Training Program PC2.5 Adv Maint. Parts 1&2.rev.0

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The training material outlines an advanced maintenance training program for PC2.5 and PC2.6 engines conducted over multiple days and covering various engine components and systems.

The training material is for an advanced maintenance training program for PC2.5 and PC2.6 engines conducted at the PrimeServ Academy in Saint-Nazaire, France.

Some of the topics covered in the training include turbocharger maintenance, cylinder head maintenance, cylinder maintenance, crankshaft maintenance, camshaft maintenance, and injection system maintenance.

purpose only

For training

PC2.5 & PC2.6 engine Training


Advanced maintenance – parts 1 & 2
S.E.M.T. Pielstick engines course
PrimeServ Academy Saint-Nazaire

Public Training program_PC2.5_Adv_Maint. parts 1&2 05.11.2018 1


purpose only
For training

Saint-Nazaire – production site

Public Training program_PC2.5_Adv_Maint. parts 1&2 05.11.2018 2


purpose only
For training

Saint-Nazaire – production site

Public Training program_PC2.5_Adv_Maint. parts 1&2 05.11.2018 3


purpose only
For training

PrimeServ Academy ground floor

Entrance

Lockers
Lavatory
Coffee corner
Assistant office

Managers
office

Instructors Warehouse
office

Training room
“Diesel”

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purpose only
For training

PrimeServ Academy 1st floor

Meditation
room
Instructors
office

Archives
Warehouse

Training room
“Bourdon”

Instructors Training room


office “Ampere”

Training room
“Pielstick”

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purpose only
For training

General information

Public Training program_PC2.5_Adv_Maint. parts 1&2 05.11.2018 6


purpose only
For training

General information

Public Training program_PC2.5_Adv_Maint. parts 1&2 05.11.2018 7


purpose only
For training

PrimeServ Academy Saint-Nazaire

Head of PSA Saint- Administrator


Nazaire Louise Forait
Juan Carlos Condé

Instructor Instructor Instructor


Jean-Christophe Claus Thierry Doucet Joël Keraval

For your contact :

+ 33 (0)2 40 90 65 15 . @ primeserv.academy-stn@man-es.com
Public Training program_PC2.5_Adv_Maint. parts 1&2 05.11.2018 8
purpose only
For training

PC2.5 & PC2.6 engine Training


Advanced maintenance – parts 1 & 2

Time \ days Monday, Nov. 19th Tuesday, Nov. 20th Wednesday, Nov. 21st Thursday, Nov. 22nd Friday, Nov. 23rd

Welcome
Cylinder head
Schedule presentation
MAN Turbocharger MAN Turbocharger maintenance
maintenance maintenance ( follow up )
Cylinder maintenance
09:00 / 12:15  Time schedule ( follow up )
( follow up )
Pielstick  Design &  Hands on –
engines’ range maintenance reassembling of a TC
&
St Nazaire’s engines Operating parameters
manufacturing ( knowledge )

12:15 / 13:15 Lunch time

Cylinder maintenance
Discovery of MAN-ES Cylinder head  Design
Saint-Nazaire’s maintenance  Time schedule
MAN Turbocharger
machining processes
maintenance  Design  Hands on
( follow up )  Time schedule  removal of a Cylinder maintenance
13:15 / 16:00  Time schedule moving element
 Hands on ( follow up )
 Hands on:  Inspection of the
 removal of a cylinder liner, piston &
Use of the technical  dismantling of a TC head connecting rod
documentation  Inspection  Honing of the liner
(theoretical)
16:00 Meeting with
S. Leroux
Public Training program_PC2.5_Adv_Maint. parts 1&2 05.11.2018 9
purpose only
For training

PC2.5 & PC2.6 engine Training


Advanced maintenance – parts 1 & 2

Time \ days Monday, Nov. 26th Tuesday, Nov. 27th Wednesday, Nov. 28th Thursday, Nov. 29th Friday, Nov. 30th

Crankshaft
maintenance
Medias quality  Time schedule
Injection system requirements  Hands on - Removal
( knowledge ) Damper maintenance
maintenance of a main bearing
( follow up )  Fuel  Time schedule
09:00 / 12:15 Field experience shell
 Hands on – injection  Lube oil  Hands on (on the
 inspection of a main
pump PA6B model)
 Cooling waters (HT & bearing shell
LT systems) (Technical note)
 Refitting of the main
bearing shell

12:15 / 13:15 Lunch time

Cylinder head
maintenance Medias quality
requirements
 Refitting of the cylinder Camshaft & timing gears
( follow up )
head maintenance Time left for practice
 Adjustment of the  Time schedule adjustment
Crankshaft maintenance
rocker arms clearance  Checking of the pinions
13:15 / 16:00 teeth ( aspect & gears
( follow up )
Injection system Discovery of MAN-ES • Deflections
backlash )
maintenance Saint-Nazaire’s assembly
 Timing of the camshaft
 Design & testing processes
( theoretical ) Training feedback &
 Time schedule
closure
 Hands on - injector

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purpose only
For training

Disclaimer

All data provided in this document is non-binding.


This data serves informational purposes only and is especially not guaranteed in any way.
Depending on the subsequent specific individual projects, the relevant data may be subject to
changes and will be assessed and determined individually for each project. This will depend on
the particular characteristics
of each individual project, especially specific site and operational conditions.

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