Section 55 - Electrical System Chapter 9 - Wiring Diagrams

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SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9 1

SECTION 55 – ELECTRICAL SYSTEM

Chapter 9 – Wiring Diagrams

CONTENTS

Description Page

Wiring diagram circuit descriptions (All Models) 1


How to use the linear wiring diagrams 2
Symbols 4
Component identification and wiring diagram location key 5
Wiring Diagrams:
Full PowerShift Transmission 175 & 190 Models 13
Full PowerShift Transmission, 120 to 155 Models 73
Semi–PowerShift Transmission, 120 to 155 Models 133
Dual Command Transmission, 120 to 140 Models 193
Shuttle Command Transmission, 120 to 140 Models 253

Wire identification key 313


Wiring Diagrams Circuit Description – All Models Line Reference Range
Circuit 1 Starting, Charging, Thermostart, Fuel Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 0–400

Circuit 2 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410–1200

Circuit 3 Transmission Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1210–2800

Circuit 4 Electronic Draft Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2810–4400

Circuit 5 Four Wheel Drive and Differential Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4410–4800

Circuit 6 Power Take Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4810–5600

Circuit 7 Front Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5610–6000

Circuit 8 Cab Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6010–6800

Circuit 9 Main Lamps, Indicators & Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6810–8000

Circuit 10 Work Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8010–8400

Circuit 11 Trailer Braking system circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8410–8800

Circuit 12 Sensors / Senders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8810–9200

Circuit 13 Wipers & Washers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9210–9600

Circuit 14 Diagnostic Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9610–10400

Circuit 15 Processor Feed and Ground connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10410–11200

Circuit 16 Air–Conditioning & Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11210–11600

604.55.111.00–06–2002
2 SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9

HOW TO USE THE LINEAR WIRING DIAGRAMS


The wiring diagrams have been drawn in a linear
style. This means that the complete wiring diagram
has been drawn over a number of pages but if joined
together would make a complete diagram.

There are a number of guides to help assist in


reading and understanding the wiring diagrams.

1. The wiring diagrams (1) are located at the top of


each page. The title and key (2) are located
below the diagram and the wire colour code table
(3) is located below the key.

The title under the diagram details the models of


the range that are applicable, the model
configuration, ie, transmission type, with or less
cab and the serial number of the tractor to which
the diagrams apply. The key then details all the
components used within that particular page.

2. Every component and connector has its own


unique reference number.

3. Every wire has a code assigned to it (1) this code


refers to its function, the code is not marked on
the actual wire. A key of all wire codes can be
found at the rear of this section. Letters (2), (3)
and (4) indicate the wire colour. The first letter (2) 2
indicates the main wire colour. The second letter
(3) indicates tracer wire colour, the third letter (4)
indicates the band colour, for example wire
reference (5) and number 57 is an earth wire,
letter (6) B indicates its a solid black wire.

4. Each component and connector pin appears


only once in the electrical drawings and has its
own location point on the page.

5. The wiring diagrams are drawn in sections.


However where a single component is used in a
number of circuits such as a processor or multi
function switch, it is drawn either on its own or on
the circuit which it influences the most.

604.55.111.00–06–2002
SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9 3
6. The wiring is drawn between four lines three
across the top of the page and one at the bottom
of the page.

The two upper most lines (1) marked +30A and


+30B are the constant live lines.
Below the +30 line is the +15 (2) which is the
ignition key on live line.
The lowest line is the ground/earth line.
On the lower part of the page (3) a line is marked
with numbers increasing by ten (10–20–30,
etc.). This is the line used to reference wires and
components.
Example
3
Figures 4 and 5 show a basic circuit drawn over two
pages.

Power comes in from the ignition on live line +15


through fuse F3, which is located at point 230.

Power comes to switch S10. If the switch is operated,


power continues up and stops with an arrow (1) and a
number. The arrow indicates the wire continuing to
another page. The Number 780 refers to the line
4
reference where it appears on a new page. Note the
line reference directly below the wire being traced ie.
260. Following the line reference until 780 is found.
Using either the index or following the page
reference line. When 780 is located on the reference
line the number 260 will be observed at the top of the
page. Note the arrow points back to the previous part
of the circuit. From this point follow the wire down to
solenoid EV6. The diagram now indicates that power
goes to ground.

Where a circuit originates or terminates at a


processor, ie, Transmission processor, EDC 5
processor, Electronic Management Unit or
Instrument cluster, the wire in the diagram is ended
with a small circle and a connector reference
number. A white circle (1) indicates a processor, a
black circle (2) indicates an instrument cluster.
The diagrams have been constructed to ensure the
minimum number of pin–outs, detailed above, are
used. Due to this, many diagrams have been spread
across 2 sheets and it will be necessary to follow from
one page across to the next to complete a circuit.

604.55.111.00–06–2002
4 SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9
Symbols

Fuse

Horn

Relay

Diode

Motor

Switch

Earth/ground point

Resistor

Sensor

Electro–Valve/solenoid
Potentiometer

Temperature Switch
Lamp

Pressure Switch
Speaker

Processor
Connector pin

604.55.111.00–06–2002
SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9 5
SYMBOL DRAWING DESCRIPTION
LOCATION

(A) PROCESSORS,
MODULES AND PANELS

A001 2600 Control Lever– Display of Gears


A002 3100 EDC Panel
A003 & 4 6710 Radio
A005 9980 Transmission Diagnostic Plug (C125) – White
A006 9630 EDC/Trans./suspension Diagnostic Plug (C126) – Black
A007 11060 Instrument Cluster A (C079)
A008 11060 Instrument Cluster B (C080)
A009 11060 Instrument Cluster C (C081)
A010 10680 Transmission Module
A011 10590 EDC/Trans./suspension Module
A012 10480 Electronic Management Unit
A013 3740 EDC Control Unit
A014 5240 Front PTO Module
A015 3330 EHR–1 CONTROL
A016 3440 EHR–2 CONTROL
A017 3550 EHR–3 CONTROL
A018 3660 EHR–4 CONTROL
A019 7170 Flasher Unit
A020 580 Pump Control Unit
A021 1020 Vistronic Module

(B) SENSORS, SENDERS


AND POTENTIOMETERS

B1 1680 Medium Reverse Pot


B2 1730 High/Low Pot
B3 1730 Clutch Potentiometer
B4 1620 Transmission Mid–Speed Sensor
B5 1650 Transmission Output Speed Sensor
B7 4190 Transmission Oil Temperature Sender
B8 4270 Rear Axle Speed Sensor
B9 4200 Left Hand Draft Pin
B10 4250 Right Hand Draft Pin
B11 4940 Front lift height controller
B12 5040 Front Lift Potentiometer
B13 5360 PTO Speed Sensor
B14 6030 Horn
B17 6750 Speaker, Right Hand
B18 6690 Speaker, Left Hand
B19 9110 Radar
B20 11480 Temperature Control Potentiometerr
B21 4360 Rock Shaft Potentiometer
B22 3100 Height Limit Potentiometer

604.55.111.00–06–2002
6 SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9
B23 3100 Slip Limit Potentiometer
B24 3100 Drop Rate Potentiometer
B25 3100 Draft control Frequency Potentiometer
B26 510 Water in Fuel Sensor
B27 8880 Steering Sensor
B28 280 Coolant Temp
B29 9020 Engine Oil Pressure Sender
B30 9060 Fuel Tank Sender
B30 4380 Medium/Reverse Potentiomter
B31 9060 Fuel Tank Sender
B32 1680 Engine Torque/RPM Sensor
B33 940 Throttle Potentiometer
B34 5930 Axle Height Sensor
B35 1770 Creeper Pot
B36 1000 Hand Throttle
B37 770 Coolant Temp Sensor
B38 11380 Temp Sensor
B39 530 Boost Pressure Temp
B40 600 Flywheel Speed Sensor
B42 280 Coolant Temp

604.55.111.00–06–2002
SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9 7
SYMBOL DRAWING DESCRIPTION
LOCATION
(E) MISCELLANEOUS
E1 6070 Left Hand Beacon
E3 11380 Air Con Compressor Clutch
E4 480 Fan Connector
(F) FUSES
F1 7040 Headlight Main Beam 15A
F2 7030 Headlight Dipped Beam 15A
F3 7920 Side Lights, R.H. and Console Lamp 10A
F4 7380 Side Lights, L.H. 10A
F5 8090 Work Lamps (Cab Roof Mounted) 30A
F6 8210 Work Lamps (Lower Rear) 15A
F7 8270 Work Lamps (Lower Front) 30A
F8 250 Fuel Shut–Off / Fuel Pump 15A
F9 8770 Gauges / External Switches / Radar 10A
F10 7140 Hazard Lights 20A
F11 7990 Horn/Headlight Flasher/Cigar Lighter/Roof Beacon 30A
F12 3210 EDC Valve Supply 10A
F13 5570 Transmission Feed 25A
F14 10640 Transmission Control Supply 10A
F15 8430 Air Seat Compressor/EMU/Front Hitch/Stop Lamps 30A
F16 11210 Heater Fan 25A
F17 9290 Washer Wiper 20A
F18 6980 Turn Indicators 10A
F19 330 Thermostart 25A
F20 10620 Processor / EMU KAM Supply 5A
F21 5300 P.T.O. 25A
F22 6670 Radio and Clock feed 5A
F23 6610 Accessory Sockets & Interior Lamp 25A
F24 6630 Clock and Radio KAM Supply 5A
F25 6960 Tractor/Trailer (7–pin Socket) Stop Lamps 20A
F26 2010 Clutch Starter Fuse (Power Command Only)
F27 350 ECM Fuse
(H) LAMP AND LIGHTS
H1 5180 PTO Engaged Lamp, Front
H2 5490 PTO Engaged Lamp, Rear
H3 5400 PTO Brake Lamp
H4 6120 Console Lamp
H5 6600 Interior Lamp
H6 7390 Fender Rear Lights LH
H7 7700 Fender Rear Lights RH
H8 6830 Headlamp LH
H9 6860 Headlamp RH
H10 7370 Licence Plate Lamp
H11 7390 Front Indicator LH
H12 7430 Rear Indicator LH
H13 7870 Front Indicator RH
H14 7700 Rear Indicator RH
H15 7390 Side Lamp LH

604.55.111.00–06–2002
8 SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9
H16 7870 Side Lamp RH
H17 8100 Upper Work Lamp & Licence Plate Lamp LH
H18 8130 Upper Work Lamp & Licence Plate Lamp RH
H19 8170 Upper Front Work Lamp LH
H20 8210 Upper Front Work Lamp RH
H21 7480 Work Lamp LH Fender
H22 7750 Work Lamp RH Fender
H25 8280 Work Lamp Lower Front RH
H26 8310 Work Lamp Lower Front LH
H28 3090 EDC Status Lamp
H29 3110 EDC Slip Lamp
H30 3100 EDC Raise Lamp
H31 3100 EDC Lower Lamp
H32 5840 Front Suspension Engaged Lamp
H33 900 Power Boost Lamp
H34 910 Const ERPM Lamp
H35 7110 LH Rear Naso Flasher
H36 7120 LH Front Naso Flasher
H37 7220 RH Rear Naso Flasher
H38 7240 RH Front Naso Flasher
H39 7160 RH Extemity
H40 7180 LH Extremity
H41 7820 RH Licence Plate Lamp

604.55.111.00–06–2002
SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9 9
SYMBOL DRAWING DESCRIPTION
LOCATION

(G) CHARGING
G1 0 Battery
G2 80 Alternator
(K) RELAYS
KI 90 Ignition Relay
KII 6140 Remote Valve Relay
KIII 320 Thermostart Relay
KIV 7190 Rear Wiper Relay
KV 9450 Not Used
KVI 9310 Intermittent Wiper Relay
KVII 4910 Front Hitch Control Module
KVIII 4970 Front Hitch Control Module
KIX 8500 Trailer Brake Relay
KX 3290 PTO Fender Switch Relay
KXI / KXII 5210 ISO / NASO Module
KA 8730 Air Brake Relay
KB 8170 Front Work Lamp Relay
KC 8090 Upper Rear Work Lamps Relay
KD 8300 Lower Front Work Lamp Relay
KE 8240 Lower Rear Work Lamp Relay
KF 250 Fuel Shut–Off Relay
KG 6900 Stop Lights Relay
KH 8500 Trailer Brake Relay
K2 150 Starter Relay
K3 4900 Flasher Unit Relay
K4 6940 Indicator ON Buzzer Module
K5 650 Engine Shutdown 2
K6 3250 EHR Enable Relay
K7 1160 ECM Relay
(M) MOTORS
M1 30 Starter Motor
M2 6320 Air Seat Pump
M3 9320 Front Wiper Motor
M4 9350 Front Washer Pump
M5 9440 Rear Wiper Motor
M6 9390 Rear Washer Pump
M7 11320 Blower Motor

604.55.111.00–06–2002
10 SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9
SYMBOL DRAWING DESCRIPTION
LOCATION
(MF) MAXI FUSE
MF1 40 50 Amp. Ignition, and Fuses 9, 15, 16, 17, 18
MF2 290 60 Amp. Fuses 10, 11, 19 and 20
MF3 7010 30 Amp. Light Switch Feed
MF4 8080 60 Amp. Fuses 5, 6 and 7
MF5 6630 30 Amp. Fuses 23 and 24
MF6 6220 40 Amp. Rear Implement Sockets
MF7 6200 40 Amp. Front Implement Socket
(P) CLOCKS
P1 6670 Clock
P2 8720 Air Pressure Gauge and Backlight
(R) RESISTORS
R1 1120 Thermostart Coil
R2 6480 Cigar Lighter
R3 11270 Blower Speed Resistor
R4 11320 Speed Resistor
R5 3000 Terminating Resistor 1
R6 2950 Terminating Resistor 2

(S) SWITCHES
S1 330 Ignition Switch
S2 2210 Creeper Switch
S4 2060 Shuttle Switch
S5 2080 Clutch Pedal Switch
S6 2160 Transmission Oil Pressure Switch
S7 4290 Hydraulic OIl Temperature Switch
S8 4290 Hydraulic Charge Pressure Warning Switch
S9 4330 Hydraulic Oil Pressure Warning Switch
S11 4050 EDC Fender Switch LH
S12 4140 EDC Fender Switch RH
S13 4440 FWD Engaged Switch
S14 4600 Brake Switch RH
S15 4600 Brake Switch LH
S16 5140 PTO Switch, Rear
S17 5300 PTO Switch, Front
S18 5250 Ground Speed PTO Engaged Switch
S19 5490 PTO Brake Switch
S20 6070 Beacon Switch
S21 6300 Remote Valve Lock–out Switch
S22 6630 Door Switch LH
S23 6640 Door Switch RH
S24 6270 Hazard Lights Switch
S25 7040 Indicator Switch
S26 8560 Handbrake Switch
S27 6780 Seat Switch
S28 8840 Brake Fluid Reservoir Switch
S29 550 Air Filter Vacuum Switch

604.55.111.00–06–2002
SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9 11
SYMBOL DRAWING DESCRIPTION
LOCATION
S30 8940 Engine Coolant Level Switch
S31 9000 Oil Pressure Switch
S32 8970 Radar / Speed Sensor Selector
S33 9240 Front Wiiper / Washer Switch
S34 9450 Rear Wiper / Washer Switch
S35 11250 Blower Speed Switch
S36 11380 Low Pressure Cut–Out Switch
S38 11500 Temperature Exchange Control Switch
S39 4480 Differential Lock Engaged Switch
S40 1570 3–4 Neutral Switch
S41 1590 1–2 Neutral Switch
S42 1620 1–4 Range Switch
S43 1640 5–8 Range Switch
S44 1670 Clutch A Pressure Switch
S45 1670 Clutch B Pressure Switch
S46 6140 Divertor Valve Switch
S49 4090 HYD Oil Blocked FIlter Sw
S50 5560 Lift–O–Matic
S51 7530 PTO Fender switch, Left Hand
S52 7790 PTO Fender Switch, Right Hand
S53 5470 PTO Soft Start Switch
S54 1850 High Range Pressure Switch
S55 1860 Medium Range Pressure Switch
S56 1880 Low Range Pressure Switch
S57 1830 Reverse Range Pressure Switch
S58 5870 Front Suspension Switch
S59 2210 Transmission Auto Function Switch
S60 2140 Clutch Fluid Reservoir Switch
S61 1970 19th Gear Pressure SW
S63 3260 Hydraulic Stop
S64 3970 Link Level
S65 6180 Dia Headlamp SW 1&2
S66 3990 EHR 3/4 SW
S67 700 CERPM Cruise Auto
S68 870 Eng +/–
S69 4100 HTS SW
S70 8860 Brake Vacuum SW

(X) POWER SOCKETS / CONNECTORS

XI 6210 Implement Socket, Front


X2 6230 Implement Socket, Rear
X3 6440 Accessory Socket
X4 6590 Accessory Terminals
X5 6530 Implement Status Socket
X6 7280 Trailer Socket
X7 8560 Italian Trailer Brake Harness Connector
X8 8680 Air Brake Harness Connector
X9 6510 Rear Accessory Panel Connector

604.55.111.00–06–2002
12 SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9

(Y) SOLENOID VALVES


Y1 250 Shut off Solenoid
Y2 1090 Fuel Lift Pump
Y3 1210 PWM Valve A
Y4 1240 PWM Valve B
Y5 1280 PWM Valve C
Y6 1320 PWM Valve D
Y7 1350 PWM Valve E
Y8 1380 Transmission Low Range Solenoid
Y9 1420 Transmission Medium Range Solenoid
Y10 1460 Transmission High Range Solenoid
Y11 1490 Transmission Reverse Range Solenoid
Y12 3940 EDC Raise Solenoid
Y13 3960 EDC Lower Solenoid
Y14 4420 FWD Solenoid
Y15 4460 Diff Lock Solenoid
Y16 5020 Front Lift Solenoid Valve
Y17 5060 Front PTO Solenoid
Y18 5120 Rear PTO Solenoid
Y19 4020 Divertor Valve
Y20 4120 Hydraulic Remote Valve Solenoid
Y21 2460 Reverse Synchroniser Solenoid
Y22 2490 Forward Synchroniser Solenoid
Y23 2530 Clutch A Solenoid (LOW)
Y24 2630 Clutch B Solenoid (HIGH)
Y25 2600 Dump Solenoid
Y26 1560 PTO Lube Solenoid
Y27 5630 Suspension Lower Solenoid
Y28 5670 Suspension Lower Lockout Solenoid
Y29 5710 Suspension Raise Solenoid
Y30 5750 Suspension Raise Lockout Solenoid
Y31 5450 PTO Brake Solenoid
Y32 2190 Creeper Solenoid
Y33 1560 19th Dump Solenioid
Y34 1590 19th Gear Solenoid
Y35 2860 EHR 1
Y36 2890 EHR 2
Y37 2920 EHR 3
Y38 2950 EHR 4
Y39 2980 EHR 5
Y40 8700 Brake Solenoid
Y41 5450 Link Level Extend Top A
Y42 2190 Link Level Retract Top B
Y43 1560 Link Level Extend Side E
Y44 1590 Link Level Retract Side D
Y45 2860 Link Level Safety Dump Valve
Y46 280 Cold Advance Solenoid

604.55.111.00–06–2002
SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9 13
WIRING DIAGRAMS:

Models: TM175 and TM190 with FULL POWERSHIFT Transmission

Wiring Diagrams Circuit Description Line Reference Range


Circuit 1 Starting, Charging, Thermostart, Fuel Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 0–400

Circuit 2 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410–1200

Circuit 3 Transmission Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1210–2800

Circuit 4 Electronic Draft Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2810–4400

Circuit 5 Four Wheel Drive and Differential Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4410–4800

Circuit 6 Power Take Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4810–5600

Circuit 7 Front Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5610–6000

Circuit 8 Cab Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6010–6800

Circuit 9 Main Lamps, Indicators & Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6810–8000

Circuit 10 Work Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8010–8400

Circuit 11 Trailer Braking system circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8410–8800

Circuit 12 Sensors / Senders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8810–9200

Circuit 13 Wipers & Washers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9210–9600

Circuit 14 Diagnostic Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9610–10400

Circuit 15 Processor Feed and Ground connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10410–11200

Circuit 16 Air–Conditioning & Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11210–11600

604.55.111.00–06–2002
14 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

STARTING, CHARGING, THERMOSTART, FUEL INJECTION PUMP

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


line 0–400
STARTING THERMOSTART AND FUEL SYSTEM
FL2 Fuse Link 2 F8 Shut off Solenoid Fuse
G1 Battery F19 Fuse 19 25A
K1 Ignition Relay F27 Fuse 27 20A
K2 Start Relay KIII Thermostart relay
KF Fuel Shut Off Relay
M1 Starter Motor and Solenoid
S1 Ignition Switch
CHARGING MF1 Maxi Fuse 1 50A
MF2 Maxi Fuse 2 60A
G2 Alternator

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

15
16 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

ENGINE

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


line 410–800
S67 CERPM Cruise Auto
E4 Vistronic Fan
A020 Pump Control Unit
B26 Water in Fuel Sensor
B37 Coolant Temp1 K5 Engine Shutdown 2
B39 Boost Pressure Temp
B40 Flywheel Speed Sensor

S29 Vacuum SW

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

17
18 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

ENGINE

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


line 810–1200
H33 Power Boost Lamp
H34 Const ERPM Lamp Y2 Fuel Pump

B33 Foot Throttle K7 ECM Relay


B36 Hand Throttle

S68 ENG +/–

R1 Thermostat Coil

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

19
20 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

TRANSMISSION SYSTEM 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 1210–1600
Y3 Clutch Sol A
Y4 Clutch Sol B
Y5 Clutch Sol C
Y6 Clutch Sol D
Y7 Clutch Sol E
Y8 Low Range Sol
Y9 Med Range Sol
Y10 High Range Sol
Y11 Reverse Range Sol
Y33 19th Dump Sol
Y34 19th Gear Sol

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

21
22 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


TRANSMISSION SYSTEM 2
Line 1610–2000
B3 Clutch Potentiometer
B4 Transmission Mid–Speed Sensor
B5 Transmission Output Speed Sensor
B32 Engine Torque/RPM Sensor
B35 Creeper Pot

S54 High Range Pressure Switch


S55 Medium Range Pressure Switch
S56 Low Range Pressure Switch
S57 Reverse Range Pressure Switch
S61 19th Gear Press Sw

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

23
24 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
165 & 190 Models Full Powershift Transmission,

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


TRANSMISSION SYSTEM 3
Line 2010–2400
F26 Fuse 26, 5Amp Y32 Creeper Sol

A001(C104) Display of Gears


S2 Auto Creeper Sw
S4 Shuttle Switch
S5 Clutch Pedal Sw
S6 Transmission Oil Pressure Switch
S59 Transmittion Auto Function Switch

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

25
26 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

TRANSMISSION SYSTEM 4

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 2410–2800

A001 Bone Connector


C332/C333 Secondary controller (TCM)
C327/C328/C329 Central controller (XCM)

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

27
28 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

HYDRAULICS 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 2810–3200
A002 EDC Panel Y39 E.H.R.5

B22 Height Limit Potentiometer


H28 Status Lamp
B23 Slip Limit Potentiometer
H29 Slip Lamp
B24 Drop Rate Potentiometer
H30 Raise Lamp
B25 Draft Sensitivity Potentiometer
H31 Lower Lamp

Y35 E.H.R.1
Y36 E.H.R.2 R5 Terminating Resisitor

Y37 E.H.R.3
Y38 E.H.R.4

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

29
30 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

HYDRAULICS 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 3210–3600
F12 Fuse 12, 10Amp A015 Remote 1
A016 Remote 2
S63 Hydraulic Stop A017 Remote 3

K6 E.H.R. Enable Relay

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

31
32 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

HYDRAULICS 3

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 3610–4000
A013 EDC Mouse Y12 EDC Valve Raise Sol
A018 Remote 4 Y13 EDC Valve Lower Sol
A002 EDC Control

S64 Link Level


S66 E.H.R 3/4 Sw

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

33
34 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

HYDRAULICS 4

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 4010–4400
B7 Transmission Oil Temperature Sender S69 HTS SW
B9 Left Hand Draft Pin
B10 Right Hand Draft Pin
Y19 Divertor Valve
B21 Rockshaft Potentiometer
Y20 Hydraulic Remote Valve Solenoid

S7 Hydraulic OIl Temperature Switch


S8 Hydraulic Charge Pressure Warning Switch
S9 Hydraulic Oil Pressure Warning Switch
S11 EDC Fender Switch LH
S12 EDC Fender Switch RH

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

35
36 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

FOUR WHEEL DRIVE AND DIFFERENTIAL LOCK

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 4410–4800
S13 FWD Engaged Switch Y14 Four Wheel Drive Solenoid
S14 Brake Switch – Right Hand Y15 Differential Lock Solenoid
S15 Brake Switch – Left Hand
S39 Differential Lock Engaged Switch

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

37
38 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

POWER TAKE OFF 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 4810–5200
B11 Front Lift Height Control S16 Rear PTO Switch
B12 Front Lift Potentiometer
Y16 Front Lift Solenoid Valve
H1 Front PTO Engaged Lamp Y17 Front PTO Solenoid
Y18 Rear PTO Solenoid
KVll Front Lift Relay
KVIII Front Lift Relay

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

39
40 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

POWER TAKE OFF 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 5210–5600
A014 Front PTO Module S17 Front PTO Switch
S18 Ground Speed PTO Engaged Switch
S19 PTO Brake Switch
B13 Rear PTO Speed Sensor
S53 PTO Soft Start Switch
B41 PTO Shaft Twist Sensor
Y31 PTO Brake Solenoid
F13 Fuse 13, 25A
F21 Fuse 21, 25A

H2 Rear PTO Engaged Lamp

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

41
42 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

FRONT AXLE SUSPENSION SYSTEM

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 5610–6000
B34 Axle Height Sensor Y27 Suspension Lower Solenoid
Y28 Suspension Lower Lockout Solenoid
H32 Front Suspension Engaged Lamp Y29 Suspension Raise Solenoid
Y30 Suspension Raise Lockout Solenoid
S58 Front Suspension Switch

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

43
44 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

CAB ACCESSORIES 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 6010–6400
MF6 Maxi Fuse 6 40A S20 Beacon Switch
MF7 Maxi Fuse 7 40A S21 Remote Valve Lock–out Switch
S24 Hazard Lights Switch
B14 Horn S46 Diverter Valve Switch
S65 Dia Headlamp SW 1&2
E1 Left Hand Beacon
X1 Implement Socket Front
H4 Console Lamp X2 Implement Socket Rear

KII Remote Valve Relay M2 Air Seat Pump

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

45
46 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

CAB ACCESSORIES 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 6410–6800
MF5 Maxi Fuse 5– 30A
P1 Clock
F22 Fuse 22 – 5A
F23 Fuse 23 – 25A R2 Cigar Lighter
F24 Fuse 24 – 5A
S22 Left Hand Door Switch
A003 Radio – A S23 Right Hand Door Switch
A004 Radio – B
X3 8 Amp Accessory Socket
B17 Left Hand Speaker X4 40 Amp Accessory Terminals
B18 Right Hand Speaker X5 Implement Status Socket
X9 Right Hand Console Accessory Harness
H5 Interior Lamp

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

47
48 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

INDICATORS AND HAZARDS 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 6810–7200

F1 Fuse 1, 15 Amp S25 Indicator Switch


F2 Fuse 2, 15 Amp
H8 Headlamp, Left Hand
F10 Fuse 10, 20 Amp
H9 Headlamp, Right Hand
F18 Fuse 18, 10Amp
H35 LH Rear Naso Flasher
F25 Fuse 25, 20 Amp
H36 LH Front Naso Flasher
MF3 Maxi–fuse 3, 30Amp H39 RH Extremity
H40 LH Extremity
KG Stop Lights Relay
K4 Indicators ‘ON‘ Buzzer Module
A019 Flasher Unit
KIV Rear Wiper Relay

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

49
50 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

INDICATORS AND HAZARDS 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 7210–7600

F4 Fuse 4, 20 Amp H37 RH Rear Naso


H38 RH Front Naso
H6 Fender, Rear Lights, Left Hand
H10 Licence Plate Lamp
X6 Trailer Socket
H11 Front Indicator LH
H12 Rear Indicator LH
S51 Trailer Socket
H15 Side Lamp, Left Hand
H21 Work Lamp LH Fender

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

51
52 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

INDICATORS AND HAZARDS 3

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 7610–8000

F3 Fuse 3, 20 Amp
F11 Fuse 11, 30 Amp H16 Side Lamp RH
H22 Work Lamp RH Fender
H7 Fender Rear Lights RH
H13 Front Indicator RH S52 PTO Fender Switch, Right Hand
H14 Rear Indicator RH

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

53
54 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

WORKLAMPS

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 8010–8400
MF4 Maxi Fuse 4 – 60A H19 Front Upper Worklamp, Left Hand
H20 Front Upper Worklamp, Right Hand
F5 Fuse 5 – 30A
F6 Fuse 6 – 15A H25 Front Worklamp, Lower Right Hand
F7 Fuse 7 – 30A H26 Front Worklamp, Lower Left Hand

H17 Rear Upper Worklamp/licence Plate Lamp, KB Front Upper Worklamp Relay
Left Hand KC Rear Upper Worklamp Relay
H18 Rear Upper Worklamp/licence Plate Lamp, KD Front Lower Worklamp Relay
Right Hand KE Rear Lower Worklamp Relay

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

55
56 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

TRAILER BRAKE SYSTEMS

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 8410–8800
F9 Fuse 9 – 10A P2 Pressure Gauge and Backlight
F15 Fuse 15 – 30A
S26 Handbrake Switch
KA Air Brake Relay
KH Trailer Brake Relay X7 Italian Trailer Brake Harness
KIX Trailer Brake Relay X8 Air Brake Harness Connector

Y40 Brake Solenoid

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

57
58 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

SENSORS

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 8810–9200
B19 Radar S30 Engine Coolant Level Switch
B27 Steering Angle Sensor S31 Engine Oil Pressure Switch
B28 Engine Coolant Sender S32 Radar Speed Selector connector
B29 Engine Oil Pressure Sender S70 Brake Vacuum SW
B30 Fuel Tank Sender

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

59
60 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

WASHERS AND WIPERS

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 9210–9600
F17 Fuse 17 – 20A M4 Front Washer Pump
M5 Rear Wiper Motor
KV Rear Wiper Relay M6 Rear Washer Pump
KVI Intermittent Wiper Relay
S33 Front Wiper/washer Switch
M3 Front Wiper Motor S34 Rear Wiper/washer Switch

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

61
62 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

DIAGNOSTIC PLUGS

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 9610–10000

A005 C125 Transmission/EDC diagnostic plug (white)


A006 C126 Suspension diagnostic plug (black)

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

63
64 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

DIAGNOSTIC PLUGS 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 10010–10400

C277 Can Bus Select


C278 Engine Control Module Diagnostic Connector

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

65
66 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

PROCESSOR FEEDS AND GROUNDS 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 10410–10800

F20 Fuse 20 – 5A
F14 Fuse 14 – 5A

A010 Central Controller (XCM)


A011 Secondary Controller (TCM)
A012 Electronic Management Unit (C105)

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

67
68 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

PROCESSOR FEEDS AND GROUNDS 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 10810–11200

A007 Instrument Cluster A (C079)


A008 Instrument Cluster B (C080)
A009 Instrument Cluster C (C081)
C330/C331/C332 Secondary Controller (TCM)

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

69
70 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
175 & 190 Models Full Powershift Transmission,

AIR CONDITIONING AND CAB HEATING

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 11210–11590
F16 Fuse 16 – 25A R4 Speed Resistor

B20 Temperature Control Potentiometer S35 Blower Speed Switch


B38 Temp Sensor S36 Low Pressure Cut Out Switch
S38 Temperature Exchange Control Switch
M7 Blower Motor
E3 Compressor Clutch
R3 Blower Speed Resistor

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

71
72 SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9

NOTES PAGE

604.55.111.00–06–2002
SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9 73
WIRING DIAGRAMS:

Models:120 to 155 Models with Full Powershift Transmission

Wiring Diagrams Circuit Description Line Reference Range


Circuit 1 Starting, Charging, Thermostart, Fuel Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 0–400
Circuit 2 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410–1200
Circuit 3 Transmission Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1210–2800
Circuit 4 Electronic Draft Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2810–4400
Circuit 5 Four Wheel Drive and Differential Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4410–4800
Circuit 6 Power Take Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4810–5600
Circuit 7 Front Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5610–6000
Circuit 8 Cab Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6010–6800
Circuit 9 Main Lamps, Indicators & Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6810–8000
Circuit 10 Work Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8010–8400
Circuit 11 Trailer Braking system circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8410–8800
Circuit 12 Sensors / Senders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8810–9200
Circuit 13 Wipers & Washers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9210–9600
Circuit 14 Diagnostic Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9610–10400
Circuit 15 Processor Feed and Ground connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10410–11200
Circuit 16 Air–Conditioning & Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11210–11600

604.55.111.00–06–2002
74 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

STARTING, CHARGING, THERMOSTART, FUEL INJECTION PUMP

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


line 0–400
STARTING THERMOSTART AND FUEL SYSTEM
F8 Shut off Solenoid Fuse
G1 Battery F19 Fuse
K1 Ignition Relay KIII Thermostart relay
K2 Start Relay KF Fuel Shut Off Relay
M1 Starter Motor and Solenoid B42 Coolant Temp
S1 Ignition Switch Y1 Shut off Sol
CHARGING Y46 Cold Advance Sol
G2 Alternator
MF1 Maxi Fuse 1 50A
MF2 Maxi Fuse 2 60A

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

75
76 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

ENGINE 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 410–800
E4 Fan Connector S29 Air Filter Vacuum Switch

B26 Water in Fuel Sensor


B37 Engine Coolant Sensor
B39 Boost Pressure Temp

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

77
78 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

ENGINE 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 810–1200
A021 Vistronic Module

Y2 Fuel Lift Pump

R1 Thermostart Coil

B33 Throttle Potentiometer

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

79
80 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

TRANSMISSION SYSTEM 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 1210–1600
Y3 PWM Valve A
Y4 PWM Valve B
Y5 PWM Valve C
Y6 PWM Valve D
Y7 PWM Valve E
Y8 Transmission Low Range Solenoid
Y9 Transmission Medium Range Solenoid
Y10 Transmission High Range Solenoid
Y11 Transmission Reverse Range Solenoid
Y26 PTO Lube Solenoid

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

81
82 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


TRANSMISSION SYSTEM 2
Line 1610–2000

S54 High Range Pressure Switch


S55 Medium Range Pressure Switch
S56 Low Range Pressure Switch
S57 Reverse Range Pressure Switch
S59 Transmittion Auto Function Switch

B3 Clutch Potentiometer
B4 Transmission Mid–Speed Sensor
B5 Transmission Output Speed Sensor
B32 Engine Torque/RPM Sensor

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

83
84 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


TRANSMISSION SYSTEM 3
Line 2010–2400
F26 Fuse 26 5Amp

A001 Gear Display Module C104

S2 Creeper Sw
S4 Shuttle Sw
S5 Clutch Pedal Sw

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

85
86 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

TRANSMISSION SYSTEM 4

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 2410–2800
A001 Bone Connector

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

87
88 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

HYDRAULICS 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 2810–3200
A002 EDC Panel H29 EDC Slip Lamp
H30 EDC Raise Lamp
R5 Terminating Resistor 1 H31 EDC Lower Lamp
R6 Terminating Resistor 2

B22 Height Limit Potentiometer


B23 Slip Limit Potentiometer
B24 Drop Rate Potentiometer
B25 Draft control Frequency Potentiometer

H28 EDC Status Lamp

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

89
90 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

HYDRAULICS 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 3210–3800
F12 Fuse 12 10Amp

KX PTO Fender Switch Relay

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

91
92 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

HYDRAULICS 3

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 3610–4000
A013 EDC Control Unit Y12 EDC Raise Solenoid
Y13 EDC Lower Solenoid

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

93
94 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

HYDRAULICS 4

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 4010–4400
B7 Transmission Oil Temperature Sender Y19 Divertor Valve
B9 Left Hand Draft Pin Y20 Hydraulic Remote Valve Solenoid
B10 Right Hand Draft Pin
B21 Rock Shaft Potentiometer

S7 Hydraulic OIl Temperature Switch


S8 Hydraulic Charge Pressure Warning Switch
S9 Hydraulic Oil Pressure Warning Switch
S11 EDC Fender Switch LH
S12 EDC Fender Switch RH

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

95
96 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

FOUR WHEEL DRIVE AND DIFFERENTIAL LOCK

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 4410–4800
S13 FWD Engaged Switch Y14 Four Wheel Drive Solenoid
S14 Brake Switch – Right Hand Y15 Differential Lock Solenoid
S15 Brake Switch – Left Hand
S39 Differential Lock Engaged Switch

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

97
98 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

POWER TAKE OFF

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 4810–5200
B11 Front Lift Height Control
B12 Front Lift Potentiometer S16 Rear PTO Switch

H1 Front PTO Engaged Lamp Y16 Front Lift Solenoid Valve


Y17 Front PTO Solenoid
KVll Front Lift Relay Y18 Rear PTO Solenoid
KVIII Front Lift Relay

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

99
100 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

POWER TAKE OFF 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 5210–5600
A014 Front PTO Module
B13 Rear PTO Speed Sensor S17 Front PTO Switch
S18 Ground Speed PTO Engaged Switch
F13 Fuse 13, 25A S19 PTO Brake Switch
F21 Fuse 21, 25A S53 PTO Soft Start Switch

H2 Rear PTO Engaged Lamp Y31 PTO Brake Solenoid

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

101
102 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

FRONT AXLE SUSPENSION SYSTEM

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 5610–6000
B34 Axle Height Sensor
Y27 Suspension Lower Solenoid
H32 Front Suspension Engaged Lamp Y28 Suspension Lower Lockout Solenoid
Y29 Suspension Raise Solenoid
S58 Front Suspension Switch Y30 Suspension Raise Lockout Solenoid

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

103
104 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

CAB ACCESSORIES 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 6010–6400
MF6 Maxi Fuse 6 40A S20 Beacon Switch
MF7 Maxi Fuse 7 40A S21 Remote Valve Lockout Switch
S24 Hazard Lights Switch
B14 Horn S46 Diverter Valve Switch

E1 Left Hand Beacon X1 Implement Socket Front


X2 Implement Socket Rear
H4 Console Lamp
M2 Air Seat Pump
KII Remote Valve Relay

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

105
106 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

CAB ACCESSORIES 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 6410–6800
MF5 Maxi Fuse 5 – 30A P1 Clock

F22 Fuse 22 – 5A R2 Cigar Lighter


F23 Fuse 23 – 25A
F24 Fuse 24 – 5A S22 Left Hand Door Switch
S23 Right Hand Door Switch
A003 Radio – A S27 Seat Switch
A004 Radio – B
X3 8 Amp Accessory Socket
B17 Left Hand Speaker X4 40 Amp Accessory Terminals
B18 Right Hand Speaker X5 Implement Status Socket
X9 Right Hand Console Accessory Harness
H5 Interior Lamp

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

107
108 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

INDICATORS AND HAZARDS 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 6810–7200

F1 Fuse 1, 15Amp MF3 Maxi Fuse 3


F2 Fuse 2, 15Amp
F10 Fuse 10, 20Amp H8 Headlamp LH
F18 Fuse 18, 10Amp H9 Headlamp RH
F25 Fuse 25, 20Amp H35 LH Rear Naso Flasher
H36 LH Front Naso Flasher
KG Stop Lights Relay H39 RH Extemity
K4 Indicators ‘ON‘ Buzzer Module H40 LH Extemity
KIV Rear Wiper Relay
A019 Flasher Unit
S25 Indicator Switch

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

109
110 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

INDICATORS AND HAZARDS 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 7210–7600

F4 Fuse 4, 20A H37 RH Rear Naso Flasher


H38 RH Front Naso Flasher
H10 Licence Plate Lamp
H11 Front Indicator, Left Hand
H12 Rear Indicator, Right Hand S51 PTO Fender switch, Left Hand
H15 Side Lamp, Left Hand
H16 Side Lamp, Right Hand X6 Trailer Socket

H21 Work Lamp LH Fender

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

111
112 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

INDICATORS AND HAZARDS 3

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 7610–8000

F3 Fuse 3, 20A H22 Work Lamp RH Fender


F11 Fuse 11, 30A H41 RH Licence Plate Lamp

H7 Fender, Rear Lights, Right Hand


S52 PTO Fender Switch, Right Handr
H13 Front Indicator, Left Hand
H14 Rear Indicator, Right Hand
H16 Side Lamp, Right Hand

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

113
114 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

WORKLAMPS

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 8010–8400
MF4 Maxi Fuse 4 – 60A H19 Front Upper Worklamp, Left Hand
H20 Front Upper Worklamp, Right Hand
F5 Fuse 5 – 30A H25 Front Worklamp, Lower Right Hand
F6 Fuse 6 – 15A H26 Front Worklamp, Lower Left Hand
F7 Fuse 7 – 30A
KB Front Upper Worklamp Relay
H17 Rear Upper Worklamp/licence Plate Lamp, KC Rear Upper Worklamp Relay
Left Hand KD Front Lower Worklamp Relay
H18 Rear Upper Worklamp/licence Plate Lamp, KE Rear Lower Worklamp Relay
Right Hand

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

115
116 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

TRAILER BRAKE SYSTEMS

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 8410–8800
F9 Fuse 9 – 10A
F15 Fuse 15 – 30A P2 Pressure Gauge and Backlight

KA Air Brake Relay S26 Handbrake Switch


KH Trailer Brake Relay
KIX Trailer Brake Relay X7 Italian Trailer Brake Harness
X8 Air Brake Harness Connector
Y40 Brake Solenoid

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

117
118 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

SENSORS

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 8810–9200
B19 Radar S30 Engine Coolant Level Switch
B27 Steering Angle Sensor S31 Engine Oil Pressure Switch
B28 Engine Coolant Sender S32 Radar Speed Selector connector
B29 Engine Oil Pressure Sender
B30 Fuel Tank Sender

S28 Brake Fluid Reservoir Switch

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

119
120 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

WASHERS AND WIPERS

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 9210–9600
F17 Fuse 17 – 20A M4 Front Washer Pump
M5 Rear Wiper Motor
KV Rear Wiper Relay M6 Rear Washer Pump
KVI Intermittent Wiper Relay
S33 Front Wiper/washer Switch
M3 Front Wiper Motor S34 Rear Wiper/washer Switch

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

121
122 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

DIAGNOSTIC PLUGS 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 8610–10000

A005 C125 Transmission/EDC diagnostic plug (white)


A006 C126 Suspension diagnostic plug (black)

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

123
124 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

DIAGNOSTIC PLUGS 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line10010–10400

C342 PTO Diagnostics Conn

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

125
126 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

PROCESSOR FEEDS AND GROUNDS 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 10410–10800

F20 Fuse 20 – 5A
F14 Fuse 14 – 5A

GCM2 C127

A012 Electronic Management Unit (C105)

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

127
128 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

PROCESSOR FEEDS AND GROUNDS 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 10810–11200

A007 Instrument Cluster A (C079)


A008 Instrument Cluster B (C080)
A009 Instrument Cluster C (C081)
TCM CN1A C330
TCM CN1B C331
TCM CN2A C332
Front Main Harness Connector C001

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

129
130 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Full Powershift Transmission, W/Cab,

AIR CONDITIONING AND CAB HEATING

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 11210–11600
F16 Fuse 16 – 25A R3 Blower Speed Resistor

B20 Temperature Control Potentiometer S35 Blower Speed Switch


B38 Temp Sensor S36 Low Pressure Cut Out Switch
S38 Temperature Exchange Control Switch
M7 Blower Motor
E3 Compressor Clutch

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

131
132 SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9

NOTES PAGE

604.55.111.00–06–2002
SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9 133
WIRING DIAGRAMS:

Models: 120 to 155 Models with Semi–Powershift Transmission

Wiring Diagrams Circuit Description Line Reference Range


Circuit 1 Starting, Charging, Thermostart, Fuel Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 0–400
Circuit 2 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410–1200
Circuit 3 Transmission Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1210–2800
Circuit 4 Electronic Draft Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2810–4400
Circuit 5 Four Wheel Drive and Differential Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4410–4800
Circuit 6 Power Take Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4810–5600
Circuit 7 Front Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5610–6000
Circuit 8 Cab Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6010–6800
Circuit 9 Main Lamps, Indicators & Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6810–8000
Circuit 10 Work Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8010–8400
Circuit 11 Trailer Braking system circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8410–8800
Circuit 12 Sensors / Senders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8810–9200
Circuit 13 Wipers & Washers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9210–9600
Circuit 14 Diagnostic Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9610–10400
Circuit 15 Processor Feed and Ground connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10410–11200
Circuit 16 Air–Conditioning & Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11210–11600

604.55.111.00–06–2002
134 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

STARTING, CHARGING, THERMOSTART, FUEL INJECTION PUMP

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


line 0–400
STARTING THERMOSTART AND FUEL SYSTEM
G1 Battery F8 Shut off Solenoid Fuse
K1 Ignition Relay F19 Fuse
K2 Start Relay KIII Thermostart relay
M1 Starter Motor and Solenoid KF Fuel Shut Off Relay
Y1 Shut Off Solenoid
S1 Ignition Switch
Y46 Cold Advance Solenoid
CHARGING B42 Coolant Temp
G2 Alternator MF1 Maxi Fuse 1 50A
MF2 Maxi Fuse 2 60A

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

135
136 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

ENGINE 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 410–800
B26 Water in Fuel Sensor E4 Vistronic Fan
B39 Boost Pressure Temp B37 Engine Coolant Sensor

S3 Gear Selector Switch Assembly


S29 Air Filter Vacuum Switch

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

137
138 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

ENGINE 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 810–1200
A021 Vistronic Module
R1 Thermostart Coil
Y2 Fuel Lift Pump

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

139
140 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

TRANSMISSION SYSTEM 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 1210–1600
Y3 PWM Valve A Y10 Transmission High Range Solenoid
Y4 PWM Valve B Y11 Transmission Reverse Range Solenoid
Y5 PWM Valve C
Y6 PWM Valve D
Y7 PWM Valve E
Y8 Transmission Low Range Solenoid
Y9 Transmission Medium Range Solenoid

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

141
142 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


TRANSMISSION SYSTEM 2
Line 1610–2000
B1 Medium Reverse Pot B5 Transmission Output Speed Sensor
B2 High/Low Pot
B3 Clutch Potentiometer
B4 Transmission Mid–Speed Sensor

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

143
144 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


TRANSMISSION SYSTEM 3
Line 2010–2400

S2 Creeper Switch
S4 Shuttle Switch
S5 Clutch Pedal Switch
S6 Transmission Oil Pressure Switch

A001 Gear Display Module C104

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

145
146 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

TRANSMISSION SYSTEM 4

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 2410–2800

Not Applicable To This Model

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

147
148 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

HYDRAULICS 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 2810–3200
A002 EDC Panel
H28 Status Lamp
B22 Height Limit Potentiometer H29 Slip Lamp
B23 Slip Limit Potentiometer H30 Raise Lamp
B24 Drop Rate Potentiometer H31 Lower Lamp
B25 Draft Sensitivity Potentiometer

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

149
150 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

HYDRAULICS 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 3210–3600
F12 Fuse 12 10A

KX PTO Fender Switch Relay

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

151
152 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

HYDRAULICS 3

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 3610–4000
A013 EDC Control Unit

Y12 EDC Raise Solenoid


Y13 EDC Lower Solenoid

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

153
154 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

HYDRAULICS 4

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line4010–4400
B7 Transmission Oil Temperature Sender Y19 Divertor Valve
B8 Rear Axle Speed Sensor Y20 Hydraulic Remote Valve Solenoid
B9 Left Hand Draft Pin
B10 Right Hand Draft Pin
B21 Rock Shaft Potentiometer

S7 Hydraulic OIl Temperature Switch


S8 Hydraulic Charge Pressure Warning Switch
S9 Hydraulic Oil Pressure Warning Switch

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

155
156 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

FOUR WHEEL DRIVE AND DIFFERENTIAL LOCK

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 4410–4800
S13 FWD Engaged Switch Y14 Four Wheel Drive Solenoid
S14 Brake Switch – Right Hand Y15 Differential Lock Solenoid
S15 Brake Switch – Left Hand
S39 Differential Lock Engaged Switch

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

157
158 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

POWER TAKE OFF 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 4810–5200
B11 Front Lift Height Control
B12 Front Lift Potentiometer S16 Rear PTO Switch

H1 Front PTO Engaged Lamp Y16 Front Lift Solenoid Valve


Y17 Front PTO Solenoid
KVll Front Lift Relay Y18 Rear PTO Solenoid
KVIII Front Lift Relay

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

159
160 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

POWER TAKE OFF 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 5210–5600
A014 Front PTO Module
S17 Front PTO Switch
S18 Ground Speed PTO Engaged Switch
B13 Rear PTO Speed Sensor
S19 PTO Brake Switch
S53 PTO Soft Start Switch
F13 Fuse 13, 25A
F21 Fuse 21, 25A
Y31 PTO Brake Solenoid
H2 Rear PTO Engaged Lamp

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

161
162 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

FRONT AXLE SUSPENSION SYSTEM

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 5610–6000
B34 Axle Height Sensor
Y27 Suspension Lower Solenoid
H32 Front Suspension Engaged Lamp Y28 Suspension Lower Lockout Solenoid
Y29 Suspension Raise Solenoid
S58 Front Suspension Switch Y30 Suspension Raise Lockout Solenoid

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

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164 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

CAB ACCESSORIES 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 6010–6400
MF6 Maxi Fuse 6 40A S20 Beacon Switch
MF7 Maxi Fuse 7 40A S21 Remote Valve Lockout Switch
S24 Hazard Lights Switch
B14 Horn S46 Diverter Valve Switch

E1 Left Hand Beacon X1 Implement Socket Front


X2 Implement Socket Rear
H4 Console Lamp
M2 Air Seat Pump
KII Remote Valve Relay

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

165
166 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

CAB ACCESSORIES 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 6410–6800
MF5 Maxi Fuse 5 – 30A P1 Clock

F22 Fuse 22 – 5A R2 Cigar Lighter


F23 Fuse 23 – 25A
F24 Fuse 24 – 5A S22 Left Hand Door Switch
S23 Right Hand Door Switch
A003 Radio – A S27 Seat Switch
A004 Radio – B
X3 8 Amp Accessory Socket
B17 Left Hand Speaker X4 40 Amp Accessory Terminals
B18 Right Hand Speaker X5 Implement Status Socket
X9 Right Hand Console Accessory Harness
H5 Interior Lamp

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

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168 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

INDICATORS AND HAZARDS 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 6810–7200

F1 Fuse 1, 15Amp H39 RH Extemity


F2 Fuse 2, 15Amp H40 LH Extemity
F10 Fuse 10, 20Amp
F18 Fuse 18, 10Amp
K4 Indicators ‘ON‘ Buzzer Module
F25 Fuse 25, 20Amp KG Stop Lights Relay
KIV Rear Wiper Relay
MF3 Maxi–fuse 3, 30Amp
S25 Indicator Switch
H8 Headlamp LH
H9 Headlamp RH A019 Flasher Unit
H35 LH Rear Naso Flasher
H36 LH Front Naso Flasher

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

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170 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

INDICATORS AND HAZARDS 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 7210–7600

F4 Fuse , 20A H37 RH Rear Naso Flasher


H38 RH Front Naso Flasher
H10 Licence Plate Lamp
H11 Front Indicator, Left Hand X6 Trailer Socket
H12 Rear Indicator, Right Hand
H16 Side Lamp, Right Hand
S51 PTO Fender switch, Left Hand
H21 Work Lamp LH Fender

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

171
172 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

INDICATORS AND HAZARDS 3

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 7610–8000

F3 Fuse 3, 20A H22 Work Lamp RH Fender


F11 Fuse 11, 30A
S52 PTO Fender Switch, Right Hand
H7 Fender, Rear Lights, Right Hand
H13 Front Indicator, Left Hand
H14 Rear Indicator, Right Hand
H16 Side Lamp, Right Hand

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

173
174 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

WORKLAMPS

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 8010–8400
MF4 Maxi Fuse 4 – 60A H19 Front Upper Worklamp, Left Hand
H20 Front Upper Worklamp, Right Hand
F5 Fuse 5 – 30A H25 Front Worklamp, Lower Right Hand
F6 Fuse 6 – 15A H26 Front Worklamp, Lower Left Hand
F7 Fuse 7 – 30A
KB Front Upper Worklamp Relay
H17 Rear Upper Worklamp/licence Plate Lamp, KC Rear Upper Worklamp Relay
Left Hand KD Front Lower Worklamp Relay
H18 Rear Upper Worklamp/licence Plate Lamp, KE Rear Lower Worklamp Relay
Right Hand

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

175
176 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

TRAILER BRAKE SYSTEMS

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 8410–8800
F9 Fuse 9 – 10A
F15 Fuse 15 – 30A P2 Pressure Gauge and Backlight

KA Air Brake Relay S26 Handbrake Switch


KH Trailer Brake Relay
KIX Trailer Brake Relay X7 Italian Trailer Brake Harness
X8 Air Brake Harness Connector

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

177
178 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

SENSORS

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 8810–9200
B19 Radar
S28 Brake Fluid Reservoir Switch
B27 Steering Angle Sensor S30 Engine Coolant Level Switch
B28 Engine Coolant Sender S31 Engine Oil Pressure Switch
B29 Engine Oil Pressure Sender S32 Radar Speed Selector connector
B30 Fuel Tank Sender

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

179
180 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

WASHERS AND WIPERS

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 9210–9600
F17 Fuse 17 – 20A M4 Front Washer Pump
M5 Rear Wiper Motor
KV Rear Wiper Relay M6 Rear Washer Pump
KVI Intermittent Wiper Relay
S33 Front Wiper/washer Switch
M3 Front Wiper Motor S34 Rear Wiper/washer Switch

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

181
182 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

DIAGNOSTIC PLUGS 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 9610–10000

A005 C125 Transmission diagnostic plug (white)


A006 C126 Suspension/EDC diagnostic plug (black)

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

183
184 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

DIAGNOSTIC PLUGS 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 10010–10400

C342 PTO Diagnostics Connector

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

185
186 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

PROCESSOR FEEDS AND GROUNDS 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 10410–10800

F14 Fuse 14 – 5A
F20 Fuse 20 – 5A

A010 (TCM) Transmission Processor (C101)


A011 (GCM) Suspension/EDC Processor (C127)
A012 Electronic Management Unit (C105)

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

187
188 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

PROCESSOR FEEDS AND GROUNDS 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 10810–11200

A007 Instrument Cluster A (C079)


A008 Instrument Cluster B (C080)
A009 Instrument Cluster C (C081)

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

189
190 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 155 Models Semi–Powershift Transmission, W/Cab,

AIR CONDITIONING AND CAB HEATING

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 11210–11600
F16 Fuse 16 – 25A R4 Speed Resistor

B20 Temperature Control Potentiometer S35 Blower Speed Switch


B38 Temp Sensor S36 Low Pressure Cut Out Switch
S37 High/Low Pressure Switch
M7 Blower Motor S38 Temperature Exchange Control Switch

R3 Blower Speed Resistor E3 Compressor Clutch

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

191
192 SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9

NOTES PAGE

604.55.111.00–06–2002
SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9 193
WIRING DIAGRAMS:

Models: 120 to 140 Models with DUAL COMMAND Transmission

Wiring Diagrams Circuit Description Line Reference Range


Circuit 1 Starting, Charging, Thermostart, Fuel Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 0–400
Circuit 2 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410–1200
Circuit 3 Transmission Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1210–2800
Circuit 4 Electronic Draft Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2810–4400
Circuit 5 Four Wheel Drive and Differential Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4410–4800
Circuit 6 Power Take Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4810–5600
Circuit 7 Front Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5610–6000
Circuit 8 Cab Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6010–6800
Circuit 9 Main Lamps, Indicators & Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6810–8000
Circuit 10 Work Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8010–8400
Circuit 11 Trailer Braking system circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8410–8800
Circuit 12 Sensors / Senders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8810–9200
Circuit 13 Wipers & Washers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9210–9600
Circuit 14 Diagnostic Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9610–10400
Circuit 15 Processor Feed and Ground connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10410–11200
Circuit 16 Air–Conditioning & Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11210–11600

604.55.111.00–06–2002
194 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 140 Models Dual Command Transmission, W/Cab,

STARTING, CHARGING, THERMOSTART, FUEL INJECTION PUMP

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


line 0–400
STARTING THERMOSTART AND FUEL SYSTEM
G1 Battery F8 Shut off Solenoid Fuse
K1 Ignition Relay F19 Fuse
K2 Start Relay KIII Thermostart relay
M1 Starter Motor and Solenoid KF Fuel Shut Off Relay
B42 Coolant Temp
S1 Ignition Switch
Y1 Shut Off Solenoid
CHARGING Y46 Cold Advance Solenoid
G2 Alternator
MF1 Maxi Fuse 1 50A
MF2 Maxi Fuse 2 60A

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

195
196 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 140 Models Dual Command Transmission, W/Cab,

ENGINE 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 410–800
S3 Gear Selector Switch Assembly
S29 Air Filter Vacuum Switch
S47 High Range Selector Switch
S48 Low Range Selector Switch

B26 Water in Fuel Sensor


B37 Engnine Coolant Sensor
B39 Boost Pressure Temp

E4 Vistronic Fan

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
604.55.111.00–06–2002

S Slate G Green L Purple

197
198 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 140 Models Dual Command Transmission, W/Cab,

ENGINE 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 810–1200

R1 Thermostart Coil

Y2 Fuel Lift Pump

A021 Vistronic Module

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

199
200 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 140 Models Dual Command Transmission, W/Cab,

TRANSMISSION SYSTEM 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 1210–1600
S40 3–4 Neutral Switch
S41 1–2 Neutral Switch

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

201
202 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 140 Models Dual Command Transmission, W/Cab,

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


TRANSMISSION SYSTEM 2
Line 1610–2000
B3 Clutch Pedal Potentiometer
B21 Rock Shaft Potentiometer

S42 1–4 Range Switch


S43 5–8 Range Switch
S44 Clutch A Pressure Switch
S45 Clutch B Pressure Switch

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

203
204 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 140 Models Dual Command Transmission, W/Cab,

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


TRANSMISSION SYSTEM 3
Line 2010–2400

S4 Shuttle Switch
S5 Clutch Pedal Switch
S6 Transmission Oil Pressure Switch

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

205
206 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 140 Models Dual Command Transmission, W/Cab,

TRANSMISSION SYSTEM 4
Line 2410–2800

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Y21 Reverse Synchroniser Solenoid
Y22 Forward Synchroniser Solenoid
Y23 Clutch A Solenoid (LOW)
Y24 Clutch B Solenoid (HIGH)
Y25 Dump Solenoid

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

207
208 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 140 Models Dual Command Transmission, W/Cab,

HYDRAULICS 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 2810–3200
A002 EDC Panel
H28 Status Lamp
H29 Slip Lamp
B22 Height Limit Potentiometer H30 Raise Lamp
B23 Slip Limit Potentiometer H31 Lower Lamp
B24 Drop Rate Potentiometer
B25 Draft Sensitivity Potentiometer

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

209
210 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 140 Models Dual Command Transmission, W/Cab,

HYDRAULICS 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 3210–3600
F12 Fuse 12 10 Amp

KX PTO Fender Switch Relay

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

211
212 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 140 Models Dual Command Transmission, W/Cab,

HYDRAULICS 3

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 3610–4000
A013 EDC Control Unit

Y12 EDC Raise Solenoid


Y13 EDC Raise Lower Solenoid

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

213
214 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 140 Models Dual Command Transmission, W/Cab,

HYDRAULICS 4

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 4010–4400
B7 Transmission Oil Temperature Sender S12 Raise/Lower Fender Switch – Right Hand
B8 Rear Axle Speed Sensor
B9 Left Hand Draft Pin Y19 Divertor Valve
B10 Right Hand Draft Pin Y20 Hydraulic Remote Valve Solenoid
B21 Rock Shaft Potentiometer
B31 Fuel Tank Sender

S7 Hydraulic OIl Temperature Switch


S8 Hydraulic Charge Pressure Warning Switch
S9 Hydraulic Oil Pressure Warning Switch
S11 Raise/Lower Fender Switch – Left Hand

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

215
216 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 140 Models Dual Command Transmission, W/Cab,

FOUR WHEEL DRIVE AND DIFFERENTIAL LOCK

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 4410–4800
S13 FWD Engaged Switch Y14 Four Wheel Drive Solenoid
S14 Brake Switch – Right Hand Y15 Differential Lock Solenoid
S15 Brake Switch – Left Hand
S39 Differential Lock Engaged Switch

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

217
218 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 140 Models Dual Command Transmission, W/Cab,

POWER TAKE OFF 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 4810–5200
B11 Front Lift Height Control
B12 Front Lift Potentiometer S16 Rear PTO Switch

H1 Front PTO Engaged Lamp Y16 Front Lift Solenoid Valve


Y17 Front PTO Solenoid
KVll Front Lift Relay Y18 Rear PTO Solenoid
KVIII Front Lift Relay

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

219
220 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 140 Models Dual Command Transmission, W/Cab,

POWER TAKE OFF 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 5210–5600
A014 Front PTO Module H2 Rear PTO Engaged Lamp

S17 Front PTO Switch


B13 Rear PTO Speed Sensor
S19 PTO Brake Switch
S53 PTO Soft Start Switch
F13 Fuse 13, 25A
F21 Fuse 21, 25A
Y31 PTO Brake Solenoid

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–06–2002

221
222 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 140 Models Dual Command Transmission, W/Cab,

FRONT AXLE SUSPENSION SYSTEM

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 5610–6000

B34 Axle Height Sensor

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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224 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 140 Models Dual Command Transmission, W/Cab,

CAB ACCESSORIES 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 6010–6400
MF6 Maxi Fuse 6 40A KII Remote Valve Relay
MF7 Maxi Fuse 7 40A
S20 Beacon Switch
B14 Horn S21 Remote Valve Lockout Switch
S24 Hazard Lights Switch
E1 Left Hand Beacon S46 Diverter Valve Switch

M2 Air Seat Pump X1 Implement Socket Front


X2 Implement Socket Rear
H4 Console Lamp

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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226 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
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CAB ACCESSORIES 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 6410–6800
MF5 Maxi Fuse 5 – 30A P1 Clock

F22 Fuse 22 – 5A R2 Cigar Lighter


F23 Fuse 23 – 25A
F24 Fuse 24 – 5A S22 Left Hand Door Switch
S23 Right Hand Door Switch
A003 Radio – A S27 Seat Switch
A004 Radio – B
X3 8 Amp Accessory Socket
B17 Left Hand Speaker X4 40 Amp Accessory Terminals
B18 Right Hand Speaker X5 Implement Status Socket
X9 Right Hand Console Accessory Harness
H5 Interior Lamp

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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228 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

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120 to 140 Models Dual Command Transmission, W/Cab,

INDICATORS AND HAZARDS 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 6810–7200

F1 Fuse 1, 15Amp H40 LH Extemity


F2 Fuse 2, 15Amp
F10 Fuse 10, 20Amp
KG Stop Lights Relay
F18 Fuse 18, 10Amp
K4 Indicators ‘ON‘ Buzzer Module
F25 Fuse 25, 20Amp KIV Rear Wiper Relay

MF3 Maxi–fuse 3, 30Amp S25 Indicator Switch

H8 Headlamp LH A019 Flasher Unit


H9 Headlamp RH
H35 LH Rear Naso Flasher
H36 LH Front Naso Flasher
H39 RH Extemity

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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INDICATORS AND HAZARDS 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 7210–7600

F4 Fuse 4, 20A H38 RH Front Naso Flasher

H6 Fender, Rear Lights, Left Hand S51 PTO Fender switch, Left Hand
H10 Licence Plate Lamp
H12 Rear Indicator, Right Hand X6 Trailer Socket
H21 Work Lamp LH Fender
H37 RH Rear Naso Flasher

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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232 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

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120 to 140 Models Dual Command Transmission, W/Cab,

INDICATORS AND HAZARDS 3

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 7610–8000

F3 Fuse 3, 20A H22 Work Lamp RH Fender


F11 Fuse 11, 30A H41 RH Licence Plate Lamp

H7 Fender, Rear Lights, Right Hand S52 PTO Fender Switch, Right Hand
H13 Front Indicator, Left Hand
H14 Rear Indicator, Right Hand
H16 Side Lamp, Right Hand

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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234 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 140 Models Dual Command Transmission, W/Cab,

WORKLAMPS

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 8010–8400
MF4 Maxi Fuse 4 – 60A H19 Front Upper Worklamp, Left Hand
H20 Front Upper Worklamp, Right Hand
F5 Fuse 5 – 30A H25 Front Worklamp, Lower Right Hand
F6 Fuse 6 – 15A H26 Front Worklamp, Lower Left Hand
F7 Fuse 7 – 30A
KB Front Upper Worklamp Relay
H17 Rear Upper Worklamp/licence Plate Lamp, KC Rear Upper Worklamp Relay
Left Hand KD Front Lower Worklamp Relay
H18 Rear Upper Worklamp/licence Plate Lamp, KE Rear Lower Worklamp Relay
Right Hand

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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236 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 140 Models Dual Command Transmission, W/Cab,

TRAILER BRAKE SYSTEMS

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 8410–8800
F9 Fuse 9 – 10A Y40 Brake Solenoid
F15 Fuse 15 – 30A
P2 Pressure Gauge and Backlight
KA Air Brake Relay
KH Trailer Brake Relay S26 Handbrake Switch
KIX Trailer Brake Relay
X7 Italian Trailer Brake Harness
X8 Air Brake Harness Connector

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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604.55.111.00–06–2002
120 to 140 Models Dual Command Transmission, W/Cab,

SENSORS

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 8810–9200
B19 Radar
B27 Steering Angle Sensor S28 Brake Fluid Reservoir Switch
B28 Engine Coolant Sender S30 Engine Coolant Level Switch
B29 Engine Oil Pressure Sender S31 Engine Oil Pressure Switch
B30 Fuel Tank Sender S32 Radar Speed Selector connector

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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240 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 140 Models Dual Command Transmission, W/Cab,

WASHERS AND WIPERS

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 9210–9600
F17 Fuse 17 – 20A M4 Front Washer Pump
M5 Rear Wiper Motor
KV Rear Wiper Relay M6 Rear Washer Pump
KVI Intermittent Wiper Relay
S33 Front Wiper/washer Switch
M3 Front Wiper Motor S34 Rear Wiper/washer Switch

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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242 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 140 Models Dual Command Transmission, W/Cab,

DIAGNOSTIC PLUGS 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 9610–10000

A006 C126 Transmission/EDC diagnostic plug (black)

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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244 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 140 Models Dual Command Transmission, W/Cab,

DIAGNOSTIC PLUGS 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 10010–10400

C342 PTO Diagnostics Plug

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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246 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 140 Models Dual Command Transmission, W/Cab,

PROCESSOR FEEDS AND GROUNDS 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 10410–10800

F14 Fuse 14 – 5A
F20 Fuse 20 – 5A

A011 (GCM) Transmission/EDC Processor (C127)


A012 Electronic Management Unit (C105)

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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248 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 140 Models Dual Command Transmission, W/Cab,

PROCESSOR FEEDS AND GROUNDS 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 10810–11200

A007 Instrument Cluster A (C079)


A008 Instrument Cluster B (C080)
A009 Instrument Cluster C (C081)

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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250 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–06–2002
120 to 140 Models Dual Command Transmission, W/Cab,

AIR CONDITIONING AND CAB HEATING

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 11210–11600
F16 Fuse 16 – 25A S35 Blower Speed Switch
S36 Low Pressure Cut Out Switch
B20 Temperature Control Potentiometer S37 High/Low Pressure Switch
S38 Temperature Exchange Control Switch
M7 Blower Motor
B38 Temp Sensor
R3 Blower Speed Resistor
R4 Speed Resistor
E3 Compressor Clutch

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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252 SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9

NOTES PAGE

604.55.111.00–06–2002
SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9 253
WIRING DIAGRAMS:

Models: 120 to 140 Models with SHUTTLE COMMAND Transmission

Wiring Diagrams Circuit Description Line Reference Range


Circuit 1 Starting, Charging, Thermostart, Fuel Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 0–400
Circuit 2 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410–1200
Circuit 3 Transmission Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1210–2800
Circuit 4 Electronic Draft Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2810–4400
Circuit 5 Four Wheel Drive and Differential Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4410–4800
Circuit 6 Power Take Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4810–5600
Circuit 7 Front Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5610–6000
Circuit 8 Cab Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6010–6800
Circuit 9 Main Lamps, Indicators & Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6810–8000
Circuit 10 Work Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8010–8400
Circuit 11 Trailer Braking system circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8410–8800
Circuit 12 Sensors / Senders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8810–9200
Circuit 13 Wipers & Washers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9210–9600
Circuit 14 Diagnostic Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9610–10400
Circuit 15 Processor Feed and Ground connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10410–11200
Circuit 16 Air–Conditioning & Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11210–11600

604.55.111.00–06–2002
254 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
120 to 140 Models Shuttle Command Transmission, W/Cab,

STARTING, CHARGING, THERMOSTART, FUEL INJECTION PUMP

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


line 0–400
STARTING KIII Thermostart relay
G1 Battery KF Fuel Shut Off Relay
K1 Ignition Relay
Y1 Shut Off Solenoid
K2 Start Relay Y46 Cold Advance Solenoid
M1 Starter Motor and Solenoid
S1 Ignition Switch B42 Coolant Temp
CHARGING
G2 Alternator MF1 Maxi Fuse 1 50A
MF2 Maxi Fuse 2 60A
THERMOSTART AND FUEL SYSTEM
F8 Shut off Solenoid Fuse
F19 Fuse

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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256 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
120 to 140 Models Shuttle Command Transmission, W/Cab,

ENGINE 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


line 410–800
STARTING
B26 Water in Fuel Sensor
B37 Engine Coolant Sensor
B39 Boost Pressure Temp

E4 Vistronic Fan

S29 Air Filter Vacuum Switch

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–16–2002

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258 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
120 to 140 Models Shuttle Command Transmission, W/Cab,

ENGINE 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


line 810–1200
STARTING
Y2 Fuel Lift Pump

R1 Thermostart Coil

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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260 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
120 to 140 Models Shuttle Command Transmission, W/Cab,

TRANSMISSION SYSTEM 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 1210–1600

Not Applicable to this Model

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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262 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
120 to 140 Models Shuttle Command Transmission, W/Cab,

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


TRANSMISSION SYSTEM 2
Line 1610–2000

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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264 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
120 to 140 Models Shuttle Command Transmission, W/Cab,

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


TRANSMISSION SYSTEM 3
Line 2010–2400

S5 Clutch Pedal Switch


S6 Transmission Oil Pressure Switch
S60 Clutch Fluid Reservoir Switch

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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266 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
120 to 140 Models Shuttle Command Transmission, W/Cab,

TRANSMISSION SYSTEM 4

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 2410–2800

Not Applicable to this Model

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–16–2002

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268 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
120 to 140 Models Shuttle Command Transmission, W/Cab,

HYDRAULICS 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 2810–3200

Not Applicable to this Model

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–16–2002

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270 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
120 to 140 Models Shuttle Command Transmission, W/Cab,

HYDRAULICS 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 3210–3600
KX PTO Fender Switch Relay

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–16–2002

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272 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
120 to 140 Models Shuttle Command Transmission, W/Cab,

HYDRAULICS 3

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 3610–4000

Not Applicable to this Model

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–16–2002

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274 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
120 to 140 Models Shuttle Command Transmission, W/Cab,

HYDRAULICS 4

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 4010–4400
B8 Rear Axle Speed Sensor

S11 EDC Fender Switch LH


S11 EDC Fender Switch RH
S49 HYD Oil Blocked FIlter Sw

Y20 Hydraulic Remote Valve Solenoid

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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276 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
120 to 140 Models Shuttle Command Transmission, W/Cab,

FOUR WHEEL DRIVE AND DIFFERENTIAL LOCK

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 4410–4800
S13 FWD Engaged Switch Y14 Four Wheel Drive Solenoid
S14 Brake Switch – Right Hand Y15 Differential Lock Solenoid
S15 Brake Switch – Left Hand
S39 Differential Lock Engaged Switch

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–16–2002

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278 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
120 to 140 Models Shuttle Command Transmission, W/Cab,

POWER TAKE OFF 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 4810–5200
B11 Front Lift Height Control
B12 Front Lift Potentiometer S16 Rear PTO Switch

H1 Front PTO Engaged Lamp Y16 Front Lift Solenoid Valve


Y17 Front PTO Solenoid
KVll Front Lift Relay Y18 Rear PTO Solenoid
KVIII Front Lift Relay

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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280 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
120 to 140 Models Shuttle Command Transmission, W/Cab,

POWER TAKE OFF 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 5210–5600
A014 Front PTO Module S17 Front PTO Switch
S18 Ground Speed PTO Engaged Switch
S19 PTO Brake Switch
B13 Rear PTO Speed Sensor
S50 Lift–O–Matic
S53 PTO Soft Start Switch
F13 Fuse 13, 25A
F21 Fuse 21, 25A
H3 PTO Brake Lamp
H2 Rear PTO Engaged Lamp
Y31 PTO Brake Solenoid

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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282 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
120 to 140 Models Shuttle Command Transmission, W/Cab,

FRONT AXLE SUSPENSION SYSTEM


Line 5610–6000

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Not Applicable to this Model

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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284 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
120 to 140 Models Shuttle Command Transmission, W/Cab,

CAB ACCESSORIES 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 6010–6400
MF6 Maxi Fuse 6 40A S20 Beacon Switch
MF7 Maxi Fuse 7 40A S21 Remote Valve Lockout Switch
S24 Hazard Lights Switch
B14 Horn
X1 Implement Socket Front
E1 Left Hand Beacon X2 Implement Socket Rear

H4 Console Lamp M2 Air Seat Pump

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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286 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
120 to 140 Models Shuttle Command Transmission, W/Cab,

CAB ACCESSORIES 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 6410–6800
MF5 Maxi Fuse 5 – 30A P1 Clock

F22 Fuse 22 – 5A R2 Cigar Lighter


F23 Fuse 23 – 25A
F24 Fuse 24 – 5A S22 Left Hand Door Switch
S23 Right Hand Door Switch
A003 Radio – A S27 Seat Switch
A004 Radio – B
X3 8 Amp Accessory Socket
B17 Left Hand Speaker X4 40 Amp Accessory Terminals
B18 Right Hand Speaker X5 Implement Status Socket
X9 Right Hand Console Accessory Harness
H5 Interior Lamp

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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288 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
120 to 140 Models Shuttle Command Transmission, W/Cab,

INDICATORS AND HAZARDS 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 6810–7200

F1 Fuse 1, 15Amp KG Stop Lights Relay


F2 Fuse 2, 15Amp
F10 Fuse 10, 20Amp S25 Indicator Switch
F18 Fuse 18, 10Amp
F25 Fuse 25, 20Amp H8 Headlamp LH
H9 Headlamp RH
MF3 Maxi–fuse 3, 30Amp H35 LH Rear Naso Flasher
H36 LH Front Naso Flasher
K4 Indicators ‘ON‘ Buzzer Module
KIV Rear Wiper Relay

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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290 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
120 to 140 Models Shuttle Command Transmission, W/Cab,

INDICATORS AND HAZARDS 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 7210–7600

F4 Fuse 4, 20A H38 RH Front Naso Flasher

H6 Fender, Rear Lights, Left Hand S51 PTO Fender switch, Left Hand
H12 Rear Indicator, Right Hand
H16 Side Lamp, Right Hand X6 Trailer Socket
H21 Work Lamp LH Fender
H37 RH Rear Naso Flasher

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–16–2002

291
292 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
120 to 140 Models Shuttle Command Transmission, W/Cab,

INDICATORS AND HAZARDS 3

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 7610–8000

F3 Fuse 3, 20A H22 Work Lamp RH Fender


F11 Fuse 11, 30A
S52 PTO Fender Switch, Right Hand
H6 Fender, Rear Lights, Left Hand
H7 Fender, Rear Lights, Right Hand
H13 Front Indicator, Left Hand
H14 Rear Indicator, Right Hand
H16 Side Lamp, Right Hand

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–16–2002

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294 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
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WORKLAMPS

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 8010–8400
MF4 Maxi Fuse 4 – 60A H19 Front Upper Worklamp, Left Hand
H20 Front Upper Worklamp, Right Hand
F5 Fuse 5 – 30A H25 Front Worklamp, Lower Right Hand
F6 Fuse 6 – 15A H26 Front Worklamp, Lower Left Hand
F7 Fuse 7 – 30A
KB Front Upper Worklamp Relay
H17 Rear Upper Worklamp/licence Plate Lamp, KC Rear Upper Worklamp Relay
Left Hand KD Front Lower Worklamp Relay
H18 Rear Upper Worklamp/licence Plate Lamp, KE Rear Lower Worklamp Relay
Right Hand

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–16–2002

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296 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
120 to 140 Models Shuttle Command Transmission, W/Cab,

TRAILER BRAKE SYSTEMS

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 8410–8800
F9 Fuse 9 – 10A
F15 Fuse 15 – 30A P2 Pressure Gauge and Backlight

KA Air Brake Relay S26 Handbrake Switch


KH Trailer Brake Relay
KIX Trailer Brake Relay X7 Italian Trailer Brake Harness
X8 Air Brake Harness Connector

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–16–2002

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298 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
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SENSORS

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 8810–9200
B19 Radar
B27 Steering Angle Sensor S28 Brake Fluid Reservoir Switch
B28 Engine Coolant Sender S30 Engine Coolant Level Switch
B29 Engine Oil Pressure Sender S31 Engine Oil Pressure Switch
B30 Fuel Tank Sender

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–16–2002

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300 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
120 to 140 Models Shuttle Command Transmission, W/Cab,

WASHERS AND WIPERS

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 9210–9600
F17 Fuse 17 – 20A M4 Front Washer Pump
M5 Rear Wiper Motor
KV Rear Wiper Relay M6 Rear Washer Pump
KVI Intermittent Wiper Relay
S33 Front Wiper/washer Switch
M3 Front Wiper Motor S34 Rear Wiper/washer Switch

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–16–2002

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302 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
120 to 140 Models Shuttle Command Transmission, W/Cab,

DIAGNOSTIC PLUGS 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 9610–10000

Not Applicable to this Model

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–16–2002

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304 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
120 to 140 Models Shuttle Command Transmission, W/Cab,

DIAGNOSTIC PLUGS 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 10010–10400

Not Applicable to this Model

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–16–2002

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306 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

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PROCESSOR FEEDS AND GROUNDS 1

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 10410–10800

F20 Fuse 20 – 5A

A012 Electronic Management Unit (C105)

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–16–2002

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308 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

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120 to 140 Models Shuttle Command Transmission, W/Cab,

PROCESSOR FEEDS AND GROUNDS 2

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 10610–11200

A007 Instrument Cluster A (C079)


A008 Instrument Cluster B (C080)
A009 Instrument Cluster C (C081)

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–16–2002

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310 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9

604.55.111.00–16–2002
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AIR CONDITIONING AND CAB HEATING

SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9


Line 11210–11600
F16 Fuse 16 – 25A R4 Speed Resistor

B20 Temperature Control Potentiometer S35 Blower Speed Switch


B38 Temp Sensor S36 Low Pressure Cut Out Switch
S37 High/Low Pressure Switch
M7 Blower Motor S38 Temperature Exchange Control Switch

R3 Blower Speed Resistor E3 Compressor Clutch

WIRE COLOUR CODES


B Black R Red LTG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
604.55.111.00–16–2002

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312 SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9

NOTES PAGE

604.55.111.00–06–2002
SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9 313
CIRC. COLOUR DESCRIPTION

10 G STOPLAMP SWITCH FEED

12 U/W MAIN BEAM HEADLAMP FUSE SUPPLY

13 U/R DIP BEAM HEADLAMP FUSE SUPPLY

15 U LIGHTING SWITCH SUPPLY

28 Y/LG WIPER MOTOR (PARK RETURN)

29 G/B MAIN FUEL SENDER SIGNAL

31 Y/S ENGINE OIL PRESSURE SENDER SIGNAL

39 G/U TEMPERATURE GAUGE SIGNAL

44 LG/N FLASHER UNIT (49A)

49 G/W RIGHT HAND TURN SIGNAL

50 G/R LEFT HAND TURN SIGNAL

56 W/LG WIPER MOTOR–HIGH

57 B EARTH (ALL)

58 R/LG WIPER MOTOR–LOW

63 U/LG WIPER MOTOR–PARK FEED

65 W DUAL POWER/4 WHEEL DRIVE SWITCH FEED

71 W IGNITION SWITCHED FEEDS (UNFUSED)

84 G WINDSHIELD WASHER SWITCH FEED

90 G DUAL POWER / FOUR WHEEL DRIVE SWITCH

97 LG/B WINDSHIELD WASHER FEED

137 W/K RADIO FEED

138 P RADIO KAM

150 N BATTERY FEED (ALL)

181 G BLOWER MOTOR FEED

182 P/LG THERMOSTATIC SWITCH FEED

252 N/G ALTERNATOR FIELD

365 G/O LOW FUEL WARNING LAMP (DELAY ON)

366 O/U LOW FUEL WARNING LAMP (DELAY SWITCH)

376 P/N HORN FEED

587 LG/O W1NDSHIELD WIPER INTERMITTENT DELAY

649 B/O COOLANT TEMPERATURE SWITCH

666 P/W DOMELAMP SWITCH FEED

787 G AUXILIARY FUEL PUMP SUPPLY

810 G/P STOPLAMPS

820 B/R/S STOPLAMP SWITCH LH

830 B/U/S STOPLAMP SWITCH RH

840 G/O R & L STOPLAMP SIGNAL

979 G/S BLOWER MOTOR HIGH SPEED

980 N/U THERMOSTAT SWITCH SUPPLY

981 G/P/B A/C CLUTCH RELAY FEED

604.55.111.00–06–2002
314 SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9
982 G/S/B BLOWER MOTOR FEED

984 P/G TEMPERATURE CONTROL POT. INPUT

986 P/K TEMPERATURE CONTROL POT. OUTPUT

989 P/G BLOWER MOTOR MEDIUM SPEED

997 G/N WORK LAMP–REAR FEED (OUTER)

998 G/LN WORK LAMP–REAR FEED (INNER)

999 G/Y BLOWER MOTOR LOW SPEED

1000 W/Y SAFETY START SWITCH SUPPLY

1001 W/R STARTER SOLENOID FEED

1002 P IMPLEMENT LAMP SWITCH SUPPLY

1003 G SUPPLY TO GAUGES

1004 G SUPPLY TO HORN AND HEADLAMP FLASH

1005 B/S AIR CLEANER WARNING LAMP

1006 N/Y ALTERNATOR WARNING LAMP

1007 W ETHER START BUTTON SUPPLY

1008 N/K ETHER START SOLENOID SUPPLY

1009 N/P ALTERNATOR FIELD

1010 G IGNITION RELAY (COIL)

1011 Y/W SUPPLY TO FUSES

1013 R RIGHT HAND LAMPS

1014 R/B LEFT HAND LAMPS

1015 P DOME LAMP SWITCH FEED

1016 P/N HORN FEED

1017 LG/G AIR CON. THERMOSTATIC SWITCH FEED

1018 LG/W AIR CONDITIONER CLUTCH

1019 G WINDSHIELD WIPER FEED

1020 G HAZARD SWITCH SUPPLY

1021 P HAZARD SWITCH SUPPLY (BATTERY)

1022 N/R THERMOSTART

1023 N LIGHT SWITCH FEED

1024 R RIGHT & LEFT HAND SIDELAMP FEED

1025 G HZD SWITCH IGN FEED

1026 U/W HIGH BEAM INDICATOR LAMP

1027 U/W HEADLAMP MAIN BEAM

1028 U/W HEADLAMP MAIN BEAM FUSE

1029 U/R HEADLAMP DIP BEAM FUSE

1030 U/R HEADLAMP DIP BEAM

1031 R/W INSTRUMENT ILLUMINATION

1032 LG/P TURN SIGNAL WARNING LAMP (TERM C)

1033 LG/Y TURN SIGNAL WARNING LAMP (TERM C2)

1034 LG/R TURN SIGNAL WARNING LAMP (TERM C3)

604.55.111.00–06–2002
SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9 315
1035 W/N ENGINE OIL PRESSURE WARNING LAMP

1036 N IGNITION SWITCH (BATTERY)

1037 LG/N FLASHER UNIT (TERM 49A)

1040 LG/K FLASHER SWITCH TO RELAY–RHS CUT OUT

1041 LG/U FLASHER SWITCH TO RELAY–LHS CUT OUT

1050 G ACCESSORY FEED

1070 R FRONT WORKLAMP SWITCH FEED

1071 P WORKLAMP FRONT FEED

1072 P/U WORKLAMP FRONT RELAY SUPPLY

1073 P WORKLAMP FRONT FEED

1090 R REAR WORKLAMP RELAY SIGNAL

1091 R FRONT WORKLAMP LOWER RELAY SIGNAL

1092 R FRONT WORKLAMP RELAY SIGNAL

1093 R FENDER WORKLAMP RELAY SIGNAL

1096 R/Y WORKLAMP FENDER MOUNTED

1097 R/S FEED FRONT WORKLAMP OUTER

1098 W/B FRONT WORKLAMP RELAY GROUND

1099 R/O FEED FRONT WORKLAMP INNER

1119 G/R/B RR WINDSHIELD WIPER

1120 G/O/B RR WINDSHIELD WIPER PARK RETURN

1121 G/Y/B RR WINDSHIELD WASH

1130 N/S ENGINE HEATER CONTROL TO IGN SWITCH

1135 G/K/B THERMOSTART WARNING LAMP

1140 K/W/S THERMOSTART INITIATE SIGNAL TO RELAY

2001 N/G BATTERY TEMPERATURE SENSOR

2002 N/P BATTERY TEMP SENSOR (ALT OUTPUT)

2003 W/R STARTER SOLENOID FEED

2006 U/O DE–ICING SWITCH – AIR CONDITIONER

2009 G FUEL PUMP SUPPLY

2010 LG/W AIRCON PLUG TO DE–ICING SWITCH

2011 P/B HORN RETURN

2012 Y/O TRANS OIL PRESSURE WARNING LAMP

2013 Y/R PTO OVERSPEED WARNING LAMP

2014 G/K ENGINE OIL PRESSURE SENDER (+5 VOLT)

2015 W/S TACHOMETER SENSOR–SIGNAL

2016 Y/G REAR AXLE SPEED SENSOR–SIGNAL

2017 B/P BULB TEST (EIC)

2018 B/R RADAR PRESENT

2019 B/K ENGINE RPM (TACHO MODULE TO TPM)

2020 Y/K ENGINE SHUT DOWN (TACHO MODULE TO TPM)

2021 Y/P AXLE GROUND SPEED (TACHO MODULE TO TPM)

604.55.111.00–06–2002
316 SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9
2022 B/Y PTO 540/1000 RPM (TACHO MODULE TO TPM)

2023 S TPM TO EIC (AXLE SPEED DRIVE)

2024 S/N RADAR SIGNAL DRIVE

2025 S/U AUDIO ALARM CONTROL

2026 S/R IMPLEMENT SWITCH SIGNAL

2027 R RADAR ASSEMBLY (GUN) POWER

2028 G RADAR ASSEMBLY (GUN) SIGNAL

2029 P INSTRUMENT MEMORY SUPPLY

2030 N/O ELECTRONIC DRAFT CONTROL

2040 LG/G/S WATER IN FUEL SENSOR

2041 P/Y FUEL SHUT OFF

2042 O/S PTO SOLENOID–REAR

2043 O/K PTO SOLENOID–FRONT

2045 O/G PTO SWITCH TO MODULE

2046 O/LG PTO SWITCH (VCC)

2047 O/W PTO SWITCH (VCCO)

2048 O/Y PTO SWITCH (VCCS)

2049 O/P PTO SWITCH 1000RPM WARNING LAMP

2050 G PTO SUPPLY

2052 W/R/B PTO LUBE SOL

2053 P/W/B PTO LUBE SOL RETURN

2055 B/W/S PTO SYNCHRO GROUND SPEED ENGAGED

2060 O/LG PTO 540/1000 SWITCH

2065 N/G/B PTO ENGAGED

2070 O/U/B ENGINE SHUT OFF RELAY +12V

2080 O/R ENGINE SHUT OFF RELAY

2090 W/U STARTER RELAY TO START INHIBIT SWITCH

2095 G/W/B INSTRUMENT SIGNAL GROUND

2100 G/U/B A/C CONDENSER MOTOR FEED

2120 B/LN/S PTO BRAKE SIGNAL

2130 B/N/S PTO BRAKE SOLENOID

2140 B/O/S PTO SPEED SENSOR

2150 B/P/S PTO EXT. SWITCH OFF

2200 G/N/B SERVICE MODE INITIATE

2245 K/LN/S PTO FRONT – SWITCH TO MODULE (MOM)

2248 K/N/S PTO FRONT – SWITCH (VCCS)

225O K/O/S PTO FRONT – SUPPLY

2500 N/B/S FRONT HITCH SOLENOID

2510 N/G/S FRONT HITCH POSITION SIGNAL

2520 N/K/S FRONT HITCH SET POSITION SIGNAL

2530 N/LG/S FRONT HITCH V REF

2540 N/O/S FRONT HITCH +12v IGN

604.55.111.00–06–2002
SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9 317
2550 N/P/S FRONT HITCH OVERIDE SWITCH

2560 N/R/S FRONT HITCH 0v REF

2600 Y/G/S REAR AXEL SPEED MONITOR

3000 G/LG FLASHER UNIT SUPPLY (TERMINAL 49)

3001 G/R LEFT HAND FLASHER CIRCUIT

3002 G/W RIGHT HAND FLASHER CIRCUIT

3003 W/K RADIO FEED

3004 G/W RIGHT HAND TURN SIGNAL WARNING LAMP

3005 G/R LEFT HAND TURN SIGNAL WARNING LAMP

3006 G/S AUXILIARY FUEL TANK SENDER

3007 G/B FUEL GAUGE FEED

3008 U/B WORKLAMP WARNING LIGHT

3010 R/Y FOGLAMP FEED

3011 R/Y FOGLAMP FEED

3012 G HANDBRAKE WARNING FEED

3013 LG/S AUXILIARY FUEL TANK SIGNAL

3014 R/K HANDBRAKE WARNING LAMP SIGNAL

3015 P/K ACCESSORY SOCKET (POWER)

3020 Y DUAL POWER SOLENOID SUPPLY

3022 Y/N DUAL POWER (HIGH) WARNING LAMP

3025 Y/U FOUR WHEEL DRIVE SOLENOID

3030 W/K ACCESSORY RELAY SIGNAL

3045 Y/U/S FOUR WHEEL DRIVE WARNING LAMP

3050 P AUXILIARY FEED CONNECTOR SUPPLY

3051 P CIGAR LIGHTER SUPPLY

3052 P/W DOME LAMP TO DOOR SWITCH

3053 S/O SPEAKER RIGHT HAND

3054 S/Y SPEAKER NEGATIVE RH

3055 S/K SPEAKER LEFT HAND

3056 N/B SPEAKER NEGATIVE LH

3060 P IMPLEMENT SOCKET RELAY

3061 P/S IMPLEMENT SOCKET

3062 P/O IMPLEMENT SOCKET SWITCH

3070 P ’B’ PILLAR SKT SUPPLY

3075 O TRAILER SOCKET (ACCESSORY FEED)

3076 O/N ACCESSORY SWITCH FEED

3080 P/LN CONSOLE LAMP

3090 Y/LN SEAT PUMP SUPPLY

3100 B/G/S STEERING SENSOR +5v

3120 B/K/S STEERING SENSOR SIGNAL

3140 B/LG/S STEERING SENSOR GROUND

604.55.111.00–06–2002
318 SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9
3150 W/O HANDBRAKE SWITCH (N.C CONTACT) OFF SIG

3155 W/G HANDBRAKE TRANS INTERLOCK

4001 R/U TRANSMISSION OIL WARNING LAMP (TEMP)

4002 R/U TRANSMISSION OIL WARNING LAMP SWITCH

4010 N/W RETURN TO DIG

4011 P/G ROTATING BEACON SWITCH SUPPLY

4012 P/R ROTATING BEACON FEED

4013 U/N TRANS CONTROL FEED

4014 U/G FORWARD CLUTCH SOLENOID FEED

4015 U/Y REVERSE CLUTCH SOLENOID FEED

4016 U/K TORQUE CONVERTOR LOCK–UP RELAY FEED

4017 U/S TORQUE CONVERTOR LOCK–UP LAMP

4018 S/P TORQUE CONVERTOR LOCK–UP SOLENOID FEED

4019 S/G HYDRAULIC FILTER BY–PASS SWITCH FEED

4020 S/LG HYDRAULIC FILTER BY–PASS LAMP

4021 S/W BACK–UP ALARM RELAY FEED

4022 S/B BACK–UP ALARM FEED

4025 Y/LN 4 IN 1 BUCKET FEED

4040 G LINK LEVEL SWITCH SUPPLY

4050 W/P LINK LEVEL RAISE

4051 W/G LINK LEVEL LOWER

4100 TQ/Y TRANS RANGE ENABLE SWITCH SUPPLY

4101 TQ/B TRANS RANGE ENABLE

5000 P EDC MEMORY POWER

5005 N/O EDC KEY SWITCH FEED

5010 B EDC EARTH

5011 B EDC EARTH CASE RFI

5015 R EDC CONTROLS BACKLIGHTING

5020 LN EDC PROC +5V REF VOLTAGE DROP POSN/RATE

5021 K/Y EDC PROCESSOR REF VOLT (+5V) ROCKSHAFT

5022 K/B EDC PROCESSOR REF VOLT +5V QUADRANT

5023 K/S EDC PROCESSOR REF VOLT +5V HEIGHT LIMIT

5025 LN/U EDC LOWER SIGNAL

5030 LN/R EDC RAISE SIGNAL

5035 LN/G EDC RETURN REF. VOLTAGE EARTH

5040 LN/W EDC DRAFT POSITION

5045 LN/Y EDC DROP RATE

5050 LN/B EDC QUADRANT

5055 LN/S EDC CLOCK LINE TO DISPLAY

5060 LN/O SERIAL DATA TO CLUSTER

604.55.111.00–06–2002
SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9 319
5065 LN/P EDC RIGHT PIN

5070 LN/LG EDC LEFT PIN

5075 K EDC VOLTAGE TO PINS

5080 K/N EDC ROCKSHAFT

5085 K/U EDC VALVE UP

5087 K/U/B EDC VALVE UP RETURN

5090 K/R EDC VALVE DOWN

5095 K/G EDC EXTERNAL SWITCH DOWN

5097 K/G/B EDC VALVE DOWN RETURN

5100 K/W EDC EXTERNAL SWITCH UP

5105 S/R EDC IMPLEMENT STATUS SWITCH

5110 K/LG EDC LAMP SIGNAL

5115 K/P EDC SLIP SIGNAL

5120 K/O EDC HEIGHT LIMIT SIGNAL

5125 TQ/W EDC RAISE SIGNAL–RAISE WORK SWITCH

5130 TQ/P EDC WORK SIGNAL–RAISE WORK SWITCH

5135 TQ EDC +WHEEL SPEED SIGNAL

5140 TQ/N EDC –WHEEL SPEED SIGNAL

5145 TQ/R EDC SLIP LIMIT POT

5150 G EDC EXTERNAL SWITCH SUPPLY

5155 B/U EDC LOWER LIMIT POT

5160 TQ/O EDC HEIGHT LIMIT POT FEED

5170 LN/TQ SERIAL DATA FROM CLUSTER

5180 TQ/G EDC SLIP INDICATOR LAMP

5190 R/W/B HPL INTERLOCK

5200 N/R/B EDC VALVE SUPPLY

5210 N/S/B EDC VALVE ENABLE

5300 K/W/B ECU FLASH PROGRAM SIGNAL

5820 B EDC ROCKSHAFT POT

6000 K/LG/S ENGINE SPEED SIGNAL

6010 B/TQ/S THROTTLE POSITION SWITCH

6100 U ENGINE COLD ADVANCE CONTROL

7000 U/R/B TRANS CONTROL SUPPLY

7001 U/0/B TRANS DISPLAY ILLUMINATION

7002 U/Y/B TRANS MAIN CLUTCH SOL (C3/C4)

7003 U/G/B TRANS DUMP SOL

7004 U/B TRANS FRONT CLUTCH SOL (C1/C2)

7005 U/P/B TRANS CREEPER GR SOL

7007 R/P/B TRANS DUAL POWER PRESSURE SWITCH HIGH

7008 R/S/B TRANS DUAL POWER PRESSURE SWITCH LOW

604.55.111.00–06–2002
320 SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9
7010 U/N/B TRANS RANGE INDICATOR SWITCH (GR 1–4)

7020 U/W/B TRANS RANGE INDICATOR SWITCH (GR 5–8)

7030 U/LG/B TRANS RANGE INDICATOR SWITCH COMMON

7035 N/LG/B TRANS DUMP SOLEN0ID FEED

7040 U/LN/B TRANS CREEPER SWITCH

7050 R/G/B TRANS RELAY SUPPLY – RUN

7060 R/K/B TRANS RELAY SUPPLY – START

7070 R/LG/B TRANS FEED

7071 N/K/B FEED HYD FILTER RESTRICTION IND LAMP

7080 B/LG DIFF–LOCK SOLENOID FEED

7090 LG DIFF–LOCK SWITCH TO BRAKE SWITCH

7100 N/LG DIFF–LOCK RELAY TO BRAKE SWITCH

7110 R/Y/B PTO INHIBITOR SWITCH TO TRANS

7120 Y/B DIFF–LOCK WNG LP

7130 B/N HYD FILTER WNG LP

7140 O/B DIFF–LOCK OFF SOLENOID

7150 S/G/B LOW OIL PRESSURE WRN FEED

7160 R/N/B HYD LOW CHARGE WARNING

7170 B/W DIFF LOCK SWITCH OUTPUT

7180 U/TQ CREEPER SWITCH MOM SIGNAL

7190 K/G/S TRANS SOLENOID VALVE SUPPLY

7195 K/U/S TRANS SOLENOID VALVE RETURN

7200 S/K/B TRANSMISSION SHIFT DOWN

7210 S/LG/B TRANSMISSION SHIFT UP

7220 S/N/B TRANSMISSION HIGH RANGE

7225 W/LG/B TRANS HI RANGE SOL – RET

7230 S/O/B TRANSMISSION LOW RANGE

7235 Y/LN/B TRANS LOW RANGE SOL – RET

7240 S/P/B TRANSMISSION DISPLAY SWITCH

7250 S/R/B TRANSMISSION FORWARD SIGNAL

7260 S/U/B TRANSMISSION REVERSE SIGNAL

7265 K/Y/S TRANS NEUTRAL SWITCH TO PROCESSOR (GR.SW 1)

7267 LG/N/S TRANS NEUTRAL SWITCH 2 TO PROCESSOR

7270 R/G TCM SERIAL DATA IN–DISPLY DATA OUT

7275 W/U/B TCM SERIAL DATA OUT–DISPLY DATA IN

7280 W/G/B LIMP HOME SWITCH 18x18 TRANS.

7290 W/K/B DIRECTIONAL INTERRUPT RELAY TO SOLENOID

7300 W/LG/B SOLENOID 1 18x9 TRANSMISSION

7301 Y/LN/B SOLENOID 1 18x9 RETURN

7320 W/N/B SOLENOID 2 18x9 TRANSMISSION

7321 P/Y/B SOLENOID 2 18x9 RETURN

7330 W/P/B SOLENOID 3 18x9 TRANSMISSION

604.55.111.00–06–2002
SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9 321
7331 Y/S/B SOLENOID 3 18x9 RETURN

7340 W/R/B SOLENOID F1 18x9 TRANSMISSION

7341 Y/W/B SOLENOID F1 18x9 RETURN

7350 W/S/B SOLENOID F2 18x9 TRANSMISSION

7351 S/W/B SOLENOID F2 18x9 RETURN

7355 S/Y/B SOLENOID R 18x9 TRANSMISSION

7356 U/S/B SOLENOID R 18x9 RETURN

7360 W/Y/B SOLENOID A 18x9 TRANSMISSION

7361 P/LG/B SOLENOID A 18x9 RETURN

7370 Y/G/B SOLENOID B 18x9 TRANSMISSION

7371 P/N/B SOLENOID B 18x9 RETURN

7380 Y/K/B SOLENOID C 18x9 TRANSMISSION

7381 P/O/B SOLENOID C 18x9 RETURN

7390 Y/LG/B SOLENOID PMW (F1) 18x9 TRANSMISSION

7391 P/R/B SOLENIOD PWM (F1) 18x9 RETURN

7392 O/G/B SOLENOID PWM (F2) 18x9 TRANSMISSION

7393 O/N/B SOLENOID PWM (F2) 18x9 RETURN

7395 P/S/B SOLENOID CREEP 18x9 TRANSMISSION

7396 P/W/B SOLENOID CREEP 18x9 RETURN

7400 Y/N/B TRANS RPM SPEED SENSOR TO TCM INPUT

7401 P/B/G TRANS RPM SPEED SENSOR

7410 Y/O/B TRANS RPM SPEED SENSOR TO TCM OUTPUT

7420 Y/P/B TCM TO CLUTCH POSITION SWITCH

7430 Y/R/B CLUTCH POSITION SIGNAL

7431 TQ/W/B CLUTCH ’A’ SUPPY

7440 Y/U/B TCM TO TRACTOR EIC–AXLE OUTPUT

7450 W/LN/B TRANS CREEPER INTERLOCK SUPPLY

7460 W/O/B TRANS CREEPER CLUTCH ENGAGED

7470 S/LN/B TRANS CREEPER CLUTCH DISENGAGED

7480 G/K/S TRANS AUTO FUNCTION 1

7485 K/P/S TRANS AUTO FUNCTION LAMP 1

7490 G/LG/S TRANS AUTO FUNCTION 2

7495 K/R/S TRANS AUTO FUNCTION LAMP 2

7500 B/G TRANS OIL TEMP. SENSOR

7520 G/N/S TRANS SENSOR SUPPLY 8v

7525 G/B/S TRANS SENSOR SUPPLY 5v

7560 G/LN/S TRANS WARNING LAMP

7570 B SIGNAL GROUND

7580 U/K/B CREEPER SOLENOID MONITOR

7590 O/W/B TRANS CREEPER GEAR STATUS LAMP

7600 N/W/B TRANS FEATHERING SOLENOID

7620 N/Y/B TRANS FEATHERING SOL. MONITOR

604.55.111.00–06–2002
322 SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9
7630 N/U/B TRANS MAIN CLUTCH PRESSURE SWITCH

7640 B/LN DIAGNOSTIC PLUG RS232 IN

7650 W/LN DIAGNOSTIC PLUG RS232 OUT

7660 R/U/B TRANS CLUTCH DISCONNECT

7700 LN/N/B TRANS SHUTTLE DUMP SWITCH

7710 LN/O/B TRANS OIL TEMPERATURE SWITCH

7735 LN/P/B TRANS MID SPEED SIGNAL +

7740 LN/R/B TRANS MID SPEED SIGNAL –

7750 R/B/S TCM TO DOG 30/40 KPH SELECT

7760 W/N/B TORQUE SENSOR

7810 K/N/B TRANS PWM SOLENOID C1

7815 K/O/B TRANS PWM SOLENOID C1 RETURN

7820 K/P/B TRANS PWM SOLENOID C2

7825 K/R/B TRANS PWM SOLENOID C2 RETURN

7830 K/S/B TRANS PWM SOLENOID C3

7835 K/U/B TRANS PWM SOLENOID C3 RETURN

7840 K/W/B TRANS PWM SOLENOID C4

7845 K/Y/B TRANS PWM SOLENOID C4 RETURN

7850 G/P/S TRANS DIAGNOSTIC PROGRAM VOLTAGE

7855 G/R/S TRANS DIAGNOSTIC EA

7860 G/U/S TRANS DIAGNOSTIC RCV

7865 G/W/S TRANS DIAGNOSTIC XMT

7870 G/Y/S TRANS DIAGNOSTIC RTS

7875 K/B/S TRANS DIAGNOSTIC CTS

7880 B T C M SIGNAL GROUND

7900 TQ/K/B CLUTCH ’A’ SIGNAL

7910 TQ/N/B CLUTCH ’B’ SIGNAL

7915 P/O/S TCM CLUTCH B RETURN

7920 TQ/O/B CLUTCH ’C’ SIGNAL

7925 P/R/S TCM CLUTCH C RETURN

7930 TQ/R/B CLUTCH ’D’ SIGNAL

7935 P/N/S TCM CLUTCH D RETURN

7940 TQ/S/B CLUTCH ’E’ SIGNAL

7945 P/TQ/S TCM CLUTCH E RETURN

7950 TQ/Y/B CLUTCH SUPPLY

7960 P/K/B TRANS SLOW/FAST

7965 P/K/S HI/LO SYNCHRO SIGNAL

7970 P/TQ/B TRANS MED/REV

7980 K/LG/B TRANS MED RANGE

7982 W/P/B TRANS MED RANGE RET

7985 G/O/S TRANS REVERSE RANGE

7990 K/R/B TRANS BRAKE

604.55.111.00–06–2002
SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9 323

8000 N/TQ/B TRAILER BRAKE SOLENOID

8010 LN/W/B TRAILER BRAKE PRESSURE

8020 LN/K/B TRAILER BRAKE PRESSURE

8030 LG/O/S TRANS FWD SOLENIOD

8035 P/LG/S TRANS FWD SOL RET

8040 LG/P/S TRANS REV SOLENIOD

8045 P/LN/S TRANS REV SOL RET

9000 LN/S/B DIVERTER VALVE

9010 LN/U/B DIVERTER VALVE SUPPLY

9020 LN/Y/B HYDRAULIC REMOTE VALVE SOL

9025 LN/G/B HYDRAULIC REMOTE VALVE SWITCH

604.55.111.00–06–2002
324 SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9

NOTES PAGE

604.55.111.00–06–2002

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