STANDARD OPERATING

PROCEDURE
M. S. PHARMA, RIYADH,
SAUDI ARABIA
SYSTEM : PURIFIED WATER
GENERATION SYSTEM
DOCUMENT NO:
KI/MSPK/SOP/PWGS/1023/21
DATE OF ISSUE : 16/08/2021

S TANDARD O PE RAT ING

PRO CE DURE
FO R
PURIFIE D WAT E R
G E NE RAT IO N S YS T E M

Submitted To:
AVANT GARDE CLEAN ROOM &
ENGG. SOLUTIONS PVT. LTD.

M/S. MS PHARMA, RIYADH, SAUDI

ARABIA

Submitted By:
KOMAL INDUSTRIES
108, CREATIVE IND.CENTER,
12, N.M.JOSHI MARG,
LOWER PAREL (EAST)
MUMBAI – 400011

E-mail: komal@komalwater.com
Website: www.komalwater.com

SOP FOR PURIFIED WATER GENERATION SYSTEM Page 1 of 6

 STANDARD OPERATING
PROCEDURE
M. S. PHARMA, RIYADH,
SAUDI ARABIA
SYSTEM : PURIFIED WATER
GENERATION SYSTEM
DOCUMENT NO:
KI/MSPK/SOP/PWGS/1023/21
DATE OF ISSUE : 16/08/2021

STANDARD OPERATING PROCEDURE FOR PURIFIED

WATER GENERATION SYSTEM

1) The Raw Water will be dosed using the Chlorine Doser (DT-101), Doser will dose the
Chlorine Solution (Sodium Hypochlorite (NaClO)) in raw water.
2) Than the Water will start filling in Raw Water Storage Tank (T-101)(Client’s Scope), Float
Type Level Sensor(FLS-101) is there to check the level of raw water in 3 stages
(Tank Low Level, Tank Mid Level & Tank High Level).
3) There 2 Centrifugal pump placed in which one pump is in working state
& other is in standby mode.
4) Pump is controlled by Variable Frequency Drive (VFD-101).
5) Ball valves (BV-101, BV-102, BV-103 & BV-104) are provided at both suction and
discharge of pumps.
6) Non Return Valve (NRV-101) is provided at discharge line for pump safety purpose, it will
prevent the raw water from flowing back to the low pressure on the suction side , if the
pump shutdown unexpectedly for any reason.
7) Keep the Ball Valve (BV-101 & BV-102) open at the start time.
8) As the Raw water Level reaches mid level of Float Type Level Sensor(FLS-101), the Raw
water pump (P-101) will start.
9) Then Raw water pump (P-101) will feed the raw water to the Auto Pressure Sand Filter
for the Filtration Process.
10) Rotameter (RM-101) is provided in line to check the flowrate of raw water in line.
11) Pressure Gauge (P-101) is provided to check the pressure at inline of the Auto Pressure
Sand Filter (PSF-101) & Sampling valve (SV-101) is provided to take sample for checking
purpose.
12) Then the raw water enters the Auto Pressure Sand Filter (PSF-101), in which there gravel
& graded sand layers are arrange to filter any impurities or dust particles from raw water.
13) Auto Multiport Valve (AMPV-101) is placed on Auto Pressure Sand Filter (PSF-101),which
operated in 3 modes.
a) Service Mode: In Service mode, Normal filtration of raw water is done.
b) Backwash Mode: In Backwash Mode, we generally send the water reversible way as
service mode, in this mode the cleaning of Auto Pressure Sand Filter (PSF-101) is done.
c) Rinse Mode : In Rinse Mode, the rinse cycle allows water to flow back down through
the sand to flush out any remaining dirt & debris from the filter and piping.
14) After Auto Pressure Sand Filter (PSF-101), there is a Pressure Gauge (P-102) is provided
to check the pressure at inline of the Auto Water Softening Plant (WSP-101) & Sampling
valve (SV-102) is provided to take sample for checking purpose.

SOP FOR PURIFIED WATER GENERATION SYSTEM Page 2 of 6

 STANDARD OPERATING
PROCEDURE
M. S. PHARMA, RIYADH,
SAUDI ARABIA
SYSTEM : PURIFIED WATER
GENERATION SYSTEM
DOCUMENT NO:
KI/MSPK/SOP/PWGS/1023/21
DATE OF ISSUE : 16/08/2021
15) Then the filtered raw water enters the Auto Water Softening Plant (WSP-101),the raw
water hardness is removed & water softness increases with the help of resin material
inside the softener.
16) The Brine tank (BT-101) is used to regenerated the resin inside the Auto Water Softening
Plant (WSP-101).
17) Auto Multiport Valve (AMPV-102) is placed on Auto Water Softening Plant (WSP-
101),which operated in 3 modes.
a) Service Mode: In Service mode, Filtered raw water is supplied to reduce it’s hardness.
b) Backwash Mode: In Backwash Mode, we generally send the water reversible way as
service mode, in this mode the cleaning of Auto Water Softening Plant (WSP-101) is
done.
c) Low Rinse Mode : In Low Rinse Mode, the rinse cycle allows water to flow back down
through the Resin to flush out any remaining dirt & debris from the filter and piping at
a low flowrate.
d) High Rinse Mode : In High Rinse Mode, the rinse cycle allows water to flow back down
through the Resin to flush out any remaining dirt & debris from the filter and piping at
a high flowrate.
e) Regeneration Mode : In Regeneration mode, the brine solution
18) After Auto Water Softening Plant (WSP-101), there is a Pressure Gauge (P-103) is
provided to check the pressure at inline of the Doser System & Sampling valve (SV-103) is
provided to take sample for checking purpose.
19) Then Soft Raw Water is passed to SMBS Doser (DT-102), in this Sodium Metabisulfite
solution is dosed in soft raw water which remove the chlorine content in the water.
20) Then further it is passed through Anti-Scalant Doser (DT-103), this solution is used to
prevent the scaling & fouling formation before entering the RO membrane.
21) Then further it is passed through pH Correction Doser (DT-104), this Solution is added to
control the pH value of the soft water.
22) Oxidation Reduction Potential Transmitter/Element (ORPT/ORPE-101), the transmitter is
provided to check the oxidation reduction value of the soft raw water.
23) Oxidation Reduction Potential Transmitter/Element (ORPT/ORPE-101) is given with scan
time, if the oxidation value is greater than the set value then the Angle Seat Valve(ASV-
101) will get ON & drain the soft water upto the scan time.
24) If the Oxidation value is not balanced upto its set value then Oxidation Reduction
Potential Transmitter/Element (ORPT/ORPE-101) will give alarm on HMI and shut off the
system.
25) Sampling Valve (SV-104) is placed in line to take sample for checking purpose.
26) Then there is a Low Pressure Switch (LPS-101) is placed at inlet of Micron Filter (MF-101)
to check the pressure of water getting to the High Pressure Pump-1 (HPP-1).

SOP FOR PURIFIED WATER GENERATION SYSTEM Page 3 of 6

 STANDARD OPERATING
PROCEDURE
M. S. PHARMA, RIYADH,
SAUDI ARABIA
SYSTEM : PURIFIED WATER
GENERATION SYSTEM
DOCUMENT NO:
KI/MSPK/SOP/PWGS/1023/21
DATE OF ISSUE : 16/08/2021
27) If the Low Pressure Switch (LPS-101), gets the pressure below its set value then it will
send signal to the High Pressure Pump-1 (HPP-1) to shut off, to prevent it from dry run
condition.
28) If the Low Pressure Switch (LPS-101), gets the pressure within the set value then the
water will pass from Micron Filter (MF-101) to the High Pressure Pump-1 (HPP-1).
29) The Micron Filter (MF-101) is provided to filter the soft water for better quality.
30) Then soft water passes to High Pressure Pump-1 (HPP-1), it is provided with Variable
Frequency Drive (VFD-102) to control the frequency of High Pressure Pump-1 (HPP-1).
31) Then Diaphragm Valve (DV-101) after High Pressure Pump-1 (HPP-1) is provided to
control the flow from the High Pressure Pump-1 (HPP-1).
32) High Pressure Switch (HPS-101) is provided after High Pressure Pump-1 (HPP-1), it is
provided to check the pressure should not exceed over the limit.
33) If the High Pressure Switch (HPS-101), gets the pressure over its set value then it will
send signal to the High Pressure Pump-1 (HPP-1) to shut off.
34) If the High Pressure Switch (HPS-101), gets the pressure within the set value then the
water will pass continuously to the RO system.
35) CIP port is given in line for Cleaning purpose.
36) Then the water will passes to RO-1 system, it provided to eliminate impurities that may
not be visible to the naked eye.
37) RO-1 Drain System there is Pressure Gauge(PG-104) is provided to check the pressure at
drain line, there is Diaphragm Valve to operate the draining process manually, there is
Angle Seat Valve(ASV-102) is connected to Conductivity meter (CT/CE-101) which
operated it in automatic mode.
38) Rotameter (RM-103) is provided to check the flowrate of drain line.
39) Conductivity Meter (CT/CE-101) is provided to check the conductivity after the RO-1
system, if it is greater than the set point till the settable scan time than the alarm will
appear ON the HMI screen & the process stops.
40) Then the Rotameter (RM-102) is provided in line after the RO-1 system to check the
flowrate in line.
41) Then the RO Water will stored in a RO Water Storage Tank (T-201), from here the RO
water will passed to the High Pressure Pump-2 (HPP-2) for further process.
42) There is Steam Assembly on the Storage tank consist of Angle Seat Valve(ASV-201), Ball
valve (BV-201, BV-202, BV-203), Pressure Gauge (PG-201), Steam Trap (ST-201), Pressure
Safety valve (PSV-201).
43) This Steam Assembly is provided for the hot water cleaning process.
44) There is a Float Type Level Sensor (FLS-201) is provided on RO Water Storage Tank (T-
201) to check the water level inside the tank & it actuates the High Pressure Pump-2
(HPP-2).

SOP FOR PURIFIED WATER GENERATION SYSTEM Page 4 of 6

 STANDARD OPERATING
PROCEDURE
M. S. PHARMA, RIYADH,
SAUDI ARABIA
SYSTEM : PURIFIED WATER
GENERATION SYSTEM
DOCUMENT NO:
KI/MSPK/SOP/PWGS/1023/21
DATE OF ISSUE : 16/08/2021
45) There is a Vent Filter(VF-201) is provided to remove the air trap inside the tank at time of
filling.
46) As the water reaches the mid level of Float Type Level Sensor (FLS-201),the High Pressure
Pump-2 (HPP-2) will start to supply the RO water to RO-2 system.
47) After High Pressure Pump-2 (HPP-2), there is Diaphragm Valve (DV-201) is provided to
control the flow from the High Pressure Pump-2 (HPP-2).
48) High Pressure Switch (HPS-201) is provided after High Pressure Pump-2 (HPP-2), it is
provided to check the pressure should not exceed over the limit.
49) If the High Pressure Switch (HPS-201), gets the pressure over its set value then it will
send signal to the High Pressure Pump-2 (HPP-2) to shut off.
50) If the High Pressure Switch (HPS-201), gets the pressure within the set value then the
water will pass continuously to the RO-2 system.
51) Then the water will passes to RO-2 system, it provided to eliminate impurities that may
not be visible to the naked eye.
52) RO-2 Drain System there is Pressure Gauge(PG-202) is provided to check the pressure at
drain line, there is Diaphragm Valve to operate the draining process manually, there is
Angle Seat Valve(ASV-202) is connected to Conductivity meter (CT/CE-101) which
operated it in automatic mode.
53) Glass Tube Rotameter (GTR-201) is provided to check the flowrate of drain line.
54) Conductivity Meter (CT/CE-201) is provided to check the conductivity after the RO-2
system, if it is greater than the set point till the settable scan time than the Flow
Diversion Valve (FDV-201) will open and drain out the RO water.
55) If the RO-2 system Conductivity is within set point than the water will flow towards EDI-
201.
56) Sampling Valve (SV-201) is placed in line to take sample for checking purpose.
57) Pressure Gauge (PG-203) is provided to check the pressure at inlet of EDI-201.
58) Diaphragm valve(DV-203) at inlet of electrode line to control the flow.
59) Electrodeionization (EDI-201) is provided to remove the ionized species from water with
help of ion exchange membranes, resin and electricity.
60) Flow Switch’s (FS-201 & 202) are provided to check flowrates at inlet & outlet, give signal
to EDI unit to switch on or off.
61) At outlet of EDI unit there are Pressure gauge (PG-204 & PG-205) are provided to check
pressure at outlet of EDI. And there are Glass tube rotameter (GTR- 203 & 204) to check
the flow rate at Electrode outline & Concentrate outline.
62) After EDI, there is a Conductivity Meter(CE/CT-202) with Temperature Transmitter(TT-
201) to check the conductivity of line, if it is greater than the set point till the settable
scan time than the Flow Diversion Valve (FDV-202) will open and drain out the RO-2
water.
63) Sampling Valve (SV-202) is placed in line to take sample for checking purpose.

SOP FOR PURIFIED WATER GENERATION SYSTEM Page 5 of 6

 STANDARD OPERATING
PROCEDURE
M. S. PHARMA, RIYADH,
SAUDI ARABIA
SYSTEM : PURIFIED WATER
GENERATION SYSTEM
DOCUMENT NO:
KI/MSPK/SOP/PWGS/1023/21
DATE OF ISSUE : 16/08/2021
64) From EDI the flow is going to UV Disinfectant unit in which the UV lamp kills the bacteria
in water.
65) Sampling Valve (SV-203) is placed in line to take sample for checking purpose.
66) Then the RO water will be stored in Purified Water Storage Tank (T-401), then further
used for distribution purpose.
67) Cleaning In Place (CIP) system is used for cleaning for the Equipment’s.
68) In CIP system consist of CIP Tank(T-301), CIP Pump(CIPP-301) & Micron Filter(MCF-301).
69) CIP Tank(T-301) is used to store the cleaning media, CIP pump (CIPP-301) to feed the
cleaning media to the equipment, & Micron Filter (MCF-301) is provided to filter the
cleaning media.

NAME DESIGNATION SIGNATURE DATE

Prepared By Mr. Harshal Nikam QA Engineer

Checked By Mr. Sarvesh Baglane QA Engineer

Approved By Mr. Sushant Mohanty QA Head

SOP FOR PURIFIED WATER GENERATION SYSTEM Page 6 of 6