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ELECTRIC WIRE ROPE HOIST

XM SERIES

SPARE PARTS
CATALOGUE

MAIN SPARE PARTS LIST


WITH ITEM CODE
Identification Code (*)
Example: 5 / B-1 / 1
PAGE ITEM
FIGURE

www.misia.com
MISIA PARANCHI
WIRE ROPE
AND CHAIN
electric hoists

Misia Paranchi srl


Via dei Lavoratori 9/11 - 20092 Cinisello Balsamo (Milano) Italia
Tel. +39 02 61298983 - Fax +39 02 6121769 - www.misia.com - export@misia.com
SPARE PARTS CATALOGUE
XM SERIES

CONTENTS

Planetary gearbox 5
Hoists’ body 6
Rope guide 7
Coupling & intermediate shaft 8
End lifting switch 9
Overload limiter 10

Conical lifting motor 11


Cylindrical lifting motor 14

Hook block two rope falls - S2 16


Hook block four rope falls - S4 17
Monorail trolley standard headroom (Type 3) 18
Monorail trolley low headroom (Type 83) 20
Bi-rail trolley (Type 53) 22
Misia special tools for hoist maintenance 24
End-trucks - Push button boxes 26
Spare parts’ order form 27

WARNING!
Any spare parts’ requirement must indicate the hoist’s S/N.

3
SPARE PARTS CATALOGUE
XM SERIES

XM Hoists models 308 / 312 / 316 / 525

External gearbox
Fig. A

XM Hoists models 740 / 750 / 950 / 963 / 980 / 1100 / 1125

Internal
gearbox

Fig. A1

4
SPARE PARTS CATALOGUE
XM SERIES

PLANETARY GEARBOX

For XM hoists models 308 / 312 / 316 / 525

1 Complete lifting gearbox External gearbox


for hoists models:
308 / 312 / 316 / 525
(its position is on the external 4
side of the hoists’ body)
3
2 Gearbox fast shaft
2
3 Fast shaft’s seal ring
4 Slow shaft’s seal ring
5 Oil’s cork
6 Vent valve 1
Fig. B

Fig. B-2

For XM hoists models 740 / 750 / 950 / 963 / 980 / 1100 / 1125

1 Complete lifting gearbox Internal gearbox


for hoists models: 1
740 / 750 / 950 / 963 / 980 / 1100 / 1125 3
(its position is inside the hoist’s body)
3 Geared coupling
4 Fast shaft’s seal ring
5 Slow shaft’s seal ring
4
5 Fig. B-1

5
SPARE PARTS CATALOGUE
XM SERIES

HOIST’S BODY

The body of the hoist is composed by:

1 Frame
REMARK
2 Drum For 2x rope falls hoist only
consider spares from 1 to 6
3 Fixing rope plate (Fig. C).
4 Limit switch control bar
5 Control bar fixed limiters
9
6 Wire rope
7 8 Return sheave with bearing
(only 4x rope falls hoists) 7
9 Traverse with compensation pulley

8
Fig. C1

For 4x rope fall hoists pls. refer also to Fig. C1

1
4
5

6 3

Fig. C

6
SPARE PARTS CATALOGUE
XM SERIES

ROPE GUIDE

For XM hoists models 308 / 312 / 316 / 525 / 740 / 750

1 Complete rope guide


(full set including pad and spring)
3 Rope guide spring
3

1
Fig. D

For XM hoists models 950 / 963 / 980 / 1100 / 1125

5 Complete rope guide


(full set including pad and spring)
5
7
7 Rope guide spring

Fig. D1

7
SPARE PARTS CATALOGUE
XM SERIES

COUPLING & INTERMEDIATE SHAFT

For XM hoists models 308 / 312 / 316 / 525

1 Complete set
(geared coupling 2
with intermediate shaft)
3
2 Geared coupling
(motor side)
4
3 Intemediate connecting shaft 1

4 Geared coupling
(gearbox side)

Fig. E

For XM hoists models 740/ 750 / 950 / 963 / 980 / 1100 / 1125

5 Complete set of geared couplings


7
6 Geared coupling 6
(gearbox side)
7 Geared coupling
(motor side)

Fig. E1

8
SPARE PARTS CATALOGUE
XM SERIES

END LIFTING SWITCH (over-reeving limiter)

For XM hoists models 308 / 312 / 316 / 525 / 740/ 750 / 950 / 963 / 980 / 1100 / 1125

1 Complete set end-lifting switch with


its cradle box and cable pass-by 2

2 End-lifting switch
3 Cradle box with cable pass-by
4 Switch fork Fig. F
(connected with limit switch
control bar, page 6 / Fig. C / 4) End lifting switch (external type)

3 1

Fig. F1 Fig. F2

With conical motor:


INTERNAL TYPE
4 Switch fork The end-lifting
(connected with limit switch switch is inside
control bar, page 6 / Fig. C / #4) the header of the
conical motor
5 End-lifting switch
5
6 Wiring terminal block
6
Fig. F3

9
SPARE PARTS CATALOGUE
XM SERIES

OVERLOAD LIMITER

Electronic overload limiter with Electro-mechanical overload


dynamo-metric pin and 24V AC/DC limiter with “cup-springs”
electronic chip and micro-switches
1 Dynamo-metric pin 6 Regulation screw
2 Box with chip (PCB) 7 Fixing nut
3 Setting keypad 8 Micro-switches
4 Connector 9 “Cup-springs” set
5 Stirrup with wedge for rope fastening 10 Plate

6 6 10
7
7

8
4
9
1
2 1st threshold 5
4 5 3 2nd threshold

Fig. G Fig. G1 Fig. G2

OVERLOAD LIMITER (Fig. G/ Pos. 2) QUICK-SETTING GUIDE


See DSET 01 and DSET 22 CONNECTIONS
Unless differently requested the OL chip-box Item
Fig. G/ Pos. 2) has been pre-set at two different thresholds:
Level 1 = 110% (SWL + 10%)
Level 2 = 125% (SWL + 25%)
During commissioning fine tuning might be needed.
In this case first hang a load whose weight is known ("known load": better if 100% matching the SWL),
minimize swinging, and proceed as it follows:
1) lift the load and check the correspondence of the intervention levels (Level 1 and Level 2);
2) if the intervention levels mismatch:
2a) if the OL intervention OVERTAKES the desired level, turn the trimmer (1 or 2, depending on the
level you interfere with) in anti-clockwise direction, so as to reach the desired level;
2b) if the OL intervention ANTICIPATES the desired level, turn the trimmer (1 or 2, depending on the
level you interfere with) in clockwise direction, so as to establish the desired level;
3) in both cases 2a) or 2b) JUST IGNORE the GREEN LED BLINKING (it only confirms that fine tuning
is in progress);
4) keep turning until the RED LED (1 or 2, depending on the level you are interfering with) is OFF;
5) keep the "SET" button (SET 1 or SET 2, depending on the level you are interfering with) for 5" until
the GREEN LED stops blinking;
6) drop the load and restart the procedure from point 1), so as to check the new setting.

10
SPARE PARTS CATALOGUE
XM SERIES

DSET 01 CONNECTIONS DSET 22 CONNECTIONS


Trimmer Button Button
led 1 led 1 filter Block Block
green red SET 2 SET 2
led 2 led 2 Trimmer Trimmer
trim 1 trim 2 set 1 set 2 green red set Block set Block Dip
Threshold 2 Threshold 1 switch

Block Relè Led


Red Led 2
Pre alarm Relè Led
Red Led 1
Alarm Led Relè
Block Relè
Pre-alarm Relè

Alarm Relè

Feeding motor
terminal board
block and relè
Overload limiter
terminal board Status Pre-alarm Threshold
Monitor connector / Led threshold Led
Monitor Programm Led block

CONICAL LIFTING MOTOR


1 Complete lifting motor Fig. H
2 Protection grid 1

3 Brake regulation nut


4 Brake fan
5 Brake bell
6 Motor shaft with rotor
7 Stator/Rotor air-gap regulation nut
2
8
8 Wiring connector terminal block
9 Forced-ventilation kit
4 3

6 5
Fig. H2 Fig. H1

11
SPARE PARTS CATALOGUE
XM SERIES

CONICAL LIFTING MOTOR

14

3
22

6 20

5 18

11
13

4 19

17

10

Fig. I

12
SPARE PARTS CATALOGUE
XM SERIES

CONICAL LIFTING MOTOR

3 Roll bearing
WARNING!
4 Axial ball bearing Any spare parts’ requirement must
indicate the hoist’s S/N.
5 Frontal flange
6 Stator body Identification Code (*)
10 Spring Example: 5 / B-1 / 1

11 Rotor and shaft PAGE ITEM


FIGURE
13 Roll bearing

14 Rear flange

17 Brake fan with ferodo

18 Brake regulation nut

19 Brake bell
23
20 Protection grid

22 Nut

23 Complete motor

Fig. J2

13
SPARE PARTS CATALOGUE
XM SERIES

CYLINDRICAL LIFTING MOTOR

1 Cooling fan Fig. L


2 Electro-magnet coil
3 Motor main body
4 Brake disc with ferodo/lining
5 Mobile anchor
6a 6b Brake current rectifier

7 Protection cover
9 Complete motor
Fig. L1
10 ( 2 + 4 + 5 ) Complete brake 6b

6a

Fig. L5 Fig. L2

14
SPARE PARTS CATALOGUE
XM SERIES

CYLINDRICAL LIFTING MOTOR

Fig. L3

2
5
4

3
10 Complete brake
5

2
1
7

Fig. L4

15
SPARE PARTS CATALOGUE
XM SERIES

HOOK BLOCK 2X ROPE FALLS - S2 (2/1 REEVINGS)

3
1
2
1

11
8

4 7

Fig. M

1 External cover
2 Sheave with bearings
10
3 Upper profile
8
4 Lower profile
9
5 Hook
7 Axial bearing
11
8 Nut
9 Safety with springs
10 Elastic plug
Fig. M1 Fig. M2
11 SWL and Fem class label
12 Complete hook block

Covers 1 supplied as set with profile 4 .


Hook 5 supplied with nut 8 and axial bearing 7 .

16
SPARE PARTS CATALOGUE
XM SERIES

HOOK BLOCK 4X ROPE FALLS - S4 (4/1 REEVINGS)

1
2
3
1

1 8

7
9

11

Fig. N

Fig. N3
1 External case
2 Sheave with bearings Up to Higher than
3 Upper profile 10 t 12,5 t
SWL SWL
4 Lower profile
5 Hook
7 Axial bearing 12 10

8 Nut 9
9 Load safety plate with springs
10 Plate
11 Load capacity and Fem class label
12 Elastic plug
13 Complete hook block
Fig. N1 Fig. N2

17
SPARE PARTS CATALOGUE
XM SERIES

MONORAIL STANDARD TROLLEY (TYPE 3)

1 Drive trolley
WARNING!
2 Idle trolley Any spare parts’ requirement must
indicate the hoist’s S/N.
3 Travel motor
4 Gearbox Identification Code (*)
5 Drive wheel with bearings Example: 5 / B-1 / 1

6 PAGE ITEM
Idle wheel with bearings
FIGURE
8 Hoist/Trolley shaft

1
5
4 3

8
2

Fig. O

18
SPARE PARTS CATALOGUE
XM SERIES

MONORAIL STANDARD HEADROOM (TYPE 3)


TRAVEL MOTOR

1 Complete travel motor Fig. P1 8


1
2 Brake current rectifier
3 Motor header
4 Brake fan with ferodo
5 Electro-magnet
6 Protection cover
7 Mobile anchor
8 Brake complete set

3 2 5
4 6

Fig. P

19
SPARE PARTS CATALOGUE
XM SERIES

MONORAIL LOW HEADROOM TROLLEY (TYPE 83)

1 Travel motor
2 Complete gearbox
3 Drive wheel with bearings
5 Idle wheel with bearings
6 Drive wheel control shaft
7 Return traverse
(for 4x rope falls hoists only)
8 Return sheave with bearings
(for 4x rope falls hoists only)

Fig. Q

6 1

2 (exploded) 1

8
Fig. Q1

20
SPARE PARTS CATALOGUE
XM SERIES

MONORAIL TROLLEY LOW HEADROOM (TYPE 83)


TRAVEL MOTOR

1 Complete travel motor Fig. R1 8


2 Brake current rectifier
3 Electro-magnet
4 Brake fan with ferodo
5 Protection cover
6 Motor header
7 Mobile anchor
8 Brake complete set

6 3 7
2
4
5

Fig. R

21
SPARE PARTS CATALOGUE
XM SERIES

BI-RAIL TROLLEY (TYPE 53)

1 Travel motor
2 Gearbox
3 Drive wheel
4 Complete bi-rail trolley
5 Idle wheel
6 Travel motor and its gearbox
(complete set)

2 3 3

Fig. S1
1

5 5
Fig. S

22
SPARE PARTS CATALOGUE
XM SERIES

BI-RAIL TROLLEY (TYPE 53)


TRAVEL MOTOR

6 Complete brake Fig. T1 6


7 Brake current rectifier
8 Electro-magnet
9 Brake fan with ferodo
10 Cover protection

11 Motor header

12 Mobile anchor

7
8
9
10

12
11
Fig. T

23
SPARE PARTS CATALOGUE
XM SERIES

MISIA SPECIAL TOOLS FOR HOIST MAINTENANCE

LX 500 KG LX 500 KG - CU
Manual mini hoist for Bag
maintenance

Fig. KT-1

Fig. KT

24
SPARE PARTS CATALOGUE
XM SERIES

HTFT 01 HTFT 02
Ropeguide pliers Rope guide spring puller set

Fig. UT-1 Fig. UT-2

HTFT 03 HTFT 04 HTFT 05


Wheel brake wrench Wheel brake extractor Brake fan inserter for
conical motor conical motor axial insertion

Fig. UT-3 Fig. UT-4 Fig. UT-5

25
SPARE PARTS CATALOGUE
XM SERIES

END-TRUCKS - PUSH BUTTON BOXES

2
Motorized
gearbox

1
Motorized
gearbox 90°
3
Motorized
gearbox
Fig. V

2
Wireless remote control complete
of cable and plug socket

1
Pendant push button complete
of cable and plug socket Fig. Z

26
SPARE PARTS CATALOGUE
XM SERIES

SPARE PARTS’ ORDER FORM

Identification Code (*)


WARNING!
Any spare parts’ requirement must Example: 5 / B-1 / 1
indicate the hoist’s S/N. PAGE ITEM
FIGURE

Hoist’s S/N:
Hoist type:
Manufacturing year:
ITEM (*): / / Units
ITEM (*): / / Units
ITEM (*): / / Units

Remarks:

27
Misia Paranchi srl
Via dei Lavoratori 9/11
20092 Cinisello Balsamo (Milano) Italy
Tel. +39 02 61298983 - Fax +39 02 6121769
www.misia.com - spare@misia.com 09/04/19

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