SPECIFICATIONS

AND TECHNICAL DATA

PT INDO CITRA SELARAS SELARAS SEJATI

DISTRIBUTOR.TUNGGAL ACP .ALCOFLUX .CORRUGATED
RUKO MEDRISIO.1 Blok A/ 8 Paramount, Medang, Pagedangan, Tangerang 15334
Tlp / Fax 021 29507151 Email ptindocitra.selarasaejati@yahoo.co.id
- CONTENTS -
◈ Introduction of the ALCOFLUX

A. General Features

B. Applications

C. Structure of ALCOFLUX

D. Characteristics

◈ Processing of the ALCOFLUX

A. Product processing

B. Mechanical processing
◈ Technical Data
A. Properties
B. Structural Calculation

◈ Test Reports
1) ISO 9001 // ISO 14001 Certificate
2) PSB Test Reports
- BS 476 Part 4
- BS 476 Part 6
- BS 476 Part 7
3) ASTM E 162 Surface Flammability Test
4) ASTM E 662 Smoke Density Test
5) Physical Test Report
◈ Main Job Experiences

◈ Basic details drawings ( Caulking joint type & Open joint type)
◈ Introduction of the ALCOFLUX

A. General Features
For the dignity of architectural culture, the better beauties of city, the image-up and free design
creation, we are pleased to introduce our ALCOFLUX, exterior & interior cladding panel of
new conception which have the progress in flatness, strength per unit weight, breaking strength
and load deduction through Flux core backing, satisfying clients’ needs through providing
fashionable color and the development of print technologies of printing stone series and PVDF
metallic color instead of monotonous feeling on Aluminum skins by new technologies and hi-
tech equipments.

a. Economical Efficiencies.
The ALCOFLUX is lighter and stronger than other panels. Therefore, it makes the
structure Frame gets to be lightweight. It doesn’t matter for standing because of the panel
strength if the panels are bigger than regular size. So, the price of subsidiary materials could
be economized.

b. Non- Combustibility
The ALCOFLUX prevents fire-spreads as well as bearing up against fire.

c. Recycling
The ALCOFLUX is composed entirely of Aluminum between surface skins and core. That
is why the ALCOFLUX could be called harmonious products of nature with possibility of
recycling.

d. Excellent Flatness & Beautiful Outlook

One of the strongest points is superior flatness. It brings another strength which is to
supply bigger sized panels. The bigger sized panels help to make beautiful design and panel
shape.
B. Applications

a. External Wall (New Construction & Renovation)

; Owing to lightweight, strong rigidity and environmental friendly
property, it is quite suitable for high-rise building & renovated
building.

b. Interior Partition & Ceiling

; It can be applied for substitute of gypsum board and
ceiling because of its diverse colors and pattern.

c. Clean Room Panel

; It can be used for clean-room partition coated with
anti-static paint to keep high-class cleanroom and it
can endure inner pressure due to strong structure.

d. Ship Building
; It’s suitable for inner partition of vessel due to
lightweight and strong structure.

e. Flooring and Others

; Its application is very diverse because it’s a
substitute of environmental friendly products such as
gypsum board, wood.
 C. Structure of ALCOFLUX
As a sandwich AL. Panel which continuously joined the corrugated core between aluminum.
Surface coated with Pvdf or pattern printed. The ALCOFLUX will be a solution for the
flatness, strength and fire- retention of Al composite & single sheet panel of wall claddings.

Structure
TOP SHEET : A.L 0.6/0.8MM (PVDF COAT)

MODIFIED EPOXY THERMO-SETTING GLUE

CORE : A.L FLUX CORE(0.15 OR 0.2 MM) -3.0T OR 4.8T

BACK SHEET : AL. 0.4MM (EPOXY PRIMER COAT)

① Front Skin
- 0.6 /0.8mm thick Pre-painted Aluminum sheet (A3003 H16 / A5005 H34 )
- 25+/-3 Micron thick Coating (Regular Polyester, PVDF2, PATTERN PRINT)
- Less 2 micron thick Nano-Clear Coating ( Self-Cleaning Coat )
② Adhesive : Epoxy type thermosetting adhesive system
③ Aluminum Flux Core ( A1100 H18 )
- 0.2mm thick Al. Corrugated core with 4.8mm height & 16.8mm height
- 0.15mm thick Al. Corrugated core with 3.0mm height
④ Back Skin
- 0.4mm thick painted Aluminum sheet (A3003 H16 / A5005 H34 )
- 5-7 Micron thick epoxy primer Coating

D. Characteristics of ALCOFLUX
 a. General Properties

Item Classifications

Standard Panel size 1,020W x 2,440L / 1,020W x 4,000L

(mm) 1,230W x 2,440L / 1,230W x 4,000L

Top Sheet 0.6mm & 0.8mm

Al. Flux Core 4.8 ±0.2mm (Foil. Thk.0.2mm) // 3.0±0.2mm (Foil. Thk.0.15mm)

Bottom Sheet 0.4mm

Weight (Kg/m2 ) 4.0mmT(0.6+3.0+0.4) 6.0mmT(0.8+4.8+0.4)

per thickness 3.47 4.5

Temperature Stability -40 ℃ ~ 150℃

Combustibility Non Combustible – BS 476 Part 4

* Tolerance: 1) Width : ± 2mm 2) Length : ± 4mm 3) Thickness : ± 0.2mm

b. Top Sheet Structure and paint coating

(3)
(2)
(1)
(2)

(1) Base Metal : 0.6/0.8mm thick AL. sheet Alloyed 3000, 5000
(2) Primer : Epoxy Primer ( 5+/-2㎛ )
(3) Top coating : 25+/-3㎛ Pvdf coating ( 2C/2B or 3C/3B ) +

c. Mechanical Properties of Skins

Tensile Yield Elongation Modulus of
Substrate
Strenth(Mpa) Strength(Mpa) 50mm,(%) Elasticity

Aluminum
A3003, H16 175 170 Min. 3 % 69,000 Mpa
A3005, H16 210 205 Min. 2 % 69,000 Mpa
A5005, H34 160 140 Min. 4 % 69,000 Mpa
 d. Top paint coating

Quality standards
Test Type Testing Conditions Remarks
Polyester P.V.D.F
1.By eye O.K within range O.K within range
Color
2.Color difference-meter Δ E = 1.0 or less Δ E = 1.0 or less
GLOSS Full light 70% or more Not Applicable
Gloss METER Half light 20~70% or less Not Applicable
(60) No light 20% or less 30% or less
Pencil Hardness MITSUBISHI UNI – PENCIL H or harder H or harder
If required,
Coating TOP SIDE 25±3㎛(2C/2B) 25±3㎛(2C/2B) 3C/3B can be
Thickne ELCOMETER done
ss
BACK SIDE 5±2㎛ 5±2㎛

1st Forced/Natural
1mm spacingxH100 CROSS-
Adhe- ERICHSEN 100/100 100/100 Abrasion
CUTXERICHSEN 6mm
rence (Max.score:100)
Test IMPACT C 1/2”X1kgX50cm No abrasion of No abrasion of
the coat the coat
Rub twice with MEK Soaked
MEK Rubbing 30 times or more 30 times or more
piece of cloth
Heat Resistance 170℃x1hour Δ E = 1.5 or less Δ E = 1.5 or less
Bending 25±5℃x180˚ BENDING 6T NO CRACK 5T NO CRACK
Stain Monamioil Black Removed with acetone Easily removable Easily removable
Resis- Magicink Blue after piece with no traces. with no traces
tance #300 Red 24hours exposure
LIPSTIC (20±2℃)

5% CH3COO
Chemical
5%HCL Washing and Drying No changes to P/E:24hour
Resis- No changes to coat
5%NAOH after 20±2℃X Spot Test coat P.V.D.F.:72hour
tance
TOLUENE
XYLENE
No blister at 2mm No blister at 2mm P/E:500 hr
Corrosion Resistance 35±2℃2x5% Nacl Continuous
Or deeper from Or deeper from P.E:1000 hr
(Salt spray) Spray (Edge sealed)
The Cross cut The Cross cut P.V.D.F:1000 hr
Weather Resistance DEW CYCLE (1CYCLE) Δ E = 2.0 or less Δ E = 5.0 or less P/E:500 hr
(Q-UV Test) (UV-test(60℃)4hour+(50℃) (white color) (white color) P.E:1000 hr
4hour condensation)x3 P.V.D.F:5000hr
Base Metal - AL AL
e. Aluminum Flux Core
DongShin “Flux core” is designed in corrugated shape enlarged its top area to enhance
structural strength and maximize adhesive power.

② Chromate coating layer

① 0.15mm thick Al.foil
② Chromate coating layer

* Structural Characteristics of Flux Core

Test Item Unit Results
Weight g/m2 518.02
Thickness mm 2.9±0.2
Flatwise Tensile Strength N/mm2 5.31
Flatwise Tensile Strength
N/mm2 6.83
(After Cooling, Heating Repeat)
Peeling Strength(Width Direction) N/mm 1.6
Compressive Max. Load KN 41.1
Bending Max. Load(Width Direction) N 330
Bending Max. Load(Length Direction) N 497
Thermal Conductivity(Ave. Temp.:20±5℃) W/m.K 0.33

f. Adhesive
The inner layer of top and bottom sheet is treated with Epoxy Primer and the Adhesive is
also made with same Epoxy resin to enhance strong adhesive power.
Epoxy Adhesive is thermo-setting type Glue being melt in high temperature (150℃).
So, It is quite safe against change of external temperature.

g. Comparison Sheet of Panel Weight and Density

Item Thickness(mm) Weight(Kg/m2) Density(g/Cm3) Remark
4.0 3.47 0.87
ALCOFLUX
6.0 4.5 0.78
Al.Composite Panel 4.0 5.5 1.36
Al.Honey-comb Panel 10.0 4.2 0.43
AL.Solid Sheet 3.3 9.01 2.73
VE Panel 16 23 1.44
◈ PROCESSING OF ALCOFLUX
A. PRODUCT PROCESSING
Top sheet

Auto Double
Core sheet Core Forming Epoxy Adhesive Steel Belt Conveyer

Bottom
sheet

Staking &
Packing Cutting
Sheet Sheet
sheet

B. Mechanical processing

a. Cutting

ALCOFLUX sandwich panels can easily and quickly be cut to the designed size.
Suitable saws are commercial circular or panel saws with carbide-tipped blades.
Simultaneous cutting of several panels makes the cutting work more efficient.
Ribbon and jigsaws may be used for precise finishing.

 Cutting with vertical panel saws

- Tooling : Carbide-tipped panel saw blade, Φ300/30 X 3.2mm
rake angle 10˚positive
Numbers of teeth : 60 ~ 120p
roof tooth 30˚ / hollow tooth both sides chamfered 0.2mm / 45˚
hollow-ground tooth face
different in depth of teeth 0.4mm
- Feed : 15 – 20m/min
- Sawing RPM : 1500 ~ 6500 RPM
b. Grooves

Grooving should be done on the folding part of aluminum surface sheet. In case of
0.6mm t surface, the sheet with corrugation should be removed except of 0.45 ~ 0.5mm t
surface sheet thickness.

1). 0.6mm t + 2.9mm T + 0.4mm T

(Remaining thickness of surface sheet : 0.45 ~ 0.5mm T)

2). 0.6mm t + 2.9mm T + 0.4mm T

(Remaining thickness of surface sheet : 0.45mm T)

3) Grooving Cutter Shape

c. Sealant taping
In order to watertight, aluminum tape should be pasted on the both grooved cut side.

d. Trimming
In accordance with design, corner folding part and top part should be trimmed. In that case,
degrees can be applied 45˚, 90˚ by design.

e. Folding
1) The method is that panel can be folded with inserting into fixed tool(Panel can be
folded)
2) The method is that flange can be folded with jig tool(flange can be folded)
When it works, temperature should be kept in normal temperature. On the fixed tool
inside, surface protection pad should be pasted. Folding time should not be several
times.
f. Rolling
An ALCOFLUX sandwich panel is ideal material for creating curved components. Small
radii parallel to the corrugation present no problem (lengthways and crossways).
In case of the roll bender, it cannot be round-bended on the end part 75mm – 100mm of the
panel.

* Rounding Minimum Sizes of ALCOFLUX

[ Min. R for Length Direction ] [ Min. R for Width Direction ]

Min.R : 1500 Min.R : 500
g. Drilling & Riveting

Drilling should be done in accordance with required rivet size and condition on locating
point. After that, rivet should be jointed.

A) Rivet specifications

Standard diameter Length Joint range Drill diameter

3.2mm 8mm 2.5-4.0mm Φ3.3-3.4
4.0mm 10mm 3.5-5.0mm Φ4.1-4.2
4.8mm 11mm 4.0-5.5mm Φ4.9-5.0
4.8mm 16mm 7.5-9.5mm Φ4.9-5.0
5.0mm 25mm 14-17mm Φ5.1-5.2
5.5mm 25mm 14-17mm Φ5.6-5.7
6.3mm 25mm 14-17mm Φ6.4-6.5

h. Cleaning

Consequently, when used as a representative surface, ALCOFLUX must be cleaned after

processing and installation. Isopropanol and ethyl acetate have proven highly effective for
such purpose. You are recommended to seek expert advice if in any doubt, since the initial
surface condition, the type of contamination and the subsequent treatment of the panel all
affect the choice of the suitable detergent. In general, no strongly alkaline detergents should
be used since these can attack the aluminum and affect the adhesion. Any residual detergent
should always be removed from the panel.
◈TECHNICAL DATA
A. PROPERTIES

a. Physical Properties
* Specimen : 4mmT (0.6mm t + 3.0mm t + 0.4mm t)

Test Item Unit Result Remark

Weight Kg/㎡ 3.46±0.3 KS B5203-2: 2003

Flatwise Tensile Strength Mpa 6.83 ASTM C297:2004

T-Peel Strength(W-Direction) N/mm 1.6 ASTM D1876:2001

Thermal Conductivity W/m.k 0.33 KS L9016;1995

Compressive Max. Load KN 41.1 Instron 5582

L-Direction N 497 Instron 5582
Bending
Max. Load W-Direction N 330 Instron 5582

* Specimen : 6mmT (0.8mm t + 4.8mm t + 0.4mm t)

Test Item Unit Result Remark

Weight Kg/㎡ 4.50±0.3 KS B5203-2: 2003

Flatwise Tensile Strength N/mm2 2.33 ASTM C297:2004

T-Peel Strength(W-Direction) N/mm 2.55 ASTM D1876:2001

Thermal Conductivity W/m.k 0.13 KS L 9016;1995

Compressive Max. Load KN 16.3 Instron 6027

L-Direction N 733 Instron 4468
Bending
Max. Load W-Direction N 330 Instron 5582
b. Non-combustible properties (KS F2271)

Item Standard Remarks

Fire appearance coefficient under 30 CA

Surface test Fire remaining time under 30 sec KS F2271

Weight loss after heating -
Increasing temperature under 50℃

Material test Weight loss after heating - KA F2271

Object defects No defected

* Relative Fire Test Standard : BS 476 Part 4,6 & 7

ASTM E 162 Surface Flammability

c. Structural properties

1. Facing material
Facing material Yield Strength Modules of λ(1-μ2)
(kg/㎠) Elasticity(kg/㎠)
Aluminum
A3005-H16 1266 7.03 X 105 0.89
A5052-H34 1687 7.10 X 105 0.89
Stainless Steel
304 2461 1.97 X 106 0.94
316 2461 1.97 X 106 0.94

2. Corrugation core
Longitudinal Transverse

Compress Strength
3.2 3.2
(N/㎟)
Bending Moment
490 460
(N㎜/㎜)
Rigidity
660,000 600,000
(N㎟/㎜)
B. STRUCTURAL CALCULATION
1,000W

1,250W
◈ Test Reports
1)ASTM E 162 Surface Flammability

2)Physical Test Report

3)BS 476 Part 4, 6 & 7

◈ Main Job Experiences

◈ Basic details drawings

Type A. Caulking Joint System

Type B. Open Joint System
REFERENSI PROYEK
HOTEL YOUNG DONG KOREA

TRAIN SERVICE CENTER , JAMSIL

RADIO RESEARCH LABORATORY, YONGIN

IILSAN BOBO COUNTY BUILDING KOREA

MYOUNGDONG HI-TIFFANY ,SEOUL

WEST POLICE STATION ,GWANGJU

MYONGDONG HI-TIFFANY, SEOUL