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Pad Mount Transformer

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Hendrix Leva
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0% found this document useful (0 votes)
164 views

Pad Mount Transformer

Uploaded by

Hendrix Leva
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 46

3 Phase 60 Hz 100 kVA 4.16Y/2.

4 kV- 480 V
3 Phase 60 Hz 225 kVA 4.16 kV - 480Y/277 V AP:APPROVED

PAD-MOUNTED TRANSFORMER DRAWING LIST AC:APPROVED WITH CORRECTION

(Client:PGPC) RC:RETURNED WITH CORRECTION


R RECORD OF APPROVED
ITEM DRAWING No. E TITLE Quantity
V FIRST SECOND THIRD

DELIVERY Dec-28-'17 Jan-11-'18 Jan-19-'18


1 VSTS17320 C Transformer Specification 1 RETURN
(1/2~2/2) RESULT

DELIVERY Dec-28-'17 Jan-11-'18 Jan-19-'18

2 TA055D015 (100kVA) A 1
Outline of Transformer RETURN
TA055D016 (225kVA) A
RESULT

DELIVERY Dec-28-'17 Jan-11-'18 Jan-19-'18

3 NP1732001 (100kVA) C Nameplate Diagram 1 RETURN


NP1732002 (225kVA) C
RESULT
DELIVERY Dec-28-'17 Jan-11-'18 Jan-19-'18
3 (100kVA)
4 TA066D053 A L.V. Bushing RETURN

4 (225kVA) RESULT
DELIVERY Dec-28-'17 Jan-11-'18 Jan-19-'18

5 TA476D198 A H.V. Bushing Well 3 RETURN

(1/4~4/4) Cat. No. 2603973B02T RESULT

DELIVERY Dec-28-'17 Jan-11-'18 Jan-19-'18

6 TA066D111 (100kVA) A H.0. Bushing 1 RETURN

RESULT

DELIVERY Dec-28-'17 Jan-11-'18 Jan-19-'18

7 TA093D146 A Load-Break Bushing Insert 3 RETURN

Cat. No. 2702A1 RESULT

DELIVERY Dec-28-'17 Jan-11-'18 Jan-19-'18

8 TA093D106 A 2-Position Loadbreak Switch 1 RETURN

(1/5~5/5) Cat. No. LS2R338H3N2A RESULT

DELIVERY Dec-28-'17 Jan-11-'18 Jan-19-'18


TA093D134 A Current-Limiting Fuse RETURN
9 (1/10~10/10) Cat. No. 3543100M72M (100 kVA) 3

Cat. No. 3543125M71M (225kVA) RESULT

APPROVED Yuyuan Lin DATE Jan-19-'18 DOCUMENT No.: VSTS17320-C

CHECKED Le Trung Thanh DATE Jan-19-'18 CONTRACT No.:

PREPARED Hoang Long DATE Jan-19-'18 PROJECT CODE:

(1/2)
3 Phase 60 Hz 100 kVA 4.16Y/2.4 kV- 480 V
3 Phase 60 Hz 225 kVA 4.16 kV - 480Y/277 V AP:APPROVED

PAD-MOUNTED TRANSFORMER DRAWING LIST AC:APPROVED WITH CORRECTION

(Client:PGPC) RC:RETURNED WITH CORRECTION

R RECORD OF APPROVED
ITEM DRAWING No. E TITLE Quantity
V FIRST SECOND THIRD

DELIVERY Dec-28-'17 Jan-11-'18 Jan-22-'18

10 TA476D097 A Bay-O-Net Fuse Assembly 3 RETURN

(1/5~5/5) Cat. No. 4000361C99MC RESULT

DELIVERY Dec-28-'17 Jan-11-'18 Jan-22-'18

11 TA476D098 A Bay-O-Net Fuse Link 3 RETURN


(1/3~3/3) Cat. No. 4000353C10 (100kVA)
RESULT
Cat. No. 4000353C14 (225kVA)
DELIVERY Dec-28-'17 Jan-11-'18 Jan-22-'18

12 TA093D067 A Elbow Arrester 3 RETURN

(1/4~4/4) Cat. No. 3238018C03M RESULT

DELIVERY Dec-28-'17 Jan-11-'18 Jan-22-'18

13 TA093D127 A Elbow Connector 3 RETURN

(1/2~2/2) RESULT

DELIVERY

14 TA097D117 A PRESSURE-VACUUM GAUGE 1 RETURN Dec-28-'17 Jan-11-'18 Jan-22-'18

RESULT

DELIVERY

15 RETURN

RESULT

DELIVERY

16 RETURN

RESULT

DELIVERY

17 RETURN

RESULT

APPROVED Yuyuan Lin DATE Jan-19-'18 DOCUMENT No.: VSTS17320-C

CHECKED Le Trung Thanh DATE Jan-19-'18 CONTRACT No.:

PREPARED Hoang Long DATE Jan-19-'18 PROJECT CODE:

(2/2)
SHIHLIN ELECTRIC & ENGINEERING CORP.
TRANSFORMER SPECIFICATION
SPEC. VSTS17320-C
DSV.17367

A:INSTRUCTION:
1. SITE CONDITION:

TRANSFORMERS SHALL BE SUITABLE FOR OPERATION AT RATED kVA UNDER AMBIENT TEMPERATURE
40 ℃ BELOW AND ALTITUDE 1000M BELOW。

2. STANDARD:

THE TRANSFORMER IS DESIGNED,MANUFACTURED AND TESTED IN ACCORDANCE WITH THE


PURCHASER'S SPECIFICATION AND APPLICABLE PARTS OF ANSI STANDARD。

3. CONSTRUCTION:

3.1 CORES:THE CORES SHALL BE FABRICATED FROM COLD ROLLED GRAIN ORIENTED SILICONE STEEL
SHEETS。
EACH CORE WILL BE EARTHED TO THE TANK AT ONE POINT WITH A DETACHABLE FLEXIBLE
STRAP AND SECURELY FASTENED TO PREVENT MOVEMENT RELATIVE TO THE TANK。

3.2 WINDING:THE WINDING SHALL BE OF COPPER AND FULLY INSULATED FOR


THE CONTINUOUS WORKING AT THE SPECIFIED SERVICE VOLTAGE。
THE MATERIALS FOR INSULATION OF WINDING AND ALL CONNECTION SHALL HAVE
ADEQUATE CHARACTERISTICS NOT TO BE DETERIORATED UNDER THE ACTION OF HOT OIL
OR FROM OTHER CAUSE AT THE MAXIMUM PERMISSIBLE LOAD。THE WINDING WILL
WITHSTAND THE EFFECT OF SHORT CIRCUIT。

3.3 TANKS: THE TANK OF TRANSFORMER IS MADE OF MILD STEEL PLATE WITH EXTERNAL COOLING
FINS OR RADIATORS WHERE NECESSARY。
THE TANK WILL BE SO DESIGNED AS TO PREVENT THE COLLECTION OF MOISTURE ON ANY
PART AND TO BE SUFFICIENTLY RIGID TO RESIST DISTORTION WHEN THE TRANSFORMER IS
LIFTED。

3.4 PAINTING:TRANSFORMER IS FINISHED WITH THREE COATS。


THE FIRST COAT IS APPLIED WITH A RUST INHIBITOR。
THE QUALITY OF PAINTING SHALL BE ACCORDING TO THE MANUFACTURER'S STANDARD
PRACTICE。
THE COLOR REFER TO NO.14 (B.TECHNICAL DATA)。

3.5 OIL: THE TRANSFORMER WILL BE FILLED WITH NORMAL QUANTITY OF INSULATION OIL OF
ASTM D3487。

4. TOLERANCES:TOLERANCES IN ACCORDANCE WITH ANSI 57.12.00 。


THE EFFICIENCY SHALL BE CACULATED ACCORDING TO THE TOLERACE OF TOTAL LOSSES。

(1/2)
B:TECHNICAL DATA: SPEC. VSTS17320-C

01. Item 1 2
02. Quantity 1 1
03. ∮---Hz----kVA 3∮ 60Hz 100 kVA 3∮ 60Hz 225 kVA
04. Type Pad-Mounted/Radial-Feed Pad-Mounted/Radial-Feed
F 4370 105.0% F 4370 105.0%

F 4265 102.5% F 4265 102.5%

05. High Voltage (V) R 4160 YN 100.0% R 4160 △ 100.0%

F 4055 97.5% F 4055 97.5%


F 3950 95.0% F 3950 95.0%
06. Low Voltage (V) 480 △ 480Y/277 Y
07. BIL (kV) HV 60 - LV 30 HV 60 - LV 30
08. AC VOLTAGE HV 19 - LV 10 HV 19 - LV 10
09. Connection Symbol YNd1 Dyn1
10. Temperature - Rise (℃) Oil 65 Coil 65 Oil 65 Coil 65
11. Characteristic (at 85℃,pf=1.0) (at 85℃,pf=1.0)
Total losses (W) 1630 3550
Efficiency (%) 98.40 98.45
Excitation current (%) 1.00 1.00
Voltage regulation (%) 1.50 1.50
Impedance (%) 1.80 ± 10% 3.00 ± 7.5%
12. Outline drawing TA055D015 TA055D016
H= 1570 H= 1570
W= 1610 W= 1610
D= 1860 D= 1860

13. Oil (L)--- Total weight (kg) 660 L 1590 kg 680 L 1640 kg
14. Color No. MUNSELL No.7GY3.29/1.5 (Green)
1. OIL:Mineral Oil。
2. Two-Postion Loadbreak Switch。
3. Pad-Mounted Protective Accessories (Bay-O-Net fuses & Current-Limiting Fuses)。
Remark 4. H.V Winding : Copper,L.V Windimg : Copper。
Tolerances in accordance with ANSI/IEEE Std C57.12.00 。
+6% of the total losses。
+10% of the no-load losses,provided that the tolerance for total losses is not exceeded。
The efficiency shall be calculated according to the tolerance of total losses.
Prepared by:Hoang Long 2018.01.19 Checked by:Le Trung Thanh 2018.01.19 Approved by:Yuyuan Lin 2018.01.19

(2/2)
FOUNDATION BOLTS

25

1500

465
565

50
50
1250

50
1180

0
5

10

°C
1380

+-
+-
1250 465 +-
FOUNDATION BOLTS FOUNDATION BOLTS +-
FOUNDATION BOLTS

25

1500

465
565

50
50
1250

50
1180

0
5

10

°C
1530

+-
+-
1250 465 +-
FOUNDATION BOLTS FOUNDATION BOLTS +-
OEM Equipment
200 A 15, 25 and 28 kV Class Electrical Apparatus
Epoxy Bushing Well with
Fixed or Removable Stud 800-34
GENERAL
The RTE® 200 A 15, 25 and 28 kV
Class Bushing Well meets the full
requirements of the latest revision of
IEEE Standard 386™ — separable
insulated connector systems.
It is designed for the termination of
primary winding leads at the front plate
of fluid-filled apparatus rated at either
8.3/14.4 kV, 15.2/26.3 kV or
16.2/28.0 kV (for Canadian
applications).
The bushing well is externally clamped
for sidewall mounting on single- or
three-phase transformers filled with
transformer oil, R-Temp® fluid or an
approved equivalent. It is available for
a 2.56 inch (65 mm) hole and mates
with all bushing inserts meeting
applicable IEEE® Standards. The
knurled copper stud with rolled threads
provides excellent conductivity.
The removable stud option offers easy
field replacement of the bushing stud
with a standard 5/8" socket wrench in
the event of damage or breakage in the
field. A 7/64" hex has been provided in
the portion of the stud which mates Figure 1.
200 A 15, 25 and 28 kV Class Bushing Well.
into the bushing insert. Should
breakage occur this feature allows for
easy stud removal from the insert.
TABLE 1
INSTALLATION Voltage Ratings and Characteristics
The bushing well is installed in the Description kV
front plate of oil-filled apparatus with a Standard Voltage Class 25
gasket on the internal shank of the Maximum Rating Phase-to-phase 28.0
well. A bushing insert is installed in Maximum Rating Phase-to-ground 16.2
the well only while the apparatus is AC 60 Hz 1 Minute Withstand 45
de-energized. Refer to Installation DC 15 Minute Withstand 100
Instruction Sheet S800-35-1 BIL and Full Wave Crest 125
(5000050608) for details. Minimum Corona Voltage Level 21.5
Voltage ratings and characteristics are in accordance
PRODUCTION TESTS with IEEE Standard 386™, and applicable Canadian
requirements.
Tests are conducted in accordance Figure 2.
with IEEE Standard 386™, and Removable Copper Stud.
applicable Canadian requirements. TABLE 2
■ AC 60 Hz 1 Minute Withstand Current Ratings and Characteristics
– 45 kV Description Amperes
■ Minimum Corona Voltage Level
– 21.5 kV Continuous 200 A rms
Short Time 10,000 A rms
Tests are conducted in accordance with symmetrical for 0.17 s
Cooper Power Systems requirements. 3,500 A rms
symmetrical for 3.0 s
■ Physical Inspection
Current ratings and characteristics are in accordance
■ Periodic Dissection with IEEE Standard 386™, and applicable Canadian
■ Periodic Fluoroscopic Analysis requirements.
(X-ray)

April 2004 • Supersedes 11/94 1


Printed in U.S.A. TA476D198A(1/4)
200 A 15, 25 and 28 kV Class Epoxy Bushing Well with Fixed or Removable Stud

SEMI-CONDUCTIVE
MOLDED COLLAR 4.62"
Provides continuity
of ground plane. (117 mm)
3.50"
(88.9 mm) 3/8" - 16
UNC - 2A THD

3.37" DIA.
(85.6 mm)
RS 2.50" DIA.
(63.5 mm)
2.64" DIA. (For 2.56
(67.2 mm) (65 mm)
REMOVABLE TANK HOLE)
SIZED FOR A STANDARD STUD
5/8" SOCKET TO PROVIDE WELL HOUSING
EASY REMOVAL AND INSTALLATION An epoxy compound
that has excellent
electrical, thermal
FOR EASY REMOVAL and mechanical
FROM BUSHING INSERT A 7/16" – 14 UNC-2B properties and is
7/64" HEX IS .21" REF. environmentally
TO COLLAR .76"
PROVIDED SI stable.
(19 mm) 7" TAPERED
.87" FLANGE
REMOVABLE STUD Provides conttrolled
(22 mm) gasket compression .
(B02R SUFFIX ONLY
1.34"
(33.9 mm)

3/8" – 16 UNC-2A REMOVABLE STUD

Figure 3.
200 A 15, 25 and 28 kV Class Bushing Well, with removable stud feature shown.
Note: Dimensions given are for reference only.

ORDERING INFORMATION
To order an RTE 15, 25 and 28 kV
Class Bushing Well, specify bushing
well, gasket and clamp from Table 3.

TABLE 3
Bushing Wells, Clamps and Gaskets
Catalog
Description Number Figure
2.5 inch
Diameter Well with Fixed Stud 2603973B02T 3
2.5 inch
Diameter Well with Removable Stud 2603973B02R 3
4 Stud Clamp (3.25 in.) 2606821A01 6
4 Stud Clamp (3.25 in)
with Two Bail Tabs 2606823A02 6
4 Stud Clamp (3.25 in.)
with Four Bail Tabs 2606823A04 6
4 Stud Clamp (2.75 in.) 2606722A01 7
4 Stud Clamp (2.75 in.)
with Two Bail Tabs 2606822A02 7
3 Stud Clamp with Flange 2085399A01 5
3 Stud Clamp with Flange
(Stainless Steel) 2085399A02 5
3 Stud Clamp 2026152A51 4
Bushing Well Shipping Cap 2638640C01
Gasket for 2.5 inch Diameter Well 0537980C07 3
Removable Stud Replacement Kit 2639081B01B 2&3

2
TA476D198A(2/4)
800-34

4.94" TYP. .135" TYP.


(125 mm) 4.95" TYP. (3.42 mm)
(126 mm) (10 GA.)
(HRP&O M.S.)

30o TYP.
3.563" DIA.
(90.50 mm)
INSIDE

2.84" DIA.
(72.1 mm)
HOLE 4.69" .27" TYP.
(6.8 mm)
(119 mm)
BOLT CIRCLE R2.00" TYP.
.438" x .562" (50.8 mm)
(11.1 x 14.3 mm)
OBROUND HOLE
(3 REQ'D)

Figure 4.
3 Stud Clamp.

5.24" TYP.
3.64" DIA. INSIDE
(133 mm) (92.4 mm)
30o TYP.
.090"
15o TYP. (2.3 mm) .11" TYP.
(2.8 mm)

30o TYP. .19" x .25"


(4.8 x 6.4 mm)
OBROUND HOLE
15o TYP. (10 REQ'D)
5.24" TYP. BAIL TABS*
(133 mm)
2.84" DIA.
(72.1 mm)
HOLE
4.69" DIA. .38" TYP. .25" TYP.
(119 mm) .438" x .688" (6.4 mm)
(11.1 x 17.5 mm) (9.7 mm)
BOLT CIRCLE
OBROUND HOLE * USED FOR SECURING FEEDTHRU
(3REQ'D) INSERTS AND LOADBREAK ELBOWS.

Figure 5.
3 Stud Clamp with flange.

.437" DIA.
1.00" TYP.
(11.1 mm) 2.13" TYP. (25.4 mm)
HOLE TYP. (54.0 mm)

3.50" TYP.
(88.9 mm)

2.84" DIA. .25" TYP.


(72.1 mm) 3.25" TYP. (6.4 mm)
(82.6 mm)
BAIL TAB
4.25" SQ. (USED FOR SECURING FEEDTHRU
(108 mm) INSERTS AND LOADBREAK ELBOWS.)

Figure 6.
4 Stud, 3.25 inch Clamp.

3
TA476D198A(3/4)
200 A 15, 25 and 28 kV Class Epoxy Bushing Well with Fixed or Removable Stud

2.75" TYP.
(69.9 mm)

2.84" DIA. .437" DIA.


(72.1 mm) (11.1 mm)
HOLE TYP.

1.00" TYP.
(25.4 mm)

.25" TYP.
3.50" TYP. (6.4 mm)
(88.9 mm)
4.00" SQ. BAIL TAB
(USED FOR SECURING FEEDTHRU
(102 mm) INSERTS AND LOADBREAK ELBOWS.)

Figure 7.
4 Stud, 2.75 inch Clamp.
Note: Dimensions given are for reference only.

B
TYP.

STUD LOCATIONS
RECOMMENDED SIZE:
3/8" - 16 x 1.625"
ØA

4-STUDDED BUSHING CLAMP MOUNTING HOLE


MOUNTING HOLE MOUNTING HOLE
FOR 2.19 SHANK DIA. FOR 2.50 SHANK DIA.
A DIM - 2.25"/57.15 mm A DIM - 2.56"/65.02 mm
B DIM - 2.75"/69.85 mm B DIM - 2.75"/69.85 mm
OR - 3.25"/82.55 mm OR - 3.25"/82.55 mm

120o TYP.
ØA
30o TYP.

STUD LOCATIONS
RECOMMENDED SIZE:
3/8" - 16 x 1.625"
(B) BOLT
CIRCLE DIA.
3-STUDDED BUSHING CLAMP MOUNTING HOLE
MOUNTING HOLE MOUNTING HOLE
FOR 2.19 SHANK DIA. FOR 2.50 SHANK DIA.
A DIM - 2.25"/57.15 mm A DIM - 2.56"/65.02 mm
B DIM - 4.68"/118.8 mm B DIM - 4.68"/118.8 mm
BOLT CIRCLE BOLT CIRCLE

Figure 8.
Recommended tank wall dimensions.

© 2004 Cooper Industries, Inc.


RTE® and R-Temp® are registered trademarks of Cooper Industries, Inc.
IEEE Standard 386™ is a trademark of the Institute of Electrical and
Electronics Engineers, Inc. 1045 Hickory Street
IEEE® is a registered trademark of the Institute of Electrical and Electronics Pewaukee, WI 53072 USA
Engineers, Inc. www.cooperpower.com

MI
TA476D198A(4/4) 4/04
Nov.-16-'10
ISSUE DATE 0407
PAGE 1 OF 1

PRODUCT SPECIFICATION SHEET I T C


25kV 200A Loadbreak Feed-Thru Insert 2702A1
12.00”
304,7mm WELL DATUM
.22” 11.01”
5,6mm 279,6mm

4.00” 6.90”
101,6mm CONFORMS TO ANSI 172,7mm
Std. 386, Fig. 7

MATES WITH BUSHING


WELLS CONFORMING TO
ANSI Std. 386, Fig. 3
DATA
DATUM
Ratings
The Elastimold 2702A1 feed-thru bushing insert is fully rated per ANSI/IEEE Standard 386
with two 25kV class, 200 Amp load break bushing interfaces. 25kV Voltage Class
The feed-thru bushing insert fits a standard ANSI bushing 15.2kV Max Phase-to-Ground - Operating Voltage
well interface and provide the capability of creating a tap posi- 26.3kV Max Phase-to-Phase
tion in an existing apparatus installation and transforming a 125kV BIL - Impulse Withstand (1.2 x 50 microsecond wave)
radial-feed transformer into a loop-feed unit. 40kV AC - One minute Withstand
78kV DC - 15 Minutes Withstand
19kV AC - Corona Extinction @ 3p.C.sensitivity
Features 200 Amp - Continuous and Loadbreak
• Transform radial feed transformer into loop-feed unit. 10kA Sym - 10 Cycles Momentary & Fault Close
• Provide extra tap for elbow arrester connection
• 25kV, 200 Amp loadbreak rated. Applications
• Peroxide-cured insulation and jacket. It may be used as the bushing interface for connecting shielded
cable to the following:
Ordering Instructions: * Sub-surface transformers * Generators
To order, specify number 2702A1 bushing insert. * Pad mounted transformers * Switchgear
* Regulators * Reclosers
The 2702A1 bushing insert includes the following: Designed for use as an apparatus bushing interface and pro-
1 – Feed-thru bushing insert 2702A1 vide extra tap connection, the 2702A1 is easily installed in an
2 – Protective shipping cap 2701-41 ELASTIMOLD universal bushing well and mated with an appro-
1 – Bail assembly 2702-16 priate ELASTIMOLD product.
3 – Lubricant 82-08
1 – Installation instruction IS-0114

Thomas & Betts Corporation 8155 T&B Blvd. Memphis, TN 38125


Phone: (800) 888-0211 Fax: (800) 888-0690 www.tnb.com

TA093D146A
OEM Equipment
Electrical Apparatus

Two-Position Sidewall (Horizontal) and Cover (Vertical)


Mounted Loadbreak Switches 800-65
GENERAL
The compact Cooper Power
Systems two-position loadbreak/
loadmake switch is designed for
use in transformer (mineral) oil or
Envirotemp  FR3 fluid-filled “Class 1”
pad-mounted transformers or
distribution switchgear.
The switch mechanism uses a
manually charged over-toggle stored
spring assembly, which is independent
of operator speed. The spring loaded
activating mechanism ensures quick
loadbreak or loadmake operation in
less than one cycle. The two-position
switch incorporates a double “O”
ring shaft sealing system and two
types of mounting systems, including
a weld-in bracket assembly, and an
easy to install ring mount system.
Also incorporated into the switch Figure 1.
mechanism are internal stops which Two-position loadbreak switch (Ring Mount and Weld-in designs shown).
restrict the handle orientation to only
two positions.
TABLE 1
The two-position switch is hotstick Ratings and Characteristics
operable and requires minimal input
torque to operate. It features tungsten Description Units Ratings
copper contacts to minimize arc Rated Voltage
erosion and prolong contact life. The Maximum rating phase-to-phase kV 15.5 27.6 38 46
switch contacts are factory assembled Maximum rating phase-to-ground kV 8.9 15.6 21.9 26.5
and gaged to a predetermined spring Power Frequency Hz 60 60 60 60
pressure to ensure uniform contact Current Rating (Continuous) A 550 400 300 65
pressure between the contacts and Switching Current A 550 400 300 65
the blades. Magnetizing Interrupting Current A 21 21 10.5 10.5
Cable Charging Current A 10 25 20 15
The silver-plated copper blades are Fault Withstand Current (Momentary)
securely keyed between the vented 10 cycle symmetric rms kA 12 12 12 12
rotor halves which ensure proper 10 cycle asymmetric rms kA 19.2 19.2 19.2 19.2
blade and contact alignment during 45 cycles symmetric rms kA 16 16 16 16
switching. All of these features make 1 second symmetric rms kA 12 12 12 12
the two-position switch a reliable, 2 second symmetric rms kA 8 8 8 8
no-maintenance switch product. 3 second symmetric rms kA 7 7 7 7
Fault Close and Latch
Design/Production 10 cycle symmetric rms kA 12 12 12
Tests 10 cycle asymmetric rms kA 19.2 19.2 19.2
15 cycle symmetric rms kA 12
The two-position switch has been 15 cycle asymmetric rms kA 19.2
tested to meet the sequential test Impulse Withstand Voltage (1.2/50 µs)
requirements described by IEEE To ground and between phases kV 200 200 200 200
Std C37.74™-2003 standard. Tests Across open contacts kV 235 235 235 235
are also conducted on production Power Frequency Withstand (1 minute)
switches in accordance with Cooper To ground and between phases kV 70 70 70 70
requirements. Across open contacts kV 95 95 95 95
DC Withstand (15 minutes)
 Physical Inspection To ground, between phases and across kV 103 103 103 103
 Turn Tested (on/off/on) Contacts
Corona (Extinction) kV 26 26 26 26
 Operation Torque Verification Mechanical Life (Minimum Operations) 2,000 2,000 2,000 2,000 2,000
 Resistance Testing

September 2010 • Supersedes 11/09 TA093D106A (1 / 5) 1


Two-Position Sidewall (Horizontal) and Cover (Vertical) Mounted Loadbreak Switches

Ø 2.00" (51 mm) EXTERIOR MOUNTING SURFACE 2.00"


MUST BE FLAT WITHIN .010" OVER ENTIRE AREA. (50.8 mm)
2.38"
(60.3 mm)
.40"
(10.2 mm)

Ø 1.32" +.030 HOLE


-.000
(33.5 mm +0.8
-0.0)
1.50" 1.75"
.63" (38.1 mm) (44.5 mm)
(15.9 mm)
.662"
(16.8 mm)
Figure 3.
Padlockable Handle.

R .140" TABLE 2
(3.56 mm) Accessory Parts
Ø 4.00" (102 mm) INTERIOR MOUNTING SURFACE Description Catalog Number Drawing
MUST BE CLEAR OF OBSTRUCTIONS. Standard Handle 2200726B05 4201184N
Figure 2. Padlockable Handle 2239000B14 4201093N
Hole placement (Ring Mount system).
Indicator Plate 2238709C01 4201192N
*Note: Plate includes hole and couplings.

2.82"
4.88" (72 mm) "A"
1.4"
(124 mm) 3.8" 3.8" (35 mm)
.80" "B"
(97 mm) (97 mm)
(20 mm)

SEE NOTE 4

8.29"
(210 mm)

5.27" 8.3"
(134 mm) (210 mm)
.07"
(2 mm)
WELD-IN Mounting Bracket
1.19" Hole diameter in tank wall for Weld-in mounting
(30 mm) bracket must be 1.00" ± 0.10 (25.4 mm).
TANK WALL
Ø.393"
(10 mm)

Figure 4.
Line illustration with dimensions of loadbreak switch with “WELD-in System” for horizontal or vertical mounting. (Shown with
"Full" deck extension.)
Notes:
1. Dimensions given are for reference only.
2. Switch shown with contacts “closed” and flat of shaft on “bottom” to position cast handle pointer to 9 o’clock when looking at switch with side marked “top” up.
Handle is rotated approximately 90° CCW when it is in the “open” position.

TABLE 3
Dimensional Information for Figure 4
Dimensions w/Standard
Configuration Dimensions w/Short Dimensions w/Full Dimensions w/Short
(No Extensions) (1/2) Deck Extension Deck Extension (1/2) Deck + Full Deck
Number of Inches/(mm) Inches/(mm) Inches/(mm) Extension Inches/(mm)
Decks or
Phases "A" "B" “A” “B” “A” “B” "A" "B"
1 8.14 (207) 10.2 (259) 12.0 (305) 14.0 (356)
2 11.95 (303) 6.75 (171) 14.0 (356) 8.8 (224) 15.8 (400) 10.6 (269) 17.8 (452) 12.6 (321)
3 15.75 (400) 17.8 (452) 19.6 (497) 21.6 (549)

2 TA093D106A (2 / 5)
800-65

TABLE 4
Dimensional Information for Figure 5
Ring Mount w/Standard Configuration Ring Mount w/Full Deck Extension
(No Extensions) Inches/(mm)
Inches/(mm)
Number of Decks Number of Decks
or Phases "A" "B" or Phases "A" "B"
7.83 1 11.6
1 (198 mm) (295 mm)
11.64 6.4 2 15.4 10.2
2 (296 mm) (163 mm) (391 mm) (259 mm)
15.44 3 19.3
3 (392 mm) (490 mm)
Ring Mount w/ 1/2 Deck Extension Ring Mount with 1/2 Deck + Full Deck Extension
Inches/(mm) Inches/(mm)
Number of Decks Number of Decks
or Phases "A" "B" or Phases "A" "B"
1 9.9 1 13.7
(251 mm) 347 mm)
2 13.7 8.5 2 17.5 12.3
(34.7 mm) (215 mm) (444 mm) (312 mm)
3 17.5 3 21.3
(444 mm) (541 mm)

4.88
[124.0]
A
Ø.393 3.2
[9.98] 3.8 3.8
MTG [81] B
Ø.44 [97] [97]
HOLES .75
[11.1]
TYP.
[19.1]
SEE
NOTE 8

5.27
[133.8]
HANDLE & NUT
FURNISHED
WITH SWITCH

1.88 TWO (2) MYLAR WASHERS


[47.8] INDICATOR PLATE IS
OPTIONAL 1.4
1.00 [35]
[25.3]

Figure 5.
Line illustration with dimensions of loadbreak switch with "Ring Mount system" for horizontal or vertical mounting.
Notes:
1. Dimensions given are for reference only.
2. Switch shown with contacts “closed” and flat of shaft on “bottom” to position cast handle pointer to 9 o’clock when looking at switch with side marked “top” up.
Handle is rotated approximately 90° CCW when it is in the “open” position.
3. Ring mount switch can be mounted turned 90° sideways utilizing second slot in mounting insert.

TA093D106A (3 / 5) 3
Two-Position Sidewall (Horizontal) and Cover (Vertical) Mounted Loadbreak Switches

ORDERING
INFORMATION -
Horizontal Mount
To order the two-position sidewall Catalog:LS2R338H3N2A
(horizontal) mounted loadbreak switch,
specify catalog numbers as listed in
Table 5.
TABLE 5
Loadbreak Switch Significant Digit Catalog Numbers
1 2 3 4 5 6 7 8 9 10 11 12

L S 2 R 3 3 8 H 3 N 1 A
CODE PRODUCT CODE POWER RATING CODE STYLE**
L LOADBREAK 338 300 A, 38 kV N NORMAL
S SWITCH 427 400 A, 27 kV S STAINLESS STEEL/
NON-CORROSIVE
2 2-POSITION 515 550 A, 15 kV
NOTE: Digit 10 must be "S" if digit 4
646 65 A, 46 kV is "W".
CODE INSTALLATION
CODE INDICATOR PLATE*
R RING MOUNT SYSTEM
CODE ORIENTATION 1 NO INDICATOR PLATE
W Weld-In Mount 2 WITH OPTIONAL INDICATOR
H HORIZONTAL
PLATE
(Indicator plate not available for
Weld-In system)

CODE NUMBER OF PHASES


CODE HARDWARE KITS
1 ONE
A HARDWARE KIT
2 TWO
B HARDWARE KIT FOR
3 THREE STAINLESS STEEL/NON-
CORROSIVE SWITCHES
C NO HARDWARE KIT
NOTE: Digit 12 should always be "B" or "C" if
digit 10 is "S".

* Normal style switch has all externally located parts built from plated steel, aluminum and brass materials.
** Stainless Steel/non-corrosive style switch has all externally located parts built from stainless steel and brass materials.
Stainless steel/non-corrosive style ring mount switch should always be matched with a hardware kit having a brass handle and
a stainless steel nut.

NOTES: Catalog Number Example shown in Table 5 represents a standard, Bolt-In system, 300 A, 38 kV, Horizontal, three-phase, standard plated
steel external parts, w/o indicator plate, with brass handle hardware kit, 6:00/9:00 positions. (Other handle position options available upon
request for 9:00/12:00, 12:00/3:00, and 3:00/6:00 positions. Consult your Cooper Power Systems sales representative for details.)

2.75"
(70 mm)
CLOSE

2.75"
(70 mm)

OPEN
Figure 6.
Index plate (optional).
NOTE: For different orientations see drawing 4201192N.

4 TA093D106A (4 / 5)
800-65

ORDERING
INFORMATION - Vertical
Mount
To order the two-position cover mount
(vertical) mounted loadbreak switch,
specify catalog numbers as listed in
Table 6.
TABLE 6
Loadbreak Switch Significant Digit Catalog Numbers
1 2 3 4 5 6 7 8 9 10 11 12

L S 2 W 3 3 8 F 3 S 1 B
CODE PRODUCT CODE POWER RATING CODE STYLE

L LOADBREAK 338 300 A, 38 kV S STAINLESS STEEL/


NON-CORROSIVE
S SWITCH 427 400 A, 27 kV
2 2-POSITION 646* 65 A, 46 kV

CODE INDICATOR PLATE


CODE INSTALLATION 1 NO INDICATOR PLATE
W Weld-In Mount 2 with Optional indicator
CODE NUMBER OF PHASES
R Ring Mount plate
1 ONE (Indicator plate not available
for weld-in system)
2 TWO
3 THREE

CODE HARDWARE KITS

CODE VERTICAL ORIENTATION B HARDWARE KIT W/BRASS


HANDLE
S SHORT - 1/2 DECK EXTENSION
C NO HARDWARE KIT
F FULL - FULL DECK EXTENSION
L LONG - 1/2 + FULL DECK
EXTENSION

* If digits 5-7 are "646", digit 8 must be "F" or "L".


NOTES: Catalog Number Example shown in Table 6 represents a standard, Weld-In system, 300 A, 38 kV, Vertical, 3-phase, standard plated steel
external parts, w/o indicator plate, with brass handle hardware kit, 6:00/9:00 positions. (Other handle position options available upon
request for 9:00/12:00, 12:00/3:00, and 3:00/6:00 positions. Consult your Cooper Power Systems sales representative for details.)

TABLE 7
Accessory Parts
Description Catalog Number Drawing
Weld-In Bracket 2238061C01M
Standard (Brass) Handle 2200726B05 4201184N
Padlockable (Brass) Handle 2239000B15 4201093N

TA093D106A (5 / 5) 5
Fusing Equipment
Electrical Apparatus
ELSP Current-Limiting
Backup Fuse 240-50
GENERAL
The Cooper Power Systems ELSP
Current-limiting Backup Fuse is used
in series with low current primary
protection devices such as a Bay-O-Net
Fuse or MagneX® Interrupter.
The ELSP fuse is designed for use in
transformer oil, Envirotemp® FR3® fluid,
or an approved equivalent.
The fuse’s highly efficient current-
limiting section minimizes the effects
of high fault current stresses on
equipment and the distribution system.
Its minimum interrupting rating is
coordinated with that of a low current
interrupter to avoid undesirable low
current operation; yet its maximum
interrupting rating will clear the highest
fault currents likely to occur. Higher
continuous current ratings can be
achieved by connecting two fuses in
parallel.
APPLICATION Figure 1.
ELSP Current-Limiting Backup Fuse.
The ELSP fuse is used in transformers
to protect and isolate faulted equipment.
When connected in series with a low
current primary protection device, the INSTALLATION TABLE 1
fuse becomes an element of a two- Electrical Ratings and Characteristics
part protection system that gives a full No special tools are required. The fuse
is liquid immersed, mounted as near Fuse Type Maximum Interrupting
range of fault protection. Current
as possible to the incoming primary
This two-part system provides low bushing to which it is connected. Backup (Partial 50,000 A rms symmetrical*
current protection with the replaceable Normal liquid dielectric clearances Range) “C”
expulsion fuse or resettable MagneX Rated
should be used. Refer to Installation
Interrupter, and it adds the energy- Instructions Sheet S240-50-1 for details.
limiting protection of a current-limiting *See Table 2 for fuses with ratings other than
fuse. Together, they coordinate easily PRODUCTION TESTS 50,000 A rms symmetrical
with upstream and downstream Tests are conducted on 100 percent of
devices. production in accordance with Cooper
Power Systems requirements.
„ Physical Inspection
„ I2t Testing
„ Resistance Testing
„ Helium Mass Spectrometer
Leak Testing

May 2007 • Supersedes 2/07 TA093D134A (1 / 10) 1


Printed in U.S.A.
ELSP Current-Limiting Backup Fuse

HIGH PURITY SILICA SAND FILLER


Specific particle size, purity, and MICA SPIDER
compaction gives the heat-absorbing Provides stable winding
and arc-quenching properties support without generating
necessary for consistent clearing and gas and pressure buildup
low energy let-thru levels. during fuse operation.

A
B

SOLID COPPER END CAPS


Brass inserts are tapped for
attachment of a 1/4 inch - FIBERGLASS HOUSING
20 x 1/2 inch lead hardware. Provides strength and maintains PURE SILVER ELEMENT
integrity of fuse during any Stable under current cycling
interruption, from minimum melt and thermal stress, providing
DOUBLE SEALING current to maximum rated consistent melt characteristics.
SYSTEM Buna-N rubber current of 50 kA. The ribbons effectively control and
gasket and epoxy sealant minimize peak arc voltage levels
ensures seal performance resulting from high current inter-
and integrity. ruptions. During interruption, the
INDELIBLE IDENTIFICATION LABEL element effectively controls and
Easy-to-read voltage and current limits both current and
ratings and catalog numbers. energy (l2t) let-thru levels.

Figure 2.
2” diameter ELSP Current-Limiting Back-up Fuse cutaway shows design characteristics.
Note: Dimensions given are for reference only.

TABLE 2
Interrupting Ratings
Continuous 8.3 kV1 15.5 kV2 23 kV3
Current
Rating (A) Minimum Minimum Maximum Minimum Minimum Maximum Minimum Minimum Maximum
Interrupting Melt I2t Clear I2t Interrupting Melt I2t Clear I2t Interrupting Melt I2t Clear I2t
Capacity (A) (A2•s) (A2•s) Capacity (A) (A2•s) (A2•s) Capacity (A) (A2•s) (A2•s)
30 100 1,200 5,800 100 1,200 7,600 125 1,200 10,500
40 125 1,800 8,200 150 1,800 11,000 200 1,800 15,100
50 165 4,100 16,500 200 4,100 23,000 325 4,100 34,300
65 300 6,200 26,700 350 6,200 33,000 400 6,200 38,400
80 200 9,600 42,900 250 9,600 52,900 300 9,600 68,300
100 350 17,100 62,000 350 17,100 93,800 400 17,100 121,000
125 375 30,500 97,800 400 30,500 125,700 500 30,500 149,700
150 450 43,900 148,000 450 43,900 162,300 600 43,900 196,700
165 500 68,600 245,000 — — — 700 68,600 307,300
250** 800 122,000 369,000 800 122,000 408,000 900 122,000 391,100
300** 1000 175,600 566,000 1000 175,600 660,700 1200 175,600 563,000
330** 1200 274,400 875,700 — — — 1400 274,400 882,000
Notes:
1. The 8.3 kV, 30 A through 100 A ratings have been tested and approved for application at 9.9 kV.
The maximum interrupting capacity for the 65 A through 100 A ratings at 9.9 kV is 18 kA.
2. The 15.5 kV, 30 through 125 A and 250 A ratings have been tested and approved for application at 17.2 kV.
The maximum interrupting rating for the 15.5 kV fuse, 30 A through 125 A at 17.2 kV is 43 kA. For the 15 kV, 250 A fuse at 17.2 kV the maximum interrupting rating is 12 kA.
3. The maximum interrupting rating for the 23 kV fuse, 80 A through 165 A, 300 A and 330 A, is 30 kA. For the 23 kV, 250 A fuse the maximum interrupting rating is 12 kA.
** Parallel Fuses

2 TA093D134A (2 / 10)
240-50

Figure 3.
3” diameter ELSP Current-Limiting Backup Fuse cutaway shows design characteristics.
Note: Dimensions given are for reference only.

TABLE 3
ORDERING INFORMATION
Dimensional Information To order an ELSP current-limiting fuse,
Voltage Current A B C Ref. determine the amperage and voltage
(kV) Rating Dim. Dim. Dim. Figure ratings of the application and specify
(A) in/ in/ in/ the fuse required from Table 4. For
(mm) (mm) (mm)
8.3 7.2 6.0 2.1
parallel fusing, order two fuses.
30-65 2
(183) (152) (53) TABLE 4
9.6 8.4 2.1 ELSP Back-Up Fuse Catalog Numbers
80-125 (244) (214) (53) 2
Catalog Number
10.9 9.7 2.1
150-165 (277) 2
(247) (53) Current Rating (A) 8.3 kV 15.5 kV 23 kV
15.5 9.7 8.5 2.1
30-65 2 30 3543030M61M 3544030M61M 3545030M61M
(247) (216) (53)
14.0 12.8 2.1 40 3543040M61M 3544040M61M 3545040M61M
80-125 (356) 2
(325) (53)
16.3 15.1 2.1 50 3543050M61M 3544050M61M 3545050M61M
150 2
(414) (384) (53) 65 3543065M61M 3544065M61M 3545065M61M
23 12.7 11.5 2.1
30-65 2 80 3543080M71M 3544080M71M 35475080M71M
(323) (292) (53)
16.9 15.6 2.1 100 3543100M71M 3544100M71M 3545100M71M
80-125 (429) 2
(396) (53)
18.9 3.0 125 3543125M71M 3544125M71M 3545125M71M
150-165 n/a (480) (76) 3
150 3543150M71M 3544150M71M 3545150M71M
165 3543165M71M N/A 3545165M71M
250* 3543125M71M 3544125M71M 3545125M71M
300* 3543150M71M 3544150M71M 3545150M71M
330* 3543165M71M N/A 3545165M71M
* Parallel fuse application (ORDER TWO FUSES)

Method A Tables 5, 6 and 7 indicate the To order a High Ampere Overload


recommended Bay-O-Net fuse link or Bay-O-Net Fuse Link, complete
CORRELATION INFORMATION MagneX Interrupter and ELSP catalog number 4038361____ .
Use the correlation information in combination for each application.
Tables 5, 6 and 7 to determine the
amperage and voltage ratings of the To order a current sensing Bay-O- Examples:
ELSP fuse combination required for Net Fuse, complete catalog number
the application. Then use Table 4 to 4000353____ . To order an ELSP and dual element
determine the appropriate ELSP fuse Bay-O-Net fuse combination for a
To order a dual sensing Bay-O-Net
catalog number. single-phase, 7.2 kV phase-to-ground,
Fuse, complete catalog number 50 kVA transformer, specify:
Correlation is based on IEEE Standard 4000358____ .
C57.92™ Loading Guide and IEEE 1–50 A ELSP Fuse 3543050M61M
To order a dual element Bay-O-Net
Standard C57.109™ Through-Fault Fuse, complete catalog number 1–Bay-O-Net Fuse 4038108C07
Guide, and the Fuse Application Guide 4038108____ .
CP7662A.
* 35xxxxxMx1M means Inch Thread 35xxxxxMx2M means Metric Thread

TA093D134A (3/ 10) 3


ELSP Current-Limiting Backup Fuse

TABLE 5
Recommended Single-Phase Transformer Bay-O-Net and ELSP Combinations
8.3 kV
Nominal Single-Phase Voltage (KV) Phase-to-Ground
2.4 4.16-4.8 7.2-7.96
Single- Assumed Assumed Assumed
Phase Trans. ELSP Trans. ELSP Trans. ELSP
Transformer Impedance Rating Link Cat. Impedance Rating Link Cat. Impedance Rating Link Cat.
(KVA) (%) (A) No. (%) (A) No. (%) (A) No.
ELSP and Current Sensing Bay-O-Net Fuse Combinationsa
5 1.9 30 C04 1.9 30 C04 1.9 30 C04
10 1.9 30 C06 1.9 30 C04 1.9 30 C04
15 1.9 40 C08 1.9 30 C06 1.9 30 C04
25 1.9 80 C10 1.9 40 C08 1.9 30 C06
37.5 1.9 100 C10 1.9 50 C08 1.9 30 C06
50 1.9 125 C12 1.9 80 C10 1.9 40 C08
75 1.9 165 C14 1.9 125 C12 1.9 80 C10
100 2.0 165 C14 2.0 125 C12 2.0 80 C10
167 2.6 300 C17 2.6 150 C14 2.6 125 C12
250 4.0 - - 4.0 165 C16 4.0 125 C14
333 5.0 - - 5.0 250 C17 5.0 165 C16
500 5.0 - - 5.0 - 5.0 250 C17
ELSP and Dual Sensing Bay-O-Net Fuse Combinationsb
5 1.9 30 C03 1.9 30 C03 1.9 30 C03
10 1.9 30 C05 1.9 30 C05 1.9 30 C03
15 1.9 65 C08 1.9 30 C05 1.9 30 C03
25 1.9 100 C10 1.9 65 C08 1.9 30 C05
37.5 1.9 165 C12 1.9 100 C10 1.9 50 C08
50 1.9 165 C12 1.9 125 C10 1.9 65 C08
75 1.9 330 C14 1.9 165 C12 1.9 100 C10
100 2.0 - - 2.0 250 C12 2.0 125 C10
167 2.6 - - 2.6 - - 2.6 165 C12
250 4.0 - - 4.0 - - 4.0 250 C14
333 5.0 - - 5.0 - - 5.0 250 C14
500 5.0 - - 5.0 - - 5.0 - -
ELSP and Dual Element Bay-O-Net Fuse Combinationsb
5 1.9 30 C03 1.9 30 C03 1.9 30 C03
10 1.9 30 C05 1.9 30 C04 1.9 30 C03
15 1.9 50 C07 1.9 30 C05 1.9 30 C03
25 1.9 80 C09 1.9 40 C06 1.9 30 C04
37.5 1.9 100 C11 1.9 80 C09 1.9 40 C06
50 1.9 125 C12 1.9 80 C09 1.9 50 C07
75 1.9 165 C14 1.9 125 C12 1.9 80 C09
100 2.0 - - 2.0 125 C12 2.0 100 C09
167 2.6 - - 2.6 - - 2.6 125 C12
250 4.0 - - 4.0 - - 4.0 125 C12
333 5.0 - - 5.0 - - 5.0 - -
500 5.0 - - 5.0 - - 5.0 - -
High Amp Overload Bay-O-Net/ELSP Combinations
5 1.9 - - 1.9 - - 1.9 - -
10 1.9 - - 1.9 - - 1.9 - -
15 1.9 - - 1.9 - - 1.9 - -
25 1.9 - - 1.9 - - 1.9 - -
37.5 1.9 - - 1.9 - - 1.9 - -
50 1.9 - - 1.9 - - 1.9 - -
75 1.9 - - 1.9 - - 1.9 - -
100 2.0 165 C03CB 2.0 - - 5.0 - -
167 2.6 250 C04CB** 2.6 150 C03CB 2.6 - --
250 4.0 300 C05CB*** 4.0 165 C04CB 4.0 -
333 5.0 - - 5.0 250 C05CB 5.0 150 C03CB**
500 5.0 - 5.0 250 C05CB*** 5.0 165 C04CB**

Indicates parallel fuse application


Notes:
The following tables show minimum recommended ELSP fuse ratings. Recommended ELSP backup fuse will coordinate with protecting fuse and melt
only on internal transformer faults. Recommended Bay-O-Net fuses meet inrush criterion of 12 times transformer full load current for 0.1 second. If a
different transformer impedance is used, a different ELSP Fuse rating may be required. If a larger % is used, a smaller ELSP may coordinate.
a. Current sensing Bay-O-Net fuse is selected to melt at 3 to 4 times transformer full load in 300 seconds.
b. Dual sensing and Dual element Bay-O-Net fuses are selected to limit transformer load to approximately 160% for 7 hours and 200% for 2 hours with
the transformer initially carrying 75% of rated load at ambient temperature of 35°C.
** The use of these fuses will provide 175% of rated load for 2 hours and 150% of rated load for 7 hours. The use of the next larger fuse is
recommended for greater overload capacity. Contact your Cooper Power Systems representative for specific overload capability.
*** The specified fuse provides slightly less than 175% of rated load for 2 hours and 150% of rated load for 7 hours. Contact your Cooper Power
Systems representative for specific overload capability.

4 TA093D134A (4 / 10)
240-50
TABLE 5 (Continued)
Recommended Single-Phase Transformer Bay-O-Net and ELSP Combinations
15.5 kV 23 kV
Nominal Single-Phase Voltage (kV) Phase-to-Ground
12-12.47 13.2-14.4 16.0 19.92
Assumed Assumed Assumed Assumed
Single-Phase Trans. ELSP Link Trans. ELSP Link Trans. ELSP Link Trans. ELSP Link
Transformer Impedance Rating Cat. Impedance Rating Cat. Impedance Rating Cat. Impedance Rating Cat.
(kVA) (%) (A) No. (%) (A) No. (%) (A) No. (%) (A) No.
ELSP and Current Sensing Bay-O-Net Fuse Combinationsa
5 1.9 30 C04 1.9 30 C04 1.9 30 C04 1.9 30 C04
10 1.9 30 C04 1.9 30 C04 1.9 30 C04 1.9 30 C04
15 1.9 30 C04 1.9 30 C04 1.9 30 C04 1.9 30 C04
25 1.9 30 C04 1.9 30 C04 1.9 30 C04 1.9 30 C04
37.5 1.9 30 C06 1.9 30 C06 1.9 30 C04 1.9 30 C04
50 1.9 30 C06 1.9 40 C06 1.9 30 C06 1.9 30 C06
75 1.9 40 C08 1.9 40 C08 1.9 30 C06 1.9 30 C06
100 2.0 50 C08 2.0 40 C08 2.0 40 C08 2.0 40 C08
167 2.6 80 C10 2.6 65 C10 2.6 65 C10 2.6 65 C10
250 4.0 100 C12 4.0 100 C12 4.0 65 C10 4.0 65 C10
333 5.0 125 C14 5.0 100 C12 5.0 100 C12 5.0 80 C12
500 5.0 125 C14 5.0 125 C14 5.0 125 C14 5.0 125 C14
ELSP and Dual Sensing Bay-O-Net Fuse Combinationsb
5 1.9 30 C03 1.9 30 C03 1.9 30 C03 1.9 30 C03
10 1.9 30 C03 1.9 30 C03 1.9 30 C03 1.9 30 C03
15 1.9 30 C03 1.9 30 C03 1.9 30 C03 1.9 30 C03
25 1.9 30 C03 1.9 30 C03 1.9 30 C03 1.9 30 C03
37.5 1.9 30 C05 1.9 30 C05 1.9 30 C03 1.9 30 C03
50 1.9 30 C05 1.9 30 C05 1.9 30 C05 1.9 30 C05
75 1.9 65 C08 1.9 65 C08 1.9 50 C08 1.9 30 C05
100 2.0 65 C08 2.0 65 C08 2.0 65 C08 2.0 30 C05
167 2.6 100 C10 2.6 100 C10 2.6 100 C10 2.6 65 C08
250 4.0 125 C12 4.0 125 C12 4.0 100 C10 4.0 100 C10
333 5.0 150 C12 5.0 125 C12 5.0 125 C12 5.0 100 C10
500 5.0 250 C14 5.0 250 C14 5.0 150c C12 5.0 125 C10
ELSP and Dual Element Bay-O-Net Fuse Combinationsb
5 1.9 30 C03 1.9 30 C03 1.9 30 C03 1.9 30 C03
10 1.9 30 C03 1.9 30 C03 1.9 30 C03 1.9 30 C03
15 1.9 30 C03 1.9 30 C03 1.9 30 C03 1.9 30 C03
25 1.9 30 C03 1.9 30 C03 1.9 30 C03 1.9 30 C03
37.5 1.9 30 C05 1.9 30 C04 1.9 30 C03 1.9 30 C03
50 1.9 40 C06 1.9 30 C05 1.9 30 C04 1.9 30 C03
75 1.9 50 C07 1.9 40 C06 1.9 40 C06 1.9 30 C05
100 2.0 80 C09 2.0 50 C07 2.0 50 C07 2.0 40 C06
167 2.6 100 C11 2.6 80 C09 2.6 50 C07 2.6 50 C07
250 4.0 100 C12 4.0 80 C11 4.0 — — 4.0 — —
333 5.0 100 C12 5.0 100 C12 5.0 — — 5.0 — —
500 5.0 — — 5.0 — — 5.0 — — 5.0 — —
High Amp Overload Bay-O-Net/ELSP Combinations
5 1.9 — — 1.9 — — 1.9 — — 1.9 — —
10 1.9 — — 1.9 — — 1.9 — — 1.9 — —
15 1.9 — — 1.9 — — 1.9 — — 1.9 — —
25 1.9 — — 1.9 — — 1.9 — — 1.9 — —
37.5 1.9 — — 1.9 — — 1.9 — — 1.9 — —
50 1.9 — — 1.9 — — 1.9 — — 1.9 — —
75 1.9 — — 1.9 — — 1.9 — — 1.9 — —
100 2.0 — — 2.0 — — 2.0 — — 2.0 — —
167 2.6 — — 2.6 — — 2.6 — — 2.6 — —
250 4.0 — — 4.0 — — 4.0 — — 4.0 — —
333 5.0 — — 5.0 — — 5.0 — — 5.0 — —
500 5.0 150 C03CB 5.0 150 C03CB 5.0 — — 5.0 — —

Indicates parallel fuse application


Note:
Table shows minimum recommended ELSP fuse ratings. Recommended ELSP backup fuse will coordinate with protecting fuse and melt only on internal transformer faults.
Recommended Bay-O-Net fuses meet inrush criterion of 12 times transformer full load current for 0.1 second.
a. Current sensing Bay-O-Net fuse is selected to melt at 3 to 4 times transformer full load in 300 seconds.
b. Dual sensing and Dual element Bay-O-Net fuses are selected to limit transformer load to approximately 160% for 7 hours and 200% for 2 hours with the
transformer initially carrying 75% of rated load at ambient temperature of 35°C.
c. Use 23.0 kV rated ELSP fuse for this application. (See Table 2, note 2, page 2 of this catalog section).

TA093D134A (5 / 10) 5
ELSP Current-Limiting Backup Fuse

TABLE 6
Recommended Three-Phase Transformer Bay-O-Net and ELSP Combinations
8.3 kV
Nominal Three-Phase Voltage (KV) Phase-to-Phase
2.4 4.16-4.8 7.2-7.96
Three- Assumed Assumed Assumed
Phase Trans. ELSP Trans. ELSP Trans. ELSP
Transformer Impedance Rating Link Cat. Impedance Rating Link Cat. Impedance Rating Link Cat.
(KVA) (%) (A) No. (%) (A) No. (%) (A) No.
ELSP and Current Sensing Bay-O-Net Fuse Combinationsa
45 1.6 80 C10 1.6 40 C08 1.6 30 C06
75 1.6 125 C12 1.6 80 C10 1.6 40 C06
112.5 1.8 150 C12 1.8 100 C10 1.8 50 C08
150 2.0 165 C14 2.0 125 C12 2.0 80 C10
225 3.0 250 C16 3.0 125 C14 3.0 80 C10
300 3.5 250 C17 3.5 150 C14 3.5 100 C12
500 4.0 - - 4.0 250 C17 4.0 125 C14
750 5.75 - - 5.75 250 C17 5.75 165 C16
1000 5.75 - - 5.75 - - 5.75 250 C17
1500 5.75 - - 5.75 - - 5.75 - -
2000 5.75 - - 5.75 - - 5.75 - -
ELSP and Dual Sensing Bay-O-Net Fuse Combinationsb
45 1.6 125 C10 1.6 65 C08 1.6 30 C05
75 1.6 165 C12 1.6 125 C10 1.6 65 C08
112.5 1.8 330 C14 1.8 165 C12 1.8 80 C08
150 2.0 330 C14 2.0 165 C12 2.0 125 C10
225 3.0 - - 3.0 300 C14 3.0 150 C12
300 3.5 - - 3.5 300 C14 3.5 150 C12
500 4.0 - 4.0 - - 4.0 250 C14
750 5.75 - - 5.75 - - 5.75 330 C18
1000 5.75 - - 5.75 - - 5.75 - -
1500 5.75 - - 5.75 - - 5.75 - -
2000 5.75 - - 5.75 - - 5.75 - -
ELSP and Dual Element Bay-O-Net Fuse Combinationsb
45 1.6 100 C09 1.6 50 C07 1.6 30 C04
75 1.6 125 C12 1.6 80 C09 1.6 50 C06
112.5 1.8 165 C14 1.8 100 C11 1.8 65 C07
150 2.0 - - 2.0 125 C12 2.0 80 C09
225 3.0 - - 3.0 150 C14 3.0 100 C11
300 3.0 - - 3.5 - - 3.5 100 C12
500 4.0 - - 4.0 - - 4.0 - -
750 5.75 - - 5.75 - - 5.75 - -
1000 5.75 - - 5.75 - - 5.75 - -
1500 5.75 - - 5.75 - - 5.75 - -
2000 5.75 - - 5.75 - - 5.75 - -
High Amp Overload Bay-O-Net/ELSP Combinations
150 2.0 165 C03CB 2.0 - - 2.0 - -
225 3.0 165 C04CB 3.0 - - 3.0 - -
300 3.5 250 C04CB** 3.5 150 C03CB 3.5 125 C03CB
500 4.0 300 C05CB*** 4.0 165 C04CB** 4.0 165 C04CB
750 5.75 - - 5.75 250 C05CB*** 5.75 165 C04CB
1000 5.75 - - 5.75 - - 5.75 250 C05CB
1500 5.75 - - 5.75 - - 5.75 - -
2000 5.75 - 5.75 - - 5.75 - -
2500 5.75 - 5.75 - - 5.75 - --

Indicates parallel fuse application


Note: Table shows minimum recommended ELSP fuse rating. Recommended ELSP backup fuse will coordinate with protecting fuse and melt only on
internal transformer faults. Recommended Bay-O-Net fuses meet inrush criterion of 12 times transformer full load current for 0.1 second.
a. Current sensing Bay-O-Net fuse is selected to melt at 3 to 4 times transformer full load in 300 seconds.
b. Dual sensing and Dual element Bay-O-Net fuses are selected to limit transformer load to approximately 160% for 7 hours and 200% for 2 hours with
the transformer initially carrying 75% of rated load at ambient temperature of 35°C.
** The use of these fuses will provide 175% of rated load for 2 hours and 150% of rated load for 7 hours. The use of the next larger fuse is
recommended for greater overload capacity. Contact your Cooper Power Systems representative for specific overload capability.
*** The specified fuse provides slightly less than 175% of rated load for 2 hours and 150% of rated load for 7 hours. Contact your Cooper Power
Systems representative for specific overload capability.

6 TA093D134A (6 / 10)
240-50
TABLE 6 (Continued)
Recommended Three-Phase Transformer Bay-O-Net and ELSP Combinations
15.5 kV
Nominal Three-Phase Voltage (kV) Phase-to-Phase
12-12.47 13.2-14.4 20.8d 24.9d
Assumed Assumed Assumed Assumed
Three-Phase Trans. ELSP Link Trans. ELSP Link Trans. ELSP Link Trans. ELSP Link
Transformer Impedance Rating Cat. Impedance Rating Cat. Impedance Rating Cat. Impedance Rating Cat.
(kVA) (%) (A) No. (%) (A) No. (%) (A) No. (%) (A) No.
ELSP and Current Sensing Bay-O-Net Fuse Combinationsa
45 1.6 30 C04 1.6 30 C04 1.6 30 C04 1.6 30 C04
75 1.6 30 C06 1.6 30 C06 1.6 30 C04 1.6 30 C04
112.5 1.8 30 C06 1.8 30 C06 1.8 30 C06 1.8 30 C04
150 2.0 40 C08 2.0 40 C08 2.0 30 C06 2.0 30 C06
225 3.0 65 C10 3.0 65 C10 3.0 30 C08 3.0 30 C06
300 3.5 65 C10 3.5 65 C10 3.5 30 C08 3.5 30 C08
500 4.0 100 C12 4.0 100 C12 4.0 65 C10 4.0 50 C10
750 5.75 125 C14 5.75 125 C14 5.75 80 C12 5.75 80 C12
1000 5.75 250 C16 5.75 125 C14 5.75 125 C14 5.75 80 C12
1500 5.75 250 C17 5.75 250 C17 5.75 125 C14 5.75 125 C14
2000 5.75 — — 5.75 250 C17 5.75 250 C16 5.75 250 C16
ELSP and Dual Sensing Bay-O-Net Fuse Combinationsb
45 1.6 30 C03 1.6 30 C03 1.6 30 C03 1.6 30 C03
75 1.6 30 C05 1.6 30 C05 1.6 30 C03 1.6 30 C03
112.5 1.8 65 C08 1.8 50 C08 1.8 30 C05 1.8 30 C05
150 2.0 65 C08 2.0 65 C08 2.0 30 C05 2.0 30 C05
225 3.0 100 C10 3.0 100 C10 3.0 50 C08 3.0 50 C08
300 3.5 100 C10 3.5 100 C10 3.5 50 C08 3.5 50 C08
500 4.0 150 C12 4.0 125 C12 4.0 100 C10 4.0 100 C10
750 5.75 250 C14 5.75 250 C14 5.75 125 C12 5.75 125 C12
1000 5.75 250 C14 5.75 250 C14 5.75 125 C12 5.75 125 C12
1500 5.75 — — 5.75 — — 5.75 250 C14 5.75 250 C14
2000 5.75 — — 5.75 — — 5.75 — — 5.75 250 C14
ELSP and Dual Element Bay-O-Net Fuse Combinationsb
45 1.6 30 C03 1.6 30 C03 1.6 30 C03 1.6 30 C03
75 1.6 30 C04 1.6 30 C04 1.6 30 C03 1.6 30 C03
112.5 1.8 40 C06 1.8 40 C06 1.8 30 C05 1.8 30 C04
150 2.0 50 C07 2.0 50 C07 2.0 40 C06 2.0 30 C05
225 3.0 80 C09 3.0 80 C09 3.0 50 C07 3.0 30 C06
300 3.5 80 C09 3.5 80 C09 3.5 80 C09 3.5 50 C07
500 4.0 100 C12 4.0 100 C12 4.0 80 C11 4.0 80 C09
750 5.75 125 C14 5.75 125 C14 5.75 100 C12 5.75 80 C11
1000 5.75 — — 5.75 — — 5.75 125 C14 5.75 100 C12
1500 5.75 — — 5.75 — — 5.75 — — 5.75 — —
2000 5.75 — — 5.75 — — 5.75 — — 5.75 — —
High Amp Overload Bay-O-Net/ELSP Combinations
150 2.0 — — 2.0 — — 2.0 — — 2.0 — —
225 3.0 — — 3.0 — — 3.0 — — 3.0 — —
300 3.5 — — 3.5 — — 3.5 — — 3.5 — —
500 4.0 — — 4.0 — — 4.0 — — 4.0 — —
750 5.75 125 C03CB 5.75 — — 5.75 — — 5.75 — —
1000 5.75 250 C04CB 5.75 125 C03CB 5.75 — — 5.75 — —
1500 5.75 250 C04CB** 5.75 250 C04CB 5.75 125 C03CB 5.75 125 C03CB
2000 5.75 250 C05CB*** 5.75 250 C05CB 5.75 250 C04CB 5.75 250 C04CB
2500 5.75 250 C05CB*** 5.75 250 C05CB*** 5.75 250 C04CB** 5.75 250 C04CB

Indicates parallel fuse application


Note: Table shows minimum recommended ELSP fuse rating. Recommended ELSP backup fuse will coordinate with protecting fuse and melt only on internal
transformer faults. Recommended Bay-O-Net fuses meet inrush criterion of 12 times transformer full load current for 0.1 second.
a. Current sensing Bay-O-Net fuse is selected to melt at 3 to 4 times transformer full load in 300 seconds.
b. Dual sensing and Dual element Bay-O-Net fuses are selected to limit transformer load to approximately 160% for 7 hours and 200% for 2 hours with the
transformer initially carrying 75% of rated load at ambient temperature of 35°C.
c. 23 kV delta primary transformer connection.
d. Recommended fuse is limited to gnd Y/gnd Y transformer with no more than 50% delta connected secondary load and with neutral internally grounded.
Phase-to-ground rated fuses are frequently recommended for gnd Y-gnd Y connections.
** The use of these fuses will provide 175% of rated load for 2 hours and 150% of rated load for 7 hours. The use of the next larger fuse is recommended for greater
overload capacity. Contact your Cooper Power Systems representative for specific overload capability.
*** The specified fuse provides slightly less than 175% of rated load for 2 hours and 150% of rated load for 7 hours. Contact your Cooper Power Systems
representative for specific overload capability.

TA093D134A (7 / 10) 7
ELSP Current-Limiting Backup Fuse

TABLE 6 (Continued)
Recommended Three-Phase Transformer Bay-O-Net and ELSP Combinations
23 kV
Nominal Three-Phase Voltage (KV) Phase-to-Phase
23c 27.6d 34.5d
Three- Assumed Assumed Assumed
Phase Trans. Trans. Trans.
Transform- Impedance ELSP Rat- Link Cat. Impedance ELSP Rat- Link Cat. Impedance ELSP Rat- Link Cat.
er (KVA) (%) ing (A) No. (%) ing (A) No. (%) ing (A) No.
ELSP and Current Sensing Bay-O-Net Fuse Combinationsa
45 1.6 30 C04 1.6 30 C04 1.6 30 C04
75 1.6 30 C04 1.6 30 C04 1.6 30 C04
112.5 1.8 30 C04 1.8 30 C04 1.8 30 C04
150 2.0 30 C06 2.0 30 C06 2.0 30 C04
225 3.0 30 C08 3.0 30 C06 3.0 30 C06
300 3.5 30 C08 3.5 30 C08 3.5 30 C06
500 4.0 65 C10 4.0 65 C10 4.0 30 C08
750 5.75 80 C12 5.75 65 C10 5.75 65 C10
1000 5.75 100 C12 5.75 80 C12 5.75 80 C12
1500 5.75 125 C14 5.75 125 C14 5.75 100 C12
2000 5.75 165 C16 5.75 125 C14 5.75 125 C14
ELSP and Dual Sensing Bay-O-Net Fuse Combinationsb
45 1.6 30 C03 1.6 30 C03 1.6 30 C03
75 1.6 30 C03 1.6 30 C05 1.6 30 C03
112.5 1.8 30 C05 1.8 30 C05 1.8 30 C03
150 2.0 30 C05 2.0 30 C05 2.0 30 C05
225 3.0 65 C08 3.0 65 C08 3.0 30 C05
300 3.5 65 C08 3.5 65 C08 3.5 30 C05
500 4.0 100 C10 4.0 100 C10 4.0 65 C08
750 5.75 125 C10 5.75 100 C10 5.75 100 C10
1000 5.75 125 C10 5.75 125 C10 5.75 100 C10
1500 5.75 165 C14 5.75 165 C14 5.75 125 C10
2000 5.75 - - 5.75 - - 5.75 165 C14
ELSP and Dual Element Bay-O-Net Fuse Combinationsb
45 1.6 30 C03 1.6 30 C03 1.6 30 C03
75 1.6 30 C03 1.6 30 C03 1.6 30 C03
112.5 1.8 30 C04 1.8 30 C03 1.8 30 C03
150 2.0 30 C05 2.0 30 C04 2.0 30 C03
225 3.0 30 C06 3.0 30 C06 3.0 30 C05
300 3.5 50 C07 3.5 50 C07 3.5 30 C06
500 4.0 - - 4.0 - - 4.0 50 C07
750 5.75 - - 5.75 - - 5.75 - -
1000 5.75 - - 5.75 - - 5.75 - -
1500 5.75 - - 5.75 - - 5.75 - -
2000 5.75 - - 5.75 - - 5.75 - -
Indicates parallel fuse application
Note: Table shows minimum recommended ELSP fuse rating. Recommended ELSP backup fuse will coordinate with protecting fuse and melt only on
internal transformer faults. Recommended Bay-O-Net fuses meet inrush criterion of 12 times transformer full load current for 0.1 second.
a. Current sensing Bay-O-Net fuse is selected to melt at 3 to 4 times transformer full load in 300 seconds.
b. Dual sensing and Dual element Bay-O-Net fuses are selected to limit transformer load to approximately 160% for 7 hours and 200% for 2 hours with
the transformer initially carrying 75% of rated load at ambient temperature of 35°C.
c. 23 kV delta primary transformer connection.
d. Recommended fuse is limited to gnd Y/gnd Y transformer with no more than 50% delta connected secondary load and with neutral internally grounded.
Phase-to-ground rated fuses are frequently recommended for gnd Y-gnd Y connections.

8 TA093D134A (8 / 10)
240-50
TABLE 7
Recommended MagneX Interrupter and ELSP Current-Limiting Fuse Combinations
Nominal 8.3 kV 15.5 kV 23 kV
Single Phase
(kV 7.62- 12.0- 13.8-
Phase-to-ground) 2.4 4.16 4.8 6.9 7.2 7.97 8.32 13.2 12.47 14.4 19.92
10 kVA
ELSP Rating 40 40 30 30 30 30 30 30 30 30 30
MagneX Element E06 E06 E03 E03 E03 E03 E03 E01 E01 E01 E01
Assumed % = 1.9
15 kVA .
ELSP Rating 50 40 40 30 30 30 30 30 30 30 30
MagneX Element E10 E06 E06 E03 E03 E03 E03 E03 E03 E03 E01
Assumed % = 1.9
25 kVA
ELSP Rating 100 50 50 40 40 40 40 30 30 30 30
MagneX Element E18 E10 E10 E06 E06 E06 E06 E03 E03 E03 E03
Assumed % = 1.9
37.5 kVA
ELSP Rating 125 100 65 50 50 50 50 40 40 40 30
MagneX Element E25 E18 E12 E10 E10 E10 E10 E06 E06 E06 E03
Assumed % = 1.9
50 kVA
ELSP Rating 150 100 100 65 65 65 50 40 40 40 40
MagneX Element E30 E18 E18 E12 E12 E12 E10 E06 E06 E06 E06
Assumed % = 1.9
75 kVA
ELSP Rating 165 150 125 100 100 100 100 50 50 50 40
MagneX Element E50 E30 E25 E18 E18 E18 E18 E10 E10 E10 E06
Assumed % = 1.9
100 kVA
ELSP Rating 150 150 125 125 125 100 65 65 65 50
MagneX Element - E40 E30 E25 E25 E25 E18 E12 E12 E12 E10
Assumed % = 2.0
167 kVA
ELSP Rating – - 165 150 150 150 150 100 100 100 65
MagneX Element E50 E40 E40 E30 E30 E18 E18 E18 E12
Assumed % = 2.6
Notes:
The MagneX Interrupter recommendations are based on:
• Deration factor of 0.5% per °C above 25°C.
• Allowable loading greater than 140% for four hours in accordance with IEEE Standard C57.91-1981™ guide for Loading Distribution Transformers, Table 6.
• If using a MagneX Interrupter equipped without emergency overload, a smaller ELSP rating may be used.

TA093D134A (9 / 10) 9
ELSP Current-Limiting Backup Fuse

See the Following Catalog Method B


Sections for Additional TIME CURRENT CURVES
Information: To determine or confirm the ELSP fuse
„ ELSP Fuse Holder — Section 240-53 that will coordinate with upstream and
„ Bay-O-Net Fuse Holder Assembly downstream system requirements, use
— Section 240-40 the time-current characteristic curves
„ Current Sensing Bay-O-Net Fuse and specify the fuse indicated from
Link — Section 240-45 Table 4.
„ Dual Sensing Bay-O-Net Fuse For full size TCC curves R240-91-71
Link — Section 240-46 (8.3 kV), R240-91-72 (15.5 kV), and
„ Dual Element Bay-O-Net Fuse Link R240-91-73 (23.0 kV), contact your
— Section 240-48 Cooper Power Systems representative.
„ High Ampere Overload Bay-O-Net
Fuse Link — Section 240-49
„ MagneX Interrupter — Section 240-34
(previously 800-50)
Contact your Cooper Power Systems
representative for further information or
other applications.

10 TA093D134A(10/ 10)
Fusing Equipment
Electrical Apparatus
Sidewall-Mounted and Cover-Mounted
Bay-O-Net Fuse Assembly 240-40
GENERAL
Cooper Power Systems Bay-O-Net
Fuse Assemblies are used to protect
transformers and distribution systems.
They are designed for use in pad-
mounted or subsurface distribution
transformers filled with transformer oil
or approved equivalent. The assemblies
combine the ease of hotstick
operation with the safety of deadfront
construction.
The optional Flapper™ Bay-O-Net fuse
assemblies (available as sidewall-
mounted only) include a flapper valve
inside the housing which closes when
the fuse holder is removed. (Refer to
Figure 3.) This results in minimal oil
spillage from the transformer tank which
increases safety to line personnel
during fuse changeouts, reduces
potential of environmental concerns
with oil spillage, reduces potential of oil
contamination on the molded rubber
elbow connections and reduces
sensitivity to pad tilting.
Silver-Plated Flapper Bay-O-Net Figure 1.
assemblies are also available and Bay-O-Net Fuse Assembly for sidewall mounting without optional Flapper valve.
recommended for use with the high
ampere overload Bay-O-Net links. (See
Catalog Section 240-49) Silver-plated
contacts along with the high ampere high current fault close-in, even after TABLE 1
overload link allow the fusing of larger the fuse link has been replaced. Ratings and Characteristics
kVA transformers. Partial range current-limiting fuses use kV Electrical Ratings
Removal of the fuse holder from the the low current clearing capabilities of 150 BIL and Full Wave Crest
assembly indicates that the apparatus the Bay-O-Net fuse assembly while 50 60 Hz, AC, 1 minute withstand
is electrically disconnected. It also protecting from high current internal kV Maximum Single-Phase
allows convenient fuse element faults that could cause disruptive Interrupting Ratings in Mineral Oil*
inspection and replacement. When equipment failure or upstream system 3,000 A rms asymmetrical
typical safety practices are followed, damage. Cover Mount
8.3
the assemblies can be loadbreak- 3,500 A rms symmetrical
operated for working on the INSTALLATION Sidewall Mount
transformer secondary; changing No special tools are required. The 2,500 A rms asymmetrical
distribution voltage with dual voltage Cover Mount
fuse assembly is mounted through the 15.5 2,500 A rms symmetrical
switches or tap changers; or transformer tank wall for sidewall-mount Sidewall Mount**
disconnecting the apparatus from the and through the tank cover for cover- 1,000 A rms asymmetrical
line. mount. The incoming high-voltage Cover Mount
23.0
Current sensing (Section 240-45), lead is connected to the isolation link or 1,000 A rms symmetrical
current-limiting fuse. The isolation link Sidewall Mount
dual sensing (Section 240-46), dual
or current-limiting fuse is connected to kV Loadbreak Ratings
element (Section 240-48) and high (phase-to-phase at 80% pf)
ampere overload (Section 240-49) fuse the lower contact of the fuse assembly;
and the upper contact is connected 10.0 160 A
links can be used in a Bay-O-Net fuse
assembly. to the transformer winding. Refer to 15.5 150 A
Service Information Section S240-40-2 26.7 80 A
The assembly must be used in series (5000050061) for details. 34.5 50 A
with an isolation link (Section 240-47)
or current-limiting fuse, such as the * With Cooper Power Systems Bay-O-Net fuse links
only. Check Bay-O-Net fuse catalog sections for
Cooper Power Systems ELSP (Section ratings in Envirotemp® FR3™ fluid.
240-50), to prevent the possibility of a ** Except with high ampere overload Bay-O-Net links,
which is 2000 A rms symmetrical.

July 2007 • Supersedes 05/05 TA476D097A (1 / 5) 1


Printed in U.S.A.
Sidewall-Mounted and Cover-Mounted Bay-O-Net Fuse Assembly

TAPERED FLANGE RUBBER SEAL


7° tapered flange retains Multiple groove Nitrile rub-
gasket seal when compressed ber seal ensures
during assembly. reliable sealing.

OUTER TUBE
Molded outer tube assembly of high
temperature thermo-plastic withstands HANDLE
transformer operating temperatures Stick-operable handle
and directs expulsion gases during fuse with cam action seals
operation. and unseals fuse holder assembly
and allows easy removal of fuse.
FLAPPER VALVE (OPTIONAL)*
Flapper valve is open when the inner fuse cartridge holder
assembly is inserted. The valve closes when the fuse holder GASKET
is removed resulting in minimal oil spillage. Gasket on inside of tank
ensures reliable sealing.
FUSE CARTRIDGE
High strength fuse cartridge directs GAS PORTS
and contains gases during fuse Expulsion gas ports release gases during fuse
operation. Tapered end contacts operation to prevent excess pressure on fuse
allow easy insertion and removal dur- holder and break up gas bubbles to
ing switching. prevent restrike.

COPPER/SILVER-PLATED TERMINALS
One-piece copper or silver-plated terminals
provide convenient connections for high-voltage
leads.

CONTACT BUTTONS
Independent spring copper or silver-plated contact but-
END PLUG tons press evenly on fuse and are highly resistant to
Threaded brass end plug annealing for reliable electrical connection and high cur-
makes contact with fuse rent carrying capacity.
link element and diverts
gases during fault inter- GAS PORTS
ruption. Expulsion gas ports release gases during fuse
operation to prevent excess pressure on fuse holder and
break up gas bubbles to prevent restrike.
Figure 2.
Cutaway Illustration of Sidewall-Mount Bay-O-Net Assembly with optional flapper valve.
*Flapper valve is available on sidewall-mount assemblies only.

OUTER TUBE
FLAPPER VALVE

END PLUG FUSE CARTRIDGE

A) CARTRIDGE REMOVAL WITH VALVE B) CARTRIDGE REMOVAL WITH VALVE C) CARTRIDGE REMOVED WITH
IN OPEN POSITION PARTIALLY CLOSED FLAPPER VALVE CLOSED

Figure 3.
Flapper Valve operation during removal of fuse holder.

2 TA476D097A (2 / 5)
240-40

TANK
COVER 3.06” 53°
(78 mm)
3.625”
TANK WALL (92 mm)

GASKET
2.25”
(57 mm)

RECOMMENDED OIL LEVEL


B
MINIMUM 1.125”
FLUID (29 mm)
LEVEL LOCK NUT

7.250”
(184 mm)
MINIMUM
FLUID
LEVEL A 0.69”
OPEN (17.53 mm)
FLAPPER
VALVE
(OPTIONAL)*

3.125”
(80 mm)

9.125”
(232 mm)
0.570”
0.320” (14.48 mm)
(8.13 mm)

Figure 4. Figure 5.
Cover-Mount Assembly shows dimen- Sidewall-Mount Assembly shows installation configuration and fluid level.
sions for long and short assemblies and
minimum fluid level. *Flapper valve is available on sidewall-mount assemblies only.

Note: Dimensions given are for reference only.


Flapper valve is NOT available on the cover-
mount assembly.

TABLE 2
Cover Mount Assembly Dimensional
Information
Length in./(mm)
Type A B
13.62 4.19
Short (346) (107)
16.37 6.94
Long (416) (177)

3
TA476D097A (3/ 5)
Sidewall-Mounted and Cover-Mounted Bay-O-Net Fuse Assembly

ORDERING INFORMATION
To order a Cooper Power Systems
Flapper Bay-O-Net fuse assembly,
refer to Tables 3 and 4. See Table 5 for
ordering Silver Plated Flapper Bay-O-
Net Assembly.
TABLE 3
Fuse Assemblies
Description Catalog Number
Figure 6.
Flapper Sidewall-Mount 4000361C99FV
Sidewall-Mount Outer Tube with contacts and gasket.
Sidewall-Mount w/o 4000361C99MC
Flapper valve
Cover-Mount (short) 4001177B51MC
Cover-Mount (long) 4001177B53MC

TABLE 4
Replacement Parts
Description Catalog Number
Flapper Sidewall-Mount
Outer Tube, with 4037158C03M
Contacts and Gasket
Tank Wall Gasket 0537980C19 Figure 7.
Sidewall-Mount Inner Fuse Cartridge Holder Assembly with fuse cartridge and end
Lock Nut 4038022A01 plug.
Housing with Inner 4038804B02M
Holder
Only (no cartridge)
Inner Fuse Cartridge 4001030B52M
Holder Assembly, with
Fuse Cartridge and End
Plug
Inner Holder Only 4000715B02M
Fuse Cartridge with End 4001686A53M
Plug
Fuse Cartridge 3437922B02M
End Plug 4001685A01
Sidewall-Mount w/o Flapper Valve
Outer Tube, with 4037158C01M
Contacts and Gasket
Tank Wall Gasket 0537980C19 Figure 8.
Lock Nut 4038022A01 Cover-Mount Outer Tube with contacts and gasket.
Housing with Inner 4038804B01M
Holder Only (no car-
tridge)
Inner Fuse Cartridge 4001030B52M
Holder Assembly, with
Fuse Cartridge and End
Plug
Inner Holder Only 4000715B02M
Fuse Cartridge with End 4001686A53M
Plug
Fuse Cartridge 3437922B02M
End Plug 4001685A01
Cover-Mount w/o Flapper Valve
Tank Wall Gasket 0501517A11 Figure 9.
Lock Nut 0803598A01 Cover-Mount Inner Holder Assembly with fuse cartridge and end plug.
Sealing Cap Gasket 0501519A01
Sealing Cap 4006795A01
Short Inner Holder 4001464B54
Assembly, with Fuse
Cartridge and End Plug
Short Inner Holder Only 4001180B01
Long Inner Holder 4001464B55
Assembly, with Fuse
Cartridge and End Plug
Long Inner Holder Only 4001180B02
Fuse Cartridge with End 400166A53M
Plug
Fuse Cartridge 3437922B02M
End Plug 4001685A01

4 TA476D097A (4 / 5)
240-40

ORDERING INFORMATION
TABLE 5
Silver Plated Bay-O-Net Assembly Parts*
Description Catalog Number
**Silver Plated Bay-O-Net 4038804B03M
with inner fuse holder. Figure 12.
(Figure 10) Inner holder with silver plated fuse
***Silver Plated Bay-O-Net 4000361C89FV cartridge and end plug, Catalog No.
with inner holder, fuse 4001030B59.
cartridge and end plug.
(Figure 11)
Inner holder with silver 4001030B59
plated fuse cartridge
and end plug. (Figure 12)
Silver Plated Bay-O-Net 4037158C05M Figure 10.
not including inner holder Silver Plated Bay-O-Net with inner fuse
fuse cartridge and holder, Catalog No. 4058804B03M.
end plug. (Figure 13)
Silver plated fuse cartridge 4001686A54M
including end plug. Figure 13.
(Figure 14) Silver Plated Bay-O-Net not including
inner holder fuse cartridge and end
Silver plated fuse cartridge 3437922B03M plug, Catalog No. 4037158C05M.
without end plug.
(Figure 15)
* This is the recommended holder for use with High
Ampere Overload Links (Section 240-49).
These integral cartridge fuse links have been
designed for high kVA transformer applications.
** Should be specified when using integral cartridge
fuse links 4000358C16CB, 4000358C18CB,
4038361C03CB, 4038361C04CB, and
4038361C05CB. It should also be specified along
with solid link 4038361C10CB. Figure 14.
*** Should be used for all fuse links except the integral Silver plated fuse cartridge including
cartridge links 4000358C16CB, 4000358C18CB, end plug, Catalog No. 4001686A54M.
4038361C03CB, 4038361C04CB, 4038361C05CB
and solid link 4038361C10CB.

Figure 11.
Silver Plated Bay-O-Net with inner fuse
holder, fuse cartridge and end plug,
Catalog No. 4000361C89FV.

Figure 15.
Silver plated fuse cartridge without end
plug, Catalog No. 3437922B03M.

TA476D097A (5 / 5) 5
Fusing Equipment
Electrical Apparatus‑
Current Sensing
Bay-O-Net Fuse Link 240-45
GENERAL
The Cooper Power Systems Current
Sensing Bay-O-Net fuse link is used
in Cooper Power Systems Bay-O-Net
fuse assemblies (see Section 240-40)
to protect dis­tri­bu­tion apparatus from
dam­ag­ing currents and to protect
dis­tribu­tion systems from failed
apparatus. They are used on single-
phase con­ven­tional and self-protected
distribution transformers and other
apparatus rated through 500 kVA, and
on three-phase equip­ment through
1500 kVA.
A Bay-O-Net fuse is ideal for use in
a two-fuse protection scheme with a
current-limiting backup fuse. In this
arrangement, secondary faults and
overload currents are cleared by the
Bay-O-Net fuse, and high level faults
are cleared by the current-limiting Figure 1.
fuse. The two fuses are connected in Bay-O-Net Fuse Link with contacts.
series, and are coordinated so that
the current-limiting fuse operates only
upon internal equipment failure. (See
TABLE 1
Section 240-50 to order an ELSP Electrical Ratings and Characteristics
current-limiting backup fuse.) If the
Bay-O-Net fuse will not be used in Maximum Single-Phase Interrupting Rating*
series with a current-limiting fuse, an Sidewall Mount
isolation link is required. (See Section Cover Mount Sidewall Mount Assembly (rms
Assembly Assembly symmetrical) in
240-47.) Voltage Catalog (rms asymmetrical) (rms symmetrical) Envirotemp® FR3™
(kV) Number in Mineral Oil in Mineral Oil Fluid
Bay-O-Net fuses are com­pa­rable in cost
to internal cartridge fuses but have the 8.3 353C04-C08 3000 A 3500 A 3500 A
ad­van­tages of being field-replaceable. 353C10-C12 3000 A 3500 A 2500 A
Bay-O-Net fuses can easily be 353C14-C17 3000 A 3500 A 2500 A
co­ordinated with upstream devices. 15.5 353C04-C08 1800 A 2500 A 2500 A
Installation 353C10-C12 1800 A 2500 A 1500 A
No special tools are required. A 353C14-C17 1800 A 2500 A 2500 A
hotstick is used to remove the Bay- 23.0 353C04-C17 600 A 1000 A 1000 A
O-Net fuse cartridge holder from * In Cooper Power Systems Bay-O-Net assemblies only. Where available fault current exceeds rated value, coordi-
non-pressurized apparatus. The fuse nated current-limiting fusing such as an ELSP (Section 240-50) or approved equivalent must be provided.
cartridge is then replaced, and the
holder reinserted using a hotstick.
Refer to Service Section S240-40-3
(5000023080) for re-fusing instructions.

July 2006 • Supersedes 11/05 TA476D098A (1 / 3) 1


Printed in U.S.A.
Current Sensing Bay-O-Net Fuse Link

3.86" - 3.90 "


(98 mm - 99 mm)

SILVER-PLATED BRASS CORROSION-RESISTANT


CONTACTS ELEMENT
Provide reliable positive Provides reliable fuse operation.
current interchange.
TEFLON® TUBE
Provides track-free bore to with- 0.365" - 0.382" Dia.
stand full-rated voltage after fuse (9.3 mm - 9.7 mm)
operation.

Figure 2.
Fuse Link features and dimensional information.
Note: Dimensions given are for reference only.

ordering information
To order a current sensing Bay-O-Net
fuse link, determine the requirements
of the application from Tables 3 and
4 and specify the fuse required from
Table 2.

TABLE 2
Bay-O-Net Fuse Link
Continuous
Current Catalog
Rating (A) Number*
6 4000353C04
10 4000353C06
15 4000353C08
25 4000353C10
40 4000353C12
65 4000353C14
100 4000353C16
140 4000353C17
* Add suffix "B" to order individual fuse; add "M" to
order bag of 50.

2 TA476D098A (2 / 3)
240-45

method a Method B
Using the Correlation Using Time Current Curves
Charts To determine or confirm the current
Use Tables 3 and 4 to complete catalog sensing Bay-O-Net fuse that will
number 4000353__. For 19.9 kV coordinate with up­stream and down­
single-phase and 34.5 kV three-phase stream system re­quire­ments, use
ap­pli­ca­tions, an ELSP current-limiting time-current characteristic curves and
backup fuse is recommended. (See specify the fuse in­di­cated from Table 2.
Section 240-50 for more information). For full size TCC curves R240-91-50,
If the Bay-O-Net link is not used with a contact your Cooper Power Systems
current-limiting fuse, an iso­la­tion link is representative.
required. (See Section 240-47).
Correlation is based on IEEE Standard
C57.92™ Loading Guide, IEEE
Standard C57.109™ Through-Fault
Guide, and Fusing Application Guide
CP7662A.
TABLE 3
Single-Phase Transformer (Phase-to-Ground) Applicationsa
Transformer Primary Voltage (kV)
Transformer
kVA 2.4 4.16 4.8 7.2 7.62 8.32 12.0 12.47 13.2 13.8 14.4
10 C06* C04* C04* C04* C04* C04* C04* C04* C04* C04* C04*
15 C08* C06* C06* C04* C04* C04* C04* C04* C04* C04* C04*
25 C10* C08* C06 C06* C04* C04* C04* C04* C04* C04* C04*
37.5 C10 C08 C08 C06 C06 C06 C06* C06* C04* C04* C04*
50 C12 C10 C10* C08* C08* C08* C06* C06* C06* C06* C06*
75 C14* C12* C10 C10* C08* C08* C08* C08* C08* C06 C06
100 C14 C12 C12 C10 C10 C10 C08 C08 C08 C08 C08*
167 C17* C14* C14* C12 C12 C12 C10 C10 C10 C10 C10
250 – C16 C16* C14* C14* C14* C12 C12 C12 C12* C12*
333 – C17* C17* C16* C14 C14* C14* C12 C12 C12 C12
500 – – – C17* C17* C16 C14 C14* C14* C14* C14*

TABLE 4
Three-Phase Transformer (Phase-to-Phase) Applicationsa
Transformer Transformer Primary Voltage (kV)
kVA
12.0, 13.8,
2.4 4.16 4.8 8.32 13.2 20.8b,c 22.9b,c 24.94b
12.47 14.4
45 C10* C08* C06 C06* C04* C04* C04* C04* C04* C04*
75 C12* C10* C08 C06 C06* C06* C06* C04* C04* C04
112.5 C12 C10 C10 C08 C06 C06 C06 C06* C04* C04
150 C14* C12 C12* C10* C08* C08* C08* C06* C06* C06
225 C16* C14* C12 C10 C10* C10* C08 C08* C08* C06
300 C17* C14 C14* C12 C10 C10 C10 C08 C08 C08
500 – C17* C16 C14* C12 C12 C12 C10 C10 C10
750 – – C17 C16* C14* C14* C14* C12 C12 C12
1000 – – – C17* C16* C14 C14 C14* C12 C12
1500 – – – – C17* C17* C16 C14 C14* C14*
2000 – – – – – C17 C17 C16* C16* C16*
2500 – – – – – – – C17* C17* C16
NOTE: Recommendations are based on fuse melting at 3 to 4 times transformer rated current at 5 minutes.
Recommended fuses meet inrush current requirement of 12 times transformer rated current for 0.1 second.
* Recommended fuses provide more than 4 times transformer rated current for 5 minutes.
a. Bay-O-Net links alone should not be used at voltages greater than 17100 V for delta configurations or 24940 gnd Y/14400. For applications through 23 kV delta or 34500
gnd Y/19920, a 23 kV rated ELSP fuse (Section 240-50) is recommended in series with the Bay-O-Net link.
b. Recommended fuse is limited to gnd Y/gnd Y transformer with less than 50% delta loading.
c. For voltages greater than 17100 V for delta configurations or 24940 gnd Y/14400 and through 23 kV delta or 34500 gnd Y/19920, an ELSP 23 kV rated current-limiting
back-up fuse (Section 240-50) in series with the Bay-O-Net fuse link is recommended.

TA476D098A (3 / 3) 3
Surge Arresters
Electrical Apparatus
Metal Oxide Varistor Elbow (M.O.V.E.)
Surge Arrester 235-65
GENERAL
The M.O.V.E. Surge Arrester
combines metal (zinc) oxide varistor
technology in a premolded rubber
elbow to provide overvoltage system
protection in an insulated, fully shielded,
submersible, deadfront device.
The arrester housing interface
conforms to IEEE Standard 386™
— Separable Insulated Connector
Systems. The arrester housing is
molded of EPDM insulating rubber,
which provides deadfront safety in a
small, hotstick operable unit.
M.O.V.E. Arresters are used on
underground systems in pad-mounted
transformer and entry cabinets,
vaults, switching enclosures and
other installations to provide shielded
deadfront arrester protection. They are
designed for use with 200 A loadbreak
interfaces that conform to IEEE
Standard 386™ to limit overvoltages
to acceptable levels, protect equipment
and extend cable life.
CONSTRUCTION
The rubber body is constructed of high
quality precision molded peroxide-cured
EPDM insulation and semi-conductive
materials. Figure 1.
The copper alloy probe and probe M.O.V.E. Surge Arresters shown from left to right: 35 kV, 25 kV and 15 kV.
retainer are connected to the MOV
block stack via welded flexible tin-plated
copper leads. This ensures that the 600 A feeder circuits can be protected PRODUCTION TESTS
column cannot be damaged during with elbow arresters installed on the
installation and that a reliable current Cooper T-OP II Separable Connector Tests conducted in accordance with
path to the MOV blocks is maintained. Systems. IEEE Standard 386™:
The disk column is composed of „ Corona Extinction Voltage Level
MOV disks bonded together with STANDARDS
high-conductivity, silver-loaded epoxy „ AC 60 Hz 1 Minute Withstand
The M.O.V.E. Arrester complies with
to yield the most reliable electrical the latest revisions of IEEE Standard Tests conducted in accordance with
connection and eliminate air voids. The C62.11™ “IEEE Standard for Metal Cooper Power Systems requirements:
#4 AWG flexible copper ground lead, Oxide Surge Arresters for AC Power
which reliably carries current to ground „ Physical Inspection
Circuits” and IEEE Standard 386™
during voltage surges, is attached to “Separable Insulated Connectors for „ Periodic Dissection
the housing by a brass magneformed Power Distribution Systems Above 600
end cap. The brass end cap provides a „ MOV Blocks:
Volts.” — Voltage at 1 mA
tight, weatherproof seal.
INSTALLATION — Batch Life Test
OPERATION „
All Cooper M.O.V.E. Arresters can be Arrester Assembly:
Installing a M.O.V.E Arrester at the end installed or removed from energized — Voltage at 1 mA
of a radial system or at both ends of an bushings with a hotstick. No special „ Periodic X-ray Analysis
open point on a loop system provides tools are required. The arrester is
excellent overvoltage protection. The placed on a 200 A interface by using a
addition of a second M.O.V.E. Arrester hotstick. Refer to Installation Instruction
at the mid-point on a rotatable feedthru Sheet S235-55-1 for more details.
insert provides optimum protection.

February 2004 • Supersedes 12/03 TA093D067A(1 / 4)


Printed in U.S.A. 1
Metal Oxide Varistor Elbow (M.O.V.E.) Surge Arrester

PULLING EYE
Stainless steel reinforced pulling eye allows easy instal-
lation and removal using a hotstick.

MOV DISK COLUMN WELDED LEADS


MOV disks are rigidly joined into a single assembly, with high Flexible welded tin-plated copper leads between probe assembly
conductivity silver-loaded epoxy to ensure reliable connec- and MOV column ensure that the column cannot be damaged dur-
tion between blocks. ing installation and that a reliable current path to the MOV blocks is
maintained.
SEMI-CONDUCTING SHIELD
High quality peroxide-cured semi-conducting EPDM shield SILVER EPOXY CONDUCTIVE BOND
meets requirements of IEEE Standard 592™.
EPDM INSULATION
IDENTIFICATION LABEL High quality peroxide-cured EPDM insulation is mixed and
Identifies arrester type, rating and MCOV. formulated in-house for complete control of raw rubber
characteristics.
DRAIN WIRE TAB
Tab ensures that jacket remains at ground potential, meeting LOADING SPRING
safety practice requirements. Tab is located away from pulling Extra-long lower loading spring ensures
eye to minimize clutter. high pressure contact.

SPRING SHUNT
Flexible shunt maintains a high conductivity path between BRASS CAP
the column and the lower cap to ensure continuous low Brass end cap is magneformed around molded-in
impedance contact during arrester operation. It also sealing rings on rubber shank to provide a tight,
assures optimum discharge characteristics. weatherproof seal and ground lead connection.

GROUND LEAD
#4 AWG flexible copper stranded woven ground lead
(36 inches long) reliably carries current to ground dur-
ing voltage surges.

Figure 2.
Cutaway illustration shows 25 kV Class Metal Oxide Varistor Elbow Surge Arrester.

PROTECTIVE
CHARACTERISTICS
The protective characteristics of the
M.O.V.E. Surge Arresters are shown in
Table 1.
TABLE 1
Electrical Ratings and Characteristics
Equivalent Maximum Discharge Voltage (kV crest)
Duty Cycle Front-of- 8/20 μs Current Wave
Voltage Rating MCOV Wave
(kV) (kV) (kV crest)* 1.5 kA 3 kA 5 kA 10 kA 20 kA
3 2.55 13.7 10.7 12.0 12.8 13.4 15.7
6 5.1 27.4 21.9 24.5 26.2 28.6 34.9
9 7.65 37.4 27.4 29.9 31.4 34.7 38.4
10 8.4 39.7 28.4 30.6 32.9 36.7 40.4
12 10.2 56.1 41.1 44.8 47.1 52.0 57.6
15 12.7 63.0 45.0 49.2 52.5 57.8 66.0
18 15.3 74.8 54.7 59.7 62.7 69.3 76.8
21 17.0 81.7 58.7 64.2 68.2 75.2 85.2
24 19.5 95.8 69.7 76.1 80.2 88.6 98.8
27 22.0 105.0 75.0 82.0 87.4 96.2 110.0
30 24.4 112.0 79.5 85.7 91.8 100.0 115.0
* Equivalent front-of-wave voltage is the expected discharge voltage of the arrester when
tested with a 5 kA current surge cresting in 0.5 μs.

2 TA093D067A(2 / 4)
235-65

TEMPORARY TABLE 2
OVERVOLTAGE Commonly Applied Voltage Ratings of M.O.V.E. Surge Arrester
(TOV) CAPABILITY Commonly Applied Arrester Duty-cycle (MCOV)
Voltage Rating (kV rms) on Distribution
The Temporary Overvoltage (TOV) Systems
System Voltage (V rms)
capability of the M.O.V.E. Arrester is
shown in Figure 3. Delta and
4-Wire 3-Wire Low 3-Wire High
PERFORMANCE TEST Nominal Maximum Multigrounded Impedance Impedance
Voltage Voltage range B Neutral Wye Grounded Grounded
CHARACTERISTICS
2400 2540 — — 3 (2.55)
The M.O.V.E. Surge Arrester consis-
4160 Y/2400 4400 Y/2540 3 (2.55) 6 (5.1) 6 (5.1)
tently withstands the following design
tests as described by IEEE Standard 4260 4400 — — 6 (5.1)
C62.11™: 4800 5080 — — 6 (5.1)
„ Duty Cycle: 6900 7260 — — 9 (7.65)
22 current surges of 5 kA crest
8320 Y/4800 8800 Y/5080 6 (5.1) 9 (7.65) —
8/20 μs waveshape.
12000 Y/6930 12700 Y/7330 9 (7.65) 12 (10.2) —
„ High-Current, Short-Duration
Discharge: 12470 Y/7200 13200 Y/7620 9 (7.65) or 10 (8.4) 15 (12.7) —
2 current surges of 40 kA crest 13200 Y/7620 13970 Y/8070 10 (8.4) 15 (12.7) —
4/10 μs waveshape.
13800 Y/7970 14520 Y/8388 10 (8.4) and 12 (10.2) 15 (12.7) —
„ Low-Current, Long-Duration
13800 14520 — — 18 (15.3)
Discharge:
20 current surges of 75 A crest 20780 Y/12000 22000 Y/12700 15 (12.7) 21 (17.0) —
2000 μs rectangular wave duration. 22860 Y/12000 22000 Y/12700 15 (12.7) 21 (17.0) —
Following each of these tests, the 23000 24340 — — 30 (24.4)
arresters remain thermally stable as 24940 Y/14400 26400 Y/15240 18 (15.3) 27 (22.0) —
verified by:
27600 Y/15935 29255 Y/16890 21 (17.0) 30 (24.4) —
„ Continually decreasing power
values during a thirty minute power 34500 Y/19920 36510 Y/21080 27 (22.0) — —
monitoring period.
„ No evidence of physical or electrical
deterioration. 2.2
STANDARDS
The M.O.V.E. Surge Arrester complies
with the latest revision of IEEE Stan- 2 VariGAP M.O.V.E. ARRESTER
(Ref. Catalog Section 235-55)
dard C62.11™ “IEEE Standard
for Metal Oxide Surge Arresters
for AC Power Circuits” and IEEE 1.8
PER UNIT MCOV

Standard 386™ “Separable Insulated


Connectors for Power Distribution M.O.V.E. ARRESTER
Systems Above 600 Volts.”
1.6

1.4
IEEE Std.
C62.22
MINIMUM
1.2

1
3 4
0.01 0.1 1 10 100 10 10

TIME (Seconds)

Figure 3.
Temporary overvoltage curve. No prior duty at 85û C ambient.

TA093D067A(3 / 4) 3
Metal Oxide Varistor Elbow (M.O.V.E.) Surge Arrester

ORDERING INFORMATION TABLE 3


M.O.V.E. Surge Arrester Selection Chart
To order a M.O.V.E. Surge Arrester
kit, determine the arrester Maximum IEEE Duty MCOV Dimensions in./(mm)
Continuous Operating Voltage (MCOV) Standard 386™ Cycle Rating Catalog
Interface (kV) (kV) A B C Number
rating for the intended application
using Table 2 and specify the appro- 3 2.55 8.5 7.0 7.9 3238018C03M
priate catalog number from Table 3. (216) (178) (201)
Contact the Cooper Power Systems 6 5.1 8.5 7.0 7.9 3238018C06M
sales engineer in your location for (216) (178) (201)
applications not listed. 9 7.65 8.5 7.0 7.9 3238018C09M
(216) (178) (201)
C 10 8.4 8.5 7.0 7.9 3238018C10M
15 kV Class
S3 (216) (178) (201)
12 10.2 8.5 7.0 7.9 3238018C12M
(216) (178) (201)
15 12.7 8.5 7.0 7.9 3238018C15M
(216) (178) (201)
18 15.3 8.5 7.0 7.9 3238018C18M
(216) (178) (201)
A 25 kV Class 9 7.65 8.5 7.0 7.9 3238019C09M
(216) (178) (201)
B 10 8.4 8.5 7.0 7.9 3238019C10M
(216) (178) (201)
12 10.2 8.5 7.0 7.9 3238019C12M
(216) (178) (201)
15 12.7 8.5 7.0 7.9 3238019C15M
(216) (178) (201)
18 15.3 8.5 7.0 7.9 3238019C18M
(216) (178) (201)
2.2”
(55 mm) 21 17.0 8.5 7.0 7.9 3238019C21M
(216) (178) (201)
Voltage 35 kV Class 18 15.3 13.3 11.2 10.4 3238020C18M
Class S3 Interface 1A (338) (284) (264)
15 kV 4.2” Large Interface 21 17.0 13.3 11.2 10.4 3238020C21M
(107 mm) (338) (284) (264)
25 kV 4.2”
(107 mm) 24 19.5 13.3 11.2 10.4 3238020C24M
4.7” (338) (284) (264)
35 kV 3238020C27M
(120 mm) 27 22.0 13.3 11.2 10.4
(338) (284) (264)
Figure 4.
Dimensional information of M.O.V.E. 30 24.4 13.3 11.2 10.4 3238020C30M
Arrester (refer to Table 3). (338) (284) (264)
Note: Dimensions given are for reference only.
ADDITIONAL „ 600-32, 600 A 25 kV Class T-OP II
INFORMATION Deadbreak Connector Catalog
Section
Refer to the following reference
„ 600-51, 600 A 35 kV Class T-OP II
literature for additional information:
Deadbreak Connector Catalog
„ 500-13, 200 A 15 kV Class Section
Loadbreak Rotatable Feedthru Insert
Catalog Section
„ 500-30, 200 A 25 kV Class Rotatable
Feedthru Insert Catalog Section
„ 600-12, 600 A 15 kV Class T-OP II
Deadbreak Connector Catalog
Section

© 2007 Cooper Power Systems, Inc., or its affiliates


M.O.V.E. and T-OP II are valuable trademarks of Cooper Industries in the U.S. and other
countries. You are not permitted to use the Cooper Trademarks without the prior written
consent of Cooper Industries. Inc. 1045 Hickory Street
IEEE Standard 386™ and IEEE Standard C62.11™ are trademarks of the Institute of Pewaukee, WI 53072
Electrical and Electronics Engineers, Inc. www.cooperpower.com

4 TA093D067A(4 / 4)
EL ASTIMOLD
ISSUE DATE 0199
PAGE 1 OF 2

PRODUCT SPECIFICATION SHEET C


DESCRIPTION ELASTIMOLD PART NUMBER
25kV 200A Loadbreak Elbow 274LR-WX
7.56" (w/ Test Point)
192,1mm

4.63"
117,5mm
3.80"
96,6mm
ELASTIMOLD
R

1.62" 8.40"
41,2mm 213,3mm

MATES WITH BUSHING


INTERFACES THAT
CONFORM TO ANSI
Std 386, Fig 7

3.00"
76,2mm

Ratings
The Elastimold 274LR Elbow Connector is a fully rated 25kV, per ANSI/IEEE Standard 386
200 Amp Class loadbreak connector. It includes provisions 25kV Voltage Class
for energized operation using standard hotstick tools allow- 15.2kV Max Phase-to-Ground - Operating Voltage
ing loadmake/break operation and a visible disconnect. It 26.3kV Max Phase-to-Phase
has a standard interface for connecting to 25kV, 200 Amp 125kV BIL - Impulse Withstand (1.2 x 50 microsecond wave)
bushing inserts, junctions and operating accessories. The 40kV AC - One minute Withstand
274LR are equipped with an integral voltage test point. 78kV DC - 15 Minutes Withstand
19kV AC - Corona Extinction @ 3p.C.sensitivity
Features 200 Amp - Continuous and Loadbreak
• 25kV, 200 Amp Loadbreak Elbow 10kA Sym - 10 Cycles Momentary & Fault Close
• Fully shielded, fully submersible molded rubber
housing.
Applications
• 100% peroxide-cured construction includes insulation The 274LR is designed for connecting to and operating 25kV
and conductive EPDM materials. Class, 200 Amp distribution apparatus. It provides a conve-
• Non-corrosive, capacitively coupled voltage test point nient method to connect/disconnect cable and equipment on
provision with removable protective cap. power distribution systems. The 274LR allows connection of
• Provision for hot stick operation. cables with insulation diameters from .760" (19,3mm) to 1.310"
• Provision for ground wire connection. (33,3mm) with only four elbow sizes. (#2 solid, 260 mil to 4/0
• Wide cable range with minimum number of sizes. stranded, 345 mil)
• Long bi-metal compression lug is standard.

ELASTIMOLD Route 24, Hackettstown, New Jersey 07840


Phone: (908) 852-1122 Fax: (908) 813-2108 Thomas Betts
TA093D127A (1/2)
ELASTIMOLD
ISSUE DATE 0199
PAGE 2 OF 2

25kV 200A Loadbreak Elbow (w/ Test Point) 274LR-WX


Ordering Instruction:
Step 1 (W)
Determine the insulation diameter of the cable. Select the in-
sulation letter code that best straddles the insulation diameter.
Insert code into catalog number.
R

Step 2 (X)
ELASTIMOLD

Choose the proper compression lug code according to the con-


ductor size. Insert code into the catalog number after the insu-
lation code.

Step 1 (W) Step 2 (X)

274LR 5
Cable Insulation Dia. Elbow Conductor Compression Lug
Range Size* Code Number
Inches mm Code (AWG or Stranded/ Solid/
.760 - .950 19.30 – 24.13 G kcMil) Compr. Compact
.850 – 1.050 21.59 – 26.67 H 2 220 210
.980 – 1.180 24.89 – 29.97 J 1 230 220
1.090 – 1.310 27.69 – 33.27 K
1/0 240 230
The Elbow Connector kit contains the following:
2/0 250 240
1 – Elbow connector housing 274BLR-W
1 – Bi-metal compression lug 02500XXX (Table R) 3/0 260 250
1 – Probe 274LRF 4/0 270 260
1 – Probe wrench 271-94 250 - 270
1 – Tube, lubricant 82-08 *Cu or Al conductor
1 – Installation instruction IS-273/274LR (C) 7/95
1 – Crimp chart IS-02500CC 10/96 Table R
Conductor Replacement
Example: Size Lug Number
The ordering number for an Elbow Connector for a 1/0 stranded, (AWG or Stranded/ Solid/
260 mil wall cable with an insulation diameter of .955” (23.4 kcMil) Compr. Compact
mm) is 274LR-H-5240. 2 02500220 02500210
1 02500230 02500220
For an all-copper compression lug for use on copper cable 1/0 02500240 02500230
only, substitute the prefix “2” instead of “5” in the compression 2/0 02500250 02500240
lug code. The ordering number would be 274LR-H-2240.
3/0 02500260 02500250
4/0 02500270 02500260
250 - 02500270
*Cu or Al conductor

ELASTIMOLD Route 24, Hackettstown, New Jersey 07840


Phone: (908) 852-1122 Fax: (908) 813-2108 Thomas Betts
TA093D127A (2/2)
HV Cable Information

Note:Please fill in the sheet or offer your cable data

Item Construction Client

1 Conductor Size (mm2)

3 Insulation Diameter (mm)

Approved Yuyuan Lin Date Jan-19-'18 Document No.:VSTS17320-C

Checked Le Trung Thanh Date Jan-19-'18 Client:PGPC

Prepared Hoang Long Date Jan-19-'18

TA093D219-A

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