B30D 3

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ENGINE, CONNECTING ROD AND PISTONS

I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222223 6 ROD,CONNECTING X
10 DC100080 12 SCREW X
15 DC221877 6 PISTON,KIT,STANDARD,102MM X MAHLE
15 DC221878 6 PISTON,102MM,HEIGHT -.30 X MAHLE
15 DC221879 6 PISTON,102MM,HEIGHT -.60 X MAHLE
15 DC221880 6 PISTON,102MM,HEIGHT -.90 X MAHLE
15 DC222231 6 PISTON,102.30MM,HEIGHT -.30 X MAHLE
15 DC222232 6 PISTON,102.60MM,HEIGHT -.60 X MAHLE
15 DC222233 6 PISTON,102.90MM,HEIGHT -.90 X MAHLE
20 DC260108 6 PISTON RING SET,102MM STD X
20 DC260153 6 PISTON RING SET,102.30MM X
20 DC260154 6 PISTON RING SET,102.60MM X
20 DC206155 6 PISTON RING SET,102.90MM X
25 DC221881 6 PIN,PISTON X
30 DC221882 12 RING,RETAINING X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-19
ENGINE, CAMSHAFT AND TIMING PARTS

25

20

15

TD0003438

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-20
ENGINE, CAMSHAFT AND TIMING PARTS

I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221883 1 CAMSHAFT X
15 DC221885 1 PIN,CYLINDRICAL X
20 DC221886 12 FOLLOWER,CAM,INLET/EXHAUST VALVES X
25 DC221887 12 ROD,PUSH INLET/EXHAUST VALVES X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-21
ENGINE, INJECTION PUMP

20

15
17

10

30
25

35

60
65
70

27
Be nz
edes
Merc

55

TD0003439

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-22
ENGINE, INJECTION PUMP

I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221888 6 PUMP,FUEL INJECTION X
10 DC260109 6 KIT,SEAL RING X BLACK SEAL - TOP,GREEN SEAL - BOT.
15 DC140187 6 RING,SEAL PUMP TO CRANKCASE X
17 DC140198 6 KIT,REPAIR,FUEL INJECTION PUMP X
20 DC100692 12 SCREW,PUMP TO CRANKCASE X
25 DC221889 1 PUMP,FUEL X
27 DC100693 1 SCREW,SHEAVE PULLEY X
30 DC221890 1 GASKET,FUEL PUMP TO CRANKCASE X
35 DC100112 3 SCREW,FUEL PUMP TO C/CASE X
55 DC221891 1 COVER,INJECTION PUMP X
60 DC221892 4 PIN,LOCKING COVER ATTACHMENT X
65 DC221893 4 RING,RETAINING COVER ATTACHMENT X
70 DC221894 4 SPRING,COVER ATTACHMENT X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-23
ENGINE, FUEL LINES

25
30

30
25

20 15

30
25

35

40
5

TD0003440

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-24
ENGINE, FUEL LINES

I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC130197 6 PIPE,FUEL PUMP TO INJECTOR NOZZLE X
15 DC130198 1 PIPE,FUEL TO CYLINDER HEAD X
20 DC130199 1 PIPE,FROM FUEL FILTER TO FEED PUMP X
25 DC120211 3 BOLT,BANJO X
30 DC140172 6 RING,SEAL X
35 DC120209 2 CONNECTOR,FUEL LINE X
40 DC120210 2 NUT,UNION FUEL LINES X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-25
ENGINE, FUEL FILTER

20

15

50

23

25
45

28
55

35
60

40

65

TD0003441

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-26
ENGINE, FUEL FILTER

I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
15 DC221896 1 FILTER,FUEL COMPLETE UNIT X
20 DC221680 1 HEAD,FUEL FILTER X
23 DC140174 1 RING,SEAL X
25 DC221897 1 COVER,PRE-FILTER X
28 DC140188 1 RING,SEAL X
35 DC140063 1 RING,SEAL X
40 DC100173 1 PLUG,SCREW X
45 DC221898 1 INSERT,FILTER X
50 DC221899 1 ELEMENT,FUEL FILTER KIT X INCLUDES ITEM 23
55 DC221900 1 ELEMENT,FUEL PRE-FILTER X INCLUDES ITEM 28
60 DC221901 1 GASKET,FUEL FILTER TO CYLINDER HEAD X
65 DC100694 1 SCREW,FILTER TO CYL/HEAD X
65 DC100352 2 SCREW,FILTER TO CYL/HEAD X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-27
ENGINE, FLAMESTART SYSTEM

125

40

95

90
25

15

20

30

120 110

100 105
115

TD0003442

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-28
ENGINE, FLAMESTART SYSTEM

I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221902 1 VALVE,SOLENOID X
15 DC221903 1 BRACKET,SOLENOID VALVE X
20 DC100545 2 SCREW,SOLENOID VALVE TO BRACKET X
25 DC100597 1 SCREW,BRACKET TO CHARGING AIR PIPE X
30 DC100604 1 NUT,BRACKET TO CHARGING AIR PIPE X
40 DC130200 1 PIPE,FROM VALVE TO HEATER PLUGS X
90 DC100142 1 BOLT,BANJO PIPE TO SOLENOID VALVE X
95 DC140189 2 RING,SEAL PIPE TO SOLENOID VALVE X
100 DC130201 1 PIPE,FROM FUEL FILTER TO VALVE X
105 DC120237 1 BOLT,BANJO,FUEL PIPE TO FILTER X
110 DC100143 1 BOLT,BANJO,FUEL PIPE TO VALVE X
115 DC140189 2 RING,SEAL FUEL PIPE TO FUEL FILTER X
120 DC140190 2 RING,SEAL FUEL PIPE TO VALVE X
125 DC221904 1 PLUG,HEATER CHARGE AIR PIPE X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-29
ENGINE, TURBO CHARGER

65

160

94

152
360
200 30

175
20
170
114
430

100 450
10

5
60

55
50

TD0004831

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-30
ENGINE, TURBO CHARGER

I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222245 1 TURBO CHARGER, OM926LA T3 X
8 DC100316 2 STUD, TURBO TO EXH/MANIFOLD X
10 DC100296 2 NUT, TURBO TO MANIFOLD M10 X
20 191074 1 HEATSHEILD (NOT PART OF ENGINE) X SEE ENGINE MISC. ITEMS
30 DC100385 4 SCREW, HEAT SHEILD, M8X16 X
50 DC221582 1 HOSE, MOLDED X
55 DC100381 1 CLAMP, MOLDED HOSE TO TURBO X
60 DC100326 1 CLAMP, HOSE TO BREATHER PIPE X
60 203588 1 CLAMP, HOSE COMP SUCTION PIPE X
65 DC130202 1 PIPE, AIR ON TURBO CHARGER X
94 DC140191 1 RING, SEAL, AIR PIPE X
100 DC130203 1 PIPE, CHARGE-AIR X
114 DC140192 1 RING, SEAL X
152 DC100319 1 CLAMP, CHARGE-AIR PIPE TO TURBO X
160 DC100390 1 SCREW, CHARGE-AIR PIPE ON MEMBER X
170 DC100695 1 STUD, CHARGE-AIR PIPE AT WATER PUMP X
175 DC100604 1 NUT, CHARGE-AIR PIPE AT WATER PUMP X
200 DC221906 1 BRACKET, AIR PIPE AT WATER PUMP X
360 DC100597 2 SCREW, BRACKET TO WATER PUMP X
430 206353 1 CLAMP, CHARGE-AIR PIPE ON HOUSING X
450 DC100369 1 SCREW, CHARGE-AIR PIPE TO HOUSING X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-31
ENGINE, AIR COMPRESSOR

55

110 5

TD0003444A

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-32
ENGINE, AIR COMPRESSOR

I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222156 1 COMPRESSOR,WABCO 352CCM X
55 DC100696 1 NUT,GEAR TO COMPRESSOR X
110 DC100743 4 SCREW,COMPRESSOR TO CRANKCASE X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-33
ENGINE, AIR COMPRESSOR ATTACHMENT PARTS

20

60

66
75

190 180
183
190

195 195

245
240
250

TD0004649

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0


2D-34
ENGINE, AIR COMPRESSOR ATTACHMENT PARTS

I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC130212 1 PIPE, SUCTION X
20 DC130162 1 PIPE, SUCTION X
60 DC100385 1 SCREW, INTAKE PIPE TO CRANKCASE X
66 DC130213 1 HOSE, SUCTION LINE TO COMPRESSOR X
75 203588 2 CLAMP, SUCTION PIPE TO COMPRESSOR X
180 DC130234 1 PIPE, AT CYLINDER HEAD X
183 DC130235 1 PIPE, AT WATER PUMP X
190 DC120182 2 BOLT, BANJO X
195 DC140149 4 RING, SEAL X
240 DC220481 1 CAP, POWER STEERING PUMP X
245 DC220314 1 GASKET X
250 DC100597 2 SCREW, FLANGED, COVER TO COMP X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0


2D-35
ENGINE, INTAKE MANIFOLD

65

50

52

78

75

25

85

TD0004832

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-36
ENGINE, INTAKE MANIFOLD

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
25 DC221915 1 HOUSING,CHARGING AIR ELBOW X
50 DC222085 1 UNIT,SENDER C/AIR PRES/TEMP,4 BAR X
52 DC140199 1 RING, SENDER X
65 DC100744 2 SCREW,FLANGED X
75 DC100685 2 SCREW,C/AIR ELBOW TO CYL HEAD X
78 DC100745 10 SCREW,C/AIR ELBOW TO CYL HEAD X
85 DC222060 6 GASKET,C/AIR ELBOW TO CYL HEAD X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-37
ENGINE, EXHAUST MANIFOLD

30

14

12

32
14

32

20

25

95

125
110
115

105 100
120

215 205

16 145

210

180
140
185

TD0003458

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-38
ENGINE, EXHAUST MANIFOLD

I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
12 DC222116 1 MANIFOLD,EXHAUST,MIDDLE PIECE X
14 DC222115 2 MANIFOLD,EXHAUST,END PIECE X
20 DC100316 2 STUD X
25 DC221918 3 GASKET,MANIFOLD TO CYLINDER HEAD X
30 DC100698 12 SCREW,MANIFOLD TO CYLINDER HEAD X
32 DC222117 4 RING,SEAL,3 PIECE EXHAUST X
95 DC260112 1 KIT,EXHAUST BRAKE X
100 DC220960 1 LEVER X
105 DC220981 1 PIVOT,BALL X
110 DC100378 1 SCREW,LEVER TO SHAFT X
115 DC100699 1 NUT,LEVER TO THROTTLE VALVE X
120 DC260113 1 KIT,EXHAUST BRAKE VALVE X
125 DC100296 4 NUT,FLANGED,EXH/BRAKE TO TURBO X
140 DC221919 1 BRACKET X
145 DC100385 2 SCREW,BRACKET TO FLANGED ELBOW X
160 DC221920 1 CYLINDER,EXHAUST BRAKE X
180 DC100112 1 SCREW,CYLINDER TO BRACKET X
185 DC221921 1 TUBE,PACER,CYLINDER TO BRACKET X
205 DC220980 1 SOCKET,BALL,CYLINDER TO LEVER X
210 DC100359 1 NUT,CYLINDER TO LEVER X
215 DC220836 1 CLIP,SECURING X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-39
ENGINE, ELECTRICAL EQUIPMENT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

388
5 394

412

424
11 406 478
382 418
17

280

41

580
53
514

130
100
70 574

600 538
85 532
526
520
220

265
250
556
205 562 568
550
235 544

TD0003459

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-40
ENGINE, ELECTRICAL EQUIPMENT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222162 1 UNIT,CONTROL,TIER 3 X
11 DC100366 3 SCREW,FLANGED,CONTROL UNIT X
17 DC221771 6 RING,RUBBER X
41 DC222147 1 CABLE,ELECTRIC-ENGINE X
53 DC120249 1 PLUG SOCKET,ENGINE START X
53 DC120249 1 PLUG SOCKET,ENGINE STOP X
53 DC120249 1 PLUG SOCKET,OIL LEVEL SENSOR X
70 DC120247 1 PLUG,COOLING WATER TEMP X
70 DC120247 1 PLUG,FUEL TEMP SENDER UNIT X
70 DC120247 1 PLUG,CAMSHAFT POSITION UNIT X
70 DC120247 1 PLUG,CRANKSHAFT POSITION UNIT X
70 DC120247 1 PLUG,OIL TEMP SENSOR X
85 DC120255 1 COUPLING,THROTTLE VALVE X
100 DC120248 1 PLUG,OIL PRESSURE SENDER UNIT X
130 DC120250 1 PLUG,BOOST AIR SENSOR X
205 DC120222 1 HOUSING,PIN,CONTROL MODULE X
220 DC120244 1 CAP,CONTROL MODULE X
235 DC120243 A/R TERMINAL,PIN,CONTROL MODULE X
250 DC222098 A/R GASKET,CONTROL MODULE X
265 DC120245 A/R PLUG,ENGINE CONTROL X
280 DC120246 12 SHOE,CABLE UNIT X
382 DC221924 2 SWITCH,ENGINE START/STOP X
388 DC100700 2 NUT,ENGINE START/STOP X
406 101354 4 SCREW,CAP,BRACKET TO CRANKCASE X
412 DC221734 1 SENDER,SPEED AT CRANKCASE X
412 DC221734 1 SENDER,SPEED AT TIMING CASE X
418 DC150196 1 BUSHING,T.D.C. SENSER TO CRANKCASE X
418 DC150196 1 BUSHING,CRANKCASE POSITION UNIT X
424 DC140178 1 O-RING,T.D.C. SENDER TO CRANKCASE X
478 200871 A/R CABLE TIE X
514 DC221726 1 ELECTRONICS,KSA X
520 DC221727 1 HOUSING,SOCKET FLAME START SYSTEM X
526 DC120221 2 PIN,SOCKET HOUSING FLAME START X
532 DC221728 2 GASKET,FLAME START SYSTEM X
538 DC221729 1 BOOT,FLAME START SYSTEM X
544 DC120218 1 HOUSING,PLUG FLAME START SYSTEM X
550 DC100664 1 NUT,FLAME START SYSTEM X
556 DC221730 2 GASKET,FLAME START X
562 DC221928 2 PIN,SOCKET HOUSING FLAME START X
568 DC221731 1 BOOT,FLAME START SYSTEM X
574 DC120220 1 PIN,BUSHING,HEATER PLUG TO GROUND X
580 DC100383 1 NUT,HEATER PLUG TO GROUND X
600 DC222101 1 CABLE,CONTROL UNIT TO SHIFT PANEL X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-41
ENGINE, STARTING MOTOR

35

5 30

110

105 95

100

45

10 25

15

20

80

TD0003464

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-42
ENGINE, STARTING MOTOR

I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221926 1 MOTOR,STARTER 24V/4KW,BOSCH X
10 DC221555 1 BENDIX X
15 DC150126 1 BUSHING,DRIVE END X
20 DC221930 1 HOUSING,FRONT X
25 DC150156 1 BUSHING,BENDIX X
30 DC221931 1 SWITCH,SOLENOID X
35 DC221932 1 LEVER,CONTROL X
45 DC150158 1 BUSHING,COMMUTATOR END X
80 DC221934 1 SWITCH,SOLENOID X
95 DC260114 1 KIT,GEARING X
100 DC260115 1 KIT,GEARING X
105 DC260116 1 KIT,ARMATURE X
110 DC100538 3 SCREW,STARTER TO TIMING CASE X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-43
ENGINE, ALTERNATOR AND ATTACHMENT

306

307

110 190
305
60

215

259 170

280
130
50

278 302
20

304 220

303
300 301

TD0003470A

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-44
ENGINE, ALTERNATOR AND ATTACHMENT

I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222227 1 ALTERNATOR, W/O PULLEY 28V/80AMP X
20 DC100715 4 SCREW, ALTERNATOR X
50 DC150157 1 BEARING, BALL DRIVE END X
60 DC150168 1 BEARING, BALL SLIP RING SIDE X
110 DC222017 1 RECTIFIER, ALTERNATOR X
130 DC222018 1 CONDENSOR, ALTERNATOR X
170 DC222021 1 REGULATOR AND CUT-OUT X
190 DC100346 2 SCREW X
215 DC260152 1 KIT, REPAIR SCREWS X
220 DC260073 1 KIT, TERMINAL PARTS X
259 DC220508 1 FAN, ALTERNATOR PULLEY X
278 DC222022 1 PULLEY, ALTERNATOR X
280 DC100764 1 WASHER, ALTERNATOR X
300 DC221967 1 SUPPORT, ALTERNATOR X
301 DC100755 1 PIN, SPRING X
302 DC100708 4 SCREW, BRACKET TO CRANKCASE X
303 DC100662 1 SCREW, ALTERNATOR TO SUPPORT X
304 DC100604 1 NUT, ALTERNATOR TO SUPPORT X
305 DC221968 1 BRACKET X
306 DC100597 1 SCREW, BRACKET TO OIL FILTER X
307 100478 1 SCREW, ALTERNATOR TO BRACKET X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-45
ENGINE, OIL PUMP

10

20

40 55

25

50

45

55

TD0003471

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-46
ENGINE, OIL PUMP

I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221937 1 PUMP,OIL X
10 DC140194 1 SEAL,OIL FRONT CRANKSHAFT X
20 DC100413 8 SCREW,OIL PUMP TO CRANKCASE X
25 DC130207 1 PIPE,SUCTION X
40 DC221936 1 BRACKET X
45 DC100621 1 SCREW,PIPE TO DIPSTICK GUIDE TUBE X
50 100197 8 SCREW,SUCTION PIPE TO OIL PUMP X
55 DC100597 1 SCREW,SUCTION PIPE TO CRANKCASE X
55 DC100621 1 SCREW,SUPPORT ON OIL INTAKE PIPE X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-47
ENGINE, OIL FILTER AND OIL COOLER

15

35
30

25

70

135
140

46

120 110

115 50
132
133 75
105

125

130

TD0004833

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-48
ENGINE, OIL FILTER AND OIL COOLER

I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222148 1 FILTER,OIL COMPLETE UNIT X
15 DC221939 1 COVER,OIL FILTER X
25 DC221578 1 ELEMENT,OIL FILTER X
30 DC221940 1 NECK,FILTER X
35 DC140195 1 RING,SEAL X
46 DC140182 1 RING,SEAL TO PLUG SENDER UNIT PORT X
50 DC221942 1 GASKET,OIL FILTER TO CRANKCASE X
70 DC221943 1 VALVE,PRESSURE RELIEF X
75 DC100366 4 SCREW,OIL FILTER TO CRANKCASE X
75 DC100671 1 SCREW,OIL FILTER TO CRANKCASE X
105 DC221944 1 ELEMENT,OIL COOLER X
110 DC221945 1 COVER,OIL COOLER X
115 DC221946 1 GASKET,OIL COOLER TO COVER X
120 DC100385 2 SCREW,OIL COOLER TO COVER X
125 DC221947 1 GASKET,OIL COOLER TO CRANKCASE X
130 DC100085 12 SCREW,OIL COOLER TO CRANKCASE X
132 DC221743 1 SENDER,OIL TEMPERATURE X
133 DC140149 1 RING,SEAL X
135 DC221171 A/R PLUG,SCREW X
140 DC140059 A/R WASHER,SEALING X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-49
ENGINE, OIL LINES

55
70

115

90

35

125
105

125

TD0003475

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-50
ENGINE, OIL LINES

I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
8 DC130208 1 PIPE,OIL FEED X
35 DC130231 1 PIPE,OIL RETURN X
55 DC120182 1 BOLT,BANJO FEED PIPE TO OIL FILTER HD X
70 DC140149 2 RING,SEAL FEED PIPE TO OIL FILTER HD X
90 DC221746 1 GASKET,RETURN PIPE TO TURBO X
105 DC100414 2 SCREW,RETURN PIPE TO TURBO X
115 DC130210 1 PIPE,PLASTIC,RETURN TO CRANKCASE X
125 DC100326 2 CLAMP,RETURN PIPE TO CRANKCASE X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-51
ENGINE, WATER PUMP

100
57

15
106

270

280
245
45
235 42 265

275

112

345 24 20
205

310

200

224
285 28

232
230
315

320

TD0003476

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-52
ENGINE, WATER PUMP

I B B Vin Series
Q
T 3 2
PART No T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
8 DC221949 1 PUMP,WATER WITH GASKETS X
15 DC260117 1 KIT,GASKET WATER PUMP X
20 DC221948 1 GASKET,WATER PUMP TO CRANKCASE X
24 DC100198 3 SCREW,WATER PUMP TO CRANKCASE X
28 DC100702 4 SCREW,WATER PUMP TO CRANKCASE X
42 DC221743 1 SENDER,TEMPERATURE X
45 DC140149 1 RING,SEAL SENDER UNIT TO FLANGE X
57 DC222145 1 CONNECTOR,RETARDER X
100 DC221950 1 GASKET,PIPE SOCKET TO CYL/HEAD X
106 DC100408 1 SCREW,PIPE SOCKET TO CYL/HEAD X
112 DC120238 1 SOCKET,PIPE TO WATER PUMP X
200 DC221577 2 THERMOSTAT,83 DEGREE X
205 DC140110 2 RING,SEAL X
224 DC220008 1 COVER,TWIN THERMOSTAT HOUSING X
230 DC100366 2 SCREW,FLANGED,40MM LG X
232 DC100657 1 SCREW,FLANGED,70MM LG X
235 DC220800 1 SENDER,UNIT COOLING WATER OUTLET X
245 DC120239 1 UNION,BANJO X
265 DC120240 1 FITTING,HEAT FEED X
270 DC140182 2 RING,SEAL TO FITTING X
275 DC221952 1 CAP,RUBBER TO PLUG PIPE SOCKET X
280 203588 1 CLAMP,RUBBER CAP 20-32MM X
285 DC221953 1 PULLEY X
310 DC100507 4 SCREW,FAN PULLEY TO WATER PUMP X
315 DC222166 1 BELT-V,1939MM X
315 DC222204 1 BELT-V,1369MM,W/O AIR CON X FOR EMERGENCY ONLY
320 DC222167 1 PULLEY,GUIDE FUEL FEED PUMP X
345 DC222168 1 TIGHTENER,BELT X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-53
ENGINE, FAN

35

40

20

55

15

TD0003477A

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-54
ENGINE, FAN

I BB Vin Series
Q
T 32
PART No T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 216898 1 FAN, SUCKER C/W VISCOUS HUB X NOT SUPPLIED WITH ENGINE
5 214065 1 FAN, SUCKER, DIA 725 X
15 NSI 1 HUB, VISCOUS X
20 DC100359 4 NUT, FAN CLUTCH AT ADAPTOR PIECE X
35 DC222225 1 SPACER ,FAN X
40 DC100703 4 STUD X
55 DC100704 6 SCREW, SPACER TO VIBRATION DAMPER X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-55
ENGINE MOUNTINGS

75

85

TD0003478A

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-56
ENGINE MOUNTINGS

I BB Vin Series
Q
T 32
PART No T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
75 DC221958 1 EYE,LIFTING REAR X
85 DC100597 4 SCREW,LIFTING EYE TO CYLINDER HEAD X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-57
ENGINE, AIRCONDITIONER COMPRESSOR

20
30
85

15

25

10

80
8

TD0003479

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-58
ENGINE, AIRCONDITIONER COMPRESSOR

I BB Vin Series
Q
T 32
PART No T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
8 DC221758 1 COMPRESSOR,LESS COUPLING X
10 DC260118 1 KIT,COUPLING X
15 DC260098 1 KIT,GASKET X
20 DC221959 1 CONSOLE X
25 DC221960 2 SLEEVE X
30 DC221961 2 SLEEVE X
80 DC100707 4 SCREW,COMPRESSOR TO SUPPORT X
85 DC100352 4 SCREW,SUPPORT TO CRANKCASE X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-59
EXHAUST SYSTEM

20

17
13
11 20 1
8
17
5 20 19
15
7 6
15 21
17 14 15

16 10
11
18
9
3 12
10
16
18 11
2

TD0003835 - B
E14832403 - D

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-60
EXHAUST SYSTEM

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218292 1 SHIELD,HEAT,EXH,FRONT X
2 217754 1 EXHAUST,MID SECTION X
3 217752 1 EXHAUST,FRONT SECTION X
4 216350 1 EXHAUST,STACK,POLISHED SS X
5 216042 1 EXHAUST,MUFFLER X
6 207496 1 CLAMP,EXHAUST X
7 216755 1 EXHAUST,H/SHIELD COVER X
8 216754 1 EXHAUST,H/SHIELD FIXED X
9 206636 1 EXHAUST,H/SHIELD MID X
10 204035 3 CLAMP,SEALCLAMP X
11 201212 4 CLAMP,EXHAUST,100MM X
12 191074 1 HEATSHIELD,TURBO X
13 174447 1 MTG,EXHAUST H/SHIELD FRNT X
14 100652 1 NUT,STOVER X
15 100548 6 WASHER,HARDENED X
16 100424 11 WASHER,HARDENED X
17 100370 10 WASHER,HARDENED X
18 100211 11 SCREW,HEXHD X
19 100199 1 BOLT,HEXHD X
20 100091 10 SCREW,HEXHD X
21 100083 4 SCREW,HEXHD X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-61
KIT, BIN HEATING (OPTIONAL)

A
19
16
11 8
16 9

14 3

18

23

21

15
2

26

12
24

27 20
13

10 12 7 19
16
17 18
26 6 11
16 22
24
4 23
25
1
24
14
20
23
24
21
27 264799
TD0005182

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0


2D-62
KIT, BIN HEATING (OPTIONAL)

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264799 1 KIT,RIBLESS BIN HEATING X
1 262900 1 ASSY,B/HEAT,HOSE GUARD X
2 216913 1 ASSY,MID SECTION X
3 214261 1 STACK,BIN HEATING X
4 207374 1 MTG,PLT,LOWER B/HEATING X
5 207373 1 MTG,BKT,B/HEATING X
6 206305 1 ASSY,FLEX SWIVEL B/H X
7 206303 1 ASSY,MID SECT,B/HEATING X
8 206301 1 ASSY,TOP SECT,B/HEATING X
9 204035 2 CLAMP,SEALCLAMP X
10 201667 3 SPRING,BIN HEAT,SUSP,PLT X
11 201666 6 SPRING,BIN HEAT,BALL,JOINT X
12 201212 3 CLAMP,EXHAUST X
13 176250 3 WASHER,PROFILED X
14 174760 2 FLANGE,BIN HEATING BALL X
15 174674 1 BKT,BIN HEATING,HYD MTG X
16 162456 12 WASHER,SPRING RET,BIN HEAT X
17 162060 3 PIN,BIN HEAT,SPRING GUIDE X
18 140622 4 SEAL,RING X
19 100747 6 BOLT,HEXHD X
20 100655 7 NUT,STOVER X
21 100652 6 NUT,STOVER X
22 100569 3 SCREW,HEXHD X
23 100548 9 WASHER,HARDENED X
24 100424 17 WASHER,HARDENED X
25 100312 3 NUT,NYLOC X
26 100212 7 SCREW,HEXHD X
27 100210 7 SCREW,HEXHD X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0


2D-63
AIR INTAKE SYSTEM

20
16

18

17

19
3
7

13 3

11
4
12

14
13
11 15
4 10
12 6

TD0003651A
E9836402 - E

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-64
AIR INTAKE SYSTEM

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 290131 1 AIR CLEANER,FRG15,RADIAL SEAL X
3 217684 2 MTG,BAND,2PC,AIR CLEANER,FRG 15 X
4 208828 2 CLAMP,T-BOLT X
5 206489 1 PIPE,AIR INTAKE X
6 204668 1 CLAMP,STACK-AIR INTAKE PIPE X
7 201819 1 REDUCER,STACK X
8 200641 1 ELBOW,90 DEG 6" EQUAL RUBBER X
9 200466 1 INFORMER X
10 200051 1 CLAMP,HOSE X
11 100370 10 WASHER,HARDENED X
12 100314 4 NUT,NYLOC X
13 100089 6 SCREW,HEXHD X
14 100083 2 SCREW,HEXHD X
15 100062 2 WASHER,FLAT X
16 290230 1 PRE-CLEANER (ADT 240) X
17 202860 1 BOWL,PRE-CLEANER X
18 220535 1 COVER,PRE CLEANER X
19 NSI 1 BODY,PRE CLEANER X
20 NSI 1 NUT,WING X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-65
AIR CLEANER

P008531

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-66
AIR CLEANER

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290131 1 AIR CLEANER,FRG15,RADIAL SEAL X
2 220722 1 COVER,FRG15 AIR CLEANER X
3 220723 6 LATCH,FRG15 AIR CLEANER X
4 220725 1 ELEMENT,OUTER,FRG15 A/CLEANER X
5 220747 1 ELEMENT,INNER,FRG15 A/CLEANER X
6 220724 1 VACUATOR,VALVE,FRG15 A/CLEANER X
7 NSI 1 BODY,AIR CLEANER X
8 200871 2 CABLE TIE X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-67
FUEL SYSTEM

18

16
9 12
1
6
16 9
17

15
16 13
13 16
12
17 11
4
11

26
20
19

10

14
7

E14832404 B
TD0003179A

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-68
FUEL SYSTEM

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC220461 1 PUMP,HANDLIFT& PREFILTER LATES X
2 241225 1 HOSE X
3 241224 1 HOSE X
4 241218 1 HOSE X
5 240980 1 HOSE X
6 207693 1 ASSY,FUEL FILTER X
7 206945 6 MTG,RUBBER X
9 121451 2 ADAPTOR X
10 121365 1 ADAPTOR X
11 120969 2 CONNECTOR X
12 120804 2 ELBOW X
13 120781 2 ADAPTOR X
14 120670 1 CONNECT X
15 100731 4 SCREW,HEXHD X
16 100548 12 WASHER,HARDENED X
17 100312 6 NUT,NYLOC X
18 100198 2 SCREW,HEXHD X
19 100080 1 SCREW,HEXHD X
20 100061 1 WASHER,FLAT X
26 203764 2 P-CLIP,25MM X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-69
FUEL-WATER FILTER UNIT

1 7

P009709 A

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-70
FUEL-WATER FILTER UNIT

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207693 1 FILTER,UNIT,FUEL-WATER X
2 207694 1 ELEMENT,FILTER X
3 224670 1 BOWL,SEE-THRU X
4 224667 1 VALVE,DRAIN SELF VENTING X
5 218508 1 CLAMP,FUEL FILTER X
6 226385 1 KIT,LID & GASKET X
7 226386 1 KIT,T-HANDLE & O-RING X
8 221597 1 KIT,SEAL,SERVICE X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-71
HANDLIFT PUMP & PRE-FILTER

TD0004783

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-72
HANDLIFT PUMP & PRE-FILTER

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC220461 1 HANDLIFT PUMP & PRE-FILTER X
2 DC260058 1 KIT,PRE-FILTER ELEMENT X
3 DC140123 1 RING,SEAL X
4 DC221232 1 BOWL,FILTER X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-73
ENGINE COOLING SYSTEM : DETAIL A

3 33
12
27 39
54 34
59
54 14
59 40
34
31 28
59 58
39 31 56
59 49
56 41
47 40
48 33 2
34
35 25

6 17
48 25
53 29 57 4 56
59
59
28
57 51
25
59
37 32 28 50
59 36
54 18
32
59
54
33
50

20 52
25
5
25

E16832405 D SH1-2
TD0005161

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-74
ENGINE COOLING SYSTEM : DETAIL A

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 AT310335 1 FILLER CAP X
2 218686 1 HOSE,RADIATOR X 2810 MM LONG
3 218686 1 HOSE,RADIATOR X 1660 MM LONG
4 217971 1 HOSE,INLET,ENG X
5 217970 1 HOSE,BOTTOM,RAD X
6 217969 1 HOSE,TOP,RAD X
12 216484 1 CLAMP,HOSE X
14 216097 1 SURGE TANK,8L,PLASTIC X
17 216016 1 PIPE,MAKE-UP LINE X
18 216015 1 HOSE,MAKE-UP LINE X
19 216014 1 HOSE,SURGE TNK OUTLET X
20 216011 1 PIPE,SUCTION X
25 208821 6 CLAMP,T-BOLT X
27 203926 2 GROMMET X
28 203764 6 P-CLIP,25MM X
29 203681 1 P-CLIP,50MM X
31 201439 4 P-CLIP,18MM X
32 200092 4 CLAMP X
33 200061 4 CLAMP X
34 200033 4 CLAMP X
35 187425 1 BKT,VENT PIPES X
36 187315 1 BKT,PIPE X
37 176353 1 MTG,HOSE X
39 130002 1 HOSE X 1610 MM LONG
40 130002 1 HOSE X 1330 MM LONG
41 130002 1 HOSE X 1140 MM LONG
44 120051 1 ADAPTOR X
47 100731 8 SCREW,HEXHD X
48 100548 16 WASHER,HARDENED X
49 100494 6 SCREW,HEXHD X
50 100370 12 WASHER,HARDENED X
51 100364 2 SCREW,HEXHD X
52 100314 2 NUT,LOCK X
53 100312 8 NUT,NYLOC X
54 100310 6 NUT,NYLOC X
56 100081 5 SCREW,HEXHD X
57 100080 2 SCREW,HEXHD X
58 100062 4 WASHER,FLAT X
59 100061 13 WASHER,FLAT X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-75
ENGINE COOLING SYSTEM : DETAIL B

46
11
50

26

15 50
46 38
53
48
42

24

43
48
47
45 43
55 9

22 23
16
23 45
7 49
23
21

30

10

13

13

TD0005162
E16832405 D SH2-2

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-76
ENGINE COOLING SYSTEM : DETAIL B

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
7 217965 1 HOSE,STRAIGHT,CAC X
8 217964 1 HOSE,BOTTOM,CAC X
9 217963 1 HOSE,TOP,CAC X
10 217962 1 PIPE,BOTTOM,CAC X
11 216830 1 COOLING PACK X
13 216128 2 CLAMP,T-BOLT X
15 216045 1 COWLING,RAD X
16 216035 1 CLAMP,RETAINER X
21 214159 1 GUARD,FAN,RHS X
22 214158 1 GUARD,FAN,LHS X
23 208824 3 CLAMP X
24 208823 1 CLAMP X
26 206523 2 MTG,RUBBER X
30 203538 1 CLAMP X
38 173733 2 PLT,SPACER X
42 121312 1 TAP,COOLANT DRAIN X
43 121224 2 PLUG X
45 101345 6 WASHER,HARDENED X
46 100733 8 SCREW,HEXHD X
47 100731 8 SCREW,HEXHD X
48 100548 16 WASHER,HARDENED X
49 100494 6 SCREW,HEXHD X
50 100370 12 WASHER,HARDENED X
53 100312 8 NUT,NYLOC X
55 100083 4 SCREW,HEXHD X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-77
ENGINE COOLING SYSTEM, RADIATOR

10 20

13 16
7
12
5

2 1

15
17

6
8 11 14

15

13

19

15

18

TD0005163
216830 SH2-2

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-78
ENGINE COOLING SYSTEM, RADIATOR

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 910142 4 WINDOW SEAL:SELF ADHV X 990 MM LONG
2 910142 1 WINDOW SEAL:SELF ADHV X 300 MM LONG
3 216918 1 CAC X
4 216917 1 RADIATOR X
5 216843 4 BUSH X
6 216047 1 FRAME,RIGHT X
7 216046 1 FRAME,LEFT X
8 214109 1 BRACE X
9 214108 1 FRAME,BOT X
10 214107 1 FRAME,TOP X
11 214106 1 TM OIL COOLER X
12 101385 4 WASHER X
13 101384 20 WASHER X
14 100657 8 NUT,STOVER X
15 100370 18 WASHER,HARDENED X
16 100210 4 SCREW,HEXHD X
17 100178 2 SCREW X
18 100089 8 SCREW,HEXHD X
19 100086 12 SCREW,HEXHD X
20 100085 8 SCREW,HEXHD X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

2D-79
872182 - B30D & B25D 6X6 ADT - Sept. 2007
2D-80
SECTION 3 DRIVETRAIN

872182 - B30D & B25D 6X6 ADT - Sept. 2007


3-1
TRANSMISSION MISC. PARTS : B30D

9
15
1

16
12
6

2 13

12
18

17
7
14
3 4
14
7
10
13 11

E16832410 A
TD0005171

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0


3-2
TRANSMISSION MISC. PARTS : B30D

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 Z4139330600 4 DIAPHRAGM X
2 250314 1 T/MISS,ZF-6HP592C,E2+ X
3 207646 2 MTG,RUBBER,T/MISSION,SPLT X
4 183375 2 ASSY,TRANS MTG,4 HOLE X
5 183155 2 MTG,TRANSMISSION,6HP590 X
6 178728 1 BKT,COMP,PIPE X
7 176592 4 SPACER,ENG MTG X
8 101324 2 BOLT,HEXHD X
9 100877 10 SCREW,HEXHD X
10 100655 8 NUT,STOVER X
11 100653 2 NUT,STOVER X
12 100536 10 WASHER,HARDENED X
13 100532 4 WASHER,HARDENED X
14 100424 16 WASHER,HARDENED X
15 100370 10 WASHER,HARDENED X
16 100365 2 SCREW,HEXHD X
17 100210 8 BOLT X
18 100124 8 SCREW,HEXHD X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0


3-3
TRANSMISSION MISC. PARTS : B25D

8
14
1

2 12

11
16

15
6
13
3 4
13
6
9
12 10

E14832410 B
TD0003124 C

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0


3-4
TRANSMISSION MISC. PARTS : B25D

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 Z4139330600 4 DIAPHRAGM X
2 250298 1 T/MISS,ZF-6HP592C,ECOMAT X
3 207646 2 MTG,RUBBER,T/MISSION,SPLT X
4 183375 2 ASSY,TRANS MTG,4 HOLE X
5 183155 2 MTG,TRANSMISSION,6HP590 X
6 176592 4 SPACER,ENG MTG X
7 101324 2 BOLT,HEXHD X
8 100877 10 SCREW,HEXHD X
9 100655 8 NUT,STOVER X
10 100653 2 NUT,STOVER X
11 100536 8 WASHER,HARDENED X
12 100532 4 WASHER,HARDENED X
13 100424 16 WASHER,HARDENED X
14 100059 10 WASHER X
15 100114 8 SCREW,HEXHD X
16 100124 8 SCREW,HEXHD X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0


3-5
TRANSMISSION HOUSING

520
580

570
500 510
590
550

010

180

100

600

160
190

TD0003190

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0


3-6
TRANSMISSION HOUSING

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 ZF210615 1 HOUSING,TRANSMISSION X X
100 ZF210192 1 CAP,SEALING X X
160 ZF100156 1 PLUG,SCREW X X
180 ZF120005 1 PLUG,SCREW X X
180 Z0634801151 1 RING,SEALING X X
190 ZF120004 5 PLUG,SCREW X X
190 Z0634801152 5 RING,SEALING X X
500 ZF140074 2 RING,SEALING X
500 ZF140071 2 RING,SEALING X
510 ZF180016 2 PIPE X X
520 ZF140075 4 WASHER,SEALING X
520 ZF140072 4 WASHER,SEALING X
550 ZF210193 1 GASKET X X
570 ZF210194 1 COVER X X
580 DC100091 1 SCREW,HEX X
580 100542 1 WASHER X
580 ZF100203 1 SCREW,HEX X
580 Z0630001048 1 WASHER X
590 DC100091 5 SCREW,HEX X
590 100542 5 WASHER X
590 ZF100203 5 SCREW,HEX X
590 Z0630001048 5 WASHER X
600 ZF210535 8 INSERT,MOUNTING X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0


3-7
OIL SUPPLY, CONTROL INSERT

700
704

680 /120

660
710
384
690

390 670

650
380

382

300

290
320

300
360
340
370
330
440 350
430

420 310
010

404

410

414
070
150
400 160
402 080 180 250
170
090
190
110
120 260
130 200
280
210 270
220 TD0003191

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-8
OIL SUPPLY, CONTROL INSERT

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 ZF210575 1 INSERT,CONTROL X X
070 ZF210576 1 SPRING,COMPRESSION X X
080 ZF210577 1 PISTON X X
090 ZF210578 1 PISTON X X
110 ZF210579 1 BUSH X X
120 ZF100157 1 WASHER X X
130 ZF160379 1 RING,RETAINING X X
150 ZF210202 1 PISTON X X
160 ZF210203 1 SPRING,COMPRESSION X X
170 ZF160380 1 RING,SPACER X X
180 ZF210204 1 PIN,CYLINDRICAL X X
190 ZF210205 1 PISTON X X
200 ZF210206 1 SPRING,COMPRESSION X X
210 ZF100158 1 WASHER X X
220 ZF160381 1 RING,RETAINING X X
250 ZF210207 1 PISTON X X
260 ZF210208 1 SPRING,COMPRESSION X X
270 ZF160382 1 RING,SPACER X X
280 ZF210204 1 PIN,CYLINDRICAL X X
290 ZF180017 1 PIPE X X
300 Z0634801152 4 RING,SEALING X X
300 Z0637835033 2 UNION SCREW X X
310 ZF210580 1 FLANGE,OIL FEED X X
320 ZF210623 1 PUMP,PRIMARY X
320 ZF210581 1 PUMP,PRIMARY X
330 ZF100323 2 SCREW,CAP X X
340 ZF210412 7 SCREW,TORX X X
350 ZF210624 1 RING,INTERMEDIATE X
350 ZF210211 1 RING,INTERMEDIATE X
360 ZF210625 1 RING,THRUST X
360 ZF210212 1 RING,THRUST X
370 ZF100162 3 SCREW,CAP X X
370 ZF100160 3 WASHER X X
380 Z0734401270 4 RING,PISTON X X
382 ZF100324 1 WASHER X X
384 ZF140159 1 O-RING X X
390 ZF150134 1 BEARING,BALL X X
400 ZF100027 3 SCREW,CAP X X
400 ZF100160 3 WASHER X X
402 ZF100101 1 SCREW,CAP X X
402 ZF100160 1 WASHER X X
404 ZF100027 1 SCREW,CAP X X
404 ZF100160 1 WASHER X X
410 ZF100163 3 SCREW,CAP X X
410 ZF100160 3 WASHER X X
414 ZF100163 1 SCREW,CAP X X
414 ZF100160 1 WASHER X X
420 ZF100159 3 SCREW,CAP X X
420 ZF100160 3 WASHER X X
430 ZF100164 3 SCREW,CAP X X
430 ZF100160 3 WASHER X X
440 ZF100165 5 SCREW,CAP X X
440 ZF100160 5 WASHER X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-9
OIL SUPPLY, CONTROL INSERT (CONTINUED)

700
704

680 /120

660
710
384
690

390 670

650
380

382

300

290
320

300
360
340
370
330
440 350
430

420 310
010

404

410

414
070
150
400 160
402 080 180 250
170
090
190
110
120 260
130 200
280
210 270
220 TD0003191

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0


3-10
OIL SUPPLY, CONTROL INSERT (CONTINUED)

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
650 ZF100170 1 RING,SNAP X X
660 ZF210218 1 RING,PISTON X X
670 ZF210219 1 SUPPORT,PISTON X X
680 ZF210220 1 CAGE,NEEDLE X X
690 ZF210221 1 RING,INTERNAL X X
700 ZF100326 1 PIN,SLOT X X
704 ZF100327 1 PIN,SLOT X X
710 ZF210583 1 SHAFT,STSTOR X X
/120 ZF210225 1 BUSH X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0


3-11
OIL SUPPLY, COVER PLATE

590
580

550 820

590
570
580

800 820
560
810

570

800
810

520

790
770
630

780
850

840
830
850
750
510 500
610

620
540

530 600
760

760 540
TD0003192

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-12
OIL SUPPLY, COVER PLATE

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
500 ZF210616 1 PLATE,COVER X X
510 ZF140075 1 SEAL,SHAFT X X
520 ZF140076 1 O-RING X X
530 ZF180018 1 PIPE X X
540 ZF100166 2 SCREW,UNION X X
540 Z0634801152 4 RING,SEALING X X
550 ZF210215 1 GEAR X X
560 ZF210216 1 GEAR X X
570 ZF210217 2 BEARING,ROLLER X X
580 Z0630503015 2 RING,SNAP X X
590 ZF100167 2 RING,SNAP X X
600 ZF100325 13 SCREW,CAP X X
600 ZF140077 13 RING,SEALING X X
610 ZF100169 8 SCREW,HEX X X
610 ZF140077 8 RING,SEALING X X
620 ZF100110 8 SCREW,HEX X X
620 ZF140077 8 RING,SEALING X X
630 ZF100323 1 SCREW,CAP X X
630 ZF140077 1 RING,SEALING X X
750 ZF210617 1 PIPE X X
760 ZF100166 2 SCREW,UNION X X
760 Z0634801152 4 RING,SEALING X X
770 ZF210226 2 SHACKLE X X
780 ZF210227 2 SHEET X X
790 ZF140160 2 O-RING X X
800 ZF210584 2 AXLE X X
810 ZF140079 2 O-RING X X
820 ZF210229 2 WASHER,THRUST X X
830 ZF210230 1 PLATE,CLAMPING X X
840 ZF210231 1 PLATE,CLAMPING X X
850 ZF100328 2 SCREW,CAP X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-13
RETARDER VALVE

020
040
010
030

130

120
110

100

490
460 480
440

400
390
410

300
370

600

TD0003194

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-14
RETARDER VALVE

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 Z4139320085 1 RING,STATOR X X
020 ZF210233 3 SEAT,SPRING X X
030 Z0732041934 3 SPRING,COMPRESSION X X
040 ZF210234 3 DAMPER X X
100 ZF100172 18 SCREW,HEX X X
110 ZF210586 1 ROTOR X X
120 ZF210236 1 RING,PISTON X X
130 ZF140161 1 WASHER,SEALING X X
300 ZF210237 1 SOLENOID X X
370 ZF100173 2 SCREW,HEX X X
370 ZF100128 2 WASHER X X
390 ZF140081 1 O-RING X X
400 ZF210238 1 BUSH X X
410 ZF210239 1 PISTON X X
440 ZF210240 1 SPRING,COMPRESSION X X
460 ZF210241 1 PISTON X X
480 ZF210242 1 PISTON X X
490 ZF160383 1 RING,RETAINING X X
600 ZF210243 1 RESISTOR X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-15
GEARBOX PLANETARY

040 050

050

010
/160

030 060
/170
100 /150
/130
020 /150
/120

/110

090 /140
070

240
/140 250
/120
248 230
270
200
/110 180
/130 260
268
074 280
/120
/130
190

/150
/180
/110 /190
/150
/170
/154
/160 /140
/154
150

110

TD0005038

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-16
GEARBOX PLANETARY

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
010 ZF210244 1 SHAFT,INPUT X X
020 ZF210245 1 SLEEVE,NEEDLE X X
030 ZF210246 1 WASHER,THRUST X X
040 ZF210247 1 SHAFT,QUILL X X
050 ZF210248 2 CAGE,NEEDLE X X
060 ZF210249 1 WASHER,THRUST X X
070 ZF210250 2 CAGE,NEEDLE X X
074 ZF210251 1 WASHER,THRUST X X
080 ZF210252 1 CARRIER,DISC X X
/110 ZF210253 1 DISC CARRIER X X
/120 ZF210254 1 GEAR,SUN X X
/130 ZF210255 1 RING,SNAP X X
/140 ZF210256 1 RING,SNAP X X
090 ZF210257 1 WASHER,THRUST X X
100 ZF210258 1 PLANETARY DRIVE X X
/110 ZF210259 1 CARRIER,PLANET X X
/120 ZF210260 5 PIN,BEARING X X
/130 ZF210261 5 CAGE,NEEDLE X X
/130 ZF210262 A/R CAGE,NEEDLE X X
/140 ZF210263 1 PLANET GEAR SET X X
/150 ZF210264 10 PLATE,THRUST X X
/160 ZF210265 1 GEAR,RING X X
/170 ZF160384 2 RING,RETAINING X X
110 ZF210266 1 WASHER,THRUST X X
150 ZF210267 1 PLANETARY DRIVE X X
/110 ZF210268 1 CARRIER,PLANET X X
/120 ZF210269 5 PIN,BEARING X X
/122 ZF210270 5 PIN,SLOT X X
/130 ZF210271 10 CAGE,NEEDLE X X
/130 ZF210272 10 CAGE,NEEDLE X X
/140 ZF210273 1 PLANET GEAR SET X X
/150 ZF210274 2 PLATE,THRUST X X
/154 ZF210275 2 PLATE,THRUST X X
/160 ZF210276 1 GEAR,RING X X
/170 ZF160385 1 RING,RETAINING X X
/180 ZF210464 1 GEAR,RING X X
/190 ZF160384 1 RING,RETAINING X X
190 ZF210277 1 WASHER,THRUST X X
200 ZF210278 1 SUN GEAR X X
230 ZF210279 1 CAGE,NEEDLE X X
240 ZF160386 3 WASHER,AXIAL,1.8 X X
240 ZF160387 A/R WASHER,AXIAL,1.5 X X
240 ZF160388 A/R WASHER,AXIAL,1.2 X X
240 ZF160389 A/R WASHER,AXIAL,1.13 X X
240 ZF160481 A/R WASHER,AXIAL,15X28X1 X X
248 ZF210280 1 RING X X
250 ZF210281 1 SHAFT,SUN GEAR X X
260 ZF210282 1 RING,INTERNAL X X
268 ZF210283 2 RING,SPLIT X X
270 ZF210284 1 RING,ANGLE X X
280 ZF160390 2 SHIM,1.8 X X
280 ZF160391 A/R SHIM,1.6 X X
280 ZF160392 A/R SHIM,1.4 X X
280 ZF160393 A/R SHIM,1.2 X X
280 ZF160394 A/R SHIM,1.0 X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-17
COUPLING

080

070

100
060
090

046 270
050
020
330
040 310
010 064
030

260 320

210 280

230

250

130 180

190
170
120
110

150 160
300 140

490
470
480
454
420
450

440
460 400

430

410

TD0005039

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-18
COUPLING

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
010 ZF210556 1 SHAFT,TURBINE X X
020 ZF210286 1 PIPE X X
030 ZF210287 1 SLEEVE,NEEDLE X X
040 ZF210587 1 HUB X X
046 ZF100329 1 WASHER X X
050 ZF160395 1 RING,RETAINING X X
060 ZF210289 3 ROLLER,NEEDLE X X
064 ZF210290 2 PIN X X
070 ZF210588 1 CARRIER,CLUTCH X X
080 ZF140162 1 SEAL,LIP RING X X
090 ZF140163 1 SEAL,LIP RING X X
100 ZF210589 1 PISTON X X
110 ZF210293 1 SPRING,CUP X X
120 ZF210294 1 PLATE,FIXING X X
130 ZF100174 1 RING,SNAP X X
140 ZF210295 1 SPRING,CUP X X
150 ZF210296 1 PLATE,FIXING X X
160 ZF210297 8 I. CLUTCH DISC,2.5 X X
160 ZF210298 A/R I. CLUTCH DISC,2.0 X X
170 ZF210299 8 O. CLUTCH DISC X X
180 ZF100175 1 SHIM,END X X
190 ZF210300 2 RING,SPLIT X X
210 ZF140164 1 RING,SEALING X X
230 ZF210590 1 PISTON X X
250 ZF140165 1 RING,SEALING X X
260 ZF210304 1 DISC X X
270 ZF210305 4 O. CLUTCH DISC,2.5 X X
270 ZF210306 A/R O. CLUTCH DISC,2.0 X X
280 ZF210307 5 I. CLUTCH DISC X X
300 ZF210591 1 SHIM,END X X
310 ZF210308 9 PIN X X
320 ZF210309 2 PIN X X
330 ZF210310 9 SPRING,COMPRESSION X X
400 ZF200524 3 O. CLUTCH DISC,2.5 X X
400 ZF200525 A/R O. CLUTCH DISC,2.0 X X
400 ZF200526 A/R O. CLUTCH DISC,3.0 X X
410 ZF210307 4 I. CLUTCH DISC X X
420 ZF210311 1 DISC X X
430 ZF210308 9 PIN X X
440 ZF140166 1 SEAL,LIP RING X X
450 ZF210592 1 PISTON X X
454 ZF210313 1 RING X X
460 ZF160397 1 RING,RETAINING X X
470 ZF140167 1 SEAL,LIP RING X X
480 ZF140086 1 O-RING X X
490 ZF210557 1 HOUSING,CLUTCH X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-19
BRAKE - SECTION D

050

090 100

120

070

130

020
030

010

150
160

040
BRAKE SECTION

TD0005040

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-20
BRAKE - SECTION D

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
010 ZF210315 1 PISTON X X
020 ZF140084 1 SEAL,LIP RING X X
030 ZF140087 1 SEAL,LIP RING X X
040 ZF210316 1 O. CLUTCH DISC,3.0 X X
050 ZF210317 4 I. CLUTCH DISC X X
070 ZF210316 A/R O. CLUTCH DISC,3.0 X X
070 ZF210318 A/R O. CLUTCH DISC,2.5 X X
070 ZF210319 A/R O. CLUTCH DISC,2.0 X X
070 ZF210320 4 O. CLUTCH DISC X X
090 ZF210321 8 PIN X X
100 ZF210322 8 SPRING,COMPRESSION X X
120 ZF160398 1 SHIM,END X X
130 ZF210323 1 RING,SNAP X X
150 ZF210324 1 HOLDER,SPRING X X
160 ZF210325 1 SPRING,CUP X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-21
BRAKE - SECTION E

050

160

150

010
100

030

020

070

040

080

BRAKE SECTION
E

TD0005042

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-22
BRAKE - SECTION E

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 ZF210315 1 PISTON X X
020 ZF140084 1 SEAL,LIP RING X X
030 ZF140087 1 SEAL,LIP RING X X
040 ZF210326 8 PIN X X
050 ZF210327 1 O. CLUTCH DISC,3.0 X X
070 ZF210317 7 I. CLUTCH DISC X X
080 ZF210327 A/R O. CLUTCH DISC,3.0 X X
080 ZF210328 A/R O. CLUTCH DISC,2.5 X X
080 ZF210319 A/R O. CLUTCH DISC,2.0 X X
080 ZF210320 6 O. CLUTCH DISC X X
100 ZF210593 1 RING,PRESSURE X X
150 ZF210324 1 HOLDER,SPRING X X
160 ZF210325 1 SPRING,CUP X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-23
BRAKE - SECTION F

084

060
040

070

080

020

010

BRAKE SECTION
F

TD0005043

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-24
BRAKE - SECTION F

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
010 ZF210327 A/R O. CLUTCH DISC,3.0 X X
010 ZF210328 A/R O. CLUTCH DISC,2.5 X X
010 ZF210319 A/R O. CLUTCH DISC,2.0 X X
010 ZF210320 6 O. CLUTCH DISC X X
020 ZF210317 7 I. CLUTCH DISC X X
040 ZF210330 1 O. CLUTCH DISC X X
060 ZF210326 8 PIN X X
070 ZF210331 8 SPRING,COMPRESSION X X
080 ZF180020 8 PIPE X X
084 ZF210594 2 SLEEVE X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-25
BRAKE - SECTION G

060

010

050

040
080
030 070

020

110

160
170
150
140

120

BRAKE SECTION
G
130

100
090

TD0005046

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-26
BRAKE - SECTION G

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 ZF210332 1 GASKET X X
020 ZF210333 1 PISTON X X
030 ZF140088 1 SEAL,LIP RING X X
040 ZF210301 1 RING,PISTON X X
050 ZF210334 1 RING,PISTON X X
060 ZF210335 1 HOUSING,INTERMEDIATE X X
070 ZF210336 1 PIN,SLOT X X
080 ZF120009 2 PLUG,SCREW X X
080 Z0634801063 2 RING,SEALING X X
090 ZF210626 1 O. CLUTCH DISC X
090 ZF210337 1 O. CLUTCH DISC X
100 ZF210338 9 O. CLUTCH DISC,2.5 X X
110 ZF210339 9 I. CLUTCH DISC X X
120 ZF210338 8 O. CLUTCH DISC,2.5 X X
120 ZF210340 A/R O. CLUTCH DISC,2.0 X X
130 ZF210341 1 GEAR,RING X X
140 ZF210342 8 PIN X X
150 ZF210343 8 SPRING,COMPRESSION X X
160 ZF210344 8 PIN,GUIDE X X
170 ZF180021 8 PIPE X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-27
OUTPUT

200

/240
/250

/210 044

/220
/240 040

030
190
/150
/160
/120

/130 /230
/150
320
/110 310

330
358 020
/200 /140
010 260

300
454
464
050

440
060
114
250 410
230 420
222

430
380
220
400

TD0005050

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-28
OUTPUT

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 ZF210595 1 COVER,OUTPUT X X
014 ZF100176 1 PLUG,SCREW X X
014 ZF140089 1 RING,SEALING X X
020 ZF140090 1 SEAL,SHAFT X X
030 ZF210596 1 PISTON X X
040 ZF140088 1 SEAL,LIP RING X X
044 ZF210334 1 RING,PISTON X X
050 ZF210332 1 GASKET X X
060 ZF100177 24 SCREW,HEXAGON X X
060 Z0630001048 24 WASHER X X
114 ZF100178 2 SCREW,HEXAGON X X
114 Z0630001048 2 WASHER X X
190 ZF210347 1 RING,THRUST X X
200 ZF210348 1 PLANETARY DRIVE X X
/110 ZF210349 1 PLANET CARRIER X X
/120 ZF210350 6 PIN,BEARING X X
/130 ZF210351 6 CAGE,ROLLER X X
/140 ZF210352 1 PLANET GEAR SET X X
/150 ZF210353 24 WASHER,THRUST,1.0 X X
/160 ZF210270 6 PIN,SLOT X X
/200 ZF150132 1 SLEEVE,NEEDLE X X
/210 ZF210355 4 PIN,BEARING X X
/220 ZF210356 8 CASE,NEEDLE X X
/230 ZF210357 1 PLANET GEAR SET X X
/240 ZF210358 16 WASHER,THRUST X X
/250 ZF210270 4 PIN,SLOT X X
220 ZF210359 1 BEARING,TAPPER ROLLER X X
222 ZF100330 1 WASHER X X
230 ZF210360 1 BUSH,45.00 X X
250 ZF160399 1 SHIM,1.20 X X
250 ZF160400 A/R SHIM,1.15 X X
250 ZF160401 A/R SHIM,1.10 X X
250 ZF160402 A/R SHIM,1.05 X X
250 ZF160403 A/R SHIM,1.00 X X
250 ZF160404 A/R SHIM,0.95 X X
250 ZF160405 A/R SHIM,0.90 X X
250 ZF160406 A/R SHIM,0.85 X X
250 ZF160407 A/R SHIM,0.80 X X
250 ZF160408 A/R SHIM,0.60 X X
250 ZF160409 A/R SHIM,0.40 X X
260 ZF160410 1 BEARING,TAPER ROLLER X X
300 ZF160411 1 FLANGE,OUTPUT X X
310 ZF100179 1 WASHER X X
320 ZF100180 1 WASHER,TAB X X
330 ZF100331 2 SCREW,HEX X X
358 ZF100176 1 PLUG,SCREW X X
358 ZF140089 1 RING,SEALING X X
380 ZF210361 1 TRANSMITTER,INDUCTION X X
380 ZF160412 A/R SHIM,6.00 X X
380 ZF160413 A/R SHIM,5.80 X X
380 ZF160414 A/R SHIM,5.60 X X
380 ZF160415 A/R SHIM,5.40 X X
380 ZF160416 A/R SHIM,5.20 X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-29
OUTPUT (CONTINUED)

200

/240
/250

/210 044

/220
/240 040

030
190
/150
/160
/120

/130 /230
/150
320
/110 310

330
358 020
/200 /140
010 260

300
454
464
050

440
060
114
250 410
230 420
222

430
380
220
400

TD0005050

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-30
OUTPUT (CONTINUED)

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
380 ZF160417 A/R SHIM,5.00 X X
380 ZF160418 A/R SHIM,4.80 X X
380 ZF160419 A/R SHIM,4.60 X X
380 ZF160420 A/R SHIM,4.40 X X
380 ZF160421 A/R SHIM,4.20 X X
380 ZF160422 A/R SHIM,4.00 X X
380 ZF160423 A/R SHIM,3.80 X X
380 ZF160424 A/R SHIM,3.60 X X
380 ZF160425 A/R SHIM,3.20 X X
380 ZF160426 A/R SHIM,3.00 X X
380 ZF160427 A/R SHIM,2.90 X X
380 ZF160428 A/R SHIM,2.80 X X
380 ZF160429 A/R SHIM,2.70 X X
380 ZF160430 A/R SHIM,2.60 X X
380 ZF160431 A/R SHIM,2.50 X X
380 ZF160432 A/R SHIM,2.40 X X
380 ZF160433 A/R SHIM,2.20 X X
380 ZF160434 A/R SHIM,2.10 X X
380 ZF160435 A/R SHIM,2.00 X X
380 ZF160436 A/R SHIM,1.90 X X
380 ZF160437 A/R SHIM,1.80 X X
380 ZF160438 A/R SHIM,1.70 X X
380 ZF160439 A/R SHIM,1.60 X X
380 ZF160440 A/R SHIM,1.50 X X
380 ZF160441 A/R SHIM,1.40 X X
380 ZF160442 A/R SHIM,1.30 X X
380 ZF160443 A/R SHIM,1.20 X X
380 ZF160444 A/R SHIM,1.00 X X
380 ZF160445 A/R SHIM,0.80 X X
380 ZF210362 1 SCREW,TORX X X
380 ZF140091 1 O-RING X X
400 ZF210363 1 CABLE CONNECT X X
410 ZF210364 1 COVER X X
420 ZF140168 1 O-RING,40X3 X X
430 ZF100182 2 STUD X X
430 ZF100183 2 WASHER X X
430 ZF100184 2 NUT,HEX X X
440 ZF100185 1 PLUG X X
454 ZF100176 1 PLUG,SCREW X X
454 ZF140089 1 RING,SEALING X X
464 ZF100176 1 SCREW,PLUG X X
464 ZF140089 1 RING,SEALING X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-31
SHIFT CONTROL

294 810

290 070
060 800
150

110
160
130

240 100
180

058
590

128

590

030

310

670

/200

010
660
620 610 640
630

344 650

340 020
600
022

024
TD0005052

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-32
SHIFT CONTROL

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
010 ZF210365 1 PLATE,DUCT X X
020 ZF210366 1 VALVE,DRAIN X X
022 ZF210367 1 SHEET,SPRING X X
024 ZF210368 1 SCREW,TORX X X
030 ZF210369 1 PLATE,INTERMEDIATE X X
058 ZF210598 1 VALVE BLOCK X X
060 ZF210391 1 PLATE,COVER X X
070 ZF210388 15 SCREW,TORX X X
100 ZF210392 1 BALL,5MM X X
110 ZF210393 1 GASKET X X
128 ZF210602 1 VALVE BLOCK X X
130 ZF210398 1 PLATE,COVER X X
150 ZF210388 7 SCREW,TORX X X
160 ZF210399 1 SCREW,TORX X X
180 ZF210400 1 GASKET X X
240 ZF210401 1 VALVE,THROTTLE X X
290 ZF210388 5 SCREW,TORX X X
290 ZF210399 1 SCREW,TORX X X
310 ZF210408 1 WIRING HARNESS X X
/200 ZF210568 1 SENSOR,TEMP X X
340 ZF210409 1 VALVE,CONVERTER X X
344 ZF210410 1 RING,SNAP X X
590 ZF210411 4 MAGNET X X
600 ZF100333 1 PLUG,SCREW X X
610 ZF210412 24 SCREW,TORX X X
620 ZF210413 9 SCREW,TORX X X
630 ZF210412 6 SCREW,TORX X X
640 ZF210361 1 TRANSMITTER,INDUCTION X X
640 ZF160412 A/R WASHER,6.00 X X
640 ZF160413 A/R WASHER,5.80 X X
640 ZF160414 A/R WASHER,5.60 X X
640 ZF160415 A/R WASHER,5.40 X X
640 ZF160416 A/R WASHER,5.20 X X
640 ZF160417 A/R WASHER,5.00 X X
640 ZF160418 A/R WASHER,4.80 X X
640 ZF160419 A/R WASHER,4.60 X X
640 ZF160420 A/R WASHER,4.40 X X
640 ZF160421 A/R WASHER,4.20 X X
640 ZF160422 A/R WASHER,4.00 X X
640 ZF160423 A/R WASHER,3.80 X X
640 ZF160424 A/R WASHER,3.60 X X
640 ZF160425 A/R WASHER,3.20 X X
640 ZF160426 A/R WASHER,3.00 X X
640 ZF160427 A/R WASHER,2.90 X X
640 ZF160428 A/R WASHER,2.80 X X
640 ZF160429 A/R WASHER,2.70 X X
640 ZF160430 A/R WASHER,2.60 X X
640 ZF160431 A/R WASHER,2.50 X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-33
SHIFT CONTROL (CONTINUED)

294 810

290 070
060 800
150

110
160
130

240 100
180

058
590

128

590

030

310

670

/200

010
660
620 610 640
630

344 650

340 020
600
022

024
TD0005052

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0


3-34
SHIFT CONTROL (CONTINUED)

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
640 ZF160432 A/R WASHER,2.40 X X
640 ZF160433 A/R WASHER,2.20 X X
640 ZF160434 A/R WASHER,2.10 X X
640 ZF160435 A/R WASHER,2.00 X X
640 ZF160436 A/R WASHER,1.90 X X
640 ZF160437 A/R WASHER,1.80 X X
640 ZF160438 A/R WASHER,1.70 X X
640 ZF160439 A/R WASHER,1.60 X X
640 ZF160440 A/R WASHER,1.50 X X
640 ZF160441 A/R WASHER,1.40 X X
640 ZF160442 A/R WASHER,1.30 X X
640 ZF160443 A/R WASHER,1.20 X X
640 ZF160444 A/R WASHER,1.00 X X
640 ZF160445 A/R WASHER,0.80 X X
650 ZF210362 1 SCREW,TORX X X
660 ZF140091 1 O-RING,4X1.5 X X
670 ZF100117 2 SCREW,HEX X X
670 ZF100128 2 WASHER X X
800 ZF210414 1 VALVE BLOCK X X
810 ZF210399 7 SCREW,TORX X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0


3-35
SHIFT CONTROL, VALVE BLOCK A

080 1 F
WK
070 C
A
090

020 046

050
020 042

044
050 060 206
204
202 010
040 200

060

120

320

310

140
170 110
180
150
172
160
220
210
230

240

130
250

280

290 TD0005056

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0


3-36
SHIFT CONTROL, VALVE BLOCK A

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 ZF210598 1 VALVE BLOCK X X
010 ZF210599 1 VALVE BLOCK X X
020 ZF210372 4 PISTON X X
040 ZF210373 1 SPRING,COMPRESSION X X
042 ZF210374 1 SPRING,COMPRESSION X X
044 ZF210375 1 SPRING,COMPRESSION X X
046 ZF210375 1 SPRING,COMPRESSION X X
050 ZF100186 4 WASHER X X
060 ZF210376 4 PISTON X X
070 ZF210377 1 GASKET X X
080 ZF210378 1 PLATE,COVER X X
090 ZF210368 9 SCREW,TORX X X
110 ZF210627 1 STRIP,VALVE X
110 ZF210600 1 STRIP,VALVE X
120 ZF140093 1 O-RING X X
130 ZF210380 12 BALL X X
140 ZF210381 4 BUSH X X
150 ZF140094 4 O-RING X X
160 ZF210382 4 PIN X X
170 ZF100187 4 WASHER X X
172 Z0630502228 4 RING,RETAINING X X
180 ZF210383 4 PISTON X X
200 ZF120006 1 ORIFICE,0.8 X X
202 ZF120034 1 ORIFICE,0.7 X X
204 ZF120035 1 ORIFICE,1.00 X X
206 ZF120006 1 ORIFICE,0.8 X X
210 ZF100115 4 SPRING,COMPRESSION X X
220 ZF210384 1 GASKET X X
230 ZF210385 1 PLATE,COVER X X
240 ZF210386 4 PISTON X X
250 ZF210387 4 SPRING,COMPRESSION X X
280 ZF210388 5 SCREW,TORX X X
290 ZF210368 11 SCREW,TORX X X
310 ZF210601 4 VALVE,SOLENOID X X
320 ZF100026 8 SCREW,CAP X X
320 ZF100332 8 WASHER X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0


3-37
SHIFT CONTROL, VALVE BLOCK B

G
D
E
B 1

580
470
540
464 530

520
490
440
510 450 460
430 260

408 270
420 406 280
404
340 402
380
410 320
400
360
300
390 230
330
210
350
290
370 220 190
310 200
110 124
150
170
220 180 120
200

150
160

120

234
240
250

TD0005058

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0


3-38
SHIFT CONTROL, VALVE BLOCK B

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 ZF210602 1 VALVE BLOCK X X
110 ZF210603 1 VALVE BLOCK X X
120 ZF210372 3 PISTON X X
124 ZF210372 1 PISTON X X
150 ZF210395 3 STOP X X
160 ZF210396 1 SPRING,COMPRESSION X X
170 ZF210396 1 SPRING,COMPRESSION X X
180 ZF210396 1 SPRING,COMPRESSION X X
190 ZF210373 1 SPRING,COMPRESSION X X
200 ZF100186 3 WASHER X X
210 ZF100186 1 WASHER X X
220 ZF210376 3 PISTON X X
230 ZF210376 1 PISTON X X
234 ZF210377 1 GASKET X X
240 ZF210378 1 PLATE,COVER X X
250 ZF210368 9 SCREW,TORX X X
260 ZF210627 1 VALVE STRIP X
260 ZF210604 1 VALVE STRIP X
270 ZF140093 1 O-RING X X
280 ZF210380 12 BALL X X
290 ZF210397 3 BUSH X X
300 ZF210397 1 BUSH X X
310 ZF140094 3 O-RING X X
320 ZF140094 1 O-RING X X
330 ZF210382 3 PIN X X
340 ZF210382 1 PIN X X
350 ZF100187 3 WASHER X X
360 ZF100187 1 WASHER X X
370 Z0630502228 3 RING,RETAINING X X
380 Z0630502228 1 RING,RETAINING X X
390 ZF210383 3 PISTON X X
400 ZF210383 1 PISTON X X
402 ZF120006 1 ORIFICE,0.8 X X
404 ZF120006 1 ORIFICE,0.8 X X
406 ZF120006 1 ORIFICE,0.8 X X
408 ZF120006 1 ORIFICE,0.8 X X
410 ZF100115 3 SPRING,COMPRESSION X X
420 ZF100115 1 SPRING,COMPRESSION X X
430 ZF210386 3 PISTON X X
440 ZF210386 1 PISTON X X
450 ZF210387 3 SPRING,COMPRESSION X X
460 ZF210387 1 SPRING,COMPRESSION X X
464 ZF210384 1 GASKET X X
470 ZF210385 1 PLATE,COVER X X
490 ZF210388 5 SCREW,TORX X X
510 ZF210368 11 SCREW,TORX X X
520 ZF210601 3 VALVE,SOLENOID X X
530 ZF100026 6 SCREW,CAP X X
530 ZF100332 6 WASHER X X
540 ZF210601 1 VALVE,SOLENOID X X
580 ZF100026 2 SCREW,CAP X X
580 ZF100332 2 WASHER X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0


3-39
SHIFT CONTROL, THROTTLE VALVE

240

/210
/140

/160

/200
/130

/180
/110

/120

800

/190

/120
/140 /110

/130

TD0005063

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0


3-40
SHIFT CONTROL, THROTTLE VALVE

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
240 ZF210401 1 VALVE BLOCK X X
/110 ZF210402 1 VALVE BLOCK X X
/120 ZF210403 1 PISTON X X
/130 ZF210404 1 PISTON X X
/140 ZF210605 1 SPRING,COMPRESSION X X
/160 ZF210406 1 PLATE,FIXING X X
/180 ZF210407 1 SOLENOID X X
/190 ZF210390 2 SCREW,TORX X X
/200 ZF210601 1 VALVE,SOLENOID X X
/210 ZF100026 2 SCREW,CAP X X
/210 ZF100332 2 WASHER X X
800 ZF210414 1 VALVE BLOCK X X
/110 ZF210415 1 HOUSING,VALVE X X
/120 ZF210416 1 PISTON X X
/130 ZF210605 1 SPRING,COMPRESSION X X
/140 ZF120014 1 PLUG,SCREW X X
/140 Z0634801045 1 RING,SEALING X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0


3-41
TRANSMISSION DIPSTICK

200

010

014

060

TD0005064

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-42
TRANSMISSION DIPSTICK

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
010 ZF210417 1 TUBE,FILLER X X
014 ZF210418 1 TAPE,SEALING X X
060 ZF100189 1 NUT,SLOTTED X X
200 ZF210629 1 DIPSTICK,OIL X
200 ZF210606 1 DIPSTICK,OIL X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-43
TRANSMISSION OIL SUMP

510

500

520
560

570 540
550

572

574

580

590

600

530

TD0005065

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-44
TRANSMISSION OIL SUMP

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
500 ZF210607 1 OIL SUMP X X
510 ZF210422 1 GASKET X X
520 ZF100190 25 HEXAGON SCREW X X
520 ZF100128 25 WASHER X X
530 ZF100191 10 HEXAGON SCREW X X
530 ZF100128 10 WASHER X X
540 ZF100190 2 HEXAGON SCREW X X
540 ZF140077 2 SEALING RING X X
550 ZF100192 1 SCREW PLUG X X
550 ZF140095 1 SEALING RING X X
560 ZF140096 1 O-RING X X
570 ZF210423 1 SUCTION TUBE X X
572 ZF100193 1 TAB WASHER X X
574 ZF100018 2 HEXAGON SCREW X X
580 ZF210424 1 SCREEN,SUCTION X X
590 ZF140097 1 O-RING X X
600 ZF210425 1 COVER X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-45
TORQUE CONVERTER

450

170

500
150
/142
020 /200 /150

/190

/250

/140

/160
/240

/174

/180

/310

/170

/090
/152 /060

/050
/120
/130
/070
/270
010
/290 /070
/080
/090
/260 /280

/230 TD0005067

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-46
TORQUE CONVERTER

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
020 ZF100195 1 PLUG,SCREW X X
020 ZF140098 1 RING,SEALING X X
150 ZF100197 1 SCREW,CAP X X
170 ZF160456 1 SHIM,1.00 X X
170 ZF160455 A/R SHIM,1.10 X X
170 ZF160454 A/R SHIM,1.20 X X
170 ZF160453 A/R SHIM,1.50 X X
170 ZF160452 A/R SHIM,1.70 X X
170 ZF160451 A/R SHIM,1.80 X X
170 ZF160450 A/R SHIM,1.90 X X
170 ZF160449 A/R SHIM,2.00 X X
170 ZF160448 A/R SHIM,2.50 X X
170 ZF160447 A/R SHIM,2.60 X X
450 ZF100338 1 WASHER,0.50 X X
450 ZF100337 A/R WASHER,0.80 X X
450 ZF100202 A/R WASHER,1.00 X X
500 ZF210628 1 CONVERTER,TORQUE X
500 ZF210608 1 CONVERTER,TORQUE X
/010 ZF210609 1 TURBINE WHEEL X X
/050 ZF210444 1 BEARING,ROLLER X X
/060 ZF210441 1 STATOR X X
/070 ZF100199 2 WASHER X X
/080 ZF210442 1 RING,FREE WHEEL X X
/090 ZF150133 2 BEARING,BALL X X
/120 ZF210443 16 ROLLER X X
/130 ZF210445 1 PUMP,WHEEL X X
/140 ZF210610 1 COVER,CIRCUIT X X
/142 ZF210446 2 PIN,CYLINDERICAL X X
/150 ZF210611 1 PLATE,PISTON X X
/152 ZF210430 1 CUP,SPRING X X
/160 ZF200527 2 I.CLUTCH DISC X X
/170 ZF200528 2 O.CLUTCH DISC,3.5 X X
/170 ZF200529 A/R O.CLUTCH DISC,4.0 X X
/174 ZF210612 12 PIN,CYLINDERICAL X X
/180 ZF210613 1 SHIM,END X X
/190 ZF140169 1 RING,SEALING X X
/200 ZF140170 1 RING,SEALING X X
/230 ZF210435 1 RING,PISTON X X
/240 ZF100334 12 SCREW,CAP X X
/250 ZF140099 1 O-RING X X
/260 Z0750116266 1 BEARING,BALL X X
/270 ZF210614 1 WASHER X X
/280 ZF210438 1 CAGE,NEEDLE X X
/290 ZF210437 1 HOUSING,DISC X X
/310 ZF100200 36 SCREW,CAP X X
/310 ZF100201 36 WASHER X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-47
POWER TAKE OFF

624
640
630

610

550
604

600

570

594

540 220

590
240 210

230 200

030
010

800

810
012
020

TD0005075

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-48
POWER TAKE OFF

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 ZF210447 1 HOUSING X X
012 ZF210448 2 PIN,CYLINDRICAL X X
020 ZF210193 1 GASKET X X
030 ZF100203 5 SCREW,HEXAGON X X
030 Z0630001048 5 WASHER X X
200 ZF210449 1 BEARING,ROLLER,50X90X23 X X
210 ZF210450 1 COVER,SHEET X X
220 ZF210451 1 GEAR X X
230 ZF210452 1 BEARING,BALL X X
240 ZF160468 1 SHIM,RING,90X110X2 X X
240 ZF160469 A/R SHIM,RING,90X110X1.8 X X
240 ZF160470 A/R SHIM,RING,90X110X1.6 X X
240 ZF160471 A/R SHIM,RING,90X110X1.4 X X
240 ZF160472 A/R SHIM,RING,90X110X1.2 X X
240 ZF160473 A/R SHIM,RING,90X110X1.1 X X
240 ZF160474 A/R SHIM,RING,90X110X1.0 X X
240 ZF160475 A/R SHIM,RING,90X110X0.5 X X
240 ZF160476 A/R SHIM,RING,90X110X0.3 X X
240 ZF160477 A/R SHIM,RING,90X110X0.2 X X
240 ZF160478 A/R SHIM,RING,90X110X0.1 X X
540 ZF210465 1 FLANGE,BEARING X X
550 ZF100204 5 SCREW,CAP X X
570 ZF160479 1 RING,RETAINING X X
590 ZF140100 1 O-RING X X
594 ZF140176 1 O-RING X
594 ZF140101 1 O-RING X
600 ZF160480 1 RING,RETAINING X X
604 ZF210453 1 RING,SNAP X X
610 ZF210454 1 BUSH X X
624 ZF140102 1 O-RING X X
630 ZF210455 1 FLANGE,INTERMEDIATE X X
640 ZF100335 6 SCREW,CAP X X
800 ZF210457 1 PLATE,TYPE X X
810 ZF100004 2 STUD,GROOVED X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-49
HEAT EXCHANGER

124

012 110 150


014

012
016
114

010
020 100

050

TD0005076

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-50
HEAT EXCHANGER

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 ZF210458 1 GASKET X X
012 ZF140103 2 O-RING X X
014 ZF210459 1 INSERT X X
016 ZF210460 1 INSERT X X
020 ZF210558 1 ADAPTOR CONNECTOR X X INCLUDES ITEMS 114
050 ZF100190 6 SCREW,HEX X X
050 ZF100128 6 WASHER X X
100 ZF120004 1 PLUG,SCREW X X
100 ZF140070 1 RING,SEALING X X
110 ZF100206 1 PLUG,SCREW X X
110 Z0634801063 1 RING,SEALING X X
114 ZF210559 1 PLUG,SCREW X X
114 ZF140069 1 SEALING RING X X
124 ZF210462 1 SENSOR,TEMPERATURE X X
124 Z0634801151 1 RING,SEALING X X
150 ZF210463 2 UNION,PIPE X X
150 ZF140104 2 RING,SEALING X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-51
PERIPHERALS : B30D

150

164

/390

120

TD0005085

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-52
PERIPHERALS : B30D

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
120 206345 1 SELECTOR,SHIFT X
/390 ZF210188 1 PLATE,SELECTOR INDICATOR X
150 216653 1 HARNESS X
164 216654 1 HARNESS X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-53
PERIPHERALS : B25D

150

540

120

164
/390

P008328

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-54
PERIPHERALS : B25D

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
120 206345 1 SELECTOR,SHIFT X
/390 ZF210188 1 PLATE,SELECTOR INDICATOR X
150 206336 1 HARNESS X
164 206337 1 HARNESS X
540 207053 1 LEVER,ZF RETARDER,6 POSITION X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-55
TRANSMISSION COOLING SYSTEM

7
10

6
1

14
12
13 6
14

11
14
8
9 3

5
5
8
9

TD0003180
E14832411 - B

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-56
TRANSMISSION COOLING SYSTEM

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243884 1 HOSE X X
2 243883 1 HOSE X X
3 207123 2 SPACER,CLAMP,ALU X X
4 207092 1 CLAMP,RUBBER,4,TRAN HOSES X X
5 207017 2 CLAMP,ALUM,2 BOLT X X
6 203681 6 P-CLIP,50MM X X
7 120237 4 FLANGE,HALF X X
8 100548 4 WASHER,HARDENED X X
9 100312 4 NUT,NYLOC X X
10 100225 8 CAPSCREW,SOCHD X X
11 100200 2 BOLT,HEXHD X X
12 100198 2 SCREW,HEXHD X X
13 100083 2 SCREW,HEXHD X X
14 100062 6 WASHER,FLAT X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-57
DROPBOX MISCELLANEOUS PARTS

2
16 15

7
9
4

11
8

12

6
4
3
10

6 1

14
12
6
3

12
13
3
6 TD0003453
E9836420 SH1-2 I

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-58
DROPBOX MISCELLANEOUS PARTS

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 250192 1 T/CASE,13100 X X
2 223816 1 FILTER,FUEL X X
3 204483 8 MTG,T/BOX SPLIT X X
4 200062 2 CLAMP,HOSE X X
5 186889 1 BKT,BREATHER,TRANSFER CASE X X
6 174756 8 SHIM,DROP BOX MTG X X
7 162404 2 WASHER X X
8 130001 1 HOSE,PUSHLOCK X X
9 121275 1 MALE-8,M20,TAIL,90 DEG,PCT-M20 X X
10 120161 1 ADAPTOR,BARBED HOSE X X
11 100698 2 BOLT,HEXHD X X
12 100532 6 WASHER,HARDENED X X
13 100323 2 NUT,NYLOC X X
14 100165 2 BOLT,HEXHD X X
15 100080 2 SCREW,HEXHD X X
16 100061 2 WASHER,FLAT X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-59
DROP BOX MOUNTINGS

P008267

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0


3-60
DROP BOX MOUNTINGS

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 181527 2 MOUNTING,T/CASE,TOP BRACKET X X
2 161221 2 MOUNTING,T/CASE,LOWER X X
3 100212 14 SCREW,HEXHD X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0


3-61
DROP BOX HOUSING

50
44, 47

102

102

76 47

101
102

46, 45
43, 47

103
100
4

100
100
P008192 A

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-62
DROP BOX HOUSING

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 224428 1 HOUSING,M/C X X
3 224425 1 HOUSING,CLUTCH M/C X X
4 224208 1 HOUSING,BEARING REAR X X
43 224254 1 PLUG,MAGNETIC DRAIN X X
44 120396 2 PLUG,CLOSURE HEX SOCKET HD X X
45 224368 1 PLUG X X
46 DC140060 1 WASHER,SEALING X X
47 DC140072 4 WASHER,SEALING X X
50 224257 1 BOLT,EYE X X
76 226661 1 GLASS,SIGHT-BOROSILICATE-S/IN X X
100 225245 3 PLUG,SCREW X X
101 224427 14 INSERT,THREADED X X
102 225262 44 HELICOIL,HCM10X1,5D X X
103 224373 1 MAGNET X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-63
DROP BOX INPUT SHAFT

68

32
8 83
69
34
12 65
27
61

83

18

73
56
7
67
77
37
30

81 83
31
72
P008189

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-64
DROP BOX INPUT SHAFT

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
7 224211 1 FRONT INSERT,IDLER X X
8 225244 1 REAR,INSERT,IDLER X X
12 224423 1 SHAFT,INPUT X X
18 224220 1 GEAR,INPUT X X
27 225251 1 SPACER,BEARING X X
30 224203 1 FLANGE,8.5C X X
31 224666 1 PLATE,FLANGE X X
32 225253 1 LID,INPUT X X
34 225255 1 PLATE,RETARDER X X
37 224221 1 SHIELD,MUD X X
56 224223 1 BEARING,CYLINDER ROLLER X X
61 225270 1 BEARING,SPHERICAL ROLLER X X
65 224367 1 CIRCLIP,INTERNAL X X
67 224370 6 SCREW,HEXHD X X
68 100089 6 SCREW,HEXHD X X
69 100209 3 SCREW,HEXHD X X
72 100123 4 CAPSCREW,SOCHD X X
73 100213 12 CAPSCREW,SOCHD X X
77 226917 1 SEAL,SHAFT X X
81 224229 1 O-RING X X
83 224231 3 O-RING X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-65
DROP BOX IDLER

67

55
83

17

83

11
73
55
6

67

82
33
69
P008190 A

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-66
DROP BOX IDLER

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
5 224209 1 INSERT,IDLER FRONT X X
6 224210 1 INSERT,IDLER PTO X X
11 224424 1 SHAFT,IDLER X X
17 224421 1 GEAR,IDLER X X
33 225254 1 LID,P.T.O. X X
55 225261 2 BEARING,CYL. ROLLER NJ2213 X X
67 224370 16 SCREW,HEXHD X X
69 100209 2 SCREW,HEXHD X X
73 100213 6 SCREW,HEXHD X X
82 225269 1 O-RING X X
83 224231 2 O-RING X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-67
DROP BOX OUTPUT SHAFT

31 72
30
81

37
77
4

60
65
10
57
67
84
86

16

40

40
74
20 53
53 52
72
53 15
13
54
40 52 14 59
19

64
28
85 22 21
62 71

36 23
66
2
3
79
70 37
9 29
41 65 81
78 24 31
58
26 80 72

67

77

TD0005021

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-68
DROP BOX OUTPUT SHAFT

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 224426 1 HOUSING,FRONT BEARING X X
3 224425 1 HOUSING,CLUTCH M/C X X
4 224208 1 HOUSING,BEARING REAR X X
9 224222 1 SHAFT,OUTPUT FRONT X X
10 224214 1 SHAFT,OUTPUT REAR X X
13 224206 1 GEAR,SUN X X
14 224246 1 GEAR,PLANET SET X X
15 224238 1 GEAR,RING X X
16 224422 1 GEAR,OUTPUT X X
19 224242 3 PIN,PLANET X X
20 224419 1 CARRIER,PLANET X X
21 224251 1 CLUTCH,INSERT X X
22 224248 1 CLUTCH,SLIDE X X
23 224418 1 FORK X X
24 224244 1 PISTON X X
26 225250 1 COVER,ACTUATOR X X
28 227039 1 KIT,SPACERS & WASHERS X X
29 224204 1 FLANGE,7C X X
30 224203 1 FLANGE,7C X X
31 224666 2 PLATE,FLANGE X X
36 225257 1 COVER,CLUTCH X X
37 224221 2 SHIELD,MUD X X
40 224253 3 PIN,SPRING X X
41 224237 1 SPRING,COMPRESSION X X
52 224241 2 BUSH,MB 8530 DU X X
53 224240 3 WASHER,THRUST X X
54 224239 168 NEEDLE,ROLLER NRO.B2,5X2,5 X X
57 224224 2 BEARING,CYL. ROLLER X X
58 ST20032 1 BEARING,DEEP GROOVE BALL X X
59 224226 1 BEARING,D.G.BALL 16022 C3/C4 X X
60 224225 1 BEARING,FOUR POINT QJ213 X X
62 224249 3 CIRCLIP,SHAFT X X
64 224258 1 CIRCLIP,EXTERNAL X X
65 224367 2 CIRCLIP,INTERNAL X X
66 224372 8 SCREW,HEXHD X X
67 224370 12 SCREW,HEXHD X X
70 100684 8 BOLT,HEXHD X X
71 223219 1 CAP SCREW X X
72 100123 20 CAPSCREW,SOCHD X X
73 100213 9 CAPSCREW,SOCHD X X
74 224252 3 SCREW,GRUB X X
77 226917 2 SEAL,SHAFT X X
78 224200 1 SEAL,PISTON X X
79 224228 3 O-RING X X
80 224235 1 O-RING X X
81 224229 2 O-RING X X
84 224232 1 O-RING X X
85 224236 1 O-RING X X
86 225268 1 O-RING X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-69
PARK BRAKE : B30D

4
3
6

TD0005089
E16832432 A

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-70
PARK BRAKE : B30D

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290421 1 ACTUATOR,PARK BRAKE,DX195 X
2 214046 1 DISC,P/BRAKE DXP195 X
3 184383 2 MTG,P/BRAKE,8.5C P/SHAFT X
4 174057 6 SHIM,C# ADT PARK BRAKE DX195 X
5 100923 4 SCREW,HEXHD X
6 100532 8 WASHER,HARDENED X
7 100491 4 SCREW,HEXHD X
8 100150 8 BOLT,HEXHD X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-71
PARK BRAKE : B25D

4
3
7

TD0003463 A
E9836432 - G

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-72
PARK BRAKE : B25D

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290421 1 ACTUATOR,PARK BRAKE,DX195 X
2 204160 1 DISC,PARK BRAKE DX195 X
3 186299 2 MTG,PARK BRAKE,FIELD FIX X
4 174057 6 SHIM,C# ADT PARK BRAKE DX195 X
5 100945 8 SCREW,HEXHD X
6 100923 4 SCREW,HEXHD X
7 100532 8 WASHER,HARDENED X
8 100491 4 SCREW,HEXHD X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-73
PARK BRAKE ASSEMBLY

1
6 44 43
41
42
5

33
34

35

36
7
37
8 32

31 38
13 14 55
39
12

11 40
10

54

2
23

30 51
22
15 50
29 49
16 28
45
17 27 47
3 48
47
26
25 46

52
21 24
18
19 20
53

9 4

56

TD0003813A

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-74
PARK BRAKE ASSEMBLY

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290421 1 ACTUATOR, PARK BRAKE X X
2 222240 1 CALIPER BODY X X
3 NSI 1 SADDLE X X
4 222242 1 PLATE,END MERITOR BRAKE X X
5 226224 1 PADS,SET PARK BRAKE X X (SET CONSISTS OF 2 PADS)
6 222605 2 SPRING,ANTI RATTLE X X
7 222606 2 SPACER X X
8 NSI 1 STABILISER BAR X X
9 223722 1 KIT,SLIDE PIN X X INCLUDES ITEMS 10-21
10 NSI 1 RETAINING PIN X X
11 NSI 1 LOCKING CLIP X X
12 NSI 2 PISTON SCREWS X X
13 NSI 2 ROLL PINS X X
14 NSI 2 PISTON SEAL ASSY X X
15 NSI 2 SLIDE PIN SEALS X X
16 NSI 2 SLIDE PIN BUSHING X X
17 NSI 2 SLIDE PIN COVER PLUGS X X
18 NSI 2 SLIDE PINS X X
19 NSI 2 SLIDE PIN CLAMP BOLTS X X
20 NSI 1 COPPER WASHER X X
21 NSI 1 BLANKING PLUG X X
22 223717 1 KIT,SEAL & GASKET X X INCLUDES ITEMS 14, 15, 17 & 19
23 223721 1 KIT,ADJUSTER SLEEVE & THRUST X X INCLUDES ITEMS 12-14 & 24-31
24 NSI 1 END COVER PLUG X X
25 NSI 2 CIRCLIPS X X
26 NSI 2 SPRINGS X X
27 NSI 1 ACTUATOR BLOCK X X
28 NSI 2 ADJUSTER SLEEVES GEARS X X
29 NSI 2 ADJUSTER SLEEVES X X
30 NSI 2 PISTONS X X
31 NSI 1 LOAD PLATE X X
INCLUDES ITEMS 10, 11, 20, 21, 33-
32 227070 1 KIT,ECCENTRIC SHAFT X X
40, 43, 44
33 NSI 1 SEAL ASSY X X
34 NSI 2 CAPSCREWS-COVER PLATE X X
35 NSI 1 SHAFT COVER-BEARING SEAL X X
36 NSI 1 BEARING X X
37 NSI 1 GASKET SEAL-TOP COVER X X
38 NSI 1 SPACER,WASHER X X
39 NSI 1 ECCENTRIC SHAFT X X
40 NSI 1 BEARING X X
41 223646 1 KIT,LEVER X X
42 223646 1 LEVER,MERITOR BRAKE X X
43 100083 1 SCREW,HEXHEAD X X
44 100312 1 NUT,NYLOC X X
45 223719 1 KIT,ADJUSTER RH X X INCLUDES ITEMS 20, 21 & 46-53
46 NSI 1 ADJUSTER SCREW X X
47 NSI 2 DAMPING RING X X
48 NSI 1 COMPRESSION SPRING X X
49 NSI 1 ADJUSTER CASSETTE X X
50 NSI 1 BEVEL GEAR-TORQUE LIMITER X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-75
PARK BRAKE ASSEMBLY (CONTINUED)

1
6 44 43
41
42
5

33
34

35

36
7
37
8 32

31 38
13 14 55
39
12

11 40
10

54

2
23

30 51
22
15 50
29 49
16 28
45
17 27 47
3 48
47
26
25 46

52
21 24
18
19 20
53

9 4

56

TD0003813A

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-76
PARK BRAKE ASSEMBLY (CONTINUED)

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
51 NSI 1 ADJUSTER GEAR SEGMENT X X
52 NSI 4 RETAINING BOLT X
53 NSI 2 COUNTERSUNK BOLT X X
54 NSI 1 GASKET SEAL X X
55 223716 1 KIT,BEARING X X NLA UNTIL FURTHER NOTICE
56 222239 1 ACTUATOR ASSEMBLY X X SEE NEXT PAGE FOR BREAK DOWN

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-77
ACTUATOR ASSEMBLY

TD0004236

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-78
ACTUATOR ASSEMBLY

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 222239 1 ACTUATOR ASSEMBLY X X
2 100037 2 NUT X X
3 100010 2 WASHER X X
4 200093 1 CLEVIS X X
5 220211 1 DIAPHRAGM X X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-79
PROPSHAFTS: B25D

19 14

9 4

6 3

2
5
1
4

7 8

16
11
18

14
17
10
15
9

12 13

21

19
20

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-80
PROPSHAFTS: B25D

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290139 1 PROPSHAFT,06008,5C8,5C 165M85 X
2 206765 2 CROSS & ROLLER,LUBE-FOR-LIFE X
3 100720 8 BOLT,HEX HD X
4 290289 1 PROPSHAFT,02807C,7C L/F/L X
5 207990 2 CROSS & ROLLER,LUBE-FOR-LIFE X
6 100129 8 BOLT,HEX HD X
7 121290 1 VALVE,AIR RELIEF X
8 121297 1 CAP,DUST X
9 290665 1 PROPSHAFT,02838,5C8,5C 165M85-02 X
10 206765 2 CROSS & ROLLER,LUBE-FOR-LIFE X
11 100720 8 BOLT,HEX HD X
12 121290 1 VALVE,AIR RELIEF X
13 121289 1 CAP,DUST X
14 290465 1 PROSHAFT,1200,7C,7C,148M70-010 X
15 227100 1 VALVE,AIR RELIEF,4 BAR X
16 NSI 1 NIPPLE,GREASE X
17 206765 2 CROSS & ROLLER,8.5C,LUBE-FOR-LIFE X
18 100720 8 BOLT,HEX HD X
19 290299 1 PROPSHAFT,10207C7C-010 L/F/L X
20 207990 2 CROSS & ROLLER,LUBE-FOR-LIFE X
21 100129 8 BOLT,HEX HD X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-81
PROPSHAFTS: B30D

17 14

9 4

6 3

2
5
1
4

7 8

11
16

15
10
14

12 13

19

18
17

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-82
PROPSHAFTS: B30D

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290139 1 PROPSHAFT,06008,5C8,5C,165M85 X
2 206765 2 CROSS & ROLLER,LUBE-FOR-LIFE X
3 100720 8 BOLT,HEX HD X
4 290289 1 PROPSHAFT,02807C,7C L/F/L X
5 207990 2 CROSS & ROLLER,LUBE-FOR-LIFE X
6 100129 8 BOLT,HEX HD X
7 121290 1 VALVE,AIR RELIEF X
8 121297 1 CAP,DUST X
9 290665 1 PROPSHAFT,02838,5C8,5C 165M85-02 X
10 206765 2 CROSS & ROLLER,LUBE-FOR-LIFE X
11 100720 8 BOLT,HEX HD X
12 121290 1 VALVE,AIR RELIEF X
13 121289 1 CAP,DUST X
14 290263 1 PROPSHAFT,1095,8.5C,8.5C,165M85 X
15 206765 2 CROSS & ROLLER,8.5C,LUBE-FOR-LIFE X
16 100720 8 BOLT,HEX HD X
17 290343 1 PROPSHAFT,0845,7C-7C,148M70-010 X
18 206050 2 CROSS&ROLLER,LOW MAINT X
19 100129 8 BOLT,HEX HD X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-83
AXLE, FRONT: B30D

18
21
20
10

3
19

4 14
2

15

24 5

25 27
29 7

13

11 1
26
9 23 17
6
22

12
28

16
TD0005062
320595 - A

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-84
AXLE, FRONT: B30D

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 320595 1 AXLE,F,HK,DISC X
1 310105 1 DIFF HEAD X
2 290366 4 BRAKE CALIPER:ROCKWELL MINERAL X
3 264485 2 KIT,PLANETARY HUB,5.2 X
4 208200 4 GUARD,CAL,TOP,LHS X
5 208011 1 SIDE SHAFT X
6 208010 1 SIDE SHAFT X
7 207660 1 PLUG X
8 207626 1 PLUG,MAGNETIC X
9 203375 1 PLATE,AXLE SERIAL NUMBER X
10 202621 2 SEAL PLATE,B30 16T HUB X
11 201420 4 P CLIPS X
12 187019 1 BRKT,PIPE,BRAKE X
13 184070 1 HSG,BANJO,FRONT X
14 183436 2 MTG,BOT.FRNT,CAL/GUARD X
15 183433 2 MTG,TOP,FRNT,CAL/GUARD X
16 176558 1 PIPE,BRAKE,FRONT,LHS X
17 176557 1 PIPE,BRAKE,FRONT,RHS X
18 171079 4 PIPE,BRAKE,CRADLE L.F/R.R X
19 140340 2 V-RING X
20 120379 4 ELBOW X
21 120308 3 BULKHEAD X
22 100978 4 POP RIVET X
23 100925 16 SCREW,HEXHD X
24 100466 12 CAPSCREW,SOCHD X
25 100370 8 WASHER,HARDENED X
26 100310 4 NUT,NYLOC X
27 100264 12 CAPSCREW,SOCHD X
28 100246 1 SCREW,HEXHD X
29 100211 8 WASHER,HARDENED X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-85
AXLE, FRONT: B30D WDB OPTION

12

1
16

10

11

8 15

14 4

13

TD0005061
320625 - A

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-86
AXLE, FRONT: B30D WDB OPTION

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 320625 1 AXLE,F,HK,3.18X5.2,SWB,B30D HP X
1 310105 1 DIFF HEAD X
2 264639 2 KIT,FINAL DRIVE X
3 264379 1 KIT,BRAKE X
4 241620 1 HOSE X
5 210984 1 VALVE,CHECK X
6 208397 2 SEAL,DUO-CONE X
7 208011 1 SIDE SHAFT,HK,1269,5LG X
8 208010 1 SIDE SHAFT,HK,1349,5LG X
9 207660 1 PLUG X
10 207626 1 PLUG,MAGNETIC X
11 203375 1 PLT,AXLE SERIAL NUMBER X
12 184215 1 HSG,BANJO,FRONT X
13 122020 1 ELBOW X
14 121429 1 ELBOW,B/HEAD X
15 100978 4 POP RIVET X
16 100925 16 SCREW,HEXHD X

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-87
FRONT DIFFERENTIAL ASSEMBLY: B30D

030

220

200
050

130

230

170
020
220

420 080

100
300
280
320
430

P008405

872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0

3-88

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