UDC 6300 Process Controller

T tal Plant
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 UDC 6300 – Compact, Powerful and Easy to Use
The UDC 6300 is Honeywell’s easy-to-use, yet Industry-Specific Experience
powerful process controller. From stand-alone control At Honeywell, we focus on key industries for which
to a solution fully digitally integrated with Honeywell’s we supply effective, time-proven industrial automation
SCAN 3000 or TDC 3000X distributed control systems, solutions. These industries include:
the UDC 6300 is suited for a variety of applications. • Hydrocarbon Processing
The UDC 6300 provides all the power you need in • Oil and Gas
a process controller, yet it’s easy to configure, install • Chemicals and Pharmaceuticals
and operate. Designed to handle continuous process • Pulp and Paper
applications, the 6300 provides all the benefits you • Food and Consumer Goods
expect from a Honeywell LeaderLine controller: • Power Generation
• fast installation and start-up • Manufactured Goods
• application flexibility
• improved process quality and efficiency Honeywell’s commitment to these industries is illus-
• operator confidence trated the world over. For example, our products help:
• Honeywell quality and global support. • refineries produce more than half the world’s supply
of gasoline
You get all the power you need: multilingual prompts, • paper mills turn out 40-million metric tons of pulp and
flexible math options, preconfigured algorithms, logic, paper each year
and ACCUTUNE™ adaptive tuning. These features and • fifteen of the world’s largest chemicals companies
more make UDC 6300 the easiest-to-use process achieve manufacturing competitiveness.
controller you’ll find anywhere.
Our market-specific approach gives you the benefit of
practical knowledge of your industry, challenges, and process.

Clear Operator Interface

for Efficient Operation
UDC 6300 features bright displays, and a sealed,
splashproof keyboard for a rugged and informative
operator interface:

Standard panel mounting – shorter case depth

(72 x144 DIN bezel)
Dual displays show process values, multilingual prompts,
PV tag and ID tag

Display loop one, loop two, or both

Bargraphs display setpoint, process variable and

output values

Three local setpoints, plus remote; or computer setpoint

Display flashes during alarm condition

Manual/automatic control mode indicator

Alarm indicators

Sealed tactile feedback keyboard; security code

prevents tampering

Alarm acknowledge key

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 The Best Controller Available for the Process Industries
Honeywell’s UDC 6300 process controller combines reliability and flexibility. The 6300 features traditional
Honeywell quality, and it’s versatile enough to meet a broad range of control needs in a variety of industries and
applications.

Pulp and Paper – Kamyr digester, paper machine, Fine Chemicals – Steam desuperheaters, batch reactor
bleaching, dry stock blending and brown stock washing; cascade control, evaporator control, flow ratio control,
cascade and ratio applications. mass flow compensation, and steam and fuel supply
pressure control.

Power Generation – Utility boilers, package boilers, Oil and Gas – Pipeline booster stations, gas plants,
water treatment, ash and liquid waste handling, metering platforms, metering stations, and terminal operations.
pump control.

Metals – Reheat furnace control for air temperature, Hydrocarbon Processing – Pipeline booster station,
fuel/air ratio, zone, high override, low override; heat flow ratio, mass flow compensation, pressure, and
treating and electric furnaces. evaporator.

Consumer Goods – Tablet coaters, sterilizers, freeze

driers, lyophilizers, and simple cooker and fryer control;
large scale cooking and frying operations, flow ratio,
temperature and pressure, food storage, tobacco dryers,
retorts, evaporator, baking ovens, and crystallizers.

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 Addressing Your Needs Today and Tomorrow
The modular design of UDC 6300 saves you money because it allows you to purchase only the power required for
your application. The controller can be easily and economically upgraded if your needs should change tomorrow.
Standard Features
❑ Compact, shallow depth ❑ Selectable scan rate
❑ Feed forward control ❑ Square root, ratio, bias, digital filtering
❑ 3 local setpoints ❑ 4 analog inputs
❑ Remote setpoints ❑ PV Hot Start
❑ 2 sets of tuning constants ❑ Configurable ID tag
❑ Configurable security code ❑ Multilingual prompts
❑ CE Mark compliant ❑ Setpoint ramp rate
❑ Configurable fail-safe output ❑ Configurable output rate limit
❑ Alarm indication and acknowledgement

PV
DP X P FIC
K T
PV RSP

UDC 6300

FURNACE
FT

FUEL

FT
FT PT TT
CV
AIR

GAS FLOW

One UDC 6300 provides control plus mass flow compensation. Metered fuel/air ratio.

STEAMFLOW

FE
STEAM
DRUM IN 2
LT LT IN 3

REFLUX UDC
FEEDFORWARD 6300
DISTILLATE
CV2 CV1
PID
R/B
TT

IN 1
LOOP 2
PV1 PV2

TIC LIC PID

INTERNAL
CASCADE LOOP 1

UDC 6300 M FE

FEEDWATER FLOW

Distillation column reflux control two loops in one UDC 6300. Boiler drum level control – cascade plus feedforward.

Additional Features
❑ ACCUTUNE adaptive tuning ❑ Math functions
❑ Transmitter power – Input/output characterization
– Deadtime
❑ Output override
– Totalization
❑ Second current output – Gain scheduling
❑ Communications interface – 5 logic blocks
❑ Direct TC or RTD input ❑ Digital inputs and outputs
❑ Dual-loop control/Internal cascade ❑ Pulse inputs

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 UDC 6300 Is Easy To Configure From the Keyboard...

• Add/subtract
• Weighted average
• Multiply/divide
• High-low select
• Feed forward
• Flow compensation
• Totalization
• Square root
• Gain scheduling
• 8-segment input/output characterizers (2)
• Polynomial equation input characterization
• Dead time
• 5 logic blocks
Pre-engineered control functions are
enabled via straightforward prompts in
English, German or French.

Or From Your PC...

Honeywell’s LeaderLine PC Software
offers a cost-effective and efficient means to
monitor, archive, and configure Honeywell’s RS232
LeaderLine controllers and recorders using a Converter
Windows*-based personal computer. On-line
or off-line device configuration allows the
operator to change configuration parameters
from pull-down menus. The familiar envi-
ronment and the on-line help utility allow
even first-time users to quickly configure
Up to 16 addresses ASCII RS 422/485
UDC controllers for their application.

3 DPR100 C
ALARM
MANUAL 4JKL 5MNO 6PQR
PAPER
ALM RECORD

DI
% COMM
MEMORY
PRINT DISPLAY MANUAL 1ABC 2DEF 3GHI

RSP CHANNEL ACK ALL ACK RECORD

0°% + _CONF ENTER

100
OUT

80

FUNCTION
LOWER
DISPLAY
MANUAL SETPOINT
SELECT
60 SP
AUTO

RUN 40
SP
SET UP
HOLD

20 1

AUTO 2
3

FUNC LOWR MAN RSP SP 1

29
22 30
L1/L2 DISP AUTO CAS SP 2
15 23 31
8 16 24 32 SET ALM
1 9 17 25
2 10 18 26 UP ACK

UDC 3000
3 11 19 27

DPR 100
4 12 20 28
5 13 21
6 14
7

UDC 6300
DPR 3000

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 UDC 6300 Makes the control panel. Controller configurations can be copied
between the controllers and modified for reuse – saving
the Connection you time and effort.
UDC 6300 gives you the option of digitally integrat- The low cost RS485 multidrop serial link allows SCAN
ing to Honeywell’s PC-based SCAN 3000 system or to communicate directly with up to 15 UDC devices per
TDC 3000X distributed control system, depending on serial line, and up to a maximum of 100 UDC controllers.
the functionality needed for your process. SCAN uses an optimized scanning algorithm to enhance
the dialog speed with the controllers.
SCAN 3000 Supports Connection SCAN 3000 system offers the advantages and features
to UDC 6300 of a distributed control system in a stand-alone or net-
worked design. Implemented through configuration, not
SCAN 3000, a scalable, supervisory system, offers a programming, the system provides numerous standard,
powerful, cost-effective solution for a variety of applica- configurable elements to support quick start-up and easy
tions. SCAN’s client/server architecture operates on operation.
Windows NT. UDC 6300 can be configured directly from
the SCAN 3000 graphical user interface, or locally, via

Native LCN Window

Supervisory
CRUDE DISTILLATION TOWER 292. Guide

Advice
Current CRUDE 55
BRENT 100. 1860 SPQC

10 10 Messages

30.1 18.8 Alarms

COT TEMP 351.
Crude
141. 51
Unit #2 60
PRODUCTION DATA
11
FEED

Station
3200
30.4 19.0
61 690.
45 61
11
107. Residue BBL HR
Fuel/Gas 292
ASSOCIATED DISPLAYS Naphta 1869
Alarms CRUDE PROFIT PRODUCT Kerosene 352
CHANGE DATA DATA
Gasoil 689
PLANT OR PROGRAM SUMMARY
Messages DATA DATA GROUP Residue 106

R485

ALM
DI
% Ethernet
RSP
100
OUT

80

60 SP FUNCTION
LOWER MANUAL SETPOINT
SELECT
DISPLAY AUTO

40

S9000 Local Operators

SP RUN !
SET UP
HOLD

20
AUTO
0

FUNC LOWR MAN

L1/L2 DISP AUTO
RSP
CAS
SP 1
SP 2
Controller Panel
UDC 3000
SET ALM
UP ACK

UDC 6300

Seamless Digital Integration

to Honeywell’s TDC 3000X
The evolution of UDC 6300 continues as the only
process controller with the capability to digitally integrate
to Honeywell’s TDC 3000X. Digital integration provides
single-window access via the Universal Station to all
UDC 6300 operating and data base parameters, alarms
and diagnostics. UDC 6300 gives you a logical, straight-
forward migration path from your UDC 6300 single loop
stand-alone controllers to a fully integrated solution.
All this and it’s easy to use. Honeywell provides a
full set of Universal Station displays for UDC 6300 that
give the operator unlimited access to process and con-
figuration data. In addition, digital integration provides
other advantages, including fast speed for very high
speed loop processing applications, and automatic/
manual station capability for Process Manager/Advanced
Process Manager.

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 Detects
Detectsand
andAdapts
Adapts
PV to
toDisturbances
Disturbances
PV
Illustration
Illustrationof
of33 SP
SPVALUE
VALUE
Typical
TypicalProblems
Problems Adapts
Resolved Adaptsto
toProcess
Process
Resolvedby by Dynamics
Dynamics
ACCUTUNE
ACCUTUNE
Start-Up
Start-UpMode
Mode
Prevents
PreventsOvershoot
Overshoot

Time
Time

Automatic Loop Tuning

Maintains Precise Control The LeaderLine Commitment
ACCUTUNE, Honeywell’s innovative adaptive UDC 6300 Process Controller is a member of
tuning feature is a powerful rules-based expert system Honeywell’s proven LeaderLine family of controllers and
that automatically tunes the controller for peak operat- recorders. All LeaderLine instruments are engineered
ing efficiency. ACCUTUNE lines-out your process to offer maximum performance for minimum investment.
quickly and adjusts PID parameters as required. To qualify as a member of the LeaderLine, a controller
When enabled, ACCUTUNE continuously monitors or recorder must:
your process, adjusting the PID constants when necessary • Offer the best price/performance ratio of any instrument
to maintain optimum controller response. Your process in its class.
runs closer to specified setpoints – helping your company • Be priced below all competitive instruments in its class.
produce higher quality products with greater yields, • Feature Honeywell quality, assured by a two-year
saving valuable raw materials, and reducing energy costs. warranty program, a toll-free “Help” program, and a
A few simple keystrokes is all it takes to put customer support network second to none.
ACCUTUNE to work for you; detailed process knowl- • Provide functionality targeted to market segments so
edge is not required. Two tuning criteria selections, customers never need to buy more capability than
“normal” or “fast”, are available to match the controllers they need.
response to the control strategy. • Include comprehensive, easy-to-follow product
manuals.
Find out how UDC 6300 can improve your applica-
tion. Call 1-800-288-7491 or contact your Honeywell
account manager or distributor.

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 Condensed Specifications (some features are optional)
4 Analog Inputs Serial Communications Link
– 1 to 5 Vdc, 4-20mA or 10 to 50 mA – RS485 TDC 3000 Integration – DMCS
– Isolated from all other inputs and outputs – RS422/485 — 15 drops
Universal Input — isolated Transmitter Power
– Thermocouple – Millivolts or Volts – 24Vdc ± 2V
– RTD – Pulse – 50mA dc for one or two transmitters
1 or 2 Current Outputs Accuracy
– 4-20mA dc – ±0.01% of span for linear inputs
– Isolated – ±0.02% of span typical for T/C and RTD inputs
4 Universal Digital Inputs /Outputs Temperature Stability
– Open-collector outputs or digital inputs – ±0.005% per F° typical
– Externally powered Pulse Input
2 Digital Inputs – Range: 1Hz to 25K Hz
– User configurable Power Consumption
– Isolated – 20 VA maximum
Math Functions Splashproof faceplate
– summer – input/output Power Requirements
– weighted average characterization – 24Vdc, 120 Vac or 240 Vac
– multiplier/divider – logic CE Mark Compliant
– hi/lo select – totalization – Full conformity with CE directives
Dimensions:
millimeters
inches

panel cutout
+1.0
(DIN 138 -0
NOTES: 144
Standard) 5.43 +0.039
5.67 -0
1. Drawing is not to scale
2. No minimum horizontal
spacing is defined.
3. Controller may be
mounted at any angle
or tilt.
+0.7
72 68 -0
33
2.83 2.68 +0.027
1.22 -0
max 233
9.19
max

Rear Terminal Cover

25 Max. Panel
1.00 thickness

For complete product specifications please request

document 51-52-03-13.
Specifications are subject to change without notice.
™ACCUTUNE is a U.S. trademark of Honeywell, Inc.
*All other brand and product names are trademarks of their respective owners.

Industrial Automation and Control

Honeywell Inc.
http://www.iac.honeywell.com
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