+GF+ Signet 9050cr

Download as pdf or txt
Download as pdf or txt
You are on page 1of 57

+GF+ SIGNET 9050CR

Conductivity/Resistivity Controller

Instruction Manual

GEORGE FISCHER +GF+


Important Safety Information!

CAUTION: Remove AC power to unit prior to


wiring input and output connections.

CAUTION: Remove AC power before opening


unit. Electrical shock hazard exists
Chapter Page Table of
1 Introduction 1
1.1 General Description 1 Contents
1.2 Front Panel Description 2
1.3 Rear Panel Description 3

2 Sensor Selection and Installation 4


2.1 Sensor Selection 4
2.2 In-Line Sensor Installations 6
2.3 Submersible Sensor Installations 8

3 Installation and Wiring 9


3.1 Mounting Instructions 9
3.2 Power Connections 10
3.3 Input Connections 11
3.4 Output Relay Connections 12
3.5 Verifying Analog Outputs 13
3.6 Analog Output Connections 14

4 System Configuration 15
4.1 Introduction 15
4.2 CAL Menu Functions 16
4.3 RELAY Menu Functions 18
4.4 OUTPUT Menu Functions 19
4.5 Quick-Reference Keypad Sequence 20
4.6 CAL Menu 22
4.7 Wet Calibration Procedure 24
4.8 Relay Operation 25
4.9 RELAY Menu 27
4.10 OUTPUT Menu 29
4.11 View Only Menus 30

5 Technical Support 32
5.1 Accessing Internal Options 32
5.2 AC Power Configurations 33
5.3 Security Code Function 33
5.4 Installing Input/Output Options 34
5.5 Output Card Configurations 34
5.6 Options and Accessories 35
5.7 Parts Per Million Conversion Factor 37
5.8 Temperature Coefficient 38
5.9 Troubleshooting 40

Specifications 43

Warranty Information 45
Unpacking and Inspection
Your controller package includes the following
items:

• +GF+ SIGNET 9050CR Conductivity/


Resistivity Controller
• Two stainless steel mounting brackets
• Mounting Instructions w/self-adhesive template
• Panel gasket
• Instruction manual w/warranty card

Please fill out and return warranty card as soon as


possible.

Warranty Record
For your protection, record your unit's purchase
date and serial number for future reference. The
serial number decal is located on the instrument's
rear panel.

Model: +GF+ SIGNET 9050CR Conductivity/


Resistivity Controller

Purchase Date: _______________________

Serial Number: ________________________

Purchased From: _______________________

Purchase Order Number: _______________


1.1 General Description Chapter 1
The +GF+ SIGNET 9050CR Conductivity/
Resistivity Controller is specifically designed to
monitor and control conductivity levels of aqueous Introduction
solutions. The controller's compact 1/4 DIN
enclosure (front) is NEMA 4X/IP65 rated and
ideal for installations into instrumentation panels
with limited space.

Optional "plug-in" output cards allow you to


customize your controller to satisfy your application
demands. The controller's unique "slide-out"
chassis design makes option installation fast and
simple. Smart self-configuring microprocessor
based circuitry automatically inventories installed
options during power-up, allowing you to upgrade
your system in seconds without the need for
additional equipment.

The unit's front panel features a highly visible


4.5 and 8-digit liquid crystal display with
adjustable contrast. Measured conductivity/
resistivity and relay status is accessed at a glance.
Channel selection and solution temperature is
accessed with a touch of a button. During
calibration the user is prompted with clear
step-by-step instructions on the front panel display.

The 9050CR is designed for use with


+GF+ SIGNET 3-28XX-1 series sensors, covering
a wide range of conductivity/resistivity The technical data given in
measurement. Each sensor is equipped with a this publication is for general
information purposes only. It
PT1000 temperature compensation device for implies no warranty of any
accurate temperature sensing (sec. 2.1). kind.

1
1.2 Front Panel Description

9050CR Controller

RLY 1
RLY 2
1
RLY 3
RLY 4
2

3 COND % REJ
10
ENTER MOD
RES
4 9

TEMP
5 CAL RELAY OUTPUT
8
6 7
+GF+ SIGNET
Item Function
1. Relay An- • Indicate activation status of control relays 1-4 (optional)
nunciators:

2. LCD • Shows conductivity, resistivity, temperature °C, relay activation status, and
Display: user messages during setup and operation

3. MOD
• Accesses one of three calibration menus: CAL, RELAY, OUTPUT
• Selects a menu item for modification
• Restores a menu item to previous value during modification

4. ENTER
• Stores calibration and setup values into memory after modification
• Displays available output options during operation
5. CAL
• Used in conjunction with MOD key to access the CAL calibration menu
• Accesses the CAL "view-only" menu
6. RELAY
• Used in conjunction with MOD key to access the RELAY calibration menu
• Accesses the RELAY "view-only" menu

7. OUTPUT
• Used in conjunction with MOD key to access the OUTPUT calibration menu
• Accesses the OUTPUT "view-only" menu

8. TEMP • Displays temperature in °C for each channel during operation


• Decreases the value of a selected digit in CAL, RELAY, or OUTPUT menus
9. % REJ • Displays percent rejection between channels
• Increases the value of a selected digit in CAL, RELAY, or OUTPUT menus
10. COND • Displays conductvity/resistivity for each channel during operation
RES
• Selects a digit for modification while in CAL, RELAY, or OUTPUT menus
• Returns the unit to operation mode from menus

2
1.3 Rear Panel Description
10 9 8 7 6

RLY3 RLY4 ANL2 SERIAL CH2 CH1


C NO C NO R+ R- Tx GND Rx S2 T2 S1 T1 SG

1 2 3 4 5 6 7 8 9 10 11 12 13 14
Note: Rear terminals
accept 18 to 22 AWG
15 16 17 18 19 20 21 22 23 24 25 26 27 28 wire

L1 N + GND NO C NC NO C NC R+ R-
AC IN DC IN RLY1 RLY2 ANL1

1 2 3 4 5
Function Item
• 90 to 132 VAC or 180 to 264 VAC system power 1. AC IN
connection

• 17 to 30 VDC system power connection 2. DC IN

• Relay #1 (COM, NO, NC) contact set for external device 3. RLY1
control (optional)
• Relay #2 (COM, NO, NC) contact set for external device 4. RLY2
control (optional)

• Analog output #1 from option socket #1 (optional) 5. ANL1

• Sensor input connections 6. CH1/CH2

• Serial outputs (future availability) 7. SERIAL

• Analog output #2 from option socket #2 (optional) 8 . ANL2

• Relay #4 (COM, NO) contact set for external device 9 . RLY4


control (optional)
• Relay #3 (COM, NO) contact set for external device 10. RLY3
control (optional)

3
Chapter 2 2.1 Sensor Selection
The 9050CR controller is compatable with +GF+
SIGNET 3-28XX-1 series sensors. +GF+ Signet
Sensor Selection offers five sensor versions satisfying a wide range
of measurement, listed below.
and Installation
For optimum sensor performance and life, the
following requirements MUST be met:

• Verify your system's conductivity/resistivity


range.
• Verify the maximum pressure/temperature
specification for the sensor under consideration
is within your process range.
• Verify wetted sensor parts are chemically
Dimensions: compatible with process fluids (e.g. Compass
• 3-2819-1 Sensor Corrosion Guide or equivalent).
• 3-2820-1 Sensor
• 3-2821-1 Sensor Choose the +GF+ Signet sensor best suited for
your application from the following:
4.6 m (15 ft.)
cable (standard)
Order NPT Fitting
Number Cell Range Fitting Material
3-2819-1 0.01 0.055 - 100 µS 3/4 in. PP
152 mm (10 kΩ - 18 MΩ )
(6.0 in.) Reversible
fitting assy 3-2820-1 0.1 1 - 1000 µS 3/4 in. PP
for submersion 3-2821-1 1.0 10 - 10,000 µS 3/4 in. PP
mounting

3/4 in. NPT Specifications


(standard) Temperature Compensation: PT1000

Wetted materials:
O-rings: EPR
Insulator: Teflon®
107 mm
(4.2 in.)
Electrodes: 316 stainless steel
Standard fitting: Polypropylene
3-2820-1 Max. pressure: 100 psi/6.9 bar
sensor tip
Max. temperature: 212 °F/100 °C
Optional fitting: 316 SS (1/2 in. NPT)
#3-2820.392
Max. pressure: 200 psi/13.8 bar
12.7 mm 3-2821-1 Max. temperature: 248 °F/120 °C
(0.5 in.) sensor tip

4
Resistivity measurements within the 10 MΩ to
18 MΩ (0.055 µS to 0.1 µS) range must be
performed in solution temperatures from
20 °C to 100 °C.

Dimensions:
Order NPT Fitting 3-2822-1 Sensor
Number Cell Range Fitting Material
3-2822-1 10.0 100 - 100,000 µS 3/4 in. 316 SS

Specifications 15 ft./4.6m
Temperature Compensation: PT1000 cable (standard)

Wetted materials:
O-rings: EPR
Insulator: CPVC
5.8 in./ Optional 316 SS
Electrodes: 316 stainless steel 147 mm submersion adapter
Standard fitting: 316 SS fitting - 3/4 in. NPT
threads,
Max. pressure: 100 psi /6.9 bar #3-2820.390
Max. temperature: 203 °F /95 °C

Optional Submersion
Standard 3/4 in.
Adapter Fitting: 316 SS, #3-2820.390 3.4 in./
NPT/316 SS fitting
86 mm

Plastic pipe/tank installations: When two 3-2822-1


sensors connected to the same controller, a minimum of
10 ft/3 m is required between sensors, if placed in the
same solution. 0.75 in. 19 mm

Metal pipe/tank installations: A 3-2822-1 will not work


with a 3-2823-1 sensor in the same system. Use two
3-2823-1 in these applications.

5
Dimensions
Order NPT Fitting
3-2823-1 Sensor
Number Cell Range Fitting Material
15 ft./4.6 m 3-2823-1 20.0 200 - 400,000 µS 3/4 in. 316 SS
cable (standard)
Specifications
8.0 in./ Temperature Compensation: PT1000
203 mm

Wetted materials:
Reversible O-rings: EPR
fitting assy Insulator: Teflon
for submersion
mounting
Electrodes: 316 stainless steel
Fitting: 316 stainless steel
3/4 in. NPT
Max. pressure: 100 psi/6.9 bar
Max. temperature: 302 °F/150 °C

3.5 in./
89 mm

0.75 in. 19 mm

2.2 In-line Sensor Installations


+GF+ SIGNET 3-28XX-1 series sensors are easily
mounted using standard female pipe fittings
available at local hardware stores.

For optimum system performance, several mounting


techniques must be observed. In-line applications
require special considerations unlike most
submersible types. Factors such as air bubbles,
"dead zones", excessive flow rates, and sediment
build-up are problems associated with pipeline
installations.

Air bubbles around the sensor electrodes can


cause the sensor to read lower conductivity values
than actual. Pockets or "dead zones" may
produce inaccurate reading since they isolate the
sensor from the main process stream.

6
Oils or sediments in the system can coat or clog
the sensor electrodes, causing poor response or no
response at all.

Mount the sensor in a location where the flow rate


is moderate. Ideally, the sensor should be
mounted where flow is directed into the sensor
cavity (e.g. elbow, tee).

Refer to the following illustration for recommended


mounting techniques.
3-2819-1 In-line 3-2819-1 Submersible
3-2820-1 3-2820-1
3-2821-1 3-2821-1
3-2822-1 tee fitting 3-2822-1
3-2823-1 3-2823-1
Air
A bubbles
3-2821-1

OR
B

B
Use caution to avoid air bubble or Air
sediment trapping inside the electrode bubbles
cavity.

• Refer to your sensor instruction manual for


specific sensor assembly and mounting
instructions.

• For other installations, contact your local +GF+


Signet distributor for additional information.

• After the sensor is first installed and the pipe is


filled with fluid, gently tap the sensor fitting
several times to release any air bubbles trapped
within the sensor cavity.

7
2.3 Submersible Sensor Installations
+GF+ SIGNET 3-2819-1, 3-2820-1, and
3-2821-1 sensors are easily modified for submers-
ible installation. An extension pipe and female
pipe union are required (customer supplied).

15 ft/4.6 m
cable std.
100 ft/30 m
1 2 3 max., Belden
#9770
customer
supplied
pipe

Sealant
customer
supplied
female
pipe
union

Sealant

4 5 6

• 3-2822-1 sensor: this sensor can be


submersed via the optional submersion adapter
fitting #3-2820.390.

• 3-2823-1 sensor: conversion for submersion


mounting is similar to the illustration above.
Simply reverse the sensor's metal swedgelock
fitting assembly and refer to step #6 above.

• Shake the sensor/pipe assembly after


submersion to remove any trapped air bubbles
inside the electrode cavity. Aerated tanks may
require baffles to seperate the sensor from
bubble streams. Avoid mounting locations
where bubbles are present.

8
3.1 Mounting Instructions Chapter 3
The controller's 1/4 DIN enclosure is specifically
designed for panel mounting. Adjustable mount-
ing brackets allow mounting in panels up to 1 in./ Installation
25 mm thick. An adhesive template and instruc-
tions are included to insure proper installation.
and Wiring

For outdoor and/or stand alone installations the


splash-proof NEMA 4X/IP65 rear cover kit is
recommended (ordered separately,
#3-9000.395).

Panel
Gasket *Optional NEMA 4X/IP65 Rear Cover

Mounting Panel
Max. panel thickness = 1 in./25 mm

Mounting Clamp (included, 2 ea.)

3.8 in. sq. 3.5 in.


96 mm 88 mm

SIDE VIEW

5.7 in./145 mm
6 in./152 mm
6.5 in./165 mm
7.2 in./183 mm

Panel Cutout Instructions


Recommended panel cutout 3.54 in./90 mm
square. Maximum panel cutout 3.62 in./92 mm
square, DO NOT exceed. Use adhesive backed
template (included). 90 mm X
90 mm

Panel cutout

9
3.2 Power Connections

AC Power Connections
AC Hot 90 to 132 VAC
AC Ground* OR
AC Neutral 180 to 264 VAC
15 16 17 18 19 20 21 22 23 24 25 26 27 28

Caution: Never connect live


AC lines to the instrument.
Electrical shock hazard exists L1 N + GND NO C NC NO C NC R+ R-
AC IN DC IN RLY1 RLY2 ANL1

DC power is recommended
when ground fault interrupt Instructions
devices (GFI's) are used. 1. Jumper selectable for 90 to 132 OR 180 to 264 VAC
operation. Confirm AC power configuration before
applying power (sec. 5.2).

2. DC power can be connected simultaneously as a


backup power source, see section below.

3. *A direct or low impedance AC ground (earth ground)


MUST be used for proper operation.

4. To reduce the possibility of noise interference, AC


power lines must be isolated from signal lines.

DC Power Connections
17 to 30 VDC @ 0.5 A
*
GND
15 16 17 18 19 20 21 22 23 24 25 26 27 28

Caution: Never connect live


L1 N + GND NO C NC NO C NC R+ R-
DC lines to the instrument.
AC IN DC IN RLY1 RLY2 ANL1
Electrical shock hazard exists
Note: AC/DC power can be connected simultaneously,
using DC power as an backup power source.

*A direct or low impedance earth ground must be used for


optimum performance

10
3.3 Input Connections
The 9050CR is compatible with +GF+ SIGNET
3-28XX-1 series sensors. Wiring connections are
identical for ALL sensor versions.

Extended Cable Runs: Each sensor includes


15 ft/4.6 m of cable. Cable runs can extend up Caution: Remove instrument
to 100 ft/30 m using three conductor shielded power prior to making any
input/output connection.
cable (Belden 9770 or equivalent). Failure to do so may result in
personal injury or damage to
• Shielding must be exactly as shown below the instrument.
• Shielding must be maintained through cable
splice with cable extensions.

RLY3 RLY4 ANL2 SERIAL CH2 CH1


C NO C NO R+ R- Tx GND Rx S2 T2 S1 T1 SG

1 2 3 4 5 6 7 8 9 10 11 12 13 14
RED

Sensors:
CH 2 WHITE
3-2819-1 BLACK
3-2820-1 CLEAR (SHLD)
3-2821-1
3-2822-1
3-2823-1
RED
WHITE
BLACK
CLEAR (SHLD)
CH 1

Special Considerations:
To reduce the possibility of noise interference, separate sensor
input lines from AC power lines.

11
3.4 Output Relay Connections
Up to two optional relay cards can be installed for
external device control. Each card contains two
independent relays controlled by either channel.
One of three relay modes are selected for each
relay (sec. 4.8). Relay contacts are rated at 5 A
maximum.

The 9050CR will accept one of each of the


following cards:

• 2-Relay Card: Provides two single pole double


throw relays (sec. 5.4).
• Dual Proportional Relay Card: Provides two
single pole single throw relays (sec. 5.4).

The 2-Relay Card provides both normally open


(NO) and normally closed (NC) contacts which
may be used simultaneously. Example: Device A
IS powered when relay 1 is off. Power is discon-
tinued when relay 1's alarm setpoint is reached.
Device B IS NOT powered when relay 1 is off.
Power is applied when relay 1's alarm setpoint is
reached, see illustration below:

Special Considerations: ACN


Relay contacts are rated as AC+
5 A @ 250 VAC OR ACN
5 A @ 30 VDC max. External
B
AC/DC pump
An external heavy-duty relay Power AC+
must be used for devices with Source AC+
surge currents or operating
solenoid
currents that exceed 5 A.
valve A
To reduce the possibility of
noise interference, separate 15 16 17 18 19 20 21 22 23 24 25 26 27 28

AC relay lines from input/


output lines.

L1 N + GND NO C NC NO C NC R+ R-
AC IN DC IN RLY1 RLY2 ANL1

12
The Dual Proportional Relay Card provides a
normally open (NO) contact for external device
control. The main distinction from the 2-Relay card
is the lack of the normally closed (NC) contact.
Example: Device A IS NOT powered when relay
3 is off. Power is applied when relay 3's alarm
setpoint is reached. Relay 4 operation is identical
to Relay 3, see illustration below:

RLY3 RLY4 ANL2 SERIAL CH2 CH1


C NO C NO R+ R- Tx GND Rx S2 T2 S1 T1 SG

1 2 3 4 5 6 7 8 9 10 11 12 13 14

+
Device B -
-
External Special Considerations:
+ AC/DC Relay contacts are rated as
Power 5 A @ 250 VAC OR
Source
+
Device A - 5 A @ 30 VDC maximum.
- To reduce the possibility of
External
+ AC/DC noise interference, separate
AC relay lines from input/
Power output lines.
Source

3.5 Verifying Analog Outputs


Installed output options can be configured to either
of the unit's rear analog output terminals: ANL 1
or ANL 2. Configuration is determined by which
sockets the options are installed. Options installed
in socket #1 are configured to the rear ANL 1 ter-
minals, options installed in socket #2 are config-
ured to the rear ANL 2 terminals (sec. 5.4).

Prior to connection, determine which options are


configured to terminals ANL 1 and ANL 2 as
follows:
13
Option Record: 1. Apply power to unit. Press: ENTER to view
available output options on the front panel display
ANL 1=
(unit displays "No Card" for unavailable options).
_____________________
2. Record option configurations for ANL 1 and
ANL 2=
ANL 2 in the spaces provided (left). This informa-
_____________________
tion is necessary when wiring analog outputs.

3.6 Analog Output Connections


0 to 20/4 to 20 mA isolated or non-isolated
outputs as well as 0 to 5/0 to 10 VDC isolated or
non-isolated outputs are available (sec. 5.5).

*The 4 to 20 mA option is RLY3 RLY4 ANL2 SERIAL CH2 CH1


jumper configurable for C NO C NO R+ R- Tx GND Rx S2 T2 S1 T1 SG
0 to 20 mA operation
(sec. 5.5).

Analog 1 2 3 4 5 6 7 8 9 10 11 12 13 14
+
Ouput #2
-
Analog -
Output #1 +
15 16 17 18 19 20 21 22 23 24 25 26 27 28

L1 N + GND NO C NC NO C NC R+ R-
AC IN DC IN RLY1 RLY2 ANL1

Special Considerations:
The maximum loop impedance for the 4 to 20 mA/0 to 20
mA output is 425 Ω. The minimum load impedance for the
0 to 5/0 to 10 V output is 1 kΩ (1000 Ω). To reduce the
possibility of noise interference, separate output lines from AC
power/relay lines.

14
4.1 Introduction Chapter 4
All functions which can be modified are contained
in three menus:
System
The CAL menu contains those functions related to
the sensor input signal and how it is interpreted by
Configuration
the instrument. The CAL menu also provides
access to the display contrast and security code
features.

The RELAY menu contains those functions neces-


sary to control any installed output relays.

The Output menu contains those functions which


define and control all installed analog output
cards.

CAL Menu Functions


• Channel 1 cell selection
• Channel 1 scale selection
• Channel 1 decimal selection
• Channel 1 parts per million factor
(only shown with ppm scale selected)
• Channel 1 temp. coefficient (%/°C)
• Channel 1 wet cal. (see note below)
• Channel 2 on/off

(channel 2 off) (channel 2 on)


• Channel 2 cell selection
• Channel 2 scale selection
• Channel 2 decimal selection
• Channel 2 parts per million factor
(only shown with ppm scale selected)
• Channel 2 temp. coefficient (%/°C)
• Channel 2 wet cal. (see note below)
• Display contrast
• Security code

Wet Calibration, when selected


• Insert sensor in conductivity solution (buffer)
• Accept or modify displayed buffer temp.
• Accept or modify displayed conductivity/resistivity
(continued)

15
RELAY Menu Functions OUTPUT Menu Functions
• Relay/channel control selection • Analog output 1 control selection
• Relay mode: HI/LO, OR Pulse • Analog output 1 minimum setpoint
• Analog output 1 maximum setpoint
• Analog output 1 minimum adjust
(HI/LO Modes) (Pulse Mode)
• Analog output 1 maximum adjust
• Relay setpoint • Relay setpoint
• Relay hysteresis • Relay endpoint
• Analog output 2 control selection
• Relay max. pulses
• Analog output 2 minimum setpoint
• Analog output 2 maximum setpoint
• Analog output 2 miminum adjust
• Analog output 2 maximum adjust

4.2 CAL Menu Functions


Channel 1 sensor cell
constant selection: 1. Channel 1 Cell Selection: Allows user to select
0.01, 0.1, 1.0, 10.0, 20.0 the channel 1 sensor cell constant.

Channel 1 scale selection: 2. Channel 1 Scale Selection: Allows user to


µS, mS, PPM, Kohm, or select the channel 1 conductivity scale. Five
Mohm scales are offered. The selected scale for this
channel will display in the RELAY setup and
OUTPUT setup menu.

Channel 1 decimal: 3. Channel 1 Decimal: Allows the user to select


199.99 to 19999 the decimal position for the selected CH1 scale.
Decimal selection will display in relay setup and
output setup menus.

Channel 1 parts per million 4. Channel 1 Parts Per Million Factor: Allows the
factor: selectable from 1.00 user to adjust the relationship between solution
to 3.00 conductivity (µS) and the total dissolved solid (TDS)
in parts per million units (PPM). The common value
for most natural occuring salts is 2.00 (factory
default). This function is not shown in the CAL
menu unless a ppm scale is selected (step 2). The
ppm relationship varies between chemicals
(sec. 5.7).

16
5. Channel 1 Temperature Compensation: The Channel 1 temperature
temperature compensation value keeps the process compensation percentage:
solution conductivity reading constant during selectable from 0.00 to
9.99%/°C
temperature changes. All conductivity readings
are based on 25 °C. A 2% conductivity change
for each °C is common for many chemicals
(factory default). However, many chemicals react
differently to temperature change (sec. 5.8).

6. Channel 1 Wet Calibration: Wet calibration


is a procedure that calibrates your system for
maximum accuracy. Wet calibration should be
performed during "first-time" system startup and at
regular intervals. A solution of known conductivity
or resistivity (e.g. buffer) and an accurate
thermometer are required for calibration.
Calibration steps include:

• Unit display "CH1 INSERT". Place CH1 sensor


in known solution or buffer.
• Unit displays solution temperature. After Note: Enter actual solution
allowing for stabilization, the operator can temperature and value for
accept or modify the displayed solution maximum system accuracy
temperature.
• Unit displays solution value. Operator can
either accept or modify displayed value.
• Steps repeat for channel 2 (when enabled)

7. Channel 2 On/Off: When "on", CAL menu Note: Turn channel 2 OFF to
steps 1-6 repeat for channel 2 setup. When off, simplify single channel system
channel 2 functions are not shown in the CAL setup.
menu. When "off", all analog output signals
assigned to channel 2 are forced low, and relays
assigned to channel 2 are de-energized.

8. Display Contrast: Changes the LCD display


contrast for best visibility.

(continued)

17
Security code selection: 9. Security Code Selection: Changes the 4-digit
0000 to 9999 security code. When enabled, the security code
prevents unauthorized menu changes. The security
function can be disabled by changing an internal
dip switch setting (sec. 5.3).

4.3 RELAY Menu Functions

Relay 1 control selections: 1. Relay 1 Control Selection: Relay 1 is


CH1 or CH2, µS, mS, PPM, controlled by either conductivity, resistivity,
Kohm, or Mohm temperature, or % rejection.
CH1 or CH2, temperature,
% rejection
• Conductivity/resistivity control: Relays assigned
for conductivity or resistivity control are energized
at specific levels programmed by the operator.

• Temperature control: Relays assigned for


temperature control are energized at specific
temperature levels programmed by the operator.

% Rejection formula: • % Rejection: Relays assigned for % rejection


control are energized when a user programmed
% rejection = conductivity change (percentage) is measured
100% (1 - CH2/CH1)
between CH1 and CH2. CH1 = high conductiv-
ity (feed), and CH2 = low conductivity (product).
This function is disabled when channel 2 is off.

2. Relay 1 Mode: Relay 1 can be configured for


either LO, HI, or proportional "Pulse" operation
(sec. 4.8).

Relay 1 setpoint: unlimited 3. Relay 1 Setpoint: Changes the value at which


within selected range relay 1 is energized.

18
4. Relay 1 Hysteresis: Changes the relay 1 Relay 1 hysteresis: unlimited
hysteresis value. Hysteresis values directly effect within selected range
the LO and HI relay modes. Hysteresis is used to
prevent relay "chatter", caused by the control value
(e.g. conductivity) hovering around the relay's
setpoint (sec. 4.8).

5. Relay 1 Endpoint: Changes the control value Relay 1 endpoint: unlimited


for relay 1's maximum pulse rate. within selected range

6. Relay 1 Pulse Rate: Changes the pulse rate Relay 1 pulse rate: 0 to 120
for relay 1 (sec. 4.8). pulses per minute maximum.

Functions 1-6 above repeat for relays 2-4, when


installed.

4.4 OUTPUT Menu Functions


Analog output control
1. Analog Output 1 Control Selection: Analog selections: CH1 or CH2, µS,
output control selections are identical to relay mS, PPM, Kohm, Mohm
control selections (sec. 4.3). CH1 or CH2, temperature or
% rejection.

2. Analog Output 1 Minimum Setpoint: Allows


Analog output 1 minimum
the operator to enter the conductivity, resistivity, setpoint: Selectable for any
temperature, or % rejection value that corresponds value within selected range.
to the minimum analog output level (e.g. 4 mA).

3. Analog Output 1 Maximum Setpoint: Allows Analog output 1 maximum


the operator to enter the conductivity, resistivity, setpoint: Selectable for any
temperature, or % rejection value that corresponds value within selected range.
to the maximum analog output level (e.g. 20 mA).

4. Analog Output 1 Minimum Output Adjust: Analog output 1 minimum


Allows the operator to adjust the minimum analog adjust: Adjustable for
output level from the front keypad. An accurate maximum accuracy.
digital voltage meter (DVM) is required for calibra-
tion.

(continued)

19
Analog output 1 maximum 5. Analog Output 1 Maximum Output Adjust:
adjust: Adjustable for Allows the operator to adjust the maximum analog
maximum accuracy. output level from the front keypad. An accurate
digital voltage meter (DVM) is required for
calibration.

Functions 1-5 above repeat for analog output 2,


when installed.

4.5 Quick-Reference Keypad Sequence


The following sequence is used to view, modify,
and exit all setup menu functions. Familiarize
yourself with this procedure before attempting CAL,
RELAY, and OUTPUT menu setup (sec. 4.6, 4.9,
and 4.10).

1. Press: MOD
to enable calibration sequence.
2. Enter security code (when active) using:
% REJ TEMP COND
RES ; press: ENTER to confirm.
The security function can be
disabled via. internal dip (the security code is factory preset to 0000)
switch (sec. 5.2).

Accessing any setup menu


3. Select menu: CAL RELAY
or OUTPUT
; press menu
(step 3), forces all analog key repeatedly to scroll through displayed menu.
output signals low and
temporarily de-energizes all
available relays. 4. Press: MOD
to select displayed menu function
for modification.
% REJ TEMP COND
5. Modify item using: RES ; press:

MOD
to recall previous value OR ENTER to save.

20
6. Press: CAL RELAY
or OUTPUT
to view next item.

7. Repeat steps 4-6 of this procedure to modify


each menu item.
COND
Exit menu by pressing: RES

Cannot exit menu


To exit or advance menu you must first
while editing?
press: ENTER to save changes OR press: MOD
to

COND
restore previous value, followed by: RES to exit
menu and return to operation mode.

21
4.6 CAL Menu
The security function is not No

displayed when disabled MOD Security Yes Enter security ENTER CAL
Code? code using:
(sec. 5.3).

Yes Press to select


Displays shown are for Modify? MOD ENTER

example only, actual 1 sensor cell constant

displays may vary. No MOD


Recall previous value
CAL
Next menu item
Menu access forces all Exit menu COND
RES
analog output signals
low and temporarily
Yes
de-energizes available Modify? MOD Press to select ENTER

output relays. 2 conductivity scale

No MOD
Recall previous value
Next menu item
CAL

Exit menu COND


RES

Yes Press to select


Modify? MOD display decimal ENTER
3 position
No MOD
Recall previous value
Next menu item
CAL

Exit menu COND


RES

PPM scale SELECTED step 2


Yes Press to enter
PPM scale Modify? MOD ppm factor, see ENTER

NOT selected
4 section 5.7

step 2 No MOD
Recall previous value
Next menu item
CAL

Exit menu COND


RES

An internal pure water Yes Press to enter


curve is used for the 10 MΩ 5
Modify? MOD temperature comp. ENTER
%, see section 5.8
to 18 MΩ (0.055 µS to
0.1 µS) range. The factory No MOD
Recall previous value
default setting of 2.00%/° C
Next menu item
should be used for this CAL

range. Exit menu COND


RES

Continued on next page

22
Continued from previous page
A known solution (sec. 5.6)
Yes
Modify? MOD See section is required for the "WET
6 4.7 procedure CAL" procedure (sec. 4.7).
No

CAL
Next menu item Section 4.7
complete
Exit menu COND
RES

Yes Press to turn


Modify? MOD channel 2 on or ENTER
7 off
No MOD With CH2 ON, menu steps
Recall previous value 1-6 repeat for CH2 setup.
Next menu item
CAL Step 7 is not shown after
Exit menu COND
RES
CH2 setup.

Yes Press to select


Modify? MOD best display ENTER
8 contrast
No MOD
Recall previous value
CAL
Next menu item

Exit menu COND


RES

Yes Press to enter


Modify? MOD
security code ENTER
9
No MOD
Recall previous value
CAL
Repeat menu

Exit menu COND


RES

23
4.7 Wet Calibration Procedure
Exit Wet Cal? Wet calibration is necessary for maximum system
COND
accuracy. This procedure is recommended for
Press RES at any time "first-time" system start-up and for periodic sensor
during steps 1-4 to exit wet verification. A solution of known value (e.g.
cal procedure. buffer), a clean container, and an accurate °C
thermometer are required for calibration.

1. Access and scroll through the CAL Menu until


Default the display shows "WET CAL" (sec. 4.6).
display for
CH1 • Press MOD
display shows "INSERT".

2. Place channel 1's sensor and °C thermometer


into the known solution. Lightly tap the sensor
electrode body against the side of the container to
remove trapped air bubbles. Allow for
temperature stabilization.

Temperature 3. Solution temperature is now displayed. Accept


display or modify displayed value as follows:
example
Press ENTER to accept displayed temperature, OR

Example Press MOD


to enter actual solution temperature as
enabled
for change follows:
% REJ TEMP
Example A) Press
COND
RES to enter measured
changed as
measured temperature (°C).

B) Press MOD
then ENTER
to cancel entry, OR

C) Press ENTER to save entry and advance to


step 4.

Conductivity 4. Solution value is now displayed. Accept or


display
example
modify displayed value as follows:

24
Press ENTER to accept displayed value, OR
Example
enabled
Press MOD
to enter known value as follows: for change

% REJ TEMP COND Example


A) Press RES to change displayed changed to
value. buffer value
Reset channel: enter zero to
B) Press MOD
then ENTER
to cancel entry, OR reset factory defaults, if
desired.

C) Press ENTER
to save entry, "WET CAL" is now Error message: "Out of
Range" (sec. 5.9)
displayed. Three options are offered at this
time:

• Press MOD
to repeat the WET CAL
procedure, OR

• Press CAL
to advance to the next menu
item, OR
COND
• Press RES to exit the CAL Menu and return
to operation mode.

4.8 Relay Operation


Up to four optional relays can be installed for
external device control (sec. 3.4). Each relay can
be assigned to either channel 1 or 2.

Relays are controlled by either conductivity,


resistivity, temperature, or % rejection between
channels, see section 4.3. Each relay can be
selected for LO, HI or proportional "pulse"
operation as follows:

25
LO Relay LO/HI operation: When a relay is selected for
Operation LO or HI operation, an individual setpoint and
hysteresis value is entered for that relay.
Control
value
• Relay Setpoint: Setpoints represent the control
value at which the relay is energized. Setpoint
units are displayed as µS, mS, ppm, kΩ, MΩ, °C,
or % depending on the relay's assigned channel,
range, and control selection (sec. 4.3).

• Relay Hysteresis: Hysteresis values directly


effect the LO and HI relay modes. Hysteresis is
used to prevent relay "chatter", caused by the
= LO setpoint control value (e.g. temperature) hovering around
= Hysteresis the relay's setpoint. If the measured control value
= Relay is fluctuating, increase the hysteresis value to pre-
energized vent relay chatter. If the measured control values is
= Relay stable, decrease the hysteresis value to maximize
de-energized
relay sensitivity.

• LO Relay Operation: In LO operation, the relay


HI Relay is energized when the control value drops below
Operation
the relay setpoint, and is de-energized when the
control value rises above the setpoint plus
hysteresis, see LO relay operation diagram (left).

• HI Relay Operation: In HI operation, the relay


is energized when the control value rises above
the relay setpoint, and is de-energized when the
control value falls below the relay setpoint plus
hysteresis, see HI relay operation diagram (left).
Control
value Proportional "Pulse" Relay Operation: The
proportional pulse relay configuration is primarily
= HI setpoint designed for controlling metering pumps.
= Hysteresis Setpoints, endpoints, and maximum pulse rates are
= Relay selected via the relay menu.
energized
= Relay
de-energized

26
• Setpoint: Control value at which relay pulsing
just begins.
120 max.

A Control value

Setpoint Endpoint

120 max.

B Control value

Endpoint Setpoint

• Endpoint: Control value at which the relay


pulse rate reaches the user set maximum value.

• Pulse Rate: User set from 0 to 120 pulses per


minute maximum. Setting to 0 provides a quick
way to disable an assigned relay.

4.9 RELAY Menu


No The security function is not
MOD Security Yes Enter security displayed when disabled
ENTER RELAY
Code? code using: (sec. 5.3).

Displays shown are for


Yes Press to choose
Modify? MOD relay control ENTER example only, actual
1 selection displays may vary.
No MOD
Recall previous value Menu access temporarily
RELAY
Next menu item de-energizes available
Exit menu COND
RES
output relays and forces
all analog outputs low.
Yes Press to select
Modify? MOD ENTER
2 relay mode

No MOD
Recall previous value
RELAY
Next menu item

Exit menu COND


RES

Continued on next page

27
Continued from previous page

Yes Press to
Modify? MOD enter relay setpoint ENTER
3 value
No MOD
Recall previous value
Next menu item
RELAY

Exit menu COND


RES

HI or LO mode selected step 2


Pulse mode Modify?
Yes Press to enter
MOD relay hysteresis ENTER
selected 4 value
step 2
No MOD
Recall previous value
Repeat Menu?
RELAY

Exit menu COND


RES

Yes Press to enter


Modify? MOD relay endpoint ENTER
5 value
No MOD
Recall previous value
Next menu item
RELAY

Exit menu COND


RES

Yes Press to enter


Modify? MOD relay maximum ENTER
6 pulse rate
No MOD
Recall previous value
Repeat Menu?
RELAY
Menu repeats for each
Exit menu COND
installed relay. RES

28
4.10 OUTPUT Menu
No The security function is not
Security Yes Enter security
displayed when disabled
MOD ENTER OUTPUT
Code? code using: (sec. 5.2).

Yes Press to choose 4 to 20/0 to 20 mA


Modify? MOD
output control ENTER
1 selection isolated/non-isolated
No MOD
options illustrated for
Recall previous value example only, actual
OUTPUT
Next menu item displays may vary.
Exit menu COND
RES

Menu access forces all


Yes Press to enter
Modify? MOD
value at minimum ENTER analog outputs low and
2 current output temporarily de-energizes
No MOD available output relays.
Recall previous value
Next menu item
OUTPUT

Exit menu COND


RES

Yes Press to enter


Modify? MOD value at maximum ENTER
3 current output
No MOD
Recall previous value
Next menu item
OUTPUT

Exit menu COND


RES

Figure 1
4 Modify?
Yes Press to fine *The min. and max. current
MOD tune 4 mA output ENTER
signal, see note* adjustment steps require an
Ammeter required, No external ammeter for
MOD
see Figure 1 Recall previous value monitoring the current
Next menu item levels.
OUTPUT

Exit menu COND


RES RLY3 RLY4 ANL2 SERIAL CH2 CH1
C NO C NO R+ R- Tx GND Rx S2 T2 S1 T1 SG

Yes Press to fine


5 Modify? MOD
tune 20 mA output ENTER
1 2 3 4 5 6 7 8 9 10 11 12 13 14
signal, see note* R+
R-
Ammeter required, No MOD
R-
R+
see Figure 1 Recall previous value
AMMETER
15 16 17 18 19 20 21 22 23 24 25 26 27 28

OUTPUT
Repeat Menu?

Exit menu COND


RES L1 N + GND NO C NC NO C NC R+ R-
AC IN DC IN RLY1 RLY2 ANL1

29
4.11 View Only Menus
Three "view-only" menus are available any time
during operation. Menu access does not affect
the measurement in any way.

Access the "view-only" menu of choice by pressing:


CAL RELAY
or OUTPUT

Each menu item is displayed in the following order


by successively pressing the corresponding menu
key:

CAL View-Only Menu

Displays shown are for 1. Channel 1 cell constant


example only, actual displays selection:
may vary.

Display steps 2 are shown 2. Channel 2 cell constant


only when channel 2 is on. selection:

RELAY View-Only Menu

Displays shown are for 1. Relay 1 control selection:


example only, actual displays
may vary.

2. Relay 1 mode selection:

3. Relay 1 setpoint selection:

Function 4 only displays when 4. Relay 1 hysteresis selection:


HI or LO mode selections are
made.
Function 5 only displays when 5. Relay 1 endpoint selection:
the proportional "pulse" relay
mode is selected.

30
4. Relay 1 maximum pulse rate Function 6 only displays when
selection: the proportional "pulse" relay
mode is selected.

Functions 1-6 repeat for all installed relays.

OUTPUT View-Only Menu

1. Analog output 1 control value 4 to 20 mA output option


selection: illustrated for example only,
actual displays may vary.

2. Analog output 1 minimum current


output level selection:

3. Analog output 1 maximum current


output level selection:

31
Chapter 5 5.1 Accessing Internal Options
1. Remove bezel (1) by placing a coin in the
notch (2), twist coin to remove the bezel from the
Technical instrument casing, see Figure 2.
Support 2. Loosen the four front bracket screws (3), then
loosen the center "jack-screw" (4), see Figure 3.

3. Slide the electronics assembly (5) from the


instrument casing, see Figure 4.

4. Lift upper retainer with adhesive gasket to


install/remove plug-in cards. Be sure plug-in cards
are properly seated in slots before reassembling
instrument, see Figure 4.

Figure 2 Figure 4
card retainer

1
Input/
output
cards

Side View
2 5
Figure 3 Push down on card retainer
to slide the chassis back
3 into the case.
RLY 1
RLY 2
RLY 3
RLY 4

Input/
output
cards
Front
Panel 4

32
5.2 AC Power Configurations
Two AC power options are possible; 90 to 132
VAC, or 180 to 264 VAC. Each power option is Figure 5
selectable via internal jumpers on the main pc Main pc board
board (fig. 5). (top view)

Option Sockets
Security Feature OUTPUT CARD #1
1 2 3 4
1
2
OPEN

INPUT CARD
4

OPEN

OUTPUT CARD #3
Enable the security
feature by setting
position #1 "closed"

1 2 3 4

OPEN

Disable the security


feature by setting OUTPUT CARD #2
position #1 "open"
Blue
Jumpers

180 to 264 VAC 90 to 132 VAC Fuse, 1/4 A @


operation OR operation 250 VAC (fast blow)

5.3 Security Code Function


The security function prompts the operator for a
4-digit code during setup menu access, when
enabled. This function prohibits unauthorized entry
and/or alterations to system parameters. The Example shows the factory
security code is factory preset to 0000. The code preset security code setting of
0000.
is programmable from 0000 to 9999 (sec. 4.6).

The security function can be completely disabled


by changing an internal dip switch setting (fig. 5).
When disabled, the security function is no longer
prompted during setup menu access.

33
5.4 Installing Input/Output Options
Input/output option cards are "keyed" for proper
insertion into four sockets. These sockets are
clearly marked on the unit's main pc board. See
Figure 5 (pg 33) and table below:

Socket Labeled Compatible Options

Input Card Dedicated for input option cards

Output Card #1 Accepts all analog option cards, except the Dual
Proportional Relay Card.

Output Card #2 Accepts all analog option cards and Dual


Proportional Relay Card

Output Card #3 Dedicated for the 2-Relay Option Card

5.5 Output Card Configurations


Each 4 to 20/0 to 20 mA (iso or non-iso) output
card contains jumper selections for the desired
operation range:

• Place the blue jumper in position "A" for


4 to 20 mA operation.

• Place the blue jumper in position "B" for


0 to 20 mA operation.

Non-isolated
version Isolated version
B
A B
Blue
Jumper
Blue
A
Jumper

34
5.6 Options and Accessories
Part Number Input Cards Code

3-9050.400 Conductivity sensor input card 198 864 305


(isolated)

Part Number Output Cards Code


3-9000.450-1 (Requires 4 to 20/0 to 20 mA (non-isolated) 198 864 631
configuration, sec. 5.5)

3-9000.450-2 0 to 5 VDC (non-isolated) 198 840 632

3-9000.450-3 0 to 10 VDC (non-isolated) 198 840 633

3-9000.460-1 (Requires 4 to 20/0 to 20 mA (isolated) 198 840 634


configuration, sec. 5.5)

3-9000.460-2 0 to 5 VDC (isolated) 198 840 635

3-9000.460-3 0 to 10 VDC (isolated) 198 840 636

3-9000.440-1 2-Relay Card 198 849 641

3-9000.400-1 Proportional Relay Card 198 840 637

Part Number Optional Accessories Code


3-5000.399 SIGNET panel mounting adapter 198 840 224
plate (5.5 in. to DIN cutout size)
3-5000.598 Surface mount bracket 198 840 225

3-5000.395 NEMA 4X/IP65 back cover kit 198 840 227


(conduit connectors ordered below)
3-9000.392 Conduit connector kit for NEMA 198 840 217
4X/IP65 cover (3 pcs. included)
Part Number Spare Parts Code

3-9000.525-1 Front Bezel 198 840 206

3-9000.575 Panel mounting gasket 198 840 207

3-9000.560 Mounting Clamp 198 840 216

35
Part Number Spare Parts Code

2400-0404 Front cover screws (4 each) 198 840 209

3-9000.570 Front cover gasket 198 840 210

Conductivity Solutions
Premixed solutions are essential for proper
calibration. Solutions are available from most
instrumentation dealers. The following part number
are listed for your reference.

Available through Fischer Scientific Company


worldwide.
Part no. Description Size
09-328-1 10 µS/cm 16 oz.
09-328-2 100 µS/cm 16 oz.
09-328-3 1,000 µS/cm 16 oz.
09-328-4 10,000 µS/cm 16 oz.
09-328-5 100,000 µS/cm 16 oz.

Follow the manufacturers instructions closely.


These solutions are very fragile and easily polluted.
All solutions have expiration dates that must be
observed.

36
5.7 Parts Per Million Conversion Factor
The 9050CR is capable of displaying total
dissolved solids (TDS) in parts per million (PPM)
units. This is done by dividing the actual solution
conductivity in µS by the programmed parts per
million factor (PPMF).

TDS (PPM)= Solution conductivity (µS)


PPMF

The factory default parts per million factor (PPMF) is


2.00 for example:

• PPMF = 2.00 (factory default)


• Solution conductivity is 400 µS
• TDS (PPM) = 400 = 200 on the display
2.00

This PPM factor is adjustable from 1.00 to 3.00.


This allows you to change the displayed PPM
value based on your application. For example:

• PPMF = 1.25 (user programmed)


• Solution conductivity is 400 µS
• TDS (PPM) = 400 = 320 on the display
1.25

37
Important: 5.8 Temperature Coefficient
Do not use this procedure Conductivity measurement is highly dependent on
for solutions from 0.055 µS to
0.1 µS (10 MΩ to 18 MΩ). temperature. Temperature dependence is usually
An internal pure water curve is expressed as the relative change per °C,
used for these ranges. The commonly known as percent/°C change from
factory default setting of 25 °C, or slope of the solution.
2.00%/°C should be used.

Slopes can very significantly depending on


process solution type. The factory default
temperature compensation factor is 2%/°C. This
setting satisfies many general applications. Your
process solution may require adjustment for maxi-
mum accuracy. The following procedure can be
used to determine the optimum temperature com-
pensation factor for your process. This procedure
is handy when published reference handbooks are
not available or your system consists of many
chemical types.

Equipment Required
• 9050CR controller with +GF+ Signet sensor
• Process solution samples (2)

Procedure
1. Disable the temperature compensation factor by
Sample Solution (Step 2) entering 0.00 (sec. 4.6).
Displayed temperature:
2. Heat the sample solution close to the maximum
T1= __________________°C
process temperature. Place sensor in the sample
solution (allow several minutes for stabilization).
Displayed conductivity:
Record the displayed temperature and conductivity
C1= ____________________ values in the spaces provided (left).

TEMP
• Press: to display temperature.

COND
• Press: RES to display conductivity.
(continued)

38
3. Cool the sample solution close to the minimum Sample Solution (Step 3)
process temperature. Place sensor in the sample Displayed temperature:
solution (allow several minutes for stabilization).
T2 = _________________°C
Record displayed temperature and conductivity
values in the spaces provided (right).
Displayed conductivity:

A 10% change in conductivity between steps C2 = ___________________


2 and 3 is required for optimum performance. If
necessary, increase maximum (step 2) and reduce
minimum (step 3) sample temperature. This will
result in a larger change in conductivity between
steps.

4. Substitute recorded readings (step 2 and 3)


into the following formula:

TC Slope = 100 x (C1 - C2)


(C2 x (T1 - 25)) - (C1 x (T2 - 25))

A sample solution has a conductivity of 205 µS @


48 °C. After cooling the solution, the conductivity
was measured at 150 µS @ 23 °C. Therefore:
C1 = 205, T1 = 48, C2 = 150, T2 = 23.

The TC is calculated as follows:

TC Slope = 100 x (205 - 150)


(150 x (48 - 25)) - (205 x (23 - 25))

= 5500 = 1.42%/°C
3860

39
5.9 Troubleshooting
CAL/RELAY/OUTPUT Menu Messages
Displayed Message Cause Solution

1. "...PPM FACTOR MUST Number entered Enter number between 1.00 and
BE BETWEEN 1 outside range 3.00, factory default 2.00 (sec. 4.6)
AND 3..."

2. "...MAX PULSE RATE Entered number Enter number between 1 and 120,
MUST BE 120 OR too large factory default 120 (sec. 4.9)
LESS..."

3. "_ _ _ _" Relay or analog A) Re-enter new setpoint within


output setpoint displayed range (sec. 4.9, 4.10).
(message shows in too large for display Note: pressing MOD" when
RELAY, OUTPUT, and decimal setting "_ _ _ _" is displayed resets setpoint
VIEWMODE menus) (display overrange) to 19999
B) Reset CAL menu display decimal,
move to right for greater range
(sec. 4.6).

4. "...SCALE OR DECIMAL Changed previously A) Press "LEFT "arrow key to cancel


CHANGED - CHECK selected scale or B) Change relay and output settings
RELAY AND OUTPUT decimal setting to reflect new scale selection,
SETTINGS..." (sec. 4.9 - 4.10)

5. "CAL RESET" Zero entered for Note: unit resets to factory default
conductivity value values shown in sec. 4.6, 4.9, 4.10
(Wet Cal procedure during "Wet Cal"
only, sec. 4.7) procedure

6. "WAIT" Minimum and/or Not Applicable


maximum current
output adjustment
changed

7. "CODE ERROR" Wrong security code Enter correct security code or disable
entered feature (sec. 5.3)

8. "...Must be Less Than Wet Cal value out Input value less than 18.1 Mohms
18.1 Mohms..." or range for Wet Cal. (sec. 4.7)

9. "...Must be Greater than Wet Cal value out Input value greater than 0.049 µS
0.549 uS..." of range for Wet Cal. (sec. 4.7)

40
Operational Messages
Displayed Message Cause Solution

1. "_ _ _ _" A) Displayed A) Change to larger scale or shift


reading too large display decimal to the right (sec. 4.6)
(4-dashes) B) Temp. comp. % B) Verify temperature compensation
selection too large. % setting for your process (sec. 5.8)
C) Temp. input too C) Verify sensor wiring or replace
high. sensor (sec. 3.3).
D) Shorted or open D) Verify sensor wiring (sec. 3.3).
sensor wiring

2. "_ _ _ _ _" Open or missing Verify sensor wiring or replace sensor


temperature signal (sec. 3.3)
(5-dashes) from sensor

3. "0.00", "0.0", OR A) Improperly wired A) Verify sensor connnection


"0" or missing sensor (sec. 3.3)
shown at all times B) Scale selection set B) Set scale to lower value (e.g. ms
(will not change) too high to µS, sec. 4.6)
C) Insufficient C) Display decimal resolution too
decima l resolution low, move decimal to left (sec. 4.6)
selected D) Verify temp. comp. % setting for
D) Temp. comp. % your solution (sec. 5.8)
set too high with very E) Check sensor installation (sec. 2.2)
low solution temp. F) Verify sensor range (sec. 2.1)
E) Sensor cell not G) Verify sensor wiring (sec. 3.3)
in solution
F) Solution
conductance too high
or resistance too low
for sensor used
G) Shorted or open
sensor wiring

4. "...CHECK INPUT Wrong, missing, or A) Verify input card type (sec. 5.6)
CARD..." damaged input card B) Install input card (sec. 5.4)
C) Replace input card (sec. 5.1)

5. "...NO CARD..." Missing or damaged A) Install card (sec. 5.4)


card B) Replace card (sec. 5.1)

(continued)

41
Operational Messages Continued

Diaplayed Message Cause Solution

6. "...OUT OF RANGE" A) Temp. improperly A) Check solution temp. and sensor


entered or bad wiring (sec. 3.3)
(Wet Cal Only, sensor B) Verify cell range (sec. 2.1), check
sec. 4.7) B) Wrong sensor buffer value, verify scale selection
cell or wrong buffer (sec. 4.6)
for selected scale

7. "ERR CH2 OFF" "% REJ" key pressed Turn CH2 on, if desired (sec. 4.6)
when CH2 is off

8. "VIEWMODE" "ENTER" or "MOD" Press "LEFT" arrow key to return to


key pressed while in operation mode, then press "MOD"
the "VIEW ONLY" key followed by the "CAL", "RELAY, or
menu "OUTPUT" key for setup access

42
General Data Specifications
Conductivity range: 0.055 µS to 400,000 µS
(2.5Ω to 18 MΩ )

Resistivity/conductivity measurements from


10 MΩ to 18 MΩ (0.055 µS to 0.1 µS) must
be performed in solution temperatures from
20 °C to 100 °C.

Temperature range: 0 to 100 °C


Isolation: 500 VDC to earth ground
Sensor compatibility: +GF+ Signet 2820-1
series
Liquid crystal display: 4.5-digit 0.5 inch high
(upper), 8-digit 0.3 inch
high (lower), 4 relay status
annunciators
Display accuracy: ±2% of reading
Display repeatability: ±0.5% of reading
Output accuracy: ±0.5% of full scale
Memory backup: Long life NovRam
Temp. compensation: PT1000 compatible only

Enclosure
Material: ABS plastic
Rating: NEMA 4X/IP65 front
NEMA 4X/IP65 rear
cover kit (optional)

Electrical Data
Power requirements: 17 to 30 VDC @
0.5 A max. and/or
90 to 132 VAC @
50 to 60 Hz, or
180 to 264 VAC @
50 to 60 Hz (jumper
selectable)
Noise immunity: Meets IEC 801-2 level 4,
IEC 801-3, level 1
(continued)

43
Ambient Conditions
Operating temp.: 32 to 130 °F/0 to 55 °C
Relative humidity: 95% maximum,
non-condensing
Optional Cards
2-Relay Card
Contacts: 2 SPDT outputs
Rating: 5 A @ 250 VAC or 30 VDC
maximum

Dual Proportional Relay Card


Contacts: 2 SPST outputs
Rating: 5 A @ 250 VAC or 30 VDC
maximum

4 to 20/0 to 20 mA Output Card


Response time: 2.5s max. for 100% change
Loop resistance: 425 Ω maximum
Isolation: 500 VDC to earth ground

0 to 5/0 to 10 VDC Output Card


Response time: 2.5s max. for 100% change
Load resistance: 1 kΩ minimum
Isolation: 500 VDC to earth ground

44
Limited Two-Year Warranty Warranty
Signet Scientific Company warrants its instruments
to be free from defects in material and workman-
ship under normal use for a period of two years
from the date of purchase by the initial owner, or
three years from date of manufacture, whichever
comes first, as described in the following para-
graphs.

This warranty does not cover defects caused by


abuse or electrical damage. Signet Scientific
Company will not cover under warranty any
instruments damaged during shipment to the
factory less case or if improperly packed. Repair
attempts by anyone other than authorized service
personnel will void the warranty. Proof of date of
purchase will be required before warranty repairs
can begin. Transducers and cables will not be
covered after installation.

Parts which prove to be defective in the first year


will be repaired or replaced free of charge includ-
ing labor, shipped F.O.B. our factory or a desig-
nated service center (addresses furnished upon
request).

Only non-moving parts, such as electrical compo-


nents, which prove defective during the second
year are warranted. Meter movements will not be
covered. All units qualifying for warranty service
after one year are subject to a service charge for
replacement of non-moving parts.

Items returned for warranty repair must be shipped


prepaid and insured. Warranty claims are proc-
essed on the condition that prompt notification of a
defect is given to Signet Scientific Company within
the warranty period.

45
Signet Scientific Company shall have the sole right
to determine whether in fact a warranty situation
exists.

Signet Scientific Company is continually making


design changes and improvements that adapt to
the original circuit configuration. These will be
incorporated as required in older units on a
minimal charge basis while under warranty.

Consequential Damages
Signet Scientific Company shall not be liable for
special consequential damages of any nature with
respect to any merchandise or service sold,
rendered or delivered.

This warranty gives you specific legal rights and


you may also have other rights which vary from
state to state.

46
NOTES:
NOTES:
NOTES:
Sheet provided by KTH Sales, Inc. -- www.KTHSales.com
,

Representative Offices
U.S.A. George Fischer, Inc., 2882 Dow Avenue, Tustin, CA 92680-7285/U.S.A.,
Toll Free Phone (800) 854-4090, Fax (714) 731-6201
CH Georg Fischer Rohrleitungssysteme AG, CH-8201 Schaffhausen/Schweiz,
Tel. 053/81 11 11, Telex 89 70 70 64 gf ch, Fax 053/25 91 30
SIN George Fischer Pte Ltd., 15 Kaki Bukit Road 2, KB Warehouse Complex, Singapore 1441,
Tel: 65/747 0611, Fax: 65/747 0577

GEORGE FISCHER +GF+ Piping Systems


© Signet Scientific Company 1994 Printed in U.S.A.
3-9050.090
C-12/96

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy