 values for the TEM00, TEM01*, and TEM10 modes are 1.0, 2.3, is approximately 60 percent of the bore diameter, the laser will naturally
and 3.6, respectively (R. J. Freiberg et al., “Properties of Low Order operate in the TEM00 mode.
Transverse Modes in Argon Ion Lasers”). Because of its smooth intensity
profile, low divergence, and ability to be focused to a diffraction-limited
where l is the laser wavelength, n is the laser frequency, c is the speed of SELECTING A SINGLE LONGITUDINAL MODE
light in a vacuum, N is an integer whose value is determined by the lasing A laser that operates with a single longitudinal mode is called a single-
wavelength, and P is the effective perimeter optical path length of the beam frequency laser. There are two ways to force a conventional two-mirror
as it makes one round-trip, taking into account the effects of the index of laser to operate with a single longitudinal mode. The first is to design the
refraction. For a conventional two-mirror cavity in which the mirrors are laser with a short enough cavity that only a single mode can be sustained.
separated by optical length L, these formulas revert to the familiar For example, in the helium neon laser described above, a 10-cm cavity
would allow only one mode to oscillate. This is not a practical approach
2L Nc for most gas lasers because, with the cavity short enough to suppress
l= or n = . (10.21)
N 2L additional modes, there may be insufficient energy in the lasing medium
to sustain any lasing action at all, and if there is lasing, the output will
These allowable frequencies are referred to as longitudinal modes. The
be very low.
frequency spacing between adjacent longitudinal modes is given by
FREQUENCY STABILIZATION If the laser frequency decreases, the ratio decreases. In other words, the
The frequency output of a single-longitudinal-mode laser is stabilized by etalon is used to create a frequency discriminant that converts changes
precisely controlling the laser cavity length. This can be accomplished in frequency to changes in power. By “locking” the discriminant ratio at
passively by building an athermalized resonator structure and carefully a specific value (e.g., 50 percent) and providing negative feedback to the
controlling the laser environment to eliminate expansion, contraction, and device used to control cavity length, output frequency can be controlled.
vibration, or actively by using a mechanism to determine the frequency If the frequency increases from the preset value, the length of the laser
(either relatively or absolutely) and quickly adjusting the laser cavity cavity is increased to drive the frequency back to the set point. If the
length to maintain the frequency within the desired parameters. frequency decreases, the cavity length is decreased. The response time
of the control electronics is determined by the characteristics of the laser
A typical stabilization scheme is shown in figure 10.11. A portion of the system being stabilized.
laser output beam is directed into a low-finesse Fabry-Perot etalon and
tuned to the side of the transmission band. The throughput is compared Other techniques can be used to provide a discriminant. One common
to a reference beam, as shown in the figure. If the laser frequency method used to provide an ultrastable, long-term reference is to replace
increases, the ratio of attenuated power to reference power increases. the etalon with an absorption cell and stabilize the system to the saturated
center of an appropriate transition. Another method, shown in figure
10.12, is used with commercial helium neon lasers. It takes advantage of
the fact that, for an internal mirror tube, the adjacent modes are orthog-
reference onally polarized. The cavity length is designed so that two modes can
detector
oscillate under the gain curve. The two modes are separated outside the
laser by a polarization-sensitive beamsplitter. Stabilizing the relative
Introduction to Laser Technology
signal amplitude of the two beams stabilizes the frequency of both beams.
detector etalon
The cavity length changes needed to stabilize the laser cavity are very small.
In principle, the maximum adjustment needed is that required to sweep the
frequency through one free spectral range of the laser cavity (the cavity
pick-off mode spacing). For the helium neon laser cavity described earlier, the required
beamsplitter change is only 320 nm, well within the capability of piezoelectric actuators.
length-tunable laser Commercially available systems can stabilize frequency output to 1 MHz
cavity
length
or less. Laboratory systems that stabilize the frequency to a few kilohertz
control have been developed.
comparator
control
electronics
horizontal vertical
polarization polarization
reference reference
beam beam
high reflecting
mirror HeNe laser discharge tube
Finally, when all other sources of noise have been eliminated, we are left Not all continuous-wave lasers are amenable to APC as described above.
with quantum noise, the noise generated by the spontaneous emission of For the technique to be effective, there must be a monotonic relationship
photons from the upper laser level in the lasing medium. In most applica- between output power and a controllable parameter (typically current or
tions, this is inconsequential. voltage). For example, throughout the typical operating range of a gas-
ion laser, an increase in current will increase the output power and vice
versa. This is not the case for some lasers. The output of a helium neon
METHODS FOR SUPPRESSING
laser is very insensitive to discharge current, and an increase in current may
AMPLITUDE NOISE AND DRIFT
increase or decrease laser output. In a helium cadmium laser, where elec-
Two primary methods are used to stabilize amplitude fluctuations in com- trophoresis determines the density and uniformity of cadmium ions through-
mercial lasers: automatic current control (ACC), also known as current out the discharge, a slight change in discharge current in either direction
regulation, and automatic power control (APC), also known as light reg- can effectively kill lasing action.
ulation. In ACC, the current driving the pumping process passes through
a stable sensing resistor, as shown in figure 10.13, and the voltage across If traditional means of APC are not suitable, the same result can be obtained
this resistor is monitored. If the current through the resistor increases, the by placing an acousto-optic modulator inside the laser cavity and using
voltage drop across the resistor increases proportionately. Sensing circuitry the error signal to control the amount of circulating power ejected from
compares this voltage to a reference and generates an error signal that the cavity.
causes the power supply to reduce the output current appropriately. If the One consideration that is often overlooked in an APC system is the
current decreases, the inverse process occurs. ACC is an effective way to geometry of the light pickoff mechanism itself. One’s first instinct is
reduce noise generated by the power supply, including line ripple and to insert the pickoff optic into the main beam at a 45-degree angle,
fluctuations. so that the reference beam exits at a 90-degree angle. However, as
With APC, instead of monitoring the voltage across a sensing resistor, shown in figure 10.15, for uncoated glass, there is almost a 10-percent
a small portion of the output power in the beam is diverted to a pho- difference in reflectivity for s and p polarization.
todetector, as shown in figure 10.14, and the voltage generated by the
APPLICATION NOTE
INTENSITY FREQUENCY
+1
necessarily stable, and using a 90-degree reference beam can actually
(MHz)
0
increase amplitude fluctuations. This is of much less concern in a laser with -1
a high degree of linear polarization (e.g., 500:1 or better), but even then 60 seconds
+0.2
there is a slight presence of the orthogonal polarization. Good practice
(%)
0
dictates that the pickoff element be inserted at an angle of 25 degrees -0.2
or less. TIME
+1
FREQUENCY
(MHz)
-1
8 hours
INTENSITY
+0.2
100
(%)
0
-0.2
90 TIME
80
Short- and long-term frequency stability of a
70 frequency stabilized helium neon laser
PERCENT REFLECTANCE
60
s-plane
50
p-plane
40
30
20
10 vp
0 10 20 30 40 50 60 70 80 90
ANGLE OF INCIDENCE IN DEGREES
Tunable Operation
Many lasers can operate at more than one wavelength. Argon and krypton
lasers can operate at discrete wavelengths ranging from the ultraviolet to
the near infrared. Dye lasers can be continuously tuned over a spectrum of
wavelengths determined by the fluorescence bandwidths of the specific
dyes (typically about 150 nm). Alexandrite and titanium sapphire lasers can
be tuned continuously over specific spectral regions. output coupler
plasma tube
Littrow prism
To create a tunable laser, the cavity coatings must be sufficiently broadband
to accommodate the entire tuning range, and a variable-wavelength
tuning element must be introduced into the cavity, either between the
cavity optics or replacing the high-reflecting optic, to introduce loss at Figure 10.16 Littrow prism used to select a single
wavelength
undesired wavelengths.
Gratings are used for laser systems that require a higher degree of
dispersion than that of a full-dispersing prism. Prism-tunable-ion laser
Birefringent filters have come into general use for continuously tunable dye
and Ti:Sapphire lasers, since they introduce significantly lower loss than do
gratings. The filter is made from a thin, crystalline-quartz plate with its fast
axis oriented in the plane of the plate. The filter, placed at Brewster’s angle
in the laser beam, acts like a weak etalon with a free spectral range wider
than the gain curve of the lasing medium. Rotating the filter around the
normal to its face shifts the transmission bands, tuning the laser. Since there
are no coatings and the filter is at Brewster’s angle (thereby polarizing
the laser), there are no inherent cavity reflection losses at the peak of the
transmission band. A single filter does not have as significant a line-
narrowing effect as does a grating, but this can be overcome by stacking
multiple filter plates together, with each successive plate having a smaller
free spectral range.
Types of Lasers
Since the discovery of the laser, literally thousands of types of lasers have and light enters and exits the chamber through Brewster’s windows or
been discovered. As Arthur Shawlow is purported to have said, “Hit it extremely low-loss antireflection-coated normal windows. Because most
hard enough and anything will lase.” However, only a relative few of these gas-discharge lasers are operated at extremely low pressures, a getter is
lasers have found broadly based, practical applications. needed to remove the impurities generated by outgassing in the walls
of the container or by erosion of the electrodes and bore caused by the
Lasers can be broadly classified into four categories: gas discharge lasers,
discharge. The Brewster’s window is used to linearly polarize the output
semiconductor diode lasers, optically pumped lasers, and “other,” a cat-
of the laser.
egory which includes chemical lasers, gas-dynamics lasers, x-ray lasers,
combustion lasers, and others developed primarily for military applications. The most common types of gas-discharge lasers are helium neon lasers,
These lasers are not discussed further here. helium cadmium lasers (a metal-vapor laser), noble-gas ion lasers (argon,
krypton), carbon-dioxide lasers, and the excimer-laser family. Each of these
will be discussed briefly below.
GAS-DISCHARGE LASERS
In principle, gas-discharge lasers are inherently simple—fill a container with Helium Neon Lasers
gas, put some mirrors around it, and strike a discharge. In practice, they The helium neon (HeNe) laser, shown in figure 10.17, the second laser to
are much more complex because the gas mix, discharge parameters, and be discovered, was the first to be used in volume applications. Today,
container configuration must be specifically and carefully designed to millions of these lasers are in the field, and only semiconductor diode
create the proper conditions for a population inversion. Furthermore, lasers are sold in greater quantity.
careful consideration must be given to how the discharge will react with The HeNe laser operates in a high-voltage (kV), low-current (mA) glow
its container and with the laser optics. Finally, since the temperature of discharge. Its most familiar output wavelength is 633 nm (red), but HeNe
Introduction to Laser Technology
the gas can affect the discharge conditions, questions of cooling must be lasers are also available with output at 543 nm (green), 594 nm (yellow),
addressed. 612 nm (orange), and 1523 nm (near infrared). Output power is low,
Figure 10.17 below shows a cutaway of a helium neon laser, one of the ranging from a few tenths to tens of milliwatts, depending on the wave-
simplest gas-discharge lasers. An electrical discharge is struck between length and size of the laser tube.
the anode and cathode. The laser bore confines the discharge, creating Helium is the major constituent (85 percent) of the gas mixture, but it is
the current densities needed to create the inversion. In this example, the the neon component that is the actual lasing medium. The glow discharge
laser mirrors are mounted to the ends of the tube and are effectively part pumps the helium atoms to an excited state that closely matches the
of the gas container. In other cases, the mirrors are external to the container, upper energy levels of the neon atoms. This energy is then transferred to
the neon atoms via collisions of the second kind (i.e., exciting the neon to Noble-Gas Ion Lasers
a higher energy level as opposed to transferring the energy as kinetic motion). The noble-gas ion lasers (argon-ion and krypton-ion), have been the
One characteristic of the glow discharge is its negative impedance (i.e., mainstay of applications requiring high cw power in the visible, ultra-
increasing the voltage decreases the current); consequently, to function violet, and near-infrared spectral regions. High-power water-cooled
with a standard current-regulated power supply, a ballast resistor must be systems can be found in research laboratories around the world; lower-
used in series with the laser to make the overall impedance positive. power air-cooled systems are used in a wide variety of OEM applications.
Argon-ion lasers are available with output up to 7 W in the ultraviolet
The popularity (and longevity) of the HeNe laser is based on five factors:
(333–354 nm) and 25 W or more in the visible regions (454–515 nm), with
they are (relative to other lasers) small and compact; they have the best
primary output at 488 nm (blue) and 514 nm (green). Krypton-ion lasers
inherent beam quality of any laser, producing a virtually pure single trans-
have their primary output at 568 nm (yellow), 647 nm (red), and 752 nm
verse mode beam (M2 < 1.05); they are extremely long lived, with many
(near infrared). Mixed-gas lasers combine both argon and krypton to
examples of an operating life of 50,000 hours or more; they generate
produce lasers with a wider spectral coverage.
relatively little heat and are convection cooled easily in OEM packages;
and they have a relatively low acquisition and operating cost. Unlike the HeNe laser, ion lasers operate with a high-intensity low-pressure
arc discharge (low voltage, high current). A 20-W visible laser will require
Helium Cadmium Lasers
10 kW or more power input, virtually all of which is deposited in the laser
Helium cadmium (HeCd) lasers are, in many respects, similar to the HeNe
head as heat which must be removed from the system by some cooling
laser with the exception that cadmium metal, the lasing medium, is solid
mechanism. Furthermore, the current densities in the bore, which can be
at room temperature. The HeCd laser is a relatively economical, cw source
as high as 105A/cm2, place large stresses on the bore materials.
for violet (442 nm) and ultraviolet (325 nm) output. Because of its excel-
internal
mirrors
AIR-COOLED ION LASER
brewster window
external
cadmium reservoir cataphoretic anode
mirrors
heater
thermionic Brewster's
angle windows
cathode
bore external solenoid
disc bore structure (electromagnet)
anode
bore support cadmium
main anode thermionic
trap water-cooling path
helium pump cathode
HIGH-POWER WATER-COOLED ION LASER
Figure 10.18 Construction of a HeCd laser Figure 10.19 Air-cooled and water-cooled ion lasers
Water-cooled systems are available with either BeO bores or a construction laminar flow
discharge region
wherein tungsten discs are attached to a thin-walled ceramic tube sur-
rounded by a water jacket. The heat from the discs is conducted through electrode
the walls of the tube to the surrounding water. The entire bore structure
is surrounded by a solenoid electromagnet, which compresses the discharge
to increase current density and minimize bore erosion.
The main life-limiting factors in ion lasers are cathode depletion and gas
consumption. The intense discharge drives atoms into the walls of the
discharge tube where they are lost to the discharge. Over time the tube
pressure will decrease, causing the discharge to become unstable. This cooling coils
is particularly a problem with krypton-ion lasers. Water-cooled systems
typically have some refill mechanism to keep the pressure constant. Air- blower
cooled systems typically do not, limiting their practical operating life to
approximately 5000 operating hours.
Introduction to Laser Technology
Unlike atomic lasers, CO2 lasers work with molecular transitions (vibrational At first glance, the construction of an excimer laser is very similar to that
and rotational states) which lie at low enough energy levels that they can of a transverse-flow, pulsed CO2 laser. However, the major difference is that
be populated thermally, and an increase in the gas temperature, caused the gases in the system are extremely corrosive and great care must be taken
by the discharge, will cause a decrease in the inversion level, reducing in the selection and passivation of materials to minimize their corrosive
output power. To counter this effect, high-power cw CO2 lasers use flowing effects. A system built for CO2 would fail in minutes, if not seconds.
gas technology to remove hot gas from the discharge region and replace The principal advantage of an excimer laser is its very short wavelength.
it with cooled (or cooler) gas. With pulsed CO2 lasers that use transverse The excimer output beam can be focused to a spot diameter that is
excitation, the problem is even more severe, because, until the heated gas approximately 40 times smaller than the CO2 laser beam with the same
between the electrodes is cooled, a new discharge pulse cannot form beam quality. Furthermore, whereas the long CO2 wavelength removes
properly. material thermally via evaporation (boiling off material), the excimer
A variety of types of CO2 lasers are available. High-power pulsed and cw lasers with wavelengths near 200 nm remove material via ablation
lasers typically use a transverse gas flow with fans which move the gas (breaking molecules apart), without any thermal damage to the surrounding
through a laminar-flow discharge region, into a cooling region, and back material.
again (see figure 10.20). Low-power lasers most often use waveguide
structures, coupled with radio-frequency excitation, to produce small, SEMICONDUCTOR DIODE LASERS
compact systems.
The means of generating optical gain in a diode laser, the recombination
Excimer Lasers of injected holes and electrons (and consequent emission of photons)
The term excimer or “excited dimer” refers to a molecular complex of in a forward-biased semiconductor pn junction, represents the direct con-
two atoms which is stable (bound) only in an electronically excited state. version of electricity to light. This is a very efficient process, and practical
These lasers, which are available only as pulsed lasers, produce intense diode laser devices reach a 50-percent electrical-to-optical power con-
output in the ultraviolet and deep ultraviolet. The lasers in this family version rate, at least an order of magnitude larger than most other lasers.
are XeFl (351 nm), XeCl (308 nm), KrF (248 nm), KrCl (222 nm), ArF Over the past 20 years, the trend has been one of a gradual replacement
(193 nm), and F2 (157 nm). They are used extensively in photolithography, of other laser types by diode laser based–solutions, as the considerable
micromachining, and medical (refractive eye surgery) applications. challenges to engineering with diode lasers have been met. At the same
time the compactness and the low power consumption of diode lasers Gain guiding and index guiding in diode lasers
have enabled important new applications such as storing information in To confine the light laterally (between planes perpendicular to the junction
compact discs and DVDs, and the practical high-speed, broadband trans- plane), two main methods (with many variants) are used. The first and
mission of information over optical fibers, a central component of the simplest puts a narrow conductive stripe on the p-side of the device to limit
Internet. the injected current to a line, giving a gain-guided laser. There is some
spreading of current under the stripe, and the light is restricted only by
Construction of a double-heterostructure diode laser
absorption in the unpumped regions of the junction. The transverse mode
In addition to a means to create optical gain, a laser requires a feedback
of the laser light is therefore not tightly controlled. Many high-power
mechanism, a pair of mirrors to repeatedly circulate the light through the
diode lasers, used for instance in side-pumping another solid-state laser
gain medium to build up the resulting beam by stimulated emission.
(where mode control is less critical), are gain guided.
The stripe structures needed to make a laser diode chip are formed on
a single crystal wafer using the standard photolithographic patterning
techniques of the semiconductor industry. The substrate crystal axes are
first oriented relative to the patterning such that, after fabrication, a top
contact 0.25
natural cleavage plane is normal to the stripe direction, and cleaving both typical
(1)
ends of the chip provides a pair of plane, aligned crystal surfaces that p-cladding
act as a Fabry-Perot resonator for optical feedback. These mirrors use either p-type active
the Fresnel reflectivity of the facet (often sufficient because of the high layer output
gain of diode lasers), or they can be dielectric coated to other reflectivities. facet
This might be desired, for instance, to protect against damage from the oxide
More efficient lateral laser mode control is achieved by fabricating, with in size to the Bohr radius of the electron (or hole) in the material. This
multiple photolithographic, epitaxial, and etching steps, regions of low index brings in quantum effects—the confined carrier acts, in the direction
of refraction on either side of the lasing stripe (the two lateral n-cladding perpendicular to the layer plane, as a one-dimensional particle in a poten-
regions in the upper half of figure 10.21). This confines the light by wave- tial well. In practical terms, the density of carriers is greatly increased in
guiding between planes perpendicular to the junction plane as well giving this QW structure, and the laser threshold current decreases by an order
an index-guided laser. These lasers produce a stable single transverse of magnitude. The laser’s active region is effectively an engineered, man-
mode of lowest order, as required in data storage applications to read made material whose properties can be designed.
compact discs, and telecommunications applications where coupling into
There is a disadvantage to QW lasers: the active region is too thin to
a fiber optic is important.
make a reasonable waveguide. This problem is solved by inserting inter-
Threshold current and slope efficiency definitions mediate layers of graded index between the QW and both cladding layers.
Output power from a diode laser increases linearly with the drive current This is termed the graded-index separate-confinement heterostructure
excess above the threshold current (see figure 10.22). This steeply rising (GRINSCH) since the carriers are confined to the QW while the laser mode
light output curve is extrapolated backward to the zero light output inter- is confined by the surrounding layers. The electrical and optical confinements
cept to define the threshold current; the weak incoherent light emission are separate. For higher output power, several QWs separated by buffer lay-
for currents below threshold is due to the spontaneous recombination of ers can be stacked on top of one another,—a multiple quantum well (MQW)
carriers such as occurs in LEDs. structure. A structure with only one quantum layer is designated a single
quantum well (SQL) to distinguish it from a MQW.
When divided by the drive voltage V, the slope of the output vs current
curve yields the differential (above threshold) electrical-to-optical power The lasing wavelength in QW lasers is determined by both the bulk band
Introduction to Laser Technology
conversion efficiency (also termed the slope or quantum efficiency) which gap and the first quantized energy levels; it can be tuned by varying the
ranges from 50 to 80 percent for various devices. QW thickness. Further adjustment of the wavelength is possible with
strained quantum QWs. If an epitaxial layer is kept below a critical
DPout
Slope efficiency = . (10.25) thickness, an alloy with a lattice mismatch to the substrate will distort
V DI
its lattice (in the direction normal to the substrate) to match the substrate
lattice instead of causing misfit dislocations. The strain in the lattice of the
Fabrication methods and quantum wells
resulting QW changes its band gap, an effect taken advantage of to put
Three types of epitaxial crystal growth are employed in fabricating the
the lasing wavelength into a desired region.
layers of semiconductor alloys for diode laser chips: liquid phase epitaxy
(LPE), metal-organic chemical vapor deposition (MOCVD), and molecular Wavelength stabilization with distributed,
beam epitaxy (MBE). surface-emitting output geometries
The wavelength of a AlGaAs diode laser tunes with substrate temperature
Most early diode lasers were made by the LPE process, and it is still in
at a rate of about 0.07 nm/°C, a rapid enough rate that many applications
use for many commercial diode lasers and LEDs. In this process, a heated,
require the baseplate of the device to be mounted on a temperature con-
saturated solution is placed in contact with the substrate, and it is cooled,
trolled thermoelectric cooler to maintain wavelength stability. Wavelength,
leaving an epitaxial film grown on the substrate. High-quality crystal
threshold current, and efficiency are all sensitive to changes in temperature.
layers are readily produced by this technique, but it is hard to control alloy
If the laser baseplate temperature is allowed to drift, in addition to this
composition. Furthermore, making thin layers is difficult. Because Quan-
long-term shift in wavelength, the output oscillation will jump between
tum well (QW) structures, discussed below, require very thin layers. The
drifting longitudinal cavity modes and thus exhibit small, rapid, dis-
LPE process is not appropriate for these devices; they are fabricated
continuous changes in wavelength and/or output power which often are
using the MOCVD or MBE process.
undesirable.
In the MOCVD process, gases transport the reactants to the heated
To address this issue, gratings are fabricated into the laser, either at the
substrate, where they decompose and the epitaxial layer slowly grows.
ends of the gain stripe to create a distributed Bragg reflector (DBR)
In the high-vacuum MBE process, the reactants are evaporated onto
structure, or along the whole length of the gain region to create a distributed
the substrate, giving a very slow, controlled epitaxial growth. The equipment
feedback (DFB) structure. The grating has a period on the order of 200
for MBE is more expensive, and the process is slower making this process
nm and is fabricated using interferometric techniques. (The beam from
most suitable for critical and complex devices of low production volume.
an argon or HeCd laser is split into two; the beams are are then over-
The emergence of the MOCVD and MBE processes made possible improved lapped to create fringes, which in turn are used to expose the photoresist
diode lasers employing quantum well structures as their active regions. A in the photolythography process.) The gratings work by providing a small
quantum well is a layer of semiconductor of low electron (or hole) poten- reflected feedback at each index step. The single frequency whose multiple
tial energy between two other layers of higher potential energy. The well fed-back reflections add up in phase determines the lasing wavelength and
layer is made thin enough, typically less than 0.01 mm, to be comparable stabilizes it against changes in drive current and baseplate temperature.
Because the laser operates in a single frequency, noise is also reduced. DBR
Pout
and DFB lasers are used extensively as telecommunication light sources.
top contact
The DFB laser is an edge emitter. In the second-order gratings fabricated HR
in both DFB and DBR lasers, the first-order diffraction is perpendicular to mirror stacks
the surface of the grating. By providing an output window on one of the (dielectric
or DBRs)
gratings in a DBR laser, the output can be brought out through the surface
of the chip, i.e., a surface-emitting laser.
QW
Recently, another surface-emitting structure, the vertical-cavity surface-
active layer
emitting laser (VCSEL), has come into use in telecommunication links. In
this structure (see figure 10.23) multilayer mirrors are fabricated on the
top and bottom of the QW gain region to give feedback. Consequently, the
laser output is perpendicular to the active QW plane.
The epitaxial growth process of this structure is more difficult than that
for edge emitters This is because provision must be made to channel
substrate
current flow around the mirrors to reduce device resistance (for clarity, the bottom
bypass channels are omitted in figure 10.23) and because precise control contact
of the mirror layer thicknesses is needed to locate standing wave peaks
at the QW active layer(s). Countering these drawbacks, by having no facets Figure 10.23 Schematic of the VCSEL structure, with light
Finally, for even more output, a few to a dozen bars are mounted like a deck OPTICALLY PUMPED LASERS
of cards one on top of another in a water-cooled package, connected in Optically pumped lasers use photons of light to directly pump the lasing
series electrically, and sold as a stacked array. These can deliver in excess medium to the upper energy levels. The very first laser, based on a synthetic
of 500 W output power from one device. ruby crystal, was optically pumped. Optically pumped lasers can be
Packaging, power supplies, and reliability separated into two broad categories: lamp-pumped and laser pumped.
For low-power lasers, the industry uses standard semiconductor device In a lamp-pumped laser, the lasing medium, usually a solid-state crystal,
package designs, hermetically sealed with an output window. Lasers with is placed near a high-intensity lamp and the two are surrounded by an
higher power dissipation come with a copper baseplate for attachment to elliptical reflector that focuses the light from the lamp into the crystal,
a finned heat sink or thermoelectric cooler (TEC). Many are offered as shown in figure 10.24. In laser-pumped systems, the light from
coupled into a fiber at the manufacturing plant in a pigtailed package another laser is focused into a crystal (or a stream of dye), as shown in
(with an output fiber attached) because of the criticality in mounting the figure 10.25.
coupling optics as mentioned above. In general, ignoring the efficiency of the pump laser itself, laser pumping
Careful heat sinking is very important because all the major device para- is a much more efficient mechanism than lamp pumping because the
meters—wavelength, threshold current, slope efficiency, and lifetime— wavelength of the pump laser can be closely matched to specific absorption
depend on device temperature (the cooler, the better). Temperature-servoed bands of the lasing medium, whereas most of the light from a broad-
TECs are preferred for stable operation with the temperature sensor for spectrum lamp is not usefully absorbed in the gain medium and merely
feedback mounted close to the diode laser. results in heat that must be removed from the system. Furthermore, the
size of the laser pump beam can be tightly controlled, serving as a gain
Diode lasers are susceptible to permanent damage from static electricity aperture for improving the output mode characteristics of the pumped
Introduction to Laser Technology
discharges or indeed any voltage transient. Their low operating voltage laser medium. On the other hand, laser pumping is often not suitable for
(~2 V) and ability to respond at high speed means that a static discharge high-energy applications where large laser crystals are required.
transient can be a drive current spike above the maximum safe level and
result in catastrophic facet damage. All the usual antistatic electricity Diode-pumped solid-state (DPSS) lasers, a class of laser-pumped lasers, will
precautions should be taken in working with diode lasers: cotton gloves, be discussed in detail below.
conductive gowns, grounded wrist straps, work tables, soldering irons, and
so on. Correspondingly, the drive current power supply should be filtered DIODE-PUMPED SOLID STATE LASERS
against surges and include “slow starting” circuitry to avoid transients.
The DPSS laser revolution
Diode lasers degrade with high power and long operating hours as The optical difficulties encountered with diode lasers—difficulty in
crystal defects migrate and grow, causing dark lines or spots in the coupling to the high divergence light, poor mode quality in the slow axis
output mode pattern and increases in threshold current or decreases in of wide-stripe lasers, low output power from single-transverse-mode
slope efficiency. The best way to prolong life is to keep the laser baseplate lasers— led to a new philosophy (figure 10.26) about how best to use these
running cool. Remember that accelerated life tests are run by operating efficient, long-lived, compact light sources. This concept, championed in
at high baseplate temperature. Expectations for the median life of a device the 1980s by a group at Stanford University headed by Prof. Bob Byer, has
are set from measurements of large populations—individual devices can been termed the diode-pumped solid state (DPSS) laser revolution.
still suddenly fail. Nevertheless, the industry expectations today for
The logic is simple. The primary light source (the diode laser) pumps another
standard diode lasers run within their ratings is ~105 hours of operation
laser (an infrared crystal laser) to convert to a good mode, the beam of which
for low-power diode lasers and perhaps an order of magnitude less for the
is wavelength converted (by nonlinear optics techniques) to a visible
high-power versions.
output. The diode laser source replaces the discharge lamp for optically
Summary of applications pumping the gain crystal in a traditional, high-efficiency, infrared laser. The
The applications mentioned in the discussion above, and a few others, are infrared beam is generated in that independent resonator with a good
summarized in the following table and ordered by wavelength. The newer mode, and consequently it can be efficiently converted with an intracavity
GaN lasers provide low power (10–100 mW) blue and UV wavelengths nonlinear crystal to a visible beam with a good mode. Though power is lost
finding applications as excitation sources for biomedical fluorescence at each step, the result is still a single-mode visible beam generated with
studies (DNA sequencing, confocal microscopy). The dominant appli- a total electrical-to-optical conversion efficiency of several percent. These
cation for diode lasers is as readouts for optical data storage, followed DPSS lasers are replacing the older visible gas lasers whose conversion
by growing numbers in use in telecommunications. For high-power efficiencies rarely reach 0.1 percent.
(>1 W) diode lasers, the main application is as optical pumps for other
End- and side-pumping geometries
solid state lasers.
The first DPSS lasers were made by focusing the diode light from a single
laser diode emitter through the high-reflector coating (at 1.06 mm) on the
elliptical
reflector high reflector pump high reflector
laser (transmits pump wavelength)
lasing crystal
flashlamp
mode-matching output
optics coupler
lasing crystal
Figure 10.25 Schematic of a laser-pumped laser
output coupler
Then in the late 1980s two advances were made. First, a variety of new
laser rod materials, better tailored to take advantage of diode laser pumps,
were introduced. Nd:YVO4 crystals have five times the gain cross section
Figure 10.24 Schematic of a lamp-pumped laser
of Nd:YAG, and the Nd can be doped into this crystal at much higher
concentrations. This decreases the absorption depths in the crystal from
end of the Nd:YAG rod. This “end-pumping” geometry provide good over- cm to mm, easing the collimation or focusing quality required of the pump
lap between the pumped volume and the lasing volume, but it limited the beam. This crystal had been known, but could be grown only to small
pump power to that available from single-mode diode emitters. dimensions, which is acceptable for diode-pumped crystals. Another
crystal introduced was Yb:YAG, pumped at 980 nm and lasing at 1.03 mm
In order to increase laser output and reduce cost (diode lasers suitable leaving very little residual heat in the crystal per optical pumping cycle and
for end pumping are twice as expensive as diode laser arrays), diode arrays allowing small chips of this material to be pumped at high levels.
were mounted along the length of the laser rod. However, because of
poor overlap of the pump beam with the 1.06 mm beam, the efficiency of Second, means were devised to make micro-cylindrical lenses (focal lengths
this “side-pumping” technique was only half that of end-pumping less than a mm) with the correct surfaces (one type is a hyperbolic profile)
geometries. No pump diode cost savings resulted. for collimating or reducing the fast-axis divergence of the diode laser
output. With good tooling and beam characterization these are correctly
positioned in the diode beam and bonded in place to the diode housing. 488 nm Solid-State Lasers
This allows more conventional lenses, of smaller numerical aperture, to be A variety of solid-state approaches are used to achieve 488 nm output,
used in subsequent pump light manipulations. a popular wavelength used for excitation of fluorophores in biotech
applications. One approach, optically pumped semiconductor lasers (OPSL),
End-pumping with bars
utilizes a diode to pump a solid state gain chip atop a Bragg reflector
With these two new degrees of freedom, laser designers realized they
which then passes through an external non linear crystal to double the 976
could create optical trains that would give them end-pumping system
nm fundamental radiation down to 488 nm. The OPSL approach typically
efficiencies (achieve good overlap between pump and lasing modes) with
requires a large number of components and more complex fabrication,
diode arrays as pump sources to obtain a lower diode cost per watt in
coating and assembly compared to other approaches that follow. True
their systems. This produced an explosion of unique DPSS laser designs
DPSS approaches utilize a pump diode, two gain mediums and a frequency
generically described as “end-pumping with bars.”
mixing of 914 and 1064 nm radiation along with a single frequency
Figure 10.27 shows the example previously mentioned, delivering the generator to produce 491 nm, a wavelength close, but not quite optimum
array light through a fiber bundle, with the fibers at one end spread out for the narrow bandwidth filters and fluorophores used in these appli-
to butt align with the linear stripes of an array, and the other end of the cations. Directly doubled diodes (DDD) offer the best of both worlds by
bundle gathered to an approximately circular spot. generating both the optimum 488 nm wavelength and a minimal num-
ber of components to achieve it (see figure 10.28). DDD’s use a pump diode
Although the circular spot is large, its focal image, formed with high
at 976 nm and unlike other doubled diode laser approaches which use
numerical aperture (NA) optics, is small enough to satisfactorily overlap
external cavity components, an integrated nonlinear crystal/cavity. This
the IR cavity laser mode. The small depth of focus, from the high NA optics,
approach results in a laser that is highly efficient, robust and volume
is inconsequential here because of the short absorption depth in the
Introduction to Laser Technology
manufacturable.
Nd:YVO4 laser crystal. The laser head can be disconnected from the diode
modules at the fiber coupler without loss of alignment.
Two early solutions to this problem emerged. The first is to make the IR
fundamental cavity long enough to give hundreds of oscillating modes, so that the
radiation noise terms average to insignificance as in a long gas laser. The second is
~976 nm to make the IR oscillation run on a single longitudinal mode so that there
are no SFM terms. This can be done by using intracavity frequency control
SHG output elements such as an etalon, or by using a ring cavity (with a Faraday-
~488 nm
effect biasing element to maintain the direction of light travel around the
pump nonlinear ring). Ring cavities eliminate the standing-wave interference effect of
diode crystal linear cavities, termed “spatial hole burning,” and the laser runs single
frequency when this is done. As more experience was gained with DPSS
Figure 10.28 Directly doubled diodes laser design, other clever solutions to the “green problem” were found,
tailored to each particular device and often held as trade secrets. It can be
surmised that these involve precise control of wavelength, spatial hole
Microchip lasers burning, beam polarization, and cavity-element optical path differences
Another procedure that can be used to make available potentially to reduce the strength of longitudinal mode SFM terms.
inexpensive, mass produced, low power, visible output DPSS lasers is Uniqueness of DPSS laser designs and laser reliability
mimicking semiconductor chip processing methods. In the late 1980s, Unlike the gas lasers they replace, no universal approach is applied in the
MIT Lincoln Labs took this approach and created the “microchip” laser. details of different DPSS laser designs and laser models. There is a large
A thin Nd:YVO4 plate is polished flat and then diced into ~2-mm-square variety of solutions to the major problems, many solutions are unique,
This 16.5-cm-long laser head delivers up to 75 mW of output power, and The Q-switched industrial DPSS laser is a 1-W-average-power, ultravio-
consumes less than 10 W of wall plug power at 25 mW and less than 18 let (355 nm), high-repetition-rate (30 kHz) system. Output is obtained by
W at 75 mW. The laser is pumped by a single stripe diode laser. Frequency- doubling the 1.064-mm Q-switched fundamental to green at 532 nm,
selective elements in the cavity limit IR oscillation to the 1.123 mm Nd line and then mixing the green beam with the residual transmitted infrared
(one of the weaker lines in the 1.064 mm manifold) and constrain this oscil- to 355 nm. This process is straightforward in a high-peak-power pulsed
lation to a single longitudinal mode. The output is low noise (0.5 percent beam—just a matter of inserting the appropriate doubling and tripling
rms) with excellent mode quality (M2< 1.2). Polarization is vertical with crystals. What is remarkable is that DPSS laser designs have matured
respect to the mounting surface with an extinction ratio of >100:1. sufficiently to make this possible in a hands-off, long lived, system rugged
enough to survive and be useful in an industrial environment.
An example of a DPSS laser product line—
the CVI Melles Griot visible output lasers The double-clad fiber laser is shown in figure 10.30. Fiber lasers work by
Figure 10.29 depicts the mix of laser crystals, laser operating wavelengths, optically pumping (with a diode laser) a doped fiber and adding mirrors
and doubling crystals generating the four visible output wavelengths of for feedback at either end of the fiber. In the dual-clad fiber, the Yb-doped
the present CVI Melles Griot product line of continuous wave DPSS lasers. single-mode fiber core is surrounded by a large diameter cladding (with
a corrugated star-shaped cross section in the figure) that is itself clad by
Other notable DPSS lasers
a low-index polymer coating. Diode laser light at 940 nm is readily
A brief discussion of three other significant DPSS laser developments
launched into and guided in the large diameter outer cladding, and the
conclude this section.
corrugated cross-section of this fiber suppresses the helical ray modes of
The Er-doped fiber amplifier (EDFA) is not a laser, but it is an optically propagation that would have poor overlap with the inner core. Over the
pumped amplifier for the 1550-nm long-wavelength long-haul fiberoptic length of the fiber, the pump light is absorbed by the single-mode core,
Introduction to Laser Technology
channels that make the worldwide web possible. Pumping an Er-doped and high- power lasing near 1.03 mm in a low- order mode is produced.
silica fiber with 980-nm diode laser light inverts the populations of energy The quantum efficiency of the Yb lasing cycle (ratio of pump wavelength
levels in the Er ions to provide gain for optical telecommunication signals to lasing wavelength) is 91 percent, which leaves little heat deposited in
run through the same fiber. This optical amplifier is much simpler than the fiber. Over 1 kW of output at 80-percent slope efficiency has been pro-
the discrete electronic repeaters it replaced. A Lucent Technologies duced in such a fiber laser. These will become important laser sources for
executive expressed the importance of this when he said: “What broke industrial applications.
[wavelength division multiplexing telecommunications] free was the
invention of the [EDFA] optical amplifier.”
SHG
IR laser nonlinear l
Crystal crystal output
Nd:YVO4
BBO 457 nm
914 nm
Nd:YAG
LBO 473 nm
946 nm
Nd:YAG
LBO 561 nm
1123 nm
Figure 10.29 CVI Melles Griot solid-state laser optical trains for producing five different visible output wavelengths
single-mode
laser output
laser
diode array silica cladding
single-mode core:Yb+3
low-index polymer
10,000
1000
100
10
1
325 375 405 442 454 457 465 473 476 483 488 496 502 514 520 532 543 561 568 594 612 633 635 640 647 650 660 670 676 685 752 780 830 1310 1550
DPSS
DIODE
GAS
Laser Applications
Lasers have become so much a part of daily life that many people may Photolithography
not realize how ubiquitous they are. Every home with a CD player has a Lasers are used throughout the manufacture of semiconductor devices,
laser; hardware stores are now selling a wide variety of laser levels; many, but nowhere are they more important than in exposing photoresist
if not most, computers, printers, and copiers are using laser technology. through the masks used for creating the circuits themselves. Originally,
Laser applications are so numerous that it would be fruitless to try to list ultraviolet mercury lamps were used as the light sources to expose the
them all; however; one can give some illustrative examples of how lasers photoresist, but as features became smaller and more complex devices
are used today. were put on a single wafer, the mercury lamp’s wavelengths were too long
to create the features. In the 1990’s, manufacturers started to switch
to ultraviolet lasers operating at approximately 300 nm to expose the
INDUSTRIAL APPLICATIONS
photoresist. Manufacturers are now using wavelengths as short as
High-power lasers have long been used for cutting and welding materials. 193 nm to get the resolution needed for today’s semiconductor integrated
Today the frames of automobiles are assembled using laser welding circuit applications.
robots, complex cardboard boxes are made with laser-cut dies, and lasers
are routinely used to engrave numbers and codes on a wide variety of Marking and Scribing
products. Some less well-known applications include three-dimensional Lasers are used extensively in production to apply indelible, human
stereolithography and photolithography. and machine-readable marks and codes to a wide variety of products
and packaging. Typical applications include marking semiconductor
Three-Dimensional Stereolithography wafers for identification and lot control, removing the black overlay
Often a designer, having created a complex part on a CAD machine, on numeric display pads, engraving gift items, and scribing solar cells
needs to make a prototype component to check out the dimensions and and semiconductor wafers.
Introduction to Laser Technology
fit. In many cases, it is not necessary for the prototype to be made of the
specified (final) material for this checking step, but having a part to The basic marking system consists of a laser, a scanning head, a flat-field
check quickly is important. This is where rapid prototyping, i.e., three- focusing lens, and computer control. The computer turns the laser beam
dimensional stereolithography, comes in. The stereolithography machine on and off (either directly or through a modulator) as it is scanned over
consists of a bath of liquid photopolymer, an ultraviolet laser, beam- the surface to make the mark. Depending upon the application, scanning
handling optics, and computer control (see figure 10.31). When the laser may occur in a raster pattern (typical for making dot-matrix marks) or in
beam is absorbed in the photopolymer, the polymer solidifies at the a cursive pattern, with the beam creating letters one at a time. The mark
focal point of the beam. The component design is fed directly from the itself results either from ablation of the surface of the material, or by a
CAD program to the stereolithography computer. The laser is scanned photochemically induced change in the color of the material. Another
through the polymer, creating, layer by layer, a solid, three-dimensional marking technique, used with high-energy pulsed CO2 and excimer lasers,
model of the part. is to shine the light through a mask containing the marking pattern and
focusing the resulting image onto the marking surface.
Laser scribing is similar to laser marking, except that the scan pattern is
x-y scanning mirror
typically rectilinear, and the goal is to create microscoring along the scan
lines so that the substrate can be easily broken apart.
UV laser
A wide variety of materials, including metal, wood, glass, silicon, and
rubber, are amenable to laser marking and scribing. Each material has
flat-field
focusing lens different absorption and thermal characteristic, and some even have
directional preferences due to crystalline structure. Consequently, the
type of laser used depends, to some extent, on the material to be marked
prototype part (e.g., glass transmits the 1.06 mm output from a YAG laser but absorbs
the 10.6 mm output from a CO2 laser). Other considerations are the size
of the pattern, the speed of the scan, cosmetic quality, and cost.
chemical bath moving vertical stage Currently, most volume marking applications are performed with lamp-
pumped YAG-based pulsed or Q-switched lasers. Pulsed and cw CO2
lasers make up the bulk of the remainder. However, DPSS and fiber lasers
are encroaching on this field owing to their higher reliability and lower
operating cost. Because of their very short wavelengths (100–300 nm), phase thickness for that layer using the known index of refraction. This
excimer lasers are used in applications requiring extremely high resolution, technique can also be used with a thicker transparent media, such as
or whose materials would thermally damage at longer wavelengths. glass, where changes in the polarization and phase state of a beam
scanned across the substrate indicate variations in index of refraction due
Noncontact measurement
to inclusions or stress-induced birefringence. The most common lasers
There are many types of laser-based noncontact measurement techniques
used in these applications are violet, red and near infrared single-emitter
in use today including scatter measurement, polarimetry and ellipsometry,
laser diodes and mid-visible diode-pumped solid-state lasers owing to
and interferometric measurement.
their cw output, low noise, and compact sizes.
Scatter Measurement: In the semiconductor industry, patterns of material
Interferometric Measurement: Interferometric measurement can be used
are deposited on a wafer substrate using photolithographic processes.
for high-resolution position measurement as well as for measuring wave-
Defects on the wafer can result in poor reliability, disconnects in circuitry,
form deformation of optical beams as they pass through a component or
or complete circuit failure. Consequently manufacturers need to map the
system (see figure 10.33).
wafer to determine the defects’ location and size so that they can either
be eliminated or avoided. To do this, they scan the wafer with a laser and The technique uses the wave periodicity of the light beam as a very fine
measure backscatter with a very sensitive photodetector array. ruler. The position of an object in the path of the beam is computed from
the phase of the light reflected from it. Interference between the object
Lasers used in this application have to have excellent pointing stability,
beam and a reference beam provides measureable intensity variations
constant wavelength and power stability to calculate the correct size of
which yield this phase information. Distance and velocity measurement
the defects through complex algorithms, and low noise so the little scatter
can be performed for moving objects as long as the fringe-recording
the defect makes can be distinguished from the background laser light. Blue
HeNe laser
Twyman-Green
HeNe interferometer
laser
receiver 2 receiver 1
surface of beamsplitter
interest
elliptically detector detector
polarized beam polarizing
beamsplitter ratio amp
surface film
SCIENTIFIC APPLICATIONS 100 to 200 nm of the sample’s surface. However, the excitation depth
Lasers are used extensively in the scientific laboratory for a wide variety of (vertical resolution) for conventional confocal spectroscopy is 1 to 1.5 mm,
spectroscopic and analytic tasks. Two interesting examples are confocal leading to low signal-to-noise ratios and diminished accuracy.
scanning microscopy and time-resolved spectroscopy. One means of reducing the excitation volume is to use total internal
Time-resolved spectroscopy reflection (TIR) techniques (see figure 10.35). If a laser beam, passing
Time-resolved spectroscopy is a technique used to observe phenomena that through a high index material (e.g., glass at n≅1.5) strikes an interface with
occur on a very short time scale. This technique has been used extensively a lower index sample material (e.g., an aqueous solution at n≅1.3) at an
to understand biological processes such a photosynthesis, which occur in oblique angle, there is an angle of incidence (the critical angle) at which
picoseconds (10412 seconds) or less. A fluorescing sample is excited by all of the light will be completely reflected at the interface, and none will
a laser whose pulse length is much shorter than the time duration of the pass into the lower-index material. The critical angle is given by
effect being observed. Then, using conventional fluorescence spectroscopy
⎛n ⎞
measurement techniques, the time domain of the fluorescence decay vc = arcsin ⎜ t ⎟ (10.26)
⎝ ni ⎠
process can be analyzed. Because of the speed of the processes, mode-
locked lasers are used as the exciting source, often with pulse compression where nt is the index of the transmitting (lower index) material and ni of
schemes, to generate pulses of the femtosecond (10415 sec) time scale, the incident material.
very much faster than can be generated by electronic circuitry.
Because the beam is completely reflected at the interface, there is no
Confocal scanning microscopy energy flux across the interface; there is, however, an electromagnetic
Scanning microscopy is used to build up a three-dimensional image of a field generated in the lower index material, determined by the boundary
Introduction to Laser Technology
biological sample. In standard light microscopy, a relatively large volume conditions on the electric and magnetic fields at the interface. This trans-
of the sample is illuminated, and the resultant light gathered by the mitted wave is evanescent, propagating along the surface of the interface,
objective lens comes not only from the plane in focus itself, but also from but decaying in intensity exponentially with depth, limiting excitation to
below and above the focal plane. This results in an image that contains not a few hundred nanometers—five to ten times better resolution than with
only the in-focus light, but also the haze or blur resulting from the light confocal techniques alone.
from the out-of-focus planes. The basic principle of confocal microscopy
is to eliminate the out-of-focus light, thus producing a very accurate, Various techniques have been used to obtain TIR. Most commonly, the
sharp, and high-resolution image. A schematic of a confocal microscope is laser beam is brought in through a prism, as shown in figure 10.35. Another
shown in figure 10.34. A visible laser is used as the light source to produce technique is to bring the beam in through the steeply curved edge of the
a distinct and spatially constrained point source of illumination. This observing microscope itself, and then filtering out the returning beam
light is then focused on the sample. A pinhole is placed in front of the with a dichroic mirror.
detector at an optical distance that is exactly the same as the optical
distance between the focus point and the illuminating source point
(the confocal condition). Consequently, only the light generated at the detector
illuminating point will, upon reflection or scattering from the sample, pass
through the pinhole in front of the detector; out-of-focus light will be confocal aperture
blocked by the pinhole. The signal from the detector is then digitized (position critical)
and passed to a computer. The complete image is digitally built up by
scanning the sample in the x and y directions. illuminating
aperture
TIR and Fluorescence Correlation Spectroscopy cw laser beamsplitter
Fluorescence correlation spectroscopy measures the variation in fluores-
cence emission at the molecular level as fluorochromes travel through a
scan engine
defined field. The data can then used to determine binding and fusion
constants for various molecular interactions. Because the measured in-focus light
volumes are so small, measurements are typically made using single- out-of-focus light
photon or two-photon confocal microscopy techniques. In many cases,
the region of interest for fluorescence correlation spectroscopy is the first specimen stage
CONFOCAL SETUP
fluorescence
from marked cell
laser
blocking focusing
filter lens
detector
laser
128
counter 1353
separation field
marked unmarked
cells cells