PT UNILEVER OLEOCHEMICAL INDONESIA Section 3

SUNSHINE PROJECT Installation of Pipe Element

PIPING, INSULATION & MECAHNICAL TENDER - OSBL & ISBL OSBL
(SUPPLY BY CLIENT)

Rate (IDR) Subtotal

Item Description Unit Quantity
Installation (IDR)

NOTES

A The scope of this Schedule of Works shall be

generally the Installation of manual valve &
on line instrument.

This Schedule shall be priced on LUMP SUM basing

B
upon drawings and standard specifications.

The quantities filled in in this Schedule are for reference

only, the Tenderer is to counter check. The Tenderer
C may alter the quantities if the Tenderer think that it is
incorrect. No claim will be entertained for incorrect
quantities after the acceptance of tender.

notes
The quantities inserted/accepted shall not form part of
the Contract but shall be used for the purposes of
D
checking the tender submission and for the preparation
of interim valuation only.

No claim for losses shall be allowed for any increase or

E decrease in the remeasured quantities in whatever
magnitude.

The successful contractor shall procure the material

based on final BOQ that issued by owner, due to this if
F there is variation of ±5% must be absorbed by both
parties. Beyond this range, will be subject to cost
addition or reduction based awarded unit rates

G Pipeline Elements (valves, online instruments etc)

will be supplied by Client.
However all the bolt & nut and gasket must be
supplied by Contractor

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PT UNILEVER OLEOCHEMICAL INDONESIA Section 3
SUNSHINE PROJECT Installation of Pipe Element
PIPING, INSULATION & MECAHNICAL TENDER - OSBL & ISBL OSBL
(SUPPLY BY CLIENT)

Rate (IDR) Subtotal

Item Description Unit Quantity
Installation (IDR)

3.1 PIPELINE ELEMENTS

A BALL VALVES

1 Stainless Steel 304 Ball Valve

Medium: PROCESS, Nitrogen, Demin Water & Waste
Water
DN15, BW pcs 69 375,720.00 25,924,680.00
DN20, BW pcs 2 375,720.00 751,440.00
DN25, BW pcs 13 375,720.00 4,884,360.00
DN40, BW pcs 4 375,720.00 1,502,880.00
DN50, BW pcs 18 375,720.00 6,762,960.00
DN65, BW pcs 30 375,720.00 11,271,600.00
DN80, BW pcs 4 375,720.00 1,502,880.00
DN100, BW pcs 3 730,000.00 2,190,000.00
DN15, FLANGE RF ANSI 150# pcs 15 162,000.00 2,430,000.00
DN25, FLANGE RF ANSI 150# pcs 8 162,000.00 1,296,000.00
DN50, FLANGE RF ANSI 150# pcs 1 324,000.00 324,000.00
DN80, FLANGE RF ANSI 150# pcs 22 486,000.00 10,692,000.00
DN100, FLANGE RF ANSI 150# pcs 6 648,000.00 3,888,000.00

2 Stainless Steel 316 Ball Valve

Medium: DMAPA FEEDING, BETAINE, AMIDOAMINE
& NaOH
DN15, BW pcs 30 375,720.00 11,271,600.00
DN40, BW pcs 2 375,720.00 751,440.00
DN50, BW pcs 7 375,720.00 2,630,040.00
DN65, BW pcs 2 375,720.00 751,440.00
DN80, BW pcs 3 375,720.00 1,127,160.00
DN100, BW pcs 8 730,000.00 5,840,000.00
DN15, FLANGE RF ANSI 150# pcs 9 162,000.00 1,458,000.00
DN50, FLANGE RF ANSI 150# pcs 2 324,000.00 648,000.00
DN80, FLANGE RF ANSI 150# pcs 6 486,000.00 2,916,000.00
DN100, FLANGE RF ANSI 150# pcs 10 648,000.00 6,480,000.00
DN125, FLANGE RF ANSI 150# pcs 1 810,000.00 810,000.00
DN150, FLANGE RF ANSI 150# pcs 2 972,000.00 1,944,000.00
DN200, FLANGE RF ANSI 150# pcs 2 1,296,000.00 2,592,000.00

3 Carbon Steel / Cast Iron Ball Valve

Medium: Instrument Air, Filtered Water, Raw Water &
Cooling Water
DN15, BW pcs 10 375,720.00 3,757,200.00
DN20, BW pcs 11 375,720.00 4,132,920.00
DN25, BW pcs 7 375,720.00 2,630,040.00
DN32, BW pcs 7 375,720.00 2,630,040.00
DN40, BW pcs 8 375,720.00 3,005,760.00
DN15, Threaded MNPT pcs 33 375,720.00 12,398,760.00
DN100, FLANGE RF ANSI 150# pcs 1 552,000.00 552,000.00

4 Carbon Steel Ball Valve

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PT UNILEVER OLEOCHEMICAL INDONESIA Section 3
SUNSHINE PROJECT Installation of Pipe Element
PIPING, INSULATION & MECAHNICAL TENDER - OSBL & ISBL OSBL
(SUPPLY BY CLIENT)

Rate (IDR) Subtotal

Item Description Unit Quantity
Installation (IDR)
Medium: HOT WATER & LP CONDENSATE
DN15, BW pcs 6 375,720.00 2,254,320.00
DN25, BW pcs 11 375,720.00 4,132,920.00
DN50, BW pcs 20 375,720.00 7,514,400.00
DN65, BW pcs 12 375,720.00 4,508,640.00
DN25, FLANGE RF ANSI 150# pcs 2 145,500.00 291,000.00
DN50, FLANGE RF ANSI 150# pcs 6 291,000.00 1,746,000.00
DN80, FLANGE RF ANSI 150# pcs 1 436,500.00 436,500.00

5 Stainless Steel 304 Ball Valve (WITH ACTUATED)

Medium: DMAPA, FA, HPKO, Amidoamine & Demin
Water
DN50, BW pcs 3 375,720.00 1,127,160.00
DN65, BW pcs 2 375,720.00 751,440.00
DN25, FLANGE RF ANSI 150# pcs 1 162,000.00 162,000.00
DN50, FLANGE RF ANSI 150# pcs 1 324,000.00 324,000.00
DN80, FLANGE RF ANSI 150# pcs 5 486,000.00 2,430,000.00

6 Stainless Steel 316 Ball Valve (WITH ACTUATED)

Medium: DMAPA, BETAINE & NaOH
DN65, BW pcs 1 375,720.00 375,720.00
DN80, BW pcs 8 375,720.00 3,005,760.00
DN50, FLANGE RF ANSI 150# pcs 1 324,000.00 324,000.00
DN100, FLANGE RF ANSI 150# pcs 3 648,000.00 1,944,000.00

B NEEDLE VALVES

1 Stainless Steel 316 Needle Valve

Medium: Process
DN15, FLANGE RF ANSI 150# pcs 13 162,000.00 2,106,000.00

C GLOBE VALVES

1 Carbon Steel Globe Valve

Medium: 3 Barg Steam & Condensate
DN15, SW 800# pcs 31 375,720.00 11,647,320.00
DN50, FLANGE RF ANSI 150# pcs 1 291,000.00 291,000.00
DN65, FLANGE RF ANSI 150# pcs 3 363,750.00 1,091,250.00

2 Carbon Steel Globe Valve

Medium: MP Condensate
DN25, SW 800# pcs 52 375,720.00 19,537,440.00
DN50, FLANGE RF ANSI 150# pcs 5 291,000.00 1,455,000.00
DN80, FLANGE RF ANSI 150# pcs 1 436,500.00 436,500.00

3 Carbon Steel Globe Valve

Medium: 15 Barg Steam
DN15, SW 800# pcs 1 375,720.00 375,720.00
DN25, SW 800# pcs 1 375,720.00 375,720.00

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PT UNILEVER OLEOCHEMICAL INDONESIA Section 3
SUNSHINE PROJECT Installation of Pipe Element
PIPING, INSULATION & MECAHNICAL TENDER - OSBL & ISBL OSBL
(SUPPLY BY CLIENT)

Rate (IDR) Subtotal

Item Description Unit Quantity
Installation (IDR)

4 Carbon Steel Globe Valve

Medium: 15 Barg Steam
DN65, FLANGE RF ANSI 300# pcs 4 363,750.00 1,455,000.00
DN150, FLANGE RF ANSI 300# pcs 3 873,000.00 2,619,000.00

D Y-STRAINERS

1 Stainless Steel 304 Y-Strainer

Medium: PROCESS, NaOH, Demin Water & Waste
Water
DN50, FLANGE RF ANSI 150# pcs 4 324,000.00 1,296,000.00
DN65, FLANGE RF ANSI 150# pcs 1 405,000.00 405,000.00
DN80, FLANGE RF ANSI 150# pcs 11 486,000.00 5,346,000.00
DN100, FLANGE RF ANSI 150# pcs 2 648,000.00 1,296,000.00
DN125, FLANGE RF ANSI 150# pcs 2 810,000.00 1,620,000.00

2 Carbon / Cast Steel Y-Strainer

Medium: Hot Water
DN65, FLANGE RF ANSI 150# pcs 2 363,750.00 727,500.00

3 Carbon / Cast Steel Y-Strainer

Medium: Hot Water
DN200, FLANGE RF ANSI 150# pcs 2 1,164,000.00 2,328,000.00

E BUTTERFLY VALVES

1 Carbon Steel Butterfly Valves (Sandwich Type)

Medium: Cooling Water
DN150, FLANGE RF ANSI 150# pcs 2 873,000.00 1,746,000.00
DN200, FLANGE RF ANSI 150# pcs 2 1,164,000.00 2,328,000.00
DN300, FLANGE RF ANSI 150# pcs 1 1,746,000.00 1,746,000.00
DN350, FLANGE RF ANSI 150# pcs 1 2,037,000.00 2,037,000.00

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PT UNILEVER OLEOCHEMICAL INDONESIA Section 3
SUNSHINE PROJECT Installation of Pipe Element
PIPING, INSULATION & MECAHNICAL TENDER - OSBL & ISBL OSBL
(SUPPLY BY CLIENT)

Rate (IDR) Subtotal

Item Description Unit Quantity
Installation (IDR)
F CHECK VALVES

1 Stainless Steel Check Valves (Disco Type)

Medium: All PROCESS, Nitrogen, Demin Water &
Waste Water
DN15, FLANGE RF ANSI 150# pcs 5 162,000.00 810,000.00
DN25, FLANGE RF ANSI 150# pcs 8 162,000.00 1,296,000.00
DN40, FLANGE RF ANSI 150# pcs 7 243,000.00 1,701,000.00
DN50, FLANGE RF ANSI 150# pcs 13 324,000.00 4,212,000.00
DN65, FLANGE RF ANSI 150# pcs 15 405,000.00 6,075,000.00
DN100, FLANGE RF ANSI 150# pcs 3 648,000.00 1,944,000.00
DN150, FLANGE RF ANSI 150# pcs 2 972,000.00 1,944,000.00

2 Carbon Steel Check Valves (Wafer Swing Type)

Medium: LP Steam, Hot Water, Compressed Air & CCT

DN32, FLANGE RF ANSI 150# pcs 1 181,875.00 181,875.00
DN50, FLANGE RF ANSI 150# pcs 3 291,000.00 873,000.00
DN65, FLANGE RF ANSI 150# pcs 4 363,750.00 1,455,000.00
DN150, FLANGE RF ANSI 150# pcs 2 873,000.00 1,746,000.00

SUBTOTAL 3.1 257,578,385.00

3.2 PIPELINE ELEMENTS

A STEAM TRAPS

1 Carbon Steel Steam Trap (Thermodynamic Type)

Medium: 3 Barg Condensate
DN15, FLANGE RF ANSI 150# pcs 8 145,500.00 1,164,000.00

2 Carbon Steel Steam Trap (Thermodynamic Type)

Medium: 10 Barg Condensate
DN25, FLANGE RF ANSI 300# pcs 17 145,500.00 2,473,500.00

B WATER DRAIN TRAPS

1 Carbon Steel Water Drain Trap

Medium: Instrument Air
DN25, FLANGE RF ANSI 150# pcs 1 145,500.00 145,500.00

C FLOAT VALVES

1 Stainless Steel Float Valves

Medium: Raw Water
DN40, MNPT pcs 1 375,720.00 375,720.00

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PT UNILEVER OLEOCHEMICAL INDONESIA Section 3
SUNSHINE PROJECT Installation of Pipe Element
PIPING, INSULATION & MECAHNICAL TENDER - OSBL & ISBL OSBL
(SUPPLY BY CLIENT)

Rate (IDR) Subtotal

Item Description Unit Quantity
Installation (IDR)
D AUTOMATIC AIR VENT VALVE

1 Stainless Steel Automatic Air Vent Valve

Medium: Filtered Water & Raw Water
DN25, FLANGE RF ANSI 150# pcs 2 162,000.00 324,000.00

E FOOT VALVES

1 Stainless Steel Float Valves

Medium: Waste Water (on Fat Trap)
DN50, FLANGE RF ANSI 150# pcs 3 324,000.00 972,000.00

F FLEXIBLE HOSE

1 Stainless Steel Flexible Hose

Medium: Process
DN20, FLANGE RF ANSI 150# pcs 1 162,000.00 162,000.00
DN100, FLANGE RF ANSI 150# pcs 1 648,000.00 648,000.00

G RUBBER BELLOWS

1 Rubber Bellows (S/S Flanges)

Medium: Cooling Water
DN150, FLANGE RF ANSI 150# pcs 2 972,000.00 1,944,000.00
DN200, FLANGE RF ANSI 150# pcs 2 1,296,000.00 2,592,000.00

H SPECTACLE BLIND

1 Spactacle Blind
Medium: FA & HPKO
DN50 pcs 3 375,720.00 1,127,160.00
DN65 pcs 5 375,720.00 1,878,600.00

I PRESSURE GAUGES

1 Diapghram Type Pressure Gauge (0 to 10 barg)

Medium: Process
Flanges (ANSI 150# RF), DN15 pcs 18 162,000.00 2,916,000.00

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PT UNILEVER OLEOCHEMICAL INDONESIA Section 3
SUNSHINE PROJECT Installation of Pipe Element
PIPING, INSULATION & MECAHNICAL TENDER - OSBL & ISBL OSBL
(SUPPLY BY CLIENT)

Rate (IDR) Subtotal

Item Description Unit Quantity
Installation (IDR)

2 Bourdon Type Pressure Gauge (0 to 10 barg)

Medium: NaOH, Demin Water & All Utility
Male NPT, DN15 pcs 18 28,580.00 514,440.00

Bourdon Type Pressure Gauge (0 to 10 barg) - c/w O

3
Syphon
Medium: 3 Barg Steam
Male NPT, DN15 pcs 3 28,580.00 85,740.00

Bourdon Type Pressure Gauge (0 to 16 barg) - c/w O

4
Syphon
Medium: 15 Barg Steam
Male NPT, DN15 pcs 1 28,580.00 28,580.00

Diapghram Type Pressure Gauge (0 to 10 barg) with

5
Capillary
Medium: Process

Connection to tank Nozzle - DN15 (Capillary Length

1 690,000.00 690,000.00
11m) pcs
Connection to tank Nozzle - DN15 (Capillary Length
1 718,580.00 718,580.00
12m) pcs
Connection to tank Nozzle - DN15 (Capillary Length
4 761,430.00 3,045,720.00
13.5m) pcs
Connection to tank Nozzle - DN15 (Capillary Length
3 781,430.00 2,344,290.00
14.2m) pcs
Connection to tank Nozzle - DN15 (Capillary Length
2 901,430.00 1,802,860.00
18.4m) pcs

SUBTOTAL 3.2 25,952,690.00

3.3 PIPELINE ELEMENTS

SELF REGULATION TEMPERATURE CONTROL

A
VALVES

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PT UNILEVER OLEOCHEMICAL INDONESIA Section 3
SUNSHINE PROJECT Installation of Pipe Element
PIPING, INSULATION & MECAHNICAL TENDER - OSBL & ISBL OSBL
(SUPPLY BY CLIENT)

Rate (IDR) Subtotal

Item Description Unit Quantity
Installation (IDR)
1 Carbon Steel Self Regulation TCV
with 2m length Sensor Capillary & Thermowell BSP 1"
each set
Medium: 3 Barg steam & HW to tanks coil
Flanges (ANSI 150# RF), DN15 pcs 4 145,500.00 582,000.00
Flanges (ANSI 150# RF), DN50 pcs 1 291,000.00 291,000.00

B PRESSURE REDUCING VALVES

1 Carbon Steel Pressure Reducing Valve

Medium: 12 Barg Steam
Flanges (ANSI 300# RF), DN150 pcs 1 873,000.00 873,000.00
** Final Size TBC

* Tag PRV-MS01

2 Carbon Steel Pressure Reducing Valve

Medium: Hot Water & Liquid N2
Flanges (ANSI 150# RF), DN50 pcs 2 291,000.00 582,000.00
** Final Size TBC

* Tag PRV-CR01 & PRV-N01

C LEVEL CONTROL VALVES

1 Carbon Steel Level Control Valve

Medium: 12 Barg Steam & 3 Barg Steam
Flanges (ANSI 150# RF), DN25 pcs 1 145,500.00 145,500.00
Flanges (ANSI 150# RF), DN50 pcs 1 291,000.00 291,000.00

* Tag LCV-CR01 & LCV-CR02

D PRESSURE SAFETY VALVES

1 Carbon Steel Pressure Safety Valve

Medium: 3 Barg Steam, HW, Liquid N2 & 15 barg
Cond.
Flanges (ANSI 150# RF x ANSI 150# RF), DN50 x
pcs 4 654,750.00 2,619,000.00
DN65

2 Carbon Steel Pressure Safety Valve

Medium: Inst. Air
Flanges (ANSI 150# RF x ANSI 150# RF), DN25 x
pcs 1 291,000.00 291,000.00
DN32

* On top reveicer

E THERMAL RELIEF VALVES

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PT UNILEVER OLEOCHEMICAL INDONESIA Section 3
SUNSHINE PROJECT Installation of Pipe Element
PIPING, INSULATION & MECAHNICAL TENDER - OSBL & ISBL OSBL
(SUPPLY BY CLIENT)

Rate (IDR) Subtotal

Item Description Unit Quantity
Installation (IDR)
1 Stainless Steel Thermal Relief Valve
Medium: HPKO, HC12C18 & BETAINE
Flanges (ANSI 150# RF x ANSI 150# RF), DN50 x
pcs 4 729,000.00 2,916,000.00
DN65
** Final Size TBC

F BREATHER VALVES

1 Stainless Steel Breather Valves

Flanges (ANSI 150# RF), DN80 pcs 13 486,000.00 6,318,000.00

G N2 BLANKETING VALVES

1 N2 Blanketing Valve
Flanges (ANSI 150# RF), DN50 x DN50 pcs 9 648,000.00 5,832,000.00

H FLAME ARRESTOR

1 Venting Flame Arrestor

Medium: Process (at top tank DMAPA)
Flanges (ANSI 150# RF), DN300 pcs 4 1,944,000.00 7,776,000.00

I TEMPERATURE GAUGE

1 Stainless Steel Temp. Transmitter

Medium: Process (at side tank)
Flanges (ANSI 150# RF), DN40 pcs 4 243,000.00 972,000.00

S/S Temperature Gauge (0 to 100 Deg C) - on the

2
pipelines
Medium: Process
Socket with Male NPT, DN15 pcs 2 28,580.00 57,160.00

SUBTOTAL 3.3 29,545,660.00

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PT UNILEVER OLEOCHEMICAL INDONESIA Section 3
SUNSHINE PROJECT Installation of Pipe Element
PIPING, INSULATION & MECAHNICAL TENDER - OSBL & ISBL OSBL
(SUPPLY BY CLIENT)

Rate (IDR) Subtotal

Item Description Unit Quantity
Installation (IDR)

3.4 INSTRUMENTS MOUNTED ALONG PIPELINES

A FLOW TRANSMITTERS

1 Stainless Steel Flow Transmitter (Vortex)

Medium: Liquid N2, Ind Gred N2, LP Condensate &
Inst. Air
Flanges (ANSI 150# RF), DN25 pcs 3 162,000.00 486,000.00
Flanges (ANSI 150# RF), DN50 pcs 1 324,000.00 324,000.00

* Tag FT-N01, FT-N02, FT-IA01 & FT-CR02

2 Stainless Steel Flow Transmitter (Vortex)

Medium: 15 Barg Steam
Flanges (ANSI 300# RF), DN100 pcs 1 648,000.00 648,000.00

* Tag FT-MS01

3 Stainless Steel Flow Transmitter (Rotameter)

Medium: Raw Water, Filtered Water & Waster Water

Flanges (ANSI 150# RF), DN40 pcs 2 243,000.00 486,000.00
Flanges (ANSI 150# RF), DN65 pcs 1 405,000.00 405,000.00

* Tag FT-FWS01, FT-RWS01 & FT-WW01

B FLOW SWITCH

1 Stainless Steel Flow Switch

Medium: At pipelines before pumps
Male NPT, DN15 pcs 12 28,580.00 342,960.00

SUBTOTAL 3.4 2,691,960.00

3.5 MISCELLANEOUS

A Any other items not mentioned above but need to

be priced in to fullfil the requirements as stipulated
within this Tender Documents: -

i.

ii.

iii.

PRICE BREAKDOWN FOR SECTION 3

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PT UNILEVER OLEOCHEMICAL INDONESIA Section 3
SUNSHINE PROJECT Installation of Pipe Element
PIPING, INSULATION & MECAHNICAL TENDER - OSBL & ISBL OSBL
(SUPPLY BY CLIENT)

Rate (IDR) Subtotal

Item Description Unit Quantity
Installation (IDR)

SECTION 3.1 257,578,385.00

SECTION 3.2 25,952,690.00

SECTION 3.3 29,545,660.00

SECTION 3.4 2,691,960.00

SECTION 3.5 -

SUMMARY PRICE OF SECTION 3 315,768,695.00

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