(Susol MCCB) Catalog en 202107
(Susol MCCB) Catalog en 202107
(Susol MCCB) Catalog en 202107
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Research & Development
The PT&TI is an accredited testing laboratory that provides a worldwide testing service with a
1500MVA-capacity High Power Laboratory, a High Voltage Laboratory, and a Reliability Testing
Laboratory. Its testing has been fully acknowledged and recognized by overseas testing certification
bodies, such as KEMA of Netherlands, UL of America, and CE of the EU for its low voltage testing.
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Global technology and R&D are behind the best industrial
Electric power and automation products from LS ELECTRIC
High Voltage Test / Impulse Test Characteristics Test / VCB Characteristics Test Short-Circuit Test / ACB Breaker Test Environmental Test /
Non-stop High Temperature Test
●SCADA
The R&D Center carries out projects and technology research in the
fields of SCADA and DAS.
●Simulator
The R&D Center predicts probable electrocution hazards by
conducting simulated analyses of power generation phenomena,
and develops simulation technologies and products that can
optimize the constituent facilities.
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Solution provider
We promise you that LS will be reborn as a corporation that returns the best values
to its customers.
We are committed to global product development, driving future growth, and expanding
the overseas market share, as well as consolidating existing business.
Join us in a future where LS will become a genuine global leader.
6
Customer satisfaction with world-class products and services:
LS ELECTRIC is committed to excellence!
Automation Industry |
Automation Equipment, Industrial IT & RFID
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MCCB
Low voltage circuit breakers
Ministry of Commerce
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Contents
Overview A-1
Main characteristics A-2
100 to 800AF: See page A-2-1
1000 to 1600AF: See page A-2-71
Accessories A-3
100 to 800AF: See page A-3-1
1000 to 1600AF: See page A-3-45
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Super Solution
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Global Leading Products
Circuit breakers
Circuit breakers
Disconnecting switches
Super Performance
Super Breaking capacity
Super Optimum coordination
Super Extensive applications
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Susol TE, TD, TS series
Circuit breakers and disconnecting switches
Susol circuit breakers provide superior employing a wide variety of trip units ratings from 40 to 1600 amperes and in
performance in a compact package. including fixed thermal & magnetic, interrupting capacities up to 150 kA at
They are used in cascade rated systems, adjustable thermal-fixed magnetic, 415V AC.
allowing the use of lower interruption adjustable thermal adjustable magnetic, Standard calibration is at 40℃ with
circuit breakers downstream, which lead and electronic options. optional 55 ℃ factor y calibration
to lower system cost. Susol TE and TD circuit breaker is available for applications where higher
While meeting IEC60947-2 service and available in one frame size in ratings from ambient temperatures are encountered.
interrupting ratings, these breakers 16 to 160 amperes and TS circuit breakers
provide unmatched flexibility by are available in three frame sizes in
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MCCB Communication
14
Providing optimal solution
Supervision PC
Sub_supervision PC
PLC
RS485 (DNP)
Communication unit
Profibus-DP
RS485 (Modbus)
Devices
● MCCB(MODBUS) SUB_Supervision PC
15
MCCB Residual Current Devices
TS160
Applicable TS250
circuit breaker TS400
TS630
TS800
Protection charicteristics
(adjustable)
Sensitivity I△n (A)
0.03-0.3-1-3-10
17
MCCB Main characteristics
18
19
TE, TD, TS series Index
A-1. Overview
General A-1-3
Structure A-1-5
Ordering A-1-13
Range of LS low voltage circuit breakers
Main switchboard
* 1pole MCCB
A-1-1
Range of LS low voltage circuit breakers
Miniature CircuitIEC60898,
breakers
A A A
IEC 60947-2, UL489 IEC 60947-2 60947-2, UL1077
BK63H www.lsis.com
BK63H
Type BK63H
Standard IEC60947-2, IEC60898
Protection Overload, Short circuit
Poles 1P 2P, 3P, 4P
Characteristic B(4In), C(7.5In), D(12In)
Rated current(In) [A] 1, 2, 3, 4, 6, 10, 16, 20, 25, 32, 40, 50, 63
Susol Metasol
Rated voltage(Ue)
AC [V] 240 240/415
DC [V] 60 125
Rated insulation voltage(Ui) AC [V] 500
Rated impulse withstand AC [kV] 6
Rated frequency 50/60
A-1-2
General
Susol circuit-breakers are climate-proof. The breakers are intended for use in rooms where there are no
excessive operating conditions (e.g. dust, corrosive vapors, gases).
If the circuit-breakers are used in dusty or humid locations, suitable enclosures should be provided.
Sufficient fresh air supply must be provided if there are harmful gases (e.g. hydrogen-sulfide vapor)
in the ambient air.
All Susol circuit breakers offer positive contact indication and are suitable for isolation in compliance with
standards IEC 60947-1 and 2.
A switch-disconnector of Susol circuit breakers is available for for circuit control and isolation.
A-1-3
Standards & Approval
IEC 60947-2
Low-voltage switchgear and controlgear
- Part 2: Circuit-breakers
IEC 60947-3
Low-voltage switchgear and controlgear
- Part 3: Switches, disconnectors, switchdisconnectors and fuse-combination units
IEC 60947-4
Low-voltage switchgear and controlgear
- Part 4-1: Contactors and motor-starters
Electromechanical contactors and motor starters Switches, disconnectors, switchdisconnectors
- Part 4-2: Contactors and motor-starters
AC semiconductor motor controllers and starters
- Part 4-3: Contactors and motor-starters
AC semiconductor controllers and contactors for non-motor loads
CE conformity marking
The CE conformity marking shall indicate conformity to all the obligations imposed on the
manufacturer, as regards his products, by virtue of the European Community directives providing for
the affixing of the CE marking.
When the CE marking is affixed on a product, it represents a declaration of the manufacturer or of his
authorized representative that the product in question conforms to all the applicable provisions
including the conformity assessment procedures. This prevents the Member States from limiting the
marketing and putting into service of products bearing the CE marking, unless this measure is justified
by the proved non-conformity of the product.
IECEE CB SCHEME
The IECEE CB Scheme is the world's first truly international system for acceptance of test reports dealing
with the safety of electrical and electronic products. It is a multilateral agreement among participating
countries and certification organizations. A manufacturer utilizing a CB test report issued by one of these
organizations can obtain national certification in all other member countries of the CB Scheme.
The Scheme is based on the use of international (IEC) Standards. If some members' national standards are
not yet completely harmonized with IEC Standards, national differences are permitted if clearly declared to all
other members. The CB Scheme utilizes CB Test Certificates to attest that product samples have
successfully passed the appropriate tests and are in compliance with the requirements of the relevant IEC
Standard and with the declared national differences of various member countries.
The main objective of the Scheme, is to facilitate trade by promoting harmonization of the national standards
with international Standards and cooperation among product certifiers worldwide in order to bring product
manufacturers a step closer to the ideal concept of "one product, one test, one mark, where applicable'.
A-1-4
Structure
Mechanism unit
•Unvarying contact force
regardless of over travel
•RTA (Rapid Toggle Area)
Open speed of moving contact is
rapid by optimized cam curve ● ●
regardless of trip signal
Angle
Unvarying contact force
A-1-5
Structure
Arc-Extinguishing unit
•PASQ Type Quenching Chamber
•Very superior to increasing arc
voltage during short time
•PASQ ;
- Puffer Assisted Self-Quenching
- Patented by LS
Hybrid Grid
chamber Ass’y
A-1-6
Marking and configuration
Symbol indicating
suitability for isolation
as defined by IEC 947-2
A-1-7
Marking and configuration
Model (Rating and breaking capacity) 160AF 250AF 630AF 800AF 1600AF
•TS: Series TE100S
•250: Max. Ampere rating S - - - -
TE160S
•S: Standard
•N: Normal (Standard) TE100N TS100N TS1000N
•H: High TS400N TS800N
TE160N TS160N TS1250N
•L: Current limiting N TS630N -
TD100N TS250N TS1600N
- -
TD160N - -
Standardized characteristics: TD100H TS100H TS400H TS800H TS1000H
•Ui: Rated insulation voltage H TD160H TS160H TS630H - TS1250H
•Uimp: Impulse withstand voltage - TS250H - - TS1600H
•Ue: Rated operational voltage
•Icu: Ultimate breaking capacity TD100L TS100L TS400L TS800L TS1000L
•Ics: Service breaking capacity L TD160L TS160L TS630L - -
- TS250L - - -
S 37kA - - - -
Product: Molded Case Circuit Breaker L 150kA 150kA 150kA 150kA 150kA
Upstream connections
Fixing hole
Certificate plate
Brand name
Operating handle
Company logo
"push to trip" button
Fixing hole
Downstream connections
A-1-8
Overview of trip units
On Susol circuit breakers, the thermal-magnetic and electronic trip units are interchangeable and may
be rapidly fitted to the circuit breakers.
It is therefore easy to change the protection of a given circuit following a modification in an installation.
On TS400 and 630 circuit breakers, the electronic trip units are interchangeable plug-in modules.
Trip unit ETM offers a large number of protection settings.
Each Trip devices has different types of protection depending on the associated trip unit:
•Standard protection
•Protection of networks supplied by line distribution
•Protection of long cables
•Protection of DC networks
•Protection of motor-starters
•Service connection circuit breaker (for special subscriber contracts)
Susol TD100, TD160 circuit breakers may be equipped with either FTU or FMU.
The trip units are not interchangeable types and can be supplied only after fixed with circuit breakers.
Ampere ratings
Rated current, In[A]
MCCB frame
type Thermal magnetic release Electronic release
DSU
FTU FMU ATU MTU ETS ETM
TE100 16, 20, 25, 32, 40, 16, 20, 25, 32, 40,
- - - - -
TD100 50, 63, 80, 100 50, 63, 80, 100
TE160
100, 125, 160 100, 125, 160 - - - - 160
TD160
40, 50, 63, 40, 50, 63,
1.6, 3.2, 6.3, 12,
TS100 - 40, 80 - 100
80, 100 80, 100 20, 32, 50, 63, 100
32, 50, 63,
TS160 100, 125, 160 100, 125, 160 125, 160 40, 80, 160 - 160
100, 160
TS250 125, 160, 200, 250 125, 160, 200, 250 125, 160, 200, 250 100, 160, 220 40, 80, 160, 250 - 250
TS400 300, 400 300, 400 300, 400 320 160, 250, 400 160, 250, 400 400
TS630 500, 630 500, 630 500, 630 500 160, 250, 400, 630 160, 250, 400, 630 630
TS800 700, 800 800 800 630 630, 800 630, 800 800
A-1-9
Overview of trip units
Ii=2500A
Ir Ii
Ii
6
Trip unit identification 0.8 1
5 10
9
Ir Ii Ii
TS250 FMU
2376
220A
2640
3P
1320
3P
A-1-10
Switching mechanism
Optimize ON position
Repulsion force •Unvarying contact force regardless of over
Shape of contactor travel
•Open speed of moving contact is rapid by
•Induce easily the arc mobility to grid direction
•Rapidly redeploy the arc from moving optimized cam curve regardless of trip
contactor signal
•Function of trip free
•Prevent contact tip from erosion
Open speed & contact force Optimized
cam curve
Unvarying
Force
contact
Angle
Fig. 3 “ON“ position
OFF position
•Push to trip in OFF position
* Reset pin moment < Main spring moment
•Stability of endurance
600.0
Stress Amplitude (MPa)
500.0
400.0
300.0
100.0
0.0
0.00E+00 4.00E+06 3.00E+06 1.20E+07 1.60E+07 2.00E+07
Life
TRIP position
•Enables tripping mechanically from outside,
for confirming the operation of the
accessory switches and the manual
resetting function
A-1-11
Degree of protection
The table indicates the degrees of protection guaranteed by Susol circuit-breakers according to several
type of installation. Basically, the fixed parts are always preset with IP20 degree of protection.
IP65 degree of protection can be obtained with the circuit-breaker installed in a switchboard fitted with
an extended rotary handle operating mechanism transmitted on the compartment door.
Protection of
persons against
Type Degree of protection IP
access to hazardo
us parts with:
Full penetration of 12.5mm diameter
sphere not allowed.
Circuit breaker The jointed test finger shall have IP20 Wire
adequate clearance from hazardous
parts
Circuit breaker
Totally protected
with cover frame
against ingress of IP65 Wire
and rotary
dust and water jets fromany direction
extended handle
A-1-12
Ordering
Ampere frame Type Magnetic only Rated current Poles - Standard Accessories
trip unit Note) Please refer to A-3
100 N Normal 3P 3Pole P Plug-in
160 H High
AF Rated current
250 L Current limit
TS TS100 1.6, 3.2, 6.3, 12, 20, 32, 50, 63, 100
400
TS160 32, 50, 63, 80, 100, 160
630
TS250 100, 160, 220
800
TS400 320
TS630 500
TS800 630
A-1-13
Trip unit: DSU
Applicable
Model AF Pole Rated voltage
circuit breaker
RTU RCD 2 250AF 3 3P AC220/460V TS100/160,
250AF
3 630AF 4 4P AC460/690V TS250
4 800AF TS400
630AF
TS630
TS800
800AF
(3p only)
A-1-14
Ordering
TS1600 N A 1600A 3 - -
A-1-15
Trip relay
N G 0
Trip relay type Communication & protection Control voltage & frequency
N G 0
N Normal G Without comm. + L/S/I/G 0 Self-Power, 60Hz
* L/S/I/G configuration as standard 5 Self-Power, 50Hz
-with LED indicators
-without output contacts
* Ground fault system by vector sum
A G 0
A Ammeter G Without comm. 0 Self-Power, 60Hz
Z Without comm. + Earth leakage 1 AC/DC 100V~250V, 60Hz
E Without comm. + Earth leakage 2 DC 24V~60V, 60Hz
C Comm. 5 Self-Power, 50Hz
K Comm. + Earth leakage 6 AC/DC 100V~250V, 50Hz
X Comm. + Earth leakage 7 DC 24V~60V, 50Hz
* L/S/I/G configuration as standard
* Ground fault system by vector sum(G,C)
* Earth leakage system
- Z,K: External CT - LS ZCT applied(fault current 0.5~30A, 1600AF)
- E,X: External CT - Private ZCT applied(fault current > 30A)
* Comm. And output contacts DO NOT work under self-power condition.
(Only checking LED available)
P C 1
P Power meter C Comm. 1 AC/DC 100V~250V, 60Hz
K Comm. + Earth leakage 2 DC 24V~60V, 60Hz
X Comm. + Earth leakage 6 AC/DC 100V~250V, 50Hz
A Comm. + Pre-trip alarm 7 DC 24V~60V, 50Hz
* L/S/I/G configuration as standard
* Ground fault system by vector sum
* Earth leakage system
- K: External CT - LS ZCT applied(fault current 0.5~30A, 1600AF)
- X: External CT - Private ZCT applied(fault current > 30A)
* Applicable to generator protection purpose
* Comm. And output contacts DO NOT work under self-power condition.
(Only checking LED available)
S C 1
S Supreme meter C Comm. 1 AC/DC 100V~250V, 60Hz
K Comm. + Earth leakage 2 DC 24V~60V, 60Hz
X Comm. + Earth leakage 6 AC/DC 100V~250V, 50Hz
A Comm. + Pre-trip alarm 7 DC 24V~60V, 50Hz
* L/S/I/G configuration as standard
* Ground fault system by vector sum
* Earth leakage system
- K: External CT - LS ZCT applied(fault current 0.5~30A, 1600AF)
- X: External CT - Private ZCT applied(fault current > 30A)
* Applicable to generator protection purpose
* Comm. And output contacts DO NOT work under self-power condition.
(Only checking LED available)
A-1-16
TE, TD, TS series Index
100 to 800AF
MCCBs for power distribution
Electrical characteristics A-2-1
Thermal magnetic trip unit
Overview A-2-3
FTU, FMU for TE100, TE160, TD100, TD160 A-2-5
FTU, FMU for TS100, TS160, TS250 A-2-7
ATU for TS160, TS250
FTU, FMU, ATU for TS400, TS630 A-2-11
FTU, FMU, ATU for TS800 A-2-15
Electronic trip units (Standard)
Overview A-2-17
ETS23 for TS100, TS160, TS250 A-2-19
ETS33 for TS400, TS630 A-2-25
ETS43 for TS800 A-2-31
Electronic trip units (Multifunction)
Overview A-2-37
ETM33 for TS400, TS630 A-2-40
ETM43 for TS800 A-2-49
MCCBs for motor protection
Electrical characteristics A-2-57
Magnetic only trip unit A-2-59
Switch-Disconnectors
Electrical characteristics A-2-61
Susol MCCB for DC Application A-2-63
4 pole MCCB with electronic trip unit A-2-70
1000 to 1600AF
Electrical characteristics A-2-71
OCR(Over current relays) Trip unit
Overview A-2-72
N(Normal), NV type A-2-73
A(Ammeter) type A-2-75
P(Power meter) type A-2-77
S(Supreme meter) type A-2-79
Operation characteristic A-2-81
Measurement function A-2-83
ZSI -Zone Selective Interlocking (A, P, S type) A-2-84
Remote reset and digital I/O (A, P, S type) A-2-85
Communication A-2-86
Event & fault recording (P, S type) A-2-87
System information A-2-87
System block diagram A-2-88
Installation and Handling A-2-89
Switch-Disconnectors A-2-92
MCCBs for power distribution
Electrical characteristics
TE100 TE160 TD100 TD160
Frame size [AF] 100 160 100 160
16, 20, 25, 32, 40, 100, 125, 160,
Rated current, In ♣ [A] 16~100 100, 125, 160 60, 63, 80, 100 1P: 16~160
No. of poles 3,4 3,4 2★, 3, 4 1, 2★, 3, 4
Rated operational AC [V] 690 690 690 690, 1P; 240
voltage, Ue DC [V] 500 500 500 500, 1P:250
Rated impulse withstand voltage, Uimp [kV] 8 8 8 8
Rated insulation voltage, Ui [V] 750 750 1000 1000
Rated ultimate short-circuit breaking capacity, Icu S N S N N H L N H L
85 100
AC 50/60Hz 220/240V [kA] 50 85 50 85 85 100 200 200
(1P:30) (1P:50
380/415V [kA] 37 50 37 50 50 85 150 50 85 150
440/460V [kA] 25 37 25 37 50 70 130 50 70 130
480/500V [kA] 18 25 18 25 30 50 65 30 50 65
525V [kA] - - - - 22 35 50 22 35 50
660/690V [kA] 6 8 6 8 10 10 10 10 10 10
42 65
DC 250V [kA] 37 50 37 50 42 65 100 100
(1P:16) (1P:25)
500V(2poles in series) [kA] 37 50 37 50 42 65 100 42 65 100
Rated service breaking capacity, Ics
AC 50/60Hz 220~525V [%Icu] 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%
660/690V [kA] - - - - 5 5 5 5 5 5
DC [%Icu] 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%
Rated short-circuit making capacity Icm
187 220
AC 50/60Hz 220/240V [kA] 105 187 105 187 187 220 440 440
(1P:105) (1P:105)
380/415V [kA] 77.7 105 77.7 105 105 187 330 105 187 330
440/460V [kA] 52.5 77.7 52.5 77.7 105 154 286 105 154 286
480/500V [kA] 36 52.5 36 52.5 63 105 143 63 105 143
525V [kA] - - - - 46 74 105 46 74 105
660/690V [kA] 9.2 13.6 9.2 13.6 17 17 17 17 17 17
Category of utilization A A A A
Isolation behavior
Trip unit (release)
Thermal-Magnetic
●fixed-thermal, fixed-magnetic FTU
●adjustable-thermal, fixed-magnetic FMU ★★
●adjustable-thermal, adjustable-magnetic ATU - - - -
●magnetic only MTU (3P) - - - -
Electronic
●LSI ETS (3P, 4P) - - - -
●LSI ETM (3P, 4P) - - - -
Option Earth-fault protection, Ig - - - -
Zone selective interlocking, ZSI - - - -
Ammeter - - - -
Communication - - - -
Earth-leakage protection module - - - -
Connection fixed front-connection
rear-connection ★★
plug-in front-connection - - ★★
rear-connection - - ★★
Life cycle ★★★ Mechanical [operations] 25000 25000 25000 25000
Electrical @ 415 V AC [operations] 10000 10000 10000 10000
Basic dimensions, W×H×D 1-pole [mm] - - - 35×140×86
(front connection) 3-pole [mm] 76×130×82 76×130×82 90×140×86 90×140×86
4-pole [mm] 101×130×82 101×130×82 120×140×86 120×140×86
Weight 1-pole [kg] - - - 0.57
(front connection) 3-pole [kg] 1.05 1.05 1.5 1.5
4-pole [kg] 1.35 1.35 1.8 1.8
Reference standard IEC60947-2 IEC60947-2 IEC60947-2 IEC60947-2
※ Breaking capacity at 660/690V is for your reference. (not certified) ★
2 pole MCCB in 3pole frame size ★★★
ife cycle means not guarantee but limitation
L
♣
Applicable to MCCBs equipped with FTU, FMU, ATU ★★
Not applicable to 1pole (Quality guarantee: On/Off frequency on the basis of IEC60947-2
within the term of guarantee.)
A-2-1
MCCBs for power distribution
100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%
5 5 5 5 5 5 5 5 5 10 12 12 10 12 12 10 20 20
100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%
220 264 440 220 264 440 220 264 440 220 264 440 220 264 440 220 264 440
105 187 330 105 187 330 105 187 330 143 187 330 143 187 330 143 220 330
105 154 286 105 154 286 105 154 286 143 187 286 143 187 286 143 220 286
88 143 187 88 143 187 88 143 187 88 143 187 88 143 187 88 187 220
46 74 105 46 74 105 46 74 105 46 74 105 46 74 105 46 74 105
17 17 17 17 17 17 17 17 17 17 40 74 17 40 74 17 40 74
A A A A A A
-
- - -
- - -
- - -
- - -
- - -
- - -
25000 25000 25000 20000 20000 10000
10000 10000 10000 10000 6000 3000
- - - - - -
105×160×86 105×160×86 105×160×86 140×260×110 140×260×110 210×320×135
140×160×86 140×160×86 140×160×86 186.5×260×110 186.5×260×110 280×320×135
- - - - - -
2 2 2 5.4 5.4 15.1
2.6 2.6 2.6 7.2 7.2 19.6
IEC60947-2 IEC60947-2 IEC60947-2 IEC60947-2 IEC60947-2 IEC60947-2
※ The trip unit ATU is available from 125A
※※ 700A is only available for TS800FTU
A-2-2
MCCBs for power distribution
Susol series circuit breakers can be installed with thermal magnetic trip units.
And, there are two kinds of trip units according to way of installation as follows.
•Built-in trip units for TE and TD series upto 160A
•Interchangeable trip units for TS series upto 800A
Function
Protection of power distribution
•Overload protection: Thermal protection with a fixed or adjustable threshold
•Short-circuit protection: Magnetic protection with a fixed or adjustable pick-up
•Protection of the fourth pole
4P3T type (neutral unprotected)
4P4T type 50% (neutral protection at 0.5×In)
4P4T type 100% (neutral protection at 1×In)
Operation
Trip bar ATU Thermal magnetic types
•Time-Delay operation
An overcurrent heats and warps the bimetal to actuate the trip
bar by the bimetal characteristic.
•Instantaneous operation
If the overcurrent is excessive, the armature is attracted and
the trip bar actuated by electromagnetic force.
Bimetal Armature
Ratings
Ratings(A) Thermal magnetic trip units(FTU/FMU/ATU) TE100 to TS800
at 40℃ In
16 20 25 32 40 50 63 80 100 125 160 200 250 300 400 500 630 800
TE100 - - - - - - - - -
TD100 - - - - - - - - -
TE160
- - - - - - - - - - - - - - -
TD160
- - - - - - - - - - - - - - -
TS100 - - - - - - - - - - - - -
TS160
- - - - - - - - - - - - - - -
TS250
- - - - - - - - - - - - - -
TS400
- - - - - - - - - - - - - - - -
TS630
- - - - - - - - - - - - - - - -
TS800
- - - - - - - - - - - - - - - - -
Note) Rated current 700A is available for TS800FTU.
A-2-3
MCCBs for power distribution
Characteristics
Fixed thermal, fixed magnetic trip units
FTU
•Fixed thermal
FTU
16A ... 800A rated currents
•Fixed magnetic Ii=2500A
400A ... 8000A tripping currents Ir Ii
ATU
•A djustable thermal
100A ... 800A rated currents ATU 0.9 7 8
Adjustable : 0.8~1×In 6
0.8 1 9
•Adjustable magnetic 5 10
500A ... 8000A tripping currents Ir Ii Ii
Adjustable : 5~10×In
•Applicable to TS160 ... TS800 frames
A-2-4
MCCBs for power distribution
Configuration
Trip unit identification
Number of pole
0.8 1
160A
Ii=1600A
0 Ir Ii I
Ir Ii
TD160 FMU
A-2-5
MCCBs for power distribution
Characteristics
Thermal magnetic trip units(FTU/FMU) ... TE100, TD100, TE160, TD160
Rating(A) at 40℃
In 16 20 25 32 40 50 63 80 100 125 160
TE/TD100 - -
TE/TD160 - - - - - - - -
Overload protection(thermal)
Current setting(A) Ir
FTU Fixed
FMU Adjustable 0.8, 0.9, 1×In (3 settings)
Protection of N pole
4P3T Neutral No protection
4P4T Neutral protection (100% Ir)
Setting details
Thermal overload protection
Trip unit type Setting Trip unit rating, In (A)
Ir 16 20 25 32 40 50 63 80 100 125 160
TE/TD100FTU Fixed 16 20 25 32 40 50 63 80 100 - -
TE/TD100FMU 0.8 12.8 16 20 25.6 32 40 50.4 64 80 - -
0.9 14.4 18 22.5 28.8 36 45 56.7 72 90 - -
1 16 20 25 32 40 50 63 80 100 - -
TE/TD160FTU Fixed - - - - - - - - 100 125 160
TE/TD160FMU 0.8 - - - - - - - - 80 100 128
0.9 - - - - - - - - 90 112.5 144
1 - - - - - - - - 100 125 160
A-2-6
MCCBs for power distribution
Configuration
Trip unit identification
Number of pole
TS100 FTU, TS160 FTU, TS250 FTU TS100 FMU, TS160 FMU,
- Fixed thermal fixed magnetic trip unit TS250 FMU
FTU
Ii=2500A
Ir Ii
FMU
Ii=2500A
TS160 ATU, TS250 ATU
Ir Ii
t Short circuit protection
(magnetic)
0.9
0.8 1
6 9
ATU 0.9 7 8 5 10
Ii
0.8 1 6 9
0 Ir Ii I
5 10
Ir Ii Ii
A-2-7
MCCBs for power distribution
Overload protection(thermal)
Current setting(A) Ir
FTU Fixed
FMU Adjustable 0.8 to×In
ATU Adjustable 0.8 to×In
Protection of N pole
4P3T Neutral No protection
4P4T Neutral protection (100% Ir)
TS250 FTU
Trip unit function
- FTU: Fixed thermal, fixed magnetic unit
TS250 FMU
Trip unit function
- FMU: Adjustable thermal, fixed magnetic unit
TS250 ATU
Trip unit function
- ATU: Adjustable thermal, adjustable magnetic unit
Setting details
Thermal overload protection
Trip unit type Setting Trip unit rating, In (A)
Ir 40 50 63 80 100 125 160 200 250
TS100FTU Fixed 40 50 63 80 100 - - - -
0.8×In 32 40 50 64 80 - - - -
TS100FMU 0.9×In 36 45 57 72 90 - - - -
1.0×In 40 50 63 80 100 - - - -
TS160FTU Fixed - - - - 100 125 160 - -
0.8×In - - - - 80 100 128 - -
TS160FMU 0.9×In - - - - 90 113 144 - -
1.0×In - - - - 100 125 160 - -
0.8×In - - - - - 100 128 - -
TS160ATU 0.9×In - - - - - 113 144 - -
1.0×In - - - - - 125 160 - -
TS250FTU Fixed - - - - - 125 160 200 250
0.8×In - - - - - 100 128 160 200
TS250FMU 0.9×In - - - - - 113 144 180 225
1.0×In - - - - - 125 160 200 250
0.8×In - - - - - 100 128 160 200
TS250ATU 0.9×In - - - - - 113 144 180 225
1.0×In - - - - - 125 160 200 250
A-2-9
MCCBs for power distribution
Setting details
Magnetic short-circuit protection
Trip unit type Setting Setting Trip unit rating, In (A)
current, Ir current, Ii 40 50 63 80 100 125 160 200 250
TS100FTU Fixed In×10 400 500 630 800 1000 - - - -
0.8×In Fixed In×10 400 500 630 800 1000 - - - -
TS100FMU 0.9×In Fixed In×10 400 500 630 800 1000 - - - -
1.0×In Fixed In×10 400 500 630 800 1000 - - - -
TS160FTU Fixed In×10 - - - - 1000 1250 1600
0.8×In Fixed In×10 - - - - 1000 1250 1600 - -
TS160FMU 0.9×In Fixed In×10 - - - - 1000 1250 1600 - -
1.0×In Fixed In×10 - - - - 1000 1250 1600 - -
In×5 - - - - - 625 800 - -
In×6 - - - - - 750 960 - -
In×7 - - - - - 875 1120 - -
0.8×In Adjustable
In×8 - - - - - 1000 1280 - -
In×9 - - - - - 1125 1440 - -
In×10 - - - - - 1250 1600 - -
In×5 - - - - - 625 800 - -
In×6 - - - - - 750 960 - -
In×7 - - - - - 875 1120 - -
TS160ATU 0.9×In Adjustable
In×8 - - - - - 1000 1280 - -
In×9 - - - - - 1125 1440 - -
In×10 - - - - - 1250 1600 - -
In×5 - - - - - 625 800 - -
In×6 - - - - - 750 960 - -
In×7 - - - - - 875 1120 - -
1.0×In Adjustable
In×8 - - - - - 1000 1280 - -
In×9 - - - - - 1125 1440 - -
In×10 - - - - - 1250 1600 - -
TS250FTU Fixed In×10 - - - - - 1250 1600 2000 2500
0.8×In Fixed In×10 - - - - - 1250 1600 2000 2500
TS250FMU 0.9×In Fixed In×10 - - - - - 1250 1600 2000 2500
1.0×In Fixed In×10 - - - - - 1250 1600 2000 2500
In×5 - - - - - 625 800 1000 1250
In×6 - - - - - 750 960 1200 1500
In×7 - - - - - 875 1120 1400 1750
0.8×In Adjustable
In×8 - - - - - 1000 1280 1600 2000
In×9 - - - - - 1125 1440 1800 2250
In×10 - - - - - 1250 1600 2000 2500
In×5 - - - - - 625 800 1000 1250
In×6 - - - - - 750 960 1200 1500
In×7 - - - - - 875 1120 1400 1750
TS250ATU 0.9×In Adjustable
In×8 - - - - - 1000 1280 1600 2000
In×9 - - - - - 1125 1440 1800 2250
In×10 - - - - - 1250 1600 2000 2500
In×5 - - - - - 625 800 1000 1250
In×6 - - - - - 750 960 1200 1500
In×7 - - - - - 875 1120 1400 1750
1.0×In Adjustable
In×8 - - - - - 1000 1280 1600 2000
In×9 - - - - - 1125 1440 1800 2250
In×10 - - - - - 1250 1600 2000 2500
A-2-10
MCCBs for power distribution
Configuration
Trip unit identification
Number of pole
FTU t
630A
0.9
Ii=6300A 0.8 1
Ir Ii
FMU
0.9
630A
0.8 1 Ii=6300A
TS400 ATU, TS630 ATU
Ir Ii
t
0.9
0.8 1
TS400 ATU, TS630 ATU
- Adjustable thermal adjustable magnetic trip unit
7 8
ATU 6 9
0.9
6
7 8
630A 5
Ii
10
0.8 1 9
5 10 0 Ir Ii I
Ir Ii Ii
A-2-11
MCCBs for power distribution
Characteristics
Thermal Magnetic trip units(FTU/FMU/ATU) ... TS400 to TS630
Rating(A) at 40℃
In 300 400 500 630
TS400 - -
TS630 - -
Overload protection(thermal)
Current setting(A) Ir
FTU In=Ir (Fixed)
FMU Adjustable 0.8, 0.9, 1×In (3 settings)
ATU Adjustable 0.8, 0.9, 1×In (3 settings)
Protection of N pole
4P3T Neutral No protection
4P4T Neutral protection (100% Ir)
TS630 ATU
Trip unit function
- FTU : Fixed thermal & magnetic unit
- FMU : Adjustable thermal & fixed magnetic unit
- ATU : Adjustable thermal & adjustable magnetic unit
A-2-12
MCCBs for power distribution
Setting details
Thermal overload protection
Trip unit type Setting Trip unit rating, In (A)
Ir 300 400 500 630
TS400FTU Fixed 300 400 - -
0.8 240 320 - -
TS400FMU 0.9 270 360 - -
1 300 400 - -
0.8 240 320 - -
TS400ATU 0.9 270 360 - -
1 300 400 - -
TS630FTU Fixed - - 500 630
0.8 - - 400 504
TS630FMU 0.9 - - 450 567
1 - - 500 630
0.8 - - 400 504
TS630ATU 0.9 - - 450 567
1 - - 500 630
A-2-13
MCCBs for power distribution
Setting details
Magnetic short-circuit protection
Trip unit type Setting Setting Trip unit rating, In (A)
current, Ir current, Ii 300 400 500 630
TS400FTU Fixed In×10 3000 4000 - -
0.8×In Fixed In×10 3000 4000 - -
TS400FMU 0.9×In Fixed In×10 3000 4000 - -
1.0×In Fixed In×10 3000 4000 - -
In×5 1500 2000 - -
In×6 1800 2400 - -
In×7 2100 2800 - -
0.8×In Adjustable
In×8 2400 3200 - -
In×9 2700 3600 - -
In×10 3000 4000 - -
In×5 1500 2000 - -
In×6 1800 2400 - -
In×7 2100 2800 - -
TS400ATU 0.9×In Adjustable
In×8 2400 3200 - -
In×9 2700 3600 - -
In×10 3000 4000 - -
In×5 1500 2000 - -
In×6 1800 2400 - -
In×7 2100 2800 - -
1.0×In Adjustable
In×8 2400 3200 - -
In×9 2700 3600 - -
In×10 3000 4000 - -
TS630FTU Fixed In×10 - - 5000 6300
0.8×In Fixed In×10 - - 5000 6300
TS630FMU 0.9×In Fixed In×10 - - 5000 6300
1.0×In Fixed In×10 - - 5000 6300
In×5 - - 2500 3150
In×6 - - 3000 3780
In×7 - - 3500 4410
0.8×In Adjustable
In×8 - - 4000 5040
In×9 - - 4500 5670
In×10 - - 5000 6300
In×5 - - 2500 3150
In×6 - - 3000 3780
In×7 - - 3500 4410
TS630ATU 0.9×In Adjustable
In×8 - - 4000 5040
In×9 - - 4500 5670
In×10 - - 5000 6300
In×5 - - 2500 3150
In×6 - - 3000 3780
In×7 - - 3500 4410
1.0×In Adjustable
In×8 - - 4000 5040
In×9 - - 4500 5670
In×10 - - 5000 6300
A-2-14
MCCBs for power distribution
Configuration
Trip unit identification
TS800 FTU
- Fixed thermal fixed magnetic trip unit TS800 FMU
FTU t
0.9
800A 0.8 1
Ii=8000A
Ir Ii
TS800 FMU
- Adjustable thermal fixed magnetic trip unit
0 Ir Ii I
FMU
0.9
800A
0.8 1 Ii=8000A TS800 ATU
Ir Ii t
0.9
0.8 1
TS800 ATU
- Adjustable thermal adjustable magnetic trip unit
7 8
ATU 6 9
0.9 7 8
800A 5 10
0.8 1 6 9 Ii
5 10
Ir Ii 0 Ir Ii I
Ii
TS800 ATU
Trip unit function
- FTU : Fixed thermal & magnetic unit
- FMU : Adjustable thermal & fixed magnetic unit
- ATU : Adjustable thermal & adjustable magnetic unit
A-2-15
MCCBs for power distribution
Characteristics
Thermal Magnetic trip units(FTU/FMU/ATU) ... TS800 Short - circuit protection(magnetic)
Rating(A) at 40℃ In 800 Current setting(A) Ii
TS800 FTU Fixed 10×In
FMU Fixed 10×In
Overload protection(thermal)
ATU Adjustable 5, 6, 7, 8, 9, 10×In (6 settings)
Current setting(A) Ir
FTU Fixed Protection of N pole
FMU Adjustable 0.8, 0.9,1×In (3 settings) 4P3T Neutral No protection
ATU Adjustable 0.8, 0.9,1×In (3 settings) 4P4T Neutral protection (100% Ir)
Setting details
Thermal overload protection
Trip unit type Setting Trip unit rating, In (A)
Ir 800
TS800FTU Fixed 800
0.8 640
TS800FMU 0.9 720
1 800
0.8 640
TS800ATU 0.9 720
1 800
A-2-16
MCCBs for power distribution
Ratings
Trip units
ETS23
ETS33 ETS43
Rated 40 - - -
current, 80 - - -
In (A) 160 - -
250 - - -
400 - - - -
630 - - - -
800 - - - - -
Applicable to TS100 N/H/L TS160 N/H/L TS250 N/H/L TS400 N/H/L TS630 N/H/L TS800 N/H/L
Setting values
Overload protection (long time)
0.4, 0.45, 0.5, 0.55, 0.6, 0.65, 0.7, 0.75, 0.8, 0.85, 0.9, 0.95, 1.0×In,
Setting current (A), Ir
13 setting
Tripping time (s) Fixed at 6×Ir , tolerance±20%
A-2-17
MCCBs for power distribution
②
③
tsd
⑤
Ir Isd Ii I
③
A-2-18
MCCBs for power distribution
Configuration
Electronic type, ETS23 for MCCBs TS100, TS160, TS250
Indication of alarm
Load: not less than 90% Ir LED ON
Load: not less than 105% Ir LED flickering
Test connector
.7
.6 .8
t Ir
Overload protection
.5 .9
(long time)
tr .4 1.0
td 4
5
6
3 7 Short circuit protection
2 8 (short time)
1.5 10
.3
tsd .2
Short time tripping Overload protection (long time)
.1
tsd .3
delay 0.4, 0.45, 0.5, 0.55, 0.6, 0.65, 0.7,
.05
ETS 23 In250A
Trip unit frame Rated current, In
- 23 for TS100, TS160, TS250 - 40, 80A for TS100
- 33 for TS400, TS630 - 40, 80, 160A for TS160
- 43 for TS800 - 40, 80, 160, 250A for TS250
A-2-19
MCCBs for power distribution
for TS160
for TS250
Setting details
Overload protection (long time)
.6
.7
.8
Circuit breakers TS100 TS160 TS250
.5 .9
Trip unit rating, In(A) 40 80 40 80 160 40 80 160 250
.4 1.0
t Ir
t Ir
tr Fixed at 6×Ir
Tripping time (s)
td tolerance±20%
tsd
tsd
Ir Isd Ii Icu I
A-2-20
MCCBs for power distribution
Setting details
Short-circuit protection (short time)
4
5
6
Circuit breakers TS100 TS160 TS250
3
2
7
8
Trip unit rating, In(A) 40 80 40 80 160 40 80 160 250
1.5 10
t Ir
tr
Setting value Short time pick-up current setting, Isd = Setting value (1.5~10)×Ir
0.4 24 48 24 48 96 24 48 96 150
td
A-2-21
MCCBs for power distribution
4
5
6
Circuit breakers TS100 TS160 TS250
Trip unit rating, In(A) 40 80 40 80 160 40 80 160 250
3 7
2 8
1.5 10
t Ir
tr
Setting value Short time pick-up current setting, Isd = Setting value (1.5~10)×Ir
td
0.4 64 128 64 128 256 64 128 256 400
0.45 72 144 72 144 288 72 144 288 450
tsd 0.5 80 160 80 160 320 80 160 320 500
tsd
A-2-22
MCCBs for power distribution
Setting details
Short-circuit protection (short time)
4
5
6
Circuit breakers TS100 TS160 TS250
Trip unit rating, In(A) 40 80 40 80 160 40 80 160 250
3 7
2 8
1.5 10
t Ir
tr
Setting value Short time pick-up current setting, Isd = Setting value (1.5~10)×Ir
td
0.4 112 224 112 224 448 112 224 448 700
0.45 126 252 126 252 504 126 252 504 788
tsd 0.5 140 280 140 280 560 140 280 560 875
tsd
0.55 154 308 154 308 616 154 308 616 963
Ir Isd Ii Icu I 0.6 168 336 168 336 672 168 336 672 1050
0.65 182 364 182 364 728 182 364 728 1138
0.7 7 196 392 196 392 784 196 392 784 1225
0.75 210 420 210 420 840 210 420 840 1313
0.8 224 448 224 448 896 224 448 896 1400
0.85 238 476 238 476 952 238 476 952 1488
0.9 252 504 252 504 1008 252 504 1008 1575
0.95 266 532 266 532 1064 266 532 1064 1663
1 280 560 280 560 1120 280 560 1120 1750
0.4 128 256 128 256 512 128 256 512 800
0.45 144 288 144 288 576 144 288 576 900
0.5 160 320 160 320 640 160 320 640 1000
0.55 176 352 176 352 704 176 352 704 1100
0.6 192 384 192 384 768 192 384 768 1200
0.65 208 416 208 416 832 208 416 832 1300
0.7 8 224 448 224 448 896 224 448 896 1400
0.75 240 480 240 480 960 240 480 960 1500
0.8 256 512 256 512 1024 256 512 1024 1600
0.85 272 544 272 544 1088 272 544 1088 1700
0.9 288 576 288 576 1152 288 576 1152 1800
0.95 304 608 304 608 1216 304 608 1216 1900
1 320 640 320 640 1280 320 640 1280 2000
0.4 160 320 160 320 640 160 320 640 1000
0.45 180 360 180 360 720 180 360 720 1125
0.5 200 400 200 400 800 200 400 800 1250
0.55 220 440 220 440 880 220 440 880 1375
0.6 240 480 240 480 960 240 480 960 1500
0.65 260 520 260 520 1040 260 520 1040 1625
0.7 10 280 560 280 560 1120 280 560 1120 1750
0.75 300 600 300 600 1200 300 600 1200 1875
0.8 320 640 320 640 1280 320 640 1280 2000
0.85 340 680 340 680 1360 340 680 1360 2125
0.9 360 720 360 720 1440 360 720 1440 2250
0.95 380 760 380 760 1520 380 760 1520 2375
1 400 800 400 800 1600 400 800 1600 2500
A-2-23
MCCBs for power distribution
Setting details
Short time tripping delay setting, tsd (ms)
.3
setting time (ms) 50 100 200 300
.2
Time delay
.1 4 settings
.05 .3
(tsd)
t Ir operation time (ms) 30<t≤70 70<t≤140 140<t≤240 240<t≤350
tr
td
tsd
tsd
Ir Isd Ii Icu I
t Ir
tr ripping threshold (A),
T
Fixed at 11×In
td Ii
tsd
tsd
Ir Isd Ii Icu I
A-2-24
MCCBs for power distribution
Configuration
Electronic type, ETS33 for MCCBs TS400 & TS630
Indication of alarm
Load: not less than 90% Ir LED ON
Load: not less than 105% Ir LED flickering
.7
.6 .8
t Ir
Overload protection
.5 .9
(long time)
tr .4 1.0
td 4
5
6
3 7 Short circuit protection
2 8 (short time)
1.5 10
.3
ETS 33 In630A
Trip unit frame Rated current, In
- 23 for TS100, TS160, TS250 - 160, 250, 400A for TS400
- 33 for TS400, TS630 - 160, 250, 400, 630A for TS630
- 43 for TS800
A-2-25
MCCBs for power distribution
Setting details
Overload protection (long time)
.5 .9 Trip unit rating, In(A) 160 250 400 160 250 400 630
.4 1.0
t Ir
Setting value Overload protection setting current Ir = Setting value (0.4~1) × In
tr
0.4 64 100 160 64 100 160 252
td
tsd
tsd
0.55 88 138 220 88 138 220 347
0.6 96 150 240 96 150 240 378
Ir Isd Ii Icu I 0.65 104 163 260 104 163 260 410
0.7 112 175 280 112 175 280 441
0.75 120 188 300 120 188 300 473
0.8 128 200 320 128 200 320 504
0.85 136 213 340 136 213 340 536
0.9 144 225 360 144 225 360 567
0.95 152 238 380 152 238 380 599
1 160 250 400 160 250 400 630
t Ir
tr ixed at 6×Ir
F
Tripping time (s)
td tolerance±20%
tsd
tsd
Ir Isd Ii Icu I
A-2-26
MCCBs for power distribution
Setting details
Short-circuit protection (short time)
4
5
6
Circuit breakers TS400 TS630
3
2
7
8
Trip unit rating, In(A) 160 250 400 160 250 400 630
1.5 10
t Ir
tr
Setting value Short time pick-up current setting, Isd = Setting value (1.5~10) × Ir
0.4 96 150 240 96 150 240 378
td
A-2-27
MCCBs for power distribution
Setting details
Short-circuit protection (short time)
4
5
6
Circuit breakers TS400 TS630
3
Trip unit rating, In(A) 160 250 400 160 250 400 630
7
2 8
1.5 10
t Ir
tr
Setting value Short time pick-up current setting, Isd = Setting value (1.5~10) × Ir
td
0.4 256 400 640 256 400 640 1008
0.45 288 450 720 288 450 720 1134
tsd 0.5 320 500 800 320 500 800 1260
tsd
0.55 352 550 880 352 550 880 1386
Ir Isd Ii Icu I 0.6 384 600 960 384 600 960 1512
0.65 416 650 1040 416 650 1040 1638
0.7 4 448 700 1120 448 700 1120 1764
0.75 480 750 1200 480 750 1200 1890
0.8 512 800 1280 512 800 1280 2016
0.85 544 850 1360 544 850 1360 2142
0.9 576 900 1440 576 900 1440 2268
0.95 608 950 1520 608 950 1520 2394
1 640 1000 1600 640 1000 1600 2520
0.4 320 500 800 320 500 800 1260
0.45 360 563 900 360 563 900 1418
0.5 400 625 1000 400 625 1000 1575
0.55 440 687.5 1100 440 688 1100 1733
0.6 480 750 1200 480 750 1200 1890
0.65 520 813 1300 520 813 1300 2048
0.7 5 560 875 1400 560 875 1400 2205
0.75 600 938 1500 600 938 1500 2363
0.8 640 1000 1600 640 1000 1600 2520
0.85 680 1063 1700 680 1063 1700 2678
0.9 720 1125 1800 720 1125 1800 2835
0.95 760 1188 1900 760 1188 1900 2993
1 800 1250 2000 800 1250 2000 3150
0.4 384 600 960 384 600 960 1512
0.45 432 675 1080 432 675 1080 1701
0.5 480 750 1200 480 750 1200 1890
0.55 528 825 1320 528 825 1320 2079
0.6 576 900 1440 576 900 1440 2268
0.65 624 975 1560 624 975 1560 2457
0.7 6 672 1050 1680 672 1050 1680 2646
0.75 720 1125 1800 720 1125 1800 2835
0.8 768 1200 1920 768 1200 1920 3024
0.85 816 1275 2040 816 1275 2040 3213
0.9 864 1350 2160 864 1350 2160 3402
0.95 912 1425 2280 912 1425 2280 3591
1 960 1500 2400 960 1500 2400 3780
A-2-28
MCCBs for power distribution
Setting details
Short-circuit protection (short time)
4
5
6
Circuit breakers TS400 TS630
3
2
7
8
Trip unit rating, In(A) 160 250 400 160 250 400 630
1.5 10
t Ir
tr
Setting value Short time pick-up current setting, Isd = Setting value (1.5~10) × Ir
0.4 448 700 1120 448 700 1120 1764
td
A-2-29
MCCBs for power distribution
Setting details
Short time tripping delay setting, tsd (ms)
.3
setting time (ms) 50 100 200 300
.2
Time delay
.1 4 settings
.05 .3
(tsd)
t Ir operation time (ms) 30<t≤70 70<t≤140 140<t≤240 240<t≤350
tr
td
tsd
tsd
Ir Isd Ii Icu I
t Ir
tr Tripping threshold (A),
Fixed at 11×In
td Ii
tsd
tsd
Ir Isd Ii Icu I
A-2-30
MCCBs for power distribution
Configuration
Electronic type, ETS43 for MCCBs TS800
Indication of alarm
Load: not less than 90% Ir LED ON
Load: not less than 105% Ir LED flickering
Trip unit identification
Test connector
.7
.6 .8
t Ir
Overload protection
.5 .9
(long time)
tr .4 1.0
td 4
5
6
3 7 Short circuit protection
2 8 (short time)
1.5 10
.3
ETS 43 In800A
Trip unit frame Rated current, In
- 23 for TS100, TS160, TS250 - 630, 800A for TS800
- 33 for TS400, TS630
- 43 for TS800
A-2-31
MCCBs for power distribution
Setting details
Overload protection (long time)
.6
.7
.8
Circuit breakers TS800
.5 .9
Trip unit rating, In(A) 630 800
.4 1.0
t Ir
tr
Setting value Overload protection setting current Ir = Setting value (0.4~1) × In
td 0.4 252 320
0.45 284 360
0.5 315 400
tsd
tsd
0.55 347 440
Ir Isd Ii Icu I
0.6 378 480
0.65 410 520
0.7 441 560
0.75 473 600
0.8 504 640
0.85 536 680
0.9 567 720
0.95 599 760
1 630 800
t Ir
tr
ixed at 6×Ir
F
Tripping time (s)
td tolerance±20%
tsd
tsd
Ir Isd Ii Icu I
A-2-32
MCCBs for power distribution
Setting details
Overload protection (long time)
4
5
6
Circuit breakers TS800
Trip unit rating, In(A) 630 800
3 7
2 8
1.5 10
t Ir
tr
Setting value Short time pick-up current setting, Isd = Setting value (1.5~10) × Ir
td
0.4 378 480
0.45 425 540
tsd 0.5 473 600
tsd
A-2-33
MCCBs for power distribution
Setting details
Overload protection (long time)
4
5
6
Circuit breakers TS800
Trip unit rating, In(A) 630 800
3 7
2 8
1.5 10
t Ir
tr
Setting value Short time pick-up current setting, Isd = Setting value (1.5~10) × Ir
td
0.4 1008 1280
0.45 1134 1440
tsd 0.5 1260 1600
tsd
A-2-34
MCCBs for power distribution
Setting details
Short-circuit protection (short time)
4
5
6
Circuit breakers TS800
3
Trip unit rating, In(A) 630 800
7
2 8
1.5 10
t Ir
tr Setting value Short time pick-up current setting, Isd = Setting value (1.5~10) × Ir
td
0.4 1764 2240
0.45 1985 2520
tsd
0.5 2205 2800
tsd
0.55 2426 3080
Ir Isd Ii Icu I
0.6 2646 3360
0.65 2867 3640
0.7 7 3087 3920
0.75 3308 4200
0.8 3528 4480
0.85 3749 4760
0.9 3969 5040
0.95 4190 5320
1 4410 5600
0.4 2016 2560
0.45 2268 2880
0.5 2520 3200
0.55 2772 3520
0.6 3024 3840
0.65 3276 4160
0.7 8 3528 4480
0.75 3780 4800
0.8 4032 5120
0.85 4284 5440
0.9 4536 5760
0.95 4788 6080
1 5040 6400
0.4 2520 3200
0.45 2835 3600
0.5 3150 4000
0.55 3465 4400
0.6 3780 4800
0.65 4095 5200
0.7 10 4410 5600
0.75 4725 6000
0.8 5040 6400
0.85 5355 6800
0.9 5670 7200
0.95 5985 7600
1 6300 8000
A-2-35
MCCBs for power distribution
Setting details
Short time tripping delay setting, tsd (ms)
.3
setting time (ms) 50 100 200 300
.2
Time delay
.1 4 settings
.05 .3
(tsd)
t Ir operation time (ms) 30<t≤70 70<t≤140 140<t≤240 240<t≤350
tr
td
tsd
tsd
Ir Isd Ii Icu I
t Ir
tr Tripping threshold (A),
Fixed at 11×In
td Ii
tsd
tsd
Ir Isd Ii Icu I
A-2-36
MCCBs for power distribution
Ratings
Rated current, In(A)
Rated current Trip unit
In (A) ETM33 ETM43
160 -
250
400
630 -
800 - -
Circuit breakers TS400 N/H/L TS630 N/H/L TS800 N/H/L
A-2-37
MCCBs for power distribution
Setting values
Overload protection (long time)
Setting current (A), Ir Adjustable 0.4 ~ 1.0×In, 30 settings
Tripping time (s) at 6×Ir Adjustable 2, 4, 6, 8,12 5 settings, tolerance±20%
A-2-38
MCCBs for power distribution
① ③ ⑥ ⑬
Z A E C ⑨
tr
Ir = 760A ⑪
It = 695A ⑩
Isd
tsd
ON
lg OFF
ON
ta
li
OFF
⑫ ② ⑤ ④ ⑦ ⑧
I
A-2-39
MCCBs for power distribution
Configuration
① ③ ⑥ ⑬
⑪
Ir = 625A
It = 540A ⑩
⑫ ② ⑤ ④ ⑦ ⑧
Alarm indication
The LED lights and remains lit when the load exceeds 90 % of Ir.
The LED blinks for an overload(≥105% Ir), warning that the circuit breaker may trip.
Fault indications
LEDs indicate the type of fault that caused tripping:
Ir : overload
Isd : short-circuit ( short time, instantaneous)
Ig : earth fault
If push the TR button to indicate the tripping reason, the indication LED of tripping is ON.
The information is however stored in memory and the LED can be reilluminated by pressing the TR button.
The LED automatically goes off and the memory is cleared when the circuit breaker is reset.
In normal condition, if push TR button, all indication LED is ON for testing auxiliary power and LED.
A-2-40
MCCBs for power distribution
Tripping characteristics
Trip unit, ETM33
Instantaneous protection
Ii = Instantaneous threshold
ETM 33 In600A
Trip unit frame Rated current, In
- 33 for TS400, TS630 - 160, 250, 400A for TS400
- 43 for TS800 - 160, 250, 400, 630A for TS630
A-2-41
MCCBs for power distribution
Setting details
Overload protection setting current, Ir(A)
Trip unit type 16 32 40 64 80 100 160 250 320 400 630 800
ETM33 for TS400
for TS630
.8 .9
1
Type of trip unit TS400ETM
Rated current, In(A) 160 250 400
.7
.6
.5 1
Setting Setting
tr value value Short time pick-up current setting, Isd = Setting value (1.5~10) × Ir
Isd
Coarse, Io Fine, Ir
0.8 64 100 160
ON
tsd
ON
ta
li
OFF
I
0.5 0.9 72 112.5 180
0.95 76 118.75 190
1 80 125 200
0.8 76.8 120 192
0.85 81.6 127.5 204
0.6 0.9 86.4 135 216
0.95 91.2 142.5 228
1 96 150 240
0.8 89.6 140 224
0.85 95.2 148.75 238
0.7 0.9 100.8 157.5 252
0.95 106.4 166.25 266
1 112 175 280
0.8 102.4 160 256
0.85 108.8 170 272
0.8 0.9 115.2 180 288
0.95 121.6 190 304
1 128 200 320
0.8 115.2 180 288
0.85 122.4 191.25 306
0.9 0.9 129.6 202.5 324
0.95 136.8 213.75 342
1 144 225 360
0.8 128 200 320
0.85 136 212.5 340
1 0.9 144 225 360
0.95 152 237.5 380
1 160 250 400
A-2-42
MCCBs for power distribution
Setting details
Overload protection (long time)
.8 .9
1
Type of trip unit TS630ETM
.7
.6
Rated current, In(A) 160 250 400 630
.5 1
Setting Setting
tr value value Overload protection setting current, Ir (A)
Isd
Coarse, Io Fine, Ir
0.8 64 100 160 252
ON
tsd
ON
ta
li
OFF
I
0.5 0.9 72 112.5 180 283.5
0.95 76 118.75 190 299.25
1 80 125 200 315
0.8 76.8 120 192 302.4
0.85 81.6 127.5 204 321.3
0.6 0.9 86.4 135 216 340.2
0.95 91.2 142.5 228 359.1
1 96 150 240 378
0.8 89.6 140 224 352.8
0.85 95.2 148.75 238 374.85
0.7 0.9 100.8 157.5 252 396.9
0.95 106.4 166.25 266 418.95
1 112 175 280 441
0.8 102.4 160 256 403.2
0.85 108.8 170 272 428.4
0.8 0.9 115.2 180 288 453.6
0.95 121.6 190 304 478.8
1 128 200 320 504
0.8 115.2 180 288 453.6
0.85 122.4 191.25 306 481.95
0.9 0.9 129.6 202.5 324 510.3
0.95 136.8 213.75 342 538.65
1 144 225 360 567
0.8 128 200 320 504
0.85 136 212.5 340 535.5
1 0.9 144 225 360 567
0.95 152 237.5 380 598.5
1 160 250 400 630
A-2-43
MCCBs for power distribution
Setting example :
400A
1.5 2 3 4 5 6 7 8 10
.3 I2t .3
.2 .2
tsd 0.05...0.3s 0.05...0.3s .1 .1
.05 .05
tsd on tsd off
.6
.5 .7
.4 .8
lg 0.2....1In lg 0.2....1In
.3 1
.2 off
A-2-44
MCCBs for power distribution
Operation
•With ZSI, ETM trip unit detects the fault and then send the signal to upstream circuit breaker which
applies the set time delay and ignore its present short-time and or/ earth fault delay and clear the
fault with no intentional delay.
•Without ZSI, ETM trip unit detects the fault and then trips the circuit breaker with intentional delay
Intentional Intentional
delay: 0.2s delay: 0.2s
Fault 2
Instantaneous
protection operation
Fault 1
A-2-45
MCCBs for power distribution
Communication(C), optional
Communication interface: RS485 (Modbus-RTU)
The Modbus RS485 system is an open bus on which communicating Modbus devices are installed.
All kinds of PLCs and computers can be connected to the bus.
Transmitted data :
•Protection setting values
•Highest current of the three phases
•Measurement: R, S, T and N phase current
•Fault reading: Type of fault (Overload, short-circuit, etc)
The setting of communication address using TR button and LCD display (Ammeter).
Combination of options
A(Ammeter) Z(Zone selective interlocking)
E(Earth fault protection) Z+A
A+E Z+E
A+C(Communication) Z+A+E
A+E+C Z+A+C
Z+A+E+C
A-2-46
MCCBs for power distribution
A-2-47
MCCBs for power distribution
ETM33 A+E Z A E C
ETM33 A+E+C
ETM33 Z+A+E
ETM33 Z+A+E+C
ETM33 A Z A E C
ETM33 A+C
ETM33 Z+A
ETM33 Z+A+C
ETM33 E Z A E C
ETM33 Z+E
ETM33 Z A E C
ETM33 Z
A-2-48
MCCBs for power distribution
Configuration
① ③ ⑥ ⑬
Ir = 760A
It = 695A ⑩
⑪
⑫ ② ⑤ ④ ⑦ ⑧
Alarm indication
The LED lights and remains lit when the load exceeds 90 % of Ir.
The LED blinks for an overload(≥105% Ir), warning that the circuit breaker may trip.
Fault indications
LEDs indicate the type of fault that caused tripping:
Ir : overload
Isd : short-circuit (short time, instantaneous)
Ig : earth fault
The information is however stored in memory and the LED can be reilluminated by pressing the TR button.
The LED automatically goes off and the memory is cleared when the circuit breaker is reset.
In normal condition, if push TR button, all indication LED is ON for testing auxiliary power and LED.
A-2-49
MCCBs for power distribution
Tripping characteristics
Trip unit for TS800 circuit breaker
Instantaneous protection
Ii = Instantaneous threshold
ETM 43 In800A
Trip unit frame Rated current, In
- 33 for TS400, TS630 - 630, 800A for TS800
- 43 for TS800
A-2-50
MCCBs for power distribution
Setting details
Trip unit rating, In
Trip unit type 16 32 40 64 80 100 160 250 320 400 630 800
ETM43 for TS800
Setting Setting
tr value value Overload protection setting current, Ir (A)
Isd
Coarse, Io Fine, Ir
0.8 252 320
ON
tsd
ON
ta
li
OFF
I
0.5 0.9 283.5 360
0.95 299.25 380
1 315 400
0.8 302.4 384
0.85 321.3 408
0.6 0.9 340.2 432
0.95 359.1 456
1 378 480
0.8 352.8 448
0.85 374.85 476
0.7 0.9 396.9 504
0.95 418.95 532
1 441 560
0.8 403.2 512
0.85 428.4 544
0.8 0.9 453.6 576
0.95 478.8 608
1 504 640
0.8 453.6 576
0.85 481.95 612
0.9 0.9 510.3 648
0.95 538.65 684
1 567 720
0.8 504 640
0.85 535.5 680
1 0.9 567 720
0.95 598.5 760
1 630 800
A-2-51
MCCBs for power distribution
Setting example :
800A
1.5 2 3 4 5 6 7 8 10
.3 I2t .3
.2 .2
tsd 0.05...0.3s 0.05...0.3s .1 .1
.05 .05
tsd on tsd off
.6
.5 .7
.4 .8
lg 0.2....1In lg 0.2....1In
.3 1
.2 off
A-2-52
MCCBs for power distribution
Operation
•With ZSI, ETM trip unit detects the fault and then send the signal to upstream circuit breaker which
applies the set time delay and ignore its present short-time and or/ earth fault delay and clear the
fault with no intentional delay.
•Without ZSI, ETM trip unit detects the fault and then trips the circuit breaker with intentional delay
Intentional Intentional
delay: 0.2s delay: 0.2s
Fault 2
Instantaneous
protection operation
Fault 1
A-2-53
MCCBs for power distribution
Communication(C), optional
Communication interface: RS485 (Modbus-RTU)
The Modbus RS485 system is an open bus on which communicating Modbus devices are installed.
All kinds of PLCs and computers can be connected to the bus.
Transmitted data :
•Protection setting values
•Highest current of the three phases
•Measurement: R, S, T and N phase current
•Fault reading: Type of fault (Overload, short-circuit, etc)
The setting of communication address using TR button and LCD display (Ammeter).
Combination of options
A(Ammeter) Z(Zone selective interlocking)
E(Earth fault protection) Z+A
A+E Z+E
A+C(Communication) Z+A+E
A+E+C Z+A+C
Z+A+E+C
A-2-54
MCCBs for power distribution
A-2-55
MCCBs for power distribution
ETM43 A+E Z A E C
ETM43 A+E+C
ETM43 Z+A+E
ETM43 Z+A+E+C
ETM43 A Z A E C
ETM43 A+C
ETM43 Z+A
ETM43 Z+A+C
ETM43 E Z A E C
ETM43 Z+E
ETM43 Z A E C
ETM43 Z
A-2-56
MCCBs for motor protection
Electrical characteristics
TS100 TS160
Frame size [AF] 100 160
1.6, 3.2, 6.3, 12, 20, 32, 50, 63,
Rated current, In ♣
[A]
32, 50, 63, 100 100, 160
No. of poles 3 3
Rated operational AC [V] 690 690
voltage, Ue DC [V] 500 500
Rated impulse withstand voltage, Uimp [kV] 8 8
Rated insulation voltage, Ui [V] 1000 1000
Rated ultimate short-circuit breaking capacity, Icu N H L N H L
AC 50/60Hz 220/240V [kA] 100 120 200 100 120 200
380/415V [kA] 50 85 150 50 85 150
440/460V [kA] 50 70 130 50 70 130
480/500V [kA] 42 65 85 42 65 85
525V [kA] 22 35 50 22 35 50
660/690V [kA] 10 10 10 10 10 10
Rated service breaking capacity, Ics
AC 50/60Hz 220~525V [%Icu] 100% 100% 100% 100% 100% 100%
660/690V [kA] 5 5 5 5 5 5
Rated short-circuit making capacity Icm
AC 50/60Hz 220/240V [kA] 220 264 440 220 264 440
380/415V [kA] 105 187 330 105 187 330
440/460V [kA] 105 154 286 105 154 286
480/500V [kA] 88 143 187 88 143 187
525V [kA] 46 74 105 46 74 105
660/690V [kA] 17 17 17 17 17 17
Category of utilization A A
Isolation behavior
Trip unit (release)
●magnetic only MTU
Connection fixed front-connection
rear-connection
plug-in front-connection
rear-connection
Life cycle ★★★ Mechanical [operations] 25000 25000
Electrical @ 415 V AC [operations] 10000 10000
Basic dimensions, W×H×D
3-pole [mm] 105×160×86 105×160×86
(front connection)
Weight
3-pole [kg] 2 2
(front connection)
Reference standard IEC60947-2 IEC60947-2
※ Breaking capacity at 660/690V is for your reference. (not certified)
★
Life cycle means not guarantee but limitation
(Quality guarantee: On/Off frequency on the basis of IEC60947-2 within the term of guarantee.)
A-2-57
MCCBs for motor protection
100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%
5 5 5 10 12 12 10 12 12 10 20 20
220 264 440 220 264 440 220 264 440 220 264 440
105 187 330 143 187 330 143 187 330 143 220 330
105 154 286 143 187 286 143 187 286 143 220 286
88 143 187 88 143 187 88 143 187 88 187 220
46 74 105 46 74 105 46 74 105 46 74 105
17 17 17 17 40 74 17 40 74 17 40 74
A A A A
25000 20000 20000 10000
10000 10000 6000 3000
105×160×86 140×260×110
140×260×110 210×320×135
A-2-58
MCCBs for motor protection
L1
For the protection of motors from 1.6 to 250kW(400V),
L2 TS100 to TS800 circuit Breakers must be equipped with a
L3 special trip unit MTU adjustable thresholds.
1 3 5
Breaker
This assembly ensures: Short-circuit protection (magnetic
2 4 6 trip unit with adjustable thresholds); Suitability for isolation.
For the TS100 to TS800 circuit breakers, trip unit MTU is
interchangeable.
1 3 5
Contactor
2 4 6 The circuit breakers presented here: Provide protection
against short-circuits; Are suitable for isolation as defined
O/L Magnetic only release by IEC60947-2 standard.
T1 T2 T3
Motor
Configuration
Trip unit identification
TS250 MTU
Magnetic only release
A-2-59
MCCBs for motor protection
Characteristics
Magnetic trip units(MTU)
Rating(A) In TS100 to TS800
1.6 3.2 6.3 12 20 32 50 63 100 160 220 320 500 630
N / H / L TS100 - - - - -
TS160 - - - - - - - - -
TS250
- - - - - - - - - - -
TS400
- - - - - - - - - - - - -
TS630
- - - - - - - - - - - - -
TS800
- - - - - - - - - - - - -
Setting details
MTU In 6×In .. .. .. .. 12×In MTU In 6×In .. .. .. .. 12×In
1.6 10 12 14 16 18 20 100 600 720 840 960 1080 1200
3.2 20 24 28 32 36 40 160 960 1152 1344 1536 1728 1920
6.3 40 48 56 64 72 80 220 1320 1584 1848 2112 2376 2640
12 70 84 98 112 126 140 320 1920 2304 2688 3072 3456 3840
20 120 144 168 192 216 240 500 3000 3600 4200 4800 5400 6000
32 190 228 266 304 342 380 630 3780 4536 5292 6048 6804 7560
50 300 360 420 480 540 600
63 400 480 560 640 720 800
TS100 MTU
- Adjustable magnetic only unit
MTU
63A
560 640
480 720
3P
400 800
TS160 MTU
- Adjustable magnetic only unit
MTU
1344
1152
1536
1728
160A
1920
3P
960
TS250 MTU
- Adjustable magnetic only unit
MTU t
1848 2112
220A
1584 2376 Ii = 6...12×In
2640
3P
1320
14 16
12 18
TS400 MTU, TS630 MTU, TS800 MTU
10 20
- Adjustable magnetic only unit
MTU
4200
3600
4800
5400
500A
3P
3000 6000
0 Ii I
A-2-60
Switch-Disconnectors
Load
+ - + - + Load -
A-2-61
Switch-Disconnectors
TS series
A-2-62
Susol MCCB for DC application
Note)
Load Load Load
1. TD100/TD160 is the same construction frame.
2. TS100/TS160/TS250 is the same construction frame.
Exemplary circuit diagrams
3. TS400/TS630 is the same construction frame.
4. Trip unit function have 3 types (FTU/FMU/ATU)
- FTU : Fixed thermal, fixed magnetic unit
- FMU : Adjustable thermal, fixed magnetic unit
- ATU : Adjustable thermal, adjustable magnetic unit
(Not applicable to TS160 100A ATU)
5. 700A is only available for TS800FTU
6. 4Pole type MCCB is 4P4T. Load Load Load
A-2-63
Susol MCCB for DC application
Warning
1. P
lease use wiring in accordance with the diagrams shown below.
Load Load Load
2. W
ire length should be at least 60cm. Shorter wires can cause increase in temperature.
3. De-rated use is highly recommended when designing circuit by using busbar in a manner shown
in Figure 1 on the right. If not, it can cause increase in temperature, erroneous trip, damage or
fire due to the shortage of heat release (Please refer to the De-rating table.)
4. Please use thickness and length of busbar in compliance with the specifcation drawing.
When used differently, additional de-rating may be required to release the heat.
6. Inside of the low voltage panel should not exceed 40ºC specified in KS/IEC Standard. Install sun
screens or ventilation system if necessary. If violated, it can cause increase in temperature,
erroneous trip, damage or fire. Also, additional de-rating is required when the temperature
exceeds 40ºC.
7. If you have additional questions regarding the application method, please consult with us before the use.
A-2-64
Susol MCCB for DC application
Back barrier
Busbar
Heat sink
Interphase barrier
Terminal cover
Accessorys
Terminal
cover
Busbar
Heatsink
A-2-65
Susol MCCB for DC application
Type Rated current (A) Derating current (A) Terminal connection condition
16 16
20 20
25 25
32 32
TD100 40 40
50 50 TD160
63 63 Busbar 5t
80 80
100 100
100 100
125 113
TD160 160 144
125 125 TD160
160 160 Busbar 5t + Heat Sink
40 40
50 50
TS100 63 63
80 80
100 100
100 100 TS250
TS160 125 125 Busbar 5t
160 160
125 125
160 160
200 180
TS250
250 200
200 200 TS250
250 250 Busbar 5t + Heat Sink
300 300 TS630 Busbar
TS400 400 360 Lower & Upper 6t
400 400 TS630 Busbar Lower & Upper 6t+Heat Sink
500 400 TS630 Busbar
550 440 Lower & Upper 6t
TS630
500 500 TS630 Busbar
550 550 Lower & Upper 6t+Heat Sink
700 * 630 TS800 Busbar
800 640 Lower & Upper 6t
TS800
700 * 700 TS800 Busbar
800 800 Lower & Upper 6t+Heat Sink
Note) 1. * Only available for TS800 FTU
2. Dimension on the connection & busbar.
A-2-66
Susol MCCB for DC application
Temperature derating
Rated Derating Compensated rated current in accordance with ambient temperature (A) Terminal connection
Type current current
(A) (A) 10℃ 20℃ 30℃ 40℃ 45℃ 50℃ 60℃ 70℃ condition
A-2-67
Susol MCCB for DC application
TD100, TD160
TS400, TS630
A-2-68
Susol MCCB for DC application
TS800
Back Barrier
Insultion
Barrier
Terminal
Cover
AF SCREW AF SCREW
TD160 TD160 CH.M3×L10, 4EA
M4 * 75, 4EA
TS250 TS250
TS630 M5 * 85, 4EA TS630 PH.M3×L10, 4EA
TS800 M6 * 100, 4EA TS800
A-2-69
4 pole MCCB with electronic trip unit
A-2-70
MCCBs for power distribution 1600A
Electrical characteristics
A-2-71
MCCBs for power distribution 1600A
Overview
Classification N type A type P type S type
Externals
A-2-72
MCCBs for power distribution 1600A
① ②
③ Iu, Ir: Long-time current setting, tr: Long-time tripping delay setting
⑦
⑥
A-2-73
MCCBs for power distribution 1600A
Protection
t
Long time
Ir
Current setting (A) Iu = In×... 0.5 0.6 0.7 0.8 0.9 1.0
Ir = Iu×... 0.8 0.83 0.85 0.88 0.9 0.93 0.95 0.98 1.0
Time delay (s) tr@(1.5×lr) 12.5 25 50 100 200 300 400 500 Off
tr
Accuracy: ±15% or below tr@(6.0×lr) 0.5 1 2 4 8 12 16 20 Off
lsd
100ms tr@(7.2×lr) 0.34 0.69 1.38 2.7 5.5 8.3 11 13.8 Off
tsd
Short time
Ii
Current setting (A)
I Isd = Ir×... 1.5 2 3 4 5 6 8 10 Off
Accuracy: ±10%
Time delay (s) I t Off 0.05
2
0.1 0.2 0.3 0.4
tsd
@ 10×Ir I2t On 0.1 0.2 0.3 0.4
Min. Trip
20 80 160 260 360
Time(ms)
(I t Off)
2
Max. Trip
80 140 240 340 440
Time(ms)
Instantaneous
Current setting (A) Ii = In×... 2 3 4 6 8 10 12 15 Off
Tripping time 50(±10ms)
t
Ground fault
Pick-up (A)
Accuracy: ±10%(Ig>0.4In) Ig = In×... 0.2 0.3 0.4 0.5 0.6 0.7 0.8 1.0 Off
±20%(Ig≤0.4In)
Ig
I2t Off 0.05 0.1 0.2 0.3 0.4
tg
I2t On 0.1 0.2 0.3 0.4
tg
Time delay (s) Min. Trip
20 80 160 260 360
@ 1×In Time(ms)
I (I2t Off)
Max. Trip
80 140 240 340 440
Time(ms)
Protection
Long time
Current setting (A) Ir = In×... 0.8 0.9 1.0 1.05 1.1 1.15 1.2 1.25 Off
Time delay (s) tr@(1.2×Ir) 10 15 20 25 30 40 50 60 100
Accuracy: ±15% or below tr@(3×Ir) 0.99 1.49 1.99 2.48 2.98 3.97 4.97 5.96 9.93
100ms tr@(6×Ir) 0.24 0.36 0.48 0.59 0.71 0.95 1.19 1.43 2.38
Short time
Current setting (A)
Isd = In×... 2 2.5 2.7 3 3.5 4 4.5 5 Off
Accuracy: ±10%
Time delay (s) I t Off 0.05
2
0.1 0.2 0.3 0.4
tsd
@ 10×Ir I2t On 0.1 0.2 0.3 0.4
Min. Trip
20 80 160 260 360
Time(ms)
(I t Off)
2
Max. Trip
80 140 240 340 440
Time(ms)
Instantaneous
Current setting (A) Ii = In×... 2 4 6 8 10 12 14 16 Off
Tripping time 50(±10ms)
The fine-adjustable setting of the rated current[In]
- In = Ict×[0.4~1.0]
- Setting range: 40~100% of Ict (unit: 0.5%)
A-2-74
MCCBs for power distribution 1600A
⑦
⑧
④ Iu, Ir: Long-time current setting, tr: Long-time tripping delay setting
⑦ Ig: Ground fault current setting, tg: Ground fault tripping delay setting
A-2-75
MCCBs for power distribution 1600A
Protection
t
Long time
Ir Current setting (A) Iu = In×... 0.5 0.6 0.7 0.8 0.9 1.0
Ir = Iu×... 0.8 0.83 0.85 0.88 0.9 0.93 0.95 0.98 1.0
tr Time delay (s) tr@(1.5×lr) 12.5 25 50 100 200 300 400 500 Off
lsd Accuracy: ±15% or below tr@(6.0×lr) 0.5 1 2 4 8 12 16 20 Off
tsd
100ms tr@(7.2×lr) 0.34 0.69 1.38 2.7 5.5 8.3 11 13.8 Off
Ii
Short time
I
Current setting (A)
Isd = Ir×... 1.5 2 3 4 5 6 8 10 Off
Accuracy: ±10%
Time delay (s)
I2t Off 0.05 0.1 0.2 0.3 0.4
tsd
@ 10×Ir I2t On 0.1 0.2 0.3 0.4
Min. Trip
20 80 160 260 360
Time(ms)
(I2t Off)
Max. Trip
80 140 240 340 440
Time(ms)
Instantaneous
Current setting (A) Ii = In×... 2 3 4 6 8 10 12 15 Off
Tripping time 50(±10ms)
t
Ground fault
Pick-up (A)
Accuracy: ±10%(Ig>0.4In) Ig = In×... 0.2 0.3 0.4 0.5 0.6 0.7 0.8 1.0 Off
Ig ±20%(Ig≤0.4In)
I2t Off 0.05 0.1 0.2 0.3 0.4
tg tg
I2t On 0.1 0.2 0.3 0.4
I
Time delay (s) Min. Trip
20 80 160 260 360
@ 1×In Time(ms)
(I2t Off)
Max. Trip
80 140 240 340 440
Time(ms)
A-2-76
MCCBs for power distribution 1600A
⑦ ⑧
⑦ Ig: Ground fault current setting, tg: Ground fault tripping delay setting
A-2-77
MCCBs for power distribution 1600A
Protection
Long time
t
Ir Current setting (A) Ir = In×... 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Time delay (s) tr@(1.5×lr) 12.5 25 50 100 200 300 400 500 Off
tr Accuracy: ±15% or below tr@(6.0×lr) 0.5 1 2 4 8 12 16 20 Off
lsd 100ms tr@(7.2×lr) 0.34 0.69 1.38 2.7 5.5 8.3 11 13.8 Off
tsd Short time
Ii Current setting (A)
Isd = Ir×... 1.5 2 3 4 5 6 8 10 Off
I Accuracy: ±10%
Time delay (s) I t Off 0.05 0.1 0.2 0.3 0.4
2
tsd
@ 10×Ir I2t On 0.1 0.2 0.3 0.4
Min. Trip
20 80 160 260 360
Time(ms)
(I2t Off)
Max. Trip
80 140 240 340 440
Time(ms)
Instantaneous
Current setting (A) Ii = In×... 2 3 4 6 8 10 12 15 Off
Tripping time 50(±10ms)
t
Ground fault
Pick-up (A)
Accuracy: ±10%(Ig>0.4In) Ig = In×... 0.2 0.3 0.4 0.5 0.6 0.7 0.8 1.0 Off
Ig ±20%(Ig≤0.4In)
I2t Off 0.05 0.1 0.2 0.3 0.4
tg
tg I2t On 0.1 0.2 0.3 0.4
Time delay (s) Min. Trip
20 80 160 260 360
I @ 1×In Time(ms)
(I2t Off)
Max. Trip
80 140 240 340 440
Time(ms)
A-2-78
MCCBs for power distribution 1600A
⑧
⑦
④ Ir: Long-time current setting, tr: Long-time tripping delay setting
⑦ Ig: Ground fault current setting, tg: Ground fault tripping delay setting
A-2-79
MCCBs for power distribution 1600A
Protection
Long time
t
Ir Current setting (A) Iu = In×... 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Time delay (s) tr@(1.5×lr) 12.5 25 50 100 200 300 400 500 Off
tr Accuracy: ±15% or below tr@(6.0×lr) 0.5 1 2 4 6 12 16 20 Off
lsd 100ms tr@(7.2×lr) 0.34 0.69 1.38 2.7 5.5 8.3 11 13.8 Off
tsd Short time
Ii Current setting (A)
Isd = Ir×... 1.5 2 3 4 5 6 8 10 Off
I Accuracy: ±10%
Time delay (s) I t Off 0.05 0.1 0.2 0.3 0.4
2
tsd
@ 10×Ir I2t On 0.1 0.2 0.3 0.4
Min. Trip
20 80 160 260 360
Time(ms)
(I2t Off)
Max. Trip
80 140 240 340 440
Time(ms)
Instantaneous
Current setting (A) Ii = In×... 2 3 4 6 8 10 12 15 Off
Tripping time 50(±10ms)
t
Ground fault
Pick-up (A)
Accuracy: ±10%(Ig>0.4In) Ig = In×... 0.2 0.3 0.4 0.5 0.6 0.7 0.8 1.0 Off
Ig ±20%(Ig≤0.4In)
I2t Off 0.05 0.1 0.2 0.3 0.4
tg
tg I2t On 0.1 0.2 0.3 0.4
Time delay (s) Min. Trip
20 80 160 260 360
I @ 1×In Time(ms)
(I2t Off)
Max. Trip
80 140 240 340 440
Time(ms)
t
Earth leakage (Option)
Current setting (A) In 0.5 1 2 3 5 10 20 30 Off
Time delay (ms) Alarm
140 230 350 800 950
I n Accuracy: ±15% Time(ms)
t
Trip
140 230 350 800
t Time(ms)
Note) Earth leakage function is available with ZCT or external CT
I
PTA(Pre Trip Alarm)
Current setting (A) Ip = Ir x … 0.6 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1
Time delay (s)
tp@(1.2×Ip) 1 5 10 15 20 25 30 35 Off
Accuracy: ±15%
A-2-80
MCCBs for power distribution 1600A
Operation characteristic
Instantaneous (I)
The function for breaking fault current above the setting value within
the shortest time to protect the circuit from short-circuit.
A-2-81
MCCBs for power distribution 1600A
A-2-82
MCCBs for power distribution 1600A
Measurement function
Measurement
Class. Detailed element Unit Display range Accuracy
element
Line current Ia,Ib,Ic ±3%
A type
Voltage module
For P and S type Trip relay, separate voltage module is necessary
to measure other element besides current (Separate purchase is needed)
- Voltage input range: AC 60~690V
Vr Vs Vt Vn Vr Vs Vt
1 13 V1 1 13 V1
2 14 V2 2 14 V2
3 15 V3 3 15 V3
4 16 Vn 4 16 Vn
5 17 5 17
6 Voltage 18 6 Voltage 18
7 module 19 7 module 19
8 20 8 20
9 9
10 10
11 11
12 12
Zone-selective interlocking drops delay time that eliminates faults for breakers.
It minimizes the shock that all kinds of electric machineries get under
fault conditions.
1. In case of that short time-delay or ground fault accident occurs at ZSI built in system,
the breaker at accident site sends ZSI signal to halt upstream breaker’s operation.
2. To eliminate a breakdown, trip relay of MCCB at accident site activates trip operation
without time delay.
3. The upstream breaker that received ZSI signal adhere to pre-set short time-delay or
ground fault time-delay for protective coordination in the system.
However upstream breaker that did not receive its signal will trip instantaneously.
4. For ordinary ZSI operation, it should arrange operation time accordingly so that downstream
circuit breakers will react before upstream ones under overcurrent/short time delay/
ground fault situations.
5. ZSI connecting line needs to be Max. 3m.
1) Occurrence of fault A
- Only breaker ① performs instantaneous trip operation.
2) Occurrence of fault B
- Breaker ② performs instantaneous trip operation,
breaker ① performs trip operation after prearranged delay time
- But if breaker ② did not break the fault normally,
breaker ① performs instantaneous trip operation to protect system.
A-2-84
MCCBs for power distribution 1600A
Trip Digital Long Short Instantaneous Ground Overload OVR UVR rPower Vunbal Iunbal OFR UFR OPR Note
Relay Output time time Alarm
DO1(524)
P, S DO2(534) Programmable
type
DO3(544)
DO1(524) × × ×
A type DO2(534) × × Not available Fixed
DO3(544) × × × ●
A-2-85
MCCBs for power distribution 1600A
Communication
Modbus/RS-485
•Operation mode: Differential
•Distance: Max. 1.2km
•Cable :
General RS-485 shielded twist
2-pair cable
•Baud rate :
9600bps, 19200bps, 38400bps
•Transmission method: Half-Duplex
•Termination: 150Ω
Profibus-DP
•Profibus-DP module is installed
separately (Option)
•Operation mode: Differential
•Distance: Max. 1.2km
•Cable :
Profibus-DP shielded twist 2-pair cable
•Baud rate: 9600bps~12Mbps
•Transmission method: Half-Duplex
•Termination: 150Ω
•Standard: EN 50170 / DIN 19245
Profibus-DP
communication module
(Option)
A-2-86
MCCBs for power distribution 1600A
When there are events such as setting change, Info. change, error of self-diagnose,
state change, P and S type record Max. up to 256 information of the events in accordance with
time(ms). In addition, they can record Max. up to 256(up to 10 for A type) information of the faults such
as fault cause, fault phase, fault value and so on in accordance with time(ms).
System information
P and S type can indicate information as followings with the information of the MCCB.
- Present time: year/month/date/hour/minute/ms
- MCCB current ratings
- N-phase current ratings: 100%
- Frequency information: 60Hz / 50Hz
- Closing numbers of breaker: CB ON numbers
- Trip relay operating time: OCR ON time
- ON time of breaker: CB ON time
- S/W ver. information
A-2-87
MCCBs for power distribution 1600A
A-2-88
MCCBs for power distribution 1600A
10P Connector
CONN.,172501-1, AMP
1ea Terminal,172773-1, AMP Wire ASS’Y 1ea
25ea
12P Connector
A-2-89
MCCBs for power distribution 1600A
Conn.,172501-1, AMP
Terminal ASS'Y,
Short ZSI IN
No. 11, 12 Shorted
Caution
TRIP or OFF STATE
Caution : If not using ZSI function of Trip Relay
(OCR), please short ZSI INPUT of
terminal No.11,12 (ZSI IN +, ZSI IN-) by
using the “TERMINAL ASS’Y,SHORT
ZSI IN”
No. 15, B1
A-2-90
MCCBs for power distribution 1600A
A-2-91
Disconnectors Switch (1600AF)
Accessorys
1) For TS1000NA DC 2) For TS1250NA DC 3) For TS1600NA DC
A-2-92
Disconnectors Switch (1600AF)
Assembling Procedures
Tightening torque
* Greasing a bottom surface of heat sink sufficiently * Tighten it on the busbar.
Note) 1. After greasing a bottom surface of heat sink sufficiently, tighten it on the busbar. (Thermal grease is not offered)
2. Please attach Thermal grease to prevent overheating
3. A Thermal grease Specification: YG6111, Silicone heat sink compound
Plate Protection
Insultion Barrier
Connection Busbar Kit
BUSBAR, Middle
BUSBAR, Side
* Above bolts and washers are included in Spare Part of MCCB, so do not offer
* N-R Line side & S-T Line side Common Condition
A-2-93
TE, TD, TS series Index
A-3. Accessories
Circuit breaker
Insulation barrier
Terminal cover(short, long)
Connection terminals
Motor operator
Direct rotary handle
Extended rotary handle
Electrical auxiliaries
Mechanical interlock device
A-3-1
Accessories for TE series
Contact
MCCB ON OFF TRIP
AX
AL
Rating
Conventional thermal current Ith 5A
Rated operational current Ie Current, Ie Minimum load
Voltage
with rated operational voltage Ue Resistance Inductance current
- Altemating current 50/60Hz AC 125V 5 3
TE100
250V 3 2
TE160
500V - - 5V DC 160mA
- Direct current DC 30V 4 3 30V DC 30mA
125V 0.4 0.4
250V 0.2 0.2
A-3-2
Accessories for TE series
The shunt trip opens the mechanism in response to an externally applied voltage signal.
The releases include coil clearing contacts that automatically clear the signal circuit when
the mechanism has tripped.
The shunt release can be installed in the right accessory compartment of the MCCBs.
- Range of operational voltage
AC: 0.7~1.1Vn, DC: 0.8~1.1Vn
- Frequency(Only AC): 45Hz ~ 65Hz
A-3-3
Accessories for TE series
The undervoltage release automatically opens a circuit breaker when voltage drops to a value
ranging between 20% to 70% of the line voltage. The operation is instantaneous, and after tripping,
the circuit breaker cannot be re-closed again until the voltage returns to 85% of line voltage.
Continuously energized, the undervoltage release must be operating before the circuit breaker can
be closed. The undervoltage release can be easily installed in the right accessory compartment of
the MCCBs.
- Range of tripping voltage: 0.2 ~ 0.7Vn
- MCCB making is possible voltage: 0.85Vn (Exceed)
- Frequency (Only AC): 45Hz ~ 65Hz
Rating
Power consumption
Control voltage, Ue
AC (VA) DC (W) mA
AC/DC 24V 0.64 0.65 27
AC/DC 48V 1.09 1.1 23
AC/DC 100~110V 0.73 0.75 5.8
Voltage
AC/DC 200~220V 1.21 1.35 5.4
AC 380~440V 1.67 - 3.8
AC 440~480V 1.68 - 3.5
Max.opening time 50ms (max.)
Tightening torque of terminal screw 8.2 kgf·cm
Operating Trip 20~70% Vn
voltage range Reset/Closing ≥ 0.85Vn
Maximum possibilities
TE160
Position Type
3/4P
AX 1
Left-hand seat
AL 1
AX 1
Right-hand seat AL 1
SHT/UVT 1
Note) Right-hand seat can be installed only one Electrical Accessary
A-3-4
Accessories for TE series
Rotary handles
The rotary handle operating mechanism is available in either the direct version or in the extended version
on the compartment door.
It is always fitted with a compartment door lock and on a request it can be supplied with a key lock in
the open position.
Degree of protections
Type Degree of protection
The access probe of 1.0mm diameter
DH1E
shall not penetrate
Totally protected against ingress of
EH1E
dust and water jets from any direction
A-3-5
Accessories for TE series
Terminals
Front connection
Extended terminal
- As an optional part of circuit breaker
- Can increase the pitch of the terminals
3P ET13E
TE100/160
4P ET14E
Rear connection
Rear connection terminals are used to adapt Susol TE circuit breakers to switchboards or
other application that require rear connection.
These can be connected directly to circuit breakers without any modification.
Flat terminals
MCCB Pole Type Feature
3P RTF13
TE100/160
4P RTF14
A-3-6
Accessories for TE series
Insulation
Insulation by barrier
These allow the insulation characteristics between the phases at the connections to be increased.
They are mounted from the front, even with the circuit-breaker already installed, inserting them into the
corresponding slots.
They are incompatible with both the insulating terminal covers.
It is possible to mount the phase separating partitions between two circuit-breakers side by side.
Type Applied MCCB Set quantity
3P 4P
B13C TE100, TE160
4pcs 6pcs
A-3-7
Accessories for TE series
Interlock
The front interlocking plate allows installation of a padlock in order to fix the position. (possibility of
locking in the O-O position as well)
Mechanical Interlock
(Padlocks are not supplied) This mechanical interlocking device is very useful and simple for consisting of manual source-
changeover system.
MCCB
Interlock
Frame type pole
Operation
3P MIT13E
TE100, TE160
4P MIT14E
A-3-8
Accessories for TE series
Remote operation
Motor operator
Motor operators can also be operated by manual. The motor drives a mechanism which switches
TE toggle handle to the “ON” and “OFF/RESET” positions.
- The manual actuator handle is located on the front of the cover.
- Manual or Automatic operation can be selected.
- Applicable to 3 and 4-pole breakers.
The motor operator is an essential device for constructing a remote operated automatic source-
changeover system to ensure a continuous supply of electrical power at following certain installations:
- Commercial sector: Hospital, Tall building, Bank, Insurance companies, Shopping centers
- Industry: Ships, Assembly lines at plant, Military sites, Port and Railway installation
Wiring connection
Standard connection
Circuit breaker On and Off controlled by remote operation and manual operation
1. 2Nm
Manual operation
1) Insert the manual handle into the slot of Motor Operator surface and rotate it clockwise.
2) It must be rotated just 180° clockwise for safe operation of micro switch in the motor operator.
3) Return the manual handle after the manual operation
4) Turn the slide switch back to the position of AUTO.
CAUTION: When the circuit breaker is tripped by trip button in the OFF status,
it is impossible to operate motor operator automatically It must be reset by manual operation.
Manual handle
Automatic operation
1) Set the slide switch to AUTO, then internal power is closed automatically.
2) O perating frequency should be less than these below regulated values.
TE100N/S, TE160N/S:180 operations per hour
3) Use the ON/OFF switch in the range of regulated values.
4) It may interfere near communication equipments because of internal switching power supply.
It’s recommended that a noise filter be installed to power supply.
[TE100, TE160] 5) Please do not input ON/OFF signals at the same time during the automatic operation.
6) If the circuit breaker has a UVT attached inside, charge a UVT on the rated voltage before performing
MOTOR OPERATOR.
A-3-9
Accessories for TD/TS series up to 800A
Circuit breaker
P
lug-in base
Insulation barrier
Terminal cover (Short, Long)
Connection terminals
Motor operator
Direct rotary handle
Extended rotary handle
Aux. handle
Locking devices (Removable, Fixed)
Mechanical interlock device
Trip units
Electrical auxiliaries
Residual Current Devices
A-3-10
Accessories for TD/TS series up to 800A
Electrical auxiliaries
The following devices are installed into all TD & TS circuit breakers regardless of frame size.
And, the electrical auxiliaries can be easily installed in the accessory compartment of the circuit
breakers which is cassette type.
Continuously energized, the undervoltage release must be operating before the circuit breaker can be
closed. The undervoltage release can be easily installed in the left accessory compartment of the Susol
TD and TS circuit-breakers.
Technical data
Consumption Applicable
Control voltage (V)
AC (VA) DC (W) mA MCCBs
AC/DC 24V 0.64 0.65 27
Power AC/DC 48V 1.09 1.10 23
consumption AC/DC 110~130V 0.73 0.75 5.8
AC 200~240V/DC 250V 1.21 1.35 5.4 TD100, TD160,
AC 380~440V 1.67 - 3.8 TS100, TS160,
AC 440~480V 1.68 - 3.5 TS250, TS400,
Max.opening time (ms) 50 TS630, TS800
Tightening torque of terminal screw 8.2kgf·cm
Transformer operating voltage (V)
- Drop (Circuit breaker trips) 0.7~1.35Vn
- Rise (Circuit breaker can be switched on) ~0.85Vn
8.2kgf·cm
A-3-11
Accessories for TD/TS series up to 800A
Electrical auxiliaries
SHT
Technical data
Consumption Applicable
Control voltage (V)
AC (VA) DC (W) mA MCCBs
DC 12V - 0.36 30
Power AC/DC 24V 0.58 0.58 24
consumption AC/DC 48V 1.22 1.23 25 TD100, TD160,
AC/DC 110~130V 1.36 1.37 10.5 TS100, TS160,
AC 220~240V/DC250V 1.80 1.88 7.5 TS250, TS400,
AC 380~500V 1.15 - 2.3 TS630, TS800
Max.opening time (ms) 50
Tightening torque of terminal screw 8.2kgf·cm
8.2kgf·cm
Click
A-3-12
Accessories for TD/TS series up to 800A
Electrical auxiliaries
Auxiliary switch (AX), Alarm switch (AL) and Fault alarm switch (FAL)
Auxiliary switch (AX)
Auxiliary switch is for applications requiring remote “ON” and “OFF” indication.
Each switch contains two contacts having a common connection.
One is open and the other closed when the circuit breaker is open, and vice-versa.
Contact operation
AL
MCCB ON OFF TRIP
Position AXa1 AXa1
AXc1 AXc1
of AX AXb1 AXb1
Position
ALa1 ALa1
of ALc1
ALb1
ALc1
ALb1
AL, FAL
Technical data
Conventional thermal current Ith 5A
TD100
Rated operational current Ie Current, Ie Minimum load
Voltage TD160
with rated operational voltage Ue Resistance Inductance current
TS100
- Altemating current 50/60Hz AC 125V 5 3
TS160
250V 3 2
TS250
500V - - 5V DC 160mA
TS400
- Direct current DC 30V 4 3 30V DC 30mA
TS630
125V 0.4 0.4
TS800
250V 0.2 0.2
A-3-13
Accessories for TD/TS series up to 800A
Electrical auxiliaries
Maximum possibilities
Phase Accessory TD160 TS250 TS630 TS800
AX - 1 3 3
R (Left) AL 1 1 - -
SHT or UVT 1 1 1 1
AX 2 1 - -
T (Right) AL - - 1 2
FAL - 1 1 1
Note) FAL can be applied to only MCCB with electronic trip release.
A-3-14
Accessories for TD/TS series up to 800A
Rotary handles
Rotary handles
The rotary handle operating mechanism is available in either the direct version or in the extended version
on the compartment door.
It is always fitted with a compartment door lock and on a request it can be supplied with a key lock in
the open position.
A-3-15
Accessories for TD/TS series up to 800A
Rotary handles
Rotary handles
Degree of protections
Circuit breaker with cover frame and The access probe of 1.0mm
IP40
rotary direct handle diameter shall not penetrate.
Totally protected
Circuit breaker with cover frame and against ingress of
IP65
rotary extended handle dust and water jets from any
direction
LOAD
ON ON
A-3-16
Accessories for TD/TS series up to 800A
Locking devices
The locking device for the toggle handle can be installed in 3-pole and 4-pole circuit-breakers.
Maximum three (3) padlocks with shackle diameters ranging from 5 to 8mm may be used.
(Padlocks are not supplied)
Cover Aux.
Pad-lock
5~8
30
Padlock dimensions
A-3-17
Accessories for TD/TS series up to 800A
Locking devices
The locking device for the toggle handle can be installed in 3-pole and 4-pole circuit-breakers.
Maximum three (3) padlocks with shackle diameters ranging from 5 to 8mm may be used.
(Padlocks are not supplied)
5~8
How to use
The locking device for the toggle handle is designed to be easily attached to
the front of circuit-breaker.
① Please set the toggle handle in the position of ”On” or ”Off”.
② Install the lock device onto the front of auxiliary cover of circuit breaker.
③ Folding the wings of lock device as shown in picture 3.
④T he padlock to be used shall be that which is commercially available with 30
the nominal dimension. (30mm nominal dimension, 5~8mm diameter) Padlock dimensions
① ②
TD100, 160
③ ④
① ②
TS100 ~ TS800
③ ④
A-3-18
Accessories for TD/TS series up to 800A
Locking devices
1
2
Releasing panel door lock at ON position
Open Panel Door
The panel door can be locked at ON and TRIP position of rotary handle.
To open the panel door at ON position, just rotate release screw clockwise.
Reledsing
A-3-19
Accessories for TD/TS series up to 800A
Terminals
Front connection
Terminal mounter
- It is supplied with Susol MCCBs as an standard part of circuit breaker.
- Connecting part with terminal for bus bar, cable with lug
MCCB Type
TD100,TD160 TM1
TS100,TS160,TS250 TM2
TS400,TS630 -
TS800 -
Cable
Applicable to Type Pole Set quantity connection Conductor size
possibilities
L(mm) 21
SBT13 3 1 Set (3EA)
TD100, 160 1 S(mm )Cu/Al 2.5~95
2
21.5
L(mm) 21
S SBT23 3 1 Set (3EA)
TS100, 160, 250 1 S(mm2)Cu/Al 10~150
9
Note1) L(mm) 30
IBT33 3 1 Set (3EA) CL CL
TS400, 630 1 S(mm )Cu/Al
2
70~300
IBT34 4 1 Set (4EA)
Tightening torque (kgf·cm) 367~428
L(mm) 18
Note2)
PB12, 13 IBT13 3 1 Set (3EA) 1 S(mm2)Cu/Al 2.5~95
21.5
21.5
Tightening torque (kgf·cm) 306
10
27
L(mm) 21
9
Note2)
PB22, 23 IBT23 3 1 Set (3EA) 1 S(mm )Cu/Al 10~150
2
70
61
61
Tightening
CL torque (kgf·cm) 306 CL
CL CL
Note) 1. IBT3 for TS630 can be applied in case that rate current is upto 400A.
2. IBT13, 23 are for Plug-in base.
34
9
115
61
70
61
70
CL CLCL CL C
L
A-3-20
CL
21.5
Accessories for TD/TS series up to 800A
Terminals
Front connection
Extended box terminals (Copper cables/bars and aluminum cables)
- The extended box terminals for TD and TS circuit breakers can be used for cooper cables/bars and
aluminum cables. There are four (4) kinds of terminals.
- For TD100, TD160: 1-cable connector (EBT13, EBT14)
- For TS100, TS160, TS250: 1-cable connector (EBT23, EBT24)
- For TS400, TS630: 2-cable connector (EBT33, EBT34)
- For TS800: 3-cable connector (EBT43, EBT44)
Cable
21.5
Applicable to Type Pole Set quantity connection Conductor size
27
possibilities
9
L(mm) 20
1-cable connector EBT13 3 1 Set (3EA)
61
61
TD100, 160 1 S(mm )Cu/Al 2.5~95
2
70
S
CL CL L(mm) 25~48
61
61
61
CL TS800
CL 3 S(mm2)Cu/Al 3×85 to 3×240
CL CL
EBT44 4 1 Set (4EA)
Tightening torque (kgf·cm) 367~428
3-cable connector
EBT13, 14 EBT23, 24
21.5
15
21.5 21.5
47
34
10
34
27
10
115
9
70
70
CL
61
70
70
61
CL CL
115
CL CL CL CL
CL
EBT33, 34 EBT43, 44
21.5
15
15
34
10
47
47
66.2
115
70
115
70
CL CL CL
CL
115
115
CL
143.5
CL
CL
15
47
115
66.2
66.2
A-3-21
CL
115
CL
.5
Accessories for TD/TS series up to 800A
Terminals
Front connection
Spreaders
- As an optional part of circuit breaker
- Can increase the pitch of the terminals
Size A
MCCB
Feature Pole Type
(mm)
2P SP12a
3P SP13a 35
TD100, 160 3P
4P SP14a
TD100, TD160
2P SP12b
3P SP13b 45
TD100, 160 4P
4P SP14b
2P SP22a
3P SP23a 45
4P SP24a
TS100, 160, 250 3P
TS100, TS160, TS250
2P SP22b
3P SP23b 52.5
TS100, 160, 250 4P
4P SP24b
A-3-22
Accessories for TD/TS series up to 800A
Terminals
Front connection
Spreaders
- As an optional part of circuit breaker
- Can increase the pitch of the terminals
Size(mm)
MCCB Pole Type Feature
A B C
2P SP32a
3P SP33a 52.5 41 25
27 4P SP34a
27
C
2P SP32b
TS400, 630 3P
TS400, TS630 3P SP33b 70 54 38
27
4P SP34b
TS400, 630 4P
2P SPS32
3P SPS33 46.5 41 25
4P SPS34
49
49
2P SPS42
TS800 3P
TS800 3P SPS43 70 81.5
49
4P SPS44
TS800 4P
A-3-23
Accessories for TD/TS series up to 800A
Terminals
Rear connection
Rear connection terminals are used to adapt Susol TD and TS circuit breakers to switchboards or other
applications that require rear connection.
These can be connected directly to circuit breakers without any modification
Flat type
Flat vertical terminals
MCCB 2-pole 3-pole 4-pole
TD100,TD160 RTB12 RTB13 RTB14
TS100,TS160,TS250 RTB22 RTB23 RTB24
TS400,TS630 RTB32 RTB33 RTB34
TS800 RTB42 RTB43 RTB44
4-pole
2,3-pole
Flat type
Round type
Round threaded terminals
MCCB 2-pole 3-pole 4-pole
TD100,TD160 RTR12 RTR13 RTR14
TS100,TS160,TS250 RTR22 RTR23 RTR24
TS400,TS630 - - -
TS800 - - -
4-pole
2,3-pole
Round type
A-3-24
Accessories for TD/TS series up to 800A
Insulation
A-3-25
Accessories for TD/TS series up to 800A
Insulation
Insulation by barrier
These allow the insulation characteristics between the phases at the connections to be increased.
They are mounted from the front, even with the circuit-breaker already installed, inserting them into the
corresponding slots.
They are incompatible with both the insulating terminal covers.
It is possible to mount the phase separating partitions between two circuit-breakers side by side.
Applied MCCB
Rated current NCT
Frame type Pole
TS400, 630 3pole 160A, 250A, 400A, 630A
TS800 3pole 630A, 800A
A-3-26
Accessories for TD/TS series up to 800A
Interlock
The front interlocking plate allows installation of a padlock in order to fix the position.
(possibility of locking in the O-O position as well)
Mechanical Interlock
(Padlocks are not supplied) This mechanical interlocking device is very useful and simple for consisting of manual source-
changeover system.
Operation MCCB
Interlock
Frame type Pole
3-pole MIT13
TD100,TD160
4-pole MIT14
3-pole MIT23
TS100,TS160,TS250
4-pole MIT24
Left MCCB: ON/OFF is possible
Right MCCB: Off lock 3-pole MIT33
TS400,TS630
4-pole MIT34
3-pole MIT43
TS800
4-pole MIT44
Interlock handle
Interlock bar
Left MCCB: Off lock
Right MCCB: ON/OFF is possible
A-3-27
Accessories for TD/TS series up to 800A
Plug-in device
Plug-in device
The plug-in base is the fixed part of the plug-in version of the circuit-breaker.
It will be installed directly on the back plate of panel.
The circuit-breaker is racked out by unscrewing the top and bottom fixing screws.
Plug-in base makes it possible to extract and/or rapidly replace the circuit breaker
without having to touch connections for ship and important installations.
Front connection
DIN-rail
Back cover
Rear connection
A-3-28
Accessories for TD/TS series up to 800A
Plug-in system
A-3-29
Accessories for TD/TS series up to 800A
Plug-in device
Assembling procedure
TD100, TD160
A-3-30
Accessories for TD/TS series up to 800A
Plug-in device
Assembling procedure
TS100, TS160, TS250
A-3-31
Accessories for TD/TS series up to 800A
Plug-in device
Assembling procedure
TS400, TS630 TS800
A-3-32
Accessories for TD/TS series up to 800A
Connector KIT
Electric auxilialy circuit(AX, AL, SHT, UVT) from Breaker via one to
three connector KIT(nine wires each). These are made of moving part on Breaker and
fixed part on plug-in base up to 800AF.
TD160
Moving part Fixed part
T Phase R Phase
2AX AL
SUT or UVT
TS250
T Phase R Phase
AX AX
AL
SUT or UVT
Connector base
A-3-33
Accessories for TD/TS series up to 800A
Connector KIT
TS400/630
Moving part Fixed part
T Phase R Phase
AL 3AX
SUT or UVT
Connector
base
TS800
Moving part Fixed part
T Phase R Phase
2AL 3AX
SUT or UVT
Connector
base
Remote operation
Motor operator
Motor operators can also be operated by manual. The motor drives a mechanism which switches
TD & TS toggle handle to the “ON” and “OFF/RESET” positions.
- The manual actuator handle is located on the front of the cover.
- Manual or Automatic operation can be selected.
- Applicable to 2, 3 and 4-pole breakers.
The motor operator is an essential device for constructing a remote operated automatic source-
changeover system to ensure a continuous supply of electrical power at following certain installations:
- Commercial sector: Hospital, Tall building, Bank, Insurance companies, Shopping centers
- Industry: Ships, Assembly lines at plant, Military sites, Port and Railway installation
Actuation
Response time Mechanical No. of
Consumption
MCCB Type Control voltage current (ms) service life operations
(W)
TS250 + MOP2 (A) Closing Opening (operations) per hour
① DC 24V ≤2.5A
TD100, TD160 MOP1 ② AC 100~240V/ (DC 24V) 310 200 14 25,000 120
DC 100~220V ≤0.5A (AC)
TS100, TS160,
MOP2 ① DC 24V 350 230 14 25,000 120
TS250 ≤5A
② AC 100~110V/
(DC 24V)
TS400,TS630 MOP3 DC 110V 500 350 35 20,000 60
≤2A
③ AC 230/
(AC)
TS800 MOP4 DC 220V 700 420 35 10,000 20
Wiring connection
Standard connection
Circuit breaker On and Off controlled by remote operation and manual operation
1. 2Nm
Connection with FAL (only for the breakers with electronic trip unit ETS or ETM)
1) The below connection diagram is the method of using a FAL for circuit breakers with electronic trip unit.
2) A
fter clearing the fault surely, manual reset is mandatory in case of tripping due to an electrical fault.
A-3-35
Accessories for TD/TS series up to 800A
Remote operation
Manual operation
1) Insert the manual handle into the slot of Motor Operator surface and rotate it clockwise.
2) It must be rotated just 180° clockwise for safe operation of micro switch in the motor operator.
3) Return the manual handle after the manual operation
4) Turn the slide switch back to the position of AUTO.
CAUTION: When the circuit breaker is tripped by trip button in the OFF status,
it is impossible to operate motor operator automatically It must be reset by manual operation.
Manual handle
Automatic operation
1) Set the slide switch to AUTO, then internal power is closed automatically.
2) O perating frequency should be less than these below regulated values.
TD160N/H/L, TS250N/H/L:180 operations per hour
3) Use the ON/OFF switch in the range of regulated values.
4) It may interfere near communication equipments because of internal switching power supply.
It’s recommended that a noise filter be installed to power supply.
5) Please do not input ON/OFF signals at the same time during the automatic operation.
6) If the circuit breaker has a UVT attached inside, charge a UVT on the rated voltage before performing
MOTOR OPERATOR.
A-3-36
Accessories for TD/TS series up to 800A
Remote operation
Motor operator ① ②
Feature
① On position indication (Red color)
② Trip position indication (White color)
③ Off position indication (Green color)
④ Button for push to trip
(available for only for TD160AF and TS630AF)
⑤ On/Off/Reset selection lever
⑥ Manual/Auto selection lever
⑥
⑤
③
④
A-3-37
Accessories for TD/TS series up to 800A
Features
1. Maximum 12 times rated current can be inputted.
2. It is possible to enter the current value and phase on each of R/T
3. It is available to test for long time delay/short time delay/instantaneous
- Ground fault test not possible.
4. There could be an error range of about 10% of the current value.
5. To protect the product, the test current application time stops after 1,500seconds.
- Test Current size and time are inversely proportional
6. Operational Voltage: AC100~240V
7. Frequency: 50 / 60 Hz
8. Applicable Electronic MCCB trip units
- ETS23 (250AF), ETS33/ETM33 (630AF), ETS43/ETM43 (800AF)
A-3-39
Accessories for TD/TS series up to 800A
The Susol circuit breaker can offer protection against earth leakage currents by using an add-on
residual current device (RCD). In particular, the TS100, TS160 and TS250 circuit breakers can be
combined with the RTU23/24 of residual current device, the TS400 and TS600 circuit breakers can be
combined with the RTU33/34 of residual current device and the TS800 circuit breaker can be combined
with the RTU43 of residual current device. In all cases the RCD unit interfaces directly below the circuit
breaker trip unit area without the use of any secondary wiring or connections.
The Susol circuit breaker and an RCD unit combination can be connected like any stand-alone breaker
and are available as fixed or plug-in devices. The main connection interface of the RCD is an exact
3P replacement of the breaker connection area, thus allowing the use of all standard breaker terminals.
Overview
Apart from the protection against overloads typical of automatic circuit breakers, the residual current
circuit breaker derived from them also guarantee protection of people against earth leakage currents,
thereby ensuring protection against direct contacts, indirect contacts and fire hazards.-(ELCB)
The RCD unit has numerous current and time settings and an override blocking the time settings when
set to 30mA. The earth leakage test button tests the electrical and mechanical operation of the device.
In order to allow for a dielectric test of the breaker and RCD combination without damaging the
4P
electronics, the dielectric plug is placed within the setting area. The RCD unit may be equipped with an
alarm switch (FAL) to remotely indicate tripping due to an earth leakage current.
Remote indications :
RCD unit may be equipped with an alarm contact (FAL-fault alarm switch) to remotely indicate tripping
due to an earth leakage current.
Power supply :
RCD unit are self-supplied internally by the distribution-system voltage and therefore do not require any
external source. They continue to function even when supplied by only two phases.
A-3-40
Accessories for TD/TS series up to 800A
Configuration
Dielectric plug(1)
- Lift this plug before the dielectric test
Test push-button
Reset push-button
Sensitivity settings
Standardized symbols :
- Class A immunity to DC components
(6mA insensitivity)
Schematic diagram
A-3-41
Accessories for TD/TS series up to 800A
TS160
Applicable TS250
circuit breaker TS400
TS630
TS800
Protection charicteristics
(adjustable)
Sensitivity I△n (A)
0.03-0.3-1-3-10
A-3-42
Accessories for TD/TS series up to 800A
Combination
The addition of the RCD unit does not affect circuit breaker characteristics.
- Conformity with standards
- Protection degrees, class II insulation front face
- Suitability for isolation as defined by IEC 60947-2
- Electrical characteristics
- Trip unit characteristics
- Installation and connection methods
- Indication, measurement and control accessories
- Installation and connection accessories
Type Bottom
A-3-43
Accessories for TD/TS series up to 800A
Standard accessories
The following accessories for mounting, connection, insulation, handle operation are standard items
and are packed with Susol TD & TS series circuit breakers.
TD100N/H/L
TD160N/H/L
B-23C
M3×75(1P)
M8×20 M4×75
1P: 2pcs 1P: 2pcs 3P: 4pcs
3P: 6pcs 3P: 2pcs 4P: 6pcs
4P: 8pcs 4P: 4pcs
TS100N/H/L
TS160N/H/L
TS250N/H/L B-23C
M8×20 M4×75
3P: 6pcs 3P: 2pcs 3P: 4pcs
4P: 8pcs 4P: 4pcs 4P: 6pcs
TS400N/H/L
TS630N/H/L
B-33C
M10×30 M5×85 M5
3P: 6pcs 3P: 4pcs 3P: 4pcs 3P: 4pcs “1pc* ”
4P: 8pcs 4P: 4pcs 4P: 4pcs 4P: 6pcs
TS800N/H/L
B-4
3C
M12×35 M6×100 M6
3P: 6pcs 3P: 4pcs 3P: 4pcs 3P: 4pcs “1pc* ”
4P: 8pcs 4P: 4pcs 4P: 4pcs 4P: 6pcs
* Auxiliary operating handel : TS400, TS630, TS800N/H/L Only
A-3-44
Accessories for TS series 1600A
MCCB
Barrier for front connection
Barrier for extension terminal
Terminal cover
Barrier for rear connection
Barrier aux for rear connection
Plate protection
Busbar
Lug terminal
Vertical busbar
Extension busbar
Rear connection Note)
Auxiliary handle
Removable padlock (PL)
Fixed padlock (PHL)
Mechanical interlock (MIT)
Electrical auxiliary
Direct rotary handle
Extended rotary handle
Test kit
Voltage module
UVT time delay controller (UDC)
Note) Orderable with a breaker
A-3-45
Accessories for TS series 1600A
Electrical auxiliaries
The following devices are installed into TS1000 to 1600AF circuit breakers regardless of frame size.
And, the electrical auxiliaries can be easily installed in the accessory compartment of the circuit
breakers which is cassette type.
AX1
AX2
AX3
AL
SHT/UVT
FUAL
A-3-46
Accessories for TS series 1600A
Electrical auxiliaries
af
FAL UAL
a a au
c c
Normal position b b
CB no trip
fuc
FUAL
af
FAL UAL
a a au
c c
b b Rya 1 Rya 2 Rya 2
fuc
Caution: P
lease use “Lock up Circuit” following under figure “Example of lock up circuit for FUAL”
Caution: When MCCB is tripped by SHT or UVT, the FAL signal appears for 20ms that is time of
being transferred from “b”contact to “a” contact of control relay
Caution: When MCCB is tripped by SHT or UVT, the transfer time of Relay signal(Ryb2 off → Rya2
on) is 20ms. if FAL signal is connected with other sequence circuit such as Latch circuit
or other look up circuit it may cause to be miss operation. So, please do not use latch
circuit or look up circuit with FAL signal.
A-3-47
Accessories for TS series 1600A
Electrical auxiliaries
A-3-48
Accessories for TS series 1600A
Electrical auxiliaries
A-3-49
Accessories for TS series 1600A
OCR tester
Configuration
ENT.
50Hz 60Hz
Increase/Decrease
ESC signal input
R S T N 50Hz 60Hz
START R S
STOP THz N
START STOP Hz
ENT. ESC Signal setting/Delete
ENT. ESC
50Hz 60Hz
R S T N 50Hz 60Hz
START STOP Hz
START STOP Hz Waveform generation/Stop
ENT. ESC
50Hz 60Hz
A-3-50
Accessories for TS series 1600A
- UVT is a device which makes ACB tripped automatically to prevent the accident on load side due to
under voltage or power breakdown.
There are two types, Instantaneous type and time delay type.
- Time delay type: available by connecting UVT coil and UVT time delay controller.
2. Wiring
5 7 5 7
14 16 14 16
Instantaneous
trip
function
D1 D2 D1 D2
ACB ACB
Rated Rated
voltage voltage
(Vn) (Vn)
A-3-51
Accessories for TS series 1600A
Rotary handle
The rotary handle operating mechanism is available in either the direct version or in the extended
version on the compartment door.
It is always fitted with a compartment door lock and on a request it can be supplied with a key lock in
the open position. There are direct rotary handletwo and extended rotary handle.
LOAD
LOAD
Door cut type for Direct rotary handle
A Type B Type
201
212
217
203
8.5
46 25.5
33 134
196 145
t1.2~3.2 210 t1.2~3.2
155.5 204.5
204.5 267
267
Note) 1. In case of disassembling and assembling the main cover, screw should be tightened in specific torque of1.5N.m (15.3kgf.cm)
2. In case of disassembling and assembling the main cover by over tightening torque, the parts of MCCB can be damaged.
A-3-52
Accessories for TS series 1600A
Rotary handle
Shaft Handle
78
4- 6
5
5
108
t1.2~3.2 24
246 108
681 Maximum (SHAFT Max. 469)
A-3-53
Accessories for TS series 1600A
Rotary handle
Caution
- If the door is opened with much pressure when
the position of handle is ON or TRIP, the handle
lock lever will be damaged
Key lock
After locking handle, be sure that the key removed.
5~6
A-3-54
Accessories for TS series 1600A
Rotary handle
Release
Open OK Door locking Locking at ON or
lever
OFF position
Caution
- If the door is opened with much pressure when
the position of handle is ON or TRIP, the handle
lock lever will be damaged
Degree of protections
Circuit breaker with cover frame and The access probe of 1.0mm
IP40
rotary direct handle diameter shall not penetrate.
Totally protected
Circuit breaker with cover frame and against ingress of
IP65
rotary extended handle dust and water jets from any
direction
A-3-55
Accessories for TS series 1600A
Locking devices
Removable padlock(PL)
This device allows the handle to be locked in the “OFF” position.
Locking in the OFF position guarantee isolation according to IEC 60947-2.
The locking device for the toggle handle can be installed in 3-pole and 4-pole
circuit-breakers. Maximum three (3) padlocks with shackle diameters ranging from 5
to 8mm may be used. (Padlocks are not supplied)
Cover
PAD LOCK
The locking device for the toggle handle can be installed in 3-pole and 4-pole circuitbreakers.
Maximum three (3) padlocks with shackle diameters ranging from 5 to 8mm
may be used. (Padlocks are not supplied)
A-3-56
Accessories for TS series 1600A
Locking devices
The front interlocking plate allows installation of a padlock in order to fix the position.
(possibility of locking in the O-O position as well)
This mechanical interlocking device is very useful and simple for consisting of manual source
changeover system
A-3-57
Accessories for TS series 1600A
Terminal
Bars
Fixed, front-connection Susol TS1600AF devices are equipped with terminals comprising captive
screws for direct connection of bars.
Other connection possibilities for bars include vertical-connection adapters for edgewise bars and
spreaders to increase the pole pitch to 95 mm.
Vertical busbar
Busbars
Bare cables
Lug terminals may be used to connect four 85 up to 240mm² copper or aluminum cables for each
phases. Bare cable connection is possible for rating up to and including 1250A
L
Lug terminal
L(mm) 25~55
S(mm2) Cu/Al 4×85 to 4×240
Torque(kgf·cm) 564
A-3-58
Accessories for TS series 1600A
Terminal
Crimped Terminals
Crimped terminals are combined with the vertical and extension busbars.
One to four cables with crimped terminals(±300mm2) may be connected.
To ensure stability, connectors must be fixed and insulated between the terminal extensions.
Vertical busbar
Extension busbars
A-3-59
Accessories for TS series 1600A
Terminal
Bars
Rear connection devices equipped with horizontal or vertical connectors may be directly connected to
flat or edgewise busbars, depending on the position of the connectors.
Busbars are available to increase the pole pitch to 95mm
Busbars
Vertical busbar
Crimped Terminals
Crimped terminals enable connection of one to four cables with crimped terminals(±300mm2)
To ensure stability, connectors must be fixed and insulated between the terminal extensions
Extension busbars
A-3-60
Accessories for TS series 1600A
Insulation
Terminal cover
Mounted on fixed, front-connection devices,
it insulates power-connection points.
Barrier
These barriers are insulated between the phases for increase insulation level.
It also can be easily mounted, even the circuit-breaker already installed, inserting them in
the corresponding slots.
They are incompatible with both the insulating terminal covers.
It is possible to mount the phase separating partitions between two circuit-breakers side
Plate protection
paking unit: 1ea/3Pole, 1ea/4Pole
3Pole 4Pole
A-3-61
Accessories for TS series 1600A
Standard accessories
The following accessories for mounting, connection, insulation, handle operation are standard
items and are packed with Susol TD & TS series circuit breakers.
Circuit breaker: 1ea Handle Aux: 1ea Screw (M5×110): 4ea Plate protection: 1ea
Components
●
● ●
● ●
●
●
●
● ● ●
●
●
● ●
●
●
A-3-62
TE, TD, TS series Index
Fixed mounting
TS100,TS160,
TD100, TD160 TS400, TS630 TS800
TS250
Screw for
mounting
1Pole:2EA(M3×75)
3Pole:2EA(M4×75) 3Pole:2EA(M4×75) 3Pole:4EA(M5×85) 3Pole:4EA(M6×100)
4Pole:4EA(M4×75) 4Pole:4EA(M4×75) 4Pole:4EA(M5×85) 4Pole:4EA(M6×100)
Nut for
mounting
- -
3Pole:4EA 3Pole:4EA
4Pole:4EA 4Pole:4EA
Screw for
connection
of terminals,
Spreader
1Pole:2EA(M8×20)
3Pole:6EA(M8×20) 3Pole:6EA(M8×20) 3Pole:6EA(M10×30) 3Pole:6EA(M12×35)
4Pole:8EA(M8×20) 4Pole:8EA(M8×20) 4Pole:8EA(M10×30) 4Pole:8EA(M12×35)
A-4-1
Mounting & Connection
TD100
TD160
Max 78kgf·cm
TS100
TS160
TS250
Max 147kgf·cm
TS400
TS630
Max 490kgf·cm
TS800
Max 630kgf·cm
A-4-2
Mounting & Connection
Safety clearance
When installing a circuit breaker, safety clearances must be kept between the breaker and panels, bars
and other protection devices installed nearby. These safety clearances are depend on the ultimate
breaking capacity and are defined by tests carried out in accordance with standard IEC 60947-2.
When a short circuit interruption occur, high temperatures pressures are present in and above the arc
chambers of the circuit-breaker. In order to allow the pressure to be distributed and to prevent fire and
arcing or short-circuit currents, safety clearances are required.
A(mm)
415V 240V
TD100N, TD160N 35 30
TD100H, TD160H 35 30
TD100L, TD160L 35 30
TS100N, TS160N, TS250N 35 30
A
TS100H, TS160H, TS250H 35 30
TS100L, TS160L, TS250L 35 30
F
TS400N, TS630N 60 50
TS400H, TS630H 60 50
TS400L, TS630L 60 50
TS800N 100 80
TS800H 100 80
TS800L 100 80
C1(mm)
C(mm)
415V 240V
TD100N, TD160N 35 30
TD100H, TD160H 35 30
The dimension of exposed conduct
TD100L, TD160L 35 30
C
C
C
C1
C1
A-4-3
Mounting & Connection
Safety clearance
D1 D2 D3 D4
(mm) (mm) (mm) (mm)
TD100N, TD160N 50 50
The dimension of exposed conduct + 20
D4
D3
D1
D2
TS400N, TS630N 200 200
TS400H, TS630H 200 200
TS400L, TS630L 200 200
TS800N 200 200
TS800H 200 200
TS800L 200 200
Note) If uninsulated conductors are used for connection, please insulate by taping to
the point where the conductors overlap with the insulation barrier or to the root of the circuit breaker.
E(mm)
415V 240V
TD100N, TD160N 25 15 E E
TD100H, TD160H 25 15
TD100L, TD160L 25 15
TS100N, TS160N, TS250N 25 15
TS100H, TS160H, TS250H 25 15
TS100L, TS160L, TS250L 25 15
TS400N, TS630N 20 15
TS400H, TS630H 20 15
TS400L, TS630L 20 15
TS800N 45 20
TS800H 45 20
TS800L 45 20
A-4-4
Mounting & Connection
Safety clearance
F
(mm)
TD100N, TD160N 20
TD100H, TD160H 20
TD100L, TD160L 20
TS100N, TS160N, TS250N 10
F
TS100H, TS160H, TS250H 10
TS100L, TS160L, TS250L 10
TS400N, TS630N 10
TS400H, TS630H 10
TS400L, TS630L 10
TS800N 10
TS800H 10
TS800L 10
G
(mm)
TD100N, TD160N 0 G
TD100H, TD160H 0
TD100L, TD160L 0
TS100N, TS160N, TS250N 0
TS100H, TS160H, TS250H 0
TS100L, TS160L, TS250L 0
TS400N, TS630N 0
TS400H, TS630H 0
TS400L, TS630L 0
TS800N 0
TS800H 0
TS800L 0
A-4-5
Mounting & Connection
Example of installation
TD100/160
TS100/160/250
TS400/630
TS800
A-4-6
Mounting & Connection
The quality of busbar connections depends, among other things, on the tightening torques used for
nuts and bolts. Over-tightening may have the same consequences as under-tightening.
The correct tightening torques for the connection of busbars to the circuit breaker terminals are
indicated in the table below.
Front type
Front type with bars (on backplate or rail)
Example) 2×W50×t10
Example) 3×W80×t5
Example) 2×W60×t10
Insulation distance
Examples
Tightening torques for busbar
Drilling diameter Tightening torque
Bolt
(mm) (kgf·cm)
M10 11 240~500
Insulation distance
Dimension(mm)
Utillsation voltage X minimum
X Ui≤600V 8mm
Ui≤1000V 14mm
A-4-7
Mounting & Connection
A-4-8
TE, TD, TS series Index
TE100
FTU
FMU
16~100A
A-5-1
Characteristics curves
TE160
FTU
FMU
100~160A
A-5-2
Characteristics curves
TD100
FTU
FMU
16~100A
A-5-3
Characteristics curves
TD160
FTU
FMU
100~160A
A-5-4
Characteristics curves
TS100
FTU
FMU
40~100A
A-5-5
Characteristics curves
TS100
Magnetic only
MTU
1.6~100A
TS160
Magnetic only
MTU
32~160A
A-5-6
Characteristics curves
TS160
FTU
FMU
100, 125, 160A
A-5-7
Characteristics curves
TS160
ATU
100, 125, 160A
A-5-8
Characteristics curves
TS250
FTU
FMU
125~250A
A-5-9
Characteristics curves
TS250
ATU
125~250A
A-5-10
Characteristics curves
TS250
Magnetic only
MTU
100, 160, 220A
A-5-11
Characteristics curves
TS400
FTU
FMU
300, 400A
A-5-12
Characteristics curves
TS400
ATU
300, 400A
A-5-13
Characteristics curves
TS400
MTU
320A
A-5-14
Characteristics curves
TS630
FTU
FMU
500, 630A
A-5-15
Characteristics curves
TS630
ATU
500, 630A
A-5-16
Characteristics curves
TS630
MTU
500A
A-5-17
Characteristics curves
TS800
FTU
700, 800A
FMU
800A
A-5-18
Characteristics curves
TS800
ATU
800A
A-5-19
Characteristics curves
TS800
MTU
630A
A-5-20
Characteristics curves
TS100 to TS800
ETS23
ETS33
ETS43
Ii = 11×In(Fixed) (±20%)
A-5-21
Characteristics curves
TS400
TS630
TS800
ETM33
ETM43
Ii = 1.5,...,11×In (±20%)
A-5-22
Characteristics curves
TS400
TS630
TS800
ETM33
ETM43
A-5-23
Characteristics curves
TS1600
A-5-24
Characteristics curves
TS1600
A-5-25
Characteristics curves
Instantaneous (I)
Ground fault (G)
TS1600
Ii = 2...15×In (±20%)
A-5-26
Characteristics curves
IDMTL
TS1600
A-5-27
Characteristics curves
TS1600
A-5-28
Characteristics curves
220/240V
Thermal stress
A-5-29
Characteristics curves
380/415V
Thermal stress
A-5-30
Characteristics curves
480/500V
Thermal stress
A-5-31
Characteristics curves
Current-limiting curves
220/240V
Peak current
A-5-32
Characteristics curves
Current-limiting curves
380/415V
Peak current
A-5-33
Characteristics curves
Current-limiting curves
480/500V
Peak current
A-5-34
Characteristics curves
RTU23
RTU24
Non-tripping current (I△no)
Sensitivity (I△n)
RTU33 5
RTU34 4
RTU43 3
2
Operating time (sec.)
△t=600ms
0.6
0.5 △t=300ms
0.3
0.2
△t=150ms
0.1
△t=60ms
0.04
0.02
0.01
A-5-35
TE, TD, TS series Index
A-6. Dimensions
TE100/160
[mm]
CL
Min 2.5mm2
Wire size
Max. 70mm2
L(mm) 17.5
W(mm) ≤13.5
T(mm) ≤6
Torque 80kgf.cm
A-6-1
Overall dimensions
TD160
[mm]
A-6-2
Overall dimensions
TD100/160
[mm]
A-6-3
Overall dimensions
TS100/160/250
[mm]
A-6-4
Overall dimensions
TS400/630
[mm]
A-6-5
Overall dimensions
TS800
[mm]
A-6-6
Overall dimensions
A-6-7
Overall dimensions
A-6-8
Overall dimensions
A-6-9
Overall dimensions
A-6-10
Overall dimensions
A-6-11
Overall dimensions
A-6-12
Overall dimensions
A-6-13
Overall dimensions
A-6-14
Overall dimensions
A-6-15
Overall dimensions
A-6-16
Overall dimensions
A-6-17
Overall dimensions
A-6-18
Overall dimensions
3Pole MCCBs C(mm) D(mm) E(mm) 4Pole MCCBs C(mm) D(mm) E(mm)
TE160 110 79 25 TE160 110 79 50
A-6-19
Overall dimensions
A (mm) B (mm)
TD160 83 86
TS250 102 86
TS630 168 110
TS800 201 135
A-6-20
Overall dimensions
2, 3Pole MCCBs C(mm) D(mm) E(mm) 4Pole MCCBs C(mm) D(mm) E(mm)
TD100/160 107 90 30 TD100/160 107 90 60
TS100/160/250 125 105 35 TS100/160/250 125 105 70
TS400/630 200 139.5 46.5 TS400/630 200 139.5 93
TS800 278 210 70 TS800 278 210 140
A-6-21
Overall dimensions
Plug-in device
Plug-in devices for TD100/160
[mm]
TD100/160
TD100/160
A(mm) 90 (120*)
B(mm) 92
C(mm) 122
D(mm) 189.2 (185.6*)
E(mm) 32.5
F(mm) 47
G(mm) 75
* 4P Plug-in (TD100/160 only)
A-6-22
Overall dimensions
Plug-in device
Plug-in devices for TS100/160/250/400/630/800
[mm]
TS100/160/250/400/630 TS800
A-6-23
Overall dimensions
Plug-in device
Mounting to front plate
[mm]
A-6-24
Overall dimensions
Plug-in device
Rail mounting
[mm]
A-6-25
Overall dimensions
Plug-in device
Mounting to rear plate with cover back
[mm]
A-6-26
Overall dimensions
Plug-in device
Mounting for TD100/160
[mm]
A-6-27
Overall dimensions
Terminal cover
ITS13E, ITS14E for TE100/160
[mm]
A-6-28
Overall dimensions
Terminal cover
ITS and ITL for TD100/160, TS100/160/250/400/630/800
[mm]
A-6-29
Overall dimensions
Rear connection
RTF13, RTF14 for TE100/160
[mm]
A-6-30
Overall dimensions
Extended terminal
ET13E, ET14E for TE100/160
[mm]
A-6-31
Overall dimensions
Rear terminals
[mm]
TD100
TD160
TS100
TS160
TS250
TS400
TS630
TS800
A-6-32
Overall dimensions
Rear terminals
TD100 / TD160
[mm]
Bar type
Round type
A-6-33
Overall dimensions
Rear terminals
TS100 / TS160 / TS250
[mm]
Bar type
Round type
A-6-34
Overall dimensions
Rear terminals
TS400 / TS630
[mm]
Bar type
A-6-35
Overall dimensions
Rear terminals
TS800
[mm]
Bar type
A-6-36
Overall dimensions
A-6-37
Overall dimensions
Wiring connection
Motor operator
Standard connection
Circuit breaker On and Off controlled by remote operation and manual operation
Connection with FAL (only for the breakers with electronic trip unit ETS or ETM)
1) The below connection diagram is the method of using a FAL for circuit breakers with electronic trip
unit.
2) After clearing the fault surely, manual reset is mandatory in case of tripping due to an electrical fault.
A-6-38
Overall dimensions
A-6-39
Overall dimensions
Panel drilling
A-6-40
Overall dimensions
25
Panel drilling
A-6-41
Overall dimensions
Panel drilling
A-6-42
Overall dimensions
Rotary handles
Direct rotary handles for TS 1600AF
[mm]
A Type
B Type
A-6-43
Overall dimensions
Locking devices
Mechanical interlock for TS 1600AF
[mm]
4P D E
TS1600 11 269
4P D E
TS1600 11 269
A-6-44
Overall dimensions
Terminals
Front connection with bars for TS1600
Top terminal [mm]
Bottom terminal
Middle busbar for Left or right busbar Middle left or middle Left or right busbar
3P for 3P right busbar for 4P for 4P
A-6-45
Overall dimensions
Terminals
Front or Rear connection with vertical busbar for TS1600
[mm]
Extension Busbar
A-6-46
Overall dimensions
DC1000V PV MCCB
TD100, TD160
Dimension of MCCB with short BUSBAR [mm]
50 70 40
40
43
43
109.6
109.6
140
122
107
140
122
107
50
50
60 30 60
90 120
3P 4P (L-type)
※ R, S Line Common conditions
60
48 82 48
46
50
46
160
140
125
160
140
125
70 35 70
140
105
3P 4P (L-type)
※ R, S Line Common conditions ※ L- Type and R-Type is symmetric
A-6-47
Overall dimensions
DC1000V PV MCCB
TS400, TS630
Dimension of MCCB with short BUSBAR [mm]
78 109 62
62 78
105
105
260
230
202
200
166
260
230
202
200
166
116
116
45
46.5 46.5 46.5 46.5
140 186.5
3P 4P (L-type)
※ R, S Line Common conditions ※ L- Type and R-Type is symmetric
TS800
Dimension of MCCB with short BUSBAR
120 165 95
95 120
110
110
254.6
198.6
254.6
198.6
320
287
278
320
287
278
115
115
70 70 70 70
80 280
210
3P 4P (L-type)
※ R, S Line Common conditions ※ L- Type and R-Type is symmetric
A-6-48
Overall dimensions
DC1000V PV MCCB
TD160, TS250
Dimension of MCCB with terminal cover & Barrier [mm]
119 81
101 73
50
321.4
160
140
125
243.4
109.6
140
122
107
50
120 82
140 82
4P (L-type) 4P (L-type)
※ L- Type and R-Type is symmetric
TS400, TS630
Dimension of MCCB with terminal cover & Barrier
148 98.5
499
260
230
202
200
166
116
186.5 106
4P (L-type)
※ L- Type and R-Type is symmetric
A-6-49
Overall dimensions
DC1000V PV MCCB
TS800
Dimension of MCCB with terminal cover & Barrier [mm]
216 154
254.6
198.6
320
287
278
600
115
280 129
4P (L-type)
※ L- Type and R-Type is symmetric
A-6-50
Overall dimensions
DC1000V PV MCCB
TD160
Short BUSBAR dimension
TD160 5t Short Busbar [mm]
50
30
16
2-Ø8.5
10 5
C1
9
9
R3
26
60
R2
(30)
10 3-Ø6
C1
R1
1
(13)
TS250
Short BUSBAR dimension
TS250 4t Short Busbar
60
35
10 5
C1
10
2-Ø8.5
27
32
32
66
R3
R2
16 2-M5 Tapping 22
(38)
10 3-Ø9
R1 C1
1
(13)
A-6-51
Overall dimensions
DC1000V PV MCCB
TS630
Short BUSBAR dimension
TS630 Lower Short Busbar [mm]
78
46.5
14
C2
2-Ø10.5
16 6
32
46
52.5
4-R5
R4
84
134
25
R2
.5
(46.5)
16 3-Ø12
C2
R1
1
(23)
78
46.5
C2
2-Ø10.5
16 6
14
32
46
52.5
4-R
R4
5
84
124
25
R2
.5
46.5 28.5
2-ø6.4
(46.5)
16 3-Ø12
R1 C2
1
(17)
A-6-52
Overall dimensions
DC1000V PV MCCB
TS800
Short BUSBAR dimension
TS800 Lower Short Busbar [mm]
120
70
2-Ø12.5
C2
20 6
15.5
19.5
42.5
4-R6
50
R4
82.5
142
25
R2
.5
30 39
80 4-M6 Tapping
(82)
(28) 4-Ø14
C2
(26)
120
70
2-Ø12.5
C2
20 6
15.5
19.5
42.5
4-R6
R4
50
82.5
132.5
25
R2
.5
30 33
4-Ø6.4
80
(82)
(28) 4-Ø14
C2
(20)
A-6-53
Overall dimensions
56.5
56.5
283.5
283.5
326.9
326.9
212
270
422
567
212
270
422
567
37.2
37.2
38
25 25 25 25 25 25 47.5 25 25 25 25 25 25 25 25 47.5
77 77 77 115.7 77 77 18 77 77 115.7
70 70 149.8 149.8
152.5 270.5
199 152.5
155.5 280
210 155.5
162.7 362
267 162.7
190.6 404
307 190.6
237
153.5 175
95 165 115.7
115.7 155
85 16.5
16.5 120 6
120
100 15 100 40
72.5
72.5
283.5
283.5
326.9
326.9
212
270
404
422
438
567
212
270
422
438
567
37.2
37.2
A-6-54
153.5
146
140.5 237
131 115.7 216
2525 2525 2525 47.5 25 25 25 25 25 25 25 25 47.5
77 77 77 115.7 77 77 18 77 77 115.7
Overall dimensions
70 70 149.8 149.8
270.5
152.5 152.5
199 280
155.5 155.5
210 162.7 362
267 162.7
190.6 404
307 190.6
322.5
283.5
283.5
ø5.5
326.9
212
270
327
374
404
567
606
212
270
567
606
37.2
37.2
2.6441
ø1
47.5
1
25 25 25 25 25 25 47.5 25 25 25 25 25 115.7
77 77 77 115.7 77 77 18 149.8
70 70 149.8 70 70 70 152.5
199 152.5 269 155.5
155.5 280
210 162.7
267 162.7 362
190.6 404 190.6
307
Connection diagrams
Load Load
(3pole) (4pole)
A-6-55
Overall dimensions
Panel drilling
A-6-56
Overall dimensions
120
R1 80±0.2 3-M6 Tap 6
0
30±0.2
100
15 -0.20
120
R1 80±0.2 3-M6 Tap 6
0
20
4-ø12 45±0.5
30±0.2
95±0.5
100
15 -0.20
172
20
131
4-ø12 45±0.530 30.5 4-ø5.1 M6 Tap
95±0.5
TS1600NA
Short BUSBAR dimension
40
45˚
159
4-ø11
R9
70.5
65
R8 172
37
131
44
13.5
25 45 25
61
122
40
45˚
20
159
4-ø11
R9
70.5
65
R8
37
44
15
13.5
25 45 25
61
122
20
A-6-57
TE, TD, TS series Index
Temperature derating
TD, TS series up to 1600A A-7-1
Application
Primary use of transformer A-7-8
Protection of lighting & heating circuits A-7-10
Protection of resistance welding circuits A-7-11
Use of circuit-breakers for capacitor banks A-7-12
Using circuit-breakers in DC networks A-7-15
Circuit breakers for 400Hz networks A-7-16
Protection of several kinds of loads A-7-18
Protective coordination
Discrimination & Cascading A-7-20
Cascading, network 220/240V A-7-21
Cascading, network 380/415V A-7-25
Motor protection cascading, network 220/240V A-7-30
Motor protection cascading, network 380/415V A-7-31
Protection discrimination table, Discrimination A-7-33
Motor protection discrimination table A-7-43
Type 2 Coordination according to IEC60947-4-1 A-7-45
Temperature derating
A derating of the rated operational current of the Susol TD and TS molded case circuit breaker is
necessary if the ambient temperature is greater than 40℃. Namely, when the ambient temperature is
greater than 40℃, overload-protection characteristics are slightly modified.
Electronic trip units are not affected by variations in temperature.
But, the maximum permissible current in the circuit breaker depends on the ambient temperature.
Derating chart
- Connection type: Standard
- Trip unit: FTU, FMU, ATU
Rating Fixed MCCB (c/w Thermal-magnetic trip unit)
MCCB
(A) 10℃ 20℃ 30℃ 40℃ 45℃ 50℃ 60℃ 70℃
16 16 16 16 16 16 15 14 13
20 20 20 20 20 19 19 18 16
25 25 25 25 25 24 23 22 21
32 32 32 32 32 31 30 28 26
40 40 40 40 40 39 38 35 33
TD100
50 50 50 50 50 48 47 44 41
TD160
63 63 63 63 63 61 59 56 52
80 80 80 80 80 78 75 71 66
100 100 100 100 100 97 94 88 82
125 125 125 125 125 121 117 110 103
160 160 160 160 160 155 150 141 131
40 40 40 40 40 39 38 35 33
50 50 50 50 50 48 47 44 41
63 63 63 63 63 61 59 56 52
TS100
80 80 80 80 80 78 75 71 66
TS160
100 100 100 100 100 97 94 88 82
125 125 125 125 125 121 117 110 103
160 160 160 160 160 155 150 141 131
200 200 200 200 200 194 188 176 164
TS250
250 250 250 250 250 242 234 220 205
300 300 300 300 300 291 281 264 246
TS400
400 400 400 400 400 388 375 353 328
500 500 500 500 500 484 469 441 410
TS630
630 630 630 630 630 610 591 555 517
TS800 800 800 800 800 800 775 750 705 656
Note) TD160 1pole MCCB is not applied to temperature derating.
A-7-1
Technical information
Temperature derating
Derating chart
- Connection type: Plug-in
- Trip unit: FTU, FMU, ATU
Rating Fixed MCCB (c/w Thermal-magnetic trip unit)
MCCB
(A) 10℃ 20℃ 30℃ 40℃ 45℃ 50℃ 60℃ 70℃
16 16 16 16 16 16 15 14 13
20 20 20 20 20 19 19 18 16
25 25 25 25 25 24 23 22 21
32 32 32 32 32 31 30 28 26
40 40 40 40 40 39 38 35 33
TD100
50 50 50 50 50 48 47 44 41
TD160
63 63 63 63 63 61 59 56 52
80 80 80 80 80 78 75 71 66
100 100 100 100 100 97 94 88 82
125 125 125 125 125 121 117 110 103
160 144 144 144 144 140 135 127 118
40 40 40 40 40 39 38 35 33
50 50 50 50 50 48 47 44 41
63 63 63 63 63 61 59 56 52
TS100
80 80 80 80 80 78 75 71 66
TS160
100 100 100 100 100 97 94 88 82
125 125 125 125 125 121 117 110 103
160 160 160 160 160 155 150 141 131
200 200 200 200 200 194 188 176 164
TS250
250 235 235 235 235 228 220 207 193
300 300 300 300 300 291 281 264 246
TS400
400 400 400 400 400 388 375 353 328
500 500 500 500 500 484 469 441 410
TS630
630 540 540 540 540 523 506 476 443
TS800 800 740 740 740 740 717 694 652 607
A-7-2
Technical information
Size of busbar
Temperature derating
The table below indicates the maximum rated current value for each type of connection,
depending on the ambient temperature.
A-7-3
Technical information
Derating table
A-7-4
Technical information
Derating table
A-7-5
Technical information
Installation recommendation
A-7-6
Technical information
A-7-7
Technical information
Application
Primary use of transformer
So, it’s recommended to select proper circuit breakers according to the continuous current carrying
capacity of transformer. It requires to consider separately whether transformer is single phase or three
phase. The below table indicates the proper molded case circuit breaker suitable for each transformer.
AC220V
Capacity of 3 phase
Below 1500 Below 1500 Below 2000 Below 3000
transformer (kVA)
Capacity of single
Below 300 -
phase transformer (kVA)
Breaking capacity (kA)
42 85 100 120 200
(sym)
TD100H TD100L
100 TD100N TS100H
TS100N TS100L
TD160H TD160L
160 TD160N TS160H
TS160N TS160L
Frame (A)
250 TS250N TS250H TS250L
400 TS400N TS400H TS400L
630 TS630N TS630H TS630L
800 TS800N TS800H TS800L
AC460V
Capacity of 3 phase
Below 2000 Below 3000 Below 4000
transformer (kVA)
Breaking capacity (kA) 50 65 70 85 100 130
(sym)
TD100N TD100H TD100L
100
TS100N TS100H TS100L
TD160N TD160H TD160L
160
TS160N TS160H TS160L
Frame (A)
250 TS250N TS250H TS250L
400 TS400N TS400H TS400L
630 TS630N TS630H TS630L
800 TS800N TS800H TS800L
A-7-8
Technical information
Application
Primary use of transformer
The peak value of the first half cycle may reach values of 15 to 25 times the effective rated current.
For a protective device capable of protecting these units this must be taken into account.
Manufacturers data and tests have indicated that a protective device feeding a transformer must be
capable of carrying the following current values without tripping.
A-7-9
Technical information
Application
Protection of lighting & heating circuits
In the lighting & heating circuits, switching-surge magnitudes and times are normally not sufficient to
cause serious tripping problems. But, in some cases, such as incandescent lamps, mercury arc lamps,
metal halide and sodium vapour, or other large starting-current equipment, the proper selection should
be considered.
Upon supply of a lighting installation, for a brief period an initial current exceeding the rated current
(corresponding to the power of the lamps) circulates on the network. This possible peak has a value of
approximately 15÷20 times the rated current, and is present for a few milliseconds; there may also be
an inrush current with a value of approximately 1.5÷3 times the rated current, lasting up to some
minutes. The correct dimensioning of the switching and protection devices must take these problems
into account. Generally, it is recommended to make the maximum operating current not to exceed 80%
of the related current.
AC220V
The maximum The rated Breaking capacity (kA)
operating current of sym 85 100 120 200
current (A) MCCB (A)
12 16
16 20
20 25 TD100H TD100L
25 32
32 40 TD100N
40 50
50 63 TD100H TD100L TD100L
64 80 TS100N TS100H TS100L
80 100
100 125 TD160H TS160H TD160L
TD160N
128 160 TS160N TS160L
160 200
TS250N TS250H TS250L
200 250
240 300
TS400N TS400H TS400L
320 400
400 500
TS630N TS630H TS630L
504 630
560 700
TS800N TS800H TS800L
640 800
AC460V
The maximum The rated Breaking capacity (kA)
operating current of sym 50 65 70 85 100 130
current (A) MCCB (A)
12 16
16 20
20 25
25 32
32 40 TD100N TD100H TD100L
40 50 TS100N TS100H TS100L
50 63
64 80
80 100
100 125 TD160N TD160H TD160L
128 160 TS160N TS160H TS160L
160 200 TS250N TS250H TS250L
200 250
240 300
TS400N TS400H TS400L
320 400
400 500
TS630N TS630H TS630L
504 630
560 700
TS800N TS800H TS800L
640 800
A-7-10
Technical information
Application
Protection of resistance welding circuits
Short circuit protection for resistance welding devices can be obtained by applying molded case circuit
breaker properly. These breakers permit normally high welding currents, but trip instantaneously if a
short circuit develops.
It's recommended to select proper circuit breaker according to the characteristics of welding devices
as the follow table.
A-7-11
Technical information
Application
Use of circuit-breakers for capacitor banks
1 3 5
2 4 6
Breaker
Examples of equipment which consume reactive energy are all those receivers which require magnetic
fields or arcs in order to operate, such as:
1 3 5
Contactor - Asynchronous motors: An asynchronous motor is a large consumer of inductive reactive energy. The
amount of reactive power consumed is between 20% and 25% of the rated
2 4 6
T2 T3
- Power Transformers: Power transformers are normally always connected. This means that reactive
T1
M
C energy is always consumed. Also, as a consequence of its inductive nature, the
Motor
reactive energy increases when the transformer is loaded.
L1
- Discharge lamps, Resistance-type soldering machines, Dielectric type heating ovens, Induction
L2
L3
heating ovens, Welding equipments, Arc furnaces
1 3 5
Breaker
2 4 6
1 3 5
2 4 6
Contactor
At the instant of closing a switch to energize a capacitor, the current is limited only by the impedance of
O/L the network upstream of the capacitor, so that high peak values of current will occur for a brief period,
rapidly falling to normal operating values.
T1 T2 T3
M
C
According to the relevant standards IEC 60831-1/IEC 70, capacitors must function under normal
Motor
operating conditions with the current having a RMS value up to 1.3 times the rated current of the
capacitor. Additionally, a further tolerance of up to 15% of the real value of the power must be taken
L1
L2
into consideration. The maximum current with which the selected circuit-breaker can be constantly
L3 loaded, and which it must also be able to switch, is calculated as follows:
1 3 5 1 3 5
Maximum expected rated current= Rated current of the capacitor bank×1.5 (RMS value)
Breaker Breaker
2 4 6 2 4 6
1 3 5
Contactor
2 4 6
C
O/L
T1 T2 T3
Motor
A-7-12
Technical information
Application
Use of circuit-breakers for capacitor banks
A-7-13
Technical information
Application
Use of circuit-breakers for capacitor banks
A-7-14
Technical information
Application
Using circuit-breakers in DC networks
Susol circuit-breakers for protection of power distribution with thermal overload and magnetic short-
circuit trip units are suitable for usage in DC networks.
The circuit-breakers with electronic overcurrent releases are not suitable for DC networks.
The following wiring diagrams are recommended since the current must flow through all current
paths in order to conform to the thermal tripping characteristic curve.
Load Load
A-7-15
Technical information
Application
Circuit breakers for 400Hz networks
When circuit breakers are used at high frequencies, the breakers in many cases require to be derated
as the increased resistance of the copper sections resulting from the skin effect produced by eddy
currents at 400Hz.
•Standard production breakers can be used with alternating currents with frequencies other than
50/60 Hz (the frequencies to which the rated performance of the device refer, with alternating current)
as appropriate derating coefficients are applied.
Instantaneous trip
The magnetic threshold increases with the increase in frequency.
Instantaneous current (A) at 400Hz= K2×Instantaneous current (A) at 50/60Hz
A-7-16
Technical information
Application
Circuit breakers for 400Hz networks
A-7-17
Technical information
Application
Protection of several kinds of loads
The rated current of breakers as the main circuit of 3 phase inductive loads (AC 220V)
Capacity of The maximum Capacity of the highest motor (kW / A)
loads In total operating current 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
(below kW) (below A) 4.8 8 11.1 17.4 26 34 48 65 79 93 125 160 190 230 310 360
3 15 20 32 32
4.5 20 32 32 32 50
6.3 30 40 40 40 50 63
8.2 40 50 50 50 50 80 100
12 50 63 63 63 63 80 100
15.7 75 100 100 100 100 100 100 125 160
19.5 90 100 100 100 100 100 100 125 160 200
23.2 100 125 125 125 125 125 125 125 160 200 200
30 125 160 160 160 160 160 160 160 160 200 250
37.5 150 200 200 200 200 200 200 200 200 200 250 300
45 175 200 200 200 200 200 200 200 200 200 250 300 400
52.5 200 250 250 250 250 250 250 250 250 250 250 300 400 500
63.7 250 300 300 300 300 300 300 300 300 300 300 300 400 500 500
75 300 400 400 400 400 400 400 400 400 400 400 400 400 500 500
86.2 350 400 400 400 400 400 400 400 400 400 400 400 400 500 500 630
97.5 400 500 500 500 500 500 500 500 500 500 500 500 500 500 500 630 700
112.5 450 500 500 500 500 500 500 500 500 500 500 500 500 500 500 700 700
125 500 630 630 630 630 630 630 630 630 630 630 630 630 630 630 700 700
150 600 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 800
175 700 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800
A-7-18
Technical information
Application
Protection of several kinds of loads
The rated current of breakers as the main circuit of 3 phase inductive loads (AC 440V)
Capacity The maximum Capacity of the highest motor (kW / A)
of loads operating
In total current 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132
(below kW) (below A) 4.8 8 11.1 17.4 26 34 48 65 79 93 125 160 190 230 310 360 220 250
3 7.5 16 16 16
4.5 10 16 16 16 32
6.3 15 20 20 20 32 40
8.2 20 32 32 32 32 40 50
12 25 32 32 32 32 40 50
15.7 38 50 50 50 50 50 50 63 80
19.5 45 50 50 50 50 50 50 63 80 100
23.2 50 63 63 63 63 63 63 63 80 100 125
30 63 80 80 80 80 80 80 80 100 100 125
37.5 75 100 100 100 100 100 100 100 100 100 125 160
45 88 100 100 100 100 100 100 100 100 100 125 160 200
52.5 100 125 125 125 125 125 125 125 125 125 125 160 200 250
63.7 125 160 160 160 160 160 160 160 160 160 160 160 200 250 250
75 150 200 200 200 200 200 200 200 200 200 200 200 200 250 250
86.2 175 200 200 200 200 200 200 200 200 200 200 200 200 250 300 400
97.5 200 250 250 250 250 250 250 250 250 250 250 250 250 250 300 400 400 500
112.5 225 250 250 250 250 250 250 250 250 250 250 250 250 250 300 400 400 500 500
125 250 300 300 300 300 300 300 300 300 300 300 300 300 300 300 400 400 500 500
150 300 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 500 500
175 350 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 500 630 630
200 400 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 700 700
250 500 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 800 800
300 600 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 800 800
350 700 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 - -
400 700 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 - -
Notes) The above mentioned technical data is defined under the usage conditions as follows ;
1. The circuit breaker is tripped within 10seconds in 600% of the current of the fully operating loads.
2. The start-up input current is set within 1700% of the current of the fully operating loads.
3. The capacity of highest motor is also applied when several loads starts up simultaneously.
A-7-19
Technical information
Protective coordination
Discrimination & Cascading
Discrimination
According to IEC60947-2, the discrimination can be defined as follows.
Main breaker
Comtinuous supply
Total discrimination (total selectivity)
Over-current discrimination where, in the presence of two over-current protective devices in series, the
protective device on the load side effects the protection without causing the other protective device to
Branch breaker
operate.
No discrimination
In case of a fault, main and branch circuit breakers open.
Cascading
This is an economical approach to the use of circuit breakers, whereby only the main (upstream)
breaker has adequate interrupting capacity for the maximum available fault current.
The MCCBs downstream cannot handle this maximum fault current and rely on the opening of the
upstream breaker for protection.
The advantage of the cascade back-up approach is that it facilitates the use of low cost, low fault level
breakers downstream, thereby offering savings in both the cost and size of equipment.
As Susol TD & TS circuit breakers have a very considerable current limiting effect, they can be used to
provide this ‘cascade back-up’ protection for downstream circuit breakers.
<Cascading>
A-7-20
Technical information
Protective coordination
Cascading, network 220/240V
A-7-21
Technical information
Protective coordination
Cascading, network 220/240V
A-7-22
Technical information
Protective coordination
Cascading, network 220/240V
A-7-23
Technical information
Protective coordination
Cascading, network 220/240V
A-7-24
Technical information
Protective coordination
Cascading, network 380/415V
A-7-25
Technical information
Protective coordination
Cascading, network 380/415V
A-7-26
Technical information
Protective coordination
Cascading, network 380/415V
A-7-27
Technical information
Protective coordination
Cascading, network 380/415V
A-7-28
Technical information
Protective coordination
Motor protection cascading, network 220/240V
Main breaker TS160N TS160H TS160L TS250N TS250H TS250L TS400N TS400H TS400L
Branch breaker Rated breaking
100 120 200 100 120 200 100 120 200
capacity (kArms)
TD100N 85 100 120 200 100 120 200 100 120 200
TD100H 100 120 200 120 200 120 200
TD160N 85 100 120 200 100 120 200 100 120 200
Susol TD160H 100 120 200 120 200 120 200
TD TS100N 100 120 200 120 200 120 200
& TS100H 120 200 200 200
TS TS160N 100 120 200 120 200 120 200
TS160H 120 200 200 200
TS250N 100 120 200 120 200
TS250H 120 200 200
A-7-29
Technical information
A-7-30
Technical information
Protective coordination
Motor protection cascading, network 380/415V
Main breaker TS160N TS160H TS160L TS250N TS250H TS250L TS400N TS400H TS400L
Branch breaker Rated breaking
100 120 200 100 120 200 100 120 200
capacity (kArms)
TD100N 50 85 150 85 150 65 85 150
TD100H 85 150 150 150
TD160N 50 85 150 85 150 65 85 150
Susol TD160H 85 150 150 150
TD TS100N 50 85 150 85 150 65 85 150
& TS100H 85 150 150 150
TS TS160N 50 85 150 85 150 65 85 150
TS160H 85 150 150 150
TS250N 50 85 150 65 85 150
TS250H 85 150 150
A-7-31
Technical information
A-7-32
Technical information
Protective coordination
Protection discrimination table, Discrimination
A-7-33
Technical information
A-7-34
Technical information
Protective coordination
Protection discrimination table, Discrimination
A-7-35
Technical information
A-7-36
Technical information
Protective coordination
Protection discrimination table, Discrimination
A-7-37
Technical information
Protective coordination
Protection discrimination table, Discrimination
A-7-38
Technical information
Protective coordination
Protection discrimination table, Discrimination
A-7-39
Technical information
Protective coordination
Protection discrimination table, Discrimination
A-7-40
Technical information
Protective coordination
Protection discrimination table, Discrimination
A-7-41
Technical information
Protective coordination
Protection discrimination table, Discrimination
A-7-42
Technical information
Protective coordination
Protection discrimination table, Discrimination
A-7-43
Technical information
Protective coordination
Protection discrimination table, Discrimination
A-7-44
Technical information
Protective coordination
Motor protection discrimination table
Main breaker TD100N/H/L
Branch
breaker Trip unit Trip units-Thermal magnetic
Rating (A) 16 20 25 32 40 50 63 80 100
16 5 6.4 8
20 6.4 8
25 6.4 8
32 8
TD100N/H/L FMU 40
50
63
80
100
100
TD160N/H/L FMU 125
160
TS100N/H/L MTU 100
TS160N/H/L MTU 150
TS250N/H/L MTU 220
TS400N/H/L MTU 320
TS630N/H/L MTU 500
40
TS100N/H/L ETS 80
100
TS160N/H/L ETS 150
TS250N/H/L ETS 220
TS400N/H/L ETS 320
A-7-45
Technical information
TS160N/H/L TS400N/H/L
TD160N/H/L TS250N/H/L TS100N/H/L TS800N/H/L
TS250N/H/L TS630N/H/L
FMU ATU ETS ETS ETS/ETM ETS/ETM
100 125 160 200 250 40 80 80 160 250 400 630 630 800
12.5 12.5 12.5 20 25 1 0.9 1.75 36 T T T T
12.5 12.5 12.5 20 25 1 0.9 1.75 36 T T T T
12.5 12.5 12.5 20 25 1 0.9 1.75 36 T T T T
12.5 12.5 12.5 20 25 1.75 36 T T T T
12.5 12.5 20 25 1.75 36 T T T T
12.5 20 25 1.75 36 T T T T
20 25 36 T T T T
25 36 T T T T
T T T T
T T T T
T T T
T T T
T T T T
T T T
T T T
A-7-46
Technical information
Protective coordination
Type 2 Coordination according to IEC60947-4-1
MCCB
Performance: Ue=200/240V
MC
MCCB N H L
TD100 85kA 100kA 200kA TOR
TS100 100kA 120kA 200kA
A-7-47
Technical information
Protective coordination
Type 2 Coordination according to IEC60947-4-1
MCCB
Performance: Ue=380/415V
MC
MCCB N H L
TD100 50kA 85kA 150kA TOR
TS100 50kA 85kA 150kA
A-7-48
Technical information
Protective coordination
Type 2 Coordination according to IEC60947-4-1
MCCB
Performance: Ue=440V
MC
MCCB N H L
TD100 42kA 72kA 130kA TOR
TS100 42kA 72kA 130kA
A-7-49
Technical information
Protective coordination
Type 2 Coordination according to IEC60947-4-1
MCCB
Performance: Ue=480/500V
MC
MCCB N H L
TD100 30kA 50kA 65kA TOR
TS100 42kA 65kA 85kA
A-7-50
Technical information
Protective coordination
Type 2 Coordination according to IEC60947-4-1
MCCB
Performance: Ue=660/690V
MC
MCCB N H L
TD100 5kA 8kA 10kA TOR
TS100 10kA 15kA 20kA
A-7-51
Technical information
Protective coordination
Type 2 Coordination according to IEC60947-4-1]
440V - N type
Rated operational power MCCB Contactor Thermal overload relays Short circuit
Current[A] Rating Setting breaking capacity
kW Type Type Type
440V [A] range [A] Ir[kA] Iq[kA]
1.1 2.37 TD100N 16 MC-12b MT-32 2.5~4 1 50
1.5 3.06 TD100N 16 MC-18b MT-32 2.5~4 1 50
2.2 4.42 TD100N 16 MC-22b MT-32 4~6 1 50
3 5.77 TD100N 16 MC-22b MT-32 5~8 1 50
4 7.90 TD100N 16 MC-32a MT-32 6~9 1 50
5.5 10.40 TD100N 16 MC-32a MT-32 9~13 3 50
7.5 13.70 TD100N 20 MC-32a MT-32 12~18 3 50
11 20.10 TD100N 32 MC-40a MT-32 18~25 3 50
15 26.50 TD100N 40 MC-40a MT-32 22~32 3 50
18.5 32.80 TS100N 40 MC-50a MT-63 28~40 3 50
22 39.00 TS100N 50 MC-50a MT-63 34~50 3 50
30 51.50 TS100N 63 MC-65a MT-63 45~65 3 50
37 64.00 TS100N 80 MC-75a MT-95 54~75 5 50
45 76.00 TS100N 100 MC-85a MT-95 63~85 5 50
55 90.00 TS100N 100 MC-100a MT-95 70~95 5 50
59 97.00 TS160N 100 MC-130a MT-150 80~105 5 50
75 125 TS160N 160 MC-150a MT-150 110~150 10 50
90 146 TS160N 160 MC-185a MT-225 120~185 10 50
110 178 TS250N 200 MC-185a MT-225 160~240 10 50
132 215 TS250N 250 MC-225a MT-225 160~240 10 65
160 256 TS400N 300 MC-400a MT-400 200~330 18 65
200 330 TS400N 400 MC-400a MT-400 260~400 18 65
220 353 TS400N 400 MC-400a MT-400 260~400 18 65
250 401 TS630N 500 MC-630a MT-800 260~400 18 65
300 481 TS630N 500 MC-630a MT-800 400~630 18 65
A-7-52
Technical information
Protective coordination
Type 2 Coordination according to IEC60947-4-1]
440V - H type
Rated operational power MCCB Contactor Thermal overload relays Short circuit
Current[A] Rating Setting breaking capacity
kW Type Type Type
440V [A] range [A] Ir[kA] Iq[kA]
1.1 2.37 TD100H 16 MC-12b MT-32 2.5~4 1 50
1.5 3.06 TD100H 16 MC-18b MT-32 2.5~4 1 50
2.2 4.42 TD100H 16 MC-22b MT-32 4~6 1 50
3 5.77 TD100H 16 MC-22b MT-32 5~8 1 50
4 7.90 TD100H 16 MC-32a MT-32 6~9 1 50
5.5 10.40 TD100H 16 MC-32a MT-32 9~13 3 50
7.5 13.70 TD100H 20 MC-32a MT-32 12~18 3 70
11 20.10 TD100H 32 MC-40a MT-32 18~25 3 70
15 26.50 TD100H 40 MC-40a MT-32 22~32 3 70
18.5 32.80 TS100H 40 MC-50a MT-63 28~40 3 70
22 39.00 TS100H 50 MC-50a MT-63 34~50 3 70
30 51.50 TS100H 63 MC-65a MT-63 45~65 3 70
37 64.00 TS100H 80 MC-75a MT-95 54~75 5 70
45 76.00 TS100H 100 MC-85a MT-95 63~85 5 70
55 90.00 TS100H 100 MC-100a MT-95 70~95 5 70
59 97.00 TS160H 100 MC-130a MT-150 80~105 5 70
75 125 TS160H 160 MC-150a MT-150 110~150 10 70
90 146 TS160H 160 MC-185a MT-225 120~185 10 70
110 178 TS250H 200 MC-185a MT-225 160~240 10 70
132 215 TS250H 250 MC-225a MT-225 160~240 10 70
160 256 TS400H 300 MC-400a MT-400 200~330 18 85
200 330 TS400H 400 MC-400a MT-400 260~400 18 85
220 353 TS400H 400 MC-400a MT-400 260~400 18 85
250 401 TS630H 500 MC-630a MT-800 260~400 18 85
300 481 TS630H 500 MC-630a MT-800 400~630 18 100
A-7-53
Technical information
Protective coordination
Type 2 Coordination according to IEC60947-4-1]
440V - L type
Rated operational power MCCB Contactor Thermal overload relays Short circuit
Current[A] Rating Setting breaking capacity
kW Type Type Type
440V [A] range [A] Ir[kA] Iq[kA]
1.1 2.37 TD100L 16 MC-12b MT-32 2.5~4 1 50
1.5 3.06 TD100L 16 MC-18b MT-32 2.5~4 1 50
2.2 4.42 TD100L 16 MC-22b MT-32 4~6 1 50
3 5.77 TD100L 16 MC-22b MT-32 5~8 1 50
4 7.90 TD100L 16 MC-32a MT-32 6~9 1 50
5.5 10.40 TD100L 16 MC-32a MT-32 9~13 3 50
7.5 13.70 TD100L 20 MC-32a MT-32 12~18 3 100
11 20.10 TD100L 32 MC-40a MT-32 18~25 3 100
15 26.50 TD100L 40 MC-40a MT-32 22~32 3 100
18.5 32.80 TS100L 40 MC-50a MT-63 28~40 3 130
22 39.00 TS100L 50 MC-50a MT-63 34~50 3 130
30 51.50 TS100L 63 MC-65a MT-63 45~65 3 130
37 64.00 TS100L 80 MC-75a MT-95 54~75 5 130
45 76.00 TS100L 100 MC-85a MT-95 63~85 5 130
55 90.00 TS100L 100 MC-100a MT-95 70~95 5 130
59 97.00 TS160L 100 MC-130a MT-150 80~105 5 130
75 125 TS160L 160 MC-150a MT-150 110~150 10 130
90 146 TS160L 160 MC-185a MT-225 120~185 10 130
110 178 TS250L 200 MC-185a MT-225 160~240 10 130
132 215 TS250L 250 MC-225a MT-225 160~240 10 130
160 256 TS400L 300 MC-400a MT-400 200~330 18 130
200 330 TS400L 400 MC-400a MT-400 260~400 18 130
220 353 TS400L 400 MC-400a MT-400 260~400 18 130
250 401 TS630L 500 MC-630a MT-800 260~400 18 130
300 481 TS630L 500 MC-630a MT-800 400~630 18 130
A-7-54
Technical information
The purpose of calculating short circuit values 3-phases average asymmetrical short-circuit
•Selection of circuit breakers, fuse. current real value: l (rms)ave
•Adjusting metering devices
Each phase is different in its input current value
•Consideration for mechanical resistance
in 3 phases circuit. So that AC rate for 3 phases
•Consideration for thermal resistance
i s d i ff e re n t . T h i s v a l u e i s t h e a v e r a g e o f
asymmetrical short-circuit current of 3 phases.
Various value of short-circuit current should be And with symmetrical short-circuit current real
applied to the tests for upper factors. value and short-circuit power factor, we can
Symmetrical current for AC and asymmetrical achieve the value, β ‚ and 3-phases average
current for DC are used for classifying short asymmetrical short circuit current real value is
circuit current. calculated with this formula.
Their differences should be essentially
considered in the basic step of making network l (rms)ave= β l (rms)sym
plan.
lmax= γ l (rms)sym
l (rms)asym= α l (rms)sym
A-7-55
Technical information
c. Reactance of motor
Motor works as generator and supply short Interphase 400V 30kW
voltage Short-circuit
circuit current in the condition of an accident Between RS
circuit such as <Fig.2>.
Generation factor of firm motor should be Between ST
considered in a low voltage circuit where a
circuit breaker operates quickly and in a high Between TR
voltage circuit for the selection of fuse. R current
Reactance of motor can be regarded in the S current
range of 25% normally.
T current
d. Distribution impedance
Impedance of cable and busduct do control
short-circuit remarkably in low voltage <Fig.2> Short-circuit of motor
network. Refer to <Table.5>, <Table.6>.
e. Others
MCCB, ACB CT are equipments for the
network of low voltage.
The impedance of these equipment which is
calculated from short-circuit current value
should be considered.
Generally, the impedance of those equipment
is that of rated current (normal condition), if
operators apply that impedance value, bigger
reactance value may be applied to calculated
short-circuit current value.
A-7-56
Technical information
Ohm formula (Ω), percent impedance formula (%), Converting impedance into base value
unit formula (per unit) can be applied to calculate a. Primary part impedance of transformer: %X1
short-circuit current value.
PB
%X1= ×100 [%]
Ohm formula [Ω] Q ×103
Short-circuit current value is calculated by Q: Primary part short-circuit capacity
converting into ohm value [Ω]
b. Impedance of transformer: %ZT
It generally indicates as percent impedance.
Percent impedance formula (%) Each If base capacity is equal to transformer
impedance is converted into the impedance of capacity, %ZT can be used as it is. When base
base value and base voltage. capacity is not equal to transformer capacity,
convert values by this formula.
And the required amount for electric demand PT PB
should be shown as percent unit. =
%ZT %ZB
And apply that value in ohm formula.
%: value converted by base value
Unit formula
1phase transformer should converted into the
The base value equals 1.0. and all value of v a l u e o f 3 p h a s e t r a n s f o r m e r, A n d t h e
network shows in the way of decimal system.
Applying any of upper calculation formulas to percent impedance is equal to 3 ×
achieve short-circuit current value, it shows calculated urgent value. 2
equal value. To select a certain formula for doing
it, operator can select one of those formula c. Reactance of motor: %Xm
which is proper to oneself. Below is percent Transformer capacity shows the value in kW,
impedance formula. so it is converted into unit, kVA.
(kVA value) ≒1.5×(Output of motor, kW)
%Xm= 25% Converting it from base capacity
Finding base value
PM PB
The rated current of transformer shall be the =
%Xm %Xm
base value.
(Converting formula for different capacity)
Base capacity PB = PT [kVA]
d. Impedance of busduct, cable
Base voltage VB = VT [V] Cable: Area of cross-section & length
Busduct: Rated current
PT
Base current IB = IT = ×103 [A]
3VT In <Fig.5>, <Fig.6>
ZC = (Ω per each unit length)×(length) [Ω]
VB2
VT 2
Convert this value into % value.
Base impedance ZB = = [Ω]
PB×103 PT×103 ZC
%ZC =
ZB
(% converting formula)
A-7-57
Technical information
Calculating impedance
Calculate impedance as <Fig.4 (b)> in impedance
map < Fig.4 (a)>
%Z = %R + j %X
2 2
%Z = (%R) + (%X)
= P B×103 ×100
3VB•%Z
= IB ×100 [A]
%Z
Calculate various short-circuit current value with
α , β , γ values from <Fig.5> like
%R
short-circuit
power factor cos ø=
%Z
3 phases average asymmetrical real value
IF (rms)ave= β IF (rms)sym
Maximum average asymmetrical real value
IF (rms)asym=ΩIF (rms)sym
Maximum asymmetrical instantaneous value
IFmax= γ IF (rms)sym
A-7-58
Technical information
A-7-59
Technical information
General busduct
Busduct
Ratings Resistance Reactance Impedance
(A) Size [mm]
<Fig.9> Decreasing coefficient of short-circuit R X Z
Material [Ω/m]
current by reactance: d [Ω/m] [Ω/m] [Ω/m]
-4 -4 -4
Coefficient d for cables 200 3×25 2.41×10 1.312×10 2.74×10
-4 -4 -4
400 6×40 0.751×10 1.02×10 1.267×10
ℓID
Calculating the value of -4 -4
600 6×50 0.607×10 0.91×10 1.094×10
-4
10VT -4 -4 -4
800 6×75 0.412×10 0.72×10 0.830×10
Decreasing coefficient b value is calculated from Cu -4 -4 -4
1000 6×100 0.315×10 0.60×10 0.678×10
<Fig.13>. For insulator drawn wrings, we can find -4 -4 -4
the value directly from <Fig.13>. 1200 6×125 0.261×10 0.516×10 0.578×10
-4 -4 -4
1500 6×150 0.221×10 0.449×10 0.500×10
-4 -4 -4
2000 6×125×2 0.129×10 0.79×10 0.800×10
Calculating symmetrical short-circuit current
real value <Fig.10> Decreasing coefficient of general busduct (Cu)
IF (rms)sym= b×ID[D]
A-7-60
Technical information
Calculation1) Short-circuit current value will be achieved by simple formula and percent impedance
formula for <Fig.13>
<Fig.13>
750
%Xm1 = 120×1.5 ×25 = 104 [%]
%RC4= 0.00013×30 ×100 = 16.45 [%]
750 0.237
%Xm2 = ×25 = 89 [%]
140×1.5
%XC4= 0.00015×30 ×100 = 1.88 [%]
750 0.237
%Xm3 = ×25 = 125 [%]
100×1.5
750
%Xm4 = ×25 = 108.7 [%]
115×1.5
A-7-61
Technical information
(3) P
reparing a impedance map IF2 (rms)sym is short-circuit current.
Connect short-circuit supplier to the unlimited Therefore, convert it into 1 phase short-circuit
bus. current.
3
IF2 (rms)1Ωsym= 7989× = 6919 [A]
2
39.06
cosø2 = = 0.72
54.2
a. Fault point F1
cosø1= 0.422
α = 1.05 β = 1.3 γ = 1.74
IF1 (rms)ave= 1.03×16900= 17407 [A]
IF1 (rms)asym= 1.05×16900= 17745 [A]
<Fig.14> IF1max= 1.74×16900= 29406 [A]
A-7-62
Technical information
(5) Decreasing short-circuit current for cable (6) Various short-circuit current
a. At point F1 Find α , β , γ from <Table.1>
•2×100mm2 10m a. At point F1
2×100mm2 10m= 100mm2 5m α= 1.25 β = 1.13 γ = 2.17
IF1 (rms)ave= 1.13×17940= 20272 [A]
ℓIA 20×24420 IF1 (rms)asym= 1.25×17940= 22425 [A]
10E = 10×420 = 29.1 IF1max= 2.17×17940= 38930 [A]
Coefficient b= 0.935
Short-circuit current value at point C b. At point F2
Ic (rms)sym= 0.935×24420= 22850 [A] α= 1.13 γ= 1.94
IF21ø (rms)asym= 1.13×7076= 7945 [A]
•125mm2 20m IF21ømax= 1.94×7076= 13727 [A]
ℓIC 20×22850
= = 108.9
10E 10×420
<Table.2> Comparison of short-circuit
IF1 (rms) sym= 0.785×244850= 17940 [A] Fault point F1 F2
Percent impedance
b. At point F1 Symmetrical 16900A 6919A
short-circuit calculation value
•14mm2 30m current real Simple formula 17940A 7076A
value
= 30×24420= 174.4
ℓIC calculation value 106% 102%
10E 10×420 Percent impedance
3 phases 17407A -
Coefficient b= 0.249 average calculation value
ID (rms)3øsym= 0.24×24420= 6080 [A] asymmetrical
Simple formula 20272A -
current real
value calculation value 116% -
•Decreasing by the reactance (1øTr)dp
Convert the value of ‘%X of 1øTr’ to Maximum
Percent impedance
17745A 6919A
base capacity asymmetrical calculation value
XD= 750×2/20= 75% current real Simple formula 22425A 7995A
Impedance of primary part at 1øTr value
calculation value 126% 115%
IB 1031
XA = ×100 = ×100 [%]
ID 6080
Convert XD to equivalent 3 phases, and
XD/2 750×2×6080
= = 2.21
XA 20×2×1031×100
Coefficient d of <Fig.9> d = 0.32
IF2 (rms)3øsym = 0.32×6080 =1945 [A] (400V)
= 0.32×6080×420/100
= 817 [A] (100V)
3
∴ IF2 (rms)1ø sym = 8171× = 7076 [A]
2
A-7-63
Technical information
Short-circuit current value will be achieved by simple ② Short-circuit current at point B: ISB
formula for <Fig.16> a) Impedance Map
Serial sum of impedance
Ztot= 0.25+0.01+8= 8.26 [%]
tot
= 0.25+0.01+8
= 8.26 [%]
500[kVA]×1000
InA= = 43.7[A]
3×6.6[kV]×1000
② Rated current InB at point B
100[kVA]×1000
InB= = 17.5[A]
3×3.3[kV]×1000
Calculation formula
Transformer capacity
Rated current In =
3×Rated voltage
Transformer capacity×100
b) Short-circuit ISA Short-circuit current Is =
3×Rated voltage×%Z
1000 kVA ×1000×100
ISA= = 34990[A]
3×6.6 kV ×1000×0.25%
Breaking capacity of breaker [MVA]
MVA= 3 short-circuit current[kA] line to
line voltage[kV]
A-7-64
Technical information
A-7-65
Technical information
<Table. 5> E
xample of cable impedance (600 vinyl cable)
Impedance of cable 1m (Ω)
Cable Internal insulation Internal vinyl tube Resistance(Ω)
dimension Insulator wiring
wiring or cable of wiring of steel /
in building
steel tube and duct tube and duct cable 1meter
ø1.6mm 0.0089
ø2mm 0.0056
ø3.2mm 0.00020 0.00012 0.00031 0.0022
5.5mm2 0.0033
8mm2 0.0023
14mm2 0.0013
22mm2 0.00082
0.00015 0.00010 0.00026
30mm2 0.00062
38mm2 0.00048
50mm2 0.00037
60mm2 0.00030
80mm2 0.00023
100mm2 0.00018
125mm2 0.00013 0.00009 0.00022 0.00014
150mm2 0.00012
200mm2 0.00009
250mm2 0.00007
325mm2 0.00005
<Remark1> At 60Hz, the reactance multiply 2 times itself, so 1/2 reactance of primary part can achieve IB.
<Remark2> When the cable is parallelly 2 or 3ea, reactance and resistance can be calculated in the condition of 1/3 and 1/3 length cable.
A-7-66
Technical information
A-7-67
Memo
Graph note
P coordinates–Transformer capacity (kVA)
Is1 coordinates–Short-circuit current value (kA)
Is2 coordinates–Short-circuit current value
affected cable condition (kA)
ⓐ Line - % impedance of transformer (%)
ⓑ Line - Length of cable (m)
ⓒ Line - Square mm of cable (mm2)
ⓓ Line - Is2 (kA)
Remark) ⓒ
line shows the length of hard vinyl cable (600V IV)
Remark
1. It‘s not considered the transformer contribution.
Multiply 4 times the rated current of
transformer in cases.
2. T he real short-circuit current value is littler
lower that its calculated value by the way we
suggest because we take the rated voltage as
AC200V, 400V. So the current value should be
calculated in the consideration of stability
3. T he calculated value is symmetrical real value.
A-7-68
Technical information
Ⓑ B length of cable
P Transformer capacity (kVA)
A-7-69
Technical information
A-7-70
Certifications
Mark
and
name
CE UL cUL CCC EAC KEMA
Type Korea Europe U.S.A U.S.A China Russia Netherlands
TE100S
TE100N
TE160S
TE160N
TD100N
TD100H
TD100L
TD160N
TD160H
TD160L
TS100N
TS100H
TS100L
TS160N
TS160H
TS160L
TS250N
TS250H
TS250L
TS400N
TS400H
MCCB TS400L
Susol TS630N
TS630H
TS630L
TS800N
TS800H
TS800L
TS100 ETS
TS160 ETS
TS250 ETS
TS400 ETS
TS400 ETM
TS630 ETS
TS630 ETM
TS800 ETS
TS800 ETM
TS1000N
TS1250N
TS1600N
TS1000H
TS1250H
TS1600H
TS1000L
TD125NU
TD125HU
TS250NU
MCCB TS250HU
Susol UL TS400NU
TS400NU
TS800NU
TS800HU
Note) : Completion
A-7-71
Marine certifications
Type Approvals
Mark
and
name 1867
A-7-72
Marine certifications
Type Approvals
Mark
and
name 1867
A-7-73
Marine certifications
Type Approvals
Mark
and
name 1867
A-7-74
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