Section 55 - Electrical System Chapter 9 - Wiring Diagrams
Section 55 - Electrical System Chapter 9 - Wiring Diagrams
Section 55 - Electrical System Chapter 9 - Wiring Diagrams
CONTENTS
Description Page
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2 SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9
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SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9 3
6. The wiring is drawn between four lines three
across the top of the page and one at the bottom
of the page.
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Symbols
Fuse
Horn
Relay
Diode
Motor
Switch
Earth/ground point
Resistor
Sensor
Electro–Valve/solenoid
Potentiometer
Temperature Switch
Lamp
Pressure Switch
Speaker
Processor
Connector pin
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SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9 5
SYMBOL DRAWING DESCRIPTION
LOCATION
(A) PROCESSORS,
MODULES AND PANELS
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B23 3100 Slip Limit Potentiometer
B24 3100 Drop Rate Potentiometer
B25 3100 Draft control Frequency Potentiometer
B26 510 Water in Fuel Sensor
B27 8880 Steering Sensor
B28 280 Coolant Temp
B29 9020 Engine Oil Pressure Sender
B30 9060 Fuel Tank Sender
B30 4380 Medium/Reverse Potentiomter
B31 9060 Fuel Tank Sender
B32 1680 Engine Torque/RPM Sensor
B33 940 Throttle Potentiometer
B34 5930 Axle Height Sensor
B35 1770 Creeper Pot
B36 1000 Hand Throttle
B37 770 Coolant Temp Sensor
B38 11380 Temp Sensor
B39 530 Boost Pressure Temp
B40 600 Flywheel Speed Sensor
B42 280 Coolant Temp
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SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9 7
SYMBOL DRAWING DESCRIPTION
LOCATION
(E) MISCELLANEOUS
E1 6070 Left Hand Beacon
E3 11380 Air Con Compressor Clutch
E4 480 Fan Connector
(F) FUSES
F1 7040 Headlight Main Beam 15A
F2 7030 Headlight Dipped Beam 15A
F3 7920 Side Lights, R.H. and Console Lamp 10A
F4 7380 Side Lights, L.H. 10A
F5 8090 Work Lamps (Cab Roof Mounted) 30A
F6 8210 Work Lamps (Lower Rear) 15A
F7 8270 Work Lamps (Lower Front) 30A
F8 250 Fuel Shut–Off / Fuel Pump 15A
F9 8770 Gauges / External Switches / Radar 10A
F10 7140 Hazard Lights 20A
F11 7990 Horn/Headlight Flasher/Cigar Lighter/Roof Beacon 30A
F12 3210 EDC Valve Supply 10A
F13 5570 Transmission Feed 25A
F14 10640 Transmission Control Supply 10A
F15 8430 Air Seat Compressor/EMU/Front Hitch/Stop Lamps 30A
F16 11210 Heater Fan 25A
F17 9290 Washer Wiper 20A
F18 6980 Turn Indicators 10A
F19 330 Thermostart 25A
F20 10620 Processor / EMU KAM Supply 5A
F21 5300 P.T.O. 25A
F22 6670 Radio and Clock feed 5A
F23 6610 Accessory Sockets & Interior Lamp 25A
F24 6630 Clock and Radio KAM Supply 5A
F25 6960 Tractor/Trailer (7–pin Socket) Stop Lamps 20A
F26 2010 Clutch Starter Fuse (Power Command Only)
F27 350 ECM Fuse
(H) LAMP AND LIGHTS
H1 5180 PTO Engaged Lamp, Front
H2 5490 PTO Engaged Lamp, Rear
H3 5400 PTO Brake Lamp
H4 6120 Console Lamp
H5 6600 Interior Lamp
H6 7390 Fender Rear Lights LH
H7 7700 Fender Rear Lights RH
H8 6830 Headlamp LH
H9 6860 Headlamp RH
H10 7370 Licence Plate Lamp
H11 7390 Front Indicator LH
H12 7430 Rear Indicator LH
H13 7870 Front Indicator RH
H14 7700 Rear Indicator RH
H15 7390 Side Lamp LH
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H16 7870 Side Lamp RH
H17 8100 Upper Work Lamp & Licence Plate Lamp LH
H18 8130 Upper Work Lamp & Licence Plate Lamp RH
H19 8170 Upper Front Work Lamp LH
H20 8210 Upper Front Work Lamp RH
H21 7480 Work Lamp LH Fender
H22 7750 Work Lamp RH Fender
H25 8280 Work Lamp Lower Front RH
H26 8310 Work Lamp Lower Front LH
H28 3090 EDC Status Lamp
H29 3110 EDC Slip Lamp
H30 3100 EDC Raise Lamp
H31 3100 EDC Lower Lamp
H32 5840 Front Suspension Engaged Lamp
H33 900 Power Boost Lamp
H34 910 Const ERPM Lamp
H35 7110 LH Rear Naso Flasher
H36 7120 LH Front Naso Flasher
H37 7220 RH Rear Naso Flasher
H38 7240 RH Front Naso Flasher
H39 7160 RH Extemity
H40 7180 LH Extremity
H41 7820 RH Licence Plate Lamp
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SECTION 55 – ELECTRICAL SYSTEM – CHAPTER 9 9
SYMBOL DRAWING DESCRIPTION
LOCATION
(G) CHARGING
G1 0 Battery
G2 80 Alternator
(K) RELAYS
KI 90 Ignition Relay
KII 6140 Remote Valve Relay
KIII 320 Thermostart Relay
KIV 7190 Rear Wiper Relay
KV 9450 Not Used
KVI 9310 Intermittent Wiper Relay
KVII 4910 Front Hitch Control Module
KVIII 4970 Front Hitch Control Module
KIX 8500 Trailer Brake Relay
KX 3290 PTO Fender Switch Relay
KXI / KXII 5210 ISO / NASO Module
KA 8730 Air Brake Relay
KB 8170 Front Work Lamp Relay
KC 8090 Upper Rear Work Lamps Relay
KD 8300 Lower Front Work Lamp Relay
KE 8240 Lower Rear Work Lamp Relay
KF 250 Fuel Shut–Off Relay
KG 6900 Stop Lights Relay
KH 8500 Trailer Brake Relay
K2 150 Starter Relay
K3 4900 Flasher Unit Relay
K4 6940 Indicator ON Buzzer Module
K5 650 Engine Shutdown 2
K6 3250 EHR Enable Relay
K7 1160 ECM Relay
(M) MOTORS
M1 30 Starter Motor
M2 6320 Air Seat Pump
M3 9320 Front Wiper Motor
M4 9350 Front Washer Pump
M5 9440 Rear Wiper Motor
M6 9390 Rear Washer Pump
M7 11320 Blower Motor
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SYMBOL DRAWING DESCRIPTION
LOCATION
(MF) MAXI FUSE
MF1 40 50 Amp. Ignition, and Fuses 9, 15, 16, 17, 18
MF2 290 60 Amp. Fuses 10, 11, 19 and 20
MF3 7010 30 Amp. Light Switch Feed
MF4 8080 60 Amp. Fuses 5, 6 and 7
MF5 6630 30 Amp. Fuses 23 and 24
MF6 6220 40 Amp. Rear Implement Sockets
MF7 6200 40 Amp. Front Implement Socket
(P) CLOCKS
P1 6670 Clock
P2 8720 Air Pressure Gauge and Backlight
(R) RESISTORS
R1 1120 Thermostart Coil
R2 6480 Cigar Lighter
R3 11270 Blower Speed Resistor
R4 11320 Speed Resistor
R5 3000 Terminating Resistor 1
R6 2950 Terminating Resistor 2
(S) SWITCHES
S1 330 Ignition Switch
S2 2210 Creeper Switch
S4 2060 Shuttle Switch
S5 2080 Clutch Pedal Switch
S6 2160 Transmission Oil Pressure Switch
S7 4290 Hydraulic OIl Temperature Switch
S8 4290 Hydraulic Charge Pressure Warning Switch
S9 4330 Hydraulic Oil Pressure Warning Switch
S11 4050 EDC Fender Switch LH
S12 4140 EDC Fender Switch RH
S13 4440 FWD Engaged Switch
S14 4600 Brake Switch RH
S15 4600 Brake Switch LH
S16 5140 PTO Switch, Rear
S17 5300 PTO Switch, Front
S18 5250 Ground Speed PTO Engaged Switch
S19 5490 PTO Brake Switch
S20 6070 Beacon Switch
S21 6300 Remote Valve Lock–out Switch
S22 6630 Door Switch LH
S23 6640 Door Switch RH
S24 6270 Hazard Lights Switch
S25 7040 Indicator Switch
S26 8560 Handbrake Switch
S27 6780 Seat Switch
S28 8840 Brake Fluid Reservoir Switch
S29 550 Air Filter Vacuum Switch
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SYMBOL DRAWING DESCRIPTION
LOCATION
S30 8940 Engine Coolant Level Switch
S31 9000 Oil Pressure Switch
S32 8970 Radar / Speed Sensor Selector
S33 9240 Front Wiiper / Washer Switch
S34 9450 Rear Wiper / Washer Switch
S35 11250 Blower Speed Switch
S36 11380 Low Pressure Cut–Out Switch
S38 11500 Temperature Exchange Control Switch
S39 4480 Differential Lock Engaged Switch
S40 1570 3–4 Neutral Switch
S41 1590 1–2 Neutral Switch
S42 1620 1–4 Range Switch
S43 1640 5–8 Range Switch
S44 1670 Clutch A Pressure Switch
S45 1670 Clutch B Pressure Switch
S46 6140 Divertor Valve Switch
S49 4090 HYD Oil Blocked FIlter Sw
S50 5560 Lift–O–Matic
S51 7530 PTO Fender switch, Left Hand
S52 7790 PTO Fender Switch, Right Hand
S53 5470 PTO Soft Start Switch
S54 1850 High Range Pressure Switch
S55 1860 Medium Range Pressure Switch
S56 1880 Low Range Pressure Switch
S57 1830 Reverse Range Pressure Switch
S58 5870 Front Suspension Switch
S59 2210 Transmission Auto Function Switch
S60 2140 Clutch Fluid Reservoir Switch
S61 1970 19th Gear Pressure SW
S63 3260 Hydraulic Stop
S64 3970 Link Level
S65 6180 Dia Headlamp SW 1&2
S66 3990 EHR 3/4 SW
S67 700 CERPM Cruise Auto
S68 870 Eng +/–
S69 4100 HTS SW
S70 8860 Brake Vacuum SW
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WIRING DIAGRAMS:
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ENGINE
S29 Vacuum SW
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ENGINE
R1 Thermostat Coil
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TRANSMISSION SYSTEM 1
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TRANSMISSION SYSTEM 4
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HYDRAULICS 1
Y35 E.H.R.1
Y36 E.H.R.2 R5 Terminating Resisitor
Y37 E.H.R.3
Y38 E.H.R.4
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HYDRAULICS 2
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HYDRAULICS 3
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HYDRAULICS 4
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38 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9
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CAB ACCESSORIES 1
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CAB ACCESSORIES 2
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F3 Fuse 3, 20 Amp
F11 Fuse 11, 30 Amp H16 Side Lamp RH
H22 Work Lamp RH Fender
H7 Fender Rear Lights RH
H13 Front Indicator RH S52 PTO Fender Switch, Right Hand
H14 Rear Indicator RH
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54 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9
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WORKLAMPS
H17 Rear Upper Worklamp/licence Plate Lamp, KB Front Upper Worklamp Relay
Left Hand KC Rear Upper Worklamp Relay
H18 Rear Upper Worklamp/licence Plate Lamp, KD Front Lower Worklamp Relay
Right Hand KE Rear Lower Worklamp Relay
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56 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9
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SENSORS
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DIAGNOSTIC PLUGS
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DIAGNOSTIC PLUGS 2
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F20 Fuse 20 – 5A
F14 Fuse 14 – 5A
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NOTES PAGE
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WIRING DIAGRAMS:
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ENGINE 1
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ENGINE 2
R1 Thermostart Coil
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TRANSMISSION SYSTEM 1
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B3 Clutch Potentiometer
B4 Transmission Mid–Speed Sensor
B5 Transmission Output Speed Sensor
B32 Engine Torque/RPM Sensor
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84 SECTION 55 – ELECTRICAL SYSTEMS – CHAPTER 9
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S2 Creeper Sw
S4 Shuttle Sw
S5 Clutch Pedal Sw
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TRANSMISSION SYSTEM 4
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HYDRAULICS 1
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HYDRAULICS 2
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HYDRAULICS 3
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HYDRAULICS 4
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CAB ACCESSORIES 1
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CAB ACCESSORIES 2
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WORKLAMPS
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SENSORS
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DIAGNOSTIC PLUGS 1
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DIAGNOSTIC PLUGS 2
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F20 Fuse 20 – 5A
F14 Fuse 14 – 5A
GCM2 C127
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NOTES PAGE
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WIRING DIAGRAMS:
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ENGINE 1
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ENGINE 2
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TRANSMISSION SYSTEM 1
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S2 Creeper Switch
S4 Shuttle Switch
S5 Clutch Pedal Switch
S6 Transmission Oil Pressure Switch
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TRANSMISSION SYSTEM 4
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HYDRAULICS 1
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HYDRAULICS 2
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HYDRAULICS 3
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HYDRAULICS 4
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CAB ACCESSORIES 1
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CAB ACCESSORIES 2
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WORKLAMPS
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SENSORS
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DIAGNOSTIC PLUGS 1
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DIAGNOSTIC PLUGS 2
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F14 Fuse 14 – 5A
F20 Fuse 20 – 5A
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NOTES PAGE
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WIRING DIAGRAMS:
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ENGINE 1
E4 Vistronic Fan
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S5 Clutch Pedal Switch
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Line 2410–2800
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H6 Fender, Rear Lights, Left Hand S51 PTO Fender switch, Left Hand
H10 Licence Plate Lamp
H12 Rear Indicator, Right Hand X6 Trailer Socket
H21 Work Lamp LH Fender
H37 RH Rear Naso Flasher
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H13 Front Indicator, Left Hand
H14 Rear Indicator, Right Hand
H16 Side Lamp, Right Hand
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F20 Fuse 20 – 5A
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WIRING DIAGRAMS:
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E4 Vistronic Fan
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H12 Rear Indicator, Right Hand
H16 Side Lamp, Right Hand X6 Trailer Socket
H21 Work Lamp LH Fender
H37 RH Rear Naso Flasher
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CIRC. COLOUR DESCRIPTION
57 B EARTH (ALL)
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982 G/S/B BLOWER MOTOR FEED
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1035 W/N ENGINE OIL PRESSURE WARNING LAMP
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2022 B/Y PTO 540/1000 RPM (TACHO MODULE TO TPM)
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2550 N/P/S FRONT HITCH OVERIDE SWITCH
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3150 W/O HANDBRAKE SWITCH (N.C CONTACT) OFF SIG
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5065 LN/P EDC RIGHT PIN
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7010 U/N/B TRANS RANGE INDICATOR SWITCH (GR 1–4)
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7331 Y/S/B SOLENOID 3 18x9 RETURN
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7630 N/U/B TRANS MAIN CLUTCH PRESSURE SWITCH
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