Name of Project

METHOD STATMENT
FOR
BLOCK MASONRY WORKS

SIGNATURE

DATE

NAME
POSITION Senior HSE QA /QC
Civil Engineer Project Manager
Engineer Manager

Prepared By Reviewed By Reviewed By Approved By

COMPANY
NAME

Doc. No.

METHOD STATEMENT FOR BLOCK MASONRY WORKS

INDEX
REVISION STATUS-----------------------------------------------------------------------------------------------------------4

1 INTRODUCTION---------------------------------------------------------------------------------------------------5

2 SCOPE AND LIMITATIONS-------------------------------------------------------------------------------------5

3 DEFINITIONS--------------------------------------------------------------------------------------------------------5

4 ABBREVIATIONS---------------------------------------------------------------------------------------------------5
 Name of Project
METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 2 of 44

5 STANDARDS AND SPECIFICATIONS-----------------------------------------------------------------------6

6 WORK LOCATION AND WORK HOURS-------------------------------------------------------------------7

7 REFERENCE DOCUMENTS-------------------------------------------------------------------------------------7

8 PROGRAMME-------------------------------------------------------------------------------------------------------7

9 RESPONSIBILITIES-------------------------------------------------------------------------------------------------7

9.1 Project Manager------------------------------------------------------------------------------------------------------7

9.2 Construction Manager:---------------------------------------------------------------------------------------------7

9.3 Civil Engineer:--------------------------------------------------------------------------------------------------------8

9.4 LEED Coordinator:--------------------------------------------------------------------------------------------------8

9.5 QA Engineer & QC Inspector:------------------------------------------------------------------------------------9

9.6 HSE Officer------------------------------------------------------------------------------------------------------------9

9.7 Site Supervisor:-----------------------------------------------------------------------------------------------------10

9.8 Surveyor:-------------------------------------------------------------------------------------------------------------10

9.9 Storekeeper----------------------------------------------------------------------------------------------------------10

10 MATERIALS--------------------------------------------------------------------------------------------------------10

11 PLANT & EQUIPMENTS----------------------------------------------------------------------------------------11

12 HSE REQUIREMENT---------------------------------------------------------------------------------------------11

13 EMERGENCY PROCEDURES---------------------------------------------------------------------------------12

13.1 Slipping and falling of men--------------------------------------------------------------------------------------13

13.2 Fire at Work Shop/Site-------------------------------------------------------------------------------------------13

13.3 Toppling of Plant / Equipment--------------------------------------------------------------------------------13

13.4 Cuts by Cutting Tools---------------------------------------------------------------------------------------------13

13.5 Impalement of Cutting Tools-----------------------------------------------------------------------------------14

13.6 Electrical Shock-----------------------------------------------------------------------------------------------------14

13.7 Electrical Burn and Injuries--------------------------------------------------------------------------------------14

13.8 Heat Stroke----------------------------------------------------------------------------------------------------------15

13.9 Heat Exhaustion----------------------------------------------------------------------------------------------------15

13.10 Snakebites / Poisonous Spider and Scorpion Bites and Stings-----------------------------------------15

14 METHODOLOGY& SEQUENCE OF WORKS-------------------------------------------------------------15

14.1 Preparatory Works-------------------------------------------------------------------------------------------------15

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14.2 Laying of Masonry Blocks---------------------------------------------------------------------------------------16

14.3 Lintels & Stiffener Columns-------------------------------------------------------------------------------------18

14.4 General Points For CMU Block works------------------------------------------------------------------------19

14.5 Services through the walls.--------------------------------------------------------------------------------------19

14.6 Block works below G.L-------------------------------------------------------------------------------------------19

14.7 AAC ( Light Weight) Block Work------------------------------------------------------------------------------19

14.8 LINTELS & STIFFNERS IN AAC Blocks---------------------------------------------------------------------21

14.9 Services through the walls.--------------------------------------------------------------------------------------22

15 INSPECTION & TEST PLAN-----------------------------------------------------------------------------------22

16 ACCEPTANCE CRITERIA--------------------------------------------------------------------------------------22

17 RECORDS------------------------------------------------------------------------------------------------------------22

18 ATTACHMENTS--------------------------------------------------------------------------------------------------22

18.1 Attachment-1: HEMP- Block Masonry Works--------------------------------------------------------------24

18.2 Attachment-2: ITP – Block Masonry works-----------------------------------------------------------------29

18.3 Attachment-3: Work Inspection Request---------------------------------------------------------------------32

18.1 Attachment-4: AAC Block -LITECRETE---------------------------------------------------------------------33

18.2 Attachment-5: AAC Block Premix Mortar-PAREX TB-F------------------------------------------------44

18.3 Attachment-6: Block Work Accessories----------------------------------------------------------------------46

18.4 Attachment-7: Typical Fire Sealant Application-----------------------------------------------------------51

REVISION STATUS
Rev. 00
REV
DATE DESCRIPTION PREPARED BY APPROVED BY
NO

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METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 4 of 44

1 INTRODUCTION
The purpose of this document is to describe the methodology proposed to be adopted by Name of
Contractor in Concrete Block Masonry Works in Name of Project.

2 SCOPE AND LIMITATIONS

This document covers the procedure for Constructing Masonry with Block work using
CMUs/Light Weight CMUs (AAC Blocks)

3 DEFINITIONS
 Block: Is the name for the building unit that are bound together to make Masonry structure.

 Blockwork: Masonry using CMUs and AACs.

 Course: A continuous horizontal layer of similarly-sized building material one unit high.

 Header: A course where the Blocks are laid such that their length is transverse to the direction
of the wall.

 Masonry: Is a building or structure- especially a wall- that is built using individual units laid
to an orderly manner and bound together with a matrix of Cement Sand Mortar. In the
context of this document it always refers to Masonry built with CMUs and AACs

 Stretcher: A course where the Blocks are laid such that their length is parallel to the direction
of wall.

 Wythe: A continuous vertical section of masonry that is one block thick.

4 ABBREVIATIONS
 AAC - Autoclaved Aerated Concrete Blocks
 …….. - Name of Contractor
 CMU - Concrete Masonry Units.
 CMCS - Contract Management Supervision Consultant
 DPC - Damp Proof Course
 HEMP - Hazards and Effect Management Process
 HSE - Health, Safety and Environment
 IFC – Issued for Construction
 IP - Injured Person
 ……. - Name of Client
 PPE - Personnel Protective Equipment
 QA/QC - Quality Assurance / Quality control
 QCI - Quality Control Inspector
 TBT - Tool Box Talks
 TRIC - Tool Box-Talk Risk Identification Card

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5 STANDARDS AND SPECIFICATIONS

ACI : Specification for Masonry Structures
530.1/ASCE
6/TMS 602:

ASTM A 153 : Specification for Zinc Coating (Hot-Dip) on Iron and

Steel Hardware

ASTM A 641 : Specification for Zinc-Coated (Galvanized) Carbon

Steel Wire

ASTM A 951 : Specification for Masonry Joint Reinforcement

ASTM C 109 : Standard Test Method for Compressive Strength of

Hydraulic Cement Mortar.

ASTM C 129 : Specification for Non-Load Bearing Concrete Masonry

Units.

ASTM C 140 : Test Methods for Sampling and Testing Concrete

Masonry Units and Related Units
:

ASTM C 144 : Specification for Aggregate for Masonry Mortar

ASTM C 150 : Specification for Portland Cement

ASTM C 207 : Specification for Hydrated Lime for Masonry Purposes

ASTM C : Specification for Mortar for Unit Masonry Specification

270ASTM C for Aggregates for Masonry Grout
404 :

ASTM C94 : Standard Specifications for Ready Mixed Concrete.

ASTM C 1314 : Test Method for Compressive Strength of Masonry

Prisms

ASTM D 1056 : Specification for Flexible Cellular Materials - Sponge or

Expanded Rubber

ASTM D 2000 : Classification System for Rubber Products in

Automotive Applications

ASTM E 548 : Guide for General Criteria Used for Evaluating

Laboratory Competence

6 WORK LOCATION AND WORK HOURS

The work activity will be in Name of Project. The site location is in Name of Project. Working
Hours will be for 7.00am to 6.00 pm with lunch break from 12.00 pm to 1.00 pm.

7 REFERENCE DOCUMENTS
 Section …… - Cast-in-Place Concrete.
 Section …… - Precast Concrete Specialties.

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 Section …… - Concrete Unit Masonry.

 Section …… - Light Weight Concrete Unit Masonry.
 Section …… - Metal Fabrications.
 Section …… - Water Repellants.
 Section …… - Building Insulation.
 Section …… - Fire Stopping.
 Section …… - Joint Sealants.
 Section …… - Expansion Joints.
 Section …… - Hollow Metal Doors and Frames.
 Section …… - Aluminum Works.
 Section …… - Wood Doors.
 Section …… - Portland Cement Plaster.
 Section …… Painting.

8 PROGRAMME
The Blockwork at each level will be carried out as per the approved construction program.

9 RESPONSIBILITIES

9.1 Project Manager

 Act as overall in-charge of all activities in the Project- Block works.
 Ensure that adequate resources are deployed for carrying out the works.
 Ensure that the supervisory staff for block works is qualified and the technicians are trained
as appropriate.
 Ensure that all personnel involved are working according to the specifications and
regulations that pertains to the Project viz. Project Specifications; HSE requirements and
LEED protocol etc.
 In charge of maintaining safety standards by all staff and ensuring that they have required
HSE training.

9.2 Construction Manager:

 To liaise with the CMCS to ensure timely approval of RFI’s, Shop Drawing etc.
 Plan the Block work in advance with resource requirements; Sequence of work Responsible
for the entire activities complying with the quality and safety requirements.
 To ensure that the team of Engineers and foremen are aware of the procedures set out under
the MS and are clearly aware of their responsibilities during the works.
 Co-ordinate the concreting operations with the other disciplines like electrical, plumbing etc.
 Keep track of all the records related to Block work.

9.3 Civil Engineer:

 Responsible for the Supervision of Block Works as per approved method statement and
drawings.
 Ensure that all the arrangements are made as per the program and plan.
 Inspect and report to the Construction Manager and QA/QC inspector the setting out is done
and also the status of the availability of materials and other resources.

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 Shall be responsible to ensure site construction activities are being executed as per approved
Method Statements and Specifications. Coordinate with Land Surveyor to ensure “Setting
Out” and “Reference points” are complying as per the IFC Drawings.
 Responsible for the Supervision of activity as per approved method statement and drawings.
 To ensure that all tools required for the works are available and in good condition.
 He shall guarantee that all preparatory works are completely carried out and further
Inspected by him prior to start of the work in accordance to the approved method statements
and approved shop drawings.
 Inspect and report to the Construction Manager and QA/QC inspector the satisfactory
completion of the predecessor activities and obtaining of release from other disciplines.
 He will elevate the inspection next to the QA/QC Department, coordinate and resolve if there
is any non-conformity found prior to requesting the CMCS to inspect and approve the works.
 To ensure that all technical matters and changes in drawings are discussed with the foremen.
 Assure the accuracy of dimensions and adherence to Quality Procedures
 Issue instructions and directions to the tradesmen from time to time to carry out the works as
per the approved procedure.

9.4 LEED Coordinator:

 Preparing an itemized list of all materials & Equipments that will be used in Blockwork as
necessary by the CMCS.
 Coordinating with the trades to select products and materials that meet the requirements
specified herein.
 Providing product and material documentation submittals as detailed herein prior to the
ordering of the product or material.
 Ensure that there is an appropriate procedure for the disposal of the surplus concrete and
wastes.

9.5 QA Engineer & QC Inspector:

 Responsible for inspections in co-ordination with CMCS and monitoring the execution to
confirm it complies with the approved method statement and Client’s specification.
 Site QA/QC Inspector is responsible for implementation of related QA/QC activities of the
works as mentioned in the Method Statement.
 QA/QC Inspector has to work in tandem with the Civil Engineer and ensure the quality;
adequacy and accuracy of all the works that are executed.
 After Inspection of Civil Engineer had been carried out, the QA/QC Inspector shall further
inspect and assure that all preparatory works are completely carried out prior to the start of
the work in accordance to the approved method statements and approved shop drawings.
 QA/QC Inspector shall coordinate with the Civil Engineer and assist same in resolving any
non -conformity found prior to requesting the CMCS to inspect and approve the works.
 QC Inspector will inspect the records of Block work and satisfy himself with the work before
requesting CMCS approval for inspection.
 QA/QC Department will delegate a competent QA/QC Representative in the event of
QA/QC Inspector is not available at the time of waterproofing Works.
 QA/QC Inspector will ensure that completed works are protected.

9.6 HSE Officer

 HSE officer of work shop shall ensure implementation of all safety Procedure while
fabrication of all activity.

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 HSE Officer will Responsible for ensuring implementation of all safety Procedure, safety
measures related to the nature of works being carried out and in accordance to the HSE
Plan/HEMP.
 Site Safety officers will maintain continuous inspection of the site activities, advice and train
involved persons on a daily basis to prevent accidents, personnel injury and property
damage.
 HSE Officer will inspect prior to the activity to decide if PTW is needed and ensure control
measures in place.
 He shall ensure that all controls listed in the HEMP are in place. He shall ensure that all safety
instructions provided are being implemented at all times by everyone.
 Necessary safety instructions are to be provided to the crew based on the site live condition.
 He shall maintain continuous inspection of the site activities advice and site crew to prevent
accidents, personnel injury and property damage.
 In case of emergencies, he shall initiate all recovery measures as per the emergency
procedures.

9.7 Site Supervisor:

 He will coordinate with the Civil Engineer on a daily basis and will ensure proper
distribution of the workforce and equipment at required locations.
 He will identify and report the risk hazards involved in blockwork activity and comply with
all safety requirements prior to start of the activity.
 He should give proper Tool Box, Talk to his crew for safe handling of work.

9.8 Surveyor:
 He will Check the floor levels at the location of the partitions and adjust as per
requirement.
 He will mark the main Grid references and then transfer the lines and mark the profile of the
block wall clearly on the concrete floor as per the approved shop drawings.
 He will consider all the opening location such as doors, windows and MEP openings.

9.9 Storekeeper
 Responsible for safe storage and retrieval of the material in Name of Project site store.
 Storekeeper will make sure mortar is stored in store with sufficient Ground contamination
protection.
 SHOC/MSDS will be in placed near the storage area where it is easily visible.
 He will ensure that SHOC/MSDS of the material is available at applying location.
 He shall receive the material and in co-ordination with QC inspector check the material for
damage and material verification.
 He shall monitor the daily stock to the material and raise Material Requisition accordingly.
 Storekeeper will make sure the chemical storage area is cool, dry, well-ventilated place and
protected from moisture.

10 MATERIALS
 Concrete Masonry Units
 Autoclaved Aerated Concrete Masonry Units

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 Premix Mortar
 Ordinary Portland Cement
 Washed Sand
 Water
 GI Wall ties.
 GI Coil Mesh
 GI Ladder Mesh
 Reinforcing Steel.

11 PLANT & EQUIPMENTS

 Mixer Machine for Mixing Mortar.

 Slow speed Mixer

 Trowel

 Measuring Boxes

 Straight edge

 Rubber mallet

 Block cutting machine

12 HSE REQUIREMENT
12..1. The crew must complete the compulsory HSE training like HSE Induction, Initial Fire
Response (IFR), dealing with Hazard and Risks (DHR) and to possess a valid Client’s
Passport as a minimum to work in this project.
12..2. Site HSE induction will be completed for the crew prior to entering the site with a sticker
labeled “HSE INDUCTED” affixed on to their helmet.
12..3. All Crew will wear Helmet, Safety Shoe & High Visibility Jacket and will use need based
PPE like Hand Gloves, Dust mask and Goggles etc.
12..4. The supervisor to make an assessment of the hazards & risks with respect to the specific
task and to fill the TRIC.
12..5. The site Supervisor/Forman will conduct Tool Box Talk (TBT) based on TRIC and will
obtain attendance of the crew.
12..6. Supervisor will ensure that all control measures for the specific task are in place as per
TRIC.
12..7. All necessary permits to be raised & collected prior to start of each activity.
12..8. The work will be carried out by leaving safer passage for inspections.
12..9. For Night work, HSE requirements will be as per the approved night work, Method
Statement ……………….
12..10. Where Scaffolding is necessary the same shall be provided with appropriate fall
protection such as railings.
12..11. Scaffolding will be used only after the same is approved by the Appropriate Authority.
12..12. For Scaffolding, HSE requirements will be as per the approved Scaffolding Method
Statement ……………………………….
12..13. Edge Protection & Mid Rails will be provided for the scaffolding as fall protection.

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12..14. Scaffolding will be Inspected & signed as safe every 7 days, if found acceptable and safe.
12..15. No Standalone ladder and mobile platforms will be allowed for the activities.

12..16. Right type of machinery /tools for the task will be used, and will be visually inspected
prior to use for any defects.
12..17. The area where work is happening will be barricaded/ cordoned (warning tapes) off with
sufficient margins to avoid disasters from falling objects.
12..18. Drinking water facility will be available at site.
12..19. The Crew will work outside only if the climatic conditions are safe for the tasks.
12..20. An emergency Vehicle will be made available at site.
12..21. All necessary sign boards (Men at Work, Working at Height- Safety Harness, Wear PPE
and Entry to Authorized Persons Only etc.) & barricades (Hard Barricading with pipe in
working platform, Warning Tapes placed around the erection area) should be placed in
position in all required places.
12..22. Proper Ventilation (Open area - doors & windows are opened) & Sufficient Lighting will
be provided inside the Building
12..23. Loadall/Shovel/Bobcat will be used to carry Blocks from stock yard to work area and
will be stacked properly.
12..24. Hard Barricades will be provided in elevated working platforms to avoid slips & fall.
12..25. Proper Housekeeping will be maintained at site. 1/2 hr before completion of work, the
crew will remove the left-over material from the work daily.
12..26. During the activity the debris/waste will be cleared as and when required.
12..27. All the Materials for the work will be stacked properly.
12..28. Designated storage area will be provided with adequate barricade and signage.
12..29. Proper /Safe Access & Egress will be maintained throughout the activity.
12..30. For HEMP refer Attachment-1
12..31. All the workers will be made aware of this method statement and a copy of Method
statement with HEMP will be available at site.
12..32. It may be noted that, anyone is authorized to stop the work if any unsafe condition is
encountered.

13 EMERGENCY PROCEDURES
 First Aider and First Aid Box will be in work site.
 Emergency Vehicle will be in work site for emergency evacuation and medical assistance.
 In case of medical emergency, the IP will be given First aid and will be taken to nearest clinic
for more medical assistance if necessary.
 In case of other emergencies, the crew will immediately leave the site location and assemble
at the assembly point and there after act according to the instruction of the site in
charge/HSE officer.
 The Masonry work crew will notify Client regarding emergency by dialing the Client
Emergency Tel No. …….

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13.1 Slipping and falling of men

 IP will be administered with First aid for simple bruises and rest will be provided for 10 to
30 minutes depending upon the severity of the injury.
 If the severity is high, phone the emergency number and wait till the ambulance arrives or
take the IP to nearest clinic for more medical assistance.
 Incident will be notified to the concerned officials.

13.2 Fire at Work Shop/Site

 Shout “FIRE…. FIRE” to alert other persons who may be around and ask them to sound the
alarm.
 If the fire is small, and if you are trained, pick up the correct type of fire extinguisher and
try to extinguish the fire. Otherwise sound the fire alarm and assemble at assembly point.
 If the fire is big, sound alarm, leave the place and go to the assembly point.
 Fire warden on duty will call the ROP emergency number and inform regarding the
emergency and give information.
 Wait for instructions from Fire Warden/Site in charge at the assembly point.
 Do not enter the area unless instructed by the above-mentioned person.
 Be patient and do not create panic.
 Workshop in-charge will be responsible for all actions related to the incident and ultimate
reporting.

13.3 Toppling of Plant / Equipment

 IP will be removed immediately from the Plant / Equipment if possible. First aid will be
provided.
 If IP cannot be removed, Phone the emergency number 24675555 immediately for the
rescue team to arrive.
 The work will be stopped immediately and the whole area will be barricaded for further
investigation.
 Incident will be notified immediately to the concerned officials.
 The toppled Plant / Equipment will be lifted using approved crane after the approval from
CMCS and the Plant / Equipment will be sent for service and maintenance.
 The work will resume after getting the clearance from CMCS.

13.4 Cuts by Cutting Tools

 Ensure that the power is put off. Make sure the site is safe before the IP is administered for
First Aid.
 If Bleeding does not stop, apply gentle pressure with a clean cloth or bandage.
 Hold the pressure continuously for 20 to 30 minutes and if possible, elevate the wound.
 Don't keep checking to see if the bleeding has stopped because this may damage or
dislodge the clot that's forming and cause bleeding to resume.
 Rinse out the wound with clear water. 
 Apply First Aid procedure after cleaning the wound and take the IP to nearest clinic for
more medical assistance.

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 Incident will be notified to the concerned officials.

13.5 Impalement of Cutting Tools

 Ensure that the power is put off. Make sure the site is safe before the IP is administered for
First Aid.
 Call for Emergency and seek medical assistance immediately (wait till the ambulance
arrives or take the IP to nearest clinic)
 Don't move or take out the impaled object/tool. It may have penetrated a blood vein or
artery, and it may be the only thing keeping the impaled person from bleeding out.
 Cut or tear away clothing from around wound without moving object. If object is long, help
victim into most comfortable position.
 Dress the wound till medical emergency staff attending the case.
 Make bulky dressing around the impaled object.
 Anchor the dressing with bandages or cloth strips to make sure that it doesn't move.
 Keep IP stationery and don't allow him or her to move. 
 Only move a limb to slightly elevate it to lessen the blood flow.
 Keep the IP from going into shock by keeping him or her alert and awake. Make small talk
to pass the time and to assess his or her vitals.
 Incident will be notified to the concerned officials.

13.6 Electrical Shock

 Ensure that the power is put off. Make sure the site is safe before the IP is administered
First Aid.
 Help the IP to lie on his back.
 See if the IP needs CPR, give CPR if you are a qualified first aider else phone the emergency
number and wait till the ambulance arrives or take the IP to nearest clinic for more medical
assistance.
 Incident will be notified to the concerned officials.

13.7 Electrical Burn and Injuries

 Ensure that the power is put off. Make sure the site is safe before the IP is administered for
First Aid.
 If the burn is small cool it immediately with cold but not ice-cold water. Run cold water on
the burn until it doesn’t hurt.
 Cover the burn with a dry, nonstick sterile or clean dressing.
 If the burn is large and see if the IP needs CPR, give CPR if you are a qualified first aider
else phone the emergency number and wait till the ambulance arrives or take the IP to
nearest clinic for more medical assistance.
 Incident will be notified to the concerned officials.

13.8 Heat Stroke

 IP will be taken to the shaded area. Water / Sports drinks will be administered to him. If
possible, put the person in cool water up to the neck or pour enough water continuously on
the IP to maintain cool body temperature.

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 Phone the emergency number and wait till the ambulance arrives or take the IP to nearest
clinic for more medical assistance.

13.9 Heat Exhaustion

 IP will be taken to a cool place and laid down. Remove as much of the IP’s clothing as
possible. Cool the person with a cool water spray or place cool damp cloths on the neck,
armpit and groin area.
 Phone the emergency number and wait till the ambulance arrives or take the IP to nearest
clinic for more medical assistance.

13.10 Snakebites / Poisonous Spider and Scorpion Bites and Stings

 IP to be taken to a safe place and ask the IP to be still and calm. Tell the IP to avoid moving
the part of the body that was bitten.
 Remove any tight clothing and jewelry.
 Gently wash the bite area with running water (and soap if available).
 Phone the emergency number and wait till the ambulance arrives or take the IP to nearest
clinic for more medical assistance.

14 METHODOLOGY& SEQUENCE OF WORKS

14.1 Preparatory Works

14.1.1 All Materials including CMUs, AACs, Block work Accessories, Sand, Cement, Premix
Mortar etc will be procured only from the approved sources.
14.1.2 Mockup/Bench mark will be carried out for all types of blocks. Mockup/Benchmarking for
Block work Laying, setting out verification, Mortar placement, Pointing &Finishing will be
carried out including safe access & egress in sequence. WIR will be forwarded to CMCS for
inspection & approval of the mockup.
14.1.3 Construct Mock-ups using the approved materials required for final works. Mockup will
show the finish, texture, jointing, anchors, reinforcement, openings, sleeves, inserts and
related MEP works
14.1.4 At the time of setting out inspection, CMCS can verify the alignment with other structures
and verticality.
14.1.5 WIR will be forwarded to CMCS for clearance of MEP Services through Blockwork
14.1.6 Material coordinator/Site Engineer from Contractor will be full responsible to get the
material at site well in advance
14.1.7 Incoming material initially to be cleared by from site premises check post, Contractor’s
trained safety person to be escorted with Client’s compliant vehicle driver till it reaches the
stockyard after finishing the unloading process the same team will escort the unloaded
vehicle till Exit Gate.
14.1.8 Wall blocks are shipped on palette's can be off loaded on site by fork lift or crane.
14.1.9 MIS to be raised to CMCS for inspection of incoming materials before been shifted to
construction area
14.1.10 The block work will be set out using strings with reference to gridlines defining its
alignment.
14.1.11 The blocks will be wetted thoroughly before they are laid in position. But it will not be
soaked in water.

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14.1.12 The Moisture content in the CMU Block work will be maintained within 30% of Total water
absorption of blocks during storage and execution of block work which can be verified from
site laboratory.
14.1.13 Mark layout with correct orientation, centerline and dimensions as per approved shop
drawing. Starting course shall be set out anticipating the positions of openings.
14.1.14 The substrate for block work will be rough, the debris removed and wetted before
commencement of the block work. At the time of laying the bed mortar, the bed will be
moist but free of stagnant water.

14.2 Laying of Masonry Blocks

14.2.1 A mock-up of walls by simulating the surrounding features and support systems will be
constructed to the approval of the CMCS and the same will be considered as the reference
standard for the rest of the blockwork.
14.2.2 Construct Mock-ups using the approved materials required for final works. Mockup will
show the finish, texture, jointing, anchors, reinforcement, openings, sleeves, inserts and
related MEP works
14.2.3 Masonry for Load bearing walls will be constructed with Cement Mortar type S (1:2) as per
ASTM C 270. For non-load bearing walls type N (1:3) will be used.
14.2.4 Approved materials conforming to spec will be used. Prior to laying starting course, top
surface of concrete shall be cleaned with wire Brush or air compressor and prepared to
receive full mortar bedding mortar (1: 3) cement: sand up to thickness of 25mm.
14.2.5 Block mortar shall be of (1: 3) cement sand mix. Ingredients shall be dry mixed mechanically.
Add water to dry mix till required consistency is achieved. Mortar shall be transported to
require location with wheel borrows.
14.2.6 Temporarily place Blocks in every corner and apply guide string. Build the first row by
placing the blocks on the leveled base starting from one corner, use string lines as guide to
lay the first thick bed mortar over the floor. Blocks to be wetted before use. do not sock
blocks
14.2.7 The first layer of blocks will be laid and the same will be approved with a Work Inspection
Request for setting out before the construction proceeds upward.
14.2.8 The layout will be planned such as to avoid end pieces of size less than 200mm occur and
the nominal size of the joints is 10mm.
14.2.9 Align the blocks accurately in level to check the alignment in each direction. Ensure blocks
are true to plumb & line at this stage and will result in fast and accurate erection of
subsequent courses. Spirit level& Plumb bob will be used to maintain proper Verticality&
Alignment.
14.2.10 Lay masonry in the following bond pattern; One-half running bond with vertical joint in
each course centered on units in courses above and below.
14.2.11 Before laying 2nd, course blocks and spreading of mortar it is essential to wet the top surface
of the laid blocks by use of brush
14.2.12 Subsequent courses are to be laid in the manner as mentioned above. Thickness of block
mortar shall be normally 10mm. Ensure cut piece of block not less than half size at all
corners, jambs and other locations. Last course below soffit shall always be of full
size/height, cut pieces if any to be laid in the course below.
14.2.13 Stopping and resuming work will be in compliance with clause ……………. of specification.
The surplus mortar will not be used re- mixed with other new mortar.
14.2.14 Surveillance inspection can be carried out to check the Verticality and alignment during the
block work. All adjustment to final position will be made while the mortar is soft and plastic.

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METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 15 of 44

14.2.15 Provide approved types block work accessories (Hot dip galvanized reinforcement ladder
mesh and wall ties) at locations as mentioned in approved shop drawing.
14.2.16 Reinforcement ladder mesh will be 50mm, 100mm, 150mm for block wall width of 100mm,
150mm and 200mm respectively. For all interior walls, ladder mesh will be laid above the 1st
and 2nd courses and every alternate course thereafter.
14.2.17 At opening Locations: Reinforcement ladder mesh to be provided on first two layer of block
work courses above all openings (Door & window) extending up to 600mm from the
opening face.
14.2.18 Wall Ties: hot-dip galvanized steel ties at junction on with concrete walls, columns at every
alternate layer (approx 400mm distance vertically).
14.2.19 The vertical joints will be maintained at a nominal width of 10mm and the same will be
maintained staggered in alternate courses.
14.2.20 If the topmost course happens to be less than one block high, the cut blocks will be provided
along the 2nd course from the top. If the top course is less than 100mm in height, a concrete
up-stand will be provided instead of blocks. Top layer will be full height course
14.2.21 Before laying the mortar bed for every subsequent course, the top of the completed course
will be wetted with a brush.
14.2.22 The corners and intersecting walls will be laid in staggered manner to form a key with their
horizontal continuation.
14.2.23 The corners and intersections will be constructed a few courses higher than the continuous
stretch, as far as possible.
14.2.24 The evenly laid courses will not be more than 1000mm (5-layer Blocks) in height in a given
day of work.
14.2.25 Over spilled excess mortar shall be cleaned and joints finished properly when mortar is still
green.
14.2.26 The joints will be properly raked off after every course in case of plaster finish.
14.2.27 Care will be taken to ensure that the face of the block work is not tainted with mortar drops.
14.2.28 Joints between top of the wall and soffit of beam or slab shall be filled with compressible
filler board of 20 mm thickness and sealed with proper approved backing rod and sealant
(Fire rated Sealant will be used for fire Walls). Details of Fire sealant application with
compressible filler board will be as per Attachment- 7
14.2.29 Horizontal & Vertical Joints of Block work with Slab & Columns will be as per approved
shop Drawings
14.2.30 All the Control and Movement Joints as in the substrate will be continued through the
masonry walls.
14.2.31 In the case of load bearing walls, no load will be applied for 12 hours since its construction.
14.2.32 All CMU block work will be prevented from weathering by (Hot climate with ambient
temperature > 40°C) by covering it with polythene sheet at the end of each day’s work
14.2.33 All walls along the building periphery at all levels will be constructed with AAC /CMU
blocks.

14.3 Lintels & Stiffener Columns

 Concrete lintels shall be (either Proprietary make or cast in situ), as per site feasibility &
complying with details of approved shop drawing. Works shall be carried out in line with
method statement for superstructure concrete works (…………………………………….).
 Minimum bearing lengths (unless specified in approved shop drawing) for each end lintel
as follow clear span minimum bearing at each end

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METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 16 of 44

 1 mtr to 1.5 mtr 200 mm

 2 mtr to 2.5 mtr 300 mm
 For lintels 3 m & 3.5 m the depth of lintel shall be 350 mm & bearing min 350 mm
 Overall lintel depth to be increased to suit block work coursing.
 Sufficient addition framing and bracing shall be provided to ensure the work is rigid.
 Stiffener columns to be cast at locations where AAC block works and CMU block work
adjoin and at locations /details shown in approved shop drawing. Reinforcement,
formwork and concrete shall be carried out as prescribed in method statement for
superstructure concrete works.

14.4 General Points for CMU Block works

 Stiffener columns to be cast at locations where AAC block works and CMU block work
adjoin and at locations /details shown in approved shop drawing. Reinforcement,
formwork and concrete shall be carried out as prescribed in method statement for
superstructure concrete works.
 For conspicuous vertical lines, such as external corners, door jambs, reveals, and expansion
and control joints, do not vary from plumb by more than 5 mm in 6 m, or 6 mm in 12 m.
 For vertical alignment of exposed head joints, do not vary from plumb by more than 3 mm
in 3 m, or 6 mm maximum.
 For conspicuous horizontal lines, such as exposed lintels, sills, parapets, and reveals, do not
vary from level by more than 6 mm in 6 m, 12 mm maximum.

14.5 Services through the walls.

 For service lines running orthogonal to the plane of the wall, cut-outs will be provided
during the construction or sleeves will be placed.
 Chasing will be done where inevitable with respect to the shop drawings.
 Mark the chase outline on wall using either a scribe or pencil. Using either a circular saw or
grinding wheel with depth gauge attached, along the marked lines.
 Remove the waste material by breaking it away with chisels or screw driver. Once pipe
work or wiring is installed over using render to match with the rest of the wall.

14.6 Block works below G.L

 The block works below ground level will be constructed with solid blocks.
 The mortar conforming to Type M, ASTM C270 will be used.
 The constructed masonry will be cured for 3 days and then coated with Approved
Bituminous Damp Proof Coating according to Method Statement for Bituminous Damp
proof Coating (……………………….) and dried for a day before backfilling.

14.7 AAC (Light Weight) Block Work

14.8.1 A mock-up of walls by simulating the surrounding features and support systems will be
constructed to the approval of the CMCS and the same will be considered as the reference
standard for the rest of the block work.
14.8.2 Construct Mock-ups using the approved materials required for final works. Mockup will
show the finish, texture, jointing, anchors, reinforcement, openings, sleeves, inserts and
related MEP works.

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METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 17 of 44

14.8.3 Method of Laying including fixing of accessories, chasing work etc. will be as per
Manufacturers Method statement of Installing AAC Blocks (Attachment-4)
14.8.4 All the works will be set out and checked with reference to the survey points. The
dimensions of the elements will be as per shop drawings and WIR will be raised for the
same.
14.8.5 Material coordinator/Site Engineer from Contractor will be full responsible to get the
material at site well in advance.
14.8.6 MIS to be raised to CMCS for inspection of incoming materials.
14.8.7 Incoming material initially to be cleared by site premises check post, Contractor’s trained
safety person to be escorted with Client’s compliant vehicle driver till it reaches the stock
yard after finishing the unloading process the same team will escort the unloaded vehicle till
Exit to left the site.
14.8.8 Wall blocks are shipped on palette s can be off loaded on site by fork lift or crane.
14.8.9 Construction sequence strictly followed as per manufacture recommendations.
14.8.10 Building walls with thin bed mortar as per manufacture recommendations and methodology
1
attached in attachment. )
14.8.11 The wall base has to be smooth and leveled before starting the application. Sweep the floor
and then apply Premix Cement mortar·
14.8.12 Using string lines as guide lay the first thick bed mortar over the floor.
14.8.13 Align the blocks accurately using a spirit level to check the alignment in each direction.
14.8.14 Taking care to ensure the blocks are true and plumb at this stage will result in fast and
accurate erection of subsequent courses.
14.8.15 Temporarily place AAC blocks in every corner and apply guide rope.
14.8.16 Blocks will be out of dust and dirt.
14.8.17 Mortar for AAC Block work will be Premix mortar (Recommended by manufacturer)- Parex
TB-F (Attachment -5)
14.8.18 Method of using Premix mortar will be as per manufacturers recommendations -
(Attachment-5).
14.8.19 Machine Mix 1Bag of Parex TB with 6-6.5 litres of clean water with slow speed mixer until a
lump free creamy mix achieved.
14.8.20 Allow mixture to stand at least 2-3 minutes then remix prior to usage.
14.8.21 Build the first row by placing the blocks on the leveled base starting from one corner.
14.8.22 Moisturize the first row which is built by cement mortar for better results. It is not necessary
to moisturize the other rows.
14.8.23 Subsequent courses are laid in block bond thin bed mortar to the horizontal and vertical
joints using a trowel.
14.8.24 Over spilled mortar is easily removed while it is wet. Leaving over spilled mortar to go hard
overnight is a sign of poor workman ship but can be easily removed by sanding with a
course grade sand paper.
14.8.25 Bed joint galvanized steel reinforcement mesh/galvanized expanded metal mesh to be used
in the first two courses and after that every alternate course.
14.8.26 Joints between top of the non-load bearing wall and bottom surface of beam or slab subject
to deflection should be filled with compressible material. Width of joint to be mm. If the gap
is more than 20mm, the surface will be leveled with premix mortar to achieve the 200 width
of joint.
14.8.27 Overlapping of the blocks will be at least 150 mm.

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METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 18 of 44

14.8.28 The blocks can be cut into smaller pieces if needed. Hand saw and set-square must be used
for culling.
14.8.29 If necessary, level the blocks with in order to get the horizontal joints leveled.
14.8.30 Avoid use of less than half size blocks particularly at corners.
14.8.31 Full block shall be placed below the slab and if any adjustments in thickness block shall be
carried out below the second layer of slab.
14.8.32 Use the approved wall ties every alternate course.
14.8.33 Columns and Block work Fish ties shall be placed every alternative layer
14.8.34 Wall ties shall be provided at junction with concrete walls, columns, beam and slab at a
spacing of 400mm vertically i.e. between each two units.
14.8.35 For conspicuous vertical lines, such as external corners, doorjambs, reveals and expansion
and control joint the plumb shall not be more than 5mm in 6m, nor 6mm maximum.
14.8.36 For vertical alignment of exposed head joints, the plumb shall not be more than 6mm in 3m,
nor 12mm maximum.
14.8.37 Soffits and locations of wall abutting concrete surface of fire rated partitions shall be treated
with approved fire stop material as per manufacturer's recommendations.
14.8.38 All Accessories and filler board and sealant will be used as per approved material/
Recommendations of manufacturer.
14.8.39 Curing required just once after laying AAC blocks after overnight drying moisten the joints
with wet sponge or fine spay water.

14.8 LINTELS & STIFFNERS IN AAC Blocks

 Lintels will be reinforced concrete (cast in situ/Proprietary). The lintels are used as
supports over doorways, windows and other opening in AAC blocks works. Works will be
carried out in line with method statement for superstructure concrete works
(………………………….).
 Minimum bearing lengths (unless specified in approved shop drawing) for each end lintel
as follows
Lintels clear Spaces (mm) Minimum Bearing Depth Each End (mm)
900 150
900-2000 200
 Overall lintel depth to be increased to suit block work coursing
 At opening, bed joint reinforcement mesh will be used two courses below the opening and
two courses above the opening, extending minimum 60cm from each corner of the opening
 Sufficient addition framing and bracing shall be provided to ensure the work is rigid.
 Stiffener columns to be cast at locations where AAC block works and CMU block work
adjoin and at /details shown in approved shop drawing and locations of all windows as
per RFI reference …………………... Reinforcement, formwork and concrete shall be carried
out as prescribed in method statement for superstructure concrete works.

14.9 Services through the walls.

 For service lines running orthogonal to the plane of the wall, cut-outs will be provided
during the construction or sleeves will be placed.
 Chasing will be done where inevitable with respect to the Shop Drawings.
 Chasing for AAC Blocks will be done by either hand or Power tools recommended by
manufacturer.

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METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 19 of 44

 Mark the chase outline on wall using either a scribe or pencil. Using either a circular saw or
grinding wheel with depth gauge attached, along the marked lines.
 Remove the waste material by breaking it away with chisels or screw driver. Once pipe
work or wiring is installed over using render to match with the rest of the wall.

15 INSPECTION & TEST PLAN

Refer Attachment -2. All the hold points in ITP will be inspected by CMCS via WIR.

16 ACCEPTANCE CRITERIA
 The alignment of walls is straight and plumb and free of deflections.
 The position of the block wall in the plan of any point in relation to the building reference
shall be ±10mm. Straightness of the block wall in any 5m length shall be within ± 5mm.
 AAC Blocks-For conspicuous vertical lines, such as external corners, doorjambs, reveals and
expansion and control joint the plumb shall not be more than 5mm in 6m, nor 6mm
maximum.
 AAC Blocks-For vertical alignment of exposed head joints, the plumb shall not be more than
6mm in 3m, nor 12mm maximum.
 The setting out match with the drawings.
 The joints are even sized and staggered.
 The faces of the wall are unblemished and free of the mortar droppings.

17 RECORDS
 Shop drawings
 Photographs of Works
 Work Inspection Request
 As Built Drawings.

18 ATTACHMENTS
 HEMP

 Inspection Test Plan

 Work Inspection Request

 AAC Block Catalogue

 AAC Premix Mortar Catalogue

 Block Work Accessories Catalogue

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METHOD STATEMENT FOR BLOCK MASONRY WORKS
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18.1 Attachment-1: HEMP- Block Masonry Works

HAZARD AND EFFECT MANAGEMENT PROCESS (HEMP)

Name of Project
Name of Contractor PROJECT NO:

Affected Groups

Risk Initial

Risk Residual
Sloe Hazard Effect of the Hazard Controls Recovery

-Site Supervisor shall implement the following: -

-Operator shall check soil condition before start of
operation
-Out rigger shall be extended and locked
-Licensed and trained operator to be engaged for
the operation of lifting equipment.
Operate within SWL
Load to be lifted shall be within the range of the
boom of the lifting equipment & vertically below
Incorrect use the hook. Never drag the load using crane.-
and defective inspection, certification and color coding of
Tipping over, injury,
lifting equipment /gears. Check the lifting appliance and First aid,
injury, damage,
1. equipment, P/A 3B gears prior to work 1B Emergency
mechanical failure, drop
mobile -all rigging, slinging and lifting to be done by procedure
load, accident.
crane/Tower competent person.
Crane -Prior to use, all equipment to be visually
inspected
-Toolbox talks to raise the awareness of
workforce.
-lifting equipment operator and crew shall ensure
that there is sufficient room for operation to take
place without hitting people or asset in the vicinity.
Tag line shall be attached for longer loads and
guided the crew to prevent swinging during the
lifting operation.
2. Weight of load Serious injuries P/E 2B Weight of the load to be identified before lifting 1B First aid,

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METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 21 of 44

Emergency
not Known. Damage.
procedure
Clear the area before lifting starts, if necessary,
cordon the area. First aid,
Non- involved
3. Serious injuries P/E 2B All persons to be made aware of dangers through 1B Emergency
person at site.
tool-box talk procedure

Erect work platform.

Adherence to safe work procedures.
Use of mechanical equipments. Edge protection.
Use of restraining PPE (safety Harness)
Training of personnel
Falling from height, fatality,
Inspection of location before staring the job First aid,
Working at serious injury.
4. P/A 3B Safety nets where appropriate 1B Emergency
height. Back pain, fall.
Collapse of work platform Proper securing / supporting of work platforms procedure
Proper selection of material
Provision of supports according to design
Prohibition of work on incomplete work platform
Sian boards, barriers
Work shall be stopped during heavy wind
Movement of
Right equipment First aid,
materials by plant
5 Accident / injury. P/A 3B Competent operator 1B Emergency
Trained banks man procedure
Incorrect use of or
defective plant, First aid,
6 1B
equipment mixer, Accident / injury. P/A 3B Regular maintenance and inspection of plant. Emergency
JCB, dumper. procedure

Movement of First aid,

7 1B
concrete mixer Injury. P/A 2B Use metal hook for adjusting rubber flap. Emergency
skip procedure
Incorrect form
First aid,
8 works Injury and loss of 1B
substandard
P/A 2B Adequately designed and checked form work. Emergency
material
concrete procedure
Inadequate Fall of person. Personnel First aid,
9 Proper access with a work platform to do the 1B
access for injury. P 2B Emergency
necessary activates
working/ procedure

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METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 22 of 44

cleaning/
maintenance of
mixer machine
Dust / Breathing problems.
First aid,
10 cement. Loss of hearing. Use PPE – including eye, breathing and 1B
P/E 2B Emergency
Noise. Dust /cement entering hearing protection.
procedure
eyes
Competent scaffolder, barricade area. First aid,
11
Injury 1B
Fall/ trip P 2B Warning signs. Emergency
Tool box talk. procedure
Site supervisor to Train employees of correct
manual lifting techniques
First aid,
12 Manual Back injury/slip disc Examine size/weight of object before lifting and 1B
P 2B Emergency
handling Personal injury.\ ask for assistance. Use hand gloves safety shoes
procedure
Exercise vigilance while handling objects.

The supervisor shall implement the following:

Good ventilation.
Follow manufactures instructions and MSDS or
SHOC cards.
Respiratory track Use of correct type of personal protective
irritation, Silicosis, Maintain personal hygiene by cleaning exposed First aid,
13 1B
Cement dust Occupational Asthma, P/A 2B parts with potable water. Emergency
Occupational Dermatitis, Avoid compressed air for cleaning cement dust procedure
Eye irritation. from body and clothes
equipment such as chemical masks, rubber
/PVC
gloves,safety goggles, and other PPEs as per
MSDS or SHOC cards
First Aid,
14 Splashing of Personal Injury, Burning TBT, Good House Keeping, Use of PPE like Safety 1B Quick
P 2B
cement mortar in eyes. Goggles and Hand Gloves emergency
response
Person not Skin diseases, lung Trained employees.
using PPE diseases, cancer, Follow manufacture s instructions and MSDS or First aid,
15 1B
or non- poisoning, respiratory P 2B SHOC cards. Emergency
provision of complaints, chemical Use of correct type of personal protective procedure
suitable PPE burns etc equipment such as chemical masks,

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METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 23 of 44

rubber/PVC gloves, safety goggles, and other

PPEs as per MSDS or SHOC cards.
Do not eat, drink or smoke at workplace.
Use of safer work method.
Use of good ventilation.
Use of good housekeeping practices.
The electrical equipment and tools should be
Electrical First aid,
16 duly inspected before starting the work by the 1B
equipment and Electrocution P 3B Emergency
Supervisor, and during the work by the
tools. procedure
operator.Any deficiencies shall be rectified.
Pipe fitter shall be given on the job training
until he is considered competent.
Check tightness of the disc prior to using
grinder. Guards shall be fitted to grinders to
protect the operator from the rotating disc.
Check condition of the grinders and disc before
starting the work daily by the supervisor and
fitter.
Lack of safety
Flammable material shall be removed from the First aid,
17 Rotating awareness leads to 1B
P 3B area or protected with spark arrestor screen. Emergency
grinding Disc damage / injury, fire
Spark direction shall be controlled by position procedure
injury.
of the grinder.
Maximum allowable RPM of the disc shall be
checked against the operating RPM of the
grinder. Prior to securing the grinding disc
ensure that RPM of the disc is matching with
the RPM of the grinder. RPM of the disc
should be more than the RPM of the grinding
machine. Ref. Do's & Don't Pocket Card
First aid,
Flying metal All personnel involved in cutting, grinding, 1B
18 Eye/ personal injury P 2B Emergency
fragments chipping, chiseling shall wear goggles
procedure
Defective and Hand tools shall be inspected regularly by the First aid,
19 1B
incorrect use of Injury P 2B supervisor and daily by the user. Defective toots Emergency
hands tools should be repaired I discarded procedure
Inadequately First aid,
20 Electrocution, fatality, Maintenance of grinding machine and cables in 1B
maintained P 3B Emergency
injury. good condition
grinder procedure

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METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 24 of 44

machine and
cable condition.
TBT, Good House Keeping, Use of PPE like Safety First Aid,
21 Untidy working Personal injury/ Property P/A/ 1B
2B shoes and Hand Gloves, dispose waste at Emergency
area damage. E
designated place. response.
TBT, use trained operators, Use Gloves, Masks,
Burn, Respiratory First aid,
22 Handling and Goggle. Use Material Data sheet (SHOC),
problem, skin irritation, P/E 2B 1B Emergency
Chemicals Signage, Follow procedure. Periodic health checks
eye injury, allergy. Fire procedure
up.

P- People, A- Asset, E- Environment

Residual Risk Reviewed and Accepted (Project Manager)

Name: Signature Date:

18.2

Name of Contractor Document No:

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METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 25 of 44

18.2 Attachment-2: ITP – Block Masonry works

Inspection & Test Plan- Block Masonry Works Contract No: Location:
Project name:
ITP No: Organization: Name of Contractor
Inspection (M, H, W, R, I)
Item/ Activity to Contractor
Act Controlling Form/ Record for results of

Cont.
Sub-

CMCS
be Inspected/ Acceptance Criteria Frequency
No. Procedure Compliance

Engr
Civil

QCI
Tested

Review of  Approved Method statement, H

Relevant sections of
Documents  ITP
Confirm Contract Before work
1 Document & Review Status H H
Specification, commencement  Approved Shop Drawing.
approval of  Approved MAS
 Method Statement
 ITP Contract Specification  Conforming to Contact specification H
Before work  WIR
2 Mock up ……. Sec …….  As approved Shop drawing H H
commencement

 The substrate is properly roughened.

Verification of Contract Specification
 The substrate is dust free.
3 Substrate ……. Sec ……. Each Location  Visual H W M
Preparation  The substrate is moist and free from stagnant
water
 The alignment between the right co-ordinates
IFC Drawings. are correct
Verification of
Contract Specification  The alignment is correct w.r.t other physical Each Location  WIR
4 Setting Out H H H
……. Sec ……. features adjoin the block work.
-Horizontal
 1st course is laid and inspected.
 The end pieces are not less than 200mm.
IFC Drawings.  Where the top course is less than 100mm,
Verification of Contract Specification provide Concrete up stand at the base. Each Location  WIR
5 H H H
Vertical set out ……. Sec …….  If one course is less than 200mm, provide this  Mockup Approval
at the 2nd course from the top.
 The mortar type is (ASTM C270): M
a. Type M (1:3) for substructure.
IFC Drawings
b. Type S (1:2) for reinforced masonry.  Visual
Verification of Contract Specification Each Location
6 c. Type N (1:3) for non-load bearing walls. H M
Mixing of Mortar ……. Sec …….
 Mortar used before it is dried up.
ASTM C270
 CMCS Approved Premix Mortar (Parex TB-F)
used for AAC Blocks.

Name of Contractor Document No:

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METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 26 of 44

Inspection & Test Plan- Block Masonry Works Contract No: Location:
Project name:
ITP No: Organization: Name of Contractor
Inspection (M, H, W, R, I)
Item/ Activity to Contractor
Act Controlling Form/ Record for results of

Cont.
Sub-

CMCS
be Inspected/ Acceptance Criteria Frequency
No. Procedure Compliance

Engr
Civil

QCI
Tested

 MEP openings and sleeves are executed as

per the approved builder’s work drawings

 The position of the block wall in the plan of H

any point in relation to the building reference
±10mm.
Verification of
 Straightness of the block wall in any 5m length  WIR
7 Level & Each Location H M
± 5mm.
Alignment
 Top level of Block maintained throughout the
line

 The blocks are covered with 1000G polythene

IFC Drawings on completion. (For hot climate - ambient
Protection of Contract Specification temperature is > 40°C) Each Location
8  Visual H M M
works ……. Sec …….  Curing is done for 3 days (CMU).
 Saturate only once for AAC Block.

 The position of the block wall in the plan at

any point in relation to the building reference
is ±10mm.
 Straightness of the block wall in any 5m length
is ± 5mm.
IFC Drawings
 Vertical Alignment of Exposed head joints ±
Final Inspection Contract Specification Each Location  WIR
9 6mm in 3m, Max 12mm H H H
of Masonry work ……. Sec …….
 The mortar joints are straight and even.
 All mortar joints are well raked in.
 The faces of the wall are clean and free of
stains and mortar droppings etc.
 Filler board of 20mm provided between soffit
and block work.
Contract Specification  All inspection and testing of materials, On Completion
Final Acceptance
10 ……. Sec ……. Masonry workmanship is compliant with of Each Type of  All above records H H H
project requirements. Block work in

Name of Contractor Document No:

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METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 27 of 44

Inspection & Test Plan- Block Masonry Works Contract No: Location:
Project name:
ITP No: Organization: Name of Contractor
Inspection (M, H, W, R, I)
Item/ Activity to Contractor
Act Controlling Form/ Record for results of

Cont.
Sub-

CMCS
be Inspected/ Acceptance Criteria Frequency
No. Procedure Compliance

Engr
Civil

QCI
Tested

 All Inspection and testing activities done and

requirements met
Each Building
 All records filled in compliant with project
requirements, filled in and signed off.
 All NCR' are closed.
* Inspection and test mark-up legend:
I- Inspect/ Test, M-Monitor, W-Witness, H-Hold Point, R-Document Review,

Signed on behalf of Name of Contractor

Signature

Print Name

Date

Name of Contractor Document No:

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METHOD STATEMENT FOR BLOCK MASONRY WORKS
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18.3 Attachment-3: Work Inspection Request

1.1 Attachment-4: AAC Block -LITECRETE

Name of contractor Document No:

 Name of Project
METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 29 of 44

Name of Contractor Document No:

 Name of Project
METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 30 of 44

Name of Contractor Document No:

 Name of Project
METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 31 of 44

Name of Contractor Document No:

 Name of Project
METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 32 of 44

Name of Contractor Document No:

 Name of Project
METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 33 of 44

Name of Contractor Document No:

 Name of Project
METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 34 of 44

Name of Contractor Document No:

 Name of Project
METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 35 of 44

Name of Contractor Document No:

 Name of Project
METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 36 of 44

18.4 Attachment-5: AAC Block Premix Mortar-PAREX TB-F

Name of Contractor Document No:

 Name of Project
METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 37 of 44

Name of Contractor Document No:

 Name of Project
METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 38 of 44

18.5 Attachment-6: Block Work Accessories

Name of Contractor Document No:

 Name of Project
METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 39 of 44

Name of Contractor Document No:

 Name of Project
METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 40 of 44

Name of Contractor Document No:

 Name of Project
METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 41 of 44

Name of Contractor Document No:

 Name of Project
METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 42 of 43

Name of Contractor Document No:

 Name of Project
METHOD STATEMENT FOR BLOCK MASONRY WORKS
Page 43 of 43

18.6 Attachment-7: Typical Fire Sealant Application

Name of Contractor Document No: