Double Trailer Vessel Mining

TRAILER TRAINING
TRAILER_Semi Side Tipper 1

Created by Satulima Sembilan
TRAILER SST 50
S Semi Trailer
S Side
T Tipper
50 Volume Muat (M3)
SEMI TRAILER & FULL TRAILER
Semi Trailer
Full Trailer

BODY & VESSEL
3
1
2
1) Body coming 6
5
2) Rear End Frame
3) Front End Frame 7
4) Rubber End
5) Bearing Block
6) Plastic Pipe
7) Landing Legs
9
8) Link Rod
9) Mud Guard

HYDRAULIC SYSTEM
3 Female Quick Release

4 Male Quick Release
12 Hydraulic Control Valve
18 Flow Divider
23 Hydraulic Cylinder

Directional Control Valve
Fungsi Directional Control Valve adalah untuk mengontrol arah dari gerakan
hydraulic cylinder dengan merubah arah aliran oli atau memutuskan aliran oli

Directional Control Valve
500 – 1500 Psi

Flow Divider
Flow divider berfungsi untuk membagi aliran oli dari satu pompa menjadi
dua aliran dengan flow yang sama dan konstan
PRODUCT : HALDEX
PART NUMBER : 1300352
MODEL : FD2-0-V28T7.5-28T7.5-0-B10

Flow Divider
FD2-0-V28T7.5-28T7.5-B10
1 2 3 4 5 6 7 8 9 10 11
1 Model series…………………………………….D Series Flow Divider

2 Number of Section…………………………….Two Section
A B 3 Inlet Port…………………………………………#12SAE 1-1/16" - 12
4 Position A Section Displacement Code……13.3cc/rev
5 Position A Section Outlet Port……………….#12SAE 1-1/16" - 12
6 Position A Section Relive Valve……………..750 PSI
7 Position B Section Displacement Code……13.3cc/rev
8 Position B Section Outlet Port.………………#12SAE 1-1/16" - 12
9 Position B Section Relive Valve……………..750 PSI
10 Bracket…………………………………………..Standard Bracket
11 Design Series…………………………………..Standard
Main Part Of Flow Divider
1. Bodies
2. Intermediate body
3. Driving wheels
4. Driven wheels
5. Bushings
6. Joining piece
7. Transfer valves
8. Peripheral seal
9. Mounting foots
10. Connecting bolts
11. Centering pins

Construction and Features

Flow Divider Performance

Hydraulic Cylinder
Fungsi hydraulic cylinder adalah untuk menggerakkan perlengkapan kerja (vessel)
Prinsip kerjanya adalah merubah tenaga hidrolik menjadi tenaga mekanis
1 Tube assy
2 Rod assy
3 Sphere bearing
4 Snap ring
7 Piston
8 Piston seal
9 Wear ring
10 Screw
11 Cylinder head
12 Bushing
13 O-ring
14 Back up ring
15 Oil seal
16 Back up ring
17 Dust seal
18 Bolt
19 Washer plain
20 Nipple graese

Single Acting & Double Acting Cylinder
Single acting Double acting

Prinsip Dasar Hydraulic System
Sifat-sifat Fluida (zat cair)
Mudah menyesuaikan bentuk
Tidak dapat dimampatkan
Mengalir dari tekanan tinggi ke tekanan rendah
Meneruskan tekanan ke semua arah
HUKUM PASCAL
” Zat cair dalam ruangan tertutup dan diam ( tidak mengalir ) mendapat
tekanan, maka tekanan tersebut akan diteruskan ke segala arah
dengan sama rata dan tegak lurus bidang permukaannya ”
F = PxA
F = Gaya ( Force ) ( K g ).
P = Tekanan ( Pressure Kg/Cm2 )
A = Luas Penampang ( Area Cm2 )

Circuit Hydraulic
Hydraulic cylinder
Flow divider
750 PSI 750 PSI
To Vessel-2
Directional control valve
1000 PSI
Close Center Open Center

AIR BRAKE SYSTEM SST70
1 Service Coupling
2 Emergency Coupling
6 Spring Brake Control Valve
8 Reservoir
10 Service Relay Valve
16 Reservoir
18 MGM 3030E Spring Brake
19 Drain Cock
20 Service Relay Valve
25 MGM 3030E Spring brake

AIR BRAKE SYSTEM SST50
7
1 Coupling female
6 6 4 5 3 7
2 Coupling male 2 1
3 Valve, spring brake control

4 Spring brake
5 Service brake
6 Valve, service relay
7 Air tank
8 Air tank

Air System Piping Diagrams
2 4
1. Coupling Supply 5
2. Coupling Control
3. Valve, Spring Brake 6 7
7
Control
4. Spring Brake 6
3
5. Service Brake
6. Valve, Service Relay
7. Air Tank
8. Air Tank
1
Spring Brake Control Valve
- Digunakan untuk mengisi udara ke reservoir tank dan

mencegah udara keluar dari reservoir tank pada saat
parking brake (spring brake) digunakan.
- Mensuplay udara ke spring brake chamber

Spring Brake Control Valve

Service Brake Relay Valve
Fungsi service brake relay valve adalah untuk mempercepat air evacuation dari air tank
ke brake cylinder pada saat service brake digunakan
1 Inlet from circuit tank

2 Outlet to brake cylinders
3 Outlet, air evacuation for releasing brakes
4 Inlet from footbrake valve

Service Brake Relay Valve
Brakes not applied, relay
Brakes not applied Brakes applied Valve in balanced position
1 Inlet from circuit tank 5 Relay plunger
2 Outlet to brake cylinders 6 Valve
3 Outlet, air evacuation for releasing brakes 7 Drilling which provides brake pressure below valve 6
4 Inlet from footbrake valve 8 Spring

Spring Brake Chambers

Quick Coupler
Fungsi Quick Coupler untuk menghubungkan aliran
udara secara cepat
With closing valve Without closing valve

Brake Adjustment
YORK VERSION BPW VERSION
Chamber size Stroke limit

Type 24 44mm Adjustment “ a “ 10-12% panjang brake
Type 30 50mm lever “B”
Misal B = 150mm
a = 150x10%
a = 15 mm (play adjustment)

Brake Lining Tickness, Limit
MIN. 5 mm

SUSPENSION SYSTEM
Fungsi suspensi adalah untuk meredam getaran
akibat beban kejut yang terjadi pada roda
Air suspension, under slung
Jenis suspension
1. Air suspension (air bag)
2. Leaf spring
Model suspension Leaf spring suspension, over slung
1. Under slung
2. Over slung

Suspension
1 Front Hanger 11 Torque Arm Pin 21 Spring Top Plate

2 Rear Hanger 12 Torque Arm Pin Washer 22,23,24 U - Bolt
3 Equalizer Hanger 13 Torque Arm Pin Nut 25 Axle Seat (spring seat)
4 Equalizer 14 Adjustable Torque Arm End RH 27 Drop Out Bolt
5 Equalizer Bush (Bronze) 15 Adjustable Torque Arm End LH 28 Drop Out Nut
6 Equalizer Shaft 16 Adjustable Torque Arm Screw 29 Torque Arm clamp Bolt
7 Equalizer Shaft Washer 17 Adjustable Torque Arm Screw 30 Torque Arm clamp Bolt Nut
8 Equalizer Shaft Lock Nut 18 Fixed Torque Arm
9 Equalizer Shaft Grease Nipple 19 Fixed Torque Arm
10 Torque Arm Pin 20 Spring - 10 Leaf Assy

Suspension
OVERSLUNG SUSPENSION :
Adalah model suspensi yang spring
suspensi-nyada di tas axle beam
SPACING :
Adalah celah atau jarak axle beam
dengan axle beam

Suspension
UNDERSLUNG SUSPENSION :
Adalah model suspensi yang spring
suspensi-nyada di bawah axle beam

BPW Suspension

AXLE BEAM
PRODUCT MODEL STATIC LOAD TRACK LENGTH

YORK 8021 17.5 00 kg 2320 mm
BPW HZM 181024 18.000 kg
HJB HJB18006-00 18.000 kg 2488 mm

Trailer Axle
Axle Beam Hub and Drum
Axle Beam 1 Wheel Hub 14 Spindle Thrust Washer

Anchor 3,4 Wheel Bearing 15 Spindle Nut
5 Grease Seal 16 Split Pin
Cam Bracket Axle Spindle 21 Hub Cup
6 Wheel Stud
9 Wheel Nut

Wheel Bearing Adjustment
TIGHTENING TORQUE AXIAL PLAY
YORK 340 - 400 Nm 0.08 TO 0.20 mm

BPW 350 Nm

Tightening Torque
HUB CUP WHEEL NUT
BPW 800 Nm YORK 840 - 930 Nm

BPW 820 - 900 Nm

Grease Quantity
AXLE LOAD (A) INNER BEARING (B) OUTER BEARING (cap filling)
13000 – 14000 kg 240 g 500 g
16000 – 18000 kg 400 g 800 g

20000 kg 440 g 900 g

FIFTH WHEEL
Fifth Wheel atau roda kelima digunakan untuk menghubungkan unit dolly dengan
unit semi trailer
JOST JSK 38C

Fifth Wheel Data
D = Max. drawbar value [kN]

U = Max. imposed load [t]
e1 00-0471 S D 260 U 36
JSK 38C

To adjust the locking mechanism
Mekanisme penguncian harus disesuaikan setelah

melakukan penggantian king pin pada unit SST.
Berikut cara penyetelan adjusting lock.
Lepaskan unit dolly dari vessel

Putar balik lock nut (1 ).
Longgarkan adjusting screw (2 ) kira-kira 10 putaran
Pasang / sambung kembali unit doly ke vessel
Pegang handle (4) gerakan ke arah depan kendaraan
dan tahan (minta seseorang untuk membantu)
Kencangkan adjusting screw (2) hingga handel (4)
mulai bergerak (menta seseorang untuk membantu
pengecheckan ini))
Kencangkan kembali adjusting screw (2) satu putaran
lagi dan kunci dengan locking nut (1)
Untuk rekomendasi penyetelan basic play max 0.3 mm
1 Lock nut 4 Handle
2 Adjusting screw 5 Locking bar Apabila play nya masih berlebihan atau lebih dari 3 mm
3 Lock jaw wearing ring dan lock jaw harus diganti.

Wear limit – locking mechanism
Wear ring
Locking jaw
1 Relay lever
2 Bar guide
Maximal tolerance 0,3mm

KING PIN
King Pin digunakan untuk me-gabungkan unit semi trailer dengan Dolly atau
Prime Over
King Pin Model : KZ1016

KZ King pins
10 Series
16 Skid plate thickness A

King Pin Part
01 Pin
02 Retention plate
03 Bolt
04 Mounting plate

King Pin Data
KINGPIN ASSEMBLY
KINGPIN WEAR LIMIT

RINGFEDER & DRAWBAR EYE

Ringfeder 202 AUS
2 Top guide bush

3 Coupling body
4 Manual safety device
6 Bottom guide bush
7 Special plastic plate
7a Wearing plate (cast iron)
11 Return spring
12 Tab washer
18 Spring arm 40 Tension washer
23 Coupling bolt 42 Castellated nut M45 x 3
25 Locking spring 43 Cotter pin 8 x 80
26 End cap, cpl. 44 Protecting cap
32 Hexagon screw 45 Hand-/locking lever combination design B
36 Rubber spring 45 a Hand lever bendet design B
37 Thrust washer 48 Plug for sensor hole (10 pieces)
38 Bar guide 52 Axle with locking lever
39 Bearing bush 98 Sealing incl. grease plugs
99 Grease plug (10 pieces)

Ringfeder Safety Check
1. Wear limit pada coupling bolts 50mm (std)

46,5mm (limit)
2. Axial play pada coupling bolt Max. 5mm
3. Clearance antara coupling bolt dengan
bottom guide bush Max. 2,5mm
4. Bearing clearance antara drawbar dengan
drawbar guide Max. 1mm
5. Keausan pada wear plate < 4
6. Axial play (longitudinal play) terhadap
bearing 0mm
7. Pivot bearing terhadap coupling body,
longitudinal play Max. 1mm
8. Coupling body dapat diputar secara smooth

Wear limit pada coupling bolt Axial play pada coupling bolt
1 > 46,5mm 2 < 5mm

Clearance antara coupling bolt dengan bottom
guide bush
3 > 2,5mm 3 > 36,5mm

Bearing clearance antara drawbar dengan
drawbar guide Keausan pada wear plate
4 < 1mm 5 < 4mm

Pivot bearing terhadap coupling
Axial play (longitudinal play) terhadap bearing body, longitudinal play
6
+ 0mm 7 < 1mm

Coupling body dapat diputar secara smooth
8
Moving Smooth

Drawbar Eye Inspection

LANDING GEAR
Max.stat. load 80 Tones

Max.lifting 25 Tones
FOOT VERSIONS
S (Standard) A (Rocking foot)
TC (Flat sand shoe) T (Sand shoe)

Landing Gear Operation
High Gear
3,5 Turn = 1” Travel
Splint shifting Low Gear
32 Turn = 1” Travel

DOLY
DL35
DL35
DL Dolly
35 Max.bogie load (Ton)
DL60

Dolly DL35
3 Bolt
4 Lock nut
5 Lock nut
6 Washer plate
7 Fifth wheel
8 Sling
9 Stopper block
10 Frame
11 A-Frame
12 Fender
13 Tyre
14 Axle
15 Mudguard
16 Washer plate
17 Stopper lock

TRAILER TRAINING

TRAILER TRAINING

TRAILER TRAINING

TRAILER TRAINING

TRAILER TRAINING

TRAILER TRAINING

TRAILER TRAINING

TRAILER TRAINING

TRAILER TRAINING

TRAILER TRAINING
Truk semi trailer adalah kendaraan terartikulasi (articulated

vehicle) yang terdiri dari mesin penarik yang tersambung pada
semi trailer. Mesin penarik ini disebut juga traktor di Amerika
Serikat dan truk di tempat lain. Semi trailer tidak memiliki roda
depan melainkan ditopang oleh bagian ekor dari truk penarik,
sehingga sebagian fraksi berat dari trailer dibawa oleh mesin
penggerak

TRAILER TRAINING

TRAILER TRAINING

TRAILER TRAINING

TRAILER TRAINING
R&I BOGIE AND SUSPENSION REPAIR VESSEL / ATTACHMENT
TECHNICAL TERM STRUCTURE & FUNCTION TECHNICAL TERM
Overslung Body coaming Semi Side Tipper
Underslung Rear End Frame End Dump
Axle Camber Front End Frame Bottom Dump
Air Suspension Rubber End Semi Trailer
Wheel alighment Bearing Block Full Trailer
Disclock Washer Couple Panel Full Dolly
Plastic Pipe Converter Dolly
Landing Legs D - Value
Link Rod
Mud Guard
Tow Hitch
Towing Eye
REPAIR BRAKE CHAMBER Safety Wire Rope
STRUCTURE & FUNCTION TECHNICAL TERM REPAIR REAR BRAKE
Brake chamber ass,y Braking effect (capacity)
Air reservoir ABS STRUCTURE & FUNCTION TECHNICAL TERM
Service chamber (cylinder) Braking Force Chamber brake Brake shoe clearance
Emergency chamber (cylinder) Service brake system Brake shoe ass,y Braking time
Diaphragm Parking brake system Brake cam shaft Braking effect distance
Clamp Emergency brake system Brake drum Brake capacity
Release Bolt Brake Chamber Push Rod travel Anchor Braking force
Mounting bolt Slack Adjuster Non Asbestos Lining
Return Spring
Roller retainer


Double Trailer Vessel Mining

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Double Trailer Vessel Mining

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TRAILER TRAINING

TRAILER_Semi Side Tipper 1

TRAILER_Semi Side Tipper 3

TRAILER_Semi Side Tipper 4

3 Female Quick Release

TRAILER_Semi Side Tipper 5

TRAILER_Semi Side Tipper 6

500 – 1500 Psi

TRAILER_Semi Side Tipper 7

TRAILER_Semi Side Tipper 8

1 Model series…………………………………….D Series Flow Divider

TRAILER_Semi Side Tipper 10

TRAILER_Semi Side Tipper 11

TRAILER_Semi Side Tipper 12

TRAILER_Semi Side Tipper 13

Single acting Double acting

TRAILER_Semi Side Tipper 14

TRAILER_Semi Side Tipper 15

750 PSI 750 PSI

Directional control valve

Close Center Open Center

TRAILER_Semi Side Tipper 17

3 Valve, spring brake control

TRAILER_Semi Side Tipper 18

- Digunakan untuk mengisi udara ke reservoir tank dan

- Mensuplay udara ke spring brake chamber

TRAILER_Semi Side Tipper 20

TRAILER_Semi Side Tipper 21

1 Inlet from circuit tank

TRAILER_Semi Side Tipper 22

1 Inlet from circuit tank 5 Relay plunger

2 Outlet to brake cylinders 6 Valve

4 Inlet from footbrake valve 8 Spring

TRAILER_Semi Side Tipper 23

TRAILER_Semi Side Tipper 24

With closing valve Without closing valve

TRAILER_Semi Side Tipper 25

YORK VERSION BPW VERSION

Chamber size Stroke limit

TRAILER_Semi Side Tipper 26

TRAILER_Semi Side Tipper 27

TRAILER_Semi Side Tipper 28

1 Front Hanger 11 Torque Arm Pin 21 Spring Top Plate

TRAILER_Semi Side Tipper 29

TRAILER_Semi Side Tipper 30

TRAILER_Semi Side Tipper 31

TRAILER_Semi Side Tipper 32

PRODUCT MODEL STATIC LOAD TRACK LENGTH

TRAILER_Semi Side Tipper 33

Axle Beam Hub and Drum

Axle Beam 1 Wheel Hub 14 Spindle Thrust Washer

TRAILER_Semi Side Tipper 34

YORK 340 - 400 Nm 0.08 TO 0.20 mm

TRAILER_Semi Side Tipper 35

BPW 800 Nm YORK 840 - 930 Nm

TRAILER_Semi Side Tipper 36

16000 – 18000 kg 400 g 800 g

TRAILER_Semi Side Tipper 37

JOST JSK 38C