992G WHEEL LOADER

M O N I TO R I N G A N D I M P L E M E N T S Y S T E M S
U P D AT E

© 2002 Caterpillar Inc.

 IMPLEMENT ELECTRONIC
IMPLEMENT ELECTRONIC CONTROL MODULE (ECM)
CONTROL SYSTEM
CAT DATA LINK
INPUT COMPONENTS OUTPUT COMPONENTS
LIFT LEVER PILOT ON/OFF SOLENOID
SENSOR

TILT LEVER VARIABLE PUMP SOLENOID

SENSOR TILT BACK SOLENOID NO. 1

IMPLEMENT TILT BACK SOLENOID NO. 2

LOCKOUT SWITCH
TILT DUMP SOLENOID NO. 1
LIFT/LOWER/TILT
KICKOUT SWITCH
TILT DUMP SOLENOID NO. 2
LIFT LINKAGE
SENSOR LIFT LOWER SOLENOID NO. 1

TILT LINKAGE LIFT LOWER SOLENOID NO. 2

SENSOR
LIFT RAISE SOLENOID NO. 1

LIFT RAISE SOLENOID NO. 2

LIFT LOWER KICKOUT DETENT COIL

LIFT RAISE KICKOUT DETENT COIL

BUCKET KICKOUT DETENT COIL

 IMPLEMENT HYDRAULIC SYSTEM
HOLD LIFT LIFT
TILT CYLINDER CYLINDER
CYLINDER

PRESSURE
REDUCING SHUTTLE
VALVE VALVE

TILT TILT
LOWER BACK BACK LOWER RIDE
CONTROL

MANUAL
LOWERING
VALVE

FLOAT FLOAT
CHECK CHECK
PILOT
VALVE VALVE
ON/OFF
VALVE

FLOAT
SEQUENCE
VARIABLE PUMP VALVE
SOLENOID VALVE
RAISE DUMP DUMP RAISE

PILOT
RELIEF FAN
VALVE COOLER MOTOR FAN SPEED
PRESSURE
CUTOFF BYPASS
VARIABLE PUMP FIXED BYPASS SWITCH
CONTROL PUMP SWITCH

BYPASS
SWITCH LOAD LIMIT
CONTROL FAN
FLUID DRIVE PUMP
SAMPLING SMALL
BYPASS
PORT ACTUATOR
SWITCH
VARIABLE
LARGE
PUMP BYPASS
ACTUATOR
SWITCH
PILOT
PUMP
 IMPLEMENT HYDRAULIC SYSTEM
SLOW TILT BACK LIFT LIFT
TILT CYLINDER CYLINDER
CYLINDER

PRESSURE
REDUCING SHUTTLE
VALVE VALVE

TILT TILT
LOWER BACK BACK LOWER RIDE
CONTROL

MANUAL
LOWERING
VALVE
PILOT
ON/OFF
VALVE FLOAT FLOAT
CHECK CHECK
VALVE VALVE

FLOAT
SEQUENCE
VARIABLE PUMP VALVE
SOLENOID VALVE
RAISE DUMP DUMP RAISE

PILOT
RELIEF FAN
VALVE COOLER MOTOR FAN SPEED
PRESSURE
BYPASS
CUTOFF
BYPASS SWITCH
VARIABLE PUMP FIXED
PUMP SWITCH
CONTROL

BYPASS
SWITCH LOAD LIMIT
CONTROL FAN
FLUID DRIVE PUMP
SAMPLING SMALL
BYPASS
PORT ACTUATOR
SWITCH
VARIABLE
LARGE
PUMP BYPASS
ACTUATOR
SWITCH
PILOT
PUMP
 IMPLEMENT HYDRAULIC SYSTEM
FAST TILT BACK LIFT LIFT
TILT CYLINDER CYLINDER
CYLINDER

PRESSURE
REDUCING SHUTTLE
VALVE VALVE

TILT TILT
LOWER BACK BACK LOWER RIDE
CONTROL

MANUAL
LOWERING
VALVE
PILOT
ON/OFF
VALVE FLOAT FLOAT
CHECK CHECK
VALVE VALVE

FLOAT
SEQUENCE
VARIABLE PUMP VALVE
SOLENOID VALVE
RAISE DUMP DUMP RAISE

PILOT
RELIEF FAN
VALVE COOLER MOTOR FAN SPEED
PRESSURE
BYPASS
CUTOFF
VARIABLE PUMP BYPASS SWITCH
FIXED
CONTROL PUMP SWITCH

BYPASS
SWITCH LOAD LIMIT
CONTROL FAN
FLUID DRIVE PUMP
SAMPLING SMALL
BYPASS
PORT ACTUATOR
SWITCH
VARIABLE
LARGE
PUMP BYPASS
ACTUATOR
SWITCH
PILOT
PUMP
 IMPLEMENT HYDRAULIC SYSTEM
SLOW LOWER LIFT LIFT
TILT CYLINDER CYLINDER
CYLINDER

PRESSURE SHUTTLE
REDUCING VALVE
VALVE

TILT TILT
LOWER BACK BACK LOWER RIDE
CONTROL

MANUAL
LOWERING
VALVE
PILOT
ON/OFF
VALVE FLOAT FLOAT
CHECK CHECK
VALVE VALVE

FLOAT
SEQUENCE
VARIABLE PUMP VALVE
SOLENOID VALVE
RAISE DUMP DUMP RAISE

PILOT
RELIEF FAN
VALVE COOLER MOTOR FAN SPEED
PRESSURE
BYPASS
CUTOFF
VARIABLE PUMP BYPASS SWITCH
FIXED
CONTROL PUMP SWITCH

BYPASS
SWITCH LOAD LIMIT
CONTROL FAN
FLUID DRIVE PUMP
SAMPLING SMALL
BYPASS
PORT ACTUATOR
SWITCH
VARIABLE
LARGE
PUMP BYPASS
ACTUATOR
SWITCH
PILOT
PUMP
 IMPLEMENT HYDRAULIC SYSTEM
FAST LOWER LIFT LIFT
TILT CYLINDER CYLINDER
CYLINDER

PRESSURE
REDUCING SHUTTLE
VALVE VALVE

TILT TILT
LOWER BACK BACK LOWER RIDE
CONTROL

MANUAL
LOWERING
VALVE
PILOT
ON/OFF
VALVE FLOAT FLOAT
CHECK CHECK
VALVE VALVE

FLOAT
SEQUENCE
VARIABLE PUMP VALVE
SOLENOID VALVE
RAISE DUMP DUMP RAISE

PILOT
RELIEF FAN
VALVE COOLER MOTOR FAN SPEED
PRESSURE
BYPASS
CUTOFF
VARIABLE PUMP BYPASS SWITCH
FIXED
CONTROL SWITCH
PUMP

BYPASS
SWITCH LOAD LIMIT
CONTROL FAN
FLUID DRIVE PUMP
SAMPLING SMALL
BYPASS
PORT ACTUATOR
SWITCH
LARGE VARIABLE
ACTUATOR PUMP BYPASS
SWITCH
PILOT
PUMP
 IMPLEMENT HYDRAULIC SYSTEM
FLOAT LIFT LIFT
TILT CYLINDER CYLINDER
CYLINDER

PRESSURE
REDUCING SHUTTLE
VALVE VALVE

TILT TILT
LOWER BACK BACK LOWER RIDE
CONTROL

MANUAL
LOWERING
PILOT VALVE
ON/OFF
VALVE FLOAT FLOAT
CHECK CHECK
VALVE VALVE

FLOAT
SEQUENCE
VARIABLE PUMP VALVE
SOLENOID VALVE
RAISE DUMP DUMP RAISE

PILOT
RELIEF FAN
VALVE COOLER MOTOR FAN SPEED
PRESSURE
BYPASS
CUTOFF
BYPASS SWITCH
VARIABLE PUMP FIXED
CONTROL PUMP SWITCH

BYPASS
SWITCH LOAD LIMIT
CONTROL FAN
FLUID DRIVE PUMP
SAMPLING SMALL
BYPASS
PORT ACTUATOR
SWITCH
LARGE VARIABLE
ACTUATOR PUMP BYPASS
SWITCH
PILOT
PUMP
 IMPLEMENT HYDRAULIC SYSTEM
LOWER ENGINE OFF LIFT LIFT
TILT CYLINDER CYLINDER
CYLINDER

PRESSURE
REDUCING SHUTTLE
VALVE VALVE

TILT TILT
LOWER BACK BACK LOWER RIDE
CONTROL

MANUAL
LOWERING
VALVE
PILOT
ON/OFF
VALVE FLOAT FLOAT
CHECK CHECK
VALVE VALVE

FLOAT
SEQUENCE
VARIABLE PUMP VALVE
SOLENOID VALVE
RAISE DUMP DUMP RAISE

PILOT
RELIEF FAN
VALVE COOLER MOTOR FAN SPEED
PRESSURE
BYPASS
CUTOFF
VARIABLE PUMP BYPASS SWITCH
FIXED
CONTROL PUMP SWITCH

BYPASS
SWITCH LOAD LIMIT
CONTROL FAN
FLUID DRIVE PUMP
SAMPLING SMALL
BYPASS
PORT ACTUATOR
SWITCH
LARGE VARIABLE
ACTUATOR PUMP BYPASS
SWITCH
PILOT
PUMP
 IMPLEMENT HYDRAULIC SYSTEM
RIDE CONTROL ON LIFT LIFT
TILT CYLINDER CYLINDER
CYLINDER

PRESSURE
REDUCING SHUTTLE
VALVE VALVE

TILT TILT
LOWER BACK BACK LOWER RIDE
CONTROL

MANUAL
LOWERING
VALVE
PILOT
ON/OFF
VALVE FLOAT FLOAT
CHECK CHECK
VALVE VALVE

FLOAT
SEQUENCE
VARIABLE PUMP VALVE
SOLENOID VALVE
RAISE DUMP DUMP RAISE

PILOT
RELIEF FAN
VALVE COOLER MOTOR FAN SPEED
PRESSURE
BYPASS
CUTOFF
VARIABLE PUMP BYPASS SWITCH
FIXED
CONTROL PUMP SWITCH

BYPASS
SWITCH LOAD LIMIT
CONTROL FAN
FLUID DRIVE PUMP
SAMPLING SMALL
BYPASS
PORT ACTUATOR
SWITCH
LARGE VARIABLE
ACTUATOR PUMP BYPASS
SWITCH
PILOT
PUMP
 FAN DRIVE SYSTEM
ENGINE OFF

OIL MAKEUP
COOLER IMPLEMENT VALVE
COOLING FAN
BYPASS HYDRAULIC FAN MOTOR ELECTRO-HYDRAULIC
VALVE OIL COOLER
PROPORTIONAL
VALVE
BYPASS PRESSURE
SWITCH SENSOR

CASE DRAIN
FILTERS
FAN
FROM DRIVE
IMPLEMENT PUMP COMPENSATOR
CASE DRAIN VALVE
FILTER
BYPASS
SWITCH
 FAN DRIVE SYSTEM
SOLENOID DE-ENERGIZED

OIL MAKEUP
COOLER IMPLEMENT VALVE
COOLING FAN
BYPASS HYDRAULIC FAN MOTOR ELECTRO-HYDRAULIC
VALVE OIL COOLER
PROPORTIONAL
VALVE
BYPASS PRESSURE
SWITCH SENSOR

CASE DRAIN
FILTERS
FAN
FROM DRIVE
IMPLEMENT PUMP COMPENSATOR
CASE DRAIN VALVE
FILTER
BYPASS
SWITCH
 FAN DRIVE SYSTEM
SOLENOID ENERGIZED

MAKEUP
OIL VALVE
COOLER IMPLEMENT COOLING FAN
BYPASS HYDRAULIC FAN MOTOR
VALVE OIL COOLER ELECTRO-HYDRAULIC
PROPORTIONAL
VALVE
BYPASS PRESSURE
SWITCH SENSOR
CASE DRAIN
FILTERS

FROM FAN
IMPLEMENT DRIVE
CASE DRAIN PUMP COMPENSATOR
FILTER VALVE

BYPASS
SWITCH
 FAN DRIVE SYSTEM
RAPID ENGINE DECELERATION

OIL MAKEUP
COOLER IMPLEMENT VALVE
COOLING FAN
BYPASS HYDRAULIC FAN MOTOR ELECTRO-HYDRAULIC
VALVE OIL COOLER
PROPORTIONAL
VALVE
BYPASS PRESSURE
SWITCH SENSOR

CASE DRAIN
FILTER
FAN
FROM DRIVE
IMPLEMENT PUMP COMPENSATOR
CASE DRAIN VALVE
FILTER
BYPASS
SWITCH