En Manual Mu1000c

Signalling and Monitoring Device
MU1000C
TECHNICAL HAND-BOOK
(Software version: V1.75-)
Signalling and Monitoring unit
MU1000C
Technical Hand-book
Page 2 (48)
Information about the operation manual

IMPORTANT! Please read this operation manual very carefully
before assembling and starting this device!
The operation manual is a part of the delivery of this device, i.e. it

should be made available to each and every person involved with
the starting, maintenance or operation of the device. The device
should be transported, mounted, started, maintained and
operated only by Electro technical personnel. The local
specifications for the prevention of accidents as well as the
general guidelines according to IEC 364 should always be
followed!
The functional descriptions in the operation manual correspond to

those at the time of the publication. Technical changes can be
carried out by the CIE without making any revisions or
announcements. There is no responsibility for the constant
revision of the operation manual
The device complies to the EN- and VDE-standards applicable at

the time of the publication. The CE symbol on the device
confirms the conformation of the EU-guidelines for 73/23 EWG-
Low voltage and for 89/339 EWG-Electromagnetic compatibility.
The devices are delivered exclusively according to our delivery

and sales conditions. Alterations in the technical details in this
operation manual as well as the respective data sheets are
reserved.
Complaints about the delivered goods should be made as soon

as possible on receiving them along with the packing invoice as
well as the information about the type, serial number and
complaint.
Guarantee claims of the customer will not be entertained in the

case of visible external influences (e.g. absent or loose screws,
welding, loose sheets, etc.), that could be attributed to a non
permitted opening of the device. CIE does not undertake any
responsibility for applications of the device, which have not been
intended by the manufacturer. It is the responsibility of the final-
consumer to take the necessary measures for the prevention of
damage to personnel and to goods (see upper text section).
AIAB DC Systems AB ©2001 MU1000C.A.01

MU1000C
Technical Hand-book
Page 3 (48)
Supplier
Aiab DC Systems AB
Box 1031
S-651 15 Karlstad, Sweden
+ 46 (0) 54 56 77 10
FAX + 46 (0) 54 56 77 15
Email info@aiabdc.se
Internet www.aiabdc.se
IMPORTANT!
Repetition, copying and /or taking possession of this operation
and maintenance manual, even in extracts, with electronic or
mechanical means, requires the written, prior permission of the
SUPPLIER.
© Copyright Aiab DC Systems AB 2001. All rights reserved.

MU1000C
Technical Hand-book
Page 4 (48)
Contents
1. Applications, Functioning 5
2. Review of the types 6
3. Description of the individual functions 7

3.1 Measuring inputs Udc1, Udc2, Udc3 7
3.2 Measuring inputs Idc1, Idc2, and Idc3 7
3.3 Monitoring the insulation errors 8
3.4 DC-Low voltage signal 8
3.5 DC-High Voltage signal 9
3.6 Temperature monitoring 9
3.8 Digital monitoring inputs 10
3.9 Additional Relay K1/K2 10
3.10 Monitoring Battery non symmetrical 10
4. Operation 11
5. Menu – and indication structure 12

5.1 General structure 12
5.2. Service menu 12
5.3. Calibration menu 15
6. Connections 42
7. Option: Relay board MU1000C-I/O 45
8. Technical Data – MU1000C 47

MU1000C
Technical Hand-book
Page 5 (48)
1. Applications,
Functioning
The Signalling and Monitoring unit MU 1000C (named MU 1000C
in the following) is used as a central monitoring- and signalling
unit in DC –power supply systems. These plants can be battery-
powered or can operate as direct supply for DC-bus bars.
They are used in all the places, where plant information is
collected (such as voltages and current at different intersections
of the system), where parameters have to be monitored and
errors signalled or when a boost charge function or a discharge
test is required in a battery system.
The mounting of the monitoring unit can be very universal. Thus
it is just as possible to mount it in 19” – complete slide-in units
(above 3HE) as in a 19”- partial slide-in unit (with 1/3-19” width).
The individual signal parameters, like voltages and current, are

connected over secured lines directly to the MU 1000 over a plug
(DIN41612, R48). The MU1000 receives these values, indicates
them on the display, compares the values with adjusted
monitoring thresholds, gives disturbance signals (LED + relay)
and operates in the boost charge operation as well as discharge
test operation as a controlling device for the connected rectifier.
Additionally the output values of rectifier PSS and inverter UNV
can be read out if CAN-bus is connected. The user language can
be selected over a parametric menu. All the necessary
monitoring parameters can be read by the end-user directly at the
site of application and can be adjusted over a code-protected
service menu. Special software adaptations are not necessary for
this. The MU 1000 can be obtained for 2 different voltage ranges
and can be directly connected to the corresponding DC potential
without any further measures.
The software as well as the default values for the plant
parameters for the MU 1000 is programmed in an EPROM. The
current values (adaptations on site etc) as well as the error data
are stored in an EEPROM.
If due to a defect in the MU 1000, there is cancellation in the
EEPROM, then when the device is switched on again, there is a
reprogramming with the default values of the plant from the
EPROM. During this reprogramming, all the functions, which
have a control, function for external devices (boost charge option,
discharge test) are deactivated in order to prevent damage due to
false values in the plant. These functions must be manually
activated again in the service menu.

MU1000C
Technical Hand-book
Page 6 (48)
2. Review of the types
MU1000C
Type designation Item Number Connection-/Measuring
voltage in V DC
MU1000C-I C24-1011 24 - 80
MU1000C-II C24-1012 80 - 300
MU1000CM-I C24-1021 24 - 80
MU1000CM-II C24-1022 80 - 300
Options and additional articles, which can be delivered:
• 8 Relay outputs and 8 digital inputs: I/O-board MU1000-I/O;

Item number 24-1050
• 3-phase mains monitoring board: MU1000-MM;
Item number 24-1052
• MSTB-Plug connector attachment with screw connections;
Item number 24-1051
• 1/3-19“ x 6HE –Front plate for mounting of 1x MU1000;
printed; Item number G90-2413
• 19“ x 3HE – Front plate for mounting of 1x MU1000; printed;
Item number G90-2414

MU1000C
Technical Hand-book
Page 7 (48)
3. Description of the individual

functions
3.1 Measuring inputs Udc1, Udc2,
Udc3
• Voltage version 1: Operating voltage, measurement and
indication of 24V-80VDC
• Voltage version 2: Operating voltage, measurement and
indication of 80V-300VDC
The supply lines have to be externally fused. If Udc3 is used for

monitoring the battery symmetry, pay attention to use the same
reference connection point for the minus connections of Udc1 and
Udc3!
The clear text names for the display indication of the measuring
inputs Udc1-Udc3 can be programmed via software (not included in
this version) in the user menu.
The accuracy of the indication of the values corresponds to a

class1 measuring device.
Clear text terms:
• Udc1: freely programmable; designation in this

version: Ubatt
• Udc2: not connected
• Udc3: not connected
3.2 Measuring inputs Idc1, Idc2, and

Idc3
The assignment of the nominal shunt values is done in the
Service menu. The following shunt magnitudes can be assigned
to the individual measuring inputs:
• Idc1: (+/-) 0-50A in 1A steps, 50-1000A in 5A steps; 0A means

no shunt installed
• Idc2: 0-50A in 1A steps, 50-1000A in 5A steps; 0A means no
shunt installed
• Idc3: 0-50A in 1A steps, 50-1000A in 5A steps; 0A means no
shunt installed
The assigned maximum current of the shunt corresponds to a

potential drop of 60mV.
As only the measuring input Idc1 can show negative current
values, it should be used for the reading of the battery charging-
and discharging current.

MU1000C
Technical Hand-book
Page 8 (48)
The accuracy of indication of the values corresponds to a Class 1
measuring instrument.
ATTENTION! All shunts have to be referenced to the same

DC-bar. A potential difference in the current path of the
shunts leads to failure of the measuring inputs. A
connection of the digital GND to the positive (in the direction
of current flow) connection at the current shunt is necessary
for the correct indication of the current measuring value. If
more than one shunt is used in the system, then the
connection to one shunt is sufficient.
3.3 Monitoring the insulation errors

The connection of the measuring and supply voltage Udc1 as
well as of the protective conductor is the minimum necessity for
monitoring the DC-system for insulation errors. While measuring
the insulation error, it can be seen whether there is an insulation
error between the plus pole and the earth or the minus pole and
the earth.
Insulation errors are recognised only when they appear between
the plus potential/minus potential and the earth, not between the
potentials.
The threshold value of the insulation resistance can be adjusted
over the user menu. The prefix indicates whether there is an
earth-leakage against the plus or minus.
Earth fault R = +(-)xxxkOhm
Factory setting: The error signal does not enter collective failure
relay.
3.4 DC-Low voltage signal

A monitoring threshold U<Umin can be adjusted for each
measuring voltage (Udc1 to Udc3). The LED indication at the front
side U<Umin and the relay K4 are connected with the monitoring
Udc1. In case of an error the Green LED U>Umin goes out and the
signalling relay K4 will switch over.
An external signal of the monitoring for Udc2 and Udc3 is possible

only over an assignment of the signal to the reserve relay K1.
A time-delay can be adjusted in the user-menu for these signals.
Indication: Udc1<Umin
Udc2<Umin
Udc3<Umin

MU1000C
Technical Hand-book
Page 9 (48)
3.5 DC-High Voltage signal
A monitoring threshold U>Umax can be adjusted for each
measuring voltage (Udc1 to Udc3). The LED indication at the front
side U>Umax and the relay K3 are connected with the monitoring
Udc2. In case of an error the red LED U>Umax lights up and the
signalling relay K3 pulls up.
An external signal of the monitoring for Udc2 and Udc3 is

possible only over an assignment of the signal to the reserve
relay K1.
A time-delay can be adjusted in the user-menu for these signals.
Indication: Udc1>Umax
Udc2>Umax
Udc3>Umax
3.6 Temperature monitoring

If an active temperature sensor (LM335) is connected to the
monitoring unit, then the temperature in the devices or the battery
can be monitored. The signal can be programmed as a collective
failure (can be selected by the user) or be conducted over the
reserve relay K1 (can be programmed)
Thus the contact can be used for e.g. for a ventilation control.
The temperature monitoring can be activated in the service
menu. The temperature threshold and hysteresis can be similarly
adjusted in the service menu.
Indication: High temperature T>

MU1000C
Technical Hand-book
Page 10 (48)
3.7 Mains voltage monitoring

With additional board MU1000-MM (option) the unit monitors and
displays the mains voltages. The monitoring threshold is
programmable in service menu.
Display: V1: xxxV V2:xxxV V3:xxxV

Fault Indication: Mains error
3.8 Digital monitoring inputs

In total 8 digital inputs are available for different monitoring
functions. External relay contacts, like fuse monitoring are
connectable to monitor and signalling fault messages via
MU1000C.
Fault indication: E Input x
3.9 Additional Relay K1/K2

A signal can be assigned to the signalling relay K1 or K2 over the
adjustments in the service menu. If several signals are assigned,
then the individual signals are connected thus, the signalling
relays switch when one or more of the assigned signals appear.
In the case of activated boost charge option, the relay is assigned
to the signal boost charge. Thus a battery compartment ventilator
can be operated over this contact. In this case, the other error
signals cannot be assigned to K1.
All the individual signals can be assigned to the signalling relay

K1.
3.10 Monitoring Battery non

symmetrical
Defective battery cells can be recognised over the deviation of
the mean voltage of the battery (Ubatt/2) from the adjustment of
the monitoring threshold dUbatt and the mean voltage of the
battery Ubatt/2 in the service menu. Only a very high non-
symmetry in the battery system is recognised and not the position
of the defective cell/s. The condition for this monitoring function is
the connection of the measuring voltage Udc3 between the minus
potential and the centre of the battery.
Fault indication: Battery unsymmetrical

MU1000C
Technical Hand-book
Page 11 (48)
4. Operation
The MU 1000 is operated over the 4 keys at the front side (↑↓
,ENTER,ESC). The function of the individual key depends on the
indication of the display and on the respective menu level.
D isplay
Picture 4.1: R S 232

connection
Front view MU1000C interface R S232
MU1000C
P owe r S1
U >U m in S2
U >U m ax A la rm A
Isolation A la rm B
1 6 connection
C AN 1
different C AN -B US
LED 's 1 6
C AN 2
E N TE R ESC
D own Up
push-button switch
Change in indication (scroll)

Pressing the keys ↑↓ does the scrolling between the different
indications, whereby the previous indication appears when ↑ is
pressed and the next indication occurs with ↓. The serial order of
the indications should be taken from the sub-point Menu- and
Indication structure.
Menu change
Indications, which contain a selectable sub-menu, are labelled
with a star “*”. By pressing the key “ENTER” for a short time one
reaches the respective sub-menu. The return to the above menu
is done by simultaneously pressing the “ESC” key.
Change of figure values / Assignment

For changing an indicated value, the key ↑ should be pressed for
increasing the value and ↓ should be pressed for decreasing the
value. By touching the individual keys separately the value is
changed by the smallest possible amount (usually one digit). If
one key is pressed for a longer time, then the values change
continuously. The speed of change thereby increases with the
duration for which it is pressed.
Saving the changed values

After changing the adjustments the user can save the values by
pressing the key “ENTER” key.

MU1000C
Technical Hand-book
Page 12 (48)
5. Menu – and indication

structure
5.1 General structure
Indication of Ubatt and Ibatt
Indication of mains voltages
Indication of mains currents
Indication of rectifier output voltage and current (press ENTER for

next rectifier)
Indication of inverter output voltage and current (press ENTER

for next inverter)
Indication of the error status* (press ENTER)

⎢
⎣ Present error x
Indication of the event history* (press ENTER)
⎢
⎣ Present event x
Unit name and software version
Custom menu* (press ENTER for 3sec)
5.2. Service menu

The service menu is used for changing parameters in the MU
1000. It is protected against unauthorized access by a 3-digit
access code. For the calibration of the voltage and current
measuring inputs, a calibration menu can be selected with a
second access code (see Pt. 5.3)
Only authorised technical personnel should do changes in the

service menu because wrong adjustments could damage the
system, the connected battery and the load device. CIE does not
warrant damages caused by incorrect operation of the MU 1000
or by changes in the service menu. The menu is shown with a
star “ * “ , because it has the sub-menu s.
The indication values and possible parameters / adjustment fields

are programmable only by service personnel.

MU1000C
Technical Hand-book
Page 13 (48)
Menu description MU1000C
1. Display at switching on
Vdc1: 53.5 V
Idc1: 0.0 A
1x press
2. Display
Vdc2: 0.0 V
Idc2: 0.0 A
1x press
3. Display
Vdc3: 0.0 V
Idc3: 0.0 A
1x press
4. Display
4a) 4b)
ENTER
PSS1 Vo:----V PSS2 Vo:----V
CAN_ERR Io:---- A CAN_ERR Io:---- A
E
N
T
E
4c) R
1x press
PSS3 Vo:----V
CAN_ERR Io:---- A

MU1000C
Technical Hand-book
Page 14 (48)
5. Display
UNV1 Vo:----V
CAN_ERR Io:---- A
1x press
6. Display
No Errors
20.04.2000
1x press
7. Display
No Event
20.04.2000
1x press
8. Display
Battery test *
a)No test at all a) & b) alternating
b)No test value visible on Display
1x press

MU1000C
Technical Hand-book
Page 15 (48)
9. Display
CIE-Convertronic
MU1000_C V1.75
1x press
Display is on

MU1000C
Technical Hand-book
Page 16 (48)
To call the Custumers menu
By pressing the ENTER – button for 5 sec the following menu
appiers:
Custumers menu ENTER
Exit ESC
By pressing the ENTER-button the Custumers menu appiers.

With the UP – button you move throw the menu step by step
The display shows the following menu:
Denotations
a)
b) Thresholds
c) Monitor.-delays
Signal config
d)
Signal delays
e)
f) Dig.imp.delays
Nominal values shows new subroutins

g)
System values
h)
i) Contact alloca
j) Mains monitor *
k) RS232:PC/Modem
l) Battery param.
m) Boost charge *

MU1000C
Technical Hand-book
Page 17 (48)
n) Manual charge
o) System Test
p) Countercells
q) Language
English ( GB)
r) Date/Time
11.02.2002 08:27
s) Weekday
xxxxxxxx
t) LCD-Contrast
50%
u) LCD-illumination
On
v)
Version: 1.75

MU1000C
Technical Hand-book
Page 18 (48)
Items of the menu a) – v)

Press the ENTER-button to get into the menu.
With the UP-button you will run throw the menu.
TO a) Denotations (press ENTER )
a1) Vdc1=
Vdc1 :
a2) Vdc2=
Vdc2 :
a3)
Vdc3=
Vdc3 :
Idc1=
a4)
Idc1 :
a5) Idc2=
Idc2 :
a6) Idc3=
Idc3 :
a7) Input 1
Input 1
a8) Input 2
Input 2
a9) Input 3
Input 3
a10) Input 4
Input 4
Input 5
a11) Input 5
Input 6
a12)
Input 6
a13) Input 7
Input 7
a14) Input 8
Input 8

MU1000C
Technical Hand-book
Page 19 (48)
Thresholds
To b) (press ENTER )
Vmin [Vdc1]
b1) 43.2V = 1.80V/Z
b2) Vmax [Vdc1]

57.6V = 2.40V/Z
b3) Vwarn [Vdc1]

45.6V = 1.90V/Z
b4) Vmin [Vdc2]

43.2V = 1.80V/Z
b5) Vmax [Vdc2]

57.6V = 2.40V/Z
b6) Vmin [Vdc3]

43.2V = 1.80V/Z
b7) Vmax [Vdc3]

57.6V = 2.40V/Z
b8) Hysteresis Vmin1

5%
b9) Hysteresis Vmin2

5%
Hysteresis Vmin3
b10)
5%
b11) Hysteresis Vmax

1%
b12) Temperature high

60.0°C
b13) Hysteresis Tmax

5%
b14) Batt. Operation

-IB> 20A
b15) Hyst. Batt. oper

5%

MU1000C
Technical Hand-book
Page 20 (48)
b16) Batt. unsymmetry
2.5V
b17) Hyst.Batt.unsym
5%
b18) Insulation fault

60kΩ
b19) Hyst.Insu.fault
5%

MU1000C
Technical Hand-book
Page 21 (48)
Monitor.- delays
To c) (press ENTER )
Delay Vdc1 < Vmin1

c1) 10s
Delay Vdc2 < Vmin2

c2) 10s
Delay Vdc3 < Vmin3

c3) 10s
Delay Vdcx > Vmax

c4) 3s
Delay T>Tmax
c5) 20s
Delay Batt.oper.
c6)
20s
Delay insu.fault
c7)
20s
c8) Delay batt.unsym

10s

MU1000C
Technical Hand-book
Page 22 (48)
To d) Signal config. (press ENTER )
Error state
d1)
Event history
d2)
Signal LED S1
d3)
Signal LED S2
d4)
Alarm A
d5)
Alarm B
d6)
Relay K1
d7)
Relay K2
d8)
d9) Modem *

MU1000C
Technical Hand-book
Page 23 (48)
To d1) Error State
(press ENTER )
Vdc1 < Vmin1 Vdc1 > Vmax1

d1.1) d1.2)
No No
d1.3) Vdc1 < Vwarn1 d1.4) Vdc2 < Vmin2

No No
d1.5) Vdc2 > Vmax2 d1.6) Vdc3 < Vmin3

No No
d1.7) Vdc1 > Vmax d1.8) Mains fault MM1

No No
d1.9) Insulation fault d1.10) Overtemperatur

No No
Batt1
d1.11) unsymmetry d1.12) UNB fault
No No
d1.13) PSS fault d.1.14) UNV fault

No No
RK1 fault MM1 fault
d1.15) No d1.16) No
Input 1 Input 2
d1.17) No d1.18) No
d1.19) Input 3 d1.20) Input 4

No No

No No

No No
d1.25) Input 9 d1.26) Battery fault

No No
d1.27) Battery test d1.28) Batt.operation

No No
d1.29) Countercell 1 d1.30) Countercell 2

No No
d1.31) Boost charge d1.32) Fan operating

No No

MU1000C
Technical Hand-book
Page 24 (48)
PSS redundancy UNV redundancy

d1.33) d1.34) No
Yes
d1.35) Pss load limit d1.36) BM1 fault

Yes
d1.37) d1.38)
Batt2 unsymmetry Batt3 unsymmetry
No No
39 40
d1.39) d1.40)
d1.41) Overtemperature1 d1.42) Overtemperature2

No No
d1.43)
Overtemperature3
No

MU1000C
Technical Hand-book
Page 25 (48)
To d2) Event history (press ENTER )
The points at the display for d2.1) to d2.43) are the
same like d1.1) to d1.43)
To d3) Signal LED S1 (press ENTER )
Signal LED S2
To d4) (press ENTER )
Alarm A
Alarm B

MU1000C
Technical Hand-book
Page 26 (48)
Relay K1
To d8) Relay K2 * (press ENTER )
To d9) Modem * (press ENTER )
To d10) Error state * (press ENTER )
To d11) Event history * (press ENTER )

MU1000C
Technical Hand-book
Page 27 (48)
Signal delays1
To e) (press ENTER )
e1) Delay signal S1

5s
e2) Delay signal S2

5s
e3) Delay Alarm A

5s
e4) Delay Alarm B

5s
e5) Delay relay K1

5s
e6) Delay relay K2

5s

MU1000C
Technical Hand-book
Page 28 (48)
Dig.inp.delays
To f) (press ENTER )
f1) Input 1
5s
f2) Input 2
5s
Input 3
f3)
5s
Input 4
f4)
5s
f5) Input 5
5s
f6) Input 6
5s
f7) Input 7
5s
f8) Input 8
5s

MU1000C
Technical Hand-book
Page 29 (48)
To g) Nominal values (press ENTER )
g1) Nom.Vrect_norm
54.5V = 2.27V/Z
g2) Nom.Vrect_fast
57.5V = 2.40V/Z
g3) Nom.Vrect_bat
42.5V = 1.77V/Z
g4) Nominal Iract

50.0A
g5) Nominal Vmains

230V

MU1000C
Technical Hand-book
Page 30 (48)
System values
To h) (press ENTER )
PSS count
h1) 3
h2) PSS count rdancy

1
h3) PSS Load limit

66% 0.0%
h4) PSS Load delay

60s
h5) PSS blink addr0

No
h6) PSS resct

0
h7) UNV count

1
h8) UNV count rdancy

No
UNB present
h9) No
Relayboard RK1
h10) No
Ext.mains monit?
h11) No
BM1 present
h12) No
Num. of Batteries
h13) 1
Batt1.capacity
h14)
50Ah

MU1000C
Technical Hand-book
Page 31 (48)
h15) Batt2.capacity
50Ah
h16) Batt3.capacity
50Ah
h17) Max.charge cur1

30A

30A

30A
h20) Batt. cellcount

24
h21) Batt.tap.point
12
h22) Temperat.Sensor1
No
No
No
h25) Measurement Riso

No
h26) TempComp
-4mV/K
h27) Tmin K
0.00C
h28) Tmax K
60.00C
h29) Batt1 Shunt Idc1

60mV = 50A
h30)
Batt1 Shunt Idc2
60mV = 50A

MU1000C
Technical Hand-book
Page 32 (48)
h31)
Batt1 Shunt Idc3
60mV = 50A
60mV = 50A
60mV = 50A
h34)
Batt2 Shunt Idc3
60mV = 50A
60mV = 50A
60mV = 50A
h37)
Batt3 Shunt Idc3
60mV = 50A
h38) Ip address
xxx.xxx.x.x

MU1000C
Technical Hand-book
Page 33 (48)
To i) Contact alloca (press ENTER )
i1) Alarm A
Close contact
i2) Alarm B
Close contact
i3) Relay K1
Close contact
i4) Relay K2
Close contact
i5) Input 1
Close contact
i6) Input 2
Close contact
i7) Input 3
Close contact
Input 4
i8) Close contact
Input 5
i9) Close contact
Input 6
i10)
Close contact
Input 7
i11)
Close contact
i12) Input 8
Close contact

MU1000C
Technical Hand-book
Page 34 (48)
Mains monitor.
To j) (press ENTER )
j1) Ext.mains monit.?

No
j2) Nominal V mains

230V
j3) Monitoring L123

L1—111—L3
j4) uv tol.mains V.
15%
j5) ov tol mains V.

15%
j6) Delay mains fault

10s
j7) Show voltage Lx

Yes
j8) Show currents Lx

Yes

MU1000C
Technical Hand-book
Page 35 (48)
RS232: PC/Modem
To k) (press ENTER )
k1) Connectiontype
RS232 <--> PC
k2) Dial mode

Pulse
k3) OK Messages
No
k4) Error Massages

No
k5) Dial In enabled

No
k6) Ring – Call back

No
k7) Telephone number

0
k8) Message time

00:00 hh:mm
k9) Massage weekdays

Mo 11111111 Su
k10) Error wait time

1 min
k11) Station string

1
k12) Station 1
k13) Password
xxxx

MU1000C
Technical Hand-book
Page 36 (48)
k14) Modem init string

AT AT%0 AT&F %dA
k15) Modem init test

Start? -> ENTER
k16) Modem dial test

Start? -> ENTER
k17) Test OK Messages

Start? -> ENTER
k18) Test ERROR Mess.

Start? -> ENTER
k19) Test Dial In

Start? -> ENTER
k20) Test Call back

Start? -> ENTER

MU1000C
Technical Hand-book
Page 37 (48)
To l) Battery param. ( press ENTER )
Test enable
l1) Yes
Min.discharge V.
l2) 40V
Max.discharge
l3) 80%
Max. test period

l4) 00:01 hh:mm
l5) Automatic test

No

MU1000C
Technical Hand-book
Page 38 (48)
To m) Boost charge * ( press ENTER )
m1) Man.boost chrge

No
m2) Auto boost chrge

No
m3) Boost charge at:

57.6V = 2.4V/C
m4) Delayed trigger

20s
m5) Level post run

56.0V = 2.33V/C
m6) Delay post run

20s
m7) Charge down time

30min
m8) BattOper/Mainoff
15min
m9) Fan off delay

5min
m10) Charge off D.Imp

8Æ00000000Å1

MU1000C
Technical Hand-book
Page 39 (48)
To n) Manual charge * ( press ENTER )
n1) Manual charge

No
n2) Overvoltage Alarm

No
n3) Switch off inmed.

3.5V
n4) Alarm delay

600s
n5) Max.charge volt

65V = 2.71V/Z
n6) Irectifier nomin

40.0A

MU1000C
Technical Hand-book
Page 40 (48)
To o) System test * ( press ENTER )
o1) System test

No
o2) Overvoltage Alarm

No
o3) Alarm delay

600s
o4) Vmin Vmax

40V 65V
o5) Irectifier nomin

40.0A

MU1000C
Technical Hand-book
Page 41 (48)
To p) Countercells * ( press ENTER )
p1) Countercell1 ON
60.0V
p2) Countercell1 OFF

58.5V
p3) Countercell2 ON
61.0V
p4) Countercell2 OFF

59.5V
p5) Voltage reference

Vdc1

MU1000C
Technical Hand-book
Page 42 (48)
5.3. Calibration menu

In this menu the voltage indication can be adjusted to show the
actual values. The adjustment is done separately for all 3
voltages and currents. The indicated value has to be changed by
pressing the arrow-keys until it coincides with an externally
measured value. After this, the value can be saved.
An offset of the battery current indication can be compensated in

a separate menu. This has to be done while no current flows over
the shunt!
6. Connections
The connections to the MU 1000C are made over a 48 pol. Plug.
The matching plug is part of the delivery of the unit. The delivery
of the MSTB-plug (screw connection) is optional (Item Number
24-1051).
The following figure shows the order of the connections with the
MSTB plug:
1 12
Picture 6.1: X4 X2
Back sureface of
MU1000C
12 1
1 9
X3 X1
9 1
ba c k surfa ce o f the M U1 000 C

w ith th e co nn ectio ns X1 / X 2 / X 3 / X 4

MU1000C
Technical Hand-book
Page 43 (48)
Connections:
Pin.-Nr. MSTB Name Remark

Plug
-X2:12 PE Earth connection for earth fault monitoring
-X2:11 +Udc1 Measuring and supply volt. 1 (Plus potential)1)
-X2:10 -Udc1 Measuring and supply volt 1 (Minus potential)
-X2:9 +Udc2 Measuring and supply volt. 2 (Plus potential)1)
-X2:8 -Udc2 Measuring and supply volt. 2 (Minus potential)
-X2:7 +Udc3 Measuring voltage 3 (Plus potential)2)
-X2:6 -Udc3 Measuring voltage 3 (Minus potential)
-X4:1 +Idc1 Current shunt 1 (Plus potential)3)
-X4:6 -Idc1 Current shunt 1 (Minus potential)
-X4:8 KLU-SIG Switch over of characteristic for charger (Signal)4)
-X4:7 KLU-GND Switch over of characteristic for charger (GND)
-X4:10 -TS Temperature sensor input for LM335
(Minus potential)
-X4:9 +TS Temperature sensor input for LM335 (Plus potential)
-X2:5 Iconst Control line for current-dependent boost charge option
-X2:4 Digital input 1
-X2:1 SIG-GND Signal-GND
-X1:7 Not connected
-X3:6 K4/NC Relay Contact K4 (Alarm A, urgent alarm)
-X3:5 K4/COM Relay Contact K4 (Alarm A, urgent alarm)
-X3:4 K4/NO Relay Contact K4 (Alarm A, urgent alarm)
-X1:6 K3/NC Relay Contact K3 (Alarm B, non urgent alarm)
-X1:5 K3/COM Relay Contact K3 (Alarm B, non urgent alarm)
-X1:4 K3/NO Relay Contact K3 (Alarm B, non urgent alarm)
-X1:3 K2/NC Relay Contact K2 (reserve)
-X1:2 K2/COM Relay Contact K2 (reserve)
-X1:1 K2/NO Relay Contact K2 (reserve)
-X3:9 K1/NC Relay Contact K1 (reserve)
-X3:8 K1/COM Relay Contact K1 (reserve)
-X3:7 K1/NO Relay Contact K1 (reserve)

MU1000C
Technical Hand-book
Page 44 (48)
1)
The supply voltages Udc1 and Udc2 should be connected
redundantly whereby the de-coupling is done over the diodes on
the MU 1000- sheet. The measuring voltage is additionally
required for the evaluation U<Umin and insulation error and the
measuring voltage Udc2 is used for U>. The connection of a
protective conductor is necessary for recognising an insulation
error.
2)
In the case of monitoring the unsymmetrical of the battery, this
circuit should be connected in the correct polarity between the
minus potential of the battery and Ubatt/2. It should thereby be
noted that the minus wire is connected at the same point as the
minus wire of the measuring voltage Udc1. If the unsymmetrical
monitoring is not necessary, then another voltage point can be
measured in the system.
3)
The potential drop (max 60 mV) to be measured over the shunt,
measured with the correct potential, should be connected in the
direction of the current, otherwise the MU 1000 will not indicate
any current value. With the exception of Idc1, the unit only
processes positive voltage values. The measuring voltage for Idc1
could be negative. It is intended for shunts, which are in the
battery connection (charging and discharging current). Thus only
Idc1 can be used as “Ibatt”. In order to indicate correctly all the
currents, the SIG-GND should be connected to the shunt
potential.
6.1 Connection – CAN-BUS
1 6
CA N
Pin-Nr. CAN-BUS Remark

1 +8...15V
2 +8...15V
3 CAN_High
4 CAN_LOW
5 Ground
6 Ground

MU1000C
Technical Hand-book
Page 45 (48)
7. Option: Relay board

MU1000C-I/O
With the help of this board, which can be delivered as an option
(Item Nr 24-1050), in addition to the 4 relay signals of the
monitoring element MU 1000C, another 8 error signals can be
made available over potential-free contacts.
The connection to the MU 1000C is done over a 10-pole flat band
cable (CAN-bus). The connection to the external signal lines is
done over screw clamps on the board. The board can be directly
fastened over a cap band. The individual error signals are
assigned in the service menu in the sub-point “Relay
Assignment”. The relay switches off when a fault appears.
Connections see next page!

MU1000C
Technical Hand-book
Page 46 (48)
Connections:
Pin - Nr. - MSTB- Name Remark

Plug
- X11:1-10 Flat band wire for connection with
MU1000 (CAN-Bus)
- X12:1 COM Relay signal 11

- X12:2 NC
- X12:3 NO
- X12:5 NC
- X12:6 NO
- X12:8 NC
- X12:9 NO
- X12:11 NC
- X12:12 NO

- X12:14 NO
- X12:16 NO
- X12:17 COM No connection
- X12:18 NO
- X12:19 COM No connection
- X12:20 NO
- X12:21 +24V DC Digitaleingang 1

- X12:22 Inp1
- X12:23 +24V DC Digital input 2
- X12:24 Inp2
- X12:26 Inp3
- X12:28 Inp4
- X12:30 Inp5
- X12:32 Inp6
- X12:34 Inp7
- X12:36 Inp8

MU1000C
Technical Hand-book
Page 47 (48)
8. Technical Data –MU1000C
Type MU1000C-I MU1000C-II
Item Number 24-1011 24-1012
Type of device Microprocessor controlled

signalling and monitoring unit
Input voltage (redundant) 16-80V DC 80-300V DC
Max. Input power

consumption ca. 3W
Measuring inputs
Analogue 3 x DC-voltage 24-80V DC
+/-15%
1 x DC-current +/-60mV
2 x DC-current +60mV
1 x Temperature sensor
(compatible with LM335)
1 x Earth fault (PE-connection)
3 x mains voltage (with option
board MU1000C-MM)
3 x mains current
Digital 8 x digital inputs
Display indication 2x16-Matrix-clear text

indication, background
illuminated
Operation 4 multifunction keys; all

monitoring thresholds,
time- and Voltage-hysteresis,
automatic functions as well as
control functions freely
programmable
Signalling/Control outputs
LED Operation (Green),
U<Umin (Green),
U>Umax (red),
Insulation error (red),
alarm A (red),
alarm B (red),
signal 1 (reserve, red),
signal 2 (reserve, red)
Relay (potential-free) Alarm A,

Alarm B,
2 reserve relays
(programmable);

MU1000C
Technical Hand-book
Page 48 (48)
contact loading: 24-125V DC/
1A, 250V AC/ 2A
Contact Characteristic switch over

Ua2 / Ua3 for charger
Switch over (24 V DC)
Clear text indication Assignment of pre-defined

clear text names
Languages German, English (other

languages on request)
Painting Front plate RAL 7032
Model/ Dimensions Mounting module for front

plate assembly
120x120x100mm HxBxT
(suitable front plates for
19”– mounting can be
delivered)
Nature of protection Front: IP 20; else IP00
Surrounding temperature 0°C bis 40°C
Storage temperature -30°C bis + 70°C
Environmental conditions IEC 721 Teil 3-3 Class 3K3 /

3Z1 / 3B1 / 3C2 / 3S2 / 3M2
Altitude up to 1000 m above S.L.
Mechanical strength
and shatter-proof acc. to VDE 0160 Issue 5.88
Pt. 7.2.2
Connections Plug acc. to DIN41612, R48

(Matching plug included in
the delivery; can optionally
Have one adapter with
MSTB-plug;
Item Nr. 24-1051)

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Signalling and Monitoring Device

Information about the operation manual

The operation manual is a part of the delivery of this device, i.e. it

The functional descriptions in the operation manual correspond to

The device complies to the EN- and VDE-standards applicable at

The devices are delivered exclusively according to our delivery

Complaints about the delivered goods should be made as soon

Guarantee claims of the customer will not be entertained in the

AIAB DC Systems AB ©2001 MU1000C.A.01

© Copyright Aiab DC Systems AB 2001. All rights reserved.

AIAB DC Systems AB ©2001 MU1000C.A.01

2. Review of the types 6

3. Description of the individual functions 7

5. Menu – and indication structure 12

7. Option: Relay board MU1000C-I/O 45

8. Technical Data – MU1000C 47

AIAB DC Systems AB ©2001 MU1000C.A.01

The individual signal parameters, like voltages and current, are

AIAB DC Systems AB ©2001 MU1000C.A.01

Options and additional articles, which can be delivered:

• 8 Relay outputs and 8 digital inputs: I/O-board MU1000-I/O;

AIAB DC Systems AB ©2001 MU1000C.A.01

3. Description of the individual

The supply lines have to be externally fused. If Udc3 is used for

The accuracy of the indication of the values corresponds to a

Clear text terms:

• Udc1: freely programmable; designation in this

3.2 Measuring inputs Idc1, Idc2, and

• Idc1: (+/-) 0-50A in 1A steps, 50-1000A in 5A steps; 0A means

The assigned maximum current of the shunt corresponds to a

AIAB DC Systems AB ©2001 MU1000C.A.01

ATTENTION! All shunts have to be referenced to the same

3.3 Monitoring the insulation errors

Earth fault R = +(-)xxxkOhm

3.4 DC-Low voltage signal

An external signal of the monitoring for Udc2 and Udc3 is possible

A time-delay can be adjusted in the user-menu for these signals.

AIAB DC Systems AB ©2001 MU1000C.A.01

An external signal of the monitoring for Udc2 and Udc3 is

A time-delay can be adjusted in the user-menu for these signals.

3.6 Temperature monitoring

Indication: High temperature T>

AIAB DC Systems AB ©2001 MU1000C.A.01

3.7 Mains voltage monitoring

Display: V1: xxxV V2:xxxV V3:xxxV

3.8 Digital monitoring inputs

Fault indication: E Input x

3.9 Additional Relay K1/K2

All the individual signals can be assigned to the signalling relay

3.10 Monitoring Battery non

Fault indication: Battery unsymmetrical

AIAB DC Systems AB ©2001 MU1000C.A.01

Picture 4.1: R S 232

Front view MU1000C interface R S232

Change in indication (scroll)

Change of figure values / Assignment

Saving the changed values

AIAB DC Systems AB ©2001 MU1000C.A.01

5. Menu – and indication

Indication of mains voltages

Nominal values shows new subroutins

TO a) Denotations (press ENTER )

To d) Signal config. (press ENTER )

To d2) Event history (press ENTER )

To d3) Signal LED S1 (press ENTER )