Hitachi Hoist - Manual

Owner’s Manual
Original version
Thank you for purchasing a Hitachi electric chain hoist.

● Please carefully read this Owner ﾕ s Manual and then use
this product correctly.
● This Owner ﾕ s Manual is required when maintaining and
inspecting this product, so after reading, keep it in a
convenient location.
When checking the product name plate, make a note of the manufacturing number (MFG.No.).
TYPE MFG.No. Installation Date

SAFETY PRECAUTIONS
Improper use of the Electric Chain Hoist may result in generation of a falling load, electric shock, or other
dangerous state.
Before installation, mounting, running, operation, and maintenance and inspection, always thoroughly read this
instruction manual and use the equipment correctly.
Use the equipment after gaining knowledge of the equipment, safety information, and precautions.
This Operation Manual uses the designations “DANGER”, “WARNING”, and “CAUTION” to classify safety
precautions.
[Explanation of Warning Display Ranks]
This is a dangerous situation that if not avoided, poses immanent death or

DANGER serious injury.
This is a dangerous situation that if not avoided, could lead to death or serious
WARNING injury.
This is a dangerous situation that if not avoided, could lead to minor as

CAUTION semi-serious injury or that could cause property damage.
In addition, even items designated CAUTION may be linked to serious results depending on the
conditions. In any case, since the contents are important, always observe them.
[Explanation of Prohibited and Instruction Symbols]

: This shows something that is prohibited (something that must not be done).
For example, when a flame is prohibited, the symbol is shown.
: This shows an instruction (something that must be done).

For example, when the device must be grounded, the symbol is shown.
*After reading, always store this manual where it can be read by those who use it.
1. General handling
DANGER
● Manage the product’s useful life and have it completely overhauled or the equipment updated
before the end of the useful life is reached.
Failure to comply with these instructions may result in death or serious injury.
WARNING
● Do not allow personnel without knowledge of the contents of the instruction manual and caution plates to
operate the equipment.
● Never allow unauthorized personnel to perform crane operation or rigging work. Moreover, do not order
them to do such work.
● Always conduct pre-operation inspection and periodic independent inspection.
CAUTION
● Keep the Operation Manual until the product is disposed of, and keep it in a location where it can be
easily accessed.
-S1-
2. Installation and mounting
DANGER
● Always install a stopper at the end of the traverse and travel rails.
● Verify that the place where the Electric Chain Hoist is to be installed is sufficiently strong.
WARNING
● Never have installation performed by other than a professional or someone with a special
knowledge.
● Do not install the Electric Chain Hoist where it will be exposed to rain and water and other
environments outside the specifications.
● Hook the upper hook to the place where the Electric Chain Hoist is to be installed and hang it so the
body swings freely. Never use the equipment when it is installed in reverse.
● Always install the chain container before installing the Electric Chain Hoist.
● Always perform grounding work. Also, install a leakage circuit breaker in the electric path, in
addition to ground.
3. Running and operation
DANGER
● Before use, check brake operation. Do not operate the equipment if the brake does not operate
positively.
● Do not operate the product if it has been damaged or if it is generating abnormal sounds or
vibrations.
● Never operate the equipment when there are the following abnormalities at the link chain.
• Link chain that is twisted, tangled, cracked, or abnormally meshed.
• Link chain whose stretch and wear are greater than specified.
WARNING
● Never hoist a load exceeding the rated load.
* The rated load is given on the load block nameplate.
● Never allow anyone to ride on a hoisted load.
Also, never use the equipment in riding applications.
● Never walk under a hoisted load.
-S2-
SAFETY PRECAUTIONS (CONTINUED)
WARNING
● Do not operate the equipment when there is someone within the range of movement of the load.
● Do not drive across or in front or behind the path of a hoisted load.
● Do not transport a load over a person’s head.
● Do not leave the operation position with a load hoisted.
Also, do not keep a load hoisted all the time.
● Do not be distracted from the load during operation.
● Do not operate in such a manner that the load and load block swing.
● Do not use the over wind limit switch to stop the hoist during normal operation.
● Do not drag a load from the side.
* Hoist the load after moving the Electric Chain Hoist directly above the load.
● Do not hoist a load caught on building structures, etc.
● Do not reverse a hoisted load.
* Use special reversal equipment to reverse the load.
● Before use, check pushbutton operation. Do not operate the equipment if the pushbuttons do not
operate smoothly.
● If the hoist moves in the direction different from the pushbutton switch command, immediately
stop operation.
* There is a danger of injury from incorrect operation or abnormal action.
When it must be pushed with a larger force than normal, the push button switch could be
damaged, so stop using it and immediately disassemble and inspect it.
● Do not electrically weld a load hanging in midair.
● Do not ground the welder to the link chain.
● Never touch the link chain with a welding rod.
● Never use equipment with a damaged hook safety latch.
● Do not allow the body and trolley to collide with the stopper or structures.
● Do not wrap the link chain directly around the load.
● Do not touch the sharp edge with the link chain.
● Never push up the chain container with the load, lifting component, etc.
● If an earthquake is felt during operation, quickly lower the hoisted load to the ground, and turn off
the power.
● Do not touch the moving parts (chain retrieving area, etc.) during operation.
CAUTION
● Do not use the equipment at other than the rated voltage.
● Do not apply a plugging brake (reversal braking) or perform excessive inching (jogging).
● Do not get the load caught on another structure, wiring, etc.
● Do not get the pushbutton cable caught on another object and do not pull on the cable forcefully.
● Never exceed the duty rating and number of stars per hour.
● Do not use the equipment when the warning and caution plates and labels installed to the body
were removed or are unreadable.
Failure to comply with these instruction causes bodily injury or loss of property.
-S3-
CAUTION
● Before use, verify that the lower hook rotates smoothly.
● Hook the lifting component to the hook correctly.
● When hoisting, pause at the point at which tension is first applied to the link chain.
● Always clean the equipment so that dust, sand, etc. do not collect around the pushbuttons.
● When the push button switch is released after operation, naturally return it to the lowered
position and make sure it does not strike any people or objects.
● Check if the height is sufficient relative to the work.
● Always turn off the power when leaving the operation position.
● Wear protection equipment such as protection goggles, safety shoes, helmet and gloves during
operation.
4. Maintenance, inspection and modification
DANGER
● Do not use the product when the usage limit of a part will be exceeded.
● Never cut off or add links to the link chain.
WARNING
● Never modify the product and accessories.
● Never use parts other than Hitachi Genuine Parts.
● Do not use the product when the brake lining has exceeded its wear limit.
● Always perform maintenance, inspection and repair in the no-load state.

● When an abnormality was found during maintenance and inspection, do not use the equipment.
Immediately repair the trouble.
● Always turn off the power before performing maintenance and inspection or repair.
● Have maintenance, inspection and repair performed by someone with special knowledge
designated by the employer.
Failure to comply with these instruction causes bodily injury or loss of property.
CAUTION
● When performing maintenance, inspection and repair, always tag the equipment (“Inspecting”,
“Energizing prohibited”, etc.).
When an Electric Chain Hoist is operated erroneously during the inspection, it may result in
the accident such as fall-off of parts and tool and downfall.
● Wear protection equipment such as protection goggles, safety shoes and gloves depending on
the work contents.
Otherwise it may result in the injury due to scattered oil or sharp edge of a part.
-S4-
CAUTION
● Pay attention to work method, work, procedure and work posture.
If the product or the part is heavy, your hand is caught or your waist is hurt.
Especially be careful for the work on an unstable scaffold such as the work at high lifted
place using stepladder.
● Wear helmet and safety belt when carrying the high lift work.
Otherwise it may result in injury or downfall accident.
● Remove the oil attached to the product or spilt on the floor.
Otherwise it may result in injury due to drop of the product or overturnning.
● Keep the work area clean when disassembling the product.
Assembling or mixing the part other than genuine part may result in the damage of the
product or the accident due to defective operation.
● The motor, brake unit, and control unit can become very hot, so allow sufficient time for them to
cool before conducting maintenance, inspections, or repairs.
● Adjust the brake gap to a suitable value.
NOTE
● Always request that inspection items accompanied by disassembly and reassembly be inspected by a
Hitachi distributor.
CONTENTS
-S5-
Safety Precautions ··························································································· S1
Component Names ····························································································· 1
Standard Specifications ······················································································· 2
Product Checks and Installation Precautions ··························································· 3
Product checks ·················································································································3
Usage Environment Precautions ··························································································3
About operating time··········································································································4
Installation ········································································································ 5
Electric wiring ···················································································································5
Installation of Electric Chain Hoist ························································································8
When using with a trolley ····································································································8
Installation of chain container and cable connection instructions ··············································· 12
Post-installation checks and test operation ··········································································· 15
Usage Precautions ····························································································16
①To Ensure Safe Operation ····························································································· 17
②Hoisting ····················································································································· 18
③Hoisting and Lowering Loads ························································································· 19
④Moving the Load (Horizontally) ······················································································· 21
⑤Push-button Switch Operation ························································································ 22
⑥Other Precautions ········································································································ 23
Daily Inspection ································································································24
Pre-operation checks ······································································································· 24
No-load operation check ··································································································· 25
Load operation check······································································································· 25
Others ·························································································································· 25
Regular Voluntary Inspections ·············································································26
Monthly Voluntary Inspections ··························································································· 26
Annual Voluntary Inspections ···························································································· 27
Part Usage Limits············································································································ 27
Maintenance and Inspection Method ·····································································27
Hook inspection and usage limit ························································································· 28
Chain Inspection and Usage Limits ····················································································· 29
Brake Inspection ············································································································· 31
History Inspection about ground hoisting·············································································· 37
Pushbutton switch inspection ···························································································· 39
Limit switch inspection ····································································································· 39
Machine internal wiring and tightening of each part ································································ 40
Lubrication standard ········································································································ 40
Anti-drop Measures of the Cover Fixing Screws ······················································41
General trouble causes and corrective action ··························································42
Electric Chain Hoist Monthly Independent Inspection Items Table ·······························44
Electric Chain Hoist Annual Independent Inspection Items Table And Standards ···········46
Wring Diagram··································································································47
Repair Parts ·····································································································57
Repair Parts 1 ··································································································58
Repair Parts 2 ··································································································69
Repair Parts 3 ··································································································72
Standard Specifications Quick Reference ···························································· 130
Declaration of Conformity·················································································· 141
Network ········································································································· 142
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Introduction
This electric chain hoist is designed and manufactured for the purpose to lift and lower a load within a normal
work environment.
The motor driven trolley and the manual trolley are designed and manufactured for the purpose to move the
lifted load laterally with the combination with the electric chain hoist.
This Owner's Manual is intended for those operating the HITACHI electric chain hoist and maintenance
engineers (personnel with expertise).
Assign the maintenance engineers and use these materials for inspection and repair.
Please contact the nearest dealer or HITACHI for these materials.
Component Names
Component Names of Electric Chain Hoist (Example of Automatic Trolley)

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Standard Specifications
Specifications Standard model CE Marking model
3 phase : 220/380-415V 1 phase : 220-240V
50Hz 3 phase : 346-380V
Power Source* 1 phase : 200-220V
3 phase : 220V, 220-230/440-460V
60Hz
1 phase : 110V, 220V
Operation Method Operating pushbutton
Control Voltage 24V
Suspension with manual driven trolley or chain driven trolley
: with 5m cable
Power Method
With motorized trolley
: cable and catch are not included with standard shipment.
single speed ↑ ↓ STOP ↑ ↓
2(3)
dual speed ↑↑ ↓↓ STOP ↑↑ ↓↓
Pushbutton dual speed ↑ ↓ ← → STOP ↑ ↓ ← →
4(5)
Switch single speed ↑↑ ↓↓ ← → STOP ↑↑ ↓↓ ← →
dual speed ↑ ↓ ← → STOP ↑ ↓ ← →
6(7)
single speed ↑↑ ↓↓ ← → STOP ↑↑ ↓↓ ← →
Color(Munsell) Orange (2.5YR 6/12)
IP54 (S-series (1t and above), Trolley : IP44) (Equivalent when stuffing
Electrical Protection
drain hole)
Insulation Class of Motor E
Rating** 30%ED, 180 starts/h (1 to 5S : 25%ED, 150starts/h)
Classification ISO M4, FEM 1Am
S series : 75dB or less (A scale : measured at 1m away from the
Noise level Electric chain hoist)
F, Trolley series : 85dB or less (A scale : measured at 1m away from the
Electric chain hoist)
* For power sources other than those listed, see the dedicated electric chain hoist.
** This shows the value at a load of 63% of the rated load.
** Make sure the average value per hour is not exceeded even during concentrated use in a short time.
** Dual speed models have an added low speed to allow fine movement operation and improve workability by
reducing inching.
The rating shows the value when the high speed and the low speed, the operation tome of which is 1/10 of
the high speed are combined.
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Product Checks and Installation Precautions
Product checks
Before using this product, check the following:
①Was the product you ordered delivered? Accessories table
Check the product nameplate. In addition, at that • Owner's manual 1 copy
time, make a memo of the MFG. No. and use it Chain gauge 1 pc
when making future inquires, etc. Cable stopper
■Use the memo field (page 35). • Accessory parts
(when equipped 1 pc
②Was the body deformed or damaged by an with trolley)
accident, etc. during shipment?
③Are the accessories supplied?
(Check against the table at the right.)
Usage Environment Precautions
WARNING
● Do not install and use this equipment under the following conditions because it is very
dangerous.
■ Where the temperature is -10oC or lower, 40oC ■ Where there is organic solvent and explosive dust,
or higher, or the humidity is 90% or higher. etc.
■ Where there is a lot of acid and salt.
* Damage of each part is

severe and dangerous. * There is the danger of ignition, explosion, etc.
■ Where the equipment will be exposed to the ■ Where there is a lot of ordinary dust
weather and directly to wind, rain, and snow.
* There is the danger of

rusting and electric leakage. * Causes malfunctions.
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WARNING
● When the pushbutton switch was replaced with the metal pushbutton switch, ground the metal
pushbutton switch.
* There is the danger of electric shock.
Failure to comply with these instructions may result in death or serious injury
● When installing this equipment outdoors, always build a shelter with a roof and protect the equipment against
wind, rain, and snow.
About operating time
CAUTION
●● Never exceed the duty factor and starting frequency.
* There is the danger of dropping of the load due to a lowering of the
strength of the parts.
Failure to comply with these instructions may result in death or serious
injury
The life of the product is governed by the size of the load and the load time. To use this product
confidently for a long time, use it within the range of the hatched lines.
Load Average operating time/day (h)
classification ~0.25 ~0.5 ~1 ~2 ~4 ~8
Light : S, F Series
Medium
Heavy
Extra heavy
Load classification
Light : Normally used with a load of about 1/3 the rated load and on rare occasions used at
the rated load.
Medium : Normally used with a load of about 1/3 to 2/3 the rated load and from time to time
used at the rated load.
Heavy : Normally used with a load of 2/3 or more of the rated load and often used at the
rated load.
Extra heavy : Mostly used at the rated load or near the rated load.
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Installation
DANGER
* There is the danger of injury by dropping off of the Electric Chain Hoist.
* There is the danger of injury by dropping off of the Electric Chain Hoist.
● Suspend so that the Electric Chain Hoist is not fixed, but swings freely.
* There is the danger of the body dropping off due to machine damage by the application of
unreasonable force to the fixed part.
WARNING
● Never have installation performed by other than a professional or by personnel with special
knowledge.
* There is the danger of injury by electric shock and dropping off of the Electric Chain Hoist.
● Always perform grounding work. Also, install a leakage circuit breaker in the electric path in
addition to ground.
* To prevent electric shock accidents if by chance there should be electric leakage.
Electric wiring
Before connecting the power source to the Electric Chain Hoist, verify that the power source voltage
matches the power requirement of the product.
1. Power source connection

①Always connect the power source through a distribution panel (main power switch).
CAUTION
● When the Electric Chain Hoist is not in use, turn off the distribution panel.
* There is the danger of electric shock and fire by electric leakage.
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■Please provide the distribution panel to be used.
②Perform the electric wiring shown in the figure.

③Connect the ground wire (green/yellow) of the power cable to ground.
When hoisting operation with no load was checked, in the following cases, the power connection is
probably reversed (reversed phase):
S, F Series : Reverse phase prevention relay built into the body activates and the hoist cannot be
operated.
S(1/4-1/2t) Series : Movement are performed opposite the pushbutton signal.
* In this case, turn off the power and then switch the connection of the power cable T and R terminals.
CAUTION
● When correcting reverse phase, do not change the connections at the pushbutton switch
part.
* There is the danger that the limit switches will not activate, result in injury by
dropping of the load by breaking of the link chain.
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2. Power cable setting
The power feeding system of the Electric Chain Hoist is a cable power feeding system. Always use the
specified cabtyre cable.
■ The length of the cable used depends on the thickness of the cable and whether or not a motor trolley is
used simultaneously.
■ The allowable length of the cable when used with the standard specifications conforms to the table
below.
* Use of a cable thinner than that given in the table may cause the Electric Chain Hoist to fail to
start due to the voltage drop or overheating, burning, etc. of the motor.
When extending power cord, cord length should be less than the value in this Table.
(m)
Cable Size
Rated load 0.75mm2 AWG#18 1.25mm2 AWG#16 2.0mm2 AWG#14 AWG#12 3.5mm2
(kg) With With With With With With With With
Hoist Hoist Hoist Hoist Motor Hoist Motor Hoist Hoist Hoist
only Motor only Motor only Motor only Trolley only Trolley only Motor only Motor only Motor
Trolley Trolley Trolley Trolley Trolley Trolley
250 31 27 34 29 52 45 54 47 74 52 76 54 - - - -
S 500 27 20 29 21 46 33 48 34 74 52 76 54 - - - -
1,000-5,000 27 20 29 21 46 33 23 18 74 52 76 24 118 86 125 92
F 1,000 13 10 14 11 22 18 11 8 35 29 36 30 57 48 61 51
2,000-5,000 - - - - - - - - 17 13 17 13 28 21 30 23
3. Precautions when equipped with a trolley

For the trolley and Electric Chain Hoist wiring, refer to the “Model Edition” manual.
■ Always ground the travel rail.
■ To improve electrical conductivity, always remove paint, grease, etc. from the traveling surface and
wheel contact surface of the travel rail.
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Installation of Electric Chain Hoist
1. About the installation site
Install the Electric Chain Hoist firmly at a place having
sufficient strength so there is no danger of it dropping off, etc.
■ Hook the upper hook where the Electric Chain Hoist is to be
installed and suspend it so that the body rocks freely.
Never use the hoist with the upper hook installed in reverse.
* If the hoist is operated when the upper hook is installed
in reverse, the chain may become tangled inside the
body and break.
2. Hook mounting suspension pin material and dimensions

①Suspension pin material Units(mm)
Select a suspension pin which provides a safety
Capacity
factor of 5 times or more when the rated load 250kg 500kg 0.9(1)t 2t 3t 5t
was hoisted. Dimension
Φd1 25 27 32 37 46
②Suspension pin dimensions
Φd2 38 42 44 60 60
Decide the dimensions by referring to the table
ΦD 35 40 45 55 65
shown at the right.
R 30 35 45 45 55
■ Always make the diameter (d1) of the
C 27 29 34 40 48
suspension pin smaller than the hook opening
dimension (C).
When using with a trolley

1. Travel rail setting
When using an I-beam, set it by referring to the table shown below.
■ The maximum I-beam span corresponding to the type of I-beam and
rated load is shown.
* ”Span” indicates the spacing of the I-beam installation points.
■ When using an I-beam other than those shown in the table below, consult
your dealer, distributor.
Units(mm)
Rated load
I-beam ～500kg 1t 2t 3t 5t
dimensions(mm)
150x75x5.5 3.5 24 - - -
200x100x7 5.6 3.8 2.6 2 -
250x125x7.5 8.2 5.9 4.1 3.4 2.1
250x125x10 9.1 7 4.9 4 3
300x150x11.5 - - 7 5.7 4.4
350x150x12 - - 8.2 7 5.3
400x150x12.5 - - 9.2 8 6.1
450x175x11 - - - - 7
* The I-beam dimensions denote (Height) X (Width) X (Thickness).
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2. MOUNTING TROLLEY ON RUNWAY BEAM
This trolley is available for the Runway beam listed below.
When changing the runway beam size,
change the location of the distant washer accordingly.
Should this not be effected, the trolley cannot be mounted
or it will oscillate a great deal, creating unsteady travel.
(a) Measure the width of the runway beam which is used for this
trolley.
(b) When the dimension X (in Fig. 1) is Zero the dimensions W for
each capacity of the trolley are listed below.
(c) The dimensions W must be larger 3~8rnm than the width of the
runway beam which is used.
(d) Set the distant washers to satisfy the paragraph (c).
(The thickness of washer is 2mm) Fig. 1. Trolley width adjustment
TYPE 1ET,1ST 2ET-3ET, 2ST-3ST 5ET

Runway Beam Flange Width(mm) 75~125 100 ~150 125~150
W (mm) 80 104 129
NOTE
Set all distant washers as Fig. 1 shows.
a. Be careful to set them equally on the both sides of the suspension pin and the frame.
b. Two washers are different color and thickness from the others. Set them the outermost side.
3. Installation of stopper and cushioning material

①Stopper
After installing the trolley to the travel rail, always install a stopper to the end of the travel rail to prevent the
trolley from dropping off the rail.
■ Avoid use such that the trolley is stopped by collides with the stopper.
■ If the stopper is colored in a different color from the travel rail, it will stand out and serve to prevent
collisions.
Travel rail Material Bolts & nuts

H(mm)
width dimensions(mm) used
75 30 M10
Angel iron
100 40
50x50x6 M12 or M16
125 50
150 Angel iron 60
M16 or M20
175 65x65x6 65
②Damping material
To cushion the shock when the trolley strikes the stopper, install rubber or other damping material to the
stopper.
-139-
4. Electric Chain Hoist Assembly
● Assembly Method
To assemble the machine and electric trolley, refer to Fig. 1 and hang the machine hook from the dip in the
center of the trolley suspension pin. When doing this, make sure the trolley and machine are oriented
correctly.
Hoist and trolley
orientation
S Series 1t, 2t 3t,5t

F Series 1t, 2t, 3t 5t
Fig. 1 Electric Chain Hoist and electric trolley assembly
● Trolley and Electric Chain Hoist wiring

To connect the trolley and machine wiring, take the two cords with plugs coming out of the trolley switch
cover and insert them into the square holes in the hoist body cover.
Connect the separately sold 4-point or 6-point push-button cable plug assembly by inserting the plug
into the square hole on the bottom of the switch cover. The power cable is not attached, so remove the
switch cover and use the terminal block to connect a cable of the specified length. After connecting the
cable, install the included cable holder to prevent the cable from being pulled out.
Refer to the connection diagram in Fig. 6 and connect the cable as shown. After making the connection,
insert the nut on the end of the PB wire into the cable holder square hole and tighten the screw from
above to prevent it from coming loose.
Note: To make the instructions easier to

understand, the hoist body has been rotated
180º. The orientation relationship is shown in
Fig. 1.
Fig. 2 Trolley and machine wiring
-140-
● Cable Installation Instructions
①Power cable
A power cable is not attached, so follow the instructions below to attach one.
(Refer to the connection diagram for details.)
Insulation cover removal length on the side

connected to the terminal block and the
crimp-type terminal are as shown in the figure
at right.
②Crossover
-141-
DANGER
● Make sure the position and number of I-beams and jist-collars to be installed are correct.
* A mistake could cause the trolley not to be installed or large swaying that prevents
smooth operation.
* Make sure that all wheels uniformly contact the I-beam and that the groove nut is
securely tightened until the spring washer of the hoist pin is flat. Then insert the cotter
pin and spread the ends open at least 60º as shown in the figure blow. In addition, check
during installation and inspection to make sure there is no damage.
*A loose groove nut could cause the trolley to fall off.
Precautions for when installing the trolley on the I-beam
To hoist the trolley, sling it from all 4 corners of the frame as shown in Fig. 4.
DANGER
● Slinging the trolley by opposing corners on just one location on
each side as shown in the following figure could cause the
trolley to twist, which is dangerous, so do not use this slinging
method.
Bad example
Fig. 4 Trolley hoisting method
-142-
Installation of chain container and cable connection instructions
1. Installation of chain container
DANGER
● Always install the chain container before installing the Electric Chain Hoist.
* If the chain container is not installed, the no-load side chain may get caught on the
load and the load may fall and cause an injury.
CAUTION
● When the chain was replaced with a longer chain, the chain container must also be
replaced.
* If a small chain container is used, the chain may hang out from the container, which
may cause an injury and operation will not be smooth.
● In dusty places and in workplaces where foreign matter may enter the container,
periodically clean the inside of the container.
* Dust and foreign matter on the chain may enter the Electric Chain Hoist body and
the chain may break and the hoisted load may fall.
For the detailed installation methods of the chain container, read the P13. The general installation method
is described here.
1-1 Chain Container Installation Method (General)

①Loading the chain
Sequentially insert the chain into the container,
beginning from the no-load end.
■ At this time, do not insert all the chain at once.
* The chain may become tangled inside the container
and the limit switch may activate, etc. and operation
will not be smooth.
②Installation of chain container

Install the chain container in the state in which about
50cm of the no-load side chain is hanging from the
body.
■ Installation is not only easy, but the chain is also
housed in good form.
③Natural suspension
Install the chain container so that it keeps
hanging naturally from the Electric Chain Hoist body.
■ Set the rigging gear to a suitable length so that the
chain container is not struck by the load, etc.
* If the rigging gear is not suitable,
the container may be damaged and the chain may
overflow and cause the limit switch to operate.
-143-
1-2 Chain Container and Push button cord Installation Method
● S Series (1/4 to 1/2t)
As shown in the illustration below, insert

the push button cable’s PB wire end nut
into the wire holder square hole or the
winch unit square hole, tighten the screw,
and fasten it down.
S2/SS2 Type SN2 Type
Fig. 1 Chain container and cable installation
● S Series (1 to 5t), F Series (1t) ● F Series (2 to 5t)
Chain container suspension chain installation completion drawing
Fig. 2 Chain container installation
-144-
2. Cable connection instructions
Connect the power cable and pushbutton cable to the
Electric Chain Hoist and trolley as follows:
①Plug check and insertion

(1) Check if the plug is 6-pin or 9-pin.
(2) Align the erroneous connection prevention
chamfered corners and insert the plug firmly into the
receptacle.
②Installation of plug cover

(1) Grasp the “PUSH” part of the side of the rubber
cover between your fingers and insert the plug cover
while making the claws of the plug cover narrower
and hook the claws to the holes in the body cover.
■ Hooking will be easier if performed one side at a
time.
(2) After installing the plug cover, push part A of the
rubber cover and hook the claws fully.
■ When the claws are hooked to the body cover, a
“click” will be heard.
③Installation check
(1) Plug cover check
Pull the plug cover gently and check if the claws are
hooked securely.
(2) Rubber cover check
Check if the edge of the rubber cover is completely
grasped by the step of the plug cover.
3. Plug removal instructions

Remove the plug from the Electric Chain Hoist and
trolley as follows:
①Plug cover removal
Remove the plug cover in the reverse order of
installation.
②Pulling out the plug
Using a screwdriver, etc., spread the plug receptacle
disengagement prevention stopper and pull out the
plug while disengaging the plug projections.
■ Pull out the plug by holding the plug; not by pulling on
the cable.
-145-
Post-installation checks and test operation
After installing the Electric Chain Hoist, check the following items:
Post-installation check and test operation items
①Pre-operation check ②No-load operation check ③Rated load operation check

■ Perform the checks and test operation in accordance with “Daily Inspection” (page 24).
■ When hoisting operation with no load was checked, in the following cases, the power connection is
probably reversed (reversed phase):
S, F Series : Reverse phase prevention relay built into the body activates and the hoist cannot be
operated.
S(1/4-1/2t) Series : Movement are performed opposite the pushbutton signal.
* In this case, turn off the power and then switch the connection of the power cable T and R terminals.
■ After installation, measure and record the dimension

between the lower hook punch marks and the
thickness dimension of the lower hook.
* Such records will be necessary for hook opening and
wear amount comparison when inspecting the lower
hook.
-146-
Usage Precautions
DANGER
● Check the brake operation before use and do not operate the product if the brake does not
work properly.
*There is a danger the hoisted load could cause an injury.
● Do not use the Electric Chain Hoist if it is damaged or is making a strange sound.
*Doing so could cause the hoisted load to drop, the product to be uncontrollable,
electrical shock, or other trouble, which is very dangerous.
● Do not operate the product if the following trouble occurs with the link chain.
*If the link chain breaks, the hoisted load could fall and injure someone.
①The chain is twisted or tangled.
②The chain is cracked or stretched.
③The chain is greatly worn.
④The chain joints are not normal.
WARNING
● Persons who are not thoroughly familiar with the contents of the operation manual and
warning plates should not operate this product.
● Persons who do not hold the legally required qualifications should never operate a crane or
perform hoist work or be made to perform such work.
*Incorrect operation or hoisting work could cause the hoisted load to fall, strike
something, or become uncontrollable, which is very dangerous.
● Never modify the product or its accessories in accordance with the intended purposes.
*There is a danger of electrical shock, the hoisted load falling, malfunction that could
cause an injury or a breakdown.
● Do not allow rain or water to get on the product.
*This could cause electrical shock or damage the product through rusting, which could
result in falling of a hoisted load that could cause an injury.
● Be sure to conduct daily inspections and regular voluntary inspections.

*Operating the product when it is not functioning normally or using parts in excess of
their limitations could cause the hoisted load to drop, the product to be
uncontrollable, electrical shock, or other trouble.
-147-
①To Ensure Safe Operation
WARNING
● Never ride or work on a hoisted load.
* A hoisted load is unstable, so the person could fall
off or the load could fall and injure someone.
● Never pass the load over the head of a person.

* The person could be injured if the load falls.
● Do not leave the operation location while a load is

hoisted.
Also, do not use the hoist with a continually hoisted load.
● Keep your attention on the load during operation.

* Injury could occur if people get too close to the
load, if something collides with the load, or the load
falls.
WARNING
● When not using the hoist, raise the load block about head height.
* If the load block is left in a low position, someone could strike their head
against it.
● Make sure the hand chains of chain trolleys cannot catch

on hoisted loads, truck beds, or other objects.
* A strong pull on a hand chain could cause the
trolley to fall off and injure someone and could also
deform or damage the trolley or other equipment.
-148-
CAUTION
● Do not transport loads above kerosene heaters or other flame sources.
* If the hoisted load falls on or catches on the heat source, it could knock the heat
source over and cause a fire.
● Do not transport flammable substances, such as oil (gasoline, kerosene, etc.) or
chemicals.
* If the load falls or spills, it could cause a fire or other disaster.
② Hoisting
DANGER
● Never use a sling with a broken hook latch.
* If the hook latch is broken, the sling could slip off of
the hook causing the load to fall and injure
someone.
● Do not wrap the link chain directly around the load.

* Doing so could cause excessive force on the link
chain, which could cause the link chain to break and
the load to fall and injure someone.
CAUTION
● Use the safest sling for the weight and
shape of the load.
(Safety ratio: Hoisting chain 5 or
higher, hoisting wire 6 or higher)
* Using an unsuitable sling could
cause the sling to break and the
load to fall and injure someone.
● Hang the sling from the center of the
hook.
* Incorrect hoisting could cause the
load to fall and injure someone and
could cause the following, which is
dangerous.
①The shock caused by sling position
offset could damage the equipment
(the sling could break, etc.).
②The hook latch could break.
-149-
③Hoisting and Lowering Loads
WARNING
● Do not hoist loads that exceed the product rating.
In particular, when using multiple units to hoist one
load, make sure the rating is not exceeded by the
load being off balance.
* The load could fall and injure someone or
damage the equipment.
● Make sure the load does not swing during hoisting

and lowering.
● Also make sure the load block does not swing when
not hoisting a load.
* The load or the load block could strike
someone or the load could fall and injure
someone.
● The limit switch prevents over winding in emergencies. Do not use it normally as it will
cause a break down.
* If the limit switch breaks, the link chain could break or the load could fall and
injure someone.
● Do not hoist from a slant (longitudinally or

horizontally). Always move the Electric Chain Hoist
directly above the load before hoisting the load.
* The load will drag across the ground and
could collide with and injure someone. This
also applies excessive force to the product
and could break it.
● Never conduct ground hoisting (operations that

catch on building structural elements).
* This could apply excessive force that breaks
the link chain or equipment, which could
cause the load to fall and injure someone.
● Do not bump the chain storage unit with the load or

the sling.
* This could cause the link chain to slide out or
the storage unit to break, which could cause
the link chain to fall and injure someone.
-150-
-151-
WARNING
● Do not reverse direction of a hoisted load.
* Reversing direction generates a large impact force that could break the link
chain or damage the equipment and cause the load to fall and injure someone.
CAUTION
● When using multiple hoists to hoist a load, observe the following to ensure the load is not
tilted.
* Not observing these could cause the load to be unbalanced or the Electric Chain
Hoist to collide, which could cause the load to fall and injure someone.
①Balance the load so that the load is distributed

evenly between the two Electric Chain Hoist.
(Attach a scale or overload preventer.)
②Use Electric Chain Hoist with the same hoisting

speed.
③Use interlocked operation for the two Electric

Chain Hoists.
④Attach collision preventers or take other

measures to prevent the two Electric Chain Hoist
from colliding.
⑤Devise a sling that will keep the hoisting pitch

from changing.
● When hoisting, pause when the link chain become

taut and check the slink to make sure it is safe.
* This prevents the load from falling, mitigates
the shock when raising the load off of the
floor, and reduces link chain wear.
-152-
④Moving the Load (Horizontally)
DANGER
● Do not strike the Electric Chain Hoist or the trolley
against the stopper or the building.
* This could cause an excessive impact force
that could cause the load to fall and injure
someone or that could damage the
equipment.
WARNING
● Do not go under the load or in front of its travel
direction.
● Do not move the load when people are in the load
range of movement.
* The load could collide with people or fall and
injure someone.
CAUTION
● Make sure that loads being moved do not catch on
the building structure, wires, or other objects.
* If it catches on something, the load could fall
and injure someone.
● Do not use the push-button cable to pull the trolley.

* If the electric wire breaks it could cause an
electric shock, cause the hoist to be
uncontrollable, or cause another malfunction,
which could injure someone.
-153-
⑤Push-button Switch Operation
DANGER
● If the load moves in a different direction than the push-button switch instruction,
immediately stop operation.
* Incorrect operation or a malfunction could cause an injury.
WARNING
● Before use, make sure the push button operates smoothly.
* Incorrect operation or a malfunction could cause an injury.
If more force than normal is required to push in the button, the push-button
switch could be damaged, so stop operation and immediately disassemble and
inspect the switch.
CAUTION
● Check the push-button display (operation, direction) before operating the push-button
switch.
* Incorrect operation could cause an injury.
● Make sure to push in the push-button until you can feel it operate.
* Not correctly pushing in the push-button could result in incorrect operation that
causes an injury.
● To conduct a reverse operation, stop the load from moving before changing direction.
Do not suddenly change direction.
* The impact force caused by suddenly changing direction could cause the load to
drop and injure someone or greatly shorten the useful life of the Electric Chain
Hoist and link chain.
● Regularly clean around the push-button to prevent dust, sand, and other substances
from building up.
* If dust, sand, or another substance gets into the gap between the push-button
and the case, the button might become stuck, which could cause malfunction
that could injure someone, such as incorrect operation or the hoist becoming
uncontrollable.
● Do not conduct inching frequently.
* This will cause excessive wearing or melting of the contacts, which could cause
the hoist to become uncontrollable and injure someone, and it could also cause
accelerated wearing of the brake pad and overheating of the hoist.
• For dual speed models, the push-button has a two-stage operation where pushing to
the first stage produces slow operation and pushing to the second stages produces
fast operation, so do not suddenly go to fast operation or suddenly stop from fast
operation.
Also, do not frequently switch between slow operation and fast operation.
-154-
CAUTION
● After operation, release the push-button switch and
allow it to naturally return to the lowered position
without striking people or objects.
* The push-button switch could be damaged by
striking against the load or building, which
could cause the Electric Chain Hoist to
become uncontrollable.
⑥Other Precautions
DANGER
● Do not perform electric welding on loads suspended by an Electric Chain Hoist.
● Do not connect a welder ground wire to the link chain.
● Never contact a welding electrode to the link chain.
* If an electric current flows in the link chain, it could decrease the strength of the
Electric Chain Hoist components and cause the load to fall.
● Observe the related laws when using this product as cranes or easy lifts, or for ships, ore mines, or
petrochemical plants, etc.
-155-
Daily Inspection
WARNING
● Always conduct the following pre-operation inspections before use.
● When an abnormality was detected, immediately stop use and take corrective action in
accordance with “General Trouble Causes and Their Corrective Action” (pages 42~43) before
using the hoist again.
* Using the hoist while it is abnormal is linked to accidents and is extremely
dangerous. Do not do it.
Pre-operation checks
Check the following before operation.
1. Conduct the following inspections visually.

Inspection point Inspection item Inspection standard
1) Pitch elongation There shall be no abnormal elongation evident.
2) Wear The wire diameter shall not be extremely worn.
①Chain 3) Deformation There shall be no deformation.
4) Cracks or other harmful defects There shall be no cracks or other harmful defects.
5) Corrosion There shall be no noticeable rusting.
1) Hook opening There shall be no noticeable deformation.
2) Deformation There shall be no bending or twisting.
②Hook
3) Cracks or other harmful defects There shall be no cracks or other harmful defects.
4) Operation The lower hook shall rotate smoothly.
1) Nuts, bolts, screws, cotter pins, No missing or loose nuts, bolts, screws, cotter
etc. of each part pins, etc. at places visible from the outside?
③Body
2) Lubrication and greasing Replenishment of oil, greasing, and lubrication at
specified points?
1) Nuts, bolts, screws, cotter pins, No missing or loose nuts, bolts, screws, cotter
etc. of each part pins, etc. at places visible from the outside?
④Trolley
2) Lubrication and greasing Replenishment of oil, greasing, and lubrication at
specified points?
1) Appearance There shall be no deformation, damage, loose
screws, etc.
⑤Pushbutton switches
Marking shall be clear.
and cables
2) Switch operation Switches shall operate properly.
Interlocks shall operate properly.
⑥Power connection 1) Reverse connection There shall be no reversed phase.
⑦Rigging gear 1) Wear, deformation, etc. There shall be no abnormalities.
1) Appearance, chipped markings, There shall be no damage. There shall be no
⑧Caution plate
etc. chipping, or other unclear points at warnings.
* If any warning or caution plate installed to Parts name Product code Installation site
the product is damaged or unreadable, Pushbutton Pushbutton suspension
always replace the plate. The part codes 855278
caution plate wire section
when ordering caution plates are shown Hoisting body cover
Body caution plate 855280
in the table at the right. section
-156-
2. The chain shall not be twisted or tangled.
■ For pair Electric Chain Hoist, the chain will be
twisted if the hook is rolled over and over.
* If the chain is twisted, return it to the normal
state of Fig. (A) before use.
3. The lower hook shall rotate smoothly.
4. There shall be no abnormalities in the

rigging gear.
No-load operation check

1. Pushbutton operation shall be smooth and operation shall be performed correctly in
accordance with the up, down, left, and right markings.
■ For the dual speed type, the hoist shall operate at low speed the first time the pushbutton is pressed and
will switch to high speed operation when the pushbutton is pressed a second time.
■ The chain shall be properly clamped by the sheave (hooking of 2 or more chains).
* If the chain is not clamped properly, correct it.
2. When the pushbutton is released, the hoist shall immediately stop.
3. There shall be no sound (abnormal sound), vibration or smell different from normal.
4. When operated up to full lift, the upper and lower stop devices (limit switches) shall
activate positively.
■ At this time, verify that the hoisting of the chain is performed normally.
Load operation check

Check the distance of movement from turning off of the switch and stopping of the load when the lowering of
the load was stopped midway in the state in which the rated load was hoisted.
■ A stopping distance of about 5 to 15mm is normal.
Others
The chain shall not be rusted. It shall also be coated with lubricating oil well up to the point at which the
chains touch each other.
-157-
Regular Voluntary Inspections
DANGER
● If consumable parts that need to be replaced or damaged areas are found during the monthly
or annual inspections, or other inspections, do not continue to use the product until these are
replaced.
* Using the product without replacing such parts could result in electrical shock or the
load falling, which is very dangerous. Be sure to take appropriate measures, such as
adjusting or replacing the parts.
WARNING
● Be sure to conduct regular voluntary inspections to ensure safe operation of the Electric Chain
Hoist and that it functions as intended.
* Conduct the monthly voluntary inspections at least once a month and the annual
voluntary inspections at least once a year.
● Voluntary inspections should be conducted by a professionally possessing the specialized

knowledge specified by the operator.
* Inspections conducted by other persons could result in dropped loads,
malfunction, or other accidents.
● Only replace parts with genuine Hitachi parts.

* Using other parts could result in electrical shock or part damage that could cause
the load to fall, etc., and injure someone.
■ Using the Hitachi Maintenance Agreement system is convenient.

■ When replacing or adjusting parts as part of voluntary inspections, be sure to check the items in
“Post-Installation Checks and Test Operation” on page 15 before using.
■ Creating a special stand for inspections is recommended
■ Also conduct the same inspections for electric chain hoists not used as cranes, etc.
Monthly Voluntary Inspections

Conduct these voluntary inspections at least once a month.
If any abnormal areas are found, take appropriate measures to resolve them.
■ Follow the inspection items and inspection periods given in Appendix Table 1 (pages 44-45). However, the
inspection period will vary depending on the electric chain hoist frequency of use.
■ For the inspection method and measures, refer to the items in “Maintenance and Inspection Method
(pages 27-40).
-158-
Annual Voluntary Inspections
Conduct these inspections at least once a year by disassembling and inspecting the internal components. In
addition, if the inspection finds any abnormalities, take appropriate measures to resolve them.
■ Follow the inspection items and maintenance and inspection standard given in "Page 46".
■ For the inspection method and measures, refer to the items in “Maintenance and Inspection Method
(pages 27-40).
■ Have a dealer conduct the disassembly and inspection.
Part Usage Limits

If consumable parts that have exceeded the usage limit standard are found during the monthly or annual
inspections, or other inspections, be sure to replace them.
■ It is very dangerous to use parts that have exceeded the usage limit standard.
■ For the inspection method for the usage limit, refer to the items in “Maintenance and Inspection Method
(pages 27-40, 46).
■ Keeping consumable parts on hand will shorten down time and improve efficiency.
Maintenance and Inspection Method
WARNING
● When conducting maintenance and inspections, make sure the power to the electric chain
hoist is turned off and that the surrounding area is safe.
* Not doing so could cause electric shock or unintended operation of the electric chain
hoist and injure someone.
● When conducting maintenance and inspections, do so when there is no load on the hoist.
* Not doing so could cause the load to fall and injure someone.
CAUTION
● When conducting maintenance and inspections, always posts signs that such work is being
performed (“Inspection in Progress” or “Do Not Turn Power On!”).
* Not doing so could cause electric shock or unintended operation of the electric chain
hoist and injure someone.
● When disassembling the product, make sure the electric chain hoist is lowered all the way to
the ground.
* Not doing so could result in injury due to falling parts or people tripping.
-159-
CAUTION
● When replacing the following parts, always order new parts from a distributor.
○ Link chain ○ Gear ○ Sprocket….and other parts which require complete disassembly
The following items are common inspection items. For the brake and other items which differ with the product,
refer to the “Model Edition” instruction manual.
Hook inspection and usage limit

1. Hook opening, cracks and wear inspection and usage limit
When the following states were verified when upper and lower hook inspection was conducted, replace
the hook. Absolutely never use the hoist in that state.
■ Hook opening had increased.
■ Cracks were found.
■ Wear of parts which contact the sling was detected.
■ There was play at the hook threaded part and hook nut part. (Models having a rated load of 0.9t or more)
■ The amount of wear of the hook threaded part exceeded the limit value.
(Models having a rated load of 0.9t or more)
2. Hook opening dimension and wear limit

Measure the hook opening dimension (dimension between punch marks) and amount of wear and replace
the hook when the following conditions are not satisfied:
①Hook opening dimension

There shall be no deformation when dimension
A between the punch marks is measured and
compared to the previously measured value.
②Hook wear
Hook thickness dimension H shall be measured
and compared to the previously measured value
and shall be 95% or more.
3. Hook threaded part wear limit

For 0.9t or greater rated load models with a
threaded part, the outside diameter of the
threaded part shall be measured and shall be
equal to or greater than the dimensions shown in
the table.
Threaded part wear limit value
Units (mm)
Rated load (t) 1 2 3 5 7.5, 10 15 20
Thread size M20 M27 M30 M39 M52 M80 M90
Wear limit
19.5 26.4 29.3 38.2 51.0 79.0 89.0
(outside diameter)
-160-
Chain Inspection and Usage Limits
1. Chain lubrication check and application
CAUTION
● Do not use the link chain when it needs to be lubricated.
* Doing so could cause accelerated wearing of the link chain, promote tangling,
and cause chain breakage that could cause the load to fall and injure someone.
Lubricate the chain before using it.
■ When a load is suspended, it is difficult for the lubrication to get on

the surfaces where the links are touching, so lower the chain to
create slack in it so that the contact areas shown by (A) in the figure
are sufficiently lubricated.
■ After lubricating the chain, completely raise and lower the chain 2 or 3 times to make sure the lubricant
sufficiently covers the link mutual contact areas.
■ If the hoist is used frequently, regularly applying lubrication at least once a week is recommended.
■ Lubrication to use: Tonna Oil S220 (Hitachi genuine part: Part Code 836492), cylinder oil, etc.
2. Stretch and wearing limits
DANGER
● If the following conditions are found during the link chain inspection, absolutely do not
use the chain.
* The chain could break and the load could fall and injure someone.
Be sure to replace the chain.
Unit(mm)
■ The chain interior length dimension L is Chain Usage Limit Dimensions
worn or stretched beyond the value shown diameter φd L
in the table at right. φ6.3 5.7 20
(The interior length wear or stretching is 5% φ7.1 6.4 21
or more of the base dimension.) φ10 9.0 31.5
■ The link diameter d is worn beyond the
value shown in the table at right.
(The wear is 10% or more of the nominal
diameter.)
* If the chain is greatly worn, also check the
wearing of the sprocket and the sprocket
guide.
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● Using a limit gauge to measure wearing and stretching
■ It is convenient to use the included limit gauge.
Use the limit gauge as shown in the figure to measure the chain by taking two measurements of the
pitch and link diameter.
■ Measure all of the links and if even one location cannot be used, then replace the entire chain.
* Using a worn or stretched chain is dangerous because the chain could break.
■ When the chain is feed into automated machinery and hoisted and lowered at a constant speed,
increase the inspection frequency focusing on and around the links that engage the sprocket when
stopped.
3. Other
①There is no marring or other harmful defects.
②There is no debris attached to the chain.
DANGER
● Only use Hitachi genuine parts to replace the link chain.
● Replacing the entire chain. Do not just remove the damaged portion and reconnect the
chain.
Note
● Have a dealer replace the chain. The customer should not replace the chain.
● When replacing the chain for the second time, also replace the sprocket and the sprocket guide.
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Brake Inspection
Refer to Fig. 2 and check the wearing and operational status of each part. The brake gap is set to an
appropriate value at the time of shipment, but it will become larger due to running wear and other factors
during use. Operate the hoist and adjust the brake gap to the appropriate value if it exceeds that value.
● S Series (1/4 to 1/2t)

Brake Inspection
(1) The slipping when stopping (coasting distance) becomes large. (Table 1)
(2) There frequently is a straining sound during intake.
Measure the brake gap by visually measuring the “stroke” as shown in Fig. 2 or by inserting the
appropriately sized plate. The appropriate values are shown in Table 2.
Table 1 Appropriate Range and Slipping Limit Table 2 Appropriate Stroke
Appropriate range Approx. 5 to 15 mm Appropriate stroke 0.3 to 0.5 mm

Slipping limit 20 mm or more Limit stroke 1.0 mm
Fig.2 Break mechanism
Note
A “magnetic field shielding plate” is attached to the surface opposing the brake disc solenoid.
The “magnetic field shielding plate” is an important component that prevents delayed braking action,
so it must be checked monthly and annually to be sure it has not come loose, etc.
In addition, when reassembling after disassembly, make sure the “magnetic field shielding plate” is on
the solenoid side.
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Brake Gap Adjustment Method
Fig.3 Break gap adjustment
Stroke adjustment is not required for regular use, but inspect the stroke, and if it exceeds the limit gap (1.0
mm), adjust it to an appropriate stoke.
Before adjusting the stroke, remove any load from the hoist and turn off the power.
To adjust the stroke, loosen the 4 U-nuts, remove the lock washers, insert them between the solenoid and
brake disc as shown in Fig. 3, and uniformly tighten the 4 U-nuts. The lock washer thickness is 0.5 mm, so
if there is no play when the lock washers are inserted, it means the brake gap has been set to 0.5 mm.
When the setting is complete, back off the U-nuts a little (about 1/6 turn), pull out the lock washers,
reinstall them in their original locations as shown in Fig. 2, and securely fasten the U-nut turn stops.
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● S Series (1 to 5t)
Brake inspection Table 1 Appropriate slippage and slippage limit

Appropriate range 5 to 15 mm
1. There is much slippage when stopping
Slipping limit 20 mm or more
(coasting distance). (Refer to Table 1)
2. There frequently is a straining sound during intake. Table 2 Appropriate brake gap
Appropriate brake gap 1 to 2 mm
Look at the brake gap from the arrow area shown in Fig. 2, Limit gap 2.5 mm or more
and visually estimate it or insert an appropriate plate to
measure it. The appropriate values are shown in Table 2.
The solenoid fastening core is designed to move a set amount, so when measurement the gap, pressed
the fastening core against the brake wheel side when measuring the gap.
Fig.2 Break construction
Brake gap adjustment method
The brake gap does not need to be adjusted during

normal use, but inspect it, and if the brake gap exceeds
the limit gap (2.5 mm), adjust it to an appropriate brake
gap.
When adjusting the brake gap, make sure there is no

load and that the power is shut off. To adjust the gap,
loosen the solenoid fastening round-head screws (M6 x
16) and remove the adjustment
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washers from under the solenoid as shown in Fig. 3.
Removing 1 adjustment washer each from the right and
left sides will reduce the brake gap by 0.5 mm.
● F Series (1 to 5t), S1 (1 to 5t)

Brake inspection
The brake for this series does not require adjustment because it automatically adjusts the brake gap
according to the amount of wearing of the brake lining. However, when the brake wheel, etc., reaches the
wear limit, the braking force will decline and the amount of slippage will increase. In this case, replace the
brake wheel and other worn parts.
Table 1 Wear Limits of Brake Parts

Part Name Measurement Area Original Dimension (mm) Limit Dimension (mm)
BM Support A 1.6 0.5
Plate thickness where contacting

the brake disc
Note: This should be replaced if
swelling is seen around the
circumference.
Other Written in the "page 46"
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Fig.1 Break construction (for 1 ton)
Fig.2 Break construction (for 2 to 5 tons)
Brake inspection instructions

To inspect the brake, follow the instructions below after removing the load and turning off the power.
As shown in Fig. 1 and Fig. 2, remove the 4 fastening screws or bolts to remove the assembled solenoid
and links from the brake operating unit. Be careful the brake disc and brake wheel do not fall while doing
this. Inspect the disassembled parts in accordance with the wear limit table in Table 1 and replace the
parts that have reached the wear limit.
The following work is required when assembling the brake after replacing the parts, so be sure to perform
it.
①When the adjustment limit is reached, the adjustment screw will extend past the BM support surface.
Mistakenly assembling this as is will cause the brake gap to decrease or cause the brake to remain
engaged.
The adjustment screw is designed to prevent the adjustment lever from being backed up, so use a
screwdriver to carefully lift up the adjustment lever to remove it from the adjustment screw teeth
In this state the adjustment screw can be backed up. Turning the adjustment screw counterclockwise
will return the adjustment screw to the solenoid side.
②Return the adjustment screw end until it extends about 0.5 to 1 mm beyond the surface of BM Support
B. When the screwdriver is removed in this state, the spring force causes the adjustment lever to
engage with the adjustment screw teeth. (Fig. 3)
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Note: When backing up the adjustment screw, confirm that the screw turns smoothly. Special grease is
applied to the surface of the screw to prevent rusting, so in the event turning has become
difficult due to rusting or another cause, disassemble it and fix it so that it turns smoothly again.
At this time, use the special grease “Grease containing molybdenum disulfide, named Mori
PS#265.”
③When the above adjustment is completed, reassemble the brake in the opposite order in which it was
disassembled.
When doing this, attach the brake lever so that it is positioned between the 2 protrusions provided in the
center or brake disc A.
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④After connecting the solenoid, conducting an inching operation using the push button will cause the
adjustment lever to make the adjustment screw advance 1 tooth at a time so that it no longer advances
the appropriate amount. This area is the appropriate gap. (Fig. 4)
During disassembly and inspection, conduct a check using this

gap amount as a reference.
Wearing of the rink or pin areas can reduce the gap by a small
amount.
Fig.3 Adjustment screw backup amount Fig.4 Solenoid appropriate gap
● ET, ST Series
Brake inspection
The brake gap does not need to be adjusted. Coasting will increase when the end of the useful life is
reached, so check the following.
ET2 Type ST2 Type
When the ℓ dimension is zero, the brake has When the ℓ dimension reaches 3 mm, the brake
reached the end of its useful life. Replace the has reached the end of its useful life. Replace the
brake wheel and also inspect the brake disc and brake wheel and also inspect the brake disc and
other components and replace any worn parts at other components and replace any worn parts at
the same time. the same time.
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History Inspection about ground hoistingments
There is no problem during normal use, but if so-called ground hoisting where the bottom hook catches on
the building structure or other object during hoisting occurs during operation, the excessive shock could
cause a rapid decline in the strength of the hook, chain, gear, or other component, so continuing use as is
could result in a chain break or other accident. In this case, the hanger pin will deform slightly or become
indented as shown in Fig. 5, so occasionally remover the hanger pin and check it for deformation and wear.
Hanger pins that have sustained an excessive shock will have deformation or dents like those shown in Fig.
5. Inspect the hanger pin and if it shows deformation or denting, it is a sign that excessive shock was
sustained, so
immediately replace any damaged components, such as the chain, hanger pin, or gear.
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For models with two or more hanging positions, the hanger pin is installed in the location shown in Fig. 6.
(Arrow mark at the end of the chain)
●S Series
●F Series
Fig.6 Hanger pin installation position
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Pushbutton switch inspection
Turn off the power and then inspect the pushbutton switch as described below.
If an abnormality is detected, replace the switch.
■ Pushbutton switch operates normally?
■ Case, cover, etc. is not damaged or cracked?
■ Try removing the cover. Are there any loose screws or abnormalities in the lead wires?
■ Has foreign matter entered the switch and are the contacts abnormally worn?
Limit switch inspection
Perform the following inspections on the limit switches (upper and lower limit stop devices).
1. Limit switch inspection

①The limit switches shall activate positively at the upper and lower limits.
②The limit lever shall not be deformed and shall operate smoothly.
③The limit spring shall not be deformed and shall not have fallen out.
■ Pay particular attention to installation and falling out after disassembly and reassembly.
2. Hoisting and lowering allowance check

①Hoisting allowance shall be 50mm or more.
②Lowering allowance shall be 3mm or more.
■ Hoisting allowance:
Difference of compressed spring dimension
subtracted from the spring dimension when the hoist was
stopped by a limit switch when it is assumed that the limit
spring was compressed by the load block without the limit
switch being activated during hoisting operation.
■ Lowering allowance:
Difference in the dimension when the spring was
compressed by the chain stopper, the same as the above.
* When the hoisting and/or lowering allowance is the

specified value or less, the brake slippage may be large
or the spring may be deformed and an excessive load
may be applied to the body and limit lever section and
lead to a major accident.
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● Check method
①When operation was stopped by a limit switch, measure the A and B dimensions (figure on page 26).
②Find the limit spring compressed dimension H from the following expression (approximation):
H = N X d (N: Number of wraps, d: wire diameter)
③Hoisting allowance = A - H (Shall be 50mm or more)
Lowering allowance = B - H (Shall be 3mm or more)
<Hoisting allowance calculation example>

①Hoisting limit spring dimension A : 90mm
②Limit spring compressed dimension H : 32mm
(If the number of wrap is 8 and the wire diameter is 4mm,
then H = 8 X 4 = 32.)
③Hoisting allowance = A - H = 90 - 32 = 58mm
3. Contact wear check

①Turn off the Electric Chain Hoist power and then remove the motor mounting side cover and remove
the limit switch.
②Peek through the limit switch side hole and check the state of wear and discoloration of the contacts.
* If the contacts are abnormal, replace them.
Machine internal wiring and tightening of each part
Check whether or not the machine internal wiring is externally damaged and the terminals, connectors, etc.
are loose.
Also check whether or not the bolts fastening each part are loose.
* If loose, retighten.
Lubrication standard
Standard Type of oil

Parts to be lubricated Quantity
frequency Hitachi STD
Sheave bearing Once yearly Nisseki epinoc grease No.1 3g
Upper and lower Thrust bearing of hook Twice yearly Moly PS grease No.2 3g
hook assemblies small amount
Suspension pin Once yearly Moly PS grease No.2
(On the surface)
150g(1/4 to 1t)
Reduction gear Twice yearly Moly PS grease No.2
350g(2t to 5t)
Coupling Once yearly Moly PS grease No.2 10g
small amount
Rod Once yearly Moly PS grease No.2
(On the surface)
Electro-magnetic small amount
Moving core bearing Once yearly Moly PS grease No.2
brake (On the surface)
small amount
Stopper pin Once yearly Moly PS grease No.2
(On the surface)
30g
Load chain Once yearly Tonna oil S220 (Position where
chains touch)
Roller pin Once yearly Moly PS grease No.2 1g
Gear of wheel Twice yearly Moly PS grease No.2 15g
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Anti-drop Measures of the Cover Fixing Screws
The retaining washer is installed in the following cover of the each series.
Change the washer when it gets damaged.
■1 to 5F(H), 1 to 5S(H), 1 to 5S(H)1 ■2 to 5FN, 1 to 2SN(H)
■1/4 to 1/2S(H)2, 1/4 to 1/2SS(H)2, 1/4 to 1/2SN(H)2
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General trouble causes and corrective action
Examples of Electric Chain Hoist general abnormalities and trouble are given in the troubleshooting table
shown below.
It is not practical to describe all of the troubles that could occur.
● Have corrective action taken by someone with special knowledge specified by the employer.
● If a trouble not shown in these examples occurs, contact your dealer, distributor.
Troubleshooting table
Abnormality or trouble Main cause Corrective action Remarks
(1) Power distribution panel switch not Check the power distribution panel and
turned on. turn on the power.
Fuse blown or circuit breaker tripped
(2) Power supply dropped phase Securely connect the power supply R, S, 3-phase models
and T terminals.
(3) Power supply is connected in Switch the power supply R and T 3-phase models
reversed phase terminal connections. with reverse phase
prevention relay
(4) Transformer damaged or pushbutton Check conduction and repair the broken
switch, wire.
electromagnetic switch, or limit switch Replace the damaged part.
contact faulty, machine internal wiring
1. Motor does not start cord or cable broken.
(5) Brake is not released. Check the brake solenoid connection. Small S, SN, SS
If the brake circuit board is damaged, FX Series
replace it.
(6) Wrong power source Use the correct power source in
accordance with the nameplate.
(7) Large voltage drop Secure the specified supply voltage by If the hoist is
installing a power supply compensator. started when the
Use a suitable power cable. power supply
capacity is low, the
voltage may drop
suddenly.
(8) Heavy overload Make the load the rated load or lower.
(1) Power supply is connected in reverse Switch the power supply R and T 3-phase models
phase. terminal connections. without reverse
phase prevention
relay
(2) Pushbutton switch, electromagnetic Connect correctly in accordance with the
2. Operation is different from
switch, or other machine internal connection diagram.
pushbutton switch marking
wiring incorrect
(3) Direction switch operation faulty Check the connections. Single-phase
models
(4) Motor starting coil connection Interchange the starting coil terminals. Single-phase
incorrect models
(1) Heavy overload Make the load the rated load or less.
(2) Pushbutton switch, electromagnetic Check conduction and replace damaged
3. Does not hoist
switch, or limit switch contact faulty, parts.
machine internal wiring loose Connect securely.
(1) Pushbutton switch, electromagnetic Check conduction and replace damaged
4. Does not lower switch, or limit switch contact faulty, parts.
machine internal wiring loose. Connect securely.
(1) Power supply voltage is extremely Secure the specified voltage.
low.
(2) Brake gap exceeds the limit. Adjust or replace the worn parts based
5. Brake solenoid does not
on the “Model Edition” manual.
operate
(3) Terminal connection open Replace the brake solenoid.
(4) Solenoid coil is burnt out. Replace the brake solenoid.
(5) Rectifier is damaged. Replace the circuit board. Small S, SN, SS
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(6) Circuit board connections are Connect in accordance with the circuit FX Series
incorrect. board symbols.
Abnormality or trouble Main cause Corrective action Remarks

6. Reverse operation is (1) Centrifugal switch is damaged. Replace the part. Single-phase
impossible models
(1) Brake gap has reached its limit. Adjust or replace the worn out part based
on the “Model Edition” manual.
7. Inertia is large at hoisting (2) Overload Make the load the rated load or less.
and lowering stop (3) Circuit became a delay switching Connect the brake solenoid in
circuit accordance with the connection diagram.
(1) Overload Make the load the rated load or less.

8. Speed is slow
(2) Power supply voltage has dropped. Secure the specified voltage See 1-(7).
(2) Power supply voltage has dropped. Secure the specified voltage. See 1-(7)
9. Motor abnormally (3) Outside air temperature is extremely Prevent secondary radiation and lower
overheated high. the ambient temperature to 40℃ or less.
(4) Brake gap has reached its limit. Adjust or replace the worn out part based
(Solenoid starting impossible) on the “Model Edition” manual.
(1) Limit switch not activated. Check the connections. If wrong,
reconnect in accordance with the
connection diagram.
Check movement of the limit switch
10. Motor does not stop at contacts. If movement is abnormal,
upper and lower limits replace the contacts.
(2) Power supply is connected in reverse Switch the power supply R and T 3-phase models
phase terminal connections. without reverse
phase protection
relay
(1) Gears are excessively worn. Request parts replacement.
(2) Chain, sprocket or guide is Request parts replacement.
11. Noise is louder than
excessively worn.
normal
(3) Lubricating oil is insufficient. Lubricate as specified by the “Model
Edition” manual.
(1) Lubricating oil is nil or insufficient Lubricate as specified by the “Model
12. Chain wear is faster
Edition” manual.
than that of other Electric
(2) Sprocket or sprocket guide is worn. Request replacement by a new part.
Chain Hoist
(1) Wrong chain Request replacement by the correct
chain.
(2) Chain, sprocket, or guide is Request replacement by a new part. When the chain is
excessively worn. worn and is
13. Chain is not properly replaced with a
engaged with the sprocket. new part, also
check the state of
wear of the
sprocket and
guide.
(1) Electric Chain Hoist is not grounded. Securely connect the ground wire to an
earth ground
14. Electric shock is
Securely ground the travel rail. Product with motor
received when the
Do not paint, etc. the trolley wheel trolley
Electric Chain Hoist is
contact surface of the travel rail.
touched.
(2) Insulation of pushbutton or other Repair or replace the abnormal part.
electrical parts is faulty.
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Electric Chain Hoist Monthly
Independent Inspection Items Table
1. Inspection items are items which must always be inspected. The inspection period conforms to the following:
Class A : Important safety inspection items. They are inspected one or more times a month.
Class B : Important machine maintenance inspection items. When the machine is frequently used near the
upper limit of the specifications, these items are inspected once a month.
Class C : Inspection items and wearable parts conforming to Class B. They are inspected once every 3
months.
Class D : Parts at which wear and damage are small. They are inspected once every 6 months.
2. Inspection records shall always be saved (for a minimum of 3 years).
Electric Chain Hoist Monthly Independent Inspection Table
Installation Electric Chain Rated Electric Chain Electric Chain Hoist

site Hoist No. load Hoist model (body and trolley) serial No.
Date Date Date
Fault Fault Fault
Date Date Date
Inspection item Class Pass/ contents and Pass/ Contents and Pass/ contents and
repair repair repair
fail corrective fail corrective fail corrective
completed completed completed
action action action
1 Contact wear C
2 Wiring tightening screws B
loose?
Push-
3 Operation A
button
4 Case and insulation plate B
switch
damage?
5 Appearance and case A
through section abnormal?
6 Contact wear C
Control Electro-
7 Wiring tightening screws B
related magnetic
loose?
switch
8 Operation A
9 Limit lever operation A
10 Contact wear D
11 Wiring tightening screws D
Limit
loose?
switch
12 Hoisting allowance after limit A
switch activation must be
50mm or greater.
13 Brake gap good/bad A
Brake 14 Lining wear C
Brake
related 15 Mechanical section wear B
16 Loose screws, etc.? C
17 Chain wear (Pitch elongation A
under 5%, diameter
reduction 10% or less of
Chain nominal diameter)
Chain
related 18 Kinks, twisting, or tangling? A
19 Rusting? A
20 Greasing? B
21 Cracks and deformation? A
22 Thrust bearing rotation A
23 Hook nut clamping A
24 Sheave damaged? A
Upper
Load 25 Sheave ball bearing rotation A
and lower
block and 26 Upper and lower rigging A
rigging
hook gear, key plate, cotter pin,
gear
related etc. damaged, loose?
27 Chain hanger pin A
deformation?
28 Hook mounting bolt loose? A
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29 Wear A
30 Cracks? A
31 Hook opening and A
Upper
deformation?
and lower
32 Lower hook threaded part A
hooks
cracks and wear?
33 Latch deformation or
damage?
Date Date Date

Fault Fault Fault
Date Date Date
Inspection item Class Pass/ contents and Pass/ Contents and Pass/ contents and
repair repair repair
fail corrective fail corrective fail corrective
completed completed completed
action action action
34 Cracks? D
35 Outside damage? B
36 Repeated abnormal bending B
and twisting at telescoping
part of cable?
Cable
37 Cable messenger wire B
loose?
Supply 38 Cable rigging gear B
power displaced?
related 39 Cable junction loose? B
40 Collector C
41 Collector wheel wear C
Collector
42 Collector mount C
43 Spring deformation and rust D
44 Trolley wire slack, rust, B
Trolley
soiling?
wire
45 Trolley wire mount B
46 Body suspension pin, trolley B
Traverse frame mounting bolt loose?
travel Trolley 47 Wheels and guide rollers B
part wear
48 Brake operation B
49 Stopper deformation, A
Traverse
I-beam dropping off, and mounting
travel rail
bolt looseness?
Chain 50 Travel surface and side wear D
Chain
related
51 Conforms to the lubrication
Lubrica-
Each part standard of the instruction
tion
manual.
52 Broken wire, kinking, A
Wire rope deformation, wear, outside
damage?
Rigging Hoisting 53 Pitch elongation, reduction A
gear chain of link cross section, cracks?
Hook, 54 Deformation, wear, cracks? A
shackle,
ring
Hoisting, 55 Operation normal? A
lowering No abnormal sound?
Traverse 56 Operation normal? A
Opera-
travel No abnormal sound?
tion
Limit 57 Activated correctly at upper A
switch and lower limits?
Brake 58 Operates normally? A
Remarks
Person in charge seal Inspector’s seal Inspection report Year Month Day
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Electric Chain Hoist Annual Independent
Inspection Items Table And Standards
Fault contents Date
Pass/
Inspection item Independent inspection standard and corrective repair
fail
action completed
1 *I-beam inclination 1/300 or less relative to the horizontal
2 Joint skew Travel surface, side surface both 0.5mm or less
3 Joint gap 3mm or less at travel surface
Structural Traverse travel
4 Travel surface thickness wear 10% or less of original dimension
part rail
5 I-beam width wear 5% or less of original dimension
6 Mounting bolt looseness There shall be no looseness.
7 I-beam stopper There shall be no deformation or damage.
8 Hoisting gear tooth thickness wear
10% or less of original
thickness by pitch circle
(1st stage 5% or less)
Gears
9 Trolley gear tooth thickness wear 10% or less of original
thickness by pitch circle
10 Meshing tooth surface There shall be no abnormal wear
Shaft and 11 State of gear shaft There shall be no harmful scratches, cracking, or rust.
bearing 12 Roller bearing wear There shall be no damage or harmful scratches
13 Body side lining wear 10% or less of original dimension (Shall be within the
brake gap adjustment range.)
14 Trolley side lining wear 10% or less of original dimension (Shall be within the
Brake
brake gap adjustment range.)
15 Brake wheel wear and deformation There shall be no cracks and abnormal deformation.
16 Brake mechanical part wear Brake operation shall not be hindered.
17 Traverse travel wheels wear 5% or less of original tread maximum diameter
Traverse travel
Mechanical 18 Traverse travel wheels circularity 0.8mm or less at tread diameter
wheels
part 19 Guide roller wear Wear allowance shall be 8% or less by diameter
20 Rigging gear hooking part wear 5% or less of original thickness.
21 Hook opening There shall be no deformation.
22 Hook outside damage There shall be no cracks or other harmful damage.
Upper and lower 23 Hook threaded part wear, cracks, Wear allowance shall be 20% or less of thread pitch
hooks and deformation relative to thread nominal diameter.
24 Latch deformation and damage There shall be no cracks or other harmful damage.
There shall be no deformation and damage and the latch
shall prevent slipping off.
25 Elongation and wear Elongation 5%, diameter 10% or less.
Chain 26 Deformation, damage, corrosion There shall be no noticeable damage, deformation,
kinking, or rust.
27 State of key and spline parts There shall be no deformation, looseness, or abnormal
Shaft joint
wear.
Other 28 Damage? There shall be no deformation, abnormal wear, etc.
mechanical parts
29 **Contact wear 50% or less of original thickness
30 Mechanical part wear Operation shall not be hindered
Switches
31 Wheel rolling surface wear 20% or less of original dimension by rolling part diameter
Collector
32 Gap between wheel inside diameter 20% or less of original shaft diameter
and shaft
Electrical 33 Cabtyre cable There shall be no outside damage, ageing, or broken
part Wiring 34 Lead wire wire catching. Especially, there shall be no abnormalities
in the end processing.
Insulation 35 Insulation resistance of all circuits 1MΩ or greater
Trolley wire 36 Ground circuit check Grounded phase shall be correct.
Power supply 37 Fuse, etc. check Parts of the specified capacity shall be used.
switch
38 Lubrication The specified oil (grease) shall be made a suitable
Assembly Overall amount
39 Assembly adjustment Adjustments shall be made by the specified method.
Operation 40 No-load operation check The hoist shall operate in accordance with the
Overall
pushbutton switch markings.
operation
Limit switch 41 Upper limit and lower limit check Upper limit hoisting allowance 50mm or greater
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Body brake 42 Check of braking amount at 1% or less of the hoisting distance/minute.
lowering of the rated load.
Trolley brake 43 Check of braking amount at Shall be a suitable inertial distance
traverse travel of rated load.
Hoisting 44 Hoisting and lowering function Shall be performed twice at full lift without any
Lowering check at rated load abnormalities.
Traverse travel 45 Traverse travel function check at Trolley shall be run in the traverse direction over the
rated load entire traverse travel range and there shall be no trolley,
rail, or other abnormalities.
Notes * : For chain driven trolley and manual trolley without traverse travel brake, shall be 1/300 or less relative to the horizontal and free traveling shall be prevented.
** : Contact replacement shall be replacement with contacts for one unit as a set so that the height of each phase is equal.
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Wring Diagram
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No.1
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(NOT INCLUDED)
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Repair Parts
Please search Repair Parts as follows.
There is a part looking for in "Supplementary instruction manual".
YES NO
There is a part looking for in "Repair Parts 1".
YES NO
There is a part looking for in "Repair Parts 2".
YES NO
There is a part looking for in "Repair Parts

3".
Please order parts with the "PART No. "written in the instruction manual.
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Repair Parts 1
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STRUCTURE OF S2 SERIES
LIST OF REPAIR PARTS FOR S2, SN2, SS2
-198-
PART No. QUANTITY
ITEM No. PART NAME REMARKS
DRAWING No. S2 SN2 SS2
1 3H4DH5974-1 RELAY BASE 1 1 1
2 SCREW A M4X8 3 3 3
3 813288 TRANSFORMER 20VA 1
813292 TRANSFORMER 20VA 1
4 SCREW W M4X8 2 4 2
5 871287 RELAY 2 2 2
6 4B5H88824-1 RELAY CAP 1 1 1
8 812077 ME CAPACITOR 1 1 1
9 SCREW B M4X10 1 1 1
10 3H5ZH7487-A EM SWITCH COVER ASS'Y
11 3H4DH6956-A EM SWITCH BASE 1 1 1
12 3H3YH6960-1 EM SWITCH PACKING 1 1 1
13 811063 BS CABLE STOPPER 1 1 1
14 811062 PACKING 1 1 1
15 SCREW A M5X12 1 1 1
16 SCREW W M6X12 2 2 2
17 SCREW A M5X25 4 4 4
18 813287 NO VOLT CONTACTOR 2 2 2
19 SCREW A M4X10 1 1 1 FC-0S(24V)
20 3H4DH6957-1 EM SWITCH CONSENT BASE 2 2 2
21 SCREW A M4X8 1 1 1
22 812056 9P CONNECTOR 2 2 2
23 SCREW A M4X8 1 1 1 FEMALE
24 813160 STOPPER ASS'Y 1 1 1
837478 STOPPER 1 1 1
SCREW A M3X16 2 2 2
NUT M3 2 2 2
25 851205 CABLE ARMOR 2 2 2
26 CAPTYRE CABLE 1 1 1
26 CAPTYRE CABLE 1 1 VCT 8CX1.25mm2
813386 PB-3E2(2) 1 VCT 7CX1.25mm2
27
813387 PB-3NE2(2) 1 1
CAPTYRE CABLE 1
28
CAPTYRE CABLE 1 1 VCT 4CX0.75mm2
29 4L92D0020-1 CE MARKING 1 VCT 5CX0.75mm2
30 1H1VB9117-4 GEAR CASE (CE) 1 1 1
2H4Y34108-E COVER B (CE) 1 1 1
31
812901 COVER B 1 1
32 3M87M9965-1 RETAINING WASHER M6 4 4 4
3H4DA9074-C SWITCH STAND 8 8 8
33
3H4DA9074-D SWITCH STAND 1 1
34 2L46K2794-1 COVER PACKING(CE) 1
35 3M87M9965-1 RETAINING WASHER M6 4 4 4
-199-
STRUCTURE OF S SERIES AND 1F(H)
LIST OF REPAIR PARTS FOR S SERIES, 1F
-200-
PART No. QUANTITY
DRAWING No. S, 1F SN S1
3H4ZH5410-1 TRANSFORMER BASE 1 1
1
821883 TRANSFORMER BASE 1
2 SCREW A M5X12 2 2 2
5 812077 ME CAPACITOR 1 1 1
6 SCREW A M4X10 1 1 1
7 3H4D58916-4 CONNECTOR BASE 1 1 1
8 3H4DH6002-1 EM BASE 1 1 1
10 813287 NO VOLT CONTACTOR 1 1 1 FC-0S(24V)
11 SCREW A M4X10 1 1 1
813386 PB-3E2(2) 1 1
12
813387 PB-3NE2(2) 1
CAPTYRE CABLE 1 1 VCT 4CX0.75mm2
13
CAPTYRE CABLE 1 VCT 5CX0.75mm2
14 3L92M9942-1 CE MARKING 1 1 1
15 2L46K2596-1 1F COVER PACKING 1 2 1 SN : Motor side is the same
16 3M87M9965-1 RETAINING WASHER M6 4 8 4 SN : Motor side is the same
-201-
-202-
STRUCTURE OF 2~5F(H)
-203-
STRUCTURE OF 2~5FN(H)
LIST OF REPAIR PARTS FOR 2~5F
PART No.
ITEM No. PART NAME QUANTITY REMARKS
DRAWING No.
2 SCREW W M4X8 2
3 3H4D58916-4 CONNECTOR BASE 1
4 3H4DH6002-1 EM BASE 1
5 SCREW A M4X8 2
6 813287 NO VOLT CONTACTOR 1 FC-0S(24V)
7 SCREW A M4X10 1
8 813386 PB-3E2(2) 1
9 CAPTYRE CABLE 1 VCT 4CX0.75mm2
10 3L92M9942-1 CE MARKING 1
11 2L46K2597-1 2F COVER PACKING (CE) 1
12 3M87M9964-1 RETAINING WASHER M8 4
LIST OF REPAIR PARTS FOR 2~5FN

PART No.
DRAWING No.
2 SCREW W M4X8 4
3 2H4DA0917-2 SWITCH BASE 1
4 BOLT A M10X30 3
5 3H4D58916-4 CONNECTOR BASE 1
6 3H4DH6002-1 EM BASE 1
7 SCREW A M4X8 2
8 813287 NO VOLT CONTACTOR 1 FC-0S(24V)
9 SCREW A M4X10 2
10 813387 PB-3NE2(2) 1
11 CAPTYRE CABLE 1 VCT 5CX0.75mm2
12 3L92M9942-1 CE MARKING 1
13 2L46K2597-1 2F COVER PACKING (CE) 1 Motor side is the same
14 3M87M9964-1 RETAINING WASHER M8 4 Motor side is the same
-204-
-205-
29
STRUCTURE OF ET SERIES
LIST OF REPAIR PARTS FOR ET SERIES
PART No. QUANTITY

DRAWING No. 1ET 2ET 3ET 5ET
FOR 3m LIFT
2H4ZD9746-A ET SWITCH CASE ASS’Y 1 1 1 1
(FOR H.S. : SINGLE)
FOR 6m LIFT
2H4ZD9746-B ETN SWITCH CASE ASS’Y 1 1 1 1
(FOR H.S. : SINGLE)
(5~29)
FOR 3m LIFT
2H4ZK1990-A ETN SWITCH CASE ASS’Y 1 1 1 1
(FOR H.S. : DUAL)
FOR 6m LIFT
2H4ZK1990-D ETN SWITCH CASE ASS’Y 1 1 1 1
(FOR H.S. : DUAL)
5 3H4ZJ9068-A TM CABLE 1 1 1 1 4CX0.75
11 3H4ZB8488-A ET SWITCH CASE 1 1 1 1
12 2H4DA8418-B ET SWITCH CASE 1 1 1 1
13 GA432028 -3 RUBBER BUSH (J) 2 2 2 2
14 GA432028 -7 RUBBER BUSH (N) 4 4 4 4
15 3H3ZN0093-A ETM COVER SET (CE) 1 1 1 1
16 GA432028 -3 RUBBER BUSH (J) 1 1 1 1
17 GA432028 -1 RUBBER BUSH (H) 1 1 1 1
18 3H4ZH7837-A CABLE (A) 1 1 1 1 VCT 7CX2.0
19 3H4ZH7839-A CABLE (B) 1 1 1 1 VCT 6CX2.0
20 3J5ZH7668-D TRANSFORMER 20VA 1 1 1 1
21 SCREW W M4X6 2 2 2 2
24 871031 EARTH MARK 1 1 1 1
25 SCREW A M4X6 1 1 1 1
26 4L4619854-3 PACKING 1 1 1 1
27 3L92M9942-1 CE MARKING 1 1 1 1
813388 PB-5E2(2) 1 1 1 1 FOR H.S. : SINGLE
28
813389 PB-5NE2(2) 1 1 1 1 FOR H.S. : DUAL
29 CAPTYRE CABLE 1 1 1 1 T-VCT 7C×0.75
* H.S.=HOISTING SPEED
-206-
-207-
4
-208-
27 3
STRUCTURE OF ST SERIES
LIST OF REPAIR PARTS FOR ST SERIES
PART No. QUANTITY

DRAWING No. 1ST S2T 3ST
3C3Z66678-E HOUSING ASS’Y 1 T.S.=10.5M/MIN
3C3Z66678-F HOUSING ASS’Y 1 T.S.=21 M/MIN
2C3Z25398-J HOUSING ASS’Y 1 T.S.=10.5M/MIN
1
2C3Z25398-L HOUSING ASS’Y 1 T.S.=21 M/MIN
2C3Z25398-K HOUSING ASS’Y 1 T.S.=10.5M/MIN
2C3Z25398-M HOUSING ASS’Y 1 T.S.=21 M/MIN
2 2H2ZD9698-A FLANE B 1 FOR 1 ST
3 BOLT A M6X10 4 4 4
4 3H4ZB8488-A SWITCH CASE 1 1 1
5 2H4DA8418-B SWITCH BASE 1 1 1
6 4L4619854-3 PACKING 1 1 1
7 4L4619854-3 SCREW A M5X8 3 3 3
8 813515 CONTACTOR 1 1 1 HMU12(24V)
9 SCREW W M4X16 2 2 2
10 851146 8P TERMINAL BLOCK 2 2 2 30A
11 SCREW W M4X10 4 4 4
12 813288 TRANSFORMER 20VA 1 1 1
13 SCREW W M4X6 2 2 2
14 871031 EARTH MARK 1 1 1
15 871031 SCREW A M4X6 1 1 1
16 GA432028 -3 RUBBER BUSH (J) 2 2 2
17 853030 RUBBER BUSH (N) 3 3 3
18 851394 RUBBER BUSH (I) 1 1 1
19 847370 RUBBER BUSH (H) 1 1 1
20 851127 RUBBER BUSH (N) 1 1 1
VCT 7CX2.0 1 1 1
21
VCT 5CX2.0 1 1 1
23 813160 STOPPER ASS'Y 4 4 4
837478 STOPPER 2 2 2
SCREW A M3X16 2 2 2
NUT M3 2 2 2
24 813388 PB-5E2(2) 1 1 1 FOR H.S. : SINGLE
813389 PB-5NE2(2) 1 1 1 FOR H.S. : DUAL
25 WASHER M16 1 1 1
26 4L92D0020-1 CE MARKING 1 1 1
27 CAPTYRE CABLE 1 1 1 T-VCT 7C×0.75
FOR 3m LIFT
2H4ZD9746-A ET SWITCH CASE ASS’Y 1 1 1
(FOR H.S. : SINGLE)
FOR 6m LIFT
2H4ZD9746-B ETN SWITCH CASE ASS’Y 1 1 1
(FOR H.S. : SINGLE)
(4～26)
FOR 3m LIFT
2H4ZK1990-A ETN SWITCH CASE ASS’Y 1 1 1
(FOR H.S. : DUAL)
FOR 6m LIFT
2H4ZK1990-D ETN SWITCH CASE ASS’Y 1 1 1
(FOR H.S. : DUAL)
* T.S.=TRAVELING SPEED
* H.S.=HOISTING SPEED
-209-
Repair Parts 2
QUANTITY
PART No. 1/2S(H)2 1/4S(H)2
DRAWING No. 1/2SN(H)2 1/4SN(H)2
1/2SS(H)2 1/4SS(H)2
1 812940 OL STAND ASS’Y 1 1
2 870503 MICRO SWITCH 1 1
812943 OL 1ST PINION 1 S,SS MODEL
3 812944 OL 1ST PINION 1 S,SS MODEL
812943 OL 1ST PINION 1 1 SN MODEL
4 812942 RELAY ASS’Y 1 1
5 812077 ME CAPACITOR 1 1
6 871287 RELAY 2 2
7 812939 GEAR CASE COVER 1 1
8 812934 G PACKING (OL) 1 1
812946 OL 2P ASS’Y 1 S,SS MODEL
812945 OL 2P ASS’Y 1 S,SS MODEL
9
812948 OL 2P ASS’Y 1 SN MODEL
812936 OL 2P ASS’Y 1 SN MODEL
10 813364 GEAR CASE (OL) 1 1
11 - PAN HEAD SCREW M5x8 2 2
12 - PAN HEAD SCREW M4x6 2 2
STRUCTURE OF OVERLOAD LIMITER DEVICE (S2 SERIES)
-210-
28
BRAKE SIDE
29
30 BRAKE SIDE
STRUCTURE OF OVERLOAD LIMITER DEVICE (S SERIES AND 1F(H))
QUANTITY
PART No. 1 to 5 S(H)
ITEM No. PART NAME
DRAWING No. 1 to 2 SN(H) 1F(H)
1 to 5S1(H)
871281 second pinion ass'y 1 1
1
812594 second pinion ass'y 1
2 - E-ring 10 1 1
3 871282 pinion collar 1 1
4 871283 cone spring C 1 1
5 871284 striker 1 1
6 - steel ball 1/4 3 3
7 813033 thrust spring 1 1
8 871285 thrust spring washer 1 1
9 871286 relay support ass'y 1 1
10 871287 relay 1 1
11 - pan head screw M3 × 6 4 4
12 - spring washer M3 6 6
13 - washer M3 6 6
14 871288 micro switch packing 1 1
15 870503 micro switch 1 1
19 839762 guide washer 1 1
20 871289 switch support 1 1
21 - pan head screw M5×8 4 4
23 - pan head screw M5×40 1 1
24 812191 frame A (2) 1 1
25 871291 pick up lever ass'y 1 1
811077 S-OL 1ST pinion 1
26
812593 F-OL 1ST pinion 1
27 838108 C RING 20 (shaft) 2 2
812539 S COVER A (2) 1
28
812595 F COVER A (2) 1
29 812077 CAPACITOR 1 1
-211-
30 SCREW M4×10 1 1
BRAKE SIDE
STRUCTURE OF OVERLOAD LIMITER (F SERIES)
PART No. QUANTITY

ITEM No. PART NAME
DRAWING No. 2F 3F 5F 2FN 2.5FN 3FN 5FN
3H5L70275-1 2F-OL 1ST PINION 1
3H5L70275-2 3F-OL 1ST PINION 1 1
1 3H5L70275-1 2F-OL 1ST PINION 1
812645 2.5F 1ST PINION 1
3H5L70275-2 3F-OL 1ST PINION 1 1
3H5Z70314-A 2F-OL 2ND PINION ASS'Y 1
3H5Z70314-B 3F-OL 2ND PINION ASS'Y 1
3H5Z70314-C 5F-OL 2ND PINION ASS'Y 1
2 3H5Z70314-A 2F-OL 2ND PINION ASS'Y 1
3H5Z70314-E 2.5FN-OL 2ND PINION ASS'Y 1
3H5Z70314-B 3F-OL 2ND PINION ASS'Y 1
3H5Z70314-C 5F-OL 2ND PINION ASS'Y 1
812647 F FRAME C 1 1 1
3
812657 F FRAME C 1 1 1 1
4 2H1Z26869-A F-OL RELAY ASSEMBLY 1 1 1 1 1 1 1
5 - PAN-HEAD SCREW M6x10 2 2 2 2 2 2 2
6 812077 CAPACITOR 1 1 1 1 1 1 1
7 SCREW AM4×10 1 1 1 1 1 1 1
-212-
-213-
Repair Parts 3
STRUCTURE of S2 ELECTRIC CHAIN HOIST

-214-
STRUCTURE of SN2 ELECTRIC CHAIN HOIST
-215-
STRUCTURE of SS2 ELECTRIC CHAIN HOIST
STRUCTURE of SS2 ELECTRIC CHAIN HOIST

-216-
LIST OF REPAIR PARTS FOR S2, SN2, SS2
ITEM PARTS No. QUANTITY
PART NAME REMARKS
No. DRAWING No. 500kg 250kg
812866 COVER B 1 1 FOR S2 Type, SS2 Type
1
812901 COVER B 1 1 FOR SN2 Type
SCREW AM6×12 4 4 FOR S2 Type, SS2 Type
2
SCREW AM6×16 4 4 FOR SN2 Type
200-240V 50/60Hz
812803 BRAKE ASS'Y 1 1 346V 50Hz
A1 220/380V-415V 50Hz
2H5Z33101-E BRAKE ASS'Y 1 1 100-120/200-240V 60Hz
2H5Z33101-C BRAKE ASS'Y 1 1 220-230/440-460V 60Hz
3 SCREW AM5×8 2 2
4 812809 LOCK WASHER 2 2
5 851008 U NUT M6 4 4
200-240V 50/60HZ
812808 F3 SOLENOID 1 1 346V 50Hz
6 220/380-415V 50Hz
2H5H32899-1 F3 SOLENOID 1 1 100-120/200-240V 60Hz
2H5H32899-6 F3 SOLENOID 1 1 220-230/440-460V 60Hz
7 812807 SPRING 4 4
8 812806 BRAKE SPRING 4 4
9 812805 BRAKE DISK 1 1
10 837457 BHPS BRAKE WHEEL 1 1
11 812804 BRAKE BASE ASS'Y 1 1
12 SCREW AM6×16 4 4
13 812802 GEAR CASE COVER 1 1
14 812801 GEAR CASE PACKING 1 1
15 812831 CABLE STOPPER 1 1 FOR SN2 Type
16 812877 WASHER 4 4 FOR S2 Type, SS2 Type
17 SCREW AM6×12 2 2 FOR SN2 Type
839582 TRANSFORMER 1 1 200V 50/60HZ
871133 TRANSFORMER 1 1 220/380-415V 50/60Hz
18 871251 TRANSFORMER 1 1 110-120/220-240V 60Hz
871162 TRANSFORMER 1 1 200/346V 50Hz
871261 TRANSFORMER 1 1 220-230/440-460V 60Hz
19 SCREW WM4×8 2 2
20 SCREW AM6×16 7 7
21 BALL BEARING 6004ZZ 1 1
812881 1ST PINION 1 FOR S2 Type, SS2 Type
22 812881 1ST PINION 1 1 FOR SN2 Type
812796 1ST PINION 1 FOR S2 Type, SS2 Type
24 BALL BEARING 6201DDU 1 1
25 812799 2ND PINION 1 1
812882 1ST GEAR 1 FOR S2 Type, SS2 Type
26
812882 1ST GEAR 1 1 FOR SN2 Type
812798 1ST GEAR 1 FOR S2 Type, SS2 Type
27 812797 COLLAR 1 1
-217-
PART NAME REMARKS
30 871285 THRUST WASHER 1 1
31 812834 2ND GEAR 1 FOR S2 Type, SS2 Type
31 812834 2ND GEAR 1 1 FOR SN2 Type
31 812778 2ND GEAR 1 FOR S2 Type, SS2 Type
32 812835 3RD PINION 1 FOR S2 Type, SS2 Type
32 812835 3RD PINION 1 1 FOR SN2 Type
32 812776 3RD PINION 1 FOR S2 Type, SS2 Type
34 C RING 25 1 1
35 812836 3RD GEAR 1 FOR S2 Type, SS2 Type
35 812836 3RD GEAR 1 1 FOR SN2 Type
35 812777 3RD GEAR 1 FOR S2 Type, SS2 Type
36 812800 COLLAR 1 1
37 4M5434520-3 TAPPING SCREW M4×12 1 1 FOR S2 Type, SS2 Type
38 812810 COVER B PACKING 1 1
39 812843 KNOCK PIN 2 2
40 812862 GEAR CASE 1 1
41 812007 COUPLING 1 1 FOR S2 Type, SN2 Type
42 SCREW M6×60 4 4
43 SPRING WASHER M6 4 4
44 811062 PACKING 1 1
45 811063 BS CABLE STOPPER 1 1
46 SCREW M5×12 2 2
47 812845 LEAD WIRE PACKING 1 1
48 SCREW AM6×12 4 4
49
A2 812879 UPPER HOOK ASS'Y 1 1
50 812880 UPPER HOOK 1 1
51 811140 LATCH A 1 1
52 812830 HOOK SPRING A 1 1
53 811141 SPRING PIN5X36AW 1 1
54
55 812966 CENTER FRAME (2) 2 2
56
57 812916 S1 COUPLING 2 2 FOR SS2 Type
58 871249 BS1 COUPLING RUBBER 1 1 FOR SS2 Type
59
60
61 BALL BEARING 6205DDUNR 2 2
62 812789 SPROCKET SHAFT 1 1
63 812787 SPROCKET (Φ6.3) 2 2
64 812967 SPROCKET GUIDE (2) 1 1
65 812790 ROLLER SHAFT 1 1
66 839773 1/2BF ROLLER 1 1
-218-
PART NAME REMARKS
No. DRAWING No. 500kg 250g
67 812968 LS SPRING 2 2
68 812969 LIMIT LEVER ASS'Y 1 1
69 812970 LIMIT SPRING ASS'Y (2) 1 1
70 SCREW AM4×8 2 2
71
72
73
74 812825 LIMIT SPRING 1 1
Listed in page 3mLlift: 179LINK
75 LINK CHAIN Φ6.3 1 1
126 6mLlift: 337LINK
76 812826 HANGER PIN (Φ6.3) 1 1
A3 812926 LOWER HOOK ASS'Y 1
A3 812971 LOWER HOOK ASS'Y 1
77
78 4M32C5948-1 LATCH BOLT 1 1

79 811142 HOOK SPRING 1 1
80 812829 LATCH 1 1
81 812460 U NUT M5 1 1
82
83 813027 CHAIN GAUGE Φ6.3 1 1
84
85 839710 CHAIN STOPPER (Φ6.3) 1 1
86 812533 RETAINER 1 1
87 812409 U NUT M4 2 2
88 SCREW M4×16 2 2
89
812837 CHAIN CONTAINER A x ASS'Y 1 1
A4
812846 CHAIN CONTAINER B x ASS'Y 1 1 LIFT:～6m
90 812838 SUSPENSION PIN 2 2 LIFT:～15m
91 NUT M8 2 2
96
97 812903 NYRON CLIP 1 1 FOR SN2 Type
99
100 812843 KNOCK PIN 2 2
101 812861 HOUSING 1 1
102 812784 MOTOR COVER PACKING 1 1
103 129126 BALL BEARING 6004ZZ 1 1
812878 ROTOR ASS'Y 1 FOR S2 Type
812859 ROTOR ASS'Y 1 FOR S2 Type
104 812911 ROTOR ASS'Y 1 FOR SN2 Type
812905 ROTOR ASS'Y 1 FOR SN2 Type
812923 ROTOR ASS'Y 1 1 FOR SS2 Type
BALL BEARING 6203ZZ 1 1 FOR S2 Type, SN2 Type
105
BALL BEARING 6202VV 1 1 FOR SS2 Type
-219-
PART NAME REMARKS
200V 50/60Hz 346V 50Hz,
812860 HOUSING ASS'Y 1
FOR S2 Type
220/380-415V 50Hz,
FOR S2Type
200V 50/60Hz 346V 50Hz,
FOR S2 Type
200/380-415V 50Hz,
FOR S2 Type
200V 50/60Hz 346V 50Hz,
FOR SN2 Type
106
220/380-415V 50Hz,
FOR SN2Type
200V 50/60Hz 346V 50Hz,
FOR SN2 Type
220/380-415V 50Hz,
FOR SN2 Type
200V 50Hz 110-115V 60Hz,
812918 HOUSING ASS'Y 1 1
FOR SS2 Type
220-240V 50Hz,
812937 HOUSING ASS'Y 1 1
FOR SS2 Type
107 812973 LIMIT SWITCH ASS'Y (2) 1 1
108 SCREW AM6×16 2 2
109 812843 KNOCK PIN 2 2
110 SCREW AM6×16 4 4
111 NAMEPLATE 1 1
112 3B1ZB6160-A CONNECTOR ASS'Y (6P) 1 1 FOR S2 Type, SN2 Type
113 SCREW M4×20 2 2
115 WASHER M4 2 2
116 813515 CONTACTOR 1 1 HMU12(24V)
117 813237 SWITCH STAND 1 1
118 812873 COLLAR 2 2
119 812871 RECTIFIER ASS'Y 1 1
120 812872 BUSH 2 2
121 SCREW WM4×16 2 2
122 3B1Z92518-C CONNECTOR ASS'Y(6P,9P,9P) 1 1 FOR S2 Type
123 812876 PACKING 1 1
124 812875 SIDE COVER 1 1 FOR S2 Type, SS2 Type
124 813236 SN SIDE COVER 1 FOR SN2 Type
125 SCREW AM6×12 4 4
126 SCREW WM5×12 2 2
127 812071 15A6P TERMINAL BLOCK 1 1
128 812999 TERMINAL BASE 1 1
129 SCREW WM4×12 2 2
130 SCREW A M5×12 1 1
-220-
PART NAME REMARKS
131 854709 15A8P TERMINAL BLOCK 1 1
132 SCREW WM4×10 2 2
3m LIFT, FOR S2 Type,
812193 PB CABLE ASS'Y 1 1
A5 SS2 Type
6m LIFT, FOR S2 Type,
Detailed part 812194 PB CABLE ASS'Y 1 1
SS2 Type
is listed in
page 125 812534 2PBN2 CABLE ASS'Y 1 1 3m LIFT, FOR SN2 Type
812535 2PBN2 CABLE ASS'Y 1 1 6m LIFT, FOR SN2 Type
A6
812192 POWER CABLE ASS'Y 1 1 FOR S2 Type, SN2 Type
Detailed part
is listed in
812559 F POWER SOURCE CABLE ASS'Y 1 1 FOR SS2 Type
page 125
155 3B1ZB6161-B CONNECTOR ASS'Y (6P,9P,9P) 1 1 FOR SN2 Type
3B1ZB6162-A CONNECTOR ASS'Y (6P,6P,9P) 1 1 FOR SS2 Type
156 812922 CONNECTOR ASS'Y (9P) 1 1 FOR SS2 Type
157 813234 SN2 MG. SWITCH 1 1 FOR SN2 Type
159 WASHER M4 2 2 FOR SN2 Type
160 S2 WIRING DIAGRAM 1 1 FOR S2 Type
SN2 WIRING DIAGRAM 1 1 FOR SN2 Type
SS2 WIRING DIAGRAM 1 1 FOR SS2 Type
812909 END BRAKET 1 1 FOR SN2 Type
161
812920 END BRAKET 1 1 FOR SS2 Type
162 812947 PACKING 1 1 FOR SS2 Type, SN2 Type
163 SCREW AM6×16 4 4 FOR SS2 Type, SN2 Type
164 811328 DIRECTION SWITCH 1 1 FOR SS2 Type
165 SCREW M4×8 2 2 FOR SS2 Type
166 SPRING WASHER M4 2 2 FOR SS2 Type
167 WASHER M4 2 2 FOR SS2 Type
168 812094 THRUST SPRING 1 1 FOR SS2 Type
169 871253 CENTRIFUGAL SWITCH 1 1 FOR SS2 Type
170 812090 CAPACITOR CAP 1 1 FOR SS2 Type
171 812921 CAPACITOR BAND 1 1 FOR SS2 Type
172 834188 CAPACITOR 1 1 FOR SS2 Type
173 SCREW AM5×8 2 2 FOR SS2 Type
-221-
-222-
1S・SN and Common Body for 2-5S・SN (1S1 model : Page 93)
-223-
Hooks for 3S・SN・S1 Hooks for 5S・SN・S1
Hooks for 2S・SN・S1
LIST OF REPAIR PARTS FOR 1S/SN, 2-5SN
PART No.
DRAWING No.
1S(H) NAME PLATE 1
1SN(H) NAME PLATE 1
2S(H) NAME PLATE 1
2SN(H) NAME PLATE 1
1
3S(H) NAME PLATE 1
3SN(H) NAME PLATE 1
5S(H) NAME PLATE 1
5SN(H) NAME PLATE 1
2 812131 S COVER A 1
3 4M5434520-3 TAPPING SCREW M4×12 1
4 SCREW AM6×8 4
5
6
812179 S BRAKE ASS'Y 1 200V 50/60Hz, 346-380V50Hz
812197 S BRAKE ASS'Y 1 220/380-415V 50Hz
7 812198 S BRAKE ASS'Y 1 110-120/220-240V 50/60Hz
812199 S BRAKE ASS'Y 1 220-230/440-460V 60Hz
812961 S BRAKE ASS'Y 1 500V50Hz
8 SCREW WM6×16 4
812128 S SOLENOID 1 200V 50/60Hz, 346-380V 50Hz
812184 S SOLENOID 1 220/380-415V 50Hz
9 812097 S SOLENOID 1 110-120/220-240V 50/60Hz
812185 S SOLENOID 1 220-230/440-460V 60Hz
812963 S SOLENOID 1 500V50Hz
10 812129 S ADJUSTING WASHER 4
11 851225 1M 6φ LINK PIN 1
12 812096 S BM SUPPORT 1
13 SCREW M6×10 4
14 812124 S BRAKE SPRING 3
15 812123 S BRAKE DISK B 1
16 812125 S PLATE SPRING 1
17 812130 S BRAKE PIN 1
18 813355 S BRAKE WHEEL 2
19 812121 S BRAKE DISK A 2
20 812126 S BRAKE WHEEL HUB 1
21 812200 S DISK PLATE 1
22 SCREW AM4×8 2
23 812550 S SOLENOID COLLAR 4
33 812098 S FRAME C 1
34 836027 1BHBB RING A 2
35 871105 BB6004ZZNR 2
37 812119 S 1ST PINION 1
38 871107 BB6201ZZNR 2
39 812116 S2ND PINION 1
40 812118 S 1ST GEAR 1
41 812117 2P DIST COLLAR 1
42 836027 1BH BB RING A 1
-224-
PART No.
DRAWING No.
43 851625 BB6203DDUNR 1
44 812115 S 3P WASHER 1
45 811031 BHPS 2ND GEAR 1
46 812134 BS 3RD PINION 1
47 871110 BB6204ZZNR 1
48 812112 3G WASHER 1
49 840513 C RING 28 1 FOR SHAFT
50 811068 BS 3RD GEAR 1
51 812111 S GEAR COVER 1
52 812110 S FRAME A 1
53
54
55 811005 BS COUPLING 1
56 811073 1BH BB RING C 2
57 851242 BB6206DDUNR 1
58 812114 S SPROCKET 1
59 812137 S SPROCKET GUIDE 1
60 871158 BB6305ZZNR 1
61 812102 S FRAME 1
62 812139 S ROLLER BOLT 1
63 812138 S GUIDE ROLLER 1
64 SPRING WASHER M10 1
65 LOCK NUT M10 1
66 811043 BS STUD 3
67 811011 BS COLLAR 3
68 M8700010 SPRING WASHER M12 6
69 M4110004 NUT M12 6
70 811072 2BHPF DIST COLLAR B 1
71 811071 CHAIN CONTAINER HANGER 1
72 BOLT M10×90 1
74 LOCK NUT M10 1
75
76
77 812397 1S UPPER HOOK ASS'Y 1 78～81
78 3H5D65034-1 1S UPPER HOOK 1
79 812325 LATCH B 1
80 4M8402540-2 SPRING PIN 5×40AW 1
81 812830 HOOK SPRING A 1
84 812135 1S SIDE COVER 1 1 ton ONLY
85 812133 SWIRE COVER 1
86 811061 BS SIDE COVER A 1
88 BOLT M8×70 1
89 811062 BHPS PACKING 1
90 811063 BS CABLE STOPPER 1
91 SCREW AM5×16 2
94-1 812463 S CHAIN CONTAINER D 1
-225-
94-2 812099 S CHAIN CONTAINER E 1
PART No.
DRAWING No.
94-3 811801 BS CHAIN CONTAINER F 1
94-5 811815 BS CHAIN CONTAINER G 1
96 812140 S LIMIT LEVER ASS'Y 1
97
3mLlift: 173LINK
98 Listed in page 126 LINK CHAIN Φ7.1 1
6mLlift: 322LINK
102 811054 BS LIMITSPRING (U) 1
103
104 812399 S LOWER HOOK ASS'Y 1 106～111
105 813011 LATCH B ASS'Y 1 106～109
106 81142 HOOK SPRING 1
107 81140 LATCH B 1
108 4M32C5948-2 LATCH BOLT(2) 1
109 812460 U NUT M5 1
110 811055 BS CHAIN HANGER PIN 1
111 4M8478380-1 SPLIT PIN 4×15 2
812193 PB CABLE ASS'Y 1 3m LIFT FOR S Type
113
Detailed part 812534 2PBN2 CABLE ASS'Y 1 3m LIFT FOR SN Type
is listed in 812194 PB CABLE ASS'Y 1 6m LIFT FOR S Type
page 125
812535 2PBN2 CABLE ASS'Y 1 6m LIFT FOR SN Type
124 812109 LIMIT SWITCH 1
125 SCREW M5×12 8
133 812106 S HOUSING PLATE 1
134 871105 BB6004ZZNR 1
135 813298 SM ROTOR ASS'Y 1 FOR S Type
135 812543 SNM ROTOR ASS'Y 1 FOR SN Type
200-230V, 346-460V,
813299 SM HOUSING ASS'Y 1
FOR S Type
2C3ZE1499-C SM HOUSING ASS'Y 1 500V50Hz, FOR S Type
136
220/346-415V 50Hz,
812544 SNM HOUSING ASS'Y 1
FOR SN Type
812095 SNM HOUSING ASS'Y 1 220-230V 60Hz, FOR SN Type
137 851625 BB6203DDUNR 1
138 812001 FM END BRACKET 1
140 811001 THROUGH BOLT 4 FOR S Type
140 871201 THROUGH BOLT 4 FOR SN Type
141 812103 S COVER B 1 FOR S Type
141 812402 SN COVER B 1 FOR SN Type
142 SCREW M6×8 4
150 813515 CONTACTOR 1 HMU12(24V)
151 PAN HEAD SCREW M4×20 2
153 PLAIN WASHER M4 2
-226-
PART No.
DRAWING No.
811144 TRANSFORMER 20VA 1 200-220/24
871133 TRANSFORMER 20VA 1 220/380-415V/24V
871261 TRANSFORMER 20VA 1 220-230/440-460V/24V
154
871251 TRANSFORMER 20VA 1 110-120/220-240V/24V
871162 TRANSFORMER 20VA 1 200/346-380/24
812964 TRANSFORMER 20VA 1 500/24
155 SCREW M4×8 2
156 812883 TRANS BASE 1
157 SCREW M5×8 2
158 812100 S MG SW BASE 1
159 SCREW M6×10 3
162 812189 REVERSE PHASE INSPECTING RELAY 1 220-230/380-460V
163 SCREW M5×16 2
164 WASHER M5 2
165 812186 BASE 1
166 812187 TERMINAL BASE 1 FOR S Type
166 813238 SN TERMINAL BASE 1 FOR SN Type
167 SCREW M4×10 2
168 812056 9P CONNECTOR 1
168 812061 CONTACTOR 7 MALE
170 SCREW M4×10 1 BRUS
172 812071 TERMINAL BOAD 2 6P
173 WASHER M4 4
174 SCREW WM4×10 4
175 SCREW M6×10 2
176
Detailed part
812192 POWER CABLE ASS'Y 1
is listed in
page 125
190 811055 CHAIN HANGER PIN 1
191 812408 RETAINER 1
192 SCREW M4×16 2
193 812409 U NUT M4 2
194 812546 SW BASE 1
195 SCREW AM4×12 2
197 813234 SN MG SWITCH 1
198 SCREW AM5×8 1
201 812180 2S UPPER HOOK ASS'Y 1 202～215
202 811418 2S UPPER HOOK 1 203～205
203 839093 SPRING PIN 4×25AW 1
204 839091 BHPS HOOK SPRING 1
205 812175 BH LATCH 1
-227-
PART No.
DRAWING No.
208 812142 2S UPPER HANGER 2
209 BOLT M8×80 1
210 NUT M8 1
212 812143 2S DIST COLLAR 1
215 812145 2S CHAIN HANGER 1
218 812146 2S CHAIN HANGER PIN 1
219 SPLIT PIN 4×25 2
220 812144 2S UPPER HANGER PIN A 1
3m LIFT: 353LINK
6m LIFT: 650LINK
227 811407 BS LIMIT SPRING 1
230 811416 2BHPS LOWER HOOK ASS'Y 1 231～245
231 811412 BS SHEAVE 1 WITH BALL BEARING
232 811413 SHEAVE COVER 1
233 811411 LOWER HANGER 1
234 811410 SHEAVE PIN 1
236 SB51106 1
237 811409 NUT M27 1
238 SPRING PIN 4×45AW 1
241 812456 2S LOWER HOOK 1 243～246
242 813012 LATCH C ASS'Y 1 243～246
243 812450 LATCH C 1
245 4M32C5948-3 LATCH BOLT(3) 1
246 812460 U NUT M5 1
301 812181 3S UPPER HOOK ASS'Y 1 302～322
302 812152 3S UPPER HOOK 1 303～305
303 839093 SPRING PIN 4×25AW 1
305 870732 BH LATCH (7) 1
307 812147 3S SHEAVE PIN 1
308 813167 3S UPPER HANGER A 1
309 813168 3S UPPER HANGER B 1
310 BOLT M12×80 2
311 LOCK NUT M12 2
313 812153 S DIST COLLAR D 2
314 812639 2.8S SHEAVE COVER 2
315 840148 1NSM WASHER 2
316 811412 BS SHEAVE (2) 1 WITH BALL BEARING
317 812147 3S SHEAVE PIN 1
320 812150 3S CHAIN GUIDE 1
321 812149 3S CHAIN GUIDE PIN 1
-228-
PART No.
DRAWING No.
324 812165 5S UPPER HANGER PIN 1
325 SCREW AM5×12 2
3m LIFT: 514LINK
6m LIFT: 959LINK
331 811608 BS LIMIT SPRING (U) 2
334 871180 3BS LOWER HOOK ASS'Y 1 335～352
336 811413 SHEAVE COVER 1
337 837830 3BS LOWER HANGER 1
338 811615 SHEAVE PIN 1
340 811613 CHAIN HANGER 1
341 811055 BS UPPER HANGER PIN 1
344 SB51107 1
345 811617 NUT M30 1
346 4M8402540-1 SPRING PIN 6×50AW 1
349 871177 3S LOWER HOOK 1 351～354
350 813030 LATCH D ASS'Y 1 351～354
351 4A3PA2753-1 LATCH D 1
352 4A4V73724-1 HOOK SPRING 1
353 4M32A2757-1 HOOK BOLT 1
354 851008 U NUT M6 1
501 812182 5S UPPER HOOK ASS'Y 1 502～522
502 812158 5S UPPER HOOK 1 503～505
503 839093 SPRING PIN 4×25AW 1
505 870737 BH LATCH 1
507 812147 3S SHEAVE PIN 1
508 812160 5S UPPER HANGER A 1
509 812162 5S UPPER HANGER B 1
510 BOLT M12X80 4
511 LOCK NUTM12 4
513 GA443238-3 S DIST COLLAR 2
515 840148 1NSM WASHER 4
517 812147 3S SHEAVE PIN 2
518 812154 5S SHEAVE GUIDE 1
520 812150 3S CHAIN GUIDE 1
521 812149 3S CHAIN GUIDE PIN 1
523
524 812165 5S UPPER SUSPENSION PIN 1
-229-
PART No.
DRAWING No.
525 SCREW AM5×12 2
3m LIFT: 886LINK
6m LIFT: 1628LINK
532
533
534 812183 5S LOWER HOOK ASS'Y 1 535～555
536 812163 5S SHEAVE COVER 2
537 BOLT AM8×12 8
538 812159 5S LOWER HANGER 1
539 812164 5S SHEAVE PIN 2
541 812155 5S SHEAVE GUIDE 1
542 812156 CHAIN HANGER 1
543 811055 BS HANGER PIN 1
544 812157 5S HANGER PIN 1
546 SB51208 1
547 812161 5S SB COVER 1
548 4M4104775-7 NUT M39 1
549 4M8402540-7 SPRING PIN 6×60AW 1
552 812151 5S LOWER HOOK 1 554～557
553 813029 LATCH E ASS'Y 1 554～557
554 4A3PA2754-1 LATCH E 1
556 4M32A2757-1 HOOK BOLT 1
557 4M4903366-6 U NUT M6 1
-230-
-231-
LIST OF REPAIR PARTS FOR 1S1
PART No.
DRAWING No.
1 NAME PLATE 1
2 812401 S COVER A 1
3 TAPPING SCREW M4 x 12 1
4 SCREWAM6X8 4
33 812098 S FRAME C 1
34 836027 1BHBB RING A 2
35 871105 BB6004ZZNR 2
37 812565 S1 1ST PINION 1
Hooks for 5T
38 871107 BB6201ZZNR 2
39 812116 S 2ND PINION 1
40 812118 S 1ST GEAR 1
42 836027 1BH BB RING A 1
43 851625 BB6203DDUNR 1
44 812115 S 3P WASHER 1
47 871110 BB6204ZZNR 1
48 812112 3G WASHER 1
49 C RING 28 1 FOR SHAFT
50 811068 BS 3RD GEAR 1
52 812110 S FRAME A 1
Hooks for 3T
56 811073 1BH BB RING C 2
57 851242 BB6206DDUNR 1
59 812137 S SPROCKET GUIDE 1
60 871158 BB6305ZZNR 1
61 812102 S FRAME 1
65 LOCK NUT M10 1
Hooks for 2T
66 811043 BS STUD 3
67 811011 BS COLLAR 3
69 NUT M12 6
70 811072 2BHPF DIST COLLAR B 1
71 811071 CHAIN CONTAINER HANGER 1
72 BOLT M10 × 90 1
74 LOCK NUT M10 1
77 812101 1S UPPER HOOK ASS'Y 1 78~81
78 3H5D57561-2 1S UPPER HOOK 1
-232-
PART No.
DRAWING No.
79 812325 LATCH B 1
80 4M8402540-2 SPRING PIN 5 × 40AW 1
84 812135 1S SIDE COVER 1 1 ton ONLY
85 812133 S WIRE COVER 1
88 BOLT M8 x 70 1
94-1 812463 S CHAIN CONTAINER D 1
94-1 812099 S CHAIN CONTAINER E 1
94-3 811801 BS CHAIN CONTAINER F 1
94-5 811815 BS CHAIN CONTAINER G 1
3m LIFT: 173LINK
6m LIFT: 322LINK
105 812399 SLOWER HOOK ASS'Y 1 106~1111
107 811140 LATCH 1
108 SCREW M5 X 40 1
109 812460 U NUT M5 1
110 811055 BS CHAIN HANGER PIN 1
111 4M8478380-1 SPLIT PIN 4 X15 2
812193 PB CABLE ASS'Y 1 3m LIFT
812195 PB CABLE ASS'Y 1 4.5m LIFT
812059 6P CONNECTOR 1
113 812062 CONTACTOR 5 FEMALE
812167 PLUG COVER A 1
812168 PLUG COVER B 1
811136 RING A 1
841088 2NS WASHER 1
114 CABTYRE CABLE 1 3 CORE
115 812259 E CABLE CRIP 2
116 3L9257316-1 CAUTION PLATE 1
117
Detailed part
813325 PB-2 PUSH BUTTON ･1
is listed in
page 125
124 812109 S LIMIT SWITCH 1
134 871105 BB6004ZZNR 1
141 812402 S COVER B 1
-233-
PART No.
DRAWING No.
142 SCREW M6 x 8 4
143 839185 CANOE CRIP 5 1
145 812141 BS GAUGE 1
150 839783 MG SWITCH 1
151 M5410084 PAN HEAD SCREW M4 x 20 2
154 811144 TRANSFORMER 20VA 1 200V/24V
154 871251 TRANSFORMER 20VA 1 110-120/220-240V/24V
156 SCREW M4 x 10 2
156 812188 TRANS BASE 1
157 SCREW M5 x 8 2
158 812100 S MG SW BASE 1
159 SCREW M6 x 10 3
163 SCREW M5 x 16 2
164 WASHER M5 2
165 812186 BASE 1
166 812545 TERMINAL BASE 1
167 SCREW M4 x 10 2
170 SCREW 1 BRASS
172 812071 TERMINAL BOARD 2 6P
173 WASHER M4 4
174 SCREW WM4 x 10 4
175 SCREW M6 x 10 2
176 812559 POWER CABLE ASS'Y 1
180 834181 CAPACITOR 1
181 839973 CAPACITOR BAND 1
182 834219 RUBBER SHEET 1
183 812090 CAPACITOR CAP 1
191 812408 RETAINER 1
192 SCREW M4 x 16 2
193 812409 U NUT M4 2
194 812546 SW BASE 1
195 SCREW AM4 x 8 6
196 871241 CAPACITOR SUPPORT 1
198 SCREW AM5 x 12 2
201 2H5Z23867-F BRAKE ASS'Y 220-240V 50Hz 1 209～244
-234-
PART No.
DRAWING No.
201 2H5Z23867-G BRAKE ASS'Y 200V 50Hz 1 209～244
209 812394 2F LINK COVER 1
210 4L9222012-1 VM CAUTION PLATE 1
211 812462 VM BOLT M8x 13 4
212 851121 VM LOCK WASHER 2
213 851119 VM PACKING 2
214 812392 2F SPRING COVER 1
215 4A4T72570-1 S1 BRAKE SPRING 1
216 851234 1NM ADJUSTER SCREW 1
217 851239 FRICTION RING 1
218 812393 1F BRAKE ROD 1
219 851079 1VM LINK A 1
220 812411 2F BM SUPPORT B 1
221 812410 F BM SUPPORT 1
222 812509 F BRAKE LEVER 1
223 4M8810994-2 SNAP RING 8 FOR SHAFT 1
224 851078 ADJUSTER LINK 1
225 851233 ADJUSTER LEVER 1
226 851231 ADJUSTER SPRING 1
227 851224 NM LINK PIN A 1
228 851225 NM LINK PIN B 1
229 871167 BS BM PIN 1
230 851074 LINK B 1
231 871172 0 RING P4 2
232 852104 LINK PIN 1
233 SCREW AM6x 12 4
234 851225 NM LINK PIN B 1
235 851224 NM LINK PIN A 1
236 871125 BS SOLENOID (220-240V) 1
236 811027 BS SOLENOID (200V) 1
237 812395 2F RETAINING BOLT 1
238 811029 2NSM ADJUSTER WASHER R 4
239 811028 BS BUSHING 4
240 812396 SOLENOID BASE 2
241 871172 O RING P4 1
242 SCREW AM4 x 8 1
243 851120 VM ADJUSTER SPRING 1
244 SCREW AM6x 10 6
246 812508 1F BRAKE DISK A 1
247 837457 BRAKE WHEEL 1
248 812405 1F BRAKE DISK B 1
601 812094 THRUST SPRING 1
602 812560 S1 ROTOR ASS'Y 1
603 812562 S1 HOUSING ASS'Y 1 220-240V 50Hz
-235-
603 812561 S1 HOUSING ASS'Y 1 200V 50Hz
604 812089 F1 END BRACKET 1
PART No.
DRAWING No.
606 BB6202 VVCM 1
607 811328 CENTERIFUGAL SWITCH FIXTURE 1
608 WASHER M4 2
610 SCREW M4 × 8 2
611 811001 THROUGH BOLT 4
613 871249 COUPLING RUBBER 1
613 871250 COUPLING 2
615 812564 COUPLING COLLAR ・ 2
-236-
1F
-237-
LIST OF REPAIR PARTS FOR 1F
PART No.
DRAWING No.
1 NAME PLATE 1
2 812401 1F COVER A 1
3 SCREW AM6×10 8
4 812406 1F COVER PACKING 2
5 4M5434520-3 TAPPING SCREW M4×12 1
812390 1F BRAKE ASS'Y 1 200/346-380V50Hz
812596 1F BRAKE ASS'Y 1 220/380-415V 50Hz
8
812597 1F BRAKE ASS'Y 1 220-230/440-4 60V 60Hz
812598 1F BRAKE ASS'Y 1 500V50Hz
9 812394 2F LINK COVER 1
10 4L9222012-1 VM CAUTION PLATE 1
11 VM BOLT M8×14 4
13 851119 VM PACKING 2
15 812391 1F BRAKE SPRING 1
16 851234 1NM ADJUSTER SCREW 1
17 851239 FRICTION RING 1
18 812393 1F BRAKE ROD 1
19 851079 1VM LINK A 1
20 812411 2F BM SUPPORT B 1
21 812410 F BM SUPPORT 1
23 4M8810994-2 SNAP RING 8 FOR SHAFT 1
24 851078 ADJUSTER LINK 1
25 851233 ADJUSTER LEVER 1
26 851231 ADJUSTER SPRING 1
27 851224 NM LINK PIN A 1
28 851225 NM LINK PIN B 1
29 871167 BS BM PIN 1
30 851074 LINK B 1
31 871172 O RING P4 1
32 855012 LINK PIN 1
33 SCREW AM6×12 4
34 851225 NM LINK PIN B 1
35 851224 NM LINK PIN A 1
871127 BS SOLENOID 1 200V50/60Hz 346-380V5OHz
871125 BS SOLENOID 1 220/380-415V 50Hz
36
811127 BS SOLENOID 1 220-230/440-460V 60Hz
871265 BS SOLENOID 1 500V50Hz
37 812395 2F RETAINING BOLT 4
38 850936 2NSM .ADJUSTER WASHER B 4
39 850631 BS BUSHING 4
40 812396 SOLENOID BASE 2
41 871172 O RING P4 1
42 SCREW AM4×6 1
44 SCREW AM6×10 6
-238-
PART No.
DRAWING No.
46 812508 1F BRAKE DISK A 1
47 813354 BRAKE WHEEL 1
48 812405 1F BRAKE DISK B 1
54 SCREW AM5×16 2
57 NUT M12 6
59 812098 S FRAME C 1
60 871105 BB 6004DDUNR 1
61 836027 BH BB RING A 3
62 871105 BB 6004ZZNR 3
63 812388 1F 1ST PINION 1
65 BB 6201ZZNR 2
66 812461 BS 2ND PINION 1
67 812389 1F 1ST GEAR 1
70 851625 BB 6203DDUNR 1
71 812115 S 3P WASHER 1
74 SNAP RING 28 FOR SHAFT 1
75 811068 BS 3RD GEAR 1
76 BB 6204ZZNR 1
77 812112 3G WASHER 1
79 LOCK NUT M10 2
84 812397 1F UPPER HOOK 1
85 812325 LATCH B 1
89 812890 1F CENTER COVER PACKING 2
91 812403 1F CENTER COVER 1
93 811073 BH BB RING C 2
94 851242 BB 6206DDUNR 1
96 871158 BB 6305ZZNR 1
98 812102 S FRAME B 1
101 BOLT M10×90 1
103 811011 BS COLLAR 3
104 812110 S FRAME A 1
105 GA457430-2 S STUD BOLT 3
106 811071 CHAIN CONTAINER HANSER 1
107 811072 DIST COLLAR 1
-239-
PART No.
DRAWING No.
109 812137 S SPROKET GUIDE 1
110 812133 S WIRE COVER 1
115 BOLT M8×70 1
118 812193 PB CABLE ASS'Y 1 3m LIFT
118
Detailed part
is listed in
page 125
3m LIFT : 173LINK
127 Listed in page 126 LINK CHAIN Φ10 1
6m LIFT : 322LINK
128 812409 U NUT M4 2
129 812408 RETAINER 1
131 SCREW M4×16 2
132 4M8478380-1 SPLIT PIN 4×15 2
133 812399 S LOWER HOOK ASS'Y 1 130, 132, 135～138
134 813011 LATCH B ASSY 135~138
136 811140 LATCH B 1
137 4M32C5948-2 LATCH BOLT(2) 1
138 812460 U NUT M5 1
140 812463 CHAIN CONTAINER D 1 6m LIFT
140 812471 CHAIN CONTAINER E 1 12m LIFT
144 813187 1F ROTOR ASS'Y 1
145 2C3Z23927-K 1F HOUSING ASS'Y 1
147 812387 1F END BRACKET 1
150 812402 1F COVER B 1
153 836039 SNAP RING 5 FOR SHAFT 6
154 812459 1F CENTRIFUGAL BRAKE 1
155 836106 BH FLAT SPRING 2
156 836105 BHM MOVABLE PIECE 3
159 4M54A3541-2 THROUGH BOLT 4
160 839185 CANOE CRIP5 1
161 855630 CAPACITOR 1 or 2
165 813515 MG SWITCH 1 HMU12(24V)
166 PAN HEAD SCREW M4×20 2
-240-
PART No.
DRAWING No.
169 SCREW M4×8 2
811144 TRANSFORMER 20VA 1 200-220/24V
871133 TRANSFORMER 20VA 1 220/38 0-415V/24V
170
871261 TRANS FORMER 20VA 1 220-230/440-460V/24V
871162 TRANSFORMER 20VA 1 200/346-380/24V
171 812100 S MG SW BASE 1
173 SCREW M6×10 3
174 812188 TRANS BASE 1
175 SCREW M5×12 2
177 812141 CHAIN GAUGE Φ7.1 1
301 812109 S LIMIT SWITCH 1
302 SCREW AM5×12 2
303 SCREW AM6×10 2
308 SCREW M4×10 4
309 WASHER M4 4
310 812071 TERMINAL BOAD 2
312 812186 BASE 1
315 SCREW M4×6 1 BRASS
317 SCREW M5×16 2
318 812189 REVERSE PHASE INSPECTING RELAY 1 220-230/380-460V
320
Detailed part
812192 POWER CABLE ASS' Y 1
is listed in
page 125
-241-
-242-
2, 2.5F・FN AND COMMON BODY OF 3, 5F・FN
-243-
HOOKS FOR 3, 3.5F・FN 3, 5F・FN
LIST OF REPAIR PARTS FOR 2-5 F FN
PART No.
DRAWING No.
1 NAME PLATE 1
2 812441 2F COVER A ASSY 1
3 SCREW M8×14 8
6 TAPPING SCREW M4×12 1
7 812457 2F COVER PACKING 2
9 2F BRAKE ASS'Y (1)
10 812394 2F LINK COVER 1
11 4L9222012-1 CAUTION PLATE 1
13 812391 IF BRAKE SPRING 1
14 812393 IF BRAKE ROD 1
15 812411 2F BM SUPPORT B 1
16 812430 2F BM SUPPORT A 1
18 C RING (SHAFT) φ8 1
19 BOLT M8×14 4
21 871167 BS BM PIN 1
22 851074 1AM LINK B 1
871125 BS SOLENOID 1 220/380-415V 50Hz
871127 BS SOLENOID 1 220-230/440-460V 60Hz
23
871265 BS SOLENOID 1 500V50Hz
811027 BS SOLENOID 1 200V 50/60VHz, 346~380V5Hz
24 812395 2F BOLT 4
25 850936 4
2NSM BALANCING WASHER
26 850631 BUSH 4
27 812396 2F SOLENOID BASE 2
28 O RING P4 1
29 851078 1AM ADJUSTER LINK 1
30 851079 1VM LINK A 1
31 851119 1VM BUSH 2
32 871172 O RING P4 1
33 8 5-5012 2AM LINK PIN 1
34 851225 1NM 6φ LINK PIN B 2
35 851224 1NM 6φ LINK PIN A 2
36 851233 1NM ADJUSTER LEVER 1
37 851239 NM FRICTION RING 1
38 851234 1NM ADJUST SCREW 1
39 851231 ADJUST SPRING 1
40 SCREW AM4×6 1
42 SCREW AM6×12 4
45 BOLT AM8×12 4
47 812510 2F BRAKE DISKA(2) 1
48 813356 2F BRAKE WHEEL 2
49 812433 2F BRAKE DISK 1
50 812434 2F BRAKE DISK 1
-244-
PART No.
DRAWING No.
54 SCREW M5×16 2
63 NUT M12 7
812647 2F FRAME C 1 FOR F TYPE
65
812657 2F FRAME C 1 FOR FN TYPE
66 870311 BB6005ZZNR 3
67 812421 2F 1ST PINION 1 FOR FN TYPE
68 812428 2F GEAR COVER 1
69 870318 BB6205ZZNR 2
812423 2F 2ND PINION 1 FOR 2 ton Model
70
812501 3BHPF 2ND PINION 1 FOR 3,5ton Model
812422 2F 1ST GEAR 1 FOR 2 ton Model
71
812502 3F 1ST GEAR 1 FOR 3,5ton Model
C RING(SHAFT) φ28 1 FOR 2 ton Model
72
C RING(SHAFT) φ32 1 FOR 3,5ton Model
73 BB6201ZZNR 1
74 BB6204ZZNR 1
75 812467 2RHPF 3P WASHER 1
812640 2BHPF 2ND GEAR 1 FOR 2 ton Model
76
812641 3BHPF 2ND GEAR 1 FOR 3,5ton Model
77 812642 2F 3RD PINION(2) 1
78 851242 BB6206DDUNR 1
79 C RING(SHAFT) φ34 1
80 812644 2F 3RD GEAR 1
81 842124 NSM WASHER 1
83 812412 2F FRAME A 1
84 812436 2F ROLLER BOLT 1
85 812444 2F WIRE COVER 1
86 812438 2F LIMIT LEVER ASS'Y 1
87 839514 2BHPF ROLLER 1
88 812435 2F SPROCKET GUIDE 1
89 812437 2F ROLLER PIN 1
92 870726 2BHPF BB RING D 2
93 870317 BB6307ZZNR 2
94 812643 2F SPROCKET (2) 1
812448 2F UPPER HOOK ASS'Y 1
96
3H5Z92986-A 2.5F UPPER HOOK ASS'Y 1 FOR 2.5ton MODEL ONLY
812450 LATCH C 1
97
870732 LATCH (7) 1 FOR 2.5ton MODEL ONLY
812451 HOOK SPRING 1
98
839091 HOOK SPRING 1 FOR 2.5ton MODEL ONLY
99 812460 U-NUT 1
4M32C5948-3 LATCH BOLT(3) 1
100
SPRING PIN 4AW×25 1 FOR 2.5ton MODEL ONLY
-245-
PART No.
DRAWING No.
104 812193 PB CABLE ASS'Y 1 3m LIFT, FOR F TYPE
Detailed part 812534 2PBN2 CABLE ASS'Y 1 3m LIFT, FOR FN TYPE
is listed in
812194 PB CABLE ASS'Y 1 6m LIFT, FOR F TYPE
page 125
812535 2PBN2 CABLE ASS'Y 1 6m LIFT, FOR FN TYPE
111 812455 2F LCWERHOOK ASS'Y 1
112 813195 2F LOWER HOOK 1 116-119
113 813012 LATCH C ASS'Y 1 116-119
115 2BHPF LOWER SUSPENSION PIN 1
116 LATCH BOLT (3) 1
117 812451 HOOK SPRING B 1
118 812460 U-NUT M5 1
119 812450 LATCH 1
121 812409 U-NUT M4 2
122 812468 F RETAINER 1
123 2BHPF LOWER SUSPENSION PIN 1
124 SCREW M4×20 2
126 812454 2F LIMIT SPRING 1
3mLIFT: 123LINK
127 Listed in page 126 LINK CHAIN Φ10 1
6mLIFT: 222LINK
128 811801 CHAIN CONTAINER (F) 1
128 811815 CHAIN CONTAINER (G) 1
131 BOLT A M8×40 1 WITH SPRING WASHER
132 812416 2F COLLAR 3
134 812415 2F STUD BOLT 3
135 812413 2F FRAME B 1
136 812443 2F CENTER COVER 1
137 812890 2F CENTER COVER PACKING 2
138 812486 CHAIN GAUGE Φ10 1
139 870727 2BHPF COUPLING 1
140 812445 2F SIDE COVER 1
143 NUT M8 2
145 BOLT M8×25 2
149 NUT M10 1
151 811071 BH CONTAINER RING 1
152 839610 2BHPF DIST-COLLAR 1
153 BOLT M10X120 1
REVRSE PHASE
155 812189 1 220-230/380-460V
INSPECTING RELAY
156 812440 2F LIMIT SWITCH 1
158 812186 BASE 1
-246-
PART No.
DRAWING No.
160 SCREW M4×8 2
3B2H45494-1 9P CONNECTOR 1
161
812061 CONTACTOR 7 MALE
165 SCREW 1 BRUS
167 812649 TERMINAL BOAD 2 6P
168
169 SCREW WM4×12 4
170 SCREW M6×10 2
171 3H4Z58917-E 2F POWER CABLE ASS'Y
173 812420 2F HOUSING PLATE 1
174 812418 2FM ROTOR ASS’Y 1 FOR F TYPE
174 812672 2FNM ROTOR ASS’Y 1 FOR FN TYPE
200-230V, 346-460V,
175 812678 2FM HOUSING ASS’Y 1
FOR F TYPE
175 812957 2FM HOUSING ASS’Y 1 500V50Hz, FOR F TYPE
220/380-415V50Hz,
175 812673 2FNM HOUSING ASS’Y 1
FOR FN TYPE
176 812419 2FM END BRACKET 1 FOR F TYPE
177 812674 2FNM END BRACKET 1 FOR FN TYPE
177 SPRING WASHER M8 6 FOR FN MODEL ONLY
178 4M11A3542-1 2F THROUGH BOLT 6 FOR F TYPE
178 812650 2FNM THROUGH BOLT 6 FOR FN TYPE
812442 2F COVER B 1 FOR F TYPE
180
812730 2FN COVER B 1 FOR FN MODEL ONLY
871105 BB6004DDUNR 1 FOR F TYPE
185
BB6204DDUNR 1 FOR FN MODEL ONLY
186 836039 E RING 5 6
187 812459 CENTRIFUGAL BRAKE (FIXTURE) 1
188 836106 FLAT SPRING 2
189 836105 MOVABLE PIECE 3
190 C RING(SHAFT) 18 1
191 BOLT Ml0×30 3
193 2H4DA0917-1 2FN SW BASE 1
194 813001 2FN SWITCH BASE 1
195 SCREW AM4×16 2
196 PLAIN WASHER 2
197 812886 CONTACTOR (MA415N) 1
198 SCREW AM5×8 2
200 SCREW AM5×12 3
202 813385 CONTACTOR 1
203 SCREW M4×20 3
206 812077 CAPACITOR (2μF) 1 FOR OLL MODEL ONLY
-247-
207 SCREW M4×10 1 FOR OLL MODEL ONLY
208 812648 TRANS BASE 1
PART No.
DRAWING No.
209 SCREW AM5×8 2
871099 TRANSFORMER 30VA 1 220/380-415V 50Hz
210 871144 TRANSFORMER 30VA 1 220-230/440-460V 60Hz
870719 TRANSFORMER 30VA 1 200/346-380V50Hz
211 SCREW WM5×8 4
212 851042 MF CAPACITOR(1μF) 1 or 2
215 SCREW AM4×8 1 or 2
216 812652 CAPACITOR BASE 1
217 SCREW AM5×8 2
218 812733 BRAKE COVER 1 FOR FN MODEL ONLY
219 SCREW M6×8 4 FOR FN MODEL ONLY
220 SPRING WASHER M6 4 FOR FN MODEL ONLY
221 4H1Q74056-1 2.5t CAP. PLATE 1 FOR 2.5ton MODEL ONLY
222 RIVET 2.49×4.8 4 FOR 2.5ton MODEL ONLY
301 812504 3F UPPER HOOK ASS’Y 1 302~305
302 812472 3F UPPER HOOK 1 303~305
303 870732 BH LATCH 1
308 812473 3F UPPER HANGER 2
309 812476 2.8F HOOK PIN 1
310 BOLT M8×70 2
311 812143 2S DIST.COLLAR 1
314 812477 3F SUSPENSION PIN 1
315 812474 3F CHAIN HANGER PIN 1
316 GA443230-2 5BHPF CHAIN HANGER 2
317 839671 2BHPF COLLAR 1
318 839587 2BHPF COLLAR 2
320 812475 5BHPF HANGER PIN 1
323 NUT M8 2
330 812511 3F LOWER HOOK ASS’Y 1
331 812484 2.8F SHEAVE COVER(2) 1
332 2BHPF C, NP 1
333 BOLT M8×25 4
337 812585 3F LOWER HANGER 1
338 812588 3F SHEAVE SHAFT 1
339 GA411292-2 3t CAP.PLATE 1
340 RIVET 2.49×4.8 4
343 812587 3F SHEAVE 1 WITH BALL BEARING
344 812482 3F SHEAVE COVER 2
347 4M8402540-1 SPRING PIN 6×50AW 1
348 811617 NUT M30 1
-248-
PART No.
DRAWING No.
349 812481 3F SB COVER 1
350 837833 THRUST BEARING 51107 1
353 812479 3F LOWER HOOK 1 355~358
354 813030 LATCH D ASS’Y 1 355~358
355 4A3PA2753-1 LATCH D 1
356 4A4V7372 4-1 HOOK SPRING 1
357 4M32A2757-1 HOOK BOLT 1
358 851008 U NUT M6 1
3mLIFT: 248LINK
359 Listed in page 126 LINK CHAIN 10φ 1
6mLIFT: 447LINK
362 SCREW M4×20 2
363 839536 2BHPF HANGER PIN 1
364 812468 F REAINER 1
365 812409 U-NUT M4 2
501 812507 5F UPPER HOOK ASS'Y 1 502~532
502 812487 5F UPPER HOOK 1 503~505
503 870737 BH LATCH 1
508 812488 5F UPPER HANGER A 1
509 812506 5F UPPER HANGER B 1
510 839661 COLLAR 2
511 812490 5F HOOK PIN 1
514 839666 STUD BOLT 2
516 NUT M16 4
519 BOLT M12×100 1
520 812491 COLLAR 12.7×54 1
521 SPRING WASHER 1
522 NUT M12 1
525 SCREW M5×12 2
527 812489 5F SUSPENSION PIN 1
WITH STOPPERS AND
530 812592 5F SHEAVE PIN B 1
SCREWS
532 840148 WASHER 2
535 812494 5F LOWER HOOK ASS"Y 1
536 BOLT M8×35 4
538 812496 5F SHAFT STOPPER 2
541 GA443231-2 5BHPF SUSPENSION PIN 1
544 812475 5BH HANGER PIN 1
545 GA443232-4 2BHPF COLLAR A 2
-249-
PART No.
DRAWING No.
546 GA443230-2 5BH HANGER 2
547 812589 5F LOWER HANGER 1
550 812591 5F SHEAVE SHAFT 1
552 812482 3F SHEAVE COVER 2
553 GA411292-6 CAP.PLATE 1
554 RIVET 2.49×4.8 4
557 4M4104775-7 NUT M39 1
558 812161 5SSB COVER 1
559 THRUST BEARING 51208 1
560 4M8402540-7 SPRING PIN 6×60AW 1
563 812151 5S LOWER HOOK 1 565~568
564 813029 LATCH E ASSY 1 565~568
565 4A3PA2754-1 LATCH E 1
567 4M32A2757-1 HOOK BOLT 1
568 851008 U NUT M6 1
3mLIFT: 356LINK
570 Listed in page 126 LINK CHAIN (φ10) 1
6mLIFT: 655LINK
572 812409 U-NUT M4 2
573 812468 F RETAINER 1
574 GA443225-4 2BHPF HANGER PIN 1
575 SCREW M4×20 2
577 812499 5F HANGER 1
578 BOLT AM8×20 2
579 4A5J02664-2 5F SHEAVE PIN STOPPER 2
580 SCREW M6×12 4
-250-
-251-
1~5ET TROLLEY
LIST OF REPAIR PARTS FOR 1~5ET Trolley
PARTS No. QUANTITY REMARKS

ITEM No. PARTS NAME
1 811216 1ETM COVER 1 1 1 1
2 812024 NUT M6 3 3 3 3
4 4B2J52708-4 TERMINAL BOARD (4P) 1 1 1 1
5 － PAN HEAD SCREW M5×8 1 1 1 1
6 － SPRING WASHER M5 1 1 1 1
7 811218 TERMINAL STOPPER 1 1 1 1
8 811217 TERMINAL BASE 1 1 1 1
9 851008 U NUT M6 1 1 1 1
10 811212 1ETM BRAKE SPRING 1 1 1 1
11 811211 WASHER 2 2 2 2
12 GA449377-1 BHPS SWITCH COVER STUD 3 3 3 3
13 811210 ET SPRING GUIDE 1 1 1 1
14 811209 ET LINK PLATE 1 1 1 1
15 839701 1/4BF BUFFER RUBBER 4 4 4 4
16 839717 1/4BF MG STOP SCREW 4 4 4 4
17 － WASHER M6 8 8 8 8
18 871114 BRAKE SOLENOID 1 1 1 1
(220/380-415V 50Hz 220-230/440-460V 60Hz)
18 839719 BRAKE SOLENOID 200/346V 50Hz 1 1 1 1
18 870805 BRAKE SOLENOID 575V 50Hz 1 1 1 1
19 811020 BM PIN 1 1 1 1
20 － NUT M5 4 4 4 4
21 811208 ET MAGNET SUPPORT 1 1 1 1
22 － NUT M6 4 4 4 4
24 811206 ET BRAKE DISK 2 2 2 2
25 813357 BRAKE WHEEL 1 1 1 1
26 811215 INLC AXLE BOLT 4 4 4 4
(
A-1 811204 ETM END BRACKET ASS'Y 1 1 1 1
31 GA410489-1 RUBBER BUSH 1 1 1 1
32 871105 BALL BEARING 6004ZZNR 1 1 1 1
33 838108 C RING FOR SHAFT 20φ 1 1 1 1
220/380-415V 50Hz
1ETM HOUSING ASS'Y TS 21m/min
811202 1 1 1 1 220-230/440-460V
(220/380-415V 50Hz 220-230/440-460V 60Hz)
60Hz
220/380-415V 50Hz
3ETM HOUSING ASS'Y TS 21m/min
811702 1 1 220-230/440-460V
(220/380-415V 50Hz 220-230/440-460V 60Hz)
60Hz
A-2
220/380-415V 50Hz
1ETM HOUSING ASS'Y TS 10.5m/min
871356 1 1 220-230/440-460V
(220/380-415V 50Hz 220-230/440-460V 60Hz)
60Hz
220/380-415V 50Hz
3ETM HOUSING ASS'Y TS 10.5m/min
871357 1 1 220-230/440-460V
(220/380-415V 50Hz 220-230/440-460V 60Hz)
60Hz
35 4C3L23467-1 1ETM HOUSING 1 1 1 1
36 GA427159-1 NOCK PIN 2 2 2 2
37 4B5A23468-1 1ETM RUBBER BUSH 1 1 1 1
38 811203 TM CABLE (3C×0.75) 1 1 1 1
-252-
39 811062 PACKING 1 1 1 1
PARTS No. QUANTITY

ITEM No. PARTS NAME REMARKS
40 811063 BS CABLE STOPPER 1 1 1 1
41 SPRING WASHER M5 2 2 2 2
42 PAN HEAD SCREW M5×10 2 2 2 2
43 811201 1ETM ROTOR ASS'Y 1 1
43 811701 3ETM ROTOR ASS'Y. 1 1
44 811234 1ET HOUSING COVER 1 1 1 1
45 811915 HG COVER PACKING 1 1 1 1
51 811213 ET GEAR CASE 1 1 1 1
52 BOLT AM10×16 4 4 4 4
C RING FOR SHAFT 22φ 1 1 .1
56
840513 C RING FOR SHAFT 28φ 1
811232 1ET 1ST GEAR 1
57 811511 2ET 1ST GEAR 1
811710 3ET 1ST GEAR 1 1
841023 C RING FOR SHAFT 25φ 1 1
58
836190 BH SHEAVE WASHER 1 1
870318 BALL BEARING 6205ZZNR 1 1
59
851242 BALL BEARING 6206DDUNR C3 1 1
60 811214 1ET GEAR CASE PACKING 1 1 1 1
62 4M84A1024-1 ET2 KNOCK PIN 2 2 2 2
845215 C RING FOR HOLE 52φ 4
63 841117 C RING FOR HOLE 62φ 4 4
841024 C RING FOR HOLE 72φ 4
－ BALL BEARING 6205DDUC3 4
64 852239 BALL BEARING 6206ZZC3 4 4
－ BALL BEARING 6306ZZ 4
811225 1ET GEARED WHEEL 2
65 811505 2ET GEARED WHEEL 2 2
811907 5ET GEARED WHEEL 2
811229 WASHER 4
66
811509 WASHER 4 4 4
841023 C RING FOR SHAFT 25φ 4
67
841509 C RING FOR SHAFT 30φ 4 4 4
811236 1ET WHEEL COVER PACKING 1
68 811513 2ET WHEEL COVER PACKING 1 1
811911 5ET WHEEL COVER PACKING 1
811235 1ET WHEEL COVJER 1
69
811512 2ET WHEEL COVER 1 1
-253-
PARTS No. QUANTITY
69 811910 5ET WHEEL COVER 1
70 SCREW AM6×10 3 3 3 3
72 811919 5ET GR SUPPORT ASS'Y 4
73 851650 1ET GUIDE ROLLER 4 4 4
73 841238 5ET GUIDE ROLLER 4
75 811914 5ET GR STOPPER 4
BOLT M10×20 8
76 BOLT AM10×25 8 8
BOLT M10×35 8
811224 1ET FLAT WHEEL 2
78 811504 2ET FLAT WHEEL 2 2
811906 5ET FLAT WHEEL 2
80 NAME PLATE 1 1 1 1
811227 DISTANCE WASHER 22
82
－ DISTANCE WASHER 2
83
－ WASHER M24 2
84
－ WASHER M30 2 2
85 811706 SPRING WASHER M30 2 2
GA427441-1 GROOVED NUT M24 2
86 4M4586251-1 GROOVED NUT M30 2 2
GA419740-1 GROOVED NUT M36 2
811247 ET SWITCH CASE ASS'Y 220/380-415V 1 1 1 1
A-3
1H4Z03564-D ET SWITCH CASE ASS'Y 230/460V 60Hz 1 1 1 1
87 ET SWITCH CASE 1 1 1 1
88 811228 ET SWITCH BASE 1 1 1 1
93 811249 RUBBER BUSH B 2 2 2 2
94 850030 RUBBER BUSH A 2 2 2 2
95 851045 RUBBER BUSH C 1 1 1 1
96 837478 BHP STOPPER 10 10 10 10
97 PAN HEAD SCREW M3×16 10 10 10 10
99 NUT M3 10 10 10 10
-254-
PARTS No. QUANTITY
871133 TRANSFORMER 220/380-415V 50Hz 1 1 1 1 220/380-415V 50Hz
100 871162 TRANSFORMER 346V 50Hz 1 1 1 1 346V 50Hz
870207 TRANSFORMER 220-230/440-460V 60Hz 1 1 1 1 220-230/440-460V
103 851146 TERMINAL BOARD (8P) 2 2 2 2
104 PAN HEAD SCREW M4×10 4 4. 4 4
105 WASHER M4 4 4 4 4
106 811231 ET MG SWITCH 1 1 1 1
110 813515 MG SWITCH 1 1 1 1 HMU12(24V)
111 － PAN HEAD SCREW M4×20 2 2 2 2
113 － WASHER M4 2 2 2 2
114 851217 SPRING CONNECTOR Y 2 2 2 2
115 811260 PB-6M PUSH BUTTON SWITCH (1) (1) (1) (1)
115 811243 PB-5E PUSH BUTTON SWITCH (1) (1) (1) (1)
811230 1ET 2ND PINION 1
117
118 － LOCK NUT M6 1 1 1 1
811261 1ET FRAME A (2) 1
811515 2ET FRAME A (2) 1
121
811715 3ET FRAME A (2) 1
811917 5ET FRAME A (2) 1
811262 1ET FRAME B(2) 1
2H2A20054-B 2ET FRAME B(2) 1
122
2H2A20056-B 3ET FRAME B(2) 1
811918 5ET FRAME B(2) 1
811268 1ET SUSPENSION PIN (2) 1
123
124 811264 1ET GR SPACER 4 12 12
125 811265 1ET GR SUPPORT (2) 4 4 4
126 811922 5ET COLLAR (2) 2
4M8478380-2 SPLIT PIN 5×50 2
127 SPLIT PIN 6×60 2 2
SPLIT PIN 6×70 2
3H4D57388-A TROLLEY PLATE A 2 2 2
3H4D57389-A TROLLEY PLATE B 2 2 2
accessory
3H4D57390-A TROLLEY PLATE A 2
3H4D57391-A TROLLEY PLATE B 2
-255-
BOLT M10×25 8
BOLT M10×30 8 8
PARTS No. QUANTITY

BOLT M10×40 8
accessory
SPRING WASHER M10 8 8 8
-256-
-257-
ST TROLLEY
LIST OF REPAIR PARTS FOR ST TROLLEY
PARTS No. QUANTITY

DRAWING No. 1ST 2ST 3ST
1ST FRAME B 1
1 2ST FRAME B 1
3ST FRAME B 1
840117 C RING No. 47 (hall) 2
2 C RING No. 52 (hall) 2
C RING No. 62 (hall) 2
BB6204ZZ 2
3 BB6205ZZ 2
BB6206ZZ 2
838108 C RING No. 20 (shaft) 2
C RING No. 30 (shaft) 2
812580 1ST FLANGE WHEEL 2
5 811491 2ST FLANGE WHEEL 2
811694 3ST FLANGE WHEEL 2
812579 1ST GEAR WHEEL 2
6 811492 2ST GEAR WHEEL 2
811696 3ST GEAR WHEEL 2
C RING No. 30 (shaft) 2
BB6204ZZ 2
8 BB6205ZZ 2
BB6295ZZ 2
840117 C RING No. 47 (hall) 2
9 C RING No. 52 (hall) 2
C RING No. 62 (hall) 2
1ST FRAME A 1
10 2ST FRAME A 1
3ST FRAME A 1
GROOVED NUT M20 2
11 GROOVED NUT M24 2
GROOVED NUT M30 2
BOLT WASHER M20 2
12 BOLT WASHER M24 2
BOLT WASHER M30 2
811229 DISTANT WASHER 26
13 811227 DISTANT WASHER 26
811507 DISTANT WASHER 26
811295 1ST SUSPENSION PIN ASS'Y 1 WITH 11, 102
14 811486 2ST SUSPENSION PIN ASS'Y 1 WITH 11, 102
811692 3ST SUSPENSION PIN ASS'Y 1 WITH 11, 102
15 NAME PLATE 1 1 1
16 839857 1ST GEAR COVER 1
17 839858 KEY 5x5x8 1
-258-
PARTS No. QUANTITY
18 839860 1ST 2ND GEAR 1
19 BB6003ZZNR 1
20 839859 BB RING 1
21 839861 1/2ET 1ST GEAR 1
22 843242 C RING No.17(shaft) 1
23 BB6200CM 1
24 839856 1/2ET GEAR CASE 1
25 BB6002ZZ 1
26 839866 1/2ET LOCK WASHER 4
28 BOLT M8×25 4
812569 1ST HG ASS'Y(10.5m/min) 1 220/346-415V50Hz
812850 1ST HG ASS'Y(10.5m/min) 1 220-230/440-460V 60Hz
812571 2ST HG ASS'Y(10.5m/min) 1 220/346-415 V 50Hz
29 812573 3ST HG ASS'Y(10.5m/min) 1 220/346-415V 50Hz
3C3Z66678-D 1ST HG ASS'Y(21m/min) 1 220/380-415V50Hz
2C3Z25398-G 2ST HG ASS'Y(21m/min) 1 220/380-415V50Hz
2C3Z25398-H 3ST HG ASS'Y(2Im/min) 1 220/38Q-415V50HZ
811274 1ST ROTOR ASS'Y 1
30 811496 2ST ROTOR ASS'Y 1
811700 3ST ROTOR ASS'Y 1
31 C RING No.l2(shaft) 1
BB620IDDU 1
32
BB6203ZZ 1 1
811281 1ST END BRACKET 1
33
811497 2ST END BRACKET 1 1
811275 1ST BRAKE WHEEL 1
34
811498 2ST BRAKE WHEEL 1 1
35 811276 ST BRAKE DISK 1 1 1
36 811277 ST BRAKE ACTUATOR 1 1 1
37 839759 BF BM PIN 1 1 1
811278 1ST BRAKE- SPRING 1
38
811499 2ST BRAKE SPRING 1 1
39 811279 ST BRAKE STAND 1 I 1
40 871172 O RING P4 1 1 1
41 SCREW M6X10 3 3 3
871114 BRAKE SOLENOID 1 1 1 220/380-415V 50Hz
42 812575 BRAKE SOLENOID 1 1 1 220-230/440-460V 60Hz
839719 BRAKE SOLENOID 346V 50Hz
43 WASHER M6 4 4 4
44 SCREW AM6X10 4 4 4
45 SPRING WASHER M6 4 4 4
46 839865 1/2ET THROUGH BOLT 4
-259-
PARTS No. QUANTITY
46 811215 1ET THROUGH BOLT 4 4
812576 1ST BRAKE COVER 1
47
812577 2ST BRAKE COVER 1 1
48 835054 CABE STOPPER A 1 1 1
49 840084 WASHER 1 1 1
50 811285 BUSHING 1 1 1
51 CABLE 1 1 1 VCT 3C×0.75mm2
52 811292 ST SWITCH COVER 1 1 1
53 SCREW M6X10 4 4 4
54 811136 CABLE STOPPERA 1 1 1
55 841088 WASHER 1 1 1
56 844129 CABLE ARMOR 1 1 1
57 CABLE 1 1 1 VCT 4C×0.75mm2
58 CABLE 1 1 1 VCT 4C×2mm2
59 812168 PLUG COVERB 2 2 2
60 812059 6P CONNECTOR 1 1 1
61 812057 9P CONNECTOR 1 1 1
62 839783 CONTACTOR (HMU-10) 1 1 1 24V CONTROL
63 SCREW M4×20 2 2 2
64 SPRING WASHER M4 2 2 2
65 WASHER M4 2 2 2
66 835054 CABLE STOPPER 1 1 1
67 841087 3WASHER 2 2 2
68 SCREW M4×10 2 2 2
69 SPRINGWASHERM4 2 2 2
70 WASHERM4 2 2 2
71 812604 TERMINAL BLOCK(6P) 1 1 1
72 811289 ST SWITCH BASE 1 1 1
73 811286 ST SW COVER PACKING 1 1 1
74 SCREW AM6×10 2 2 2
75 811214 ET GEAR CASE PACKING 1 1
76
77 BB6205ZZNR 1 1
78 C RING No.25 (shaft) 1 1
811232 1ET 1ST GEAR 1
79
811511 2ET 1ST GEAR 1
80 C RING No. 22 (shaft) 1 1
81 BB62O3ZZNR 1 1
82 811213 ET GEAR CASE 1 1
83 841239 LOCK WASHER 4 4
85 BOLT M10X16 4 4
86 BB6204ZZNR 1 1
87 811915 1ET HG COVER PACKING 1 1
-260-
PARTS No. QUANTITY
88 SCREW M5×6 1 1
90 SCREW M6×10 2 2
92 811234 1ET HG COVER 1 1
93 TERMINAL COVER 1 1 1
94 SCREW AM5×8 4 4 4
95 812071 TERMINAL BLOCK (6P) 1 1 1
96 SCREW WM4×10 2 2 2
97 836054 BUSHING 1 1 1
98 812581 2ST COVER PACKING 1 1
99 811291 ET CABLE ARMOR 1 1 1
100 839622 WASHER 1 1 1
101 835054 CABLE STOPPER B 1 1 1
SPLIT PIN 4×50 2
SPLIT PIN 6×60 2
SPRING WASHER M20 2
SPRING WASHER M30 2
104 812056 9P CONNECTOR 1 1 1
A-l
2H4ZF0688-A PB ASS'Y WITH CABLE 1 1 1 3m LIFT
Detailed part
is listed in
2H4ZF0688-D PB ASS'Y WITH CABLE 1 1 1 6m LIFT
page 125
-261-
BODY SIDE
PB CABLE ASS’Y
-262-
BODY SIDE
POWER CABLE ASS’Y

LIST OF REPAIR PARTS FOR PB CABLE ASS’Y
PARTS No. QUANTITY
DRAWING No. 2PB(H) 4PB(H) 2PBN(H) 4PBN(H)
813325 PB-2 PUSH BUTTON 1
813329 PB-4 PUSH BUTTON 1
1
813222 PB-2N PUSH BUTTON 1
3Z6WF1500-C PB-4N PUSH BUTTON 1
CABTYRE CABLE T-VCT-SSD 3C×0.75 1
2 CABTYRE CABLE T-VCT-SSD 5C×0.75 1 1
CABTYRE CABLE T-VCT-SSD 5C×0.75 1
812059 6P CONNECTOR 1 1
3
4 813024 CONTACTOR(FEMALE)
5 4B5H84301-1 FX PLUG COVER 1 1 1 1
6 4B5H62881-2 S PLUG COVER B (2) 1 1 1 1
7 812259 E CABLE CRIP 1 1 1 1
8 WASHER M11 1 1 1 1
9 3A4V949991 STOPPER 1 1 1 1
10 NUT M6 1 1 1 1
11 812064 CAUTION PLATE 1 1 1 1
12 GA438832-2 PB END 1 1 1 1
13 812055 PB PIN 1 1 1 1
14 SPLIT PIN 1.6×8 1 1 1 1
21
22 812061 CONTACTOR(MALE)
LIST OF REPAIR PARTS FOR POWER CABLE ASS’Y

PARTS No.
ITEM No. PARTS NAME QUANTITY REMARKS
DRAWING No.
31 CABTYRE CABLE VCT 4C×2.0 1
33 813024 CONTACTOR(FEMALE)
34 4B5H84301-1 FX PLUG COVER 1
35 4B5H62881-2 S PLUG COVER B (2) 1
36 812259 E CABLE CRIP 1
37 WASHER M12 1
38 3A4V949991 STOPPER 1
42 812061 CONTACTOR(MALE)
-263-
LIST OF REPAIR PARTS FOR LINK CHAIN
PARTS No.
ITEM No. PARTS NAME QUANTITY REMARKS
DRAWING No.
1 813520 BK CHAIN Φ6.3 200M/unit
2 813521 BK CHAIN Φ7.1 180M/unit
3 813522 BK CHAIN Φ10 100M/unit
4 813228 HI-PLATED CHAIN Φ6.3(Electroless nickel plating) 30M/unit
5 813226 HI-PLATED CHAIN Φ7.1(Electroless nickel plating) 35M/unit
6 813227 HI-PLATED CHAIN Φ10(Electroless nickel plating) 35M/unit
7 812766 B/GMARK CHA1N Φ6.3 50M/unit
8 812767 B/GMARK CHA1N Φ7.1 60M/unit
9 812768 B/GMARK CHA1N Φ10 50M/unit
-264-
Standard Specifications Quick
1. Hoist main unit Reference
Hoisting Speed (m/min)(50/60Hz) Motor (kW)(50/60Hz) Power Chain
Capacity Lift
Type Source
(kg) (m) Type Main Creep Main Creep Dia.(mm) No. of falls
(phase)
1/4S2 250 3 Single 10/12 － 0.45/0.55 － 3 6.3 1
1/4SH2 250 6 Single 10/12 － 0.45/0.55 － 3 6.3 1
1/4SN2 250 3 Dual 7.2/8.5 1.8/2.1 0.32/0.38 0.08/0.1 3 6.3 1
1/4SNH2 250 6 Dual 7.2/8.5 1.8/2.1 0.32/0.38 0.08/0.1 3 6.3 1
1/4SS2 250 3 Single 5/6 － 0.25/0.3 － 1 6.3 1
1/4SSH2 250 6 Single 5/6 － 0.25/0.3 － 1 6.3 1
1/2S2 500 3 Single 7.2/8.5 － 0.63/0.75 － 3 6.3 1
1/2SH2 500 6 Single 7.2/8.5 － 0.63/0.75 － 3 6.3 1
1/2SN2 500 3 Dual 7.2/8.5 1.8/2.1 0.63/0.75 0.16/0.19 3 6.3 1
1/2SNH2 500 6 Dual 7.2/8.5 1.8/2.1 0.63/0.75 0.16/0.19 3 6.3 1
1/2SS2 500 3 Single 3.6/4.3 － 0.32/0.37 － 1 6.3 1
1/2SSH2 500 6 Single 3.6/4.3 － 0.32/0.37 － 1 6.3 1
1S 1,000 3 Single 4.6/5.5 － 0.8/1.0 － 3 7.1 1
1SH 1,000 6 Single 4.6/5.5 － 0.8/1.0 － 3 7.1 1
1F 1,000 3 Single 7.1/8.5 － 1.3/1.6 － 3 7.1 1
1FH 1,000 6 Single 7.1/8.5 － 1.3/1.6 － 3 7.1 1
1SN 1,000 3 Dual 4.6/5.5 1.2/1.4 0.8/1.0 0.2/0.25 3 7.1 1
1SNH 1,000 6 Dual 4.6/5.5 1.2/1.4 0.8/1.0 0.2/0.25 3 7.1 1
1S1 1,000 3 Single 2.3/2.8 － 0.4/0.5 － 1 7.1 1
1SH1 1,000 6 Single 2.3/2.8 － 0.4/0.5 － 1 7.1 1
2S 2,000 3 Single 2.3/2.8 － 0.8/1.0 － 3 7.1 2
2SH 2,000 6 Single 2.3/2.8 － 0.8/1.0 － 3 7.1 2
2F 2,000 3 Single 6.8/8.2 － 2.4/2.9 － 3 10 1
2FH 2,000 6 Single 6.8/8.2 － 2.4/2.9 － 3 10 1
2SN 2,000 3 Dual 2.3/2.8 0.6/0.7 0.8/1.0 0.2/0.25 3 7.1 2
2SNH 2,000 6 Dual 2.3/2.8 0.6/0.7 0.8/1.0 0.2/0.25 3 7.1 2
2FN 2,000 3 Dual 6.8/8.2 1.7/2.1 2.4/2.9 0.6/0.7 3 10 1
2FNH 2,000 6 Dual 6.8/8.2 1.7/2.1 2.4/2.9 0.6/0.7 3 10 1
2S1 2,000 3 Single 1.1/1.4 － 0.4/0.5 － 1 7.1 2
2SH1 2,000 6 Single 1.1/1.4 － 0.4/0.5 － 1 7.1 2
3S 3,000 3 Single 1.5/1.8 － 0.8/1.0 － 3 7.1 3
3SH 3,000 6 Single 1.5/1.8 － 0.8/1.0 － 3 7.1 3
3F 3,000 3 Single 4.1/4.9 － 2.4/2.9 － 3 10 2
3FH 3,000 6 Single 4.1/4.9 － 2.4/2.9 － 3 10 2
3FN 3,000 3 Dual 4.0/4.8 1.0/1.2 2.4/2.9 0.6/0.7 3 10 2
3FNH 3,000 6 Dual 4.0/4.8 1.0/1.2 2.4/2.9 0.6/0.7 3 10 2
3S1 3,000 3 Single 0.8/0.9 － 0.4/0.5 － 1 7.1 3
3SH1 3,000 6 Single 0.8/0.9 － 0.4/0.5 － 1 7.1 3
5S 5,000 3 Single 0.9/1.1 － 0.8/1.0 － 3 7.1 5
5SH 5,000 6 Single 0.9/1.1 － 0.8/1.0 － 3 7.1 5
5F 5,000 3 Single 2.8/3.3 － 2.4/2.9 － 3 10 3
5FH 5,000 6 Single 2.8/3.3 － 2.4/2.9 － 3 10 3
5FN 5,000 3 Dual 2.8/3.3 0.7/0.8 2.4/2.9 0.6/0.7 3 10 3
5FNH 5,000 6 Dual 2.8/3.3 0.7/0.8 2.4/2.9 0.6/0.7 3 10 3
5S1 5,000 3 Single 0.45/0.55 － 0.4/0.5 － 1 7.1 5
5SH1 5,000 6 Single 0.45/0.55 － 0.4/0.5 － 1 7.1 5
2. Motorized trolley
Rated Model Traveling Speed(m/min)
Applicable Beam Width(mm) Min.Curve Radius(m)
Load Name 50Hz 60Hz
1ET 1.5
250kg-1t 75-125
1ST 1.8
2ET 1.8
2t
2ST 21・10.5 25・12.5 2.5
100-150
3ET 2.0
3t
3ST 3.0
5t 5ET 125-175 3.0
-265-
■ Dimensions
Note
1) The numbers written in the specifications table and
dimensions table may be changed for upgrades, etc.
2) The dimension drawing shows the state with a load
suspended.
3) The CE version differs slightly from the dimension
drawing shape.
■ Specifications table
SINGLE SPEED (3 PHASE)
Model Name 1/4S2 1/4SH2 1/2S2 1/2SH2 1S 1SH 2S 2SH 3S 3SH 5S 5SH
Rated Load (kg) 250 500 1,000 2,000 3,000 5,000
Z 450 450 530 645 800 895
A 181 181 216 216 216 216
B 184 184 216 216 216 216
C 125 125 135 90 125 175
Dimensions (mm)
D 165 165 170 215 270 340
D’(CE) 200 200 170 215 270 340
E 620 620 680 705 775 835 1,050 1,065 1,095
G 19 19 23 26 42 48
Approx. Weight (kg) 28 31 31 34 37 42 49 59 61 72 88 105
All dimensions and specifications are subject to change without notice.
DUAL SPEED (3 PHASE) SINGLE PHASE

Model Name 1/4SN2 1/4SNH2 1/2SN2 1/2SNH2 2SN 2SNH 2SN 2SNH Model Name 1/4SS2 1/4SSH2 1/2SS2 1/2SSH2 1S1 1SH1 2S1 2SH1 3S1 3SH1 5S1 5SH1
Rated Rated
250 500 1,000 2,000 250 500 1,000 2,000 3,000 5,000
Load (kg) Load (kg)
Z 450 450 530 645 Z 450 450 530 645 800 895
183 183 216 216 181 181 246 246 246 246
(mm)
A A
Dimensions (mm)
B 210 210 246 246 B 210 210 246 246 246 246
C 125 125 135 90 C 125 125 135 90 125 175
Dimensions
D 185 185 170 215 D 165 165 170 215 270 340
D’(CE) 200 200 170 215 D’(CE) 200 200 170 215 270 340
E 620 620 680 705 775 E 620 620 680 705 775 835 1,050 1,065 1,095
G 19 19 23 26 G 19 19 23 26 42 48
Approx. Approx.
33 36 36 39 42 47 54 64 34 37 34 37 39 44 51 56 63 74 90 107
Weight (kg) Weight (kg)
-266-
■ Dimensions
Note
suspended.
drawing shape.
Chain Hoist Model Name 1/4S(H)2 1/4SN(H)2 1/2S(H)2 1/2SN(H)2 1S(H) 1SN(H) 2S(H) 2SN(H) 3S(H) 5S(H)
Trolley Type 1ET 2ET 3ET 5ET
Rated Load (kg) 250 500 1,000 2,000 3,000 5,000
Z 523 523 523 523 600 600 645 700 865 984
A 181 183 181 183 216 216 216 216 216 216
B 184 210 184 210 216 246 216 246 216 216
C 125 125 125 125 135 135 90 90 125 175
D 165 185 165 185 170 170 215 215 270 340
D’(CE) 200 200 200 200 170 170 215 215 270 340
E 693 693 693 693 750 750 770(840) 910(1,125) 1,170(1,200)
G 19 19 19 23 26 26 42 48
Dimensions (mm)
I 185 210 210 240
J 190 210 210 240
K 120 148 148 173
L 182 200 203 219
T 110 140 140 156
U 38 18 16 34
V 159 172 175 181
W 303 313 316 323
Min. Curve Radius (m) 1.5 1.8 2.0 3.0
Applicable Beam Width b (mm) 75~125 100~150 125~175
Approx. Weight (kg) 66(69) 71(74) 69(72) 74(77) 75(80) 80(85) 101(111) 106(116) 121(132) 174(191)
■ Motorized trolley specifications table
Series Name ET series ST series
Model Name 1ET 2ET 3ET 5ET 1ST 2ST 3ST
Working Load Limit (kg) 1,000 2,000 3,000 5,000 1,000 2,000 3,000
50Hz 10.5(21) 10.5
Traveling Speed (m/min)
60Hz 12.5(25) 12.5
50Hz 0.14(0.27) 0.3(0.6) 0.07 0.14 0.2
Motor Output (Kw)
60Hz 0.16(0.32) 0.35(0.7) 0.08 0.16 0.24
-267-
Applicable Beam Width b (mm) 75-125 100-150 125-175 75-125 100-150
Approx. Weight (kg) 25%ED 25%ED
■ Dimensions
Chain Hoist Model Name 1S(H) 1SN(H) 2S(H) 2SN(H) 3S(H)
Trolley Type 1ST 2ST 3ST
Rated Load (kg) 1,000 2,000 3,000
Z 578 578 700 523 852
A 216 216 216 216 216
B 216 246 216 246 216
C 135 135 90 90 125
D, D’(CE) 170 170 215 215 270
E 730 730 772(842) 900(1,115)
G 23 23 26 26 42
Dimensions (mm) I 125 160 192
J 125 177 192
K 98 120 148
L 156 163 180
T 101 119 140
U 18 19 5
V 130 135 145
W 255 270 280
Min. Curve Radius (m) 1.8 2.5 3.0
Applicable Beam Width b (mm) 75-100 100-150 100-150
Rating 60(65) 65(70) 86(96) 91(101) 109(120)
-268-
■ Dimensions
Note
suspended.
drawing shape.
Chain Hoist Model Name 1/4S(H)2 1/4SN(H)2 1/2S(H)2 1/2SN(H)2 1S(H) 1SN(H) 2S(H) 2SN(H) 3S(H) 5S(H)
Trolley Type 1/2BC(H) 1BC(H) 2BC(H) 3BCH 5BCH
Rated Load (kg) 250 500 1,000 2,000 3,000 5,000
Z 513 513 513 513 585 585 703 700 866 980
A 181 183 181 183 216 216 216 216 216 216
B 184 210 184 210 216 246 216 246 216 216
C 125 125 125 125 135 135 90 90 125 175
D 165 185 165 185 170 170 215 215 270 340
D’(CE) 200 200 200 200 170 170 215 215 270 340
E 685 685 685 685 740 740 775(845) 1,130 1,190
Dimensions (mm) G 19 19 19 19 23 23 26 26 42 48
I 242 277 300 306 319
J 199 218 213 240 262
K 139 158 169 172 177.2
T 129 131 143 191 194
U 13 23 22 21 30
V 124 135 165 173 200
W 188 220 236 252 284
Min. Curve Radius (m) 1.0 1.2 1.5 1.5 2.4
Approx. Weight (kg) 44(50) 49(55) 47(53) 52(58) 58(66) 63(71) 73(86) 78(91) 116 161
-269-
■ Dimensions
Chain Hoist Model Name 1/4S(H)2 1/4SN(H)2 1/2S(H)2 1/2SN(H)2 1S(H) 1SN(H) 2S(H) 2SN(H)
Trolley Type 1/2BP 1BP 2BP
Rated Load (kg) 250 500 1,000 2,000
Z 513 513 513 513 585 585 703 700
A 181 183 181 183 216 216 216 216
B 184 210 184 210 216 246 216 246
C 125 125 125 125 135 135 90 90
Dimensions (mm)
D 165 185 165 185 170 170 215 215
D’(CE) 200 200 200 200 170 170 215 215
E 685 685 685 685 740 740 775(845)
G 19 19 19 19 23 23 26 26
I 242 277 300
J 199 199 213
K 139 139 169
T 98 110 128
U 13 23 22
V 124 135 165
W 114 125 155
Approx. Weight (kg) 38(41) 43(46) 41(44) 46(49) 52(57) 57(62) 66(76) 71(81)
■ Chain driven trolley, manual driven trolley specifications table

Classification Chain driven trolley Manual driven trolley
Model Name 1/2BC(H) 1BC(H) 2BC(H) 3BCH 5BCH 1/2BP 1BP 2BP
Working Load Limit (kg) 500 1,000 2,000 3,000 5,000 500 1,000 2,000
Standard Lift (m) 3(6) 3(6) 3(6) 6 6 - - -
Min. Curve Radius (m) 1.0 1.2 1.5 1.5 2.4 1.0 1.2 1.5
For a crane that uses a chain or manual driven trolley for transverse movement and an electric motor for travel, please purchase a 4PB(H)-C, 4PBN(H)-C type wiring
unit (See page 23).
-270-
■ Dimensions
Note
1) The numbers written in the specifications table and dimensions table may be changed for upgrades, etc.
2) The dimension drawing shows the state with a load suspended.
3) The CE version differs slightly from the dimension drawing shape.
SINGLE SPEED (3 PHASE)
Model Name 1F 1FH 2F 2FH 3F 3FH 5F 5FH
Rated Load (kg) 1,000 2,000 3,000 5,000
Z 535 660 820 1,020
A 250 280 280 280
B 250 280 280 280
Dimensions (mm) C 135 175 120 145
D 170 170 245 330
E 680 845 1,060 1,090 1,100 1,295 1,305
G 23 26 42 48
Approx. Weight (kg) 42 47 80 87 99 113 121 142
DUAL SPEED (3 PHASE)

Model Name 2FN 2FNH 3FN 3FNH 5FN 5FNH
Rated Load (kg) 2,000 3,000 5,000
Z 660 820 1,020
A 280 280 280
B 330 330 330
Dimensions (mm) C 175 120 145
D 170 245 330
E 845 1,060 1,090 1,100 1,295 1,305
G 26 42 48
Approx. Weight (kg) 96 102 112 126 146 167
-271-
■ Dimensions
Note
1) The numbers written in the specifications table and dimensions table may be changed for upgrades, etc.
Chain Hoist Model Name 1F(H) 2F(H) 2FN(H) 3F(H) 3FN(H) 5F(H) 5FN(H)
Trolley Type 1ET 2ET 3ET 5ET
Rated Load (kg) 1,000 2,000 3,000 5,000
Z 604 715 715 882 882 1,112 1,112
A 250 280 280 280 280 280 280
B 250 280 330 280 330 280 330
C 135 185 185 120 120 145 145
D 170 170 170 245 245 330 330
E 750 945(1,125) 1,130(1,185) 1,410
G 23 26 26 42 42 48 48
Dimensions (mm) I 185 210 210 240
J 190 210 210 240
K 120 148 148 173
L 182 200 203 219
T 110 140 140 156
U 38 18 16 34
V 159 172 175 181
W 303 313 316 323
Applicable Beam Width b (mm) 75-125 100-150 100-150 125-175
Approx. Weight (kg) 80(85) 132(139) 147(154) 161(175) 176(190) 217(238) 232(253)
-272-
■ Dimensions
Chain Hoist Model Name 1F(H) 2F(H) 2FN(H) 3F(H) 3FN(H)
Trolley Type 1ST 2ST 3ST
Rated Load (kg) 1,000 2,000 3,000
Z 582 715 715 872 882
A 250 280 280 280 280
B 250 280 330 280 330
C 135 185 185 120 120
D 170 170 170 245 245
E 725 935(1,115) 1,110(1,165)
G 23 26 26 42 42
Dimensions (mm) I 125 160 192
J 125 177 192
K 98 120 148
L 156 163 180
T 101 119 140
U 18 19 5
V 130 135 145
W 255 270 280
Approx. Weight (kg) 66(71) 117(124) 132(139) 140(161) 155(176)
■ Motorized trolley specifications table

Series Name ET series ST series
Model Name 1ET 2ET 3ET 5ET 5ET x 2 7ET x 2 10ET x 2 1ST 2ST 3ST
Working Load Limit (kg) 1,000 2,000 3,000 5,000 10,000 15,000 20,000 1,000 2,000 3,000
Traveling Speed 50Hz 10.5(21) 10.5 14 10.5
-273-
(m/min) 60Hz 12.5(25) 12.5 17 12.5
Motor Output 50Hz 0.14(0.27) 0.3(0.6) 0.3x2 0.14 0.7x2 0.07 0.14 0.2
(kW) 60Hz 0.16(0.32) 0.35(0.7) 0.35x2 0.16 0.84x2 0.08 0.16 0.24
Applicable Beam Width b (mm) 75-125 100-150 125-175 150, 175 175, 190 75-125 100-150
Approx. Weight (kg) 25%ED 40%ED 25%ED
■ Dimensions
Note
1) The numbers written in the specifications table and dimensions table
may be changed for upgrades, etc.
Chain Hoist Model Name 1F(H) 2F(H) 2FN(H) 3F(H) 3FN(H) 5F(H) 5FN(H)
Trolley Type 1BC(H) 2BC(H) 3BCH 5BCH
Rated Load (kg) 1,000 2,000 3,000 5,000
Z 600 717 715 886 882 1,105 1,105
A 250 280 280 280 280 280 280
B 250 280 330 280 330 280 330
C 135 175 185 120 120 145 145
D 170 170 170 245 245 330 330
E 740 1,130 1,180 1,405 1,405
G 23 26 26 42 42 48 48
Dimensions (mm) I 277 300 306 319
J 218 213 240 262
K 158 169 172 177.2
L - - - -
T 131 143 191 194
U 23 22 21 30
V 135 165 173 200
W 220 236 252 284
Applicable Beam Width b (mm) 75-125 100-150 100-150 125-175
Approx. Weight (kg) 63(114) 104(114) 120(129) 157 170 198 223
-274-
■ Dimensions
Chain Hoist Model Name 1F(H) 2F(H) 2FN(H)
Trolley Type 1BP 2BP
Rated Load (kg) 1,000 2,000
Z 600 717 715
A 250 280 280
B 250 280 330
C 135 175 185
D 170 170 170
E 740 1,130
G 23 26 26
Dimensions (mm) I 277 300
J 218 213
K 158 169
L - -
T 110 128
U 23 22
V 125 155
W 135 165
Min. Curve Radius (m) 1.2 1.5
Applicable Beam Width b (mm) 75-125 100-150
Approx. Weight (kg) 57(62) 97(104) 113(119)
■ Chain driven trolley, manual driven trolley specifications table

Classification Chain driven trolley Manual driven trolley
Model Name 1BC(H) 2BC(H) 3BC(H) 5BCH 1BP 2BP
Working Load Limit (kg) 1,000 2,000 3,000 5,000 1,000 2,000
-275-
Standard Lift (m) 3(6) 3(6) 6 6 - -
Min. Curve Radius (m) 1.2 1.5 1.5 2.4 1.2 1.5
For a crane that uses a chain or manual driven trolley for transverse movement and an electric motor for travel, please purchase a 4PBN
Declaration of Conformity
We : Hitachi Industrial Equipment System Co.,Ltd. Taga Works. (Manufacturer)

1-1, Higashitaga-cho 1-chome, Hitachi-shi, Ibaraki-ken, 316-8502 Japan
Declare in our sole responsibility that the following product conforms to all the relevant provisions.
Product Name : Electric Chain Hoists
Series Name : S series, F series
Council Directives : Machinery Directive 2006/42/EC

EMC Directive 2004/108/EC
Harmonised Standards : EN ISO 12100-1:2003+A1:2009

EN ISO 12100-2:2003+A1:2009
EN 60204-32:2008
EN 61000-6-2:2005
EN 61000-6-3:2007
Year to begin affixing CE marking : 1999
Quality Assurance Department Signature:
Date: 27.Dec.2010 Department Manager

Energy Saving System Division
-276-
The technical file is kept at the following address:
HITACHI EUROPE GMBH
Industrial Components & Equipment Group
Am Seestern 18 • D-40547 Düsseldorf Germany
Tel. +49-211-52 83 -0 • Fax +49-211-52 83 –649
e-mail info@hitachi-ds.com
Hitachi Industrial Equipment Systems Co.,Ltd
-277-
Network
Hitachi Industrial Equipment Systems Co., Ltd. meets customers’ needs through the total network which can
supply speedy design, production, sales, service and engineering for industrial equipment and systems.
Global Sales Network
Europe (Shanghai Office) Singapore

Germany (Hitachi (Shanghai) Trading Co., Ltd.) Hitachi Asia Ltd.
Hitachi Europe GmbH 18th Floor, Rui Jin Building No. 205, 24 Jurong Port Road, #03-05 Office Block,
Industrial Components & Equipment Group Maoming Road (S) Shanghai, 200020 CWT Distripark Singapore 619097
Am Seestern 18 (Euro Center) TEL: +86 (21) 6472-1002 TEL: +65 (6305) 7400
D-40547 Duseldorf FAX: +86 (21) 6472-4990 FAX: +65 (6305) 7401
P.O.BOX 110536.40545 Duseldorf
TEL: +49 (211) 5283 0 (Taiwan Hitachi Asia Pacific Co., Ltd.) Thailand
FAX: +49 (211) 5283 649 3rd Floor, Hung Kuo Building No. 167 Hitachi Asia (Thailand) Co., Ltd.
Tun-Hwa North Road, Taipei (105) Taiwan 18th Floor, Ramaland Building, 952
Asia & Oceania TEL: +886 (2) 2718-3666 Rama IV Road Bangrak, Bangkok 10500
Australia FAX: +886 (2) 2718-8180 TEL: +66 (2) 632-9292
Hitachi Australia Pty Ltd. FAX: +66 (2) 632-9299
Level 3, 82 Waterloo Road, Indonesia
North Ryde, N.S.W. 2113 Hitachi Asia Ltd. (Jakarta Office) Viet Nam
TEL: +61 (2) 9888-4100 24th Floor, Mid Plaza 2, JL. Jend. Hitachi Asia Ltd. (Ho Chi Minh City Office)
FAX: +61 (2) 9888-4188 Sudirman Kav. 10-11, Jakarta 10220 7th Floor, The Landmark, 5B Ton Duc
TEL: +62 (21) 574-4313 Thang Street District 1, Ho Chi Minh City
China FAX: +62 (21) 574-4312 TEL: +84 (8) 829-9725
Hitachi East Asia Ltd. FAX: +84 (8) 829-9729
4th Floor, North Tower World Finance Centre, Malaysia
Harbour City, Canton Road, Hitachi Asia (Malaysia) Sdn. Bhd. (Ha Noi Office)
Tsim Sha Tsui, Kowloon Hong Kong. Suite 17.3, Level 17, Menara IMC (Letter BOX Np.5) Sun Red River Bldg., 6th Floor,
TEL: +852 2735-9218 No. 8 Jalan Sultan Ismail, 23 Phan Chu Trinh Street
FAX: +852 2735-6793 50250, Kuala Lumpur Hoan kiem District Hanoi
TEL: +60 (3) 2031-8751 TEL: +84 (4) 933-3123
FAX: +60 (3) 2031-8758 FAX: +84 (4) 933-3125
Information in this brochure is subject to change without notice.
The business facilities and other establishments of Hitachi Equipment Systems Co.
Ltd. are certified under ISO 14001 (the international standard for environmental
1-1, Higashitaga-cho 1-chome, management systems).
JACO-EC97J1095 Narashino Division
Hitachi-shi, Ibaraki-ken, 316-8502 Japan JACO-EM5428 Nakajo Division
JACO-EC97J1107 Air Compressor System Division
Principal Office
JQA-EM0449 Service station (50 Hz region)
Kansai Business Facility
In terms of quality, the company is certified under ISO 9001 (the international for quality
management system) and works to provide high quality and service.
3-H8085-8B

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What are the safety precautions mentioned in the document?

What are the safety precautions mentioned in the document?

What are the installation requirements mentioned?

What are the installation requirements mentioned?

Owner’s Manual

Thank you for purchasing a Hitachi electric chain hoist.

TYPE MFG.No. Installation Date

[Explanation of Warning Display Ranks]

This is a dangerous situation that if not avoided, poses immanent death or

This is a dangerous situation that if not avoided, could lead to minor as

[Explanation of Prohibited and Instruction Symbols]

: This shows an instruction (something that must be done).

3. Running and operation

4. Maintenance, inspection and modification

● Always perform maintenance, inspection and repair in the no-load state.

Component Names of Electric Chain Hoist (Example of Automatic Trolley)

Usage Environment Precautions

* Damage of each part is

* There is the danger of

About operating time

1. Power source connection

②Perform the electric wiring shown in the figure.

3. Precautions when equipped with a trolley

2. Hook mounting suspension pin material and dimensions

When using with a trolley

TYPE 1ET,1ST 2ET-3ET, 2ST-3ST 5ET

3. Installation of stopper and cushioning material

Travel rail Material Bolts & nuts

S Series 1t, 2t 3t,5t

Fig. 1 Electric Chain Hoist and electric trolley assembly

● Trolley and Electric Chain Hoist wiring

Note: To make the instructions easier to

Fig. 2 Trolley and machine wiring

Insulation cover removal length on the side

Precautions for when installing the trolley on the I-beam

1. Installation of chain container

1-1 Chain Container Installation Method (General)

②Installation of chain container

● S Series (1/4 to 1/2t)

As shown in the illustration below, insert

S2/SS2 Type SN2 Type

Fig. 1 Chain container and cable installation

● S Series (1 to 5t), F Series (1t) ● F Series (2 to 5t)

Chain container suspension chain installation completion drawing

Fig. 2 Chain container installation

①Plug check and insertion

②Installation of plug cover

3. Plug removal instructions

Post-installation check and test operation items

①Pre-operation check ②No-load operation check ③Rated load operation check

■ After installation, measure and record the dimension

● Be sure to conduct daily inspections and regular voluntary inspections.

● Never pass the load over the head of a person.

● Do not leave the operation location while a load is

● Keep your attention on the load during operation.

● Make sure the hand chains of chain trolleys cannot catch

● Do not wrap the link chain directly around the load.

● Make sure the load does not swing during hoisting

● Do not hoist from a slant (longitudinally or

● Never conduct ground hoisting (operations that