Voltage Regulators: CL-6B Control Panel Retrofit Installation Instructions
Voltage Regulators: CL-6B Control Panel Retrofit Installation Instructions
Voltage Regulators: CL-6B Control Panel Retrofit Installation Instructions
Service Information
Figure 1.
CL-6B regulator control panels in various control boxes.
Contents
Safety Information . ................................................. 2 Installation Procedures Kit 57A64327900B,
CL-6B Control Panel in CPS Box,
Hazard Statement Definitions .................................. 2
not dead front .......................................................... 5
Safety Instructions . ................................................. 2
Installation Procedures Kit 57A64327900C,
Product Information ................................................ 3 CL-6B Control Panel in Siemens Box . ................ 6
Introduction ............................................................. 3 Installation Procedures Kit 57A64327900D,
Acceptance and Initial Inspection ............................ 3 CL-6B Control Panel in General Electric Box
with Fork-Type Terminal . ....................................... 8
Handling and Storage............................................... 3
Installation Procedures Kit 57A64327900E,
Quality Standards . .................................................. 3 CL-6B Control Panel in General Electric box
Installation Procedures Kit 57A64327900A, with Pin-Type Terminal ........................................... 10
CL-6B Control Panel in CPS Box, dead front .... 4 Installation Procedures Kit 57A64327900F,
CL-6B Control Panel in Howard Box ................... 12
! !
SAFETY FOR LIFE
SAFETY SAFETY
FOR LIFE FOR LIFE
Cooper Power Systems products meet or exceed all applicable industry standards relating to product safety. We actively
promote safe practices in the use and maintenance of our products through our service literature, instructional training
programs, and the continuous efforts of all Cooper Power Systems employees involved in product design, manufacture,
marketing, and service.
We strongly urge that you always follow all locally approved safety procedures and safety instructions when working around
high voltage lines and equipment and support our “Safety For Life” mission.
SAFETY INFORMATION
The instructions in this manual are not intended as Safety Instructions
a substitute for proper training or adequate experi-
ence in the safe operation of the equipment described. Following are general caution and warning statements that
Only competent technicians, who are familiar with this apply to this equipment. Additional statements, related to
equipment should install, operate, and service it. specific tasks and procedures, are located throughout the
manual.
A competent technician has these qualifications:
• Is thoroughly familiar with these instructions. DANGER: Hazardous voltage. Contact with
hazardous voltage will cause death or severe
• Is trained in industry-accepted high- and low-voltage personal injury. Follow all locally approved safety
safe operating practices and procedures. procedures when working around high- and low-voltage
• Is trained and authorized to energize, de-energize, lines and equipment. G103.3
!
SAFETY
FOR LIFE S225-50-54
Product Information
Introduction Acceptance and Initial Inspection
Service Information S225-50-54 provides the instructions This kit is thoroughly inspected at the factory. It is in good
for retrofitting a CL-6B control panel on a Cooper Power condition when accepted by the carrier for shipment.
Systems, McGraw-Edison, Siemens, General Electric, or Upon receipt of the regulator kit, a thorough inspection
Howard 32-step voltage regulator. should be made for damage, evidence of rough handling,
Read This Manual First or shortages. Should this initial inspection reveal evidence
of rough handling, damage, or shortages, it should be
Read and understand the contents of this manual and noted on the bill of lading and a claim should immediately
follow all locally approved procedures and safety prac- be made with the carrier. Also, notify your Cooper Power
tices before installing or operating this equipment. Read Systems representative.
and understand the manuals detailing the installation and
operation of the regulator and the regulator control used Handling and Storage
with the regulator. Refer to S225-11-1 CL-6 Series Control
Installation, Operation, and Maintenance Instructions for Be careful during handing and storage of equipment to
information on the CL-6B voltage regulator control. Refer minimize the possibility of damage. If the regulator kit is not
to S225-10-30 VR-32 Voltage Regulator with Quik-Drive to be placed into immediate use, store the kit where the
Tap-Changer Installation, Operation, and Maintenance possibility of damage is minimized.
Instructions for information on the Cooper Power Systems
voltage regulator with Quik-Drive tap-changer. Quality Standards
Additional Information ISO 9001:2000 Certified Quality Management System
CL-6B Control Panel Retrofit Installation Instructions
Figure 3.
Backpanel terminal board TB-2.
!
SAFETY
FOR LIFE S225-50-54
• SVR tool (included in kit) 7. Install the wiring harness fanning strip into TB‑2 on the
backpanel. Refer to Figure 6.
NOTE: Verify all kit items are present before beginning installation
procedure.
1. Remove the existing control. Refer to the appropriate
voltage regulator control manual for complete instruc-
tions on removing a control. Refer to S225-11-1 VR-32
Voltage Regulators CL-6 Series Control Installation,
Operation, and Maintenance Instructions for informa-
tion on the Cooper Power Systems CL-6 series voltage
regulator control.
2. Using a screwdriver, install the bracket (Item 2) on the
control box mounting tabs with screws (Item 3). Refer
to Figure 2.
Ground
3. Disconnect the white connector from the side of the
panel to remove the strain relief and standard wiring
harness from the CL-6B control panel. See Figure 4.
Figure 6.
Fanning strip.
CL-6B Control Panel Retrofit Installation Instructions
Figure 7.
Hinge and bracket placement.
!
SAFETY
FOR LIFE S225-50-54
Figure 8.
Harness connector.
3. Disconnect the white connector from the side of the
panel to remove the strain relief and standard wiring
harness from the CL-6B control panel. See Figure 8.
4. Remove the ground wire from the side of the panel.
5. Plug the small white connector on the wiring harness
(Item 1) into the connector located on the side of the
CL‑6B control panel.
6. Attach the strain relief device, removed in step 3, to
the wiring harness. Be careful to position the tie-wrap
on the proper side of strain relief device. Resecure with
screw Refer to Figure 9.
Ground
Strain-relief device
Ground
Figure 9.
Wiring harness and strain relief cable-tie assembly. Figure 11.
Ground wire.
CL-6B Control Panel Retrofit Installation Instructions
!
SAFETY
FOR LIFE S225-50-54
CL-6B Control Panel Retrofit Installation Instructions
10
!
SAFETY
FOR LIFE S225-50-54
Ground, Position 13
Figure 17.
Control back panel.
Figure 18.
9. Using a Phillips-head screwdriver, install the cable-tie GE pin terminal.
mounting bases (Item 7) onto the control back using
screws (Item 5). Refer to Figure 17. 17. Close and secure Cooper CL-6B control panel using
existing latch.
18. Refer to S225-11-1 CL-6 Series Control Installation,
Operation, and Maintenance Instructions for proper
control configuration and start up procedures.
11
CL-6B Control Panel Retrofit Installation Instructions
12
!
SAFETY
FOR LIFE S225-50-54
Ground, Position 13
Figure 22.
Control back panel.
13
CL-6B Control Panel Retrofit Installation Instructions
14
!
SAFETY
FOR LIFE S225-50-54
15
CL-6B Control Panel Retrofit Installation Instructions
!
SAFETY
FOR LIFE
16