Cat - Dcs.sis - Controller d6m
Cat - Dcs.sis - Controller d6m
Cat - Dcs.sis - Controller d6m
Electrical System
CONN 14 A-8 32 It has a coil that makes an electromagnet when current flows through it. The
573 Inching Pedal Position Sensor 271 BK CMS ldent Code 1 709 OR Sensor Power Supply
CONN 15 B-8 37
618 Parking Brake Switch 272 BK CMS ldent Code 2 751 GN XMSN Shift Sol No. 1 Or 3 electromagnet can open or close the switch part of the relay.
CONN 16 B-7 37
621 Downshift Switch
273 BK CMS ldent Code 3 752 YL XMSN Shift Sol No. 2 CONN 17
622 Upshift Switch B-5 33
274 BK CMS ldent Code 4 754 BU XMSN Shift Sol No. 3 Or 1 Winch Lamp
623 Reverse Switch Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
275 BK CMS ldent Code 5 755 OR XMSN Shift Sol No. 4 Or 5 CONN 18 B-5 22
650 Harness Code
2HM1-UP 4JR1-UP coil that makes an electromagnet when current flows through it. The electromagnet
CONN19
671 Transmission Output Speed 1 Sensor 276 BK XMSN Ctrl Ident Code 0 851 WH Hydrst Speed And Direction Sensor
Harness Code
B-5 A can open or close a valve or move a piece of metal that can do work.
672 Torque Converter Output Speed Sensor 277 BK XMSN Ctrl Ident Code 1 892 BR CAT Data Link (-) CONN 20
2YN1-UP 4WR1-UP
C-5 A
673 Transmission Output Speed 2 Sensor 278 BK XMSN Ctrl Ident Code 2 893 GN CAT Data Link (+) Monitor Service 4HN1-UP 6FR1-UP
674 Transmission Intermediate Speed 1 Sensor 279 BK XMSN Ctrl Ident Code 3 900 PU XMSN Shift Sol No. 4 CONN21 Harness And Wire Symbols
675 Transmission Intermediate Speed 2 Sensor
280 BK XMSN Ctrl Ident Code 4 973 BR CST Autoshift- Auto/Manual SW 2
Datalink Service
C-5 A
4MN1-UP 6HR1-UP Component
676 Left Steering Lever Position Sensor CONN 22 E-5 A Wire, Cable, or Harness
677 Right Steering Lever Position Sensor
290 BK CMS Service 975 WH CST Autoshif t- Sol Return
CONN 23 B-3 A
6JN1-UP 6MR1-UP Assembly Identification
Part Number
681 Parking Brake Solenoid 291 BK CMS Clear 977 YL CST Autoshift- Auto/Manual SW 1 CONN 24 D-3 A 8LN1-UP 7AR1-UP Pin Socket Wire Color Fuse
689 Left Steering Brake Solenoid Basic Machine Circuits C413 YL Display Data CONN 25 D-3 34
8XN1-UP 9ZS1-UP A AA 105-9344
690 Right Steering Brake Solenoid 301 BU Starter No. 1 Sol C414 BU Display Load CONN 26 D-2 35
691 Reverse Clutch Solenoid Valve 1 302 OR Starter No. 1 Resistor To Diagnostic E707 GN Display +V
CONN 27 E-2 34 325-PK-14 1
692 Forward Clutch Solenoid Valve 2 CONN 28 F-2 34
304 WH Starter Relay No. 1 Output E708 pk Display Clock
693 Speed 3 Clutch Solenoid Valve 3 CONN 29 F-1 35
694 Speed 2 Clutch Solenoid Valve 4
306 GN Starter Relay Coil To Neut Start SW Or Key SW E735 PU Tack/Serv Mtr/Odometer Select Single Wire Circuit Number Wire Gauge Receptacle
¹The connectors shown in this chart are for harness to harness connectors with a
307 OR Key SW To Neut Start SW E900 WH Trans Output SPD + Connector Identification
695 Speed 1 Clutch Solenoid Valve 5 minimum of four contacts and other special connectors. Connectors that join a
697 Priority Valve Solenoid 308 YL Main Power Relay Coil E901 GN Trans Output SPD - harness to a component are generally located at or near the component. See the Plug
Component Location Chart. Ground 2
698 Left Steering Clutch Solenoid Valve 310 PU Start Aid SW To Start Aid Sol E902 PU Trans Intermediate SPD + Connection 200-BK-14
699 Right Steering Clutch Solenoid Valve 311 WH Start Aid Sol To Temp SW E903 YL Trans Intermediate SPD -
718 Transmission Unidentifiable Failure Mode Pin or Socket
321 BR Bckp Alarm Lamp E904 BR Trans Intermediate SPD 0+ Number
722 Secondary Brake Solenoid Valve
322 GY Warning Horn (Forward) E905 BU Trans Intermediate SPD Q -
334 BU Start Aid Sot #2 E906 OR Trans Output SPD Q+
1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal
337 WH Prelube Pushbutton SW To Prelube Timer E907 GY Trans Output SPD Q -
2 connector. The plug contains all 2 connector. The plug and receptacle
Monitoring Circuits E908 BR Trans Input SPD + sockets and the receptacle contains contain both pins and sockets.
403 GN Alternator (R) Term. E909 WH Trans Input SPD - all pins.
405 GY Opr Mon Oil Press. (Low Setting) F780 PK Parking Brake SW
410 WH Opr Mon Action Alarm F781 BR Downshift SW (NO.)
411 PK Opr Mon Master F782 OR Reverse SW (NO.) ©2006 Caterpillar Printed in U.S.A.
419 YL Opr Mon Parking Brake F783 GN Upshift SW (NC.) All Rights Reserved
426 BR Opr Mon Power Train Oil Filter F784 YL Downshift SW (NC.)
441 OR Eng Coolant Temp Gauge F785 WH Upshift SW (NO.)
442 GY Hyd System Temp Gauge F786 GY Reverse SW (NC.)
443 YL Power Train Temp Gauge F788 PU Left Steer Clutch
447 PK Fuel Level Gauge F789 YL Right Steer Clutch
450 YL Tach Sender (+) F790 BR Service Brake Pedal
Component Location
Failure Mode Identifiers (FMI¹) List Accessory Circuits F791 BU Right Brake Solenoid Schematic Machine Schematic Machine
3 Component Component
FMI No. Failure Description 500 BR Wiper - Front (Park) F792 WH Left Brake Solenoid 29 Location Location Location Location
0 Data valid but above normal operational range. Alarm - Action A-4 A Sender - Trans Output Speed 2 A-9 21
501 GN Wiper - Front (Low) F842 BU Post Heat
1 Data valid but below normal operational range. 26
9 Alarm - Backup D-12 1 Sensor - Brake Position A-5 22
502 OR Wiper - Front (HI) F843 YL Inching Pedal 30
2 Data erratic, intermittent, or incorrect. D Alternator B-1 2 Sensor - Direction F-7 C
3 Voltage above normal or shorted high. 503 BR Wiper - Rear (Park) F846 PU LED Driver 1
4 Battery F-12 3 Sensor - Lever Position (Left) F-7 C
4 Voltage below normal or shorted low. 504 YL Wiper - Rear (Low) F847 YL ECB SW IP1
36 11 Breaker - Alternator (80A) E-11 D Sensor - Lever Position (Right) F-7 C
5 Current below normal or open circuit. 505 BU Wiper - Rear (HI) F848 OR ECB SW 1P2 C 27 Off Machine Switch Specification
6 Breaker - Aux (20A) E-11 D Sensor - Transmission Temp A-6 23
6 Current above normal or grounded circuit. 506 PU Washer - Front F849 WH ECB SW lP3 34 16 Part No. Function Actuate Deactuate Contact Position
24 15
7 Mechanical system not responding properly. Breaker - Blower (20A) F-11 D Solenoid - A/C Clutch B-1 5 210 ± 70 kPa -
507 WH Washer - Rear F850 PK ECB SW lP4 20 9X-7781 Power Train Filter Pressure Normally Open
25 19 (30 ± 10psi) -
8 Abnormal frequency, pulse width, or period. 21 Caterpillar Monitor C-4 A Solenoid - ECPC Pump A-11 24
508 PU Radio Speaker - Left G730 PK Park Brake Sol 37 275 to 1750 kPa ¹ -
9 Abnormal update. Control - ECB B-11 C Solenoid - First Gear Clutch 5 B-8 21 114-5333 Refrigerant Pressure (AC) Normally Open ²
17 8 12 7 10 (40 to 255 psi) -
10 Abnormal rate of change. 509 WH Radio Speaker - Left (Commom) G731 GY Secondary Service Brake Sol A
Converter - 24V to 12V D-10 4 Solenoid - Forward Clutch 2 B-8 21 60 kPa MAX 38 ± 20 kPa
3E-2026 Engine Oil Pressure Normally Open
11 Failure mode not identifiable. 511 BR Radio Speaker - Right G848 GN LED Driver 2 (8.7 psi MAX) (5.5 ± 2.9 psi)
22 Diode (A/C Clutch) B-1 5 Solenoid - Left Brake C-8 25 38 ± 3°C 27 °C MIN
12 Bad device or component. G939 PK Switch Return 33
3E-6425 Coolant Temperature (Start Aid) Normally Closed
23 35 Fuses E-11 D Solenoid - Left Steer Clutch C-8 25 (100.4° ± 5.4°F) (80.6°F MIN)
13 Out of calibration. K977 PK Trans Oil Temp Sensor ¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
Gauge Cluster C-4 A Solenoid - Park Brake Dump C-8 25 condition can be maintained down to 170 kpa (25psi).
¹The FMI is a diagnostic code that indicates what type of failure has occurred. K978 BU Pump Sol 2
B 28 13 14 5
Horn - Forward (2) F-1 6 Solenoid - Reverse Clutch 1 B-8 21 ² Contact postion at the contacts of the harness connector.
Title Form Number Motor - Blower (2) B-3 7 Solenoid - Third Gear Clutch 3 B-8 21
Caterpillar Monitoring System SENR6717 Motor - Console Raise/Lower D-7 C Switch - Auto Downshift B-6 A
Starting And Charging Systems SENR2947 Motor - Washer (Front, Rear. Left, Right) D-11 9 Switch - Bidirectional Mode B-6 A
Starting Motor 6V-5227: Motor - Wiper (Front) E-4 10 Switch - Blower C-6 A
Consist: Motor - Wiper (Left) E-5 11 Switch - Console Raise/Lower D-7 C
37
6V-5537 SENR3581
Motor - Wiper (Rear) D-8 12 Switch - Disconnect F-12 26
106-8552 SENR3536 8 28
6V-5538 SENR4975 10 Motor - Wiper (Right) B-6 13 Switch - Downshift E-7 C
Electronic Clutch Brake Control SENR8367 12 Relay - Condenser B-12 8 Switch - Engine Oil D-2 27
Relay - Main F-11 D Switch - Horn (Forward) B-5 B
Relay - Start F-11 D Switch - Key Start C-5 A Resistor, Sender and Solenoid Specifications
Resistor (Gauge Cluster) D-4 A Switch - Lamp D-5 A Part No. Component Description Resistance (Ohms)¹
3E-5239 Relay - Condensor 360
29
Resistor (Starter) C-2 14 Switch - Operator Monitor B-5 A
A 101-7740 Relay - Main Power 53. ± 5.3
B C Resistor - Blower B-3 7 Switch - Parking Brake E-7 C
125-1302 Relay - Start 27.5 ± 2.8
17 Sender - Coolant Temp D-2 15 Switch - Power Train Filter A-8 27
36 32
33 7 116-6203 Resistor - Gauge 20 ± 1
30 Sender - Engine Speed E-1 16 Switch - Refrigerant C-1 5
3 Overall 2.0 ± .1;
D 26 Sender - Fuel Level D-12 17 Switch - Reverse D-7 C 9G-1950 Resistor - Blower Motor Speed
Monitoring System Mode 9
4 22 15
Tap 1.0 ± .05
18 16 Sender - Hydraulic Oil Temp A-8 18 Switch - Service Brake Pedal B-5 22
Mode Of Operation Mode Number 6 3E-7842 Resistor - Starter/Diagnostic Conn 150 ± 7.5
2
1 Sender - Powertrain Oil Temperature A-11 19 Switch - Start Aid C-6 A
Normal 0 31 11 13 134-3999 Solenoid - A/C Clutch 17.6 ± 0.6
Sender - Trans Input Speed A-11 20 Switch - Upshift E-7 C
Harness Code 1 3E-6332 Solenoid - Start Aid 6.0
5 Sender - Trans Intermediate Speed 1 A-9 21 Switch - Wiper (Front, Rear, Left, Right) A-7, A-8 28
Numeric Readout 2 35 14 ¹ At room temperature.
34 27
25 20 Sender - Trans Intermediate Speed 2 A-9 21 Thermostat B-3 5
Service 3
Sender - Trans Output Speed 1 A-9 21
Tattletale (Log) 4
Machine location are repeated for components located close together
Steering Brake Calibration 5 21 19
A = Operator Compartment - Front Dash
Transmission Calibration 6
23 B = Operator Compartment - Right Console
Component Data Display 7 C = Operator Compartment - Left Console
Charging System Display 8 D = Operator Compartment - Fuse Panel
24
12
10
11
3
1
4
9
7
2
SOLENOID
6
NEG POS 112-PU 14 207-BK E909-WH D PP
L37 L37 3E-6332 PP FLOOD LAMP
CONN 4 109-RD 17 L37 311-WH K978-BU L12 L15 610-OR-14 1 1 610-OR-14
L38 L38 L12
RD-00
203-BK
101-RD
304-WH
109-RD
112-PU
308-YL
207-BK
105-RD
306-GN
302-OR
310-PU
311-WH
106-8964
311-WH
311-WH
304-WH 10 L38 L35 105-RD 975-WH L12 200-BK-14 2 2 200-BK-14
NOTE: L39 L39 PP
101-RD 18 L39 308-YL 709-OR
20A BREAKER; 3T-8728 L40 L40 GG
306-GN 2 L40 108-BU-16 K977-PK
80A BREAKER; 9S-4693 L41 L41 GG FLOOD LAMP
308-YL 3 L41 102-RD-14 114-RD 1 610-OR-14 610-OR-14
10A FUSE; 3K-8782 L42 L3 L3 106-8964
304-WH-8 24 L42 109-RD-4 129-RD L3 2 200-BK-14 200-BK-14
203-BK
112-PU
L8 L8
BK-00
304-WH
POS NEG 124-GN-14 13 101-RD-4 975-WH L8 1 BK-16
109-RD
304-WH-8
FUSE HOLDER; 4K-5122 L11 L11 GG FLOOD LAMP
109-RD-4 124-GN-14 101-RD-4 L11 B 610-OR-14
306-GN
19 T°
308-YL
140-BU-14 140-BU-14 A RD + BATTERY L3
F 106-8964 F
311-WH
101-RD-4 20 114-RD 304-WH-8 109-RD-4 200-BK-14
310-PU
200-BK
12V BATTERY CC K DISCONNECT MAIN RELAY L56 140-BU-14 G939-PK B BK GROUND DIRECTION L9 L9 COOLANT SW GG
200-BK-10 22 106-4437 113-OR 302-OR L9 311-WH
3T-5760 STD SW 101-7740 C 140-BU-10 140-BU-14 851-WH C YL SIGNAL 129-RD 207-BK 310-PU 3E-6425
C C 1 NOTE: HARNESS "R" FOR RADIATOR GUARD MOUNTED FLOODS
9X-9721 ATCH 7N-0718 CONN 9 J
STRIP 110-4638 114-RD 5 116-BR-14 F843-YL 200-BK-14 HARNESS "PP" AND "GG" FOR LIFT CYLINDER MOUNTED FLOODS
L8
DD LEFT L10
129-RD 6 G939-PK 140-BU-14 A RD + BATTERY STEER 140-BU 198-RD-16 201-BK
DD START L8 L15 L15
C 199-OR-16 8 G939-PK G939-PK B BK GROUND LEVER 140-BU F790-BR 310-PU L14
BK-00 FRAME 200-BK 2 BK RELAY 158-BR-14 9 G939-PK 828-WH C YL SIGNAL POSITION G731-GY 610-OR-14
GROUND 125-1302
BK-16
BK-16
306-GN 1 BK 116-BR-14 11 G939-PK 9X-5592 521-YL-14 140-BU 522-WH-14 FORWARD
J
109-RD-4
L37 L37 A B HORN
124-GN-14
102-RD-14
112-PU-14
112-PU-14
112-PU-14
200-BK-10
108-BU-16 12 G939-PK A513-PK 140-BU 441-OR CONN 28
109-RD-4
101-RD-4
NOTE: HARNESS "U" FOR TANK MOUNTED FLOODS L51 L51 140-BU-14 A RD + BATTERY RIGHT 7T-0969
198-RD-16 15 L47 L47 G939-PK STEER 592-BU G939-PK 403-GN 12
HARNESS "L" FOR 1 TANK MOUNTED (REAR), 1 SWEEPS MOUNTED (FRONT) 197-GN-16 16 G939-PK G939-PK B BK GROUND F849-WH G939-PK 405-GY 5 322-GY
HARNESS "W" FOR 1 TANK MOUNTED (REAR), 1 ROPS MOUNTED (FRONT) L46 LEVER D
1
2
105-RD 21 140-BU 830-WH C YL SIGNAL POSITION F848-OR 116-BR-14 521-YL-14 2 311-WH 200-BK
HARNESS "NN" FOR 1 TANK MOUNTED (REAR), 1 ROPS MOUNTED (REAR), C CONN 29
113-OR 23 L46 F780-PK J 9X-5592 F843-YL 521-YL-14 521-YL-14 3 310-PU 322-GY
AND 1 ROPS MOUNTED (FRONT) L38 L38 B D D
WITH HARNESS "NN", FUSE FOR 116-BR TO BE CHANGED TO 200-BK 200-BK-10 308-YL 176-YL 25 L50 L50 F781-BR 977-YL 102-RD-14 G848-GN 6 200-BK-14
8M-0456 (20A) FUSE. 308-YL 308-YL 200-BK-10 C A F782-OR 973-BR 337-WH F848-OR 11 610-OR-14 322-GY C 322-GY
10
C 310-PU F783-GN 1 BK F846-PU 105-RD F849-WH 1 521-YL-14 200-BK-14 A 200-BK-14
C 11
112-PU-14 20A 124-GN-14 302-OR F784-YL 306-GN 2 BK G848-GN 308-YL 592-BU 4 522-WH-14 610-OR-14 B 610-OR-14 D
L47 12
L14
U U 112-PU-14 207-BK F785-WH F780-PK 3 BK G939-PK 113-OR L11 A513-PK L14 7 201-BK 322-GY
BLOWER BREAKER 1 L11 L63 L63
608-GN-14 1 L46 311-WH F786-GY 419-YL 4 BK G939-PK G939-PK 124-GN-14 108-BU-16 8 403-GN 200-BK
FLOOD 3T-8728 L46 2 D
200-BK-14 2 199-OR-16 419-YL 5 BK G939-PK 892-BR 116-BR-14 9 405-GY
LAMP U 3
109-RD-4 101-RD 198-RD-16 L49 G730-PK 6 BK F847-YL 893-GN 102-RD-14 10 441-OR
106-8964 L49 4 FORWARD
101-RD 109-RD-4 140-BU 851-WH 7 BK 337-WH 592-BU L18 337-WH L11
828-WH 5 HORN
L L 101-RD-4 101-RD-4 140-BU 140-BU 8 BK 892-BR A513-PK 105-RD 109-RD-4
109-RD-4
109-RD-4
610-OR-14
610-OR-14
200-BK-14
200-BK-14
200-BK-14 200-BK-14 101-RD-14 10A LAMPS 102-RD-14 101-RD 108-BU-16 L48 L48 10 BK K978-BU 977-YL L9 113-OR 200-BK
LAMP L L 107-6689 8 L9
C 304-WH 102-RD-14 337-WH G939-PK 11 BK K977-PK 973-BR 124-GN-14 322-GY 199-OR-16
107-6689 C L35 9
L 101-RD-14 10A KEY 105-RD 109-RD 109-RD-4 306-GN 337-WH 12 BK 709-OR 709-OR 709-OR 892-BR 426-BR 322-GY
608-GN-14 1 112-PU 304-WH-8 176-YL J 709-OR F846-PU 893-GN 442-GY 426-BR
C C L13
200-BK-14 2 101-RD-14 10A CIGAR LIGHTER 129-RD 306-GN 308-YL 200-BK E909-WH F847-YL 200-BK-14 977-YL 608-GN-14 442-GY
C 80A 308-YL 101-RD-4 E908-BR F848-OR 201-BK
L10 L10
973-BR 447-PK 608-GN-14
C C C
W W ALTERNATOR 101-RD-14 10A FORWARD HORN 114-RD 105-RD 124-GN-14 321-BR F849-WH 200-BK 201-BK F846-PU 447-PK
608-GN-14 608-GN-14 FLOOD BREAKER C 105-RD 105-RD 114-RD F790-BR G848-GN 200-BK-14 200-BK-14 201-BK F847-YL 200-BK 200-BK-14
FLOOD LAMP 9S-4693 C PARKING BRAKE L1
200-BK-14 200-BK-14 101-RD-14 10A DUMP VALVE 198-RD-16 308-YL 308-YL 113-OR 450-YL 109-RD-4 L9 200-BK-10 200-BK-14 200-BK-14 200-BK 709-OR 200-BK-6 200-BK-14
LAMP W W 106-8964 SW 118-0639 L9 L16 L16
C C 306-GN 306-GN 129-RD L40 G731-GY 311-WH 200-BK-14 200-BK-14 200-BK-6 442-GY 200-BK-14 201-BK
107-6689
E 608-GN-14 1
W 112-PU-14 20A A/C CONDENSER 158-BR-14
108-BU-16
108-BU-16
108-BU-16
116-BR-14
158-BR-14
F783-GN
G939-PK
1
2
GN-22
PK-22
C NC L40
975-WH
975-WH
310-PU 202-BK-14
202-BK-14
A A 201-BK
201-BK
200-BK-14 201-BK
201-BK
200-BK-14
200-BK-14
608-GN-14
447-PK
L13 L13 200-BK-14
201-BK
201-BK
114-RD
E
C C C C
200-BK-14 2 197-GN-16 112-PU-14 10A POWERTRAIN CTRL 140-BU-10 102-RD-14 108-BU-16 F785-WH 6 WH-22 NO 202-BK-14 200-BK-6 201-BK 426-BR 201-BK 129-RD
20A L47 A L17 L17
NN NN C C 102-RD-14 102-RD-14 102-RD-14 F784-YL 3 202-BK-14 200-BK-10 A 200-BK-6 200-BK-14 443-YL 114-RD 321-BR
FLOOD AUX L56 L56 L16 L16
608-GN-14 608-GN-14 112-PU-14 15A WIPERS 108-BU-16 158-BR-14 306-GN G939-PK 5 200-BK 200-BK-14 129-RD 975-WH
FLOOD LAMP BREAKER UPSHIFT SW L41 L41 MODULE L18 L18
200-BK-14 200-BK-14 C C 109-RD-4 140-BU-14 F781-BR 4 200-BK 200-BK-10 321-BR
LAMP NN NN 106-8964 3T-8728 132-7450 L17 L17 NOTE B
112-PU-14 10A OPERATOR MONITOR 113-OR 304-WH-8 140-BU-14 L45 L45 J 200-BK G848-GN 975-WH
107-6689 NN NOTE N 101-RD-4 176-YL YL-22 200-BK-14 FRONT F849-WH 199-OR-16
NN C C L
WIPER
610-OR-14
610-OR-14
200-BK-14
200-BK-14
608-GN-14 608-GN-14 1 112-PU-14 10A FLOODLAMPS 116-BR-14 124-GN-14 202-BK-14 L42 200-BK-14 M F848-OR H
L42 GND
FLOOD 200-BK-14 200-BK-14 2 C C 114-RD 202-BK-14 200-BK-10 501-GN 4 GN-16 H 134-0392 E A F846-PU 450-YL 2 WH
LAMP NN C NC MOTOR L17
112-PU-14 10A CONSOLE 176-YL 113-OR L41 200-BK PK-22 200-BK-14 1 L58 201-BK 2 201-BK F847-YL G939-PK 1 BK
106-8964 T NO T° L58
C 129-RD 200-BK-14 592-BU 2 592-BU 200-BK 2 BK-16 200-BK-14 9 200-BK-14 709-OR 4
C L46 L28 L32 L12 ENGINE
1 608-GN-14 112-PU-14 10A AUX 1 199-OR-16 116-BR-14 200-BK L33 L33 A513-PK 3 A513-PK 108-BU-16 6 GY-16 P F846-PU 5 F846-PU 973-BR 5 G939-PK
B+ SPEED
2 200-BK-14 140-BU-14 200-BK BR-22 108-BU-16 4 108-BU-16 500-BR 3 BR-16 F847-YL 6 F847-YL 977-YL 6 E908-BR
L29 L29 6V-2455
197-GN-16 140-BU-10 140-BU-14 DOWNSHIFT SW 102-RD 1 102-RD-14 502-OR 5 OR-16 709-OR 15 709-OR 108-BU-16 7 E909-WH
443-YL
L1 L15 L15
RD-00
RELAY PANEL 140-BU 132-7419 M E CONN 22 973-BR 34 973-BR A513-PK 8 K978-BU
L62
L L7
L61 158-BR-14 102-RD-14 L47 L47 140-BU M 977-YL 37 977-YL 592-BU 9 975-WH
L61 GND
521-YL-14 108-BU-16 176-YL J 524-BU 4 GN-16 H LEFT F848-OR 16 F848-OR 608-GN-14 10 709-OR
L41 L41 MOTOR WIPER L32 L32
200-BK-14 200-BK-16 200-BK-14 158-BR-14 198-RD-16 1 F849-WH 36 F849-WH 610-OR-14 11 K977-PK
OPERATOR STATION
176-YL 1 117-1882
608-GN-14 102-RD-14 200-BK 199-OR-16 200-BK 2 200-BK 2 BK-16 T° G848-GN 33 G848-GN 116-BR-14 1 443-YL
CONN 3 L46 L46 L28 L28
F F F F 108-BU-16 200-BK 108-BU-16 6 GY-16 P 108-BU-16 20 108-BU-16 102-RD-14 2 L63
T A L42 B+
MOTOR MOTOR 200-BK 200-BK-14 200-BK-10 200-BK-10 523-BR 3 BR-16 A513-PK 26 A513-PK 124-GN-14 3
L42 1
608-GN-14 608-GN-14 2 608-GN-14 A513-PK 521-YL-14 200-BK-14 525-GY 5 OR-16 592-BU 38 592-BU 521-YL-14 12
L64 L37 2
200-BK-14 200-BK-14 1 200-BK-14 592-BU A513-PK 200-BK-14 L32 608-GN-14 3 608-GN-14 105-RD A H
FRONT LEFT 3 L27 L27
200-BK-16
522-WH-14
WASHER WASHER AUX CKT 4
200-BK-16
521-YL-14
1 RD
109-RD-4
7T-8891 7T-8891 PLUG L58 L58 L7 L7
199-OR-16 199-OR-16 199-OR-16 2 5 MOTOR 200-BK-14 102-RD-14 19 102-RD-14 310-PU
441-OR
403-GN
405-GY
201-BK
6 2 YL
197-GN-16 197-GN-16 1 LAMP SW 200-BK-14 200-BK 609-YL-14 25 893-GN
L65 L65 L1 L1
109-7189
102-RD-14
108-BU-16
L37
A513-PK
200-BK
1
2
3
4
5
6
529-WH-16
L38 RD RED
+24 V SWITCHED IN
GROUND
529-WH
123-6449 GY GRAY
530-OR
200-BK
102-RD-14
102-RD-14
116-BR-14
975-WH
4 E
447-PK
201-BK
L3
REMOVE PLUG AND GND L24 LAMPS 123-9294 L3 PU PURPLE
504-YL 4 GN-16 H 508-PU 508-PU 600-BR 600-BR 600-BR 403-GN 40 403-GN 113-OR A
INSTALL CONVERTER MOTOR E BR BROWN
1 508-PU 200-BK 14 307-OR B 337-WH
WITH 12 VOLT RADIOS. L34 L34 T° GN GREEN
L34 200-BK-16 2 BK-16 509-WH 509-WH 600-BR 17 A A
E RESISTOR BU BLUE
L51 108-BU-16 6 GY-16 P 509-WH 200-BK 24
L51 B+ 116-6203 CONN 25
L51 503-BR 3 BR-16 511-BR 511-BR 600-BR E 27 CONN 24
L34 L50 L50
L55
L62
L61 L49 L34 512-GN 512-GN 1 663-GY
L61 L48 L48 L34 L33 L33 L24 L24 BLADE, SPADE, RING,
L48 512-GN
OR SCREW TERMINAL
L38
L1
L38
L7
L8
L64
L29
L25
L61 108-BU-16 CIRCUIT CONNECTED
L55 L51 L45 L45 ACTION LAMP
L51 108-BU-16
L39 L39 E LAMP 115-1748 ANTENNA AS.
108-BU-16 200-BK-14 201-BK 509-WH 1 WH/BK-16, GN/BK LH SPEAKER (-)
L50 L50 975-WH 975-WH A513-PK 411-PK HOUSING 123-0304 GAGE 508-PU 2 WH,GN LH SPEAKER (+) 8E-1118 CIRCUIT NOT CONNECTED
CONN 5 L40 N L33
ELECTRONIC J 975-WH-14 975-WH 975-WH 509-WH - 592-BU 124-GN-14 CLUSTER 200-BK 3 BK GROUND
L31 L26 L24 L24 ELECTRICAL CONNECTION
522-WH-14
BRAKES + 100-5895 RESISTOR
513-OR-14
513-OR-14
158-BR-14
200-BK-14
1 276-BK 25 HARNESS CODE 0 DIRECTION SENSOR 4 851-WH 975-WH-14 975-WH-14 G731-GY 508-PU 523-BR 522-WH-14 E 4
521-YL-14
521-YL-14
109-RD-4
L34 TO MACHINE STRUCTURE
L23
DIFF STEER BK 2 277-BK 26 HARNESS CODE 1 5 830-WH N 524-BU 521-YL-14 201-BK 2 BK GROUND A513-PK 5 YL +12 VOLT MEMORY 3E-7842
102-RD
403-GN
L49 L49 L23
ECPC 3-SPD 3 278-BK 32 HARNESS CODE 2 11 828-WH 975-WH 525-GY 308-YL E707-GN 1 OR +V DISPLAY 592-BU 6 RD +12 VOLT INTERNAL ELECTRICAL
111-7053 LEFT
108-BU-16
108-BU-16
108-BU-16
108-BU-16
BK 4 279-BK 36 HARNESS CODE 3 PARK BRAKE DUMP 1 G730-PK G730-PK 975-WH-14 975-WH 500-BR 307-OR E708-PK 3 GN CLOCK 512-GN 7 GY/BK-16, VI/BK RH SPEAKER (-) CONNECTION TO SURFACE
201-BK
HH L3
A513-PK
SPEAKER OF COMPONENT
507-WH
529-WH
BK 5 280-BK 14 HARNESS CODE 4 9 G730-PK 975-WH 975-WH 501-GN 522-WH-14 105-RD C413-YL 4 WH 511-BR 8 GY/VI RH SPEAKER (+)
201-BK
DATA
530-OR
506-PU
592-BU
200-BK
A 6T-7695 L31 L31 B
CONN 2 BK 6 G939-PK 28 THIRD GEAR CLUTCH 2 754-BU 502-OR 521-YL-14 310-PU C414-BU 5 YL LOAD M ANTENNA CONNECTOR
C
A
B
1
2
31 INCHING PEDAL SENSOR 6 F843-YL 508-PU 124-GN-14 START AID 6 BU HARN CODE 12 VOLT RADIO
663-GY
G L29 L29
2
1
F780-PK 13 PARK BRAKE SW (N/C) ECPC PUMP SOLENOID 7 K978-BU NOTE B A SERV 509-WH SW 133-9405 NOTE D ATCH WIRE, CABLE,
304-WH-8
101-RD-4
L8 L8 A
158-BR-14
NOTE K HH
BK
BK
200-BK-14
521-YL-14
BRAKE
102-RD
102-RD
419-YL 19 PARK BRAKE SW (N/O) AIR INLET HEATER 8 334-BU G731-GY G731-GY 1 GN 511-BR 201-BK COMPONENT
302-OR
E
207-BK
L7 L7
302-OR
301-BU
F781-BR 20 DOWNSHIFT SW (N/O) TRANS OIL TEMP SEN 10 K977-PK 975-WH 2 GN DUMP 512-GN BK A DATALINK LAMP
133-2250 NC C SERVICE 7N-5876 L1 L1 L CIRCUIT GROUPING
F782-OR 23 REVERSE SW (N/O) + V SENSOR 12 709-OR G731-GY G731-GY 3 102-RD BK C 310-PU E
OPERATOR STATION
L50 L50 DESIGNATION
C NO C
201-BK
201-BK
201-BK-14
F783-GN 24 UPSHIFT SW (N/C) RIGHT BRAKE SOLENOID 13 F791-BU 4 200-BK 1 BK B 308-YL CONNECTOR 509-WH 1 WH/BK-16, GN/BK LH SPEAKER (-)
201-BK
L44 PARK IDENT PART NO. CHG LOC NOTE
F784-YL 29 DOWNSHIFT SW (N/C) TRANS OUT SP 1 - 14 E901-GN A 200-BK 124-GN-14 C 200-BK 508-PU 2 WH/GN LH SPEAKER (+) 3
BRAKE 2 L65 2
F785-WH 30 UPSHIFT SW (N/O) SERVICE BRAKE PEDAL 18 F790-BR G730-PK 1 GN 200-BK 521-YL-14 F 200-BK 200-BK 3 BK GROUND MM
NOTE B DUMP HEADLINER 5 KEY START SW 1 HARNESS AS.
F786-GY 35 REVERSE SW (N/C) LEFT BRAKE SOLENOID 19 F792-WH G730-PK 975-WH 2 GN 200-BK 200-BK 515-GY-14 G 108-BU-16 4 RD + 24 VOLT
G 133-2250 4 9G-7641 A 136-2086 02 D-3 NOTE G
33 TRANS OUT SP 1 + 20 E900-WH 3 200-BK-16 516-GN-14 B 201-BK 102-RD 5 +24 VOLT MEMORY A
L54
C
3
A
B
A 138-7916 02 D-3
RD-00
CONN 1 M NOTE J
BK-00
L51 34 2F-2R INDICATOR 22 973-BR 4 200-BK 517-BU-14 308-YL A 113-OR 6
X 39 TRANS INPUT SP - 23 E909-WH LEFT E R 308-YL D 893-GN E 512-GN 7 GY/BK-16, VI/BK RH SPEAKER (-) G S REFRIGERANT B 109-6376 05 F-2
A
202-BK-14 2 GROUND TRANS INT SP 1 + 24 E902-PU F788-PU F788-PU 1 RD-16 STEER 108-BU-16 E E 892-BR C414-BU 15 LOAD 511-BR 8 GY/VI RH SPEAKER (+) SW C 134-3853 01 F-10
CLUTCH OFF C A MTR BAT MM NOTE A D 109-6374 01 F-1
L55 892-BR 3 DATA LINK - TRANS OUT SP 2 + 25 E906-OR 975-WH 2 RD-16 526-YL H E708-PK 25 CLOCK ANTENNA
ON S M AA E 136-2087 01 D-4
522-WH-14
121-4030 24 VOLT RADIO
516-GN-14
114-5333
515-GY-14
158-BR-14
517-BU-14
200-BK-14
200-BK-14
752-YL 4 FORWARD CLUTCH SOL AUTO INDICATOR 28 G848-GN A 527-GN ST B E 307-OR J CONN 21 E707-GN 34 +V DISPLAY
521-YL-14
202-BK-14 5 GROUND TRANS INPUT SP + 29 E908-BR NOTE H 528-PK BLOWER SW 105-RD E C413-YL 35 DATA NOTE D STARTER F 109-9781 03 D-11 ATCH
207-BK
E L59 L59 NOTE K MOTOR 6V-5227 G 124-5785 02 C-12 ATCH
G731-GY 8 SERVICE BRAKE DUMP TRANS INT SP 2 - 30 E905-BU 6P-3236 411-PK 13 ACTION LAMP CATERPILLAR
LEFT INDICATOR STRIP MONITOR SERVICE MONITORING SYSTEM H 109-6379 03 E-2
108-BU-16
200-BK-16
893-GN 9 DATA LINK + TRANS OUT SP 2 - 31 E907-GY 201-BK 2 GROUND
BRAKE 125-3401 CONNECTOR 126-9401 MM J 133-8468 03 E-2
529-WH
507-WH
509-WH
751-GN 10 REVERSE CLUTCH SOL 2F-1R INDICATOR 34 F846-PU F792-WH F792-WH 1 RD-16 709-OR 892-BR 7
530-OR
527-GN
512-GN
501-GN
502-OR
525-GY
102-RD
E
506-PU
511-BR
500-BR
508-PU
524-BU
523-BR
528-PK
526-YL
X A SS L 126-8871 00 A-12/E-12 ATCH
522-WH-14
522-WH-14
121-4030 NOTE B
513-OR-14
513-OR-14
755-OR 11 SECOND GEAR CLUTCH TRANS INT SP 1 - 35 E903-YL 975-WH 2 RD-16 +8V POWER WH 1 709-OR 709-OR 709-OR 4 201-BK 893-GN 11
L53
C
A
B
F788-PU 12 LEFT STEER CLUTCH TRANS INT SP 2 + 36 E904-BR A AUTO LAMP WH 2 F846-PU F846-PU 1 290-BK 113-OR 17 NOTE C EE M 109-7954 04 B-7 ATCH
L59
RD-00
N 109-7955 02 B-7 ATCH
BK-00
Y RIGHT
201-BK-14
200-BK-14 900-PU 17 FIRST GEAR CLUTCH BACK UP ALARM 37 321-BR L19 2F-2R LAMP WH 3 973-BR 973-BR 2 291-BK 21
201-BK
201-BK
M M L29 P 120-9890 03 B-9
158-BR-14
200-BK-14
BRAKE
521-YL-14
200-BK-14 F789-YL 18 RIGHT STEER CLUTCH ENGINE SPEED SENSOR 38 450-YL F791-BU F791-BU 1 RD-16 1F-2R LAMP WH 4 F847-YL F847-YL 3 E735-PU 113-OR 113-OR 1 + BATTERY BK-14
BK-6
10
11
12
CONN 15 CONN 16
12
10
11
1
2
3
4
5
6
7
8
9
R 109-7224 00 A-2/F-1 ATCH
5
9
2
3
7
8
4
6
1
BK-14 F848-OR 21 BI-DIRECTIONAL (N/O) 1F-2R INDICATOR 40 F847-YL 975-WH 2 RD-16 121-4030 F848-OR E 893-GN 893-GN 5 DATA LINK +
RIGHT N N BI-DIRECTIONAL THERMOSTAT B B S 124-7657 01 A-8
F842-BU 22 AIH POST HEAT SW SOLENOID RETURN 3 975-WH-14 A F849-WH 892-BR 892-BR 14 DATA LINK - BLOWER EE SS
506-PU
529-WH
530-OR
507-WH
108-BU-16
528-PK
526-YL
527-GN
200-BK-16
512-GN
511-BR
500-BR
508-PU
501-GN
525-GY
524-BU
523-BR
509-WH
502-OR
SPEAKER CONN 20 3E-5464 T 113-7133 01 E-12
1
2
RIGHT MODE SW
1
2
F850-PK 27 SW IP 1 15 977-YL 441-OR 8 COOLANT TEMP MOTOR 3E-6387 A
CONDENSOR 6T-7695 U 109-6410 00 B-12/E-12 ATCH
MOTOR 106-2721 977-YL 37 AUTO DOWNSHIFT SW 16 F789-YL F789-YL 1 RD-16 STEER 133-9405 E G848-GN 447-PK 9 FUEL LEVEL
CLUTCH C NC L25 FRAME ENGINE W 126-8872 01 A-12/E-12 ATCH
F849-WH 38 BI-DIRECTIONAL (N/C) 17 975-WH 2 RD-16 BK A F849-WH 201-BK 442-GY 10 HYD OIL TEMP DIODE
N FF
L25
121-4030 NO GROUND BLOCK 106-8704 X 109-4042 03 C-12 ATCH
200-BK-14
140-BU-14 1 + BATTERY 21 975-WH-14 A 511-BR + BK B F848-OR 201-BK 201-BK 405-GY 19 ENGINE OIL PR WH/RD-14
200-BK
WH/RD-14 140-BU-14 6 + BATTERY 26 975-WH 975-WH NOTE H 512-GN - BK C 201-BK 426-BR 20 PWR TRN FILTER Y 123-8329 03 C-12 ATCH
201-BK
201-BK
L54 L54 N HARNESS CODE E FF 111-7198 01 B-3 ATCH
975-WH-14 7 SOLENOID RETURN 27 975-WH 975-WH 24 FF T°
L52 L48 FF GG 126-8873 00 A-2/F-1 ATCH
2
1
G939-PK 15 SWITCH RETURN 32 975-WH-14 D6R 443-YL 28 PWR TRN TEMP 1 GN-14
SENR1708-01
G939-PK 16 SWITCH RETURN 33 J A CONN 8 P FORWARD AUTO DOWNSHIFT 111-7056 403-GN 30 ALTERNATOR 6 522-WH-14 200-BK-6 GN-14
Y CLUTCH 2 133-9405 LL 126-8708 00 A-9
140-BU 40 39 337-WH F842-BU 3 752-YL 1 RD-16 E BK 7 201-BK 26 L19 2 200-BK-14 200-BK-14
118-1336 C NC L19 NN 126-8874 00 A-12/E-12 ATCH
593-GN-14 J J 306-GN F843-YL 4 F843-YL 975-WH 2 RD-16 BK A BK 1 270-BK 27 5 517-BU-14 200-BK-14
109-RD-4
J1 ECB J2 L48 L38 L38 NO AIR CONDITIONER PP 126-8875 01 A-2/F-1 ATCH
593-GN-14 176-YL 977-YL 5 977-YL BK B 977-YL 2 271-BK 270-BK 31 HARN CODE 0 4 516-GN-14 515-GY-14
403-GN
OPERATOR STATION
RELAY (CONN D) CONTROL (CONN B) 200-BK 334-BU 6 P REVERSE BK C 201-BK BK 3 272-BK 271-BK 3 HARN CODE 1 3 515-GY-14 515-GY-14 CLUTCH SOLENOID
3E-5239 109-0563 G848-GN 973-BR 7 973-BR 751-GN 1 RD-16 CLUTCH 1 BK 4 273-BK 272-BK 12 HARN CODE 2 134-3998 WIRE AS.
FF K 142-8587 00 F-12
Y NOTE B 118-1336
108-BU-16
108-BU-16
200-BK-16
200-BK-16
F791-BU F846-PU 8 F846-PU CONN 11 975-WH 2 RD-16 5 274-BK 273-BK 22 HARN CODE 3 CONN 23 V 1Q-2444 00 A-12 ATCH
2
1
2
1
B B
516-GN-14
515-GY-14
517-BU-14
509-WH
509-WH
529-WH
507-WH
F792-WH G848-GN 9 G848-GN E BK 6 275-BK 274-BK 16 HARN CODE 4
512-GN
512-GN
530-OR
527-GN
501-GN
502-OR
525-GY
503-BR
505-BU
508-PU
511-BR
511-BR
508-PU
523-BR
524-BU
506-PU
500-BR
200-BK
528-PK
504-YL
526-YL
JJ 4D-6565 01 B-1 STD
F843-YL F848-OR 10 F848-OR P 975-WH +8V POWER WH 1 709-OR 8 L59 275-BK 6 HARN CODE 5
JJ 1Q-2807 01 B-2 ATCH
WH/RD-14 L53 754-BU F849-WH 11 F849-WH R 975-WH AUTO LAMP WH 2 G848-GN E 29 WH/RD-14 ALT B
L53 FIRST GEAR B SS 3N-0539 01 B-2
K978-BU F850-PK 12 K 752-YL P 32 R
L52 CLUTCH 5 AUTO DOWNSHIFT
CONDENSOR 334-BU 176-YL 1 176-YL J 751-GN 900-PU 1 RD-16 36 BLOWER
20 Page, Color 2
501-GN
502-OR
L51 GND SERVICE RESISTOR EE 7P-6682 01 B-2
G939-PK G939-PK E908-BR F790-BR 19 F790-BR E E905-BU 527-GN 4 GN-16 H CONN 18 40
L64 L64 THIRD GEAR MOTOR FORWARD BRAKE 9G-1950 HH 9U-8746 01 C-2
108-BU-16
108-BU-16
G939-PK E907-GY 337-WH 22 337-WH G E907-GY 754-BU 1 RD-16 200-BK 2 BK-16 322-GY 198-RD 1 198-RD-16 R FLOOD LAMP
140-BU-14 118-1336 N N N N N N N N 3T-2357 132-7077 COM NC 1 610-OR-14
529-WH
507-WH
G939-PK E903-YL 892-BR 23 892-BR M E900-WH 975-WH 2 RD-16 108-BU-16 6 GY-16 G731-GY 2 G731-GY OPERATOR STATION
530-OR
523-BR
506-PU
500-BR
P
526-YL
N P L1 FLOOD LAMP
E901-GN
E906-OR
N P B N P B B N P B
E907-GY
L1
E902-PU
E904-BR
E905-BU
610-OR-14 1 1 610-OR-14
E903-YL
FLOOD 200-BK-14 2 2 200-BK-14 975-WH-14 F790-BR E908-BR 31 E908-BR RIGHT WIPER 129-RD SENSOR RETURN BK B F790-BR 201-BK 2 BK-16 L62
LAMP U L39 L39 W B W B W B W B 117-1881 9X-5592 L8 200-BK-14 2 2 200-BK-14 106-8964
975-WH-14 F847-YL E909-WH 32 E909-WH 200-BK-14 SIGNAL YL C 140-BU E PP
106-8964 975-WH-14 973-BR 450-YL 33 450-YL N N N N G939-PK ACTION THIS DIAGRAM IS FOR THE D6R ECB TTT (108-2214 CHG 03)
N N N N GG
975-WH-14 F846-PU 709-OR 34 709-OR DOME LAMP A F843-YL ALARM COMPONENTS ARE SHOWN INSTALLED ON A FULLY GG
P FLOOD LAMP WIRES THAT HAVE BATTERY VOLTAGE
3E-6389 CIGAR PLUG 3E-6328 OPERABLE MACHINE WITH THE KEY AND ENGINE OFF, 1 610-OR-14 610-OR-14
507-WH
BK-8 G730-PK K977-PK 35 K977-PK REAR WIPER SW RIGHT WIPER SW LEFT WIPER SW FRONT WIPER SW 1 106-8964 WHEN THE KEY SWITCH IS OFF.
L55 L55 CONN 10 TRANSMISSION SHIFTER IN NEUTRAL, AND PARK BRAKE ON 2 200-BK-14 200-BK-14
1
2
3
4
8
7
6
5
12 11 10 9 8 7 6 5 4 3 2 1