+GF+ Signet 9050cr
+GF+ Signet 9050cr
+GF+ Signet 9050cr
Conductivity/Resistivity Controller
Instruction Manual
4 System Configuration 15
4.1 Introduction 15
4.2 CAL Menu Functions 16
4.3 RELAY Menu Functions 18
4.4 OUTPUT Menu Functions 19
4.5 Quick-Reference Keypad Sequence 20
4.6 CAL Menu 22
4.7 Wet Calibration Procedure 24
4.8 Relay Operation 25
4.9 RELAY Menu 27
4.10 OUTPUT Menu 29
4.11 View Only Menus 30
5 Technical Support 32
5.1 Accessing Internal Options 32
5.2 AC Power Configurations 33
5.3 Security Code Function 33
5.4 Installing Input/Output Options 34
5.5 Output Card Configurations 34
5.6 Options and Accessories 35
5.7 Parts Per Million Conversion Factor 37
5.8 Temperature Coefficient 38
5.9 Troubleshooting 40
Specifications 43
Warranty Information 45
Unpacking and Inspection
Your controller package includes the following
items:
Warranty Record
For your protection, record your unit's purchase
date and serial number for future reference. The
serial number decal is located on the instrument's
rear panel.
1
1.2 Front Panel Description
9050CR Controller
RLY 1
RLY 2
1
RLY 3
RLY 4
2
3 COND % REJ
10
ENTER MOD
RES
4 9
TEMP
5 CAL RELAY OUTPUT
8
6 7
+GF+ SIGNET
Item Function
1. Relay An- • Indicate activation status of control relays 1-4 (optional)
nunciators:
2. LCD • Shows conductivity, resistivity, temperature °C, relay activation status, and
Display: user messages during setup and operation
3. MOD
• Accesses one of three calibration menus: CAL, RELAY, OUTPUT
• Selects a menu item for modification
• Restores a menu item to previous value during modification
4. ENTER
• Stores calibration and setup values into memory after modification
• Displays available output options during operation
5. CAL
• Used in conjunction with MOD key to access the CAL calibration menu
• Accesses the CAL "view-only" menu
6. RELAY
• Used in conjunction with MOD key to access the RELAY calibration menu
• Accesses the RELAY "view-only" menu
7. OUTPUT
• Used in conjunction with MOD key to access the OUTPUT calibration menu
• Accesses the OUTPUT "view-only" menu
2
1.3 Rear Panel Description
10 9 8 7 6
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Note: Rear terminals
accept 18 to 22 AWG
15 16 17 18 19 20 21 22 23 24 25 26 27 28 wire
L1 N + GND NO C NC NO C NC R+ R-
AC IN DC IN RLY1 RLY2 ANL1
1 2 3 4 5
Function Item
• 90 to 132 VAC or 180 to 264 VAC system power 1. AC IN
connection
• Relay #1 (COM, NO, NC) contact set for external device 3. RLY1
control (optional)
• Relay #2 (COM, NO, NC) contact set for external device 4. RLY2
control (optional)
3
Chapter 2 2.1 Sensor Selection
The 9050CR controller is compatable with +GF+
SIGNET 3-28XX-1 series sensors. +GF+ Signet
Sensor Selection offers five sensor versions satisfying a wide range
of measurement, listed below.
and Installation
For optimum sensor performance and life, the
following requirements MUST be met:
Wetted materials:
O-rings: EPR
Insulator: Teflon®
107 mm
(4.2 in.)
Electrodes: 316 stainless steel
Standard fitting: Polypropylene
3-2820-1 Max. pressure: 100 psi/6.9 bar
sensor tip
Max. temperature: 212 °F/100 °C
Optional fitting: 316 SS (1/2 in. NPT)
#3-2820.392
Max. pressure: 200 psi/13.8 bar
12.7 mm 3-2821-1 Max. temperature: 248 °F/120 °C
(0.5 in.) sensor tip
4
Resistivity measurements within the 10 MΩ to
18 MΩ (0.055 µS to 0.1 µS) range must be
performed in solution temperatures from
20 °C to 100 °C.
Dimensions:
Order NPT Fitting 3-2822-1 Sensor
Number Cell Range Fitting Material
3-2822-1 10.0 100 - 100,000 µS 3/4 in. 316 SS
Specifications 15 ft./4.6m
Temperature Compensation: PT1000 cable (standard)
Wetted materials:
O-rings: EPR
Insulator: CPVC
5.8 in./ Optional 316 SS
Electrodes: 316 stainless steel 147 mm submersion adapter
Standard fitting: 316 SS fitting - 3/4 in. NPT
threads,
Max. pressure: 100 psi /6.9 bar #3-2820.390
Max. temperature: 203 °F /95 °C
Optional Submersion
Standard 3/4 in.
Adapter Fitting: 316 SS, #3-2820.390 3.4 in./
NPT/316 SS fitting
86 mm
5
Dimensions
Order NPT Fitting
3-2823-1 Sensor
Number Cell Range Fitting Material
15 ft./4.6 m 3-2823-1 20.0 200 - 400,000 µS 3/4 in. 316 SS
cable (standard)
Specifications
8.0 in./ Temperature Compensation: PT1000
203 mm
Wetted materials:
Reversible O-rings: EPR
fitting assy Insulator: Teflon
for submersion
mounting
Electrodes: 316 stainless steel
Fitting: 316 stainless steel
3/4 in. NPT
Max. pressure: 100 psi/6.9 bar
Max. temperature: 302 °F/150 °C
3.5 in./
89 mm
0.75 in. 19 mm
6
Oils or sediments in the system can coat or clog
the sensor electrodes, causing poor response or no
response at all.
OR
B
B
Use caution to avoid air bubble or Air
sediment trapping inside the electrode bubbles
cavity.
7
2.3 Submersible Sensor Installations
+GF+ SIGNET 3-2819-1, 3-2820-1, and
3-2821-1 sensors are easily modified for submers-
ible installation. An extension pipe and female
pipe union are required (customer supplied).
15 ft/4.6 m
cable std.
100 ft/30 m
1 2 3 max., Belden
#9770
customer
supplied
pipe
Sealant
customer
supplied
female
pipe
union
Sealant
4 5 6
8
3.1 Mounting Instructions Chapter 3
The controller's 1/4 DIN enclosure is specifically
designed for panel mounting. Adjustable mount-
ing brackets allow mounting in panels up to 1 in./ Installation
25 mm thick. An adhesive template and instruc-
tions are included to insure proper installation.
and Wiring
Panel
Gasket *Optional NEMA 4X/IP65 Rear Cover
Mounting Panel
Max. panel thickness = 1 in./25 mm
SIDE VIEW
5.7 in./145 mm
6 in./152 mm
6.5 in./165 mm
7.2 in./183 mm
Panel cutout
9
3.2 Power Connections
AC Power Connections
AC Hot 90 to 132 VAC
AC Ground* OR
AC Neutral 180 to 264 VAC
15 16 17 18 19 20 21 22 23 24 25 26 27 28
DC power is recommended
when ground fault interrupt Instructions
devices (GFI's) are used. 1. Jumper selectable for 90 to 132 OR 180 to 264 VAC
operation. Confirm AC power configuration before
applying power (sec. 5.2).
DC Power Connections
17 to 30 VDC @ 0.5 A
*
GND
15 16 17 18 19 20 21 22 23 24 25 26 27 28
10
3.3 Input Connections
The 9050CR is compatible with +GF+ SIGNET
3-28XX-1 series sensors. Wiring connections are
identical for ALL sensor versions.
1 2 3 4 5 6 7 8 9 10 11 12 13 14
RED
Sensors:
CH 2 WHITE
3-2819-1 BLACK
3-2820-1 CLEAR (SHLD)
3-2821-1
3-2822-1
3-2823-1
RED
WHITE
BLACK
CLEAR (SHLD)
CH 1
Special Considerations:
To reduce the possibility of noise interference, separate sensor
input lines from AC power lines.
11
3.4 Output Relay Connections
Up to two optional relay cards can be installed for
external device control. Each card contains two
independent relays controlled by either channel.
One of three relay modes are selected for each
relay (sec. 4.8). Relay contacts are rated at 5 A
maximum.
L1 N + GND NO C NC NO C NC R+ R-
AC IN DC IN RLY1 RLY2 ANL1
12
The Dual Proportional Relay Card provides a
normally open (NO) contact for external device
control. The main distinction from the 2-Relay card
is the lack of the normally closed (NC) contact.
Example: Device A IS NOT powered when relay
3 is off. Power is applied when relay 3's alarm
setpoint is reached. Relay 4 operation is identical
to Relay 3, see illustration below:
1 2 3 4 5 6 7 8 9 10 11 12 13 14
+
Device B -
-
External Special Considerations:
+ AC/DC Relay contacts are rated as
Power 5 A @ 250 VAC OR
Source
+
Device A - 5 A @ 30 VDC maximum.
- To reduce the possibility of
External
+ AC/DC noise interference, separate
AC relay lines from input/
Power output lines.
Source
Analog 1 2 3 4 5 6 7 8 9 10 11 12 13 14
+
Ouput #2
-
Analog -
Output #1 +
15 16 17 18 19 20 21 22 23 24 25 26 27 28
L1 N + GND NO C NC NO C NC R+ R-
AC IN DC IN RLY1 RLY2 ANL1
Special Considerations:
The maximum loop impedance for the 4 to 20 mA/0 to 20
mA output is 425 Ω. The minimum load impedance for the
0 to 5/0 to 10 V output is 1 kΩ (1000 Ω). To reduce the
possibility of noise interference, separate output lines from AC
power/relay lines.
14
4.1 Introduction Chapter 4
All functions which can be modified are contained
in three menus:
System
The CAL menu contains those functions related to
the sensor input signal and how it is interpreted by
Configuration
the instrument. The CAL menu also provides
access to the display contrast and security code
features.
15
RELAY Menu Functions OUTPUT Menu Functions
• Relay/channel control selection • Analog output 1 control selection
• Relay mode: HI/LO, OR Pulse • Analog output 1 minimum setpoint
• Analog output 1 maximum setpoint
• Analog output 1 minimum adjust
(HI/LO Modes) (Pulse Mode)
• Analog output 1 maximum adjust
• Relay setpoint • Relay setpoint
• Relay hysteresis • Relay endpoint
• Analog output 2 control selection
• Relay max. pulses
• Analog output 2 minimum setpoint
• Analog output 2 maximum setpoint
• Analog output 2 miminum adjust
• Analog output 2 maximum adjust
Channel 1 parts per million 4. Channel 1 Parts Per Million Factor: Allows the
factor: selectable from 1.00 user to adjust the relationship between solution
to 3.00 conductivity (µS) and the total dissolved solid (TDS)
in parts per million units (PPM). The common value
for most natural occuring salts is 2.00 (factory
default). This function is not shown in the CAL
menu unless a ppm scale is selected (step 2). The
ppm relationship varies between chemicals
(sec. 5.7).
16
5. Channel 1 Temperature Compensation: The Channel 1 temperature
temperature compensation value keeps the process compensation percentage:
solution conductivity reading constant during selectable from 0.00 to
9.99%/°C
temperature changes. All conductivity readings
are based on 25 °C. A 2% conductivity change
for each °C is common for many chemicals
(factory default). However, many chemicals react
differently to temperature change (sec. 5.8).
7. Channel 2 On/Off: When "on", CAL menu Note: Turn channel 2 OFF to
steps 1-6 repeat for channel 2 setup. When off, simplify single channel system
channel 2 functions are not shown in the CAL setup.
menu. When "off", all analog output signals
assigned to channel 2 are forced low, and relays
assigned to channel 2 are de-energized.
(continued)
17
Security code selection: 9. Security Code Selection: Changes the 4-digit
0000 to 9999 security code. When enabled, the security code
prevents unauthorized menu changes. The security
function can be disabled by changing an internal
dip switch setting (sec. 5.3).
18
4. Relay 1 Hysteresis: Changes the relay 1 Relay 1 hysteresis: unlimited
hysteresis value. Hysteresis values directly effect within selected range
the LO and HI relay modes. Hysteresis is used to
prevent relay "chatter", caused by the control value
(e.g. conductivity) hovering around the relay's
setpoint (sec. 4.8).
6. Relay 1 Pulse Rate: Changes the pulse rate Relay 1 pulse rate: 0 to 120
for relay 1 (sec. 4.8). pulses per minute maximum.
(continued)
19
Analog output 1 maximum 5. Analog Output 1 Maximum Output Adjust:
adjust: Adjustable for Allows the operator to adjust the maximum analog
maximum accuracy. output level from the front keypad. An accurate
digital voltage meter (DVM) is required for
calibration.
1. Press: MOD
to enable calibration sequence.
2. Enter security code (when active) using:
% REJ TEMP COND
RES ; press: ENTER to confirm.
The security function can be
disabled via. internal dip (the security code is factory preset to 0000)
switch (sec. 5.2).
MOD
to recall previous value OR ENTER to save.
20
6. Press: CAL RELAY
or OUTPUT
to view next item.
COND
restore previous value, followed by: RES to exit
menu and return to operation mode.
21
4.6 CAL Menu
The security function is not No
displayed when disabled MOD Security Yes Enter security ENTER CAL
Code? code using:
(sec. 5.3).
No MOD
Recall previous value
Next menu item
CAL
NOT selected
4 section 5.7
step 2 No MOD
Recall previous value
Next menu item
CAL
22
Continued from previous page
A known solution (sec. 5.6)
Yes
Modify? MOD See section is required for the "WET
6 4.7 procedure CAL" procedure (sec. 4.7).
No
CAL
Next menu item Section 4.7
complete
Exit menu COND
RES
23
4.7 Wet Calibration Procedure
Exit Wet Cal? Wet calibration is necessary for maximum system
COND
accuracy. This procedure is recommended for
Press RES at any time "first-time" system start-up and for periodic sensor
during steps 1-4 to exit wet verification. A solution of known value (e.g.
cal procedure. buffer), a clean container, and an accurate °C
thermometer are required for calibration.
B) Press MOD
then ENTER
to cancel entry, OR
24
Press ENTER to accept displayed value, OR
Example
enabled
Press MOD
to enter known value as follows: for change
C) Press ENTER
to save entry, "WET CAL" is now Error message: "Out of
Range" (sec. 5.9)
displayed. Three options are offered at this
time:
• Press MOD
to repeat the WET CAL
procedure, OR
• Press CAL
to advance to the next menu
item, OR
COND
• Press RES to exit the CAL Menu and return
to operation mode.
25
LO Relay LO/HI operation: When a relay is selected for
Operation LO or HI operation, an individual setpoint and
hysteresis value is entered for that relay.
Control
value
• Relay Setpoint: Setpoints represent the control
value at which the relay is energized. Setpoint
units are displayed as µS, mS, ppm, kΩ, MΩ, °C,
or % depending on the relay's assigned channel,
range, and control selection (sec. 4.3).
26
• Setpoint: Control value at which relay pulsing
just begins.
120 max.
A Control value
Setpoint Endpoint
120 max.
B Control value
Endpoint Setpoint
No MOD
Recall previous value
RELAY
Next menu item
27
Continued from previous page
Yes Press to
Modify? MOD enter relay setpoint ENTER
3 value
No MOD
Recall previous value
Next menu item
RELAY
28
4.10 OUTPUT Menu
No The security function is not
Security Yes Enter security
displayed when disabled
MOD ENTER OUTPUT
Code? code using: (sec. 5.2).
Figure 1
4 Modify?
Yes Press to fine *The min. and max. current
MOD tune 4 mA output ENTER
signal, see note* adjustment steps require an
Ammeter required, No external ammeter for
MOD
see Figure 1 Recall previous value monitoring the current
Next menu item levels.
OUTPUT
OUTPUT
Repeat Menu?
29
4.11 View Only Menus
Three "view-only" menus are available any time
during operation. Menu access does not affect
the measurement in any way.
30
4. Relay 1 maximum pulse rate Function 6 only displays when
selection: the proportional "pulse" relay
mode is selected.
31
Chapter 5 5.1 Accessing Internal Options
1. Remove bezel (1) by placing a coin in the
notch (2), twist coin to remove the bezel from the
Technical instrument casing, see Figure 2.
Support 2. Loosen the four front bracket screws (3), then
loosen the center "jack-screw" (4), see Figure 3.
Figure 2 Figure 4
card retainer
1
Input/
output
cards
Side View
2 5
Figure 3 Push down on card retainer
to slide the chassis back
3 into the case.
RLY 1
RLY 2
RLY 3
RLY 4
Input/
output
cards
Front
Panel 4
32
5.2 AC Power Configurations
Two AC power options are possible; 90 to 132
VAC, or 180 to 264 VAC. Each power option is Figure 5
selectable via internal jumpers on the main pc Main pc board
board (fig. 5). (top view)
Option Sockets
Security Feature OUTPUT CARD #1
1 2 3 4
1
2
OPEN
INPUT CARD
4
OPEN
OUTPUT CARD #3
Enable the security
feature by setting
position #1 "closed"
1 2 3 4
OPEN
33
5.4 Installing Input/Output Options
Input/output option cards are "keyed" for proper
insertion into four sockets. These sockets are
clearly marked on the unit's main pc board. See
Figure 5 (pg 33) and table below:
Output Card #1 Accepts all analog option cards, except the Dual
Proportional Relay Card.
Non-isolated
version Isolated version
B
A B
Blue
Jumper
Blue
A
Jumper
34
5.6 Options and Accessories
Part Number Input Cards Code
35
Part Number Spare Parts Code
Conductivity Solutions
Premixed solutions are essential for proper
calibration. Solutions are available from most
instrumentation dealers. The following part number
are listed for your reference.
36
5.7 Parts Per Million Conversion Factor
The 9050CR is capable of displaying total
dissolved solids (TDS) in parts per million (PPM)
units. This is done by dividing the actual solution
conductivity in µS by the programmed parts per
million factor (PPMF).
37
Important: 5.8 Temperature Coefficient
Do not use this procedure Conductivity measurement is highly dependent on
for solutions from 0.055 µS to
0.1 µS (10 MΩ to 18 MΩ). temperature. Temperature dependence is usually
An internal pure water curve is expressed as the relative change per °C,
used for these ranges. The commonly known as percent/°C change from
factory default setting of 25 °C, or slope of the solution.
2.00%/°C should be used.
Equipment Required
• 9050CR controller with +GF+ Signet sensor
• Process solution samples (2)
Procedure
1. Disable the temperature compensation factor by
Sample Solution (Step 2) entering 0.00 (sec. 4.6).
Displayed temperature:
2. Heat the sample solution close to the maximum
T1= __________________°C
process temperature. Place sensor in the sample
solution (allow several minutes for stabilization).
Displayed conductivity:
Record the displayed temperature and conductivity
C1= ____________________ values in the spaces provided (left).
TEMP
• Press: to display temperature.
COND
• Press: RES to display conductivity.
(continued)
38
3. Cool the sample solution close to the minimum Sample Solution (Step 3)
process temperature. Place sensor in the sample Displayed temperature:
solution (allow several minutes for stabilization).
T2 = _________________°C
Record displayed temperature and conductivity
values in the spaces provided (right).
Displayed conductivity:
= 5500 = 1.42%/°C
3860
39
5.9 Troubleshooting
CAL/RELAY/OUTPUT Menu Messages
Displayed Message Cause Solution
1. "...PPM FACTOR MUST Number entered Enter number between 1.00 and
BE BETWEEN 1 outside range 3.00, factory default 2.00 (sec. 4.6)
AND 3..."
2. "...MAX PULSE RATE Entered number Enter number between 1 and 120,
MUST BE 120 OR too large factory default 120 (sec. 4.9)
LESS..."
5. "CAL RESET" Zero entered for Note: unit resets to factory default
conductivity value values shown in sec. 4.6, 4.9, 4.10
(Wet Cal procedure during "Wet Cal"
only, sec. 4.7) procedure
7. "CODE ERROR" Wrong security code Enter correct security code or disable
entered feature (sec. 5.3)
8. "...Must be Less Than Wet Cal value out Input value less than 18.1 Mohms
18.1 Mohms..." or range for Wet Cal. (sec. 4.7)
9. "...Must be Greater than Wet Cal value out Input value greater than 0.049 µS
0.549 uS..." of range for Wet Cal. (sec. 4.7)
40
Operational Messages
Displayed Message Cause Solution
4. "...CHECK INPUT Wrong, missing, or A) Verify input card type (sec. 5.6)
CARD..." damaged input card B) Install input card (sec. 5.4)
C) Replace input card (sec. 5.1)
(continued)
41
Operational Messages Continued
7. "ERR CH2 OFF" "% REJ" key pressed Turn CH2 on, if desired (sec. 4.6)
when CH2 is off
42
General Data Specifications
Conductivity range: 0.055 µS to 400,000 µS
(2.5Ω to 18 MΩ )
Enclosure
Material: ABS plastic
Rating: NEMA 4X/IP65 front
NEMA 4X/IP65 rear
cover kit (optional)
Electrical Data
Power requirements: 17 to 30 VDC @
0.5 A max. and/or
90 to 132 VAC @
50 to 60 Hz, or
180 to 264 VAC @
50 to 60 Hz (jumper
selectable)
Noise immunity: Meets IEC 801-2 level 4,
IEC 801-3, level 1
(continued)
43
Ambient Conditions
Operating temp.: 32 to 130 °F/0 to 55 °C
Relative humidity: 95% maximum,
non-condensing
Optional Cards
2-Relay Card
Contacts: 2 SPDT outputs
Rating: 5 A @ 250 VAC or 30 VDC
maximum
44
Limited Two-Year Warranty Warranty
Signet Scientific Company warrants its instruments
to be free from defects in material and workman-
ship under normal use for a period of two years
from the date of purchase by the initial owner, or
three years from date of manufacture, whichever
comes first, as described in the following para-
graphs.
45
Signet Scientific Company shall have the sole right
to determine whether in fact a warranty situation
exists.
Consequential Damages
Signet Scientific Company shall not be liable for
special consequential damages of any nature with
respect to any merchandise or service sold,
rendered or delivered.
46
NOTES:
NOTES:
NOTES:
Sheet provided by KTH Sales, Inc. -- www.KTHSales.com
,
Representative Offices
U.S.A. George Fischer, Inc., 2882 Dow Avenue, Tustin, CA 92680-7285/U.S.A.,
Toll Free Phone (800) 854-4090, Fax (714) 731-6201
CH Georg Fischer Rohrleitungssysteme AG, CH-8201 Schaffhausen/Schweiz,
Tel. 053/81 11 11, Telex 89 70 70 64 gf ch, Fax 053/25 91 30
SIN George Fischer Pte Ltd., 15 Kaki Bukit Road 2, KB Warehouse Complex, Singapore 1441,
Tel: 65/747 0611, Fax: 65/747 0577