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SMI Impactor

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67% found this document useful (3 votes)
289 views

SMI Impactor

Uploaded by

Karin Anderson
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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4043T, 4043TR IMPACT CRUSHERS

4043T IMPACT CRUSHER Page 2


l Mid-size, heavy-duty crusher
l Ideal for concrete, asphalt, rock
l Patented Crusher Relief SystemTM

4043TR RECIRCULATING CRUSHER Page 6


l Crusher with large double-deck screen
l Front fines conveyor produces sized material
l Radial side overs conveyor feeds into
hopper, or can be used as second stacker

AMERICAN MADE INNOVATION SINCE 1966 • 740-927-3464 • 800-837-3344 • WWW.SCREENMACHINE.COM


TM

4043T Impact Crusher - Key Features


The 4043T Impact Crusher is a mid-sized, heavy-duty, track-mounted horizontal impact crushing plant for effectively processing rock, concrete and
asphalt materials. The 4043T is the original model to feature the patented Crusher Relief SystemTM that provides the ability to quickly clear blockages
caused by marginally oversized or stacked materials.

CRUSHER FLUID COUPLING


• 40” x 43” (1016mm x 1092mm) horizontal impact crusher • Transfluid® fluid coupling
- Years of proven engineering and design reliability - Provides smooth startup
• Large 43” wide x 28” high (1092mm x 711mm) feed inlet opening and shutdown of crusher
• Variable speed control from 600-700 rpm without risk of excessive
• Two fully adjustable aprons for multi-stage crushing wear or total failure
• 4 bar rotor design • Designed to allow instant
- 2 active low chrome ceramic bars and 2 inactive low chrome crusher stoppage due to steel
steel “dummy bars” or other large uncrushable
• Optional high chrome ceramic or low chrome steel blow bars material
are also available - Slips fluid on fluid, causing
no wear, unlike mechanical clutches
ENGINE • Operator can disengage the crusher, move the machine and
re-engage the crusher in seconds
• Equipped with a Caterpillar® C9 ACERT
300HP (223.7kw) Current Tier Flex diesel
UNDERCARRIAGE
engine
• 6 cylinder water-cooled design • Heavy-duty tracked
• Large, lockable engine compartment with undercarriage
easy walk-in maintenance access • Track operation
- Easier maintenance on all service controlled from a safe
access points distance
• 175 gallon (663 liter) fuel tank, 105 gallon (398 liter) hydraulic tank - Wireless remote control handset for movement and operation
• Hydraulic cooler maintains ideal operating temperature - Low speed for maneuvering, high speed for longer travel
• 24” (600mm) wide pads create low ground pressure
* Specifications subject to change without notice

2 740-927-3464 • 800-837-3344 • WWW.SCREENMACHINE.COM


TM

4043T Impact Crusher - Overview


Directionally reversible, 42” (1066mm) Caterpillar® C9 ACERT 300HP (223.7kw) USA-made Grade 80 steel construction
wide conveyor with impact bed and guide Current Tier Flex diesel engine with direct power to for unmatched strength and durability
idlers creates maintenance-free material the crusher. Transfluid® fluid coupling eliminates
flows expensive mechanical clutch or hydraulic issues

Cross-belt magnet with stainless Unique and patented remote controlled 40” x 13’-0” (1m x 4m) vibratory grizzly
steel cladding and chutes to prevent Crusher Relief System™ clears blockages feeder; 14’-0” (4.25m) long feed
magnetic material buildup and minimizes downtime hopper opening

Multiple fixed catwalks and lockable access 24” (600mm) fines side belt with Heavy-duty tracked undercarriage with easy-to-use wireless
doors for safety and ease of maintenance 7’-0” (2.13m) discharge height remote control, for quick and efficient set-up and operation

PATENTED CRUSHER RELIEF SYSTEM™ Operating Position Blockage Clearance


• Raise and lower crusher lid and attached aprons
• Crusher lid operated by remote control
• Hydraulically raise crusher lid up to 6” during
operation
- Raises lid opening 28” to 34” (711mm—864mm)
- Clears marginally oversized/bridged materials
- Eliminates the need to reduce feed volume over
concern of material bridging
- Reduces costly downtime/labor to clear crusher
• Multiple safety features, including sensors, me-
chanical stops and material guards, ensure safe
operation
• U.S. Patent # 7,229,041
Two hydraulic cylinders raise the As the lid is raised, the increase in opening height will dislodge
crusher lid up to 6” (152mm) relative most bridged materials that otherwise shuts down production
to the rotor for a significant period of time

740-927-3464 • 800-837-3344 • WWW.SCREENMACHINE.COM 3


TM

4043T Impact Crusher - Key Features


REMOTE OPERATING SYSTEM/CONTROL PANEL
• Laird® wireless remote with 300ft (91m) range controls virtually all
functions of the machine
- Variable speed feeder with shutoff
- Patented Crusher Relief System
- High and low speed track function
- Left, right, forward and backward movement
- Engine shutoff control button
• Wireless remote means never leaving the safety of the loader cab
to reposition 4043T and continue working
• Remote operation also eliminates
climbing on and off the machine
while loading for transport
• Detailed control panel allows for
easy operation
• Five emergency stops mounted
on machine for safety
• Optional Tethered
Pendant available

STRUCTURE
• Unibody frame handles the high stress of continual crushing operation
and on-site movement
• USA-made Grade 80 steel construction
- High-strength, wear-resistant steel ensures long life structural
integrity through the most demanding job site applications
• Robotically welded to ensure consistent quality and durability
• Elevated frame design for rapid set up
- 8” (203mm) ground clearance uniquely minimizes preparation
needed before unloading and during use
- More mobility at the job site

MAGNET FEEDER
• Cross-belt permanent • 40” x 13’-0” (1m x 4m)
magnet included vibratory grizzly feeder
- Four-corner chain • 14’-0” (4.25m) long feed
height adjustment hopper opening
• Reversible direction • Fixed hopper allows for
• Heavy-duty belt with quick setup/tear down
armor cladding and - No folding hopper walls
flights for extended belt to manipulate into place
life - a Screen Machine • USA-made Grade 80 steel hopper wall construction
exclusive! • AR400 replaceable liner plates on feeder deck
• Stainless steel chutes • T1 Tapered grizzly bars for pre-screening
on both sides of the - Removes fines that do not need to go through crusher, reduces
conveyor for metals discharge wear on crusher parts
• Impact bed under magnet - Increases lifespan of blowbars and other wear parts
• Variable speed magnet belt • Variable speed feeder 600 to 900 rpm
• Belt-driven sheave allows hydraulic motor to work in optimal speed
range, resulting in long life of motor
* Specifications subject to change without notice
- Hydraulic motor is protected from falling debris

4 740-927-3464 • 800-837-3344 • WWW.SCREENMACHINE.COM


TM

4043T Impact Crusher - Key Features


CONVEYORS
Main belt:
• 42” (1066mm) wide heavy-duty 440 PIW belt
• 10’-9” (3.28m) main discharge belt height
• Reversible belt to manage material flow/blockage
• Precision® head and tail pulleys with spherical roller bearings
• Martin Engineering® belt scraper for optimum cleaning
• Large Dodge® reducer with hydraulic drive motor
• Impact bed below crusher discharge reduces belt damage/wear
• Rubber disc return rollers and guide idlers on all belts
• Optional 3-point dust suppression system

Side stacker:
• Fines conveyor has 24” (609mm) 220 PIW belt with
7’-0” (2.13m) discharge height
• Crusher bypass lever allows for optional fines removal

SERVICEABILITY Service Position


• Multiple non-slip platforms with ladders
• Key lock doors to service locations and tool storage compartment
• Service manuals in book form or electronic format
• Rapid response parts availability
• Free lifetime telephone and email technical support

ADD A SCREEN MACHINE SPYDER FOR MAXIMUM PRODUCTIVITY

516T
Add a Spyder® screening plant to separate the 4043T’s crushed aggre-
gate into three or even four different sizes. Recirculate oversized product
back into the 4043T with the Spyder 622TH or 514TS. Track mounted
portable stacking conveyors can be added to increase the stockpiling
capacity and reduce the frequency of plant repositioning. Whatever your
screening needs, Screen Machine has a product to do it, and to work in
perfect integration with the 4043T. 514TS

512T 622TH

740-927-3464 • 800-837-3344 • WWW.SCREENMACHINE.COM 5


TM

4043TR Recirculating Impact Crusher - Key Features


Built with all the rugged performance and durability of our standard 4043T, the 4043TR Recirculating Impact Crusher offers two additional functions:
• A large two-deck screen, fed directly from the crusher, delivers sized product off the fines conveyor
• An additional radial overs conveyor feeds directly back into the hopper, or can be positioned to the side for stockpiling
The 4043TR incorporates two of our patented technologies — the Crusher Relief System for the crusher lid and Smooth Start® for the screen box.
For unmatched productivity, especially in areas such as road construction where a smaller footprint is needed, the 4043TR is an ideal choice.

CRUSHER
• 40” x 43” (1016mm x 1092mm) horizontal impact crusher
- Years of proven engineering and design reliability
• Large 43” wide x 28” high (1092mm x 711mm) feed inlet opening
• Two fully adjustable aprons for multi-stage crushing
• 4 bar rotor design
- 2 active low chrome ceramic bars and 2 inactive low chrome
steel “dummy bars”
• Optional high chrome ceramic or low chrome steel blow bars
available

RADIAL RECIRCULATING CONVEYOR


• 20” (508mm) recirculating conveyor delivers overs back to hopper
• Conveyor projects material far into the hopper and spreads it across
the feeder, preventing uneven wear on one side of the crusher rotor
• Hydraulic swivel allows conveyor to be used for recirculating
or positioned at 90-degree angle for
stockpiling — a Screen Machine exclusive!
• Conveyor swivels 180 degrees and anchors
parallel to the unit, making it simple for
transfer to another job site

* Specifications subject to change without notice

6 740-927-3464 • 800-837-3344 • WWW.SCREENMACHINE.COM


TM

4043TR Recirculating Impact Crusher - Overview


48” (1219mm) wide fines conveyor delivers Directionally reversible, 42” (1066mm) wide Caterpillar® C9 ACERT 350HP (261kw) Current Tier Flex
sized material off the front of the machine conveyor with impact bed and guide idlers diesel engine provides power directly to the crusher through
create maintenance-free material flows Transfluid® fluid coupling, eliminating costly mechanical
clutch problems or expensive hydraulic issues

5’ x 12’ (1.5m x 3.7m) two-deck shaker Cross-belt magnet with stainless steel Unique and patented remote controlled 20” (508mm) recirculating conveyor
screens, with heavy throw (3/8” at cladding and chutes to prevent magnetic Crusher Relief System™ clears block- pivots 180 degrees — rear parallel for
1100 rpm). Patented Smooth Start® material buildup ages and minimizes downtime recirculating, perpendicular for side
technology eliminates low-speed stacking, forward parallel for transport
stress

Front support legs for operating stability. 20” (508mm) recirculating conveyor with cross conveyor Heavy-duty tracked undercarriage with easy-to
for smooth material flow. Also swivels perpendicular to unit -use wireless remote control, allowing for quick
for use as a stacker when not engaged for recirculating and efficient set-up and operation

PATENTED SMOOTH START® TECHNOLOGY


Smooth Start technology (U.S. Patent #6,669,026) eliminates the risk of
machinery damage caused by slow speed, violent shaking during start up
and shut down.

At slow speeds, shaker weight is retracted, creating no shake. As shaft


spins up to operating speed, weight extends, creating shake necessary to
screen material. This process works in reverse during shutdown.

740-927-3464 • 800-837-3344 • WWW.SCREENMACHINE.COM 7


TM

4043TR Recirculating Impact Crusher - Key Features


TWO-DECK SHAKER SCREEN
• Heavy-duty double deck 5’ x 12’ (1.5m x 3.7m) two bearing screen
with downhill throw
• Shaker screen shaft spins at 1100 RPM with a 3/8” (9.53mm) throw
to create a perfect screening platform in both energy and efficiency
• Smooth Start® technology utilized in warm up and shut down
operations, saving stress and wear and tear on entire machine
• 1/4” (6.4mm) USA Grade 80 steel screen box walls for industry
leading durability
• Both decks accept wire cloth screens

ENGINE FLUID COUPLING


• Power supplied by a Caterpillar® C9 • Transfluid® fluid coupling
ACERT 350HP (261kw) Current Tier Flex - Provides smooth startup
diesel engine and shutdown of crusher
• 6 cylinder water-cooled design without risk of excessive
• Large, lockable engine compartment with wear or total failure
easy walk-in maintenance access • Designed to permit instan-
- Easier maintenance on all service taneous crusher stoppage
access points due to steel or other large
• 175 gallon (663 liter) fuel tank, 150 gallon (568 liter) hydraulic tank uncrushable material
• Hydraulic cooler maintains ideal operating temperature - Slips fluid on fluid, causing no wear, unlike mechanical clutches
• Operator can disengage the crusher, move the machine and re-en-
gage the crusher in just seconds

STRUCTURE
• Unibody frame handles the high stress of continual crushing
operation as well as on-site movement
• USA-made Grade 80 steel construction
- High-strength, wear-resistant steel ensures long life and structural
integrity through the most demanding job site applications
• Robotically welded to ensure consistent quality and durability
• Elevated frame design for quick and easy set-up
- 8” (203mm) ground clearance
* Specifications subject to change without notice

8 740-927-3464 • 800-837-3344 • WWW.SCREENMACHINE.COM


TM

4043TR Recirculating Impact Crusher - Key Features


REMOTE OPERATING SYSTEM/CONTROL PANEL
• Laird® wireless remote with 300ft (91m) range controls virtually all
functions of the machine
- Variable speed feeder with shutoff
- Patented Crusher Relief System
- High and low speed track motion
- Left, right, forward and backward movement
- Engine shutoff control button
• Wireless remote means never leaving the
safety of the loader cab to reposition and
continue working
• Remote operation also eliminates climbing
on and off the machine while loading for
transport
• Detailed control panel allows for easy
operation
• Five emergency stops mounted on ma-
chine for safety
• Optional Tethered Pendant available

CONVEYORS
Main belt:
• 42” (1066mm) wide heavy-duty 440 PIW belt
• 11’-3” (3.43m) main discharge belt height, reversible
• Precision® head and tail pulleys with spherical roller bearings
• Impact bed below crusher discharge prevents belt wear

Fines belt:
• 48” (1219mm) wide heavy-duty 440 PIW belt with 10’-10” (3.31m)
discharge belt height Recirculating belt
• Delivers sized product from the front of the machine

Recirculating belt:
• Cleated 20” (508mm) recirculating conveyor with cross
conveyor for smooth material flow
• Also swivels perpendicular to unit for use as a stacker

Side stacker:
• Fines conveyor with 24” (609mm) 220 PIW belt with
7’-0” (2.13m) discharge height Fines belt Side belt

UNDERCARRIAGE SERVICEABILITY
• Heavy-duty tracked • Multiple non-slip plat-
undercarriage forms with ladders
• Track operation • Fines conveyor and
controlled from a screenbox lower to
safe distance allow access to screens
- Wireless remote • Key lock doors to ser-
control handset for vice locations and tool
movement and storage compartment
operation • Service manuals in book form or electronic format
- Low speed for maneuvering, high speed for longer travel • Rapid response parts availability
• 20” (508mm) wide pads create low ground pressure • Free lifetime telephone and email technical support

740-927-3464 • 800-837-3344 • WWW.SCREENMACHINE.COM 9


TM

4043T Impact Crusher - Dimensions


OPERATING DIMENSIONS

TRANSPORT DIMENSIONS

Designed for ease of transport to job site.


SPECIFICATIONS
Height Length Width Weight Hopper Crusher Rotor Main Discharge Fines Discharge Engine Crusher Tracks Fuel Hydraulic
Opening Conveyor Height Stacker Height Speed Capacity Capacity
11’-6” 47’-7” 9’-10” 79,500lbs 5’-11”x14’ 43”x28” 40”x43” 42” 10’-9” 24” 7’-0” Cat C-9 600- 24” wide 175gal 105gal
3.5m 14.5m 3m 36,061kgs 1.81m 1092mm 1016mm 1066mm 3.28m 609mm 2.1m ACERT 700rpm 609mm 663liter 398liter
x4.25m x711mm x1092mm 300HP
223.7kw
* Specifications subject to change without notice

10 740-927-3464 • 800-837-3344 • WWW.SCREENMACHINE.COM


TM

4043TR Recirculating Impact Crusher - Dimensions


OPERATING DIMENSIONS

TRANSPORT DIMENSIONS

Recirculating conveyor swivels for transport.


SPECIFICATIONS
Height Length Width Weight Hopper Crusher Rotor Main Discharge Fines Discharge Fines Discharge Engine Crusher Tracks Fuel Hydraulic
Opening Conveyor Height Conveyor
Height Stacker Height Speed Capacity Capacity
11’-6” 61’-4” 10’-10” 98,000lbs 5’-11”x14’ 43”x28” 40”x43” 42” 11’-3” 48” 10’-10” 24” 7’-0” Cat C-9 700rpm 20” wide 175gal 150gal
3.5m 18.7m 3.3m 44,450kgs 1.81m 1092mm 1016mm 1066mm 3.43m 1219mm 3.31m 609mm 2.1m ACERT 508mm 663 liter 568liter
x4.25m x711mm x1092m 350HP
261kw

740-927-3464 • 800-837-3344 • WWW.SCREENMACHINE.COM 11


TM

4043T, 4043TR
IMPACT CRUSHERS
SCREEN MACHINE INDUSTRIES

CRUSH EVERY JOB™ WITH SCREEN MACHINE INDUSTRIES!


AMERICAN MANUFACTURING
American manufacturing has a proud tradition of quality, durability and innovation. That
heritage guides every phase of our engineering, fabrication and assembly. Screen Ma-
chine is a global manufacturing leader of portable crushing and screening plants, trom-
mels and conveyors, incorporating innovation and craftsmanship into every machine. It
all begins with our commitment to uncompromising quality — a foundation we have had
since our company was founded in Central Ohio more than 50 years ago.

BRAND NAME QUALITY


Screen Machine Industries partners with top manufacturers like Caterpillar®, Dodge® and
Precision® for vital components in our products, adding even more integrity and reliability
to the entire line. Whether those components are the vitals that run the machine or the
minute details that bring it all together, we ensure every machine’s performance by using
only trusted name brands.

STRENGTH AND DURABILITY


Peace of mind is knowing that innovative engineering and quality components are going
to last, even under the most extreme conditions. Through our use of the highest quality
USA-made Grade 80 steel, fabricated by skilled hands and robotic precision, our ma-
chines offer greater strength and longevity without excessive weight. From the first cut
of steel through the final weld, Screen Machine products consistently redefine American
durability by outlasting the competition.

STRENGTH AND DURABILITY


We stand firmly behind every machine that leaves our factory. Our product support team
is here to provide assistance when you need it most. Speaking with product support
engineers, design engineers and manufacturing engineers, without waiting hours or
days for a callback, is crucial to limiting downtime. On-site set-up and training, along
with detailed manuals, rapid parts availability, update alerts and AggFlow simulations, all
combine to give you everything you need to get the most out of your machinery.

AUTHORIZED SCREEN MACHINE DEALER:

10685 Columbus Parkway


Etna, Ohio 43062
USA

AMERICAN MADE INNOVATION SINCE 1966 • 740-927-3464 • 800-837-3344 • WWW.SCREENMACHINE.COM

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