TDS Roval

Technical Data Sheet
ROVAL Cold Galvanizing Compound
Description
ROVAL Cold Galvanizing Compound contains 96% zinc powder in its dry film. Equivalent anti -corrosion
performance to hot-dip galvanizing. As it’s prepackaged in single packs, it doesn’t require mixing, or
the additional use of a primer or top coat. It’s easy to use and can be applied directly to steel and
galvanized surfaces. Like other conventional paints, it can be applied with a brush or a roller, as a
conventional spray, or an air-less spray. An aerosol version is also available.
Liquid product
Zinc powder
Components Binder
Aromatic thinner
Specific Gravity 2.50 kg/L (± 0.10 kg/L )
ROVAL Thinner or Aromatic thinner like Xylene.

Type of thinner
(Within 5% of paint weight)
For 40μm DFT: 4 m²/kg or 0.25kg/ m²
Theoretical coverage
For 80μm DFT: 2 m²/kg or 0.5kg/ m²
Temperature 5 - 40 °C, Humidity < 85%
Application Conditions
The metal substrate temperature < 50 °C
Shelf life 3 years
Dry film
Color Gray
Gloss Matt
96% (± 1%) by weight, use zinc ingot with a purity of 99.995% .

Zinc content ROVAL conforms to the standard ASTM A780 in regard of its use
as repair coating for hot-dip galvanizing.
Dry film thickness 80μm (40μm x 2 coat)
For 40μm DFT at 20 °C, humidity 65% condition

Drying time >> Touch dry and overcoating: 30 min
>> Fully cured: 24 hours
TDS-R 1 / 4 2020/11/12
Surface Preparation
ROVAL products requires direct contact between the zinc dust in the film and the metal substrate for
optimum performance. Since the surface must be dry and free of any other paint and contaminants,
employ adequate methods to remove them thoro ughly.
(1) Salt: Use high pressure washing to remove salt deposits.
(2) Oil: Wipe off perfectly with solvent rags.
Steel surface Galvanized surface
Improved anti-corrosion performance of

Hot-dip-galvanizing Long-term rust
Purpose new galvanized surfaces.
alternative prevention
Renovation of old galvanized surfaces.
Red rust,
Surface Mill scale, Red rust, No red rust
Old paint film,
condition Old paint film, Welded part (Only white rust)
Welded part
ISO 8501 Sa2 1/2 *1
ISO 8501 St3 ISO 8501 St2
Surface Remove all the rust
Use a power tool to expose a clean Use a hand tool to
preparation and mill scale by
metal surface. remove white rust.
sandblasting
*1 Confirmation method: Compare the surface with standard photograph by visual observation.
Adequate agitation of products
Because ROVAL products contains a lot of powdered zinc, the contents may settle at the bottom of
the can. Use a power paint mixer to obtain uniform density.
Coating method
ROVAL series are an easy-to-handle, single liquid type compound. It does not require any mixing like
two liquids and has no limitation of pot life. The rest of the paint can be kept in a closed container.
Dilution is not required.

Brush / Roller
Only when the product thickens, use thinner within 5% of paint weight.
Use Gravity feed spray gun.

Conventional spray Nozzle size: 1.5 ~ 2.0 mm, Pressure: 0.3 MPa
Dilution: 0 ~ 5%, Paint strainer: #100
Tip size: above 0.017 inches (e.g. 517)

Air-less spray Pressure: above 20 MPa, Gun filter: #50 ~ 60
Dilution: 0 ~ 5%
TDS-R 2 / 4 2020/11/12
Coating Specifications
ROVAL + ROVAL
Theoretical Practical Coverage *1 Coating Dry film

Coverage BRUSH SPRAY Interval Thickness
(g/ m²) (g/ m²) (g/ m²) (min) (μm)
Surface Preparation Refer to [Surface preparation]
(1 st coat)
250 300 325 30~60 40
ROVAL
(2 nd coat)
250 300 325 40
ROVAL
Total 500 600 650 80
*1 Practical coverage includes 20% of loss for brush application, and 30% for spray application
Coating interval
Temperature (˚C) 5 10 20 30 40
Recommended Interval (min) 60 40 30 10 5
*Based on the condition: thickness 40 μm, humidity 65%.
Properties
Test item Method used Result
JIS K5600-5-4:1999 (ISO/DIS 15184:1996)

Hardness Pencil B
Pencil scratching
JIS K 5600-5-6:1999 (ISO 2409:1992)

Adhesion Peel off a sticky tape on 25 cells check pattern No abnormality
(square: 2mm x 25)
Electrical constant temp. drier

Heat resistance No abnormality
170 °C, 24 hours
Low temp. cycle test for 72 cycles

Cold resistance <1 cycle> Left at -30 °C for 5 hours and No abnormality
Left at +10°C for 1 hour
TDS-R 3 / 4 2020/11/12
Anti-corrosion performance
Test item Testing method Duration Result
No abnormality other
Water immersion Immersed in ion exchanged water 3 months
than white rust
Salt water immersion Immersed in 3% salt water 3 months
than white rust
JIS K 5600-7-1:1999 (ISO 7253:1984)

Salt spray 5% NaCl (pH6.5~7.2) 2256 hours
than white rust
Temp of spray chamber: 35±1°C
Packaging & Painting area
Aerosol 420ml 0.5 m² / can 24 cans / case
2.5 kg 5 m² / can * 4 cans / case
10 kg 20 m² / can * 1 can
25 kg 50 m² / can * 1 Pail
* The theoretical coating area is displayed. For practical coverage, consider a 20% loss with brush application,
30% loss with spray application.
Refer to
✓ ROVAL Series Paint Specifications

✓ ROVAL Safety Data Sheet
https://rovalworld.com/
TDS-R 4 / 4 2020/11/12

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Technical Data Sheet

ROVAL Cold Galvanizing Compound

Specific Gravity 2.50 kg/L (± 0.10 kg/L )

ROVAL Thinner or Aromatic thinner like Xylene.

Shelf life 3 years

96% (± 1%) by weight, use zinc ingot with a purity of 99.995% .

Dry film thickness 80μm (40μm x 2 coat)

For 40μm DFT at 20 °C, humidity 65% condition

Steel surface Galvanized surface

Improved anti-corrosion performance of

Adequate agitation of products

Dilution is not required.

Use Gravity feed spray gun.

Tip size: above 0.017 inches (e.g. 517)

Theoretical Practical Coverage *1 Coating Dry film

Surface Preparation Refer to [Surface preparation]

Total 500 600 650 80

Recommended Interval (min) 60 40 30 10 5

*Based on the condition: thickness 40 μm, humidity 65%.

Test item Method used Result

JIS K5600-5-4:1999 (ISO/DIS 15184:1996)

JIS K 5600-5-6:1999 (ISO 2409:1992)

Electrical constant temp. drier

Low temp. cycle test for 72 cycles

Test item Testing method Duration Result

JIS K 5600-7-1:1999 (ISO 7253:1984)

Packaging & Painting area

Aerosol 420ml 0.5 m² / can 24 cans / case

2.5 kg 5 m² / can * 4 cans / case

✓ ROVAL Series Paint Specifications

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