RHV41

Dock Leveler
Installation Manual

part of the SMOOTH TRANSITION DOK SYSTEMTM

MADE IN U.S.A.

This Manual Covers Dock Levelers Built After Serial Numbers:

11JH170001M and up
PRINTED IN U.S.A. PUBLICATION NO. 1323
RITE-HITE PRINT SHOP MARCH 2015
RITE-HITE® RHV41 Dock Leveler Installation Manual

TABLE OF CONTENTS
NOTICE TO USER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INSTALLATION PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
BUMPER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
LEVELERS ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
REMOTE POWER UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BACK COVER

NOTICE TO USER
Your local Rite-Hite representative provides a Planned Maintenance Program (P.M.P.) which can be fitted to your
specific operation. Call your local representative or the Rite-Hite at 414-355-2600.

The Rite-Hite products in this manual are covered by one or more of the following U.S. patents: 5,546,623;
5,553,987; 5,582,498; 5,664,930; 5,702,223; 5,762,459 (RE: 37,570); 5,882,167; 6,065,172; 6,070,283; 6,085,375;
6,089,544; 6,092,970; 6,106,212; 6,116,839; 6,190,109; 6,276,016; 6,311,352; 6,318,947; 6,322,310; 6,360,394;
6,368,043; 6,431,819; 6,488,464; 6,499,169; 6,505,713; 6,520,472; 6,524,053; 6,634,049; 6,726,432; 6,773,221;
6,832,403; 6,880,301; 7,032,267; 7,062,814; 7,134,159; 7,213,285; 7,216,391; 7,363,670; 7,380,305; 7,503,089;
7,533,431; 7,546,655; 7,584,517; 7,681,271; 7,823,239; 7,841,823; 7,877,831; 7,914,042; 8,006,811; 8,065,770;
8,141,189; 8,191,194; 8,286,757; 8,287,223; 8,303,235; 8,307,956; 8,443,474; 8,464,384; 8,464,846; 8,465,245 and
® TM ® ® TM
pending U.S and foreign patent applications. RITE-HITE , THINMAN , SAFE-T-LIP , HYDRACHEK , WHEEL-LOK ,
® ® TM ® TM TM ®
DOK-LOK , DUAL-DOK , SAFE-T-STRUT , DOK-COMMANDER , JUMBO , HYDRA-RITE , SAFE-T-GATE , RITE-
TM TM ®
VU LIGHT COMMUNICATION SYSTEM and SMOOTH TRANSITION DOK SYSTEM , are trademarks of Rite-Hite .

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 RITE-HITE® RHV41 Dock Leveler Installation Manual

SAFETY WARNINGS

When working with electrical or electronic con-

trols, make sure that the power source has been
locked out and tagged out according to OSHA
regulations and approved local electrical codes.
D
OP O N
ER O T
XX
AT
XX XXX
XX XX
E
XX XX
XX XX
XX X
X

FIGURE 1 - LOCKOUT/TAGOUT

LOCKOUT/TAGOUT PROCEDURES
The Occupational Safety and Health Administration (OSHA) requires, in addition to posting safety warnings and
barricading the work area (including, but not limited to, trucking office and loading docks), that the power supply has
been locked in the OFF position or disconnected. It is mandatory that an approved lockout device is utilized. An
example of a lockout device is illustrated. The proper lockout procedure requires that the person responsible for the
repairs is the only person who has the ability to remove the lockout device.
In addition to the lockout device, it is also a requirement to tag the power control in a manner that will clearly note that
repairs are under way and state who is responsible for the lockout condition. Tagout devices have to be constructed
and printed so that exposure to weather conditions, or wet and damp locations, will not cause the tag to deteriorate or
become unreadable.
RITE-HITE® does not recommend any particular lockout device, but recommends the utilization of an OSHA approved
device (refer to OSHA regulation 1910.147). RITE-HITE® also recommends the review and implementation of an entire
safety program for the Control of Hazardous Energy (Lockout/Tagout). These regulations are available through OSHA
publication 3120.

This is the highest level statement. Failure to The statements used with this level of warning
follow the listed instructions will most likely deal with a safe operating procedure. If the
result in severe injury or death. procedure is ignored the possibility of personal
injury may exist.

This is a statement of serious hazard. Failure to IMPORTANT is used to draw attention to a

follow the listed instructions could place the procedure that needs to be followed to prevent
individual at risk of serious injury or death. machine damage.

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RITE-HITE® RHV41 Dock Leveler Installation Manual

OTHER IMPORTANT OPERATIONAL SAFETY WARNINGS

CRUSH HAZARD. • Keep away from hinge when operating leveler.

• DO NOT operate leveler • Post safety warnings and barricade work area
with anyone standing in at dock level and at ground level to prevent
the path of the leveler. unauthorized use of the dock leveler during
maintenance/service.
• DO NOT service leveler
unless Maintenance Pin • During installation, anchors must be properly
is properly engaged. See torqued to obtain the necessary anchoring
page 6. strength. DO NOT USE IMPACT DRIVERS.
• Before beginning any service procedures: • DO NOT drive or walk onto truck/trailer until
the truck/trailer is parked against the dock
– Position the RHV leveler in the vertical/
bumpers and the wheels are chocked or the
stored position.
DOK-LOK® has been fully engaged and the
– Disconnect the power and follow all lights have changed to GREEN inside and
LOCKOUT/TAGOUT procedures as stated RED outside.
on the inside front cover of this manual.
• NEVER attempt to lift the lip or hold the lip out
• DO NOT operate leveler without following the by hand. Serious personal injury could occur.
procedure below if the leveler has not been in
• DO NOT remove lifting equipment until:
service for an extended period of time.
a) the main cylinder has been filled.
• Procedure for filling cylinder:
b) Maintenance Pin has been installed and
– Press and hold the RAISE button (Run
engaged.
Pump) to operate for (35) seconds
• ALWAYS check the rigging to make sure that
it is secure before proceeding with lifting the
unit. Never stand under any unit being lifted.
• NEVER remove the wheel chocks until
loading/ unloading is finished and the truck
driver has been given permission to drive
away from the dock or the DOK-LOK® has
been released and the lights have changed to
RED inside and GREEN outside.

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 RITE-HITE® RHV41 Dock Leveler Installation Manual

OTHER IMPORTANT OPERATIONAL SAFETY WARNINGS

• This equipment should not be operated or • DO NOT ground welding equipment to any
serviced except by trained personnel. hydraulic cylinder or electrical components.

• DO NOT operate leveler until truck/trailer is • DO NOT attach welder ground to leveler
parked against the dock bumpers and the platform when welding on base frame
truck/trailer has been secured. assembly. Attach welder ground to base frame
assembly only. Damage to bearings or
• ALWAYS return the leveler platform to the hydraulic equipment will occur.
proper stored position.
• When drilling holes in the control box, do not
• Failure to conduct routine inspections and allow the drill to go too deeply into the box.
maintenance could cause personal injury or Damage to the control systems may occur.
damage to equipment.
• Use a vacuum to remove debris from control
• ALWAYS call your authorized RITE-HITE® box. NEVER use air to blow debris from
Service Representative or RITE-HITE® control box.
(1-800-456-0600) immediately if a malfunction
occurs. • DO NOT connect green ground lead into
control box or junction box until all welding
has been completed.
• Check hydraulic fluid level. Deck mounted
power unit has been filled with fluid but
cylinders, hoses and manifold are shipped
dry.
• NOTE — check motor rotation. Jog the motor
until rotation has been determined. DO NOT
run the motor in reverse because this will
damage the motor and power unit.
• Make sure that the cylinder clevis and the rod
will not contact either the rear header or frame
clevis during operation.
• DO NOT force valve adjustment screws
against internal stops. Damage will occur to
the valve.
• If a procedure is not clearly defined in this
manual, contact your authorized RITE-HITE®
Service Representative or RITE-HITE® at
1-800-456-0600 before proceeding.

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RITE-HITE® RHV41 Dock Leveler Installation Manual

OTHER IMPORTANT OPERATIONAL SAFETY WARNINGS

Never be in the path of the dock leveler platform Post safety warnings and barricade work area
without: at dock level and at ground level to prevent
• Raising the platform by pressing and holding unauthorized use of the dock leveler during
RAISE button. Raise platform to its highest maintenance/service.
position until the lip is fully extended. Release
RAISE button.
• Turning off, locking out and tagging out the TO ENGAGE:
power to the control box. • Press RAISE Button Until Platform
Stops Moving.
• Barricading the dock leveler from any form of
traffic. • Remove Linch Pin And Maintenance Pin
• Engage the Maintenance Pin. See Figure 2. From Bracket On Platform.
• If you are unable to engage the Maintenance • Insert Maintenance Pin Into Tilt Back Rod
Pin, contact your authorized RITE-HITE® And Secure With Linch Pin. Snap Wire
Service Representative or RITE-HITE® at Must Be Engaged On Pin.
1-800-456-0600.

CRUSH HAZARD
• DO NOT operate Maintenance Pin In
leveler with anyone Engaged Position
standing in the path
of the leveler.
• Access Brace is
TO DISENGAGE:
NOT a substitute
• Press RAISE Button Until Platform
for the integral
Stops Moving.
Maintenance
Support System. • Remove Linch Pin And Maintenance Pin
From Tilt Back Rod.
• Insert Maintenance Pin Into Storage Plate
And Secure With Linch Pin. Snap Wire
Must Be Engaged On Pin.

Maintenance Pin
Leveler Stored Leveler Stored In Stored Position
Brace Engaged Brace Disengaged

FIGURE 2 - MAINTENANCE SUPPORT SYSTEM

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 RITE-HITE® RHV41 Dock Leveler Installation Manual

INSTALLATION PROCEDURES

DO NOT disengage Maintenance Pin until • DO NOT ground welding equipment to any
hydraulic system has been purged of air. hydraulic cylinder or electrical components.
• DO NOT attach welder ground to leveler
platform when welding on base frame
assembly. Attach welder ground to base
frame assembly only. Damage to bearings or
hydraulic equipment will occur.
CRUSH HAZARD. • DO NOT connect green ground lead into
• DO NOT remove lip out control box or junction box until all welding
bracket from underside of has been completed.
lip. • Check hydraulic fluid level.
• NOTE — check motor rotation. Jog the
motor until rotation has been determined.
DO NOT run the motor in reverse because
this will damage the motor and power unit.
• If a procedure is not clearly defined in this
manual, contact RITE-HITE® at 1-800-456-
• Follow all electrical LOCKOUT/TAGOUT
0600 before proceeding.
procedures as stated on the inside front cover
of this manual.
• Post safety warnings and barricade work area
at dock level and at ground level to prevent
unauthorized use of the RHV before full
installation has been completed.

PREPARATION PRIOR TO INSTALLATION

1. Check pit to insure it meets pit details. If pit does
not match pit details, contact your local
representative or RITE-HITE® before proceeding.
NOTE: Unit may not operate properly if pit is not
correct.
2. Remove paint from top rear of transition flange on
rear frame and rear pit steel in areas to be welded.
See figure 5.
NOTE: Minimum electrode must be 1/8", 7018 or
better.

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RITE-HITE® RHV41 Dock Leveler Installation Manual

INSTALLATION INSTRUCTIONS
Leveler Width

ALWAYS check the rigging to make sure that it

is secure before proceeding with lifting the unit. Rear Of Leveler To Be Pushed Against Rear
Never stand under any unit being lifted. Pit Steel Along Entire Width Of Leveler.

INSTALLATION PROCEDURES
1. Check to ensure support bars are flush within 1/16”.
2. Attach lifting chains, lift leveler and position above pit.
Lower leveler into pit. Support bars at top rear of
leveler must rest on top of rear pit steel. See Figures
3 & 4.
NOTES:
a. Rear edge of leveler must be in contact with pit wall.
b. Ensure leveler is centered in pit or door opening and Spacing ** ** Spacing
is parallel to sides of pit or square with rear pit wall.
Dock Opening
See figure 3.
** Spacing On Each Side Of Leveler To Be Equal Within 1/2”.
FIGURE 3 - CENTERING LEVELER IN PIT

1/16"
1/16"
Max. Gap
Max.
Gap

Rear Support Angles.

Lifting Chain • Must Rest On Top Of Rear Pit Steel.
• Must Be Flush Within 1/16”.
• DO NOT Remove Until Leveler Frame Has
Been Welded To Rear Pit Steel.

2X (1 Each End) Weld End

Plates To Rear Pit Steel.
Continuous Pit Only.

Toe Guard

IMPORTANT: For Remote Power Unit Applications,

Connect Hydraulic Hoses To Power Unit Leveler In Pit Resting
BEFORE Raising Platform. On Read Support Bars
NOTE: Continuous Pit Installation Shown And Wood Legs.

FIGURE 4 - SETTING LEVELER INTO PIT

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 RITE-HITE® RHV41 Dock Leveler Installation Manual

INSTALLATION INSTRUCTIONS CONTINUED

Weld Each Chamfer Area On Rear Pit Steel
Rear Frame Angle Rear Edge
2X 3” Centered 22”
Behind Hinges For straight pits and Tee pits
CL 4 1/2” weld both ends of transition
3” Min. plate to side pit steel.
Each End
ATTENTION!
No welds on ends of rear
transition when installed in a
closed-sided pit with a shrink
compensated specialty floor

Leveler
Frame
Rear Support Angles (Overhead View)

Weld Detail - Rear Frame To Pit Steel

FIGURE 5 - REAR FRAME WELDS

3. Apply ground clamp to rear frame or rear pit steel

prior to welding.
4. Secure rear of leveler in place. Be sure to remove
excess weld spatter. See figure 5.
NOTE: For Straight Pits and T-Pits
a. Do not weld ends of rear frame to side pit steel with a
shrink compensated specialty floor. See figure 5. Turn in Set Screws Until They
Are Flush With Transition Plate
NOTE: For Continuous Pits And Rear Header. Discard Rear
Support Angles and Nuts.
a. Fully weld end plates at each end of rear frame to FIGURE 6 - AFTER WELDING
rear pit steel. See figure 4.
a. Level platform in all directions.
5. Remove support angles from top rear of leveler,
discard angles and nuts. Turn in set screws until they b. Measure and scribe the location of lip keepers along
are flush with top of leveler. See figure 6. leading edge of lip. See figure 7.
6. Measure and scribe location of lip keepers. 7. Locate and install bumpers and bumper brackets.
See page 14.
Level Line Platform MUST BE Level
Represents In All Directions.
Dock Height.

Lip
Length
+ 5/8"

Measure And Scribe Line To

Represent Top Of Lip Keepers.

DO NOT Remove
Lip Shipping Support
Bracket From Lip Cylinder. 60" Centered In Pit
Or Dock Opening Measure And Scribe Lines Representing
The Center Line Of Lip Keepers.
FIGURE 7 - INSTALL LIP KEEPERS

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RITE-HITE® RHV41 Dock Leveler Installation Manual

INSTALLATION INSTRUCTIONS CONTINUED

11. Install danger tag (ships attached to linch pin) to hole
in end of linch pin with wire tie. See figure 9, detail B.
NOTE: DO NOT remove lifting equipment at this time.
BEFORE raising platform connect hydraulic
12. Ensure there are no gaps greater than 1/8 inch from
hoses to remote power unit! Failure to do so will
the RHV back plate (where weld slots are) and the
result in leveler damage.
embedded channel.

8. If applicable, follow remote power unit installation 13. Weld rear frame back plate to pit channels as shown.
procedures at this time. See page 17. See figure 8.
14. Weld top and sides of lip keepers to front pit steel.
See figure 9.
15. Torque ALL anchor bolts on lip keeper mounting
When lifting leveler lip use lifting device (ex. 60 Ft.Lbs.
crane, jack). Lifting by hand may cause back
injury. 16. Check leveler tilt back. See page 15.
17. Apply touch up paint to all grind and weld areas.
9. Hook lifting chain to bottom edge of front header in a Includes rear frame to rear pit steel and lip keeper
minimum of two (2) places. See figure 9. mounting plates to front pit steel.
10. Manually raise leveler to vertical position and install
Maintenance Pin. See page 7.

Each End Of 16” Ref. 7.25” Ref.

.25 Back Plate CL Conduit Stub

x x
x x x x
x xxxx x xxxx xxxx xxxx xxxx xxxx x
x xxxx x x x x x x x xx xxxx xxxx xxxx x x x xx x x x x x x x xxxx x
x x
x x

Embedded Welds
Channel

Weld Detail Two - Rear Frame To Pit Steel

FIGURE 8 - REAR FRAME BACK PLATE WELDS

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 RITE-HITE® RHV41 Dock Leveler Installation Manual

INSTALLATION INSTRUCTIONS CONTINUED

Install Maintenance Pin Immediately After Leveler

Is Raised To Vertical Position. Secure Danger Tag,
With Wire Tie, To Hole In Linch Pin.
14X Slots
Linch Pin .25” In Back Plate

Maintenance
Pin

DAN
GER
Tilt-Back Rod

CRUS
H HA
ZA RD
DO

Wire Tie MAINT NOT RE

FILL
EN
THE ANCE PIN
MA
MOVE

HAS IN CYLIN UNTIL

BEEN DE
FILLE R
MAIN D
1) PR CYLIN
ESS DER:
TO OP RAISE
(RUN
SECO ERATE PUMP
NDS. FOR )
2) INS (35)
TA
3) RE LL SOLE
MOVE NOID
4) LO MAINT COIL
WE ENAN
FOR R AND CE PIN
(1) CY RAISE
5) DIS CLE. LEVE
LER

Danger Tag
CA
COMP RD TH
LETIO IS TAG
N. UP ON

Detail B

2X
1/4”
Detail A
1/4”
2X
1/4”
Remove Shipping Legs

Lip Out Bracket.

DO NOT Remove
Until Main Cylinder
Has Been Filled.
Detail C
Lifting Chains Must Be
Hooked To Bottom
Of Front Header To
Raise Leveler To
Vertical Position

Details A & B

NOTE: Continuous Pit Installation Shown

Detail C

FIGURE 9 - UNIT RAISED INSTALLATION

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RITE-HITE® RHV41 Dock Leveler Installation Manual

INSTALLATION INSTRUCTIONS CONTINUED

Control Box Assembly
Supplied By Rite-Hite

NOTES:
For Continuous Pit (Shown):
60” Ref. Control Box Mast Required.
Supplied By Others.

For Square or T-Type Pits:

Mount On Building Wall.
Detail A
Conduit - See Pit
Construction Details.

4 lb-ft
maximum
torque on nut.
Over
Weatherproof tightening will
Junction Box
4” x 4” Minimum. damage the
Supplied By Others. valve/coil!
Detail A
FIGURE 10 - CONTROL BOX MOUNTING

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 RITE-HITE® RHV41 Dock Leveler Installation Manual

INSTALLATION INSTRUCTIONS CONTINUED

ELECTRICAL INSTALLATION CONTROL BOX AND CONDUIT
INSTALLATION PROCEDURES.
19. Install the control box on a wall adjacent to the
overhead door at approximately 48" above the floor
CRUSH HAZARD. level. See Figure 10.

• DO NOT remove Maintenance 20. Drill a hole for the power supply conduit (by others) in
Pin until the main cylinder has the bottom of the control box. All holes drilled
been filled. through the control box must be through the
bottom of the box.

When working with electrical or electronic • The control box and all wiring should be
controls, make sure that the power source has installed by a qualified electrician in
been locked out and tagged according to OSHA accordance with all national and local
regulations and approved local electrical codes. electrical codes.

• If rigid conduit is installed, bonding must be

maintained between conduit connections by
using ground bushings and a jumper wire.

Install per local electrical codes. Refer all

installation and service to qualified personnel.
When in doubt, call your local RITE-HITE
representative or RITE-HITE at 888-456-3625.
Grounding Electrode System must conform to
the latest addition of the National Electrical Code
(NFPA 70), where applicable, and/or local
electrical codes. Grounding Electrode
Conductors must be connected where indicated,
• When drilling holes in the box, DO NOT allow
and where required.
the drill to go too deeply into the box.
Damage to the control systems may occur.
Control Box Installation Guidelines - Temperature
• DO NOT turn control box upside down to drill controlled applications.
any access holes. Cover internal electrical
a. Conduit should be routed to enter through the
components prior to drilling - this will prevent
bottom or side of the enclosure.
debris from contacting the internal electrical
components. NOTE: A drip leg may be needed if the conduit is
filling with water.
• Remove all debris from box using a shop
b. Seal the conduit in any location where the conduit
vacuum. NEVER use air to blow debris from
transitions temperature zones that may produce
the control box.
condensation.
c. Spacers should be installed between the enclosure
18. Complete electrical installation per schematics.
and the wall to provide tempature insulation and air
NOTE: Schematics are located inside control box. flow.
21. Press RAISE button (run pump) to operate for (35)
seconds.

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INSTALLATION INSTRUCTIONS CONTINUED

22. Install solenoid coil. See figure 10, Detail A. 25. Discard control box tag at this time.
23. Remove Maintenance Pin, lifting equipment and Lip 26. Leveler is preadjusted from the factory. Operate
Out Bracket at this time. leveler several times to verify proper operation.
Adjustments may be needed to insure proper
24. Lower and raise leveler for (1) cycle.
operation, adjust as needed. See pages 16 & 17.

Route new 168L

harness across
unit to existing
junction box.

Pit Floor

OR run harness through rear frame Existing HDVHL

cutting off excess cord as required. Junction Box

FIGURE 11 - 6’L HDVHL REPLACEMENT HARNESS

NOTE:
For 6’L Rite-Hite replacement units, the standard 31” long control/power harness is replaced with a special 168” long
since existing junction box on pit floor is on opposite side of new power unit.
Route new harness across unit or through rear hinge weldment, as shown in Figure 11, to junction box location.
Attaching harness to platform securely with wire ties (by others).

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BUMPER INSTALLATION
LAMINATED BUMPER INSTALLATION
(Standard)
NOTE: Complete installation instructions are supplied
in the anchor kit.
1. Tack weld each bumper into position as shown in 4. Secure other end of each bumper with concrete
figure 12. anchor bolts. Torque each bolt to 100 ft-lbs.
2. Each bumper should be secured with two 3/4 inch 5. Weld the bumper side plate to the front vertical pit
concrete anchor bolts that are a minimum of 5-1/4 angle.
inch long. (Ref. Rawl anchor 6954 - supplied by
6. Clean and paint all weld and grind marks.
others.)
3. Using bumper mounting holes as a guide drill two 3/4
inch holes per bumper that are approximately 1/2
inch deeper than the bolt length that will be used.

Dock Bumper

Dock Floor 1/4"

Leveler Lip

Side Of Leveler Pit

Typ. 2 Places
1/4"

1/4"

Anchor Bolts Min. 3/4” x 5-1/4” Concrete Anchors

(Supplied By Others)
FIGURE 12 - BUMPER INSTALLATION

Bumper Support Bracket

• DO NOT ground welding equipment to any For Use On “ Continuous ”
And “ T” Type Pits Only.
hydraulic cylinder or electrical components.
• DO NOT attach welder ground to leveler
Typ. 2 Places
platform when welding on base frame 1/4"
assembly. Attach welder ground to base
frame assembly only. Damage to bearings or
hydraulic equipment will occur.
• DO NOT connect green ground lead into
control box or junction box until all welding
has been completed.
• If a procedure is not clearly defined in this
manual, contact RITE-HITE® at 1-800-456-
FIGURE 13 - “CONTINUOUS” AND “T” TYPE PITS
0600 before proceeding.

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RITE-HITE® RHV41 Dock Leveler Installation Manual

LEVELER ADJUSTMENTS

CRUSH HAZARD.
• DO NOT operate leveler
with anyone standing in
the path of the leveler.
• DO NOT service leveler
unless Maintenance Pin
is properly engaged. See
4' Level or plumb line
page 6.
• Before beginning any service procedures:
– Position the RHV leveler in the vertical/ Turn adjustment nut to adjust
stored position. leveler tilt back

– Disconnect the power and follow all

LOCKOUT/TAGOUT procedures as stated
on the inside front cover of this manual. 48.00"

Do not use a level or plumb line longer than 4'.

LEVELER TILT BACK ADJUSTMENT

NOTE: This adjustment must be completed for all

units. However, when multiple levelers are being
installed, it is recommended that the tilt back
adjustment be the same on each unit so that the
units are uniform in function and appearance. 2-1/2"
1. Restore power. Press the RAISE button so that the +/- 1/2"
leveler is in the “full back, over center” position. FIGURE 14 - TILT BACK SETTING
2. Check that the leveler is tilted back the proper
distance using a 4' level or plumb line held plumb.
Place the level against the platform and flush with
dock floor. See figure 14.
3. Adjust the tilt back, if necessary, by adjusting the
nut on the leveler tilt back rod. See figure 13.
4. Repeat Steps 1 through 3 until tilt back adjustment
is correct.

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LEVELER ADJUSTMENTS CONTINUED

Counterbalance
Valve (CB)

DO NOT force valve adjustment screws against

internal stops. Damage will occur to the valve.

This equipment should not be operated or

serviced except by trained personnel. FIGURE 16 - COUNTERBALANCE VALVE

COUNTERBALANCE VALVE ADJUSTMENT 2. Fine adjustment.

NOTE: This adjustment must be completed after
1. Initial adjustment. initial adjustment.
NOTE: This adjustment must be completed before a. Return the platform to the fully raised position then
fine adjustment. lower the platform to dock height. See figure 17. The
a. From the fully raised position, lower the platform to platform should hold that position until someone
45° above dock height. See figure 15. The platform stands on the platform near the lip.
should completely stop moving and the lip should
retract.

FIGURE 17 - LEVELER AT DOCK HEIGHT

45°
b. If the empty platform does not hold at dock height
position, rotate the adjustment screw another 1/8 of a
turn clockwise as described in step #1B.
c. If the platform does not easily break and lower to
below dock level, raise platform and engage the
Maintenance Pin. See page 6. Loosen the lock nut on
the counterbalance valve while holding the adjusting
FIGURE 15 - LEVELER AT 45 DEGREES
screw with a hex key wrench. See figure 16. Rotate
the adjustment screw 1/16 of a turn counterclockwise.
b. If the platform continues to move downward, raise the Tighten locknut while holding the adjusting screw.
platform and engage the Maintenance Pin. See page Disengage Maintenance Pin and verify that both
6. Loosen the lock nut on counterbalance valve while steps #1 and #2 have been met. Repeat if necessary.
holding adjusting screw with a hex key wrench. See
figure 16. Rotate the adjustment screw 1/8 of a turn
clockwise. Tighten locknut while holding adjustment
screw. Disengage Maintenance Pin and verify step
#1A performance. If ok, proceed to step 2. If not,
repeat step #1B.

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RITE-HITE® RHV41 Dock Leveler Installation Manual

REMOTE POWER UNIT INSTALLATION

Quick connect ends, DO NOT trim!

FIGURE 18 - LEVELER HOSES FOR REMOTE POWER UNIT

REMOTE POWER UNIT

Orient power unit
assembly as shown
making sure the
manifold(s) are above
the power unit.
BEFORE raising platform connect hydraulic
hoses to remote power unit! Failure to do so will
Connect STR4 hoses as result in leveler damage.
supplied from lock and
trim as needed. Follow
instructions for re-using
supplied fittings. 1. Mount power unit in the proper location. Be sure the
manifold(s) are above the power unit. See figure 19.
Route lock hose to 2. Cut hose to required length using a fine tooth
VBR and trim as
needed. Follow hacksaw. Clean hose bore after cutting. See figure
instructions for 20.
re-using supplied
fittings.

Route hoses to
leveler and trim as
necessary. Follow
instructions for re-
using supplied
Clean hose bore
fittings.
after cutting

FIGURE 19 - REMOTE POWER UNIT ORIENTATION FIGURE 20 - CUT HOSE TO LENGTH

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 RITE-HITE® RHV41 Dock Leveler Installation Manual

REMOTE POWER UNIT INSTALLATION CONTINUED

3. Liberally lubricate hose cover with heavy weight oil.
Place socket in vise and turn hose into socket
counterclockwise until it bottoms out. When
assembling long lengths of hose, it may be necessary
to put hose in vise just tight enough to prevent from
turning, and screw socket onto the hose
counterclockwise until it bottoms out. See figure 21.

FIGURE 21 - INSTALL SOCKET

4. Liberally lubricate nipple threads and inside of hose

using heavy weight oil.
5. Screw nipple clockwise into socket and hose. Leave
1/32 to 1/16 inch clearance between nipple hex and
socket. See figure 22.

FIGURE 22 - INSTALL NIPPLE

6. Blow out hose assembly with clean compressed air

before routing hose.
7. Route hoses between leveler and power unit.
8. Leveler is preadjusted from the factory. Operate
leveler several times to verify proper operation.
Adjustments may be needed to insure proper
operation, adjust as needed. See pages 15 & 16.

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RITE-HITE® RHV41 Dock Leveler Installation Manual

ACCESS BRACE INSTALLATION

ACCESS BRACE

1. A 4" clear space is needed on each side of platform.

2. Assemble Access Brace components as shown in
figure 23 (washers, collar, cotter pin, Access Brace).
Make certain the Access Brace is stamped with the
correct pit depth prior to installation.
3. Right side installation shown in figure 23. If left side
installation is desired, install all components on
opposite side by flipping over Access Brace
components with holes facing opposite direction.
4. Add shim to pit floor if gap is greater than 3/4".

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 RITE-HITE® RHV41 Dock Leveler Installation Manual

ACCESS BRACE INSTALLATION CONTINUED

COLLAR
COTTER PIN
WASHER

TOEGUARD

ACCESS BRACE

ACCESS BRACE

SECTION A-A BRACE SHIM

REQUIRED ONLY FOR
GAPS GREATER THEN 3/4"

3/4" MAX

PIT FLOOR

SHIM THICKNESS AS
REQUIRED FOR GAP
LESS THEN 3/4"

6"

2X 11/16"

6"

3"

3/4" 4 1/2"
BRACE SHIM DETAIL
SUPPLIED BY OTHERS

2X PER SHIM RIGHT SIDE

5/8" ANCHOR BOLTS
SUPPLIED BY OTHERS INSTALLATION SHOWN

FIGURE 23 - ACCESS BRACE INSTALLATION

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RITE-HITE® RHV41 Dock Leveler Installation Manual

NOTES

22 Pub. No. 1323 - March 2015

 RITE-HITE® RHV41 Dock Leveler Installation Manual

NOTES

Pub. No. 1323 - March 2015 23

RITE-HITE® STANDARD WARRANTY
RITE-HITE® warrants that its products will be free from defects in design, materials, and workmanship for a
period of 365 days from the date of shipment. All claims for breach of this warranty must be made within 30 days
after the defect is or can, with reasonable care, be detected and in no event no more than 30 days after the
warranty has expired. In order to be entitled to the benefits of this warranty, the products must have been
properly installed, maintained, and operated within their rated capacities and/or specified design parameters,
and not otherwise abused. Periodic lubrication and adjustment is the sole responsibility of the owner. This
warranty is RITE-HITE’s® exclusive warranty. RITE-HITE® EXPRESSLY DISCLAIMS ALL IMPLIED
WARRANTIES, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS. Non-
standard warranties, if any, must be specified by RITE-HITE® in writing.

In the event of any defects covered by this warranty, RITE-HITE® will remedy such defects by repairing or
replacing any defective equipment or parts, bearing all the costs for parts, labor, and transportation. This shall
be the exclusive remedy for all claims whether based on contract, negligence, or strict liability.

LIMITATION OF LIABILITY
RITE-HITE® SHALL NOT IN ANY EVENT BE LIABLE FOR ANY LOSS OF USE OF ANY EQUIPMENT OR
INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND, WHETHER FOR BREACH OF WARRANTY,
NEGLIGENCE, OR STRICT LIABILITY.

National Sales & Service Office:

RITE-HITE®
8900 N. Arbon Drive
P.O. Box 245020
Milwaukee, Wisconsin 53224
Phone: 414-355-2600
1-800-456-0600
www.ritehite.com
Representatives in all Major Cities