Forged Steel Valves
Forged Steel Valves
QUALITY CERTIFICATES 1
HOW TO ORDER 2
DESIGN FEATURES 3
TECHNICAL DATA 13
MATERIAL SPECIFICATION 14
PRESSURE-TEMPERATURE RATINGS 16
CE/PED API 6D
1
How to Order NEWAY
Neway valve figure numbers is comprised of significant numbers and letters that describe the
configurations of valves. When ordering, we recommend you to select figure numbers to make your
requirements more distinct. However a detailed description must accompany any special orders.
Example: 1 G 8 S A 8 - M
1 2 3 4 5 6 7
1.Valve NPS
2.Valve Type
Valve Type Gate Valve Globe Valve Swing Check Piston Check
Symbol G GL S P
3.Valve Class
ANSI Class 150 300 600 800 900 1500 2500
Symbol 1 3 6 8 9 15 25
4.End Connection
End Connection Socket Welding End (Screwed) End Butt Welding End Screwed Sock et
Symbol S N B SN
5.Body Meterials
Body Materials A105 LF2 F11 F22 F5 F316 F304 F316L F304L
Symbol A B D E F G H I J
6.Trim Materials
Symbol Disc Surface Seat Surface Stem Materials
1 13%Cr 13%Cr ASTM A182 Grade F6a
2 18%Cr,8%Ni 18%Cr,8%Ni ASTM A182 Grade F304
5 Stellite Stellite ASTM A182 Grade F6a
8 13%Cr Stellite ASTM A182 Grade F6a
9 Monel Monel Ni Cu Alloy Monel
10 18%Cr,8%Ni 18%Cr,8%Ni ASTM A182 Grade F316
12 18%Cr,8%Ni Stellite ASTM A182 Grade F316
16 Stellite Stellite ASTM A182 Grade F316
7.Special Code
Description Welding bonnet Electric actuator Pneumatic actuator Full port
Symbol W M P F
2
Design Features NEWAY
Body/Bonnet - Forged of high strength A105N carbon steel as a standard material.A350-LF2,A182-F11,F5 , F22,
and F316 are also available upon request. The body and bonnet interior surfaces are machined,resulting in low
resistance. Full and reduced ports are both supplied. Threaded, socket-weld, and flanged ends are offered.
Male to female bonnet joint of bolted bonnet valves assures alignment and correct gasket compression, as
well as ease of in-line maintenance. Welded bonnet valves provide an extra measure of protection to further
guard against leakage when it may be a hazard. The bonnet is threaded in to the body and then seal welded.
Heat numbers are permanently die stamped on body and bonnet for complete traceability.
Seats - Hard faced to resist wear,erosion,galling,or seizure. The seats are a rolled-in design on gate valves,and
either integral or renewable on globe and check valves.
Disc/Wedge - Standard is solid A217-CA15(13% chrome) stainless steel construction. It is guided by body Grooves
to insure alignment with the seats.The tee-head stem/disc connection provides seating efficiency.Other materials
are available upon request.
Stem - Standard is A182 - F6a(13% chrome ) stainless steel.The stem/disc connection is obtained by means of a
tee -head,which fits into a machined slot in the disc, assuring easy operation by reducing strain on the stem.
Other materials are available upon request.
Gasket - 304 stainless steel spiral wound with grafoil is standard. This type of gasket provides resiliency, chemical
resistance, and premium sealing capability through the entire operating spectrum. Other gasket materials
are available upon request.
Bolting - Standard for bolted bonnet valves is A193 Grade B7. Valves can be quickly and easily disassembled
in line or at the job site should gasket replacement or other maintenance be necessary.
Packing - Grafoil is standard. It is a non- asbestos, environmentally safe, general purpose packing, suitable
to a variety of different conditions. Other packing materials are available upon request.
Gland Eyebolts - Facilitate packing maintenance . These bolts swing away from body to allow ease of addition
or removal of packing.
Stem Nut - Arrangement is designed to permit removal of handwheel without allowing stem and wedge to drop
into the closed position if the handwheel is removed with the valve open.
Nameplate - Constructed of aluminum , identifies the body and trim materials, pressure and temperature
rating of the valve, and the figure number.
Disc - Discs (check valves) are spring loaded to facilitate either horizontal or vertical installation.
3
Class800 Forged Steel Gate Valve NEWAY
800# 3/4" 86 12.7 3/4 80 157 140 2.5 4 Stem Nut 1 ASTM A439-D2
1" 102 17.5 1 110 194 173 3.5 5 Gland Flange 1 ASTM A105
1-1/4" 118 23.8 1-1/4 150 239 209 7 6 Handwheel 1 Ductile Iron
1-1/2" 118 28.6 1-1/2 150 263 228 7 7 Seat Ring 2 A105/Stellite Overly
2" 132 36.5 2 150 290 247 10.5 8 Stem 1 ASTM A182-F6a
Regular Port 9 Gland 1 ASTM A 276-420
10 Gasket 1 304SS / Graphite Spiral Wound
11 Packing 4 Graphite
Dimensions & Weights 12 Packing 2 304 + Graphite
CLASS SIZE L(mm) D(mm) NPI(IN) W(mm) H open(mm) H close(mm) Weight(kg) 13 Nut 1 Carbon Steel
3/4" 102 17.5 3/4 110 194 173 3.5 17 Nut 2 ASTM A194-2H
800#
1" 118 23.8 1 150 239 209 7 18 Pin 2 Carbon Steel
4
Class1500 Forged Steel Gate Valve NEWAY
CLASS SIZE L(mm) D(mm) NPI(IN) W(mm) H open(mm) H close(mm) Weight(kg) 13 Nut 1 Carbon Steel
3/4" 102 15.9 3/4 110 239 218 6.5 17 Nut 2 ASTM A194-2H
1500#
1" 127 22.2 1 150 275 245 9.5 18 Pin 2 Carbon Steel
5
Class2500 Forged Steel Gate Valve NEWAY
Material List
N0. Part Name Qty. Matrial
1 Body 1 ASTM A105
2 Bonnet 1 ASTM A105
3 Wedge 1 ASTM A217-CA15
4 Stem Nut 1 ASTM A439-D2
5 Gland Flange 1 ASTM A105
6 Handwheel 1 Ductile Iron
7 Seat Ring 2 A105/Stellite Overly
8 Stem 1 ASTM A182-F6a
9 Gland 1 ASTM A 276-420
10 Gasket 1 304SS / Graphite Spiral Wound
11 Packing 4 Graphite
12 Packing 2 304 + Graphite
13 Nut 1 Carbon Steel
6
Class800 Forged Steel Globe Valve NEWAY
Standards:
Material List
N0. Part Name Qty. Matrial
1 Body 1 ASTM A105/Stellite Overly
2 Bonnet 1 ASTM A105
3 Disc 1 ASTM A182-F6a
4 Stem Nut 1 ASTM A439-D2
5 Gland Flange 1 ASTM A105
6 Handwheel 1 Ductile Iron
7 Stem 1 ASTM A182-F6a
8 Gland 1 ASTM A 276-420
9 Gasket 1 304SS / Graphite Spiral Wound
7
Class1500 Forged Steel Globe Valve NEWAY
Material List
N0. Part Name Qty. Matrial
1 Body 1 ASTM A105/Stellite Overly
2 Bonnet 1 ASTM A105
3 Disc 1 ASTM A182-F6a
4 Stem Nut 1 ASTM A439-D2
5 Gland Flange 1 ASTM A105
6 Handwheel 1 Ductile Iron
7 Stem 1 ASTM A182-F6a
8 Gland 1 ASTM A 276-420
9 Gasket 1 304SS / Graphite Spiral Wound
CLASS SIZE L(mm) D(mm) NPI(IN) W(mm) H close(mm) Weight(kg) 12 Bolt 4 ASTM A193-B7
13 Bolt 2 ASTM A193-B7
1/4" 76 6.4 1/4 100 211 195 4
14 Nut 2 ASTM A194-2H
3/8" 76 6.4 3/8 100 211 195 4
15 Nut 1 Carbon Steel
1/2" 76 9.5 1/2 100 211 195 4
16 Washer 1 Carbon Steel
1500# 3/4" 86 12.7 3/4 100 218 200 4.5
17 Rivet 2 Carbon Steel
1" 111 15.9 1 125 243 220 6.5
18 Nameplate 1 Aluminum
1-1/4" 152 22.2 1-1/4 160 277 248 9
1-1/2" 152 27 1-1/2 160 290 255 12
NOTE: 1. Body material LF2,F11,F5,304,304L
2" 171 34.9 2 180 316 275 16.5
316 and 316L also available.
2. Socket-weld ends on request.
8
Class2500 Forged Steel Globe Valve NEWAY
ASTM A105
Bolted or Welded Bonnet Standards:
OS&Y End Threads: ANSI B1.20.1
Threaded Ends Socket-Weld: ANSI B16.11
Rising Stem Shell Wall Thickness: API 602
Integral HF Seat Test: API 598
Material List
N0. Part Name Qty. Matrial
1 Body 1 ASTM A105/Stellite Overly
2 Bonnet 1 ASTM A105
3 Disc 1 ASTM A182-F6a
4 Stem Nut 1 ASTM A439-D2
5 Gland Flange 1 ASTM A105
6 Handwheel 1 Ductile Iron
7 Stem 1 ASTM A182-F6a
8 Gland 1 ASTM A 276-420
9 Gasket 1 304SS / Graphite Spiral Wound
10 Packing 4 Graphite
11 Packing 2 304 + Graphite
12 Bolt 4 ASTM A193-B7
CLASS SIZE L(mm) D(mm) NPI(IN) W(mm) H close(mm) Weight(kg) 15 Nut 1 Carbon Steel
16 Washer 1 Carbon Steel
1/2" 127 9.5 1/2 130 176 148 7
17 Rivet 2 Carbon Steel
3/4" 155 12.7 3/4 130 242 218 9
2500# 18 Nameplate 1 Aluminum
1" 170 15.9 1 130 257 230 14.5
1-1/2" 235 27 1-1/2 180 429 385 34 NOTE: 1. Body material LF2,F11,F5,304,304L
2" 235 34.9 2 225 434 392 37 316 and 316L also available.
2. Socket-weld ends on request.
9
Class800 Forged Steel Swing Check Valve NEWAY
Standards:
Material List
N0. Part Name Qty. Matrial
1 Body 1 ASTM A105
2 Bonnet 1 ASTM A105
3 Disc 1 ASTM A182-F6a
4 Gasket 1 304SS / Graphite Spiral Wound
5 Bolt 4 ASTM A193-B7
6 Hinge 1 ASTM A105
7 Hinge Pin 1 ASTM A276-420
8 Holder 1 ASTM A276-420
9 Nut 1 ASTM A276-420
10 Washer 1 ASTM A276-420
11 Nameplate 1 Aluminum
12 Seat Ring 1 ASTM A105/Stellite Overly
10
Class800 Forged Steel Piston Check Valve NEWAY
Material List
N0. Part Name Qty. Matrial
1 Body 1 ASTM A105/Stellite Overly
2 Bonnet 1 ASTM A105
3 Disc 1 ASTM A182-F6a
4 Gasket 1 304SS / Graphite Spiral Wound
5 Bolt 4 ASTM A193-B7
6 Spring 1 Stainless Steel
7 Nameplate 1 Aluminum
11
Class1500 Forged Steel Piston Check Valve NEWAY
Material List
N0. Part Name Qty. Matrial
1 Body 1 ASTM A105/Stellite Overly
2 Bonnet 1 ASTM A105
3 Disc 1 ASTM A182-F6a
4 Gasket 1 304SS / Graphite Spiral Wound
5 Bolt 4 ASTM A193-B7
6 Spring 1 Stainless Steel
7 Nameplate 1 Aluminum
12
Technical Data NEWAY
MATERIAL SPECIFICATIONS
BODY MATERIALS
Carbon Austenitic Stainless Steel pre ASTM A182 Low Temp.
Alloy Steel per ASTM A182
Steel per
Specification Steel
ASTM A350
ASTM A105 F5 F11 F22 F304 F304L F316 F316L LF2(1)
Carbon % 0.35 max. 0.15 max. 0.10-0.20 0.15 max. 0.08 max 0.035 max 0.08 max 0.035 max 0.035 max
CHEM. COMPOSITION ( O )
Manganese % 0.60-1.05 0.30-0.60 0.30-0.80 0.30-0.60 2.0 max. 2.0 max. 2.0 max. 2.0 max. 1.35 max.
Phosphor. Max. % 0.040 0.030 0.040 0.040 0.040 0.040 0.040 0.040 0.035
Sulphur max. % 0.050 0.030 0.040 0.040 0.030 0.030 0.030 0.030 0.040
Silicon % 0.35 max. 0.50 max. 0.50 -1.0 0.50 max. 1.0 max. 1.0 max. 1.0 max. 1.0 max. 0.15-0.30
Nickel % 0.50 max. 8.00-11.00 8.00-13.00 10.00-14.00 10.00-14.00
Chromium % 4.0-6.0 1.00-1.50 2.00-2.50 18.00-20.00 18.00-20.00 16.00-18.00 16.00-18.00
Molybdenum % 0.44-0.65 0.44-0.65 0.87-1.13 2.0-3.0 2.0-3.0
Tensile
k.s.i 70 70 70 75 75 70 75 70 70
Strength
MPa 485 485 485 515 515 485 515 485 485
min.
MECHANICAL PROPERTIES ( O )
Yield
k.s.i 36 40 40 45 30 25 30 25 36
Strength
MPa 250 250 275 310 205 170 205 170 250
min.
Elongation
% 22 20 20 20 30 30 30 30 22
in 2" min.
Reduction of 30 35 30 30 50 50 50 50 30
%
area min.
TRIM MATERIALS
ASTM A182 ASTM A276 ASTM B164 Gr. 6(**)
6(**)
Specification
F316 AISI 410 AISI 416 AISI 420 MONEL STELLITE
Carbon % 0.08 max. 0.15 max. 0.15 max. 0.15 max. 0.30 max. 1.0
Manganese % 2.00 max. 1.00 max. 1.25 max. 1.00 max . 2.00 max. 1.0 max.
Phosphor. max. % 0.040 0.040 0.050 0.040
CHEMICAL COMPOSITION
Copper % 28.00-34.00
Tensile 70 95 70
k.s.i 75 75
Strength
MPa 515 480 515 657 485
min.
MECHANICAL PROPERTIES ( )
O
Yield 50 25
k.s.i 30 40 40
Strength
MPa 205 275 275 343 170
min.
Elongation
% 30 30 25 22 35
in 2" min.
Reduction of
% 50 60 60 55
area min.
(*) These values refer to material in the heat treated condition (quenched and tempered or solution annealed) as suggested by the manufacturer, practice or
requested by related specifications.
(**) Union Carbide Trade Mark
13
Technical Data NEWAY
BOLTING MATERIALS
ASTM A192 ASTM A320 ASTM A194
Specification
B7 B7M B8 L7 L7M 2H 2HM Gr. 4 Gr. 8
Carbon % 0.37-0.49 0.37-0.49 0.08 max. 0.38-0.48 0.38-0.48 0.40 min. 0.40 min. 0.40-0.50 0.08 max.
Manganese % 0.65-1.10 0.65-1.10 2.00 max. 0.75-1.00 0.75-1.00 1.00 max. 1.00 max. 0.70-0.90 2.00 max.
Phosphor. max. % 0.035 0.035 0.045 0.035 0.035 0.040 0.040 0.035 0.045
CHEMICAL COMPOSITION
Sulphur max. % 0.040 0.040 0.030 0.040 0.040 0.050 0.050 0.040 0.030
Silicon % 0.15-0.35 0.15-0.35 1.00 max. 0.15-0.35 0.15-0.35 0.40 max 0.40 max 0.15-0.35 1.00 max.
Chromium % 0.75-1.20 0.75-1.20 18.00-20.00 0.80-1.10 0.80-1.10 18.00-20.00
Nickel % 8.00-10.50 8.00-10.5
Molybdenum % 0.15-0.25 0.15-0.25 0.15-0.25 0.15-0.25 0.20-0.30
Copper %
Other elem. %
Elongation
% 16 18 30 16 18
in 2" min.
Reduction of
% 50 50 50 50 50
area min.
Brinell Hardness 235 max. 223 max. 235 max. 248-352 248-352 248-352 126-300
(*) These values refer to material in the heat treated condition (quenched and tempered or solution annealed) as suggested by the manufacturer, practice or
requested by related specifications.
14
Technical Data NEWAY
STANDARD AND ALTERNATE
BODY-TRIM MATERIALS
BODY/BONNET TRIM
VALVE TYPE
MATERIAL DISC SEAT STEM GASKET PACKING BOLTING
(ALT) HF HF 13%CR
(ALT) HF HF 13%CR
15
Technical Data NEWAY
PRESSURE - TEMPERATURE RATINGS
O
p.s.i. - F
Temp. Carbon Steel (A105-LF2) F5 F11
O
F 150 300 600 800 1500 2500 150 300 600 800 1500 2500 150 300 600 800 1500 2500
20 + 100 285 740 1480 1975 3705 6170 290 750 1500 2000 3750 6250 290 750 1500 2000 3750 6250
200 260 675 1350 1800 3375 5625 260 750 1500 2000 3750 6250 290 710 1425 1900 3560 5930
300 230 655 1315 1750 3280 5470 230 730 1455 1940 3640 6070 230 675 1345 1795 3365 5605
400 200 635 1270 1690 3170 5280 200 705 1410 1880 3530 5880 200 660 1315 1755 3290 5485
500 170 600 1200 1595 2995 4990 170 665 1330 1775 3325 5540 170 640 1285 1710 3210 5350
600 140 550 1095 1460 2735 4560 140 605 1210 1615 3025 5040 140 605 1210 1615 3025 5040
650 125 535 1075 1430 2685 4475 125 590 1175 1570 2940 4965 125 590 1175 1570 2940 4905
700 110 535 1065 1420 2685 4440 110 570 1135 1515 2840 4730 110 570 1135 1515 2840 4730
750 95 505 1010 1345 2520 4200 95 530 1065 1420 2660 4430 95 530 1065 1420 2660 4430
800 80 410 825 1100 2060 3430 80 500 995 1325 2485 4145 80 510 1015 1355 2540 4230
850 65 270 535 715 1340 2230 65 440 880 1170 2195 3660 65 485 975 1300 2435 4060
900 50 170 345 460 860 1430 50 355 705 940 1765 2945 50 450 900 1200 2245 3745
950 35 260 520 695 1305 2170 35 380 755 1005 1885 3145
1000 20 190 385 510 960 1600 20 225 445 595 1115 1860
1050 140 280 375 705 1170 140 275 365 685 1145
1100 105 205 275 575 860 95 180 225 480 800
1150 70 140 185 345 570 50 105 140 260 430
1200 45 90 120 225 370 35 70 95 170 285
Temp. F22
O
F
150 300 600 800 1500 2500
NOTES:
20 + 100 290 750 1500 2000 3750 6250
200 260 715 1430 1910 3580 5965 1) Following grades permissible but not
300 230 675 1355 1805 3385 5640 recommended for prolonged use:
O
400 200 650 1295 1730 3240 5400 1.1 Carbon steel A 105 over 850 F
(do not use A181 for any class listed)
500 170 640 1280 1705 3200 5330 O
1.2 F11 & F22 over 1100 F
600 140 605 1201 1615 3025 5040 O
1.3 F304L over 800 F
650 125 590 1175 1570 2940 4905
1.4 F316L over 850OF
700 110 570 1135 1515 2840 4730
2) Temperature limitation for material
750 95 530 1065 1420 2660 4430
grades not listed see:
800 80 510 1015 1355 2540 4230
B16.5, B16.34 and API 602
850 65 485 975 1300 2435 4060
3) Types and grades of material used for bolting
900 50 450 900 1200 2245 3745
and gaskets also influence temperature limitation.
950 35 380 755 1005 1885 3145
1000 20 270 535 715 1340 2230
1050 200 400 530 955 1660
1100 115 225 300 565 945
1150 105 205 275 515 860
1200 55 110 145 275 460
20 + 100 275 720 1440 1920 3600 6000 275 720 1440 1920 3600 6000 230 600 1200 1600 3000 5000
200 235 600 1200 1600 3000 5000 240 620 1240 1655 3095 5160 195 505 1015 1350 2530 4220
300 205 530 1055 1410 2640 4400 215 560 1120 1495 2795 4660 175 445 910 1210 2270 3780
400 180 470 940 1255 2350 3920 195 515 1030 1370 2570 4280 160 415 825 1100 2065 3440
500 170 435 875 1165 2185 3640 170 480 955 1275 2390 3980 145 380 765 1020 1910 3180
600 140 415 830 1105 2075 3460 140 450 905 1205 2255 3760 140 360 720 960 1800 3000
650 125 410 815 1090 2040 3400 125 445 890 1185 2220 3700 125 350 700 935 1750 2920
700 110 405 805 1075 2015 3360 110 430 865 1150 2160 3600 110 345 685 915 1715 2860
750 95 400 795 1060 1990 3320 95 425 845 1130 2110 3520 95 335 670 895 1680 2800
800 80 395 790 1050 1970 3280 80 415 830 1105 2075 3460 80 330 660 875 1645 2740
850 65 390 780 1035 1945 3240 65 405 810 1080 2030 3320 65 320 645 860 1610 2680
900 50 385 770 1025 1920 3200 50 395 790 1050 1970 3280
950 35 375 750 1000 1870 3120 35 385 775 1030 1930 3220
1000 20 325 645 860 1610 2685 20 365 725 970 1820 3030
1050 310 620 825 1545 2570 360 720 960 1800 3000
1100 260 515 685 1285 2145 325 645 860 1610 2685
1150 195 390 520 980 1630 275 550 735 1370 2285
1200 155 310 415 770 1285 205 410 550 1030 1715
1250 110 220 295 550 915 180 365 485 910 1515
1300 85 165 218 410 685 140 375 365 685 1145
16
Technical Data NEWAY
L1 L1 L3
EO O E1 D
30 O 30
90 O
Flush by Hand
Tolerance on Product
E O = D- (0.050D) + 1.1)p p = Pitch One turn large or small from Notch flush with face of fitting.
*E 1 = E o + 0.0625 L1 Depth of Thread = 0.80p notch on plug gauge or face If chamfered ,notch flush with
E 2 = (0.80D + 6.8)p Total Taper 3/4-inch per Foot of ring gauge. bottom of chamfer.
17
REFERENCE STANDARDS AND SPECIFICATIONS
18
NEWAY Distributed by :
SUZHOU NEWAY MACHINERY CO.,LTD
Changqing Town Suzhou 215008 China
Tel:86-512-65350358
Fax:86-512-65352090
E-mail:neway@neway.com.cn
http://www.newayonline.com