Course Syllabus - SIT College

19PCD101 COMPUTER APPLICATIONS IN DESIGN L T P C
3 0 0 3
OBJECTIVES:
• This course aims at imparting knowledge on computer applications in design
UNIT I INTRODUCTION TO COMPUTER GRAPHICS FUNDAMENTALS 9
Output primitives (points, lines, curves etc.,), 2-D & 3-D transformation (Translation, scaling, rotation)
windowing - view ports - clipping transformation
UNIT II CURVES AND SURFACES MODELING 9
Introduction to curves - Analytical curves: line, circle and conics – synthetic curves: Hermite cubic spline-
Bezier curve and B-Spline curve – curve manipulations.
Introduction to surfaces - Analytical surfaces: Plane surface, ruled surface, surface of revolution and tabulated
cylinder – synthetic surfaces: Hermite bicubic surface- Bezier surface and B-Spline surface- surface
manipulations.
UNIT III NURBS AND SOLID MODELING 9
NURBS- Basics- curves, lines, arcs, circle and bi linear surface. Regularized Boolean set operations - primitive
instancing - sweep representations - boundary representations – constructive solid Geometry - comparison of
representations - user interface for solid modeling.
UNIT IV VISUAL REALISM 9
Hidden – Line – Surface – solid removal algorithms shading – coloring. Introduction to parametric and
variational geometry based software’s and their principles creation of prismatic and lofted parts using
these packages.
UNIT V ASSEMBLY OF PARTS AND PRODUCT DATA EXCHANGE 9
Assembly modeling - interferences of positions and orientation - tolerances analysis – mass property
calculations - mechanism simulation.
Graphics and computing standards– Open GL Data Exchange standards – IGES, STEP etc– Communication
standards.
Total: 45 Periods
COURSE OUTCOMES:
After successful completion of this course, the Students will be able to
• Describe the Surface Modeling techniques such as interpolation and approximation
• Relate Graphics and computing standards
• Assemble and modeling various mechanical components
• Analysis of various types of fits and tolerances
• Categorize the capabilities of modeling and analysis packages such as solid works, Pro-E and ANSYS.
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REFERENCES:
1. David F. Rogers, James Alan Adams “Mathematical elements for computer graphics” second edition, Tata
McGraw-Hill edition.
2. Donald Hearn and M. Pauline Baker “Computer Graphics”, Prentice Hall, Inc., 1992.
3. Foley, Wan Dam, Feiner and Hughes – Computer graphics principles & practices, Pearson Education –
2003.
4. Ibrahim Zeid Mastering CAD/CAM – McGraw Hill, International Edition, 2007.
5. William M Neumann and Robert F.Sproul “Principles of Computer Graphics”, Mc Graw Hill Book Co.
Singapore, 1989.
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19PCD102 ADVANCED FINITE ELEMENT ANALYSIS L T P C
3 0 0 3
OBJECTIVES:
• To develop a thorough understanding of the advanced finite element analysis techniques with an ability
to effectively use the tools of the analysis for solving practical problems arising in engineering design
UNIT I BENDING OF PLATES AND SHELLS 8
Review of Elasticity Equations – Bending of Plates and Shells – Finite Element Formulation of Plate and Shell
Elements - Conforming and Non-Conforming Elements – C0 and C1 Continuity Elements –Degenerated shell
elements- Application and Examples
UNIT II NON-LINEAR PROBLEMS 10
Introduction – Iterative Techniques – Material non-linearity – Elasto Plasticity – Plasticity – Visco Plasticity –
Geometric Non linearity – large displacement Formulation –Solution procedure- Application in Metal Forming
Process and Contact Problems
UNIT III DYNAMIC PROBLEM 10
Direct Formulation – Free, Transient and Forced Response – Solution Procedures – Eigen solution-Subspace
Iterative Technique – Response analysis-Houbolt, Wilson, Newmark – Methods. Explicit & Implict Methods-
Lanchzos, Reduced method for large size system equations.
UNIT IV FLUID MECHANICS AND HEAT TRANSFER 9
Governing Equations of Fluid Mechanics – Solid structure interaction - Inviscid and Incompressible Flow –
Potential Formulations – Slow Non-Newtonian Flow – Metal and Polymer Forming – Navier Stokes Equation –
Steady and Transient Solution.
UNIT V ERROR ESTIMATES AND ADAPTIVE REFINEMENT 8
Error norms and Convergence rates – h-refinement with adaptivity – Adaptive refinement.
Total: 45 Periods
COURSE OUTCOMES:
• Understand the Finite Element Formulation of Plate and Shell Elements

• Gain knowledge in material & geometric non-and plasticity
• Solve problems under dynamic conditions by applying various techniques.
• Arrive at the solutions for fluid mechanics and heat transfer problems
• Acquire knowledge in error norms, convergence rates and refinement
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REFERENCES BOOKS:
1. Reddy J.N, “An Introduction to the Finite element Method”, McGraw – Hill, 1985.
2. Rao S.S, “Finite Element Method in Engineering”, Pergammon Press, 1989.
3. Tirupati R Chandrupatla and Ashok. D. Belegundu, “Introduction of finite element in Engineering”,
Prentice hall of India, 1997.
4. Bathe K.J, “Finite Element Procedures in Engineering Analysis”, 1990.Kobayashi S., Soo-IK-Oh and
Altan, T, “Metal forming and the Finite element Methods”, Oxford University Press, 1989.
5. Lewis R.W, Morgan K, Thomas H.R, and Seetharaman K.N, “The Finite Element Method in Heat
Transfer Analysis”, John Wiley, 1994.
6. L Darrell W. Pepper and Juan C. Heinrich M, “Finite Element Methods: Basic Concepts and
Applications”, Hemisphere publishing corporation, 1992.
7. Singiresu S. Ra, “The Finite Element Method in Engineering”, Elsevier, 2005.
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19PGM701 RESEARCH METHODOLOGY AND IPR L T P C
3 0 0 3
OBJECTIVES:
• To provide an overview on selection of research problem based on the Literature review

• To enhance knowledge on the Data collection and Analysis for Research design
• To outline the importance of ethical principles to be followed in Research work and IPR
UNIT I INTRODUCTION TO PROJECT FORMULATION 9

Meaning of research problem, Sources of research problem, Criteria, Characteristics of a good
research problem, Errors in selecting a research problem, Scope and objectives of research problem.
Defining and formulating the research problem - Selecting the problem - Necessity of defining the
problem - Importance of literature review in defining a problem – Literature review – Primary and
secondary sources – reviews, treatise, monographs-patents – web as a source – searching the web -
Critical literature review – Identifying gap areas from literature review - Development of working
hypothesis
UNIT II DATA COLLECTION, ANALYSIS AND ETHICS 9

Execution of the research - Observation and Collection of data - Methods of data collection Sampling
Methods- Data Processing and Analysis strategies - Data Analysis with Statistical Packages -
Hypothesis-testing - Generalization and Interpretation - Plagiarism, Application of results and ethics -
Environmental impacts - Ethical issues - ethical committees
UNIT III REPORT,THESIS, PAPER AND RESEARCH PROPOSAL WRITING 9
Structure and components of scientific reports - Types of report – Technical reports and thesis –
Significance – Different steps in the preparation – Layout, structure and Language of typical reports –
Illustrations and tables - Bibliography, referencing and footnotes, how to write report- Paper Developing
a Research Proposal- Format of research proposal- a presentation and assessment by a review committee
UNIT IV INTELLECTUAL PROPERTY 9
Nature of Intellectual Property - Patents, Designs, Trade and Copyright. Process of Patenting and
Development: technological research, innovation, patenting, development. International Scenario:
International cooperation on Intellectual Property. Procedure for grants of patents, Patenting under PCT.
UNIT V PATENT RIGHTS AND NEW DEVELOPMENTS IN IPR 9
Patent Rights: Scope of Patent Rights. Licensing and transfer of technology. Patent information and
databases. Geographical Indications, New Developments in IPR: Administration of Patent System. New
developments in IPR; IPR of Biological Systems, Computer Software etc.Traditional knowledge Case
Studies, IPR and IITs.
TOTAL: 45 PERIODS
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COURSE OUTCOMES:
After successful completion of this course, the students will be able to
• Identify and Formulate the Research Problem

• Collect and Analyze data from various sources of Literature.
• Write thesis effectively including technical reports and other contents.
• Explain the ethical principles to be followed while patenting or obtaining copyright.
• Apply for patent rights and demonstrate New developments in IPR
REFERENCES
1. Garg, B.L., Karadia, R., Agarwal, F. and Agarwal, U.K., 2002. An introduction to
Research Methodology, RBSA Publishers.
2. Kothari, C.R., 1990. Research Methodology: Methods and Techniques. New Age
International. 418p.
3. Sinha, S.C. and Dhiman, A.K., 2002. Research Methodology, Ess Ess Publications.
2 volumes.
4. Trochim, W.M.K., 2005. Research Methods: the concise knowledge base, Atomic
Dog Publishing. 270p.
5. Wadehra, B.L. 2000. Law relating to patents, trade marks, copyright designs and
geographical indications. Universal Law Publishing.
Additional reading
1. Anthony, M., Graziano, A.M. and Raulin, M.L., 2009. Research Methods: A
Process of Inquiry, Allyn and Bacon.
2. Carlos, C.M., 2000. Intellectual property rights, the WTO and developing countries:
the TRIPS agreement and policy options. Zed Books, New York.
3. Coley, S.M. and Scheinberg, C. A., 1990, "Proposal Writing", Sage Publications.
4. Day, R.A., 1992.How to Write and Publish a Scientific Paper, Cambridge
University Press.
5. Fink, A., 2009. Conducting Research Literature Reviews: From the Internet to
Paper. Sage Publications
6. Leedy, P.D. and Ormrod, J.E., 2004 Practical Research: Planning and Design,
Prentice Hall.
7. Satarkar, S.V., 2000. Intellectual property rights and Copy right. Ess Ess
Publications
13
19PGM801 L T P C
Pedagogy Studies
2 0 0 0
Objectives:
• To make the students understand a range of cognitive capacities in human learners

• To explain the outcome-based education system
• To describe the curriculum design process
Unit I: Educational Psychology and Engineering Education (4)
Learning process, motivation and engagement, ICT in learning and teaching, Facilitating the learners,
Engineering education and recent trends, Research in Engineering education, General maxims of teaching,
Teacher-centered, learner-centered and learning-centered approaches, Becoming a reflective teacher,
Disruptive Innovation in Education
Unit II: Outcome Based Education (4)
Outcome Based Education: A broad context for quality teaching and learning, planning for quality teaching
and learning, Necessity for learning outcomes - Course Outcomes and Program Outcomes, Defining
learning outcomes, learning outcomes in the cognitive domain, learning outcomes in the affective domain,
learning outcomes in the psychomotor domain, Program Outcomes, Graduate Attributes, Program
Educational Objectives, linking learning outcomes to teaching and assessment.
Unit III: Curriculum Design (4)
Curriculum design cycle, curriculum structure, credit and academic load, need assessment – feedback from
stakeholders, concept of “Constructive alignment”, the two loop approach of ABET, tuning approach of
curriculum design, CDIO concept of curriculum design and implementation, Industry relevant curriculum
design and implementation, concept mapping, Instructional design and delivery.
Unit IV: Teaching and Assessment Strategies (4)
Direct instruction as teaching strategy, co-operative learning, problem-solving, industry relevant teaching,
role-play, case study, technology enabled teaching, research orientation, measurement and evaluation of
students’ achievement, assessment of learning outcomes - assessment tools: direct and indirect assessment
tools, rubrics for assessment, attainment analysis, corrective action- curriculum updation, improvement in
pedagogy, innovative assessment methods.
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Course Outcomes:
After successful completion of the course students will be able to:
1. Develop pedagogical expertise through an introduction to theoretically-based teaching methods

and strategies
2. Write learning outcomes and link learning outcomes to appropriate assessments
3. Design syllabus and lesson plans that align with learning outcomes
4. Use technology to enhance teaching and learning
5. Choose teaching-learning strategies appropriate to the needs of the learners
References:
1) Dr.Sue Duchesne, Anne McMaugh, Sandra Bochner, Kerri-Lee Krause, “Educational Psychology
for Learning and Teaching”, Cengage Learning, 4th Edition, 2019.
2) Lisa R. Lattuca, Patrick T. Terenzini, J. Fredericks Volkwein, and George D. Peterson, “The
Changing Face of Engineering Education” The Bridge, National Academy of Engineering,
Summer 2006
3) Anderson, L. & Krathwohl , D. A Taxonomy for Learning, Teaching and Assessing: A Revision
of Bloom's Taxonomy of Educational Objectives . New York: Longman, 2001.
4) Blumberg, P. Developing learner-centred teaching: A practical guide for faculty. San Francisco:
Jossey-Bass, 2017.
5) Teaching Support Services. Learning objectives. University of Guelph, Guelph, ntario. Retrieved
from http://www.uoguelph.ca/tss/resources/idres/learningobjectives1.pdf
6) O.V. Boev, N.Gruenwald and G.Heitmann, “Engineering Curriculum Design aligned with
Accrediation Standards”, Hochschule Wismar Publishers, 2013
Fink, D. L. Integrated course design. Manhattan, KS: The IDEA Center, 2005. Retrieved from
http://www.theideacenter.org/sites/default/files/Idea_Paper_42.pdf
19PCD103 CAD LABORATORY L T P C
15
0 0 4 2
OBJECTIVE:
• To understand the different type of solid model package and create the graphical solid model.
• Apply the principles of two-dimensional CAD in the solution of various design problems.
CAD Introduction.
Sketcher
Solid modeling –Extrude, Revolve, Sweep, etc and Variational sweep, Loft ,etc
Surface modeling –Extrude, Sweep, Trim ..etc and Mesh of curves, Free form etc
Feature manipulation – Copy, Edit, Pattern, Suppress, History operations etc.
Assembly-Constraints, Exploded Views, Interference check
Drafting-Layouts, Standard & Sectional Views, Detailing & Plotting.
CAD data Exchange formats- IGES, PDES, PARASOLID, DXF and STL
Exercises in Modeling and drafting of Mechanical Components - Assembly using Parametric and feature based
Packages like PRO-E / SOLID WORKS /CATIA / NX etc
COURSE OUTCOMES:
• Create of shafts, rounds, chamfers and slots models using computer aided design
• Assemble the part models using constraints
• familiarized with the computer applications in design and preparing drawings for various mechanical
components.
TOTAL: 45 PERIODS
16
19PCD104 COMPUTER AIDED ENGINEERING LABORATORY L T P C
0 0 4 2
OBJECTIVES:
• To analysis the complex problem by using the ANSYS / ABAQUS etc.,

• Synthesize information and apply critical thinking skills to solve instructional problems typical to
industry.
Analysis of Mechanical Components – Use of FEA Packages like ANSYS/ NASTRAN etc.,
Force and Stress analysis using link elements in Trusses, cables etc.
Stress and deflection analysis in beams with different support conditions.
Stress analysis of flat plates and simple shells.
Stress analysis of axi – symmetric components.
Thermal stress and heat transfer analysis of plates.
Thermal stress analysis of cylindrical shells.
Vibration analysis of spring-mass systems.
Model analysis of Beams.
Harmonic, transient and spectrum analysis of simple systems
COURSE OUTCOMES:
• Analyze the problem with help of the Pro-E model (to import the model to the ANSYS) to get the various
mechanical properties.
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DESIGN FOR MANUFACTURE, ASSEMBLY AND
19PCD201 L T P C
ENVIRONMENTS
3 0 0 3
OBJECTIVES:
• To Design for Manufacture, Assembly and Environments is to create new and better ideas and improving
the existing one
• To analyze and Redesign the component by the influence of man, machine, material and process
UNIT I INTRODUCTION 8
General design principles for manufacturability - strength and mechanical factors, mechanisms selection, evaluation
method, Process capability - Feature tolerances -Geometric tolerances - Assembly limits -Datum features - Tolerance
stacks
UNIT II FACTORS INFLUENCING FORM DESIGN 9
Working principle, Material, Manufacture, Design- Possible solutions - Materials choice -Influence of materials on
form design - form design of welded members, forgings and castings.
UNIT III COMPONENT DESIGN - MACHINING CONSIDERATION 10
Design features to facilitate machining - drills - milling cutters - keyways – Doweling procedures, counter sunk
screws - Reduction of machined area- simplification by separation - simplification by amalgamation - Design for
machinability - Design for economy - Design for clampability - Design for accessibility - Design for assembly.
UNIT IV COMPONENT DESIGN - CASTING CONSIDERATION 8
Redesign of castings based on Parting line considerations - Minimizing core requirements, machined holes, redesign
of cast members to obviate cores. Identification of uneconomical design - Modifying the design - group technology
– Computer Applications for DFMA.
UNIT V DESIGN FOR THE ENVIRONMENT 10
Introduction – Environmental objectives – Global issues – Regional and local issues –Basic DFE methods – Design
guide lines – Example application – Lifecycle assessment – Basic method – AT and T’s environmentally responsible
product assessment - Weighted sum assessment method – Lifecycle assessment method – Techniques to reduce
environmental impact – Design to minimize material usage – Design for disassembly –Design for recyclability –
Design for remanufacture – Design for energy efficiency –Design to regulations and standards.
Total: 45 Periods
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COURSE OUTCOMES:
• Arrange the Geometric tolerances
• Discus the minimize moulding core requirement
• categorize of materials on form design
• Identify the different part family in group technology
• Assess the Techniques to reduce environmental impact
REFERENCES:
1. Boothroyd G, “Design for Assembly Automation and Product Design”, Marcel Dekker, New York, 1980.
2. Bralla, “Design for Manufacture handbook”, McGraw hill, 1999.
3. Boothroyd, G, Heartz and Nike, “Product Design for Manufacture”, Marcel Dekker, 1994.
4. Dickson, John. R and Corroda Poly, “Engineering Design and Design for Manufacture and Structural
Approach”, Field Stone Publisher, USA, 1995.
5. Fixel, J, “Design for the Environment ”, McGraw hill, 1996.
6. Graedel T.and Allen By. B, “Design for the Environment Angle Wood Cliff ”, Reason Pub., Prentice Hall,
1996.
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19PCD202 APPLIED MATERIALS ENGINEERING L T P C
3 0 0 3
OBJECTIVES:
• To provide knowledge in the areas of characterization of materials

• To impart knowledge on selection of materials for important applications
UNIT I PLASTIC BEHAVIOUR & STRENGTHENING 8
Mechanism of Plastic deformation, role of dislocations, yield stress, shear strength of perfect and real crystals
–Strengthening mechanism, work hardening, solid solutioning, grain boundary strengthening, Poly phase
mixture, precipitation, particle fibre and dispersion strengthening. Effect of temperature, strain and strain rate
on plastic behaviour, Super plasticity.
UNIT II FRACTURE BEHAVIOUR 8
Griffith’s theory stress intensity factor and fracture toughness-Toughening mechanisms – Ductile, brittle
transition in steel-High temperature fracture, creep – Larson-Miller, Parameter – Deformation and fracture
mechanism maps – Fatigue. Low and high cycle fatigue test, crack initiation and propagation mechanisms
and Paris law – Effect of surface and metallurgical parameters on fatigue – fracture of non metallic materials
– Failure analysis, sources of failure, procedure of failure analysis.
UNIT III CHARACTERIZATION OF MATERIALS 10
X-ray diffraction, Crystallography basics, characteristic spectrum, Bragg’s law, Diffraction methods – Lauer,
rotating crystal and powder methods. Optical microscopy, Construction and operation of Transmission
electron microscope – Selected Area Electron Diffraction and image formation, specimen preparation
techniques Scanning electron microscopy, Transmission electron microscopy, Atomic force microscope,
thermal analysis techniques.
UNIT IV MATERIAL TESTING & SELECTION OF MATERIALS 9
Tension, Hardness, torsion, bending, fracture and impact tests. Motivation for selection of materials , cost
basis and service requirements – selection for Mechanical properties, strength, toughness, fatigue and creep
– Selection for surface durability corrosion and wear resistance – Relationship between materials selection
and processing – Case studies in materials selection with Relevance to aero, auto, marine, machinery and
nuclear applications.
UNIT V MODERN MATERIALS AND TREATMENT 10
Dual phase steels, high strength low alloy (HSLA) Steel, transformation included plasticity (TRIP) Steel,
maraging steel, shape memory alloys, properties applications of engineering plastics and composites
materials, advanced structural ceramics – Wc, TiC, TaC, Al2O3, SiC, Si3N4, CBN, diamond, heat treatment
alloy and tool steels, vapour deposition – Plasma, PVD- thick and thin film deposition – Nano materials-
production of Nano sized materials. Total: 45 Periods
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COURSE OUTCOMES:
• Summarize the behavior of materials under different loading conditions

• Select appropriate material for the application concerned
• Apply the modern materials
• Describe the deferent types of ceramics
• Describe the Relationship between materials selection and processing
REFERENCES:
1. George E. Dieter, “Mechanical Metallurgy”, McGraw Hill,1988.
2. Charles J.A, Crane F.A.A. and Furness J.A.G, “Selection and use of Engineering Materials ”, Third
Edition, Butterworth – Heiremann, 1997.
3. Cullity B. D, “Elements of X-ray diffraction”, Addison-Wesley Company Inc., Third Edition, Newyork,
2000.
4. Brandon D. G, “Modern Techniques in Metallography”, Von Nostrand Inc NJ, USA, 1986.
5. Thomas G, “Transmission electron microscopy of metals”, John Wiley, 1996.
6. James K.Wessel, Wiley and Intersam John, “The Hand book of Advance Materials ”, Wilson Publishers,
2004.
7. Tadeu Z Burakowski, Tadenz. Wierzchon, “Surface Engg of Metals”, Principles, Equipment, Technlogies,
CRC press, 1998.
8. Thomas H.Courtney, “Mechanical Behaviour of Materials”, McGraw Hill, 2nd edition, 2000.
9. Flinn R.A. and Trojan, P.K, “Engg Materials and their Applications ”,4th Edition, Jaico, 1999.
10. Metals hand book, vol. 10, “Failure Analysis and Prevention”,10th edition, 1999.
11. Weinberg, F, “Tools and Techniques in Physical Metallurgy”, Marcel and Decker, 1970.
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19PGM802 English for Research Paper Writing L T P C
2 0 0 0
OBJECTIVES:
• To give and exposure on writing skills and readability

• To impart the knowledge of each section of the paper
• To enhance the student to write the good quality Research paper
UNIT-I INTRODUCTION TO RESEARCH 9
Introduction to Research Paper, Planning and Preparation, Word Order, Breaking up long sentences, Structuring
Paragraphs, Clarity and Removing Redundancy, Highlighting the Findings, Hedging and Criticizing, Paraphrasing
and Plagiarism - Useful idioms & phrases.
UNIT-II STRUCTURE OF RESEARCH PAPER 6
Types of the Research papers, Regular Research Paper - Review Research Paper – Case Study Research Paper –
Research Letters - Sections of a Paper, Title, Author names and affiliations - Corresponding author - Abstracts,
Keywords, Highlights, Graphical Abstract - Introduction, Methods, Results, Discussion, Conclusions,
Acknowledgment - the First Draft.
UNIT-III METHODOLOGY, RESULTS & DISCUSSION AND CONCLUSION 9
Introduction – Writing preview of Research work – Review of literature – assimilating the points – Logical flow –
Research gap - Writing the Methodology – Sequence - Specification – Explaining results – Interpretation and
plotting – Discussion of the salient findings – Critical analysis – Writing the Conclusion
UNIT-IV SUBMISSION OF RESEARCH PAPER 6
References – Citations and Checking the Citations – Various forms of Citation - Guidelines for authors –Manuscript
submission – Conflict of Interest - Authors reply for Reviewer comments – Point by Point Explanation –
Resubmission – Acceptance – Copyright – Proof reading and final submission.
COURSE OUTCOMES
After successful completion of this course, the students will be able to
• Write research paper effectively with improved standard of language

• Explain the different sections of the Research paper
• Formulate the Acceptable Research Manuscript
REFERENCES
1. Goldbort R (2006) Writing for Science, Yale University Press (available on Google Books)
2. Day R (2006) How to Write and Publish a Scientific Paper, Cambridge University Press
3. Highman N (1998), Handbook of Writing for the Mathematical Sciences, SIAM. Highman’sbook.
4. Adrian Wallwork, English for Writing Research Papers, Springer New York DordrechtHeidelberg London,
2011
Additional Reading
1. MLA Handbook for Writers of Research Papers, The Modern Language Association of America, New York
2009
22
19PCD203 CAM LABORATORY L T P C
0 0 4 2
COURSE OBJECTIVES:
• To impart CNC part programming skills for turning and milling applications.
• To give a good exposure of CAM software in order to perform simulation and to generate CL data.
• To provide an adequate knowledge to use Computer Aided Measuring Instruments for
manufacturing applications.
Simulation and Machining using CNC / DNC Machine Tools – Use of FEM Packages - Relational Data Base –
Networking – Practice on Computer Aided Measuring Instruments – Image Processing – Software Development for
Manufacturing – CNC Controllers – Use of advanced CNC Machining Packages – Business Data Processing.
EQUIPMENTS FOR CAM LAB
1. CAM Software for tool path generation for planer machining, contour machining, drilling, turning etc. &
post processing modulus for different CNC controllers : 10 Nos
2. Medium production type CNC turning center with popular industrial type controller : 1
3. Medium production type CNC machining center with popular industrial type controller : 1
4. Bench Model CMM : 1
5. Vision & image processing software : 2
6. Data Processing Software : 2
TOTAL: 30 PERIODS
COURSE OUTCOMES:
• Course would be helpful to understand the basic concepts in NC technology.

• This course would make familiar of the use of CAE and CAM software.
• Students would be able to apply the concepts of Machine Vision to various Industrial applications.
• Students would be trained to write and execute NC program on CNC production machines for different
jobs.
23
19PCD204 ADVANCED ANALYSIS AND SIMULATION LABORATORY L T P C
0 0 4 2
OBJECTIVES:
To give exposure to software tools needed to analyze engineering problems.
To expose the students to different applications of simulation and analysis tools.
To learn and get familiar with the ANSYS Workbench.
To learn the basic steps of modelling MEMS devices using ANSYS Workbench.
To learn the simulation and analysis steps of the MEMS model.
SIMULATION
1. MATLAB basics, Dealing with matrices, Graphing-Functions of one variable and two variables
2. Use of Matlab to solve simple problems in vibration
3. Mechanism Simulation using Multibody Dynamic software
ANALYSIS
1. Structural analysis of Piston using ANSYS Workbench.
2. Structural Analysis of a Cantilever Using ANSYS Workbench
3. Structural Analysis of Simply Supported Beam Using ANSYS Workbench
4. Thermal analysis of Disc Brake using ANSYS Workbench
5. Thermal analysis of Piston using ANSYS Workbench
TOTAL: 60 PERIODS
OUTCOME:
Upon completion of this course, the Students can model, analyse and simulate experiments to meet real world system
and evaluate the performance.
24
19PCD205 MINI PROJECT WITH SEMINAR L T P C
0 0 4 3
OBJECTIVES:
• To inculcate the importance of communication skills

• To familiarize with the concepts in emerging engineering field
DESCRIPTION:
This course is introduced to enrich the communication skills of the student and to create
awareness on recent development in Electrical and Electronics Engineering through
Technical presentation. In this course, a student has to present at least two Technical
papers or recent advances in Engineering / Technology that will be evaluated by a
Committee constituted by the Head of the Department.
Students should work on a small research problem. Students have to carry out the project
under the guidance of faculty member using the knowledge of subjects that he/she has
learned. The student should submit the report at the end of the semester. The product
should be demonstrated at the time of examination.
TOTAL: 60 PERIODS
COURSE OUTCOMES:
After the successful completion of this course, the student will be able to
• Understand the basic concept of core subject
• Explain the concept in an effective manner
• Apply innovative ideas on emerging engineering field.
• Implement the novelty in mini projects
• Demonstrate the Technical ideas with good communication skill.
25
19PCD301 PROJECT WORK (PHASE – I) L T P C
0 0 20 10
OBJECTIVES
To identify a specific problem for the current need of the society and collecting information related to
the same through detailed review of literature.
To develop the methodology to solve the identified problem.
To train the students in preparing project reports and to face reviews and viva-voce examination.
SYLLABUS
The student individually works on a specific topic approved by the head of the division under the
guidance of a faculty member who is familiar in this area of interest. The student can select any topic
which is relevant to the area of engineering design. The topic may be theoretical or case studies. At the
end of the semester, a detailed report on the work done should be submitted which contains clear
definition of the identified problem, detailed literature review related to the area of work and
methodology for carrying out the work. The students will be evaluated through a viva-voce examination
by a panel of examiners including one external examiner.
TOTAL: 180 PERIODS
OUTCOME:
At the end of the course the students will have a clear idea of their area of work and they will be in a
position to carry out the remaining phase II work in a systematic way.
26
19PCD401 PROJECT WORK (PHASE – II) L T P C
0 0 32 16
OBJECTIVES:
To solve the identified problem based on the formulated methodology.
To develop skills to analyze and discuss the test results, and make conclusions.
SYLLABUS:
The student should continue the phase I work on the selected topic as per the formulated methodology
under the same supervisor. At the end of the semester, after completing the work to the satisfaction of
the supervisor and review committee, a detailed report should be prepared and submitted to the head of
the department. The students will be evaluated based on the report submitted and the viva-voce
examination by a panel of examiners including one external examiner
TOTAL: 360 PERIODS
OUTCOME:
On completion of the project work students will be in a position to take up any challenging practical
problem in the field of engineering design and find better solutions to it.
27
19PCD501 MECHATRONICS IN MANUFACTURING SYSTEMS L T P C
3 0 0 3
OBJECTIVES:
• To get knowledge about sensors and Transducers

• To study about microprocessors and programmable logic controllers
• To understand the design principles of Mechatronics
Introduction to Mechatronics - Systems - Mechatronics in Products – Measurement Systems - Control Systems

- Traditional design and Mechatronics Design.
UNIT II SENSORS AND TRANSDUCERS 9
Introduction - Performance Terminology - Displacement, Position and Proximity - Velocity and Motion -
Fluid pressure - Temperature sensors - Light sensors - Selection of sensors - Signal processing - Servo
systems.
UNIT III MICROPROCESSORS IN MECHATRONICS 9
Introduction - Architecture - Pin configuration - Instruction set - Programming of Microprocessors using 8085
instructions - Interfacing input and output devices - Interfacing D/A converters and A/D converters –
Applications - Temperature control - Stepper motor control - Traffic light controller.
UNIT IV PROGRAMMABLE LOGIC CONTROLLERS 9
Introduction - Basic structure - Input / Output processing - Programming –Mnemonics Timers, Internal relays
and counters - Data handling - Analog input / output - Selection of PLC.
UNIT V DESIGN AND MECHATRONICS 9
Designing - Possible design solutions - Case studies of Mechatronics systems.
Total: 45 Periods
28
COURSE OUTCOMES:
• Distinguish Traditional design and Mechatronics Design
• Select the suitable sensors for deferent application and components
• Construct a Program for traffic control by using 8085 instructions
• Discuss about the operation of timers
• Sketch a mechatronics system for Pick and place robot
REFERENCES:
1. Michael B.Histand, David G. Alciatore, “Introduction to Mechatronics and Measurement
Systems”, McGraw-Hill, International Editions, 1999.
2. Bradley, D.A., Dawson, D, Buru, N.C. and Loader, AJ, “Mechatronics”, Chapman and Hall,
1993.
3. Ramesh.S, Gaonkar, “Microprocessor Architecture, Programming and Applications”, Wiley
Eastern, 1998.
4. Lawrence J. Kamm, “Understanding Electro-Mechanical Engineering, An Introduction to
Mechatronics ”, Prentice-Hall, 2000.
5. Ghosh, P.K., Sridhar, P.R, “Introduction to Microprocessors for Engineers and Scientists”,
Prentice Hall, Second Edition, 1995.
6. W. Bolton, “Mechatronics”, Pearson Education, 2006.
29
19PCD502 TRIBOLOGY IN DESIGN L T P C
3 0 0 3
OBJECTIVES:
• To know about the principles of wear, tear and friction

• To learn understand the different types of lubrication
UNIT I SURFACE INTERACTION AND FRICTION 8
Topography of Surfaces – Surface features-Properties and measurement – Surface interaction – Adhesive Theory
of Sliding Friction –Rolling Friction-Friction properties of metallic and non-metallic materials – friction in
extreme conditions –Thermal considerations in sliding contact.
UNIT II WEAR AND SURFACE TREATMENT 8
Types of wear – Mechanism of various types of wear – Laws of wear –Theoretical wear models-Wear of Metals
and Non metals – Surface treatments – Surface modifications –surface coatings methods- Surface Topography
measurements –Laser methods – instrumentation - International standards in friction and wear measurements.
UNIT III LUBRICANTS AND LUBRICATION REGIMES 9
Lubricants and their physical properties- Viscosity and other properties of oils –Additives and selection of
Lubricants- Lubricants standards ISO,SAE,AGMA, BIS standards – Lubrication Regimes –Solid Lubrication-
Dry and marginally lubricated contacts- Boundary Lubrication- Hydrodynamic lubrication –– Elasto and plasto
hydrodynamic – Magneto hydrodynamic lubrication – Hydro static lubrication – Gas lubrication.
THEORY OF HYDRODYNAMIC AND HYDROSTATIC

UNIT IV 10
LUBRICATION
Reynolds Equation,-Assumptions and limitations-One and two dimensional Reynolds Equation-Reynolds and
Summerfield boundary conditions- Pressure wave, flow, load capacity and friction calculations in Hydrodynamic
bearings-Long and short bearings-Pad bearings and Journal bearings-Squeeze film effects-Thermal
considerations-Hydrostatic lubrication of Pad bearing- Pressure , flow , load and friction calculations-Stiffness
considerations- Various types of flow restrictors in hydrostatic bearings.
HIGH PRESSURE CONTACTS AND ELASTO HYDRODYNAMIC

UNIT V 10
LUBRICATION
Rolling contacts of Elastic solids- contact stresses – Hertzian stress equation- Spherical and cylindrical contacts-
Contact Fatigue life- Oil film effects- Elasto Hydrodynamic lubrication Theory-Soft and hard EHL-Reynolds
equation for elasto hydrodynamic lubrication- - Film shape within and outside contact zones-Film thickness and
friction calculation- Rolling bearings- Stresses and deflections-Traction drives.
Total: 45 Periods
30
COURSE OUTCOMES:
• List the Properties of Surface features

• Categorize Wear of Metals and Non metals
• Formulate the one and two dimensional Reynolds Equation
• Solve the problems for bearings to find Stresses and deflections
• Discus the oil properties like viscosity etc…
REFERENCES:
1. Rabinowicz. E, “Friction and Wear of materials”, John Willey &Sons, UK, 1995.
2. Cameron, A, “Basic Lubrication Theory”, Ellis Herward Ltd., UK, 1981.
3. Halling J, “Principles of Tribology”, Macmillian, 1984.
4. Williams J.A, “Engineering Tribology”, Oxford Univ. Press, 1994.
5. S. K .Basu S .N. Sengupta and B.B. Ahuja, “Fundamentals of Tribology”, Prentice – Hall of
India Pvt Ltd, New Delhi, 2005.
6. G. W. Stachowiak, A.W .Batchelor, “Engineering Tribology”, Butterworth-Heinemann, UK,
2005.
31
19PCD503 DESIGN OF HYDRAULIC AND PNEUMATIC SYSTEMS
L T P C
3 0 0 3
OBJECTIVES:
• To know about the Hydraulic and pneumatic systems used in industries

• To learn about the installation and maintenance of hydraulic and pneumatic systems
UNIT I OIL HYDRAULIC SYSTEMS AND HYDRAULIC ACTUATORS 8
Hydraulic Power Generators – Selection and specification of pumps, pump characteristics. Linear and Rotary
Actuators – selection, specification and characteristics.
UNIT II CONTROL AND REGULATION ELEMENTS 10
Pressure - direction and flow control valves - relief valves, non-return and safety valves -actuation systems.
UNIT III HYDRAULIC CIRCUITS 8
Reciprocation, quick return, sequencing, synchronizing circuits - accumulator circuits -industrial circuits - press
circuits - hydraulic milling machine - grinding, planning, copying,- forklift, earth mover circuits- design and
selection of components - safety and emergency mandrels.
UNIT IV PNEUMATIC SYSTEMS AND CIRCUITS 10
Pneumatic fundamentals - control elements, position and pressure sensing - logic circuits - switching circuits -
fringe conditions UNITs and these integration - sequential circuits -cascade methods - mapping methods - step
counter method - compound circuit design -combination circuit design.
UNIT V INSTALLATION, MAINTENANCE AND SPECIAL CIRCUITS 9
Pneumatic equipments- selection of components - design calculations – application –fault finding - hydro
pneumatic circuits - use of microprocessors for sequencing - PLC, Low cost automation - Robotic circuits.
Total: 45 Periods
32
COURSE OUTCOMES:
• Illustrate the specification, characteristics, and selection of pumps and accelerators

• Explain the application and working principles of valves
• Design the hydraulic circuit for real time applications
• Design the pneumatic circuit for real time applications.
• Describe about the illustration and maintenance of circuits
REFERENCES:
1. Antony Espossito, “Fluid Power with Applications”, Prentice Hall, 1980.
2. Dudleyt, A. Pease andJohn J. Pippenger, “Basic fluid power”, Prentice Hall, 1987.
3. Andrew Parr, “Hydraulic and Pneumatics ”, Jaico Publishing House, 1999.
4. Bolton. W, “Pneumatic and Hydraulic Systems”, Butterworth – Heinemann, 1997.
5. K.Shanmuga Sundaram, “Hydraulic and Pneumatic Controls: Understanding made Easy ” S.
Chand and Co Book publishers, New Delhi, 2006.
33
19PCD504 DATA COMMUNICATION IN CAD / CAM
L T P C
3 0 0 3
OBJECTIVES:
• To know about the basics of operating systems

UNIT I DIGITAL COMPUTERS & MICRO PROCESSORS 9
Block diagram - register transfer language - arithmetic, logic and shift micro operations -instruction code -
training and control instruction cycle - I/O and interrupt design of basic computer. Machine language - assembly
language - assembler. Registers ALU and Bus Systems - timing and control signals - machine cycle and timing
diagram - functional block diagrams of 80 x 86 and modes of operation. Features of Pentium Processors.
UNIT II OPERATING SYSTEM & ENVIRONMENTS 9
Types - functions - UNIX & WINDOWS NT - Architecture - Graphical User Interfaces. Compilers - Analysis
of the Source program - the phases of a compiler - cousins of the compiler, the grouping of phases - compiler
construction tools.
UNIT III COMMUNICATION MODEL 9
Data communication and networking - protocols and architecture - data transmission concepts and terminology
- guided transmission media - wireless transmission – data encoding - asynchronous and synchronous
communication - base band interface standards RS232C, RS449 interface.
UNIT IV COMPUTER NETWORKS 9
Network structure - network architecture - the OSI reference model services – network standardization – example
- Managing remote systems in network - network file systems -net working in manufacturing.
UNIT V INTERNET 9
Internet services - Protocols - intranet information services - mail based service – system and network
requirements - Internet tools - usenet - e-mail - IRC - www - FTP - Telnet.
Total: 45 Periods
COURSE OUTCOMES:
• Describe the registers ALU and Bus Systems.

• Review the Graphical User Interface.
• Conclude the data transmission concepts and terminology
• Describe the three elements network protocol
• Practice the www, email
REFERENCES:
34
1. Morris Mano. M, “Computer System Architecture”, Prentice Hall, Prentice Hall of India,
1996.
2. Gaonkar R.S, “Microprocessor Architecture, Programming and Applications of 8085”,
Penram International, 1997.
3. Peterson J.L, Galvin PandSilberschaz, A, “Operating Systems Concepts”, Addison Wesley,
1997.
4. Alfred V. Aho, Ravi Setjhi and Jeffrey D Ullman, “Compilers Principles Techniques and
Tools”, Addison Wesley, 1986.
5. William Stallings, “Data of Computer Communications”, Prentice Hall, Prentice Hall of
India, 1997.
6. Andrew S. Tanenbanum, “Computer Networks”, 3rd Edition, Prentice Hall of India, 1996.
7. Christian Crumlish, “The ABC's of the Internet”, BPB Publication, 1996.
35
19PCD505 PERFORMANCE MODELLING AND ANALYSIS OF L T P C
MANUFACTURING SYSTEM
3 0 0 3
OBJECTIVES:
• This course aims at imparting knowledge on modeling and analysis of manufacturing system
UNIT I MANUFACTURING SYSTEMS & CONTROL 9
Automated Manufacturing Systems - Modelling - Role of performance modelling -simulation models- Analytical
models. Product cycle - Manufacturing automation -Economics of scale and scope - input/output model - plant
configurations. Performance measures - Manufacturing lead-time - Work in process -Machine utilization -
Throughput –Capacity - Flexibility - performability - Quality. Control Systems - Control system architecture -
Factory communications - Local area networks - Factory net works – Open systems interconnection model - Net
work to network interconnections – Manufacturing automation protocol - Database management system.
UNIT II MANUFACTURING PROCESSES 9
Examples of stochastic processes - Poisson process Discrete time Markov chain models -Definition and notation -
Sojourn times in states - Examples of DTMCs in manufacturing -Chapman - Kolmogorov equation - Steady-state
analysis. Continuous Time Markov Chain Models - Definitions and notation - Sojourn times in states - examples of
CTMCs in manufacturing - Equations for CTMC evolution - Markov model of a transfer line. Birth and Death
Processes in Manufacturing - Steady state analysis of BD Processes – Typical BD processes in manufacturing.
UNIT III QUEUING MODELS 9
Notation for queues - Examples of queues in manufacturing systems – Performance measures - Little's result -
Steady state analysis of M/M/m queue, queues with general distributions and queues with breakdowns - Analysis of
a flexible machine center.
UNIT IV QUEUING NETWORKS 9
Examples of QN models in manufacturing - Little's law in queuing networks – Tandem queue - An open queuing
network with feedback - An open central server model for FMS Closed transfer line – Closed server model - Garden
Newell networks.
UNIT V PETRINETS 9
Classical Petri Nets - Definitions - Transition firing and reachability – Representational power - properties -
Manufacturing models. Stochastic Petri Nets - Exponential timed Petri Nets -Generalized Stochastic Petri Nets -
modelling of KANBAN systems – Manufacturing models.
Total: 45 Periods
36
COURSE OUTCOMES:
• Explain the Quality, Control Systems

• Derive the Equations for CTMC evolution
• Analyze the flexible machine center
• Compose the Generalized Stochastic Petri Net
• Arrange the cards for KAMBAN system
REFERENCES:
1. Tayfur Altiok, “Performance Analysis of Manufacturing Systems”, Springer, 1997.
2. Trivedi, K.S, “Probability and Statistics with Reliability, Queuing and Computer Science
Applications”, Prentice Hall, New Jersey, 1982.
3. Gupta S.C., Kapoor V.K, “Fundamentals of Mathematical Statistics ”, Sultan Chand and
Sons, 3rd Edition, New Delhi, 1988.
4. Viswanadham, N, Narahari, Y, “Performance Modelling of Automated Manufacturing
Systems”, Prentice Hall of India, New Delhi, 1994.
37
19PCD506 OPTIMIZATION TECHNIQUES IN DESIGN L T P C
3 0 0 3
OBJECTIVES:
• This course aims at imparting knowledge on various optimization techniques

UNIT I UNCONSTRAINED OPTIMIZATION TECHNIQUES 10
Introduction to optimum design - General principles of optimization – Problem formulation & their
classifications - Single variable and multivariable optimization, Techniques of unconstrained minimization –
Golden section, Random, pattern and gradient search methods – Interpolation methods.
UNIT II CONSTRAINED OPTIMIZATION TECHNIQUES 9
Optimization with equality and inequality constraints - Direct methods – Indirect methods using penalty
functions, Lagrange multipliers - Geometric programming.
UNIT III ADVANCED OPTIMIZATION TECHNIQUES 10
Multi stage optimization – dynamic programming; stochastic programming; Multi objective optimization,
Genetic algorithms and Simulated Annealing techniques; Neural network and Fuzzy logic principles in
optimization.
UNIT IV STATIC APPLICATIONS 8
Structural applications – Design of simple truss members - Design applications – Design of simple axial,
transverse loaded members for minimum cost, weight – Design of shafts and torsionally loaded members –
Design of springs.
UNIT V DYNAMIC APPLICATIONS 8
Dynamic Applications – Optimum design of single, two degree of freedom systems, vibration absorbers.
Application in Mechanisms – Optimum design of simple linkage mechanisms.
Total: 45 Periods
38
COURSE OUTCOMES:
• Apply the optimization techniques in various problems
• Formulate the Optimization with equality and inequality constraints
• Design the simple truss members
• Discuss the Application linkage Mechanisms

• Describe the various steps involved in GA
REFERENCES:
1. Rao, Singaresu, S, “Engineering Optimization – Theory & Practice”, New Age International
(P) Limited, New Delhi, 2000.
2. Johnson Ray, C, “Optimum design of mechanical elements”, Wiley, John & Sons, 1990.
3. Kalyanamoy Deb, “Optimization for Engineering design algorithms and Examples ”, Prentice
Hall of India Pvt, 1995.
4. Goldberg, D.E, “Genetic algorithms in search, optimization and machine”, Barnen,Addison-
Wesley, New York, 1989.
39
19PCD507 INDUSTRIAL SAFETY MANAGEMENT L T P C
3 0 0 3
OBJECTIVE:
• To understand the basic concepts and Principles in the area Safety, health and hazards.
UNIT I SAFETY MANAGEMENT 9
Evaluation of modern safety concepts - Safety management functions – safety organization, safety department -
safety committee, safety audit – performance measurements and motivation – employee participation in safety -
safety and productivity.
UNIT II OPERATIONAL SAFETY 9
Hot metal Operation - Boiler, pressure vessels - heat treatment shop - gas furnace operation – electroplating-hot
bending pipes - Safety in welding and cutting. Cold-metal Operation - Safety in Machine shop - Cold bending
and chamfering of pipes – metal cutting - shot blasting, grinding, painting - power press and other machines.
UNIT III SAFETY MEASURES 9
Layout design and material handling - Use of electricity - Management of toxic gases and chemicals - Industrial
fires and prevention - Road safety - highway and urban safety -Safety of sewage disposal and cleaning - Control
of environmental pollution – Managing emergencies in Industries - planning, security and risk assessments, on-
site and off site. Control of major industrial hazards.
UNIT IV ACCIDENT PREVENTION 9
Human side of safety - personal protective equipment - Causes and cost of accidents. Accident prevention
programmes - Specific hazard control strategies - HAZOP – Training and development of employees - First Aid-
Fire fighting devices - Accident reporting, investigation.
UNIT V SAFETY, HEALTH, WELFARE & LAWS 9
Safety and health standards - Industrial hygiene - occupational diseases prevention -Welfare facilities - History
of legislations related to Safety-pressure vessel act-Indian boiler act - The environmental protection act -
Electricity act - Explosive act.
Total: 45 Periods
40
COURSE OUTCOMES:
• Evaluate the concept of modern safety
• Identify the Safety rules for Machine shop
• Demonstrate about personal safety devises
• Prepare the planning, security and risk assessments
• Summarize the First Aid- Fire fighting devices
REFERENCES:
1. John V. Grimaldi and Rollin H. Simonds, “Safety Management”, All India Travellers
bookseller, New Delhi, 1989.
2. Krishnan N.V, “Safety in Industry”, Jaico Publisher House, 1996.
3. Naseer Elahi, “Industrial safety management”, Gyan Publishing House, 2006.
4. “Industrial safety and the law”, P.M.C. Nair Publisher's, Trivandrum.
5. “Managing emergencies in industries”, Loss Prevention of India Ltd., 1996.
6. Singh, U.K., Dewan, J.M , “Safety, Security and risk management ”, APH Publishing
Company, New Delhi, 1996.
41
19 PCD 508 INTERGRATED MANUFACTURING SYSTEM L T P C
3 0 0 3
Objectives of manufacturing system-Production system facilities, Automation of production

systems, manufacturing operations. Product/production relationship
UNIT II COMPUTER AIDED PLANNING AND CONTROL 8
Production planning and control-cost planning and control-inventory management-Material

requirements planning (MRP) - MRP II, ERP - shop floor control-Factory data collection system-
Automatic identification system-barcode technology- automated data collection system
UNIT III MANUFACTURING SYSTEMS 10
Introduction about Flexible manufacturing systems, Manual assembly lines – fundamentals,

alternative systems, design for assembly, mixed model assembly and other considerations in
assembly line design. Transfer lines – fundamentals, applications, analysis of transfer lines with
no internal storage and storage buffers. Automated assembly systems – fundamentals, design and
quantitative analysis
UNIT IV COMPUTER MONITORING 10
Types of production monitoring systems-structure model of manufacturing process -process

control & strategies- direct digital control-supervisory computer control-computer in QC - contact
inspection methods non-contact inspection method - computer-aided testing - integration of
CAQC with CAD/CAM
UNIT V INTEGRATED MANUFACTURING SYSTEM 10
Definition - application - features - types of manufacturing systems- computer control system -

DNC systems manufacturing cell. Overview of material handling equipment, considerations in
material handling system design, principles of material handling-CAD/CAM system – human
labor in the manufacturing system-computer integrated manufacturing system benefits. Rapid
prototyping - Artificial Intelligence and Expert system in CIM
Total: 45 Periods
42
COURSE OUTCOMES:
Name the Objectives of manufacturing system
Plan the Material requirements (MRP) - MRP II, ERP
Analysis of transfer lines with no internal storage and storage buffers
Describe the Artificial Intelligence and Expert system in CIM
TEXT BOOKS:
1. Groover M.P, ” Automation, Production System and CIM ”, Prentice-Hall, India, 1998.
REFERENCES:
1. David Bedworth,” Computer Integrated Design and Manufacturing ”, TMH, New
Delhi, 1998.
2. YoremKoren,” Computer Integrated Manufacturing Systems ”, McGraw Hill,1983.
3. Ranky, Paul G.,” Computer Integrated Manufacturing ”, Prentice Hall International,
1986.
4. Yeomamas R.W. ,Choudry A. andTen Hagen P.J.W., ” Design rules for a CIM
system ”, North Holland Amsterdam, 1985.
43
19PCD509 VIBRATION ANALYSIS AND CONTROL L T P C
3 0 0 3
OBJECTIVES:
• To understands the Fundamentals of Vibration and its practical applications.
• To understand the working principle and operations of various vibrations Measuring instruments
• To understand the various Vibration control strategies
UNIT I FUNDAMENTALS OF VIBRATION 9
Introduction -Sources Of Vibration-Mathematical Models- Displacement, velocity and Acceleration- Review Of

Single Degree Freedom Systems -Vibration isolation Vibrometers and accelerometers -Response to Arbitrary and
non- harmonic Excitations Transient Vibration –Impulse loads-Critical Speed of Shaft-Rotor systems.
UNIT II TWO DEGREE FREEDOM SYSTEM 8
Introduction-Free Vibration of Undamped And Damped- Forced Vibration With Harmonic Excitation System –
Coordinate Couplings And Principal Coordinates.
UNIT III MULTI-DEGREE FREEDOM SYSTEM AND CONTINUOUS SYSTEM 9
Multi Degree Freedom System –Influence Coefficients and stiffness coefficients-Flexibility Matrix and Stiffness
Matrix – Eigen Values and Eigen Vectors-Matrix Iteration Method –Approximate Methods: Dunkerley, Rayleigh’s,
and Holzer Method –Geared Systems-Eigen Values & Eigen vectors for large system of equations using sub
space,Lanczos method - Continuous System: Vibration of String, Shafts and Beams.
UNIT IV VIBRATION CONTROL 9
Specification of Vibration Limits –Vibration severity standards- Vibration as condition Monitoring tool-Vibration
Isolation methods- -Dynamic Vibration Absorber, Torsional and Pendulum Type Absorber- Damped Vibration
absorbers-Static and Dynamic Balancing-Balancing machines-Field balancing – Vibration Control by Design
Modification- - Active Vibration Control.
UNIT V EXPERIMENTAL METHODS IN VIBRATION ANALYSIS 10
Vibration Analysis Overview - Experimental Methods in Vibration Analysis.-Vibration Measuring Instruments -

Selection of Sensors- Accelerometer Mountings. –Vibration Exciters-Mechanical, Hydraulic, Electromagnetic And
Electrodynamics –Frequency Measuring Instruments - System Identification from Frequency Response -Testing for
resonance and mode shapes.
Total: 45 Periods
44
COURSE OUTCOMES:
• Calculate the critical speed of shaft.

• Analyze the vibration of undammed and damped.
• Analyze the Vibration of String, Shafts and Beams.
• Describe about the selection of sensors.
• Experiment on vibration analyze
REFERENCES:
1. Rao, S.S, “Mechanical Vibrations”, Addison Wesley Longman, 1995.
2. Thomson W.T, “Theory of Vibration with Applications”, CBS Publishers and
Distributors, New Delhi, 1990.
3. Ramamurti .V, “ Mechanical Vibration Practice with Basic Theory”, Narosa, New Delhi,
2000.
4. Graham Kelly.S and Shashidar K. Kudari, “Mechanical Vibrations”, Tata McGraw–Hill
Publishing Com. Ltd., New Delhi, 2007.
5. V. Rao Dukkipati, and J. Srinivas , “Reference book of Mechanical Vibrations”, PHI
COURSE private Ltd., New Delhi, 2007.
6. R. N. Iyengar, “Elements of Mechanical Vibration”, I.K International publishing house
private Ltd., New Delhi, 2010.
45
19PCD510 METROLOGY AND NON DESTRUCTIVE TESTING L T P C
3 0 0 3
OBJECTIVES:
• To introduce different types of sensors, transducers and strain gauges used for
Measurement.
• To give knowledge about Statistical measures and tools
• To familiarize students with non destructive testing on machine components
UNIT I MEASURING MACHINES 9
Tool Maker's microscope - Co-ordinate measuring machines - Universal measuring machine - Laser viewers for
production profile checks - Image shearing microscope – Use of computers - Machine vision technology -
Microprocessors in metrology.
UNIT II STATISTICAL QUALITY CONTROL 9
Data presentation - Statistical measures and tools - Process capability - Confidence and tolerance limits - Control
charts for variables and for fraction defectives - Theory of probability - Sampling - ABC standard - Reliability
and life testing.
UNIT III LIQUID PENETRANT AND MAGNETIC PARTICLE TESTS 9
Characteristics of liquid penetrants - different washable systems - Developers -applications -methods of

production of magnetic fields - Principles of operation of magnetic particle test - Applications –Advantages
and limitations.
UNIT IV RADIO GRAPHY 9
Sources of ray-x-ray production - properties of d and x rays - film characteristics -exposure charts - contrasts -
operational characteristics of x ray equipment -applications.
UNIT V ULTRASONIC AND ACOUSTIC EMISSION TECHNIQUES 9
Production of ultrasonic waves - different types of waves - general characteristics of waves - pulse echo method
- A, B, C scans - Principles of acoustic emission techniques Advantages and limitations - Instrumentation -
applications.
Total: 45 Periods
46
COURSE OUTCOMES:
• Identify the sensors and transducers used for stress analysis.

• Apply the Control charts for variables and for fraction defectives.
• Explain the Principles of operation of magnetic particle test.
• Review the different types of waves.
• List out the benefits and limitation of acoustic emission techniques
REFERENCES:
1. Jain R.K, “Engineering Metrology”, Khanna Publishers, 1997.
2. Barry Hull and Vernon John, “Non Destructive Testing”, MacMillan, 1988.
3. American Society for Metals, “Metals Hand Book”, 1976.
4. Progress in Acoustic Emission, “Proceedings of 10th International Acoustic Emission
Symposium”, Japanese Society for NDI, 1990.
47
19PCD511 ADVANCED MECHANICS OF MATERIALS L T P C
3 0 0 3
OBJECTIVES:
• This course aims at imparting knowledge on advanced mechanics of materials
UNIT I ELASTICITY 9
Stress-Strain relations and general equations of elasticity in Cartesian, Polar and curvilinear coordinates,
differential equations of equilibrium-compatibility-boundary conditions-representation of three-dimensional
stress of a tension generalized hook's law- St. Venant's principle - plane stress - Airy's stress function. Energy
methods.
UNIT II SHEAR CENTER AND UNSYMMETRICAL BENDING 10
Location of shear center for various thin sections - shear flows. Stresses and deflections in beams subjected to
unsymmetrical loading-kern of a section.
UNIT III CURVED FLEXIBLE MEMBERS AND STRESSES IN FLAT PLATES 10
Circumference and radial stresses – deflections - curved beam with restrained ends -closed ring subjected to
concentrated load and uniform load - chain links and crane hooks. Solution of rectangular plates – pure bending
of plates – deflection – uniformly distributed load – various end conditions.
UNIT IV TORSION OF NON-CIRCULAR SECTIONS 8
Torsion of rectangular cross section - St.Venants theory - elastic membrane analogy -Prandtl's stress function -
torsional stress in hollow thin walled Stress
UNIT V STRESSES IN ROTARY SECTIONS AND CONTACT STRESSES 8
Radial and tangential stresses in solid disc and ring of uniform thickness and varying thickness allowable
speeds. Methods of computing contact stress deflection of bodies in point and line contact applications.
Total: 45 Periods
48
COURSE OUTCOMES:
• Calculate the stress-strain relation.
• Locate the shear center for various thin sections.
• Calculate the Tensional stress in hollow thin walled Stress.
• Evaluate the Torsion of rectangular cross section
• List the application of Methods of computing contact stress deflection of bodies in point and
line contact
REFERENCES:
1. Arthur P Boresi, Richard J. Schmidt, “Advanced mechanics of materials”, John Wiley, 2002.
2. Timoshenko and Goodier, “Theory of Elasticity”, McGraw Hill.
3. Robert D. Cook, Warren C. Young, “Advanced Mechanics of Materials”, Mcmillan pub. Co.,
1985.
4. Srinath L.S, “Advanced Mechanics of solids”, Tata McGraw Hill , 1992..
5. Ryder G.H, “Strength of Materials”, Macmillan, India Ltd., 2007.
49
19PCD512 DESIGN OF MATERIAL HANDLING EQUIPMENTS L T P C
3 0 0 3
OBJECTIVES:
• This course aims at imparting knowledge on Design of material handling equipments
UNIT I MATERIALS HANDLING EQUIPMENT 8
Types, selection of material handling equipment and applications.
UNIT II DESIGN OF HOISTS 10
Design of hoisting elements: Welded and roller chains - Hemp and wire ropes - Design of ropes, pulleys, pulley
systems, sprockets and drums, Load handling attachments. Design of forged hooks and eye hooks – crane grabs
- lifting magnets - Grabbing attachments -Design of arresting gear - Brakes: shoe, band and cone types.
UNIT III DRIVES OF HOISTING GEAR 9
Hand and power drives - Traveling gear - Rail traveling mechanism - cantilever and monorail cranes - slewing,
jib and luffing gear - cogwheel drive - selecting the motor ratings.
UNIT IV CONVEYORS 9
Types - description - design and applications of Belt conveyors, apron conveyors and escalators Pneumatic
conveyors, Screw conveyors and vibratory conveyors.
UNIT V ELEVATORS 9
Bucket elevators: design - loading and bucket arrangements - Cage elevators - shaft way, guides, counter
weights, hoisting machine, safety devices - Design of fork lift trucks.
Total: 45 Periods
COURSE OUTCOMES:
• Define the material handling equipments

• Discuss the about Brakes, shoe, band and cone types.
• Select the motor rating.
• Differentiate the Pneumatic conveyors, Screw conveyors
• Design the fork lift trucks.
50
REFERENCES:
1. Rudenko N, “Materials handling equipment”, ELnvee Publishers, 1970.
2. Spivakovsy A.O and Dyachkov V.K., “Conveying Machines”, Volumes I and II, 1985.
3. Alexandrov M, “Materials Handling Equipments”, MIR Publishers,1981.
4. Boltzharol A, “Materials Handling Handbook”, The Ronald Press Company, 1958.
5. P.S.G. Tech, “Design Data Book”, Kalaikathir Achchagam, Coimbatore, 2003.
6. Lingaiah. K. and Narayana Iyengar, “Machine Design Data Hand Book”, Suma Publishers,
Vol. 1 and 2, Bangalore, 1983.
51
19PCD513 ADVANCED TOOL DESIGN L T P C
3 0 0 3
OBJECTIVES:
• This course aims at imparting knowledge on advanced tool design
UNIT I INTRODUCTION TO TOOL DESIGN 8
Introduction –Tool Engineering – Tool Classifications– Tool Design Objectives –Tool Design in manufacturing-
Challenges and requirements- Standards in tool design-Tool drawings -Surface finish – Fits and Tolerances -
Tooling Materials- Ferrous and Non ferrous Tooling Materials- Carbides, Ceramics and Diamond –Non metallic
tool materials-Designing with relation to heat treatment.
UNIT II DESIGN OF CUTTING TOOLS 9
Mechanics of Metal cutting –Oblique and orthogonal cutting- Chip formation and shear angle -Single-point
cutting tools – Milling cutters – Hole making cutting tools-Broaching Tools - Design of Form relieved and
profile relieved cutters-Design of gear and thread milling cutters.
UNIT III DESIGN OF JIGS AND FIXTURES 10
Introduction – Fixed Gages – Gage Tolerances –selection of material for Gages –Indicating Gages – Automatic
gages – Principles of location – Locating methods and devices – Principles of clamping – Drill jigs – Chip
formation in drilling – General considerations in the design of drill jigs – Drill bushings – Methods of
construction – Thrust and Turning Moments in drilling - Drill jigs and modern manufacturing- Types of Fixtures
– Vise Fixtures – Milling Fixtures – Boring Fixtures – Broaching Fixtures – Lathe Fixtures – Grinding Fixtures
– Modular Fixtures – Cutting Force Calculations.
UNIT IV DESIGN OF PRESS TOOL DIES 10
Types of Dies –Method of Die operation–Clearance and cutting force calculations-Blanking and Piercing die
design – Pilots – Strippers and pressure pads- Presswork materials – Strip layout – Short-run tooling for Piercing
– Bending dies – Forming dies Drawing dies-Design and drafting.
UNIT V DESIGN FOR CNC MACHINE TOOLS 8
Introduction –Tooling requirements for Numerical control systems – Fixture design for CNC machine tools- Sub
plate and tombstone fixtures-Universal fixtures– Cutting tools– Tool holding methods– Automatic tool changers
and tool positioners – Tool presetting– General explanation of the Brown and Sharp machine.
Total: 45 Periods
52
COURSE OUTCOMES:
• Select the materials for cutting tools
• Explain about the Oblique and orthogonal cutting
• Describe the design procedure for jig
• Calculate the Clearance and cutting force of press die.
• List out the tool holding methods.
REFERENCES:
1. Cyrll Donaldson, George H.LeCain and, Goold V.C, “Tool Design”, Tata McGraw Hill
Publishing Company Ltd., 2000.
2. Hoffman E.G, “Jig and Fixture Design”, Thomson Asia Pvt Ltd., Singapore, 2004.
3. Prakash Hiralal Joshi, “Tooling data”, Wheeler Publishing, 2000.
4. Venkataraman K, “Design of Jigs, Fixtures and Press tools”, TMH, 2005.
5. Haslehurst M, “Manufacturing Technology”, the ELBS, 1978.
53
19PCD514 MECHANISMS DESIGN AND SIMULATION L T P C
0 0 3 3
OBJECTIVES:
• This course aims at imparting knowledge on mechanisms design and simulation
Review of fundamentals of kinematics-classifications of mechanisms-components of mechanisms – mobility

analysis – formation of one D.O.F. multi loop kinematic chains, Network formula – Gross motion concepts-Basic
kinematic structures of serial and parallel robot manipulators-Compliant mechanisms-Equivalent mechanisms.
UNIT II KINEMATIC ANALYSIS 9
Position Analysis – Vector loop equations for four bar, slider crank, inverted slider crank, geared five bar and
six bar linkages. Analytical methods for velocity and acceleration Analysis– four bar linkage jerk analysis. Plane
complex mechanisms-auxiliary point method. Spatial RSSR mechanism-Denavit-Hartenberg Parameters –
Forward and inverse kinematics of robot manipulators.
UNIT III PATH CURVATURE THEORY, COUPLER CURVE 9
Fixed and moving centroides, inflection points and inflection circle. Euler Savary equation, graphical
constructions – cubic of stationary curvature. Four bar coupler curve-cuspcrunode-coupler driven six-bar
mechanisms-straight line mechanisms.
UNIT IV SYNTHESIS OF FOUR BAR MECHANISMS 9
Type synthesis – Number synthesis – Associated Linkage Concept. Dimensional synthesis – function generation,
path generation, motion generation. Graphical methods-Pole technique-inversion technique-point position
reduction-two, three and four position synthesis of four- bar mechanisms. Analytical methods- Freudenstein’s
Equation-Bloch’s Synthesis.
SYNTHESIS OF COUPLER CURVE BASED MECHANISMS & CAM

UNIT V 9
MECHANISMS
Cognate Lingages-parallel motion Linkages. Design of six bar mechanisms-single dwell double dwell-double
stroke. Geared five bar mechanism-multi-dwell. Cam Mechanisms determination of optimum size of cams.
Mechanism defects. Study and use of Mechanism using Simulation Soft-ware packages. Students should design
and fabricate a mechanism model as term project.
Total: 45 Periods
54
COURSE OUTCOMES:
• Derive the formation of one D.O.F. multi loop kinematic chains, Network formula. -
• Analyze the methods for velocity and acceleration.
• Solve the Euler Savory equation, graphical constructions.
• Design a six bar mechanisms.
• Describe the analytical method for four bar mechanism
REFERENCES:
1. Robert L Norton, “Design of Machinery”, Tata McGraw Hill, 2005.
2. Sandor G.N and Erdman A.G, “Advanced Mechanism Design Analysis and Synthesis”,
Prentice Hall, 1984.
3. Uicker J.J, Pennock G. R and Shigley J.E, “Theory of Machines and Mechanisms”, Oxford
University Press, 2005.
4. Amitabha Ghosh,and Asok Kumar Mallik, “Theory of Mechanism and Machines”, EWLP,
Delhi, 1999.
5. Kenneth J, Waldron and Gary L. Kinzel, “Kinematics, Dynamics and Design of Machinery”,
John Wiley-sons, 1999.
6. Ramamurti V, “Mechanics of Machines”, Narosa , 2005.
55
COMPUTATIONAL FLUID DYNAMICS IN
19PCD515 L T P C
MANUFACTURING
0 0 3 3
GOVERNING DIFFERENTIAL EQUATION AND FINITE

UNIT I 10
DIFFERENCE METHOD
Classification, Initial and Boundary conditions – Initial and Boundary Value problems –Finite difference
method, Central, Forward, Backward difference, Uniform and nonuniform Grids, Numerical Errors, Grid
Independence Test.
UNIT II CONDUCTION HEAT TRANSFER 9
Steady one-dimensional conduction, Two and three dimensional steady state problems, Transient one-
dimensional problem, Two-dimensional Transient Problems.
UNIT III INCOMPRESSIBLE FLUID FLOW 9
Governing Equations, Stream Function – Verticity method, Determination of pressure for viscous flow,
SIMPLE Procedure of Patankar and Spalding, Computation of Boundary layer flow, finite difference approach.
UNIT IV CONVECTION HEAT TRANSFER AND FEM 9
Steady One-Dimensional and Two-Dimensional Convection – diffusion, Unsteady one dimensional convection
– diffusion, Unsteady two-dimensional convection – Diffusion –Introduction to finite element method –
solution of steady heat conduction by FEM –Incompressible flow – simulation by FEM.
UNIT V TURBULENCE MODELS 8
Algebraic Models – One equation model, K – º Models, Standard and High and Low Reynolds number models,
Prediction of fluid flow and heat transfer using standard codes
Total: 45 Periods
COURSE OUTCOMES:
• Solve the Initial and Boundary Value problems.
• Describe about the Two-dimensional Transient Problems.
• Estimate the Solution of steady heat conduction by FEM.
• Apply the standard code for heat transfer
• Describe the one dimensional method for convection heat transfer
56
REFERENCES:
1. Muralidhar.K and Sundararajan.T, “Computational Fluid Flow and Heat Transfer”, Narosa
Publishing House, New Delhi, 1995.
2. Ghoshdasdidar P.S, “Computer Simulation of flow and heat transfer”, Tata McGraw- Hill
Publishing Company Ltd., 1998.
3. Subas and Patankar.V, “Numerical heat transfer fluid flow”, Hemisphere Publishing
Corporation, 1980.
4. Taylor.C and Hughes J.B, “Finite Element Programming of the Navier- Stokes Equation”,
Pineridge Press Ltd., U.K,1981.
5. Anderson D.A, Tannehill J.I. and Pletcher R.H, “Computational fluid Mechanics and Heat
Transfer”, Hemisphere Publishing Corporation, New York, 1984.
6. Fletcher C.A.J, “Computational Techniques for Fluid Dynamics 1- Fundamental and General
Techniques”, Springer – Verlag, 1987.
7. Fletcher C.A.J, “Computational Techniques for Fluid Dynamics 1-Specific Techniques for
Different Flow Categories”, Springer – Verlag, 1987.
8. Bose T.X, “Numerical Fluid Dynamics”, Narosa Publishing House, 1997.
57
19PCD516 RELIABILITY ENGINEERING MODELS L T P C
3 0 0 3
OBJECTIVES:
• This course aims at imparting knowledge on reliability engineering models
UNIT I RELIABILITY CONCEPT 9
Reliability definition – Quality and Reliability– Reliability mathematics – Reliability functions – Hazard rate –
Measures of Reliability – Design life –A priori and posteriori probabilities – Mortality of a component –Bath tub
curve – Useful life.
UNIT II FAILURE DATA ANALYSIS 10
Data collection –Empirical methods: Ungrouped/Grouped, Complete/Censored data –Time to failure

distributions: Exponential, Weibull – Hazard plotting – Goodness of fit tests.
UNIT III RELIABILITY ASSESSMENT 10
Different configurations – Redundancy – m/n system – Complex systems: RBD – Baye’s method – Cut and tie
sets – Fault Tree Analysis – Standby system.
UNIT IV RELIABILITY MONITORING 8
Life testing methods: Failure terminated – Time terminated – Sequential Testing –Reliability growth monitoring
– Reliability allocation – Software reliability.
UNIT V RELIABILITY IMPROVEMENT 8
Analysis of downtime – Repair time distribution – System MTTR – Maintainability prediction – Measures of
maintainability – System Availability – Replacement theory.
Total: 45 Periods
COURSE OUTCOMES:
• Explain about the reliability.

• Solve reliability problem using Exponential, Weibull distributions
• Describe the Goodness of fit tests.
• Analyze the Sequential Testing.
• Explain the maintainability prediction.
58
REFERENCES:
1. Charles E. Ebeling, “An introduction to Reliability and Maintainability engineering”, TMH,
2000.
2. Roy Billington and Ronald N. Allan, “Reliability Evaluation of Engineering Systems”,
Springer, 2000.
3. Joel A. Nachlas, “Reliability Engineering: Probabilistic Models and Maintenance Methods”,
Tailor and Francis group 2005.
4. E. Balagurusamy , “Reliability Engineering”, Tata McGraw-Hill Education, 1984 .
59
19PCD517 MAINTENANCE ENGINEERING AND MANAGEMENT L T P C
3 0 0 3
OBJECTIVES:
• This course aims at imparting knowledge on maintenance engineering and management in industrial
applications
Maintenance definition – Maintenance objectives – Maintenance management –Functions of maintenance

department – Tero technology – Maintenance costs- The Tero technology system - The Tero technology process
– introducing Tero technology into programmes – strategies for Tero technology.
UNIT II MAINTENANCE MODELS 10
Maintenance policies – Imperfect maintenance – PM versus b/d maintenance – Optimal PM schedule and product
characteristics – Inspection decisions: Maximizing profit –Minimizing downtime – Replacement models.
UNIT III MAINTENANCE LOGISTICS 10
Maintenance staffing – Human factors –Resource requirements: Optimal size of service facility – Optimal repair
effort – Maintenance planning and scheduling – Spares planning –Capital spare.
UNIT IV MAINTENANCE QUALITY 8
Five Zero concept –FMECA – Maintainability prediction– Design for maintainability –Maintainability allocation
– Reliability Centered Maintenance.
UNIT V TOTAL PRODUCTIVE MAINTENANCE 9
TPM fundamentals – Chronic and sporadic losses – Six big losses – OEE as a measure TPM pillars Autonomous
maintenance –TPM implementation-
Total: 45 Periods
COURSE OUTCOMES:
• Define the objectives of Maintenance .

• Explain the preventive maintenance.
• Summarize the Maintenance scheduling methods
• Explain the Reliability Centered Maintenance.
• Describe the TBM implementation
60
REFERENCES:
1. Seichi Nakajima, “Total Productive Maintenance”, Productivity Press, 1993. Andrew
K.S.Jardine and Albert H.C.Tsang, “Maintenance, Replacement and Reliability”, Taylor and
Francis, 2006.
2. Bikas Badhury and Basu S.K, “Tero Technology: Reliability Engineering and Maintenance
Management”, Asian Books, 2003.
3. Seichi Nakajima, “Total Productive Maintenance”, Productivity Press, 1993.
4. R. C. Mishra and K. Pathak , “Maintenance Engineering And Management”, PHI COURSE
private Ltd, 2012.
61
19PCD518 INDUSTRIAL ROBOTICS AND EXPERT SYSTEMS L T P C
3 0 0 3
OBJECTIVES:
• This course is designed to provide students with the fundamental knowledge of robotics to be used in the
various industrial applications.
• To give knowledge about the Industrial Robots programming software.
• Familiar with the application of sensors in robotics.
UNIT I INTRODUCTION AND ROBOT KINEMATICS 10
Definition need and scope of Industrial robots – Robot anatomy – Work volume –Precision movement – End
effectors – Sensors. Robot Kinematics – Direct and inverse kinematics – Robot trajectories – Control of robot
manipulators – Robot dynamics –Methods for orientation and location of objects.
UNIT II ROBOT DRIVES AND CONTROL 9
Controlling the Robot motion – Position and velocity sensing devices – Design of drive systems – Hydraulic
and Pneumatic drives – Linear and rotary actuators and control valves – Electro hydraulic servo valves, electric
drives – Motors – Designing of end effectors – Vacuum, magnetic and air operated grippers.
UNIT III ROBOT SENSORS 9
Transducers and Sensors – Tactile sensor – Proximity and range sensors – Sensing joint forces – Robotic vision
system – Image Representation - Image Grabbing –Image processing and analysis – Edge Enhancement –
Contrast Stretching – Band Rationing -Image segmentation – Pattern recognition – Training of vision system.
UNIT IV ROBOT CELL DESIGN AND APPLICATION 9
Robot work cell design and control – Safety in Robotics – Robot cell layouts – Multiple Robots and machine
interference – Robot cycle time analysis. Industrial application of robots.
ROBOT PROGRAMMING, ARTIFICIAL INTELLIGENCE AND

UNIT V 8
EXPERT SYSTEMS
Methods of Robot Programming – Characteristics of task level languages lead through programming methods –
textual robot languages - Motion interpolation. Artificial intelligence – Basics – Goals of artificial intelligence –
AI techniques – problem representation in AI – Problem reduction and solution techniques - Application of AI
and KBES in Robots.
Total: 45 Periods
62
COURSE OUTCOMES:
• Explain the Methods for orientation

• Classify the Robot motors.
• Differentiate the transducers and sensors
• Explain the Multiple Robots and machine interference.
• Describe the artificial intelligence
REFERENCES:
1. K.S.Fu, R.C. Gonzalez and C.S.G. Lee, “Robotics Control, Sensing, Vision and Intelligence”,
McGraw Hill, 1987.
2. Yoram Koren, “Robotics for Engineers”, McGraw-Hill, 1987.
3. Kozyrey.Yu, “Industrial Robots”, MIR Publishers Moscow,1985.
4. Richard. D, Klafter, Thomas. A, Chmielewski and Michael Negin, “Robotics Engineering –
An Integrated Approach”, Prentice-Hall of India Pvt. Ltd., 1984.
5. Deb S.R, “Robotics Technology and Flexible Automation”, Tata Mc Graw-Hill, 1994.
6. Mikell P. Groover, Mitchell Weis, Roger, N. Nagel Nicholas and G. Odrey, “Industrial
Robotics Technology, Programming and Applications”, McGraw-Hill, Int,1986.
63
19PCD519 LEAN MANUFACTURING L T P C
3 0 0 3
OBJECTIVES:
• The aim is to appreciate the students with the background, applications and current status of lean
manufacturing and to make them understand the relevant basic principles in this field
The mass production system – Origin of lean production system – Necessity – Lean
revolution in Toyota – Systems and systems thinking – Basic image of lean
production – Customer focus – Muda (waste).
UNIT II STABILITY OF LEAN SYSTEM 9
Standards in the lean system – 5S system – Total Productive Maintenance –

standardized work –Elements of standardized work – Charts to define standardized
work – Man power reduction – Overall efficiency - standardized work and Kaizen –
Common layouts.
UNIT III JUST IN TIME 9
Principles of JIT – JIT system – Kanban – Kanban rules – Expanded role of

conveyance – Production leveling – Pull systems – Value stream mapping.
UNIT IV JIDOKA (AUTOMATION WITH A HUMAN TOUCH) 9
Jidoka concept – Poka-Yoke (mistake proofing) systems – Inspection systems and

zone control – Types and use of Poka-Yoke systems – Implementation of Jidoka
WORKER INVOLVEMENT AND SYSTEMATIC PLANNING

UNIT V 9
METHODOLOGY
Involvement – Activities to support involvement – Quality circle activity – Kaizen

training - Suggestion Programmes – Hoshin Planning System (systematic planning
methodology) – Phases of Hoshin Planning – Lean culture.
Total: 45 Periods
64
COURSE OUTCOMES:
• Explain the lean production Systems

• Describe about the 5S system.
• State the principle of JIT
• Apply the Poka -Yoke system
• Summarize the systematic planning methodology
REFERENCES:
1. Jeffrey Liker, “The Toyota Way: Fourteen Management Principles from the World's Greatest
Manufacturer”, McGraw Hill, 2004.
2. Michael L. George, “Lean Six SIGMA: Combining Six SIGMA Quality with Lean
Production Speed”, McGraw Hill, 2002.
3. Taiichi Ohno, “Toyota Production System: Beyond Large-Scale Production”, Taylor and
Francis, Inc., 1988.
4. Pascal Dennis, “Lean manufacturing simplified”, Productivity Press New York, 2007.
65
19PCD520 DESIGN OF CELLULAR MANUFACTURING SYSTEMS L T P C
3 0 0 3
OBJECTIVES:
• To impart knowledge on group technology, optimization algorithms, implementation of GT/CMS,

Performance measurements and economical aspects of CMS.
Introduction to Group Technology, Limitations of traditional manufacturing systems, characteristics and design
of groups, benefits of GT and issues in GT.
UNIT II CMS PLANNING AND DESIGN 10
Problems in GT/CMS - Design of CMS - Models, traditional approaches and nontraditional approaches -Genetic
Algorithms, Simulated Annealing, Neural networks.
UNIT III IMPLEMENTATION OF GT/CMS 10
Inter and Intra cell layout, cost and non-cost based models, establishing a team approach, Managerial structure
and groups, batch sequencing and sizing, life cycle issues in GT/CMS.
UNIT IV PERFORMANCE MEASUREMENT AND CONTROL 8
Measuring CMS performance - Parametric analysis - PBC in GT/CMS, cell loading, GT and MRP - framework.
UNIT V ECONOMICS OF GT/CMS 8
Conventional Vs group use of computer models in GT/CMS, Human aspects of GT/CMS -cases.
Total: 45 Periods
COURSE OUTCOMES:
• Describe the characteristics of groups.

• Explain about Traditional and non-traditional approaches of Problem solving.
• Analyze the Human and economical aspects of CMS.
• Differentiate the Conventional Vs group use of computer models in GT/CMS.
• Prepare the planning for material requirement
66
REFERENCES:
1. Askin R.G. and Vakharia A.J.G.T, “Planning and Operation, in The automated factory-Hand
Book: Technology and Management”, Cleland.D.I and Bidananda.B, TAB Books, NY, 1991.
2. Kamrani, A.K, Parsaei, H.R and Liles, D.H, “Planning, design and analysis of cellular
manufacturing systems”, Elsevier,1995.
3. Burbidge J.L, “Group Technology in Engineering”, Mechanical Engineering publications,
London, 1979.
4. Shahrukh A. Iran , “Hand book of Cellular Manufacturing Systems ”, john wiley and sons
Canada 1999.
5. N.Singh, and D.Rajamani, “Cellular Manufacturing Systems: Design, Planning and Control”,
Springer London, Limited, 2011.
6. Irani S.A, “Cellular Manufacturing Systems”, Hand Book.
67
INTEGRATED PRODUCT DESIGN AND PROCESS
19PCD521 L T P C
DEVELOPMENT
3 0 0 3
OBJECTIVES:
• To analysis of Customer need and feasibility of manufacturing the product.

• To analysis and Redesign the component by the influence of Experts and competitive behavior.
• To design the component by functional one and to satisfy the customer.
Need for IPPD-Strategic importance of Product development - integration of customer, designer, material
supplier and process planner, Competitor and customer – behavior analysis. Understanding customer-
promoting customer understanding-involve customer in development and managing requirements –
Organization process management and improvement.
UNIT II CONCEPT GENERATION, SELECTION AND TESTING 9
Plan and establish product specifications. Task - Structured approaches - clarification -search-externally and
internally-Explore systematically - reflect on the solutions and processes - concept selection - methodology -
benefits. Implications - Product change -variety - component standardization - product performance -
manufacturability – Concept Testing Methodologies.
UNIT III PRODUCT ARCHITECTURE 9
Product development management - establishing the architecture - creation - clustering -geometric layout
development - Fundamental and incidental interactions - related system level design issues – secondary systems
-architecture of the chunks - creating detailed interface specifications-Portfolio Architecture.
UNIT IV INDUSTRIAL DESIGN 9
Integrated process design - Managing costs - Robust design - Integrating CAE, CAD, CAM tools – Simulating
product performance and manufacturing processes electronically -Need for industrial design-impact – design
process - investigation of customer needs -conceptualization - refinement – management of the industrial
design process -technology driven products - user - driven products - assessing the quality of industrial design.
UNIT V DESIGN FOR MANUFACTURING AND PRODUCT DEVELOPMENT 9
Definition - Estimation of Manufacturing cost-reducing the component costs and assembly costs – Minimize
system complexity - Prototype basics - Principles of prototyping -Planning for prototypes - Economic Analysis
- Understanding and representing tasks baseline project planning - accelerating the project-project execution.
Total: 45 Periods
COURSE OUTCOMES:
68
• Summarize the integration of customer, designer, material supplier and process planner,
Competitor and customer
• Select the suitable Testing Methodologies for component, product
• Create architecture for product development management
• Apply the CAE, CAD, CAM tools
• Describe the Principles of prototyping
REFERENCES:
1. Karl T. Ulrich, Steven D. Eppinger, “Product Design and Development”, McGraw – Hill
International Edns, 1999.
2. Kemnneth Crow, “Concurrent Engg. Integrated Product Development”, Palos Verdes.
3. Stephen Rosenthal, Business One Orwin, “Effective Product Design and Development”,
Homewood, 1992.
4. Stuart Pugh, “Tool Design – Integrated Methods for successful Product Engineering”,
Addison Wesley Publishing, Newyork, NY, 1991.
5. Clark, Kim B, and Takahiro fujimoto, “Product Development performance; strategy,
organization and management in the work auto industry”, Harvard Business school press,
Boston, 1991.
19PCD522 COMPETITIVE MANUFACTURING SYSTEMS L T P C
3 0 0 3
69
OBJECTIVES:
• To impart knowledge on the pace of changes in the manufacturing technology.

• To emphasize the knowledge on the quality improvement, automation, and advanced
manufacturing techniques
• To know about how to create the highest-caliber products quickly, efficiently,
inexpensively, and in synchronization with the marketing, sales, and customer service of the
company
UNIT I MANUFACTURING IN A COMPETITIVE ENVIRONMENT 9
Automation of manufacturing process - Numerical control - Adaptive control – material handling and
movement - Industrial robots - Sensor technology - flexible fixtures – Design for assembly, disassembly
and service.
UNIT II GROUP TECHNOLOGY&FLEXIBLE MANUFACTURING SYSTEMS 9
Part families - classification and coding - Production flow analysis - Machine cell design -Benefits.
Components of FMS - Application work stations - Computer control and functions - Planning,
scheduling and control of FMS-Head changing FMS- Scheduling - Knowledge based scheduling -
Hierarchy of computer control - Supervisory computer.
UNIT III COMPUTER SOFTWARE, SIMULATION & DATABASE OF FMS 9
System issues - Types of software - specification and selection - Trends - Application of simulation -
software - Manufacturing data systems - data flow - CAD/CAM considerations -Planning FMS
database.
UNIT IV LEAN MANUFACTURING 9
Origin of lean production system – Customer focus – Muda (waste) – Standards – 5S system – Total
Productive Maintenance – standardized work –Man power reduction –Overall efficiency - Kaizen –
Common layouts - Principles of JIT - Jidoka concept – Poka-Yoke (mistake proofing) - Worker
Involvement– Quality circle activity – Kaizen training -Suggestion Programmes – Hoshin Planning
System (systematic planning methodology) –Lean culture.
UNIT V JUST IN TIME 9
Characteristics of JIT - Pull method - quality -small lot sizes - work station loads – close supplier ties –
flexible work force - line flow strategy - preventive maintenance – Kanban system – strategic
implications - implementation issues - Lean manufacture
Total: 45 Periods
COURSE OUTCOMES:
70
• Revise the applications of different sensors
• List out the Components of FMS and their applications
• Design for assembly, disassembly of manufacturing equipments/components
• Illustrate the Quality circle activity
• Prepare the implementation issues of Kanban system
REFERENCES:
1. Groover M.P, “Automation, Production Systems and Computer Integrated Manufacturing ”,
Third Edition, Prentice-Hall, 2007.
2. Pascal Dennis, “Lean Production Simplified: A Plain-Language Guide to the World's Most
Powerful Production System ”, Productivity Press, Second edition, New York, 2007.Jha
N.K, “Handbook of Flexible Manufacturing Systems ”, Academic Press Inc., 1991.
3. Kalpkjian, “Manufacturing Engineering and Technology”, Addison-Wesley Publishing Co.,
1995.
4. Taiichi Ohno, Toyota, “Production System Beyond Large-Scale production Productivity”,
Press (India) Pvt.Ltd, 1992.
19PCD523 ADDITIVE MANUFACTURING L T P C
3 0 0 3
71
OBJECTIVES:
• To educate students with fundamental and advanced knowledge in the field of Additive manufacturing
technology and the associated Aerospace, Architecture, Art, Medical and
Industrial applications.
Need - Development of AM systems – AM process chain - Impact of AM on Product Development - Virtual

Prototyping- Rapid Tooling – RP to AM -Classification of AM processes-Benefits- Applications.
UNIT II REVERSE ENGINEERING AND CAD MODELING 10
Basic concept- Digitization techniques – Model reconstruction – Data Processing for Rapid Prototyping: CAD
model preparation, Data requirements – Geometric modeling techniques: Wire frame, surface and solid modeling
– data formats - Data interfacing, Part orientation and support generation, Support structure design, Model
Slicing, Tool path generation-Software for AM- Case studies.
LIQUID BASED AND SOLID BASED ADDITIVE MANUFACTURING

UNIT III 10
SYSTEMS
Stereolithography Apparatus (SLA): Principle, pre-build process, part-building and post-build processes, photo
polymerization of SL resins, part quality and process planning, recoating issues, materials, advantages,
limitations and applications.
Solid Ground Curing (SGC): working principle, process, strengths, weaknesses and applications. Fused
deposition Modeling (FDM): Principle, details of processes, process variables, types, products, materials and
applications. Laminated Object Manufacturing (LOM): Working Principles, details of processes, products,
materials, advantages, limitations and applications - Case studies.
UNIT IV POWDER BASED ADDITIVE MANUFACTURING SYSTEMS 10
Selective Laser Sintering (SLS): Principle, process, Indirect and direct SLS- powder structures, materials, post
processing, surface deviation and accuracy, Applications. Laser Engineered Net Shaping (LENS): Processes,
materials, products, advantages, limitations and applications– Case Studies.
UNIT V OTHER ADDITIVE MANUFACTURING SYSTEMS 8
Three dimensional Printing (3DP): Principle, basic process, Physics of 3DP, types of printing, process
capabilities, material system. Solid based, Liquid based and powder based 3DP systems, strength and weakness,
Applications and case studies. Shape Deposition Manufacturing (SDM), Ballastic Particle Manufacturing
(BPM), Selective Laser Melting, Electron Beam Melting.
Total: 45 Periods
COURSE OUTCOMES:
72
• Develop the additive manufacturing systems
• Model the Wire frame, surface and solid modeling by Geometric modeling techniques
• Describe the solid ground curing.
• Formulate the SDM
• Summarize the strength and weakness of 3DP systems.
REFERENCES:
1. Groover M.P, “Automation, Production System and CIM”, Prentice-Hall, India, 1998.
2. Gibson I, Rosen D.W, Choudry A and Stucker B, “Additive Manufacturing
Methodologies Rapid prototyping to direct digital manufacturing”, Springer, 2011.
3. Chua C.K, Leong K.F and Lim C.S, “Rapid prototyping: Principles and applications”,
second edition World Scientific Publishers, 2010.
4. Gebhardt A, “Rapid prototyping”, Hanser Gardener Publications, 2003.
5. Liou L.W and Liou F.W. “Rapid Prototyping And Engineering Applications: A tool box
for prototype development ”, CRC Press, 2011.
6. Kamrani, A.K and Nasr E.A, “Rapid Prototyping: Theory and practice ”, Springer, 2006.
7. Hilton P.D and Jacobs P.F, “Rapid Tooling: Technologies and Industrial Applications”,
CRC press, 2005.
INTEGRATED MECHANICAL DESIGN

19PCD524 L T P C
(Use of Approved Data Book is Permitted)
73
3 0 0 3
OBJECTIVES:
• To analysis and Design of shafts for different applications.

• To Integrate the design of different type Gears ,Gear boxes, brakes and belts
• To integrate the design of Elevators, Machine Tools, and Escalators, using the design of shaft, bearing,
spring, rope, chain, belt, motor, flywheel and pulleys.
UNIT I FUNDAMENTALS 8
Phases of design – Standardization and interchangeability of machine elements -Process and Function Tolerances
– Individual and group tolerances – Selection of fits for different design situations – Design for assembly and
modular constructions – Concepts of integration –BIS, ISO, DIN, BS, ASTM Standards. Oblique stresses –
Transformation Matrix - Principal stresses – Maximum shear stress - Theories of Failure – Ductile vs. brittle
component design
UNIT II DESIGN OF SHAFTS 10
Analysis and Design of shafts for different applications – integrated design of shaft, bearing and casing – Design
for rigidity
UNIT III DESIGN OF GEARS AND GEAR BOXES 11
Principles of gear tooth action – Gear correction – Gear tooth failure modes – Stresses and loads – Component
design of spur, helical, bevel and worm gears – Design for subassembly – Integrated design of speed reducers
and multi-speed gear boxes –application of software packages.
UNIT IV BRAKES 8
Dynamics and thermal aspects of vehicle braking – Integrated design of brakes for machine tools, automobiles
and mechanical handling equipments.
UNIT V INTEGRATED DESIGN 8
Integrated Design of systems consisting of shaft, bearings, springs, motor, gears, belt, rope, chain, pulleys, Cam
and Follower, flywheel etc. Example - Design of Elevators, Escalators, Gear Box, Machine Tools.
Total: 45 Periods
COURSE OUTCOMES:
74
• Select suitable fits for different design situations
• Apply the software packages to design mechanical component
• Describe the dynamics and thermal aspects of vehicle braking systems
• Analyze various types of gear
• Solve the problems of Design for Elevators, Escalators, Gear Box
REFERENCES:
1. Norton L. R, “Machine Design – An Integrated Approach ”, Pearson Education, 2005.
2. Newcomb, T.P, and Spur, R.T, “Automobile Brakes and Braking Systems”, Chapman and
Hall, 2nd Edition, 1975.
3. Maitra G.M, “Hand Book of Gear Design”, Tata McGraw Hill, 1985.
4. Shigley, J.E, “Mechanical Engineering Design”, McGraw Hill, 1986.
5. Prasad. L. V, “Machine Design”, Tata McGraw Hill, New Delhi, 1992.
6. Alexandrov, M, “Materials Handling Equipments”, MIR Publishers, 1981.
7. Boltzharol, A, “Materials Handling Handbook”, The Ronald Press Company, 1958.
APPROVED DATA BOOKS:

1. P.S.G. Tech, “Design Data Book ”, Kalaikathir Achchagam, Coimbatore, 2003.
2. Lingaiah.K. and NarayanaIyengar, “Machine Design Data Hand Book ”, Suma
Publishers, 1983.
SYNTHESIS AND CHARACTERIZATION OF

19PCD525 L T P C
NANO MATERIALS
3 0 0 3
75
OBJECTIVES:
• This course aims at imparting knowledge on synthesis and characterization of nano materials
UNIT I BULK SYNTHESIS 9
Synthesis of bulk nano-structured materials –sol gel processing –Mechanical alloying and
mechanical milling- Inert gas condensation technique – Nanopolymers – Bulk and nano
composite materials.
UNIT II CHEMICAL APPROACHES 9
Self-assembly, self-assembled monolayers (SAMs). Langmuir-Blodgett (LB) films, clusters, colloids, zeolites,
organic block copolymers, emulsion polymerization, template synthesis, and confined nucleation and/or growth.
Biomimetic Approaches: polymer matrix isolation, and surface-templated nucleation and/or crystallization.
Electrochemical Approaches: anodic oxidation of alumina films, porous silicon, and pulsed electrochemical
deposition.
UNIT III PHYSICAL APPROACHES 9
Vapor deposition and different types of epitaxial growth techniques- pulsed laser
deposition, Magnetron sputtering - Micro lithography (photolithography, soft lithography, micromachining, e-
beam writing, and scanning probe patterning).
UNIT IV NANOPOROUS MATERIALS 9
Nanoporous Materials – Silicon - Zeolites, mesoporous materials - nanomembranes and

carbon nanotubes - AgX photography, smart sunglasses, and transparent conducting
oxides –molecular sieves – nanosponges.
UNIT V CHARACTERIZATION OF NANOPHASE MATERIALS 9
Fundamentals of the techniques – experimental approaches and data interpretation – applications/limitations of

Xray characterization: – X-ray sources – wide angle, extended x-ray absorption technique – Electron microscopy:
SEM/TEM – high resolution imaging – defects in nanomaterials – Spectroscopy: – electron energy-loss
mechanisms – electron filtered imaging – prospects of scanning probe microscopes – optical spectroscopy of
metal/semiconductor nanoparticles.
Total: 45 Periods
COURSE OUTCOMES:
• Describe about Bulk and Nano composite materials.
76
• List out the self-assembled monolayers( SMS)
• Discus the operation of Magnetron sputtering device
• Collect the experimental approaches and data interpretation.
• Distinguish the Nano membranes and carbon nanotubes.
REFERENCES:
1. S.P. Gaponenko, “Optical Properties of semiconductor Nano crystals ”,Cambridge University
Press, 1980.
2. W.Gaddand, D.Brenner, S.Lysherski and G.J.Infrate, “Handbook of NanoScience, Engg. and
Technology”, CRC Press,2002.
3. K. Barriham, D.D. Vvedensky, “Low dimensional semiconductor structures: fundamental and
device applications”, Cambridge University Press, 2001.
4. G. Cao, “Nanostructures & Nanomaterials: Synthesis, Properties &Applications ,Imperial
College Press”, 2004.
5. J.George, “Preparation of Thin Films”, Marcel Dekker, Inc.,New York, 2005.
6. C. N. R. Rao, A. Muller, A. K. Cheetham, “The Chemistry of Nano materials: Synthesis,
Properties and Applications”, Wiley-VCH, Verlag GmbH, Volume 1, Germany, 2004.
7. C. Brechignac P. Houdy M. Lahmani, “Nanomaterials and Nano chemistry”, Springer Berlin
Heidelberg, Germany, 2006.
8. Guozhong Cao, “Nanostructures & Nanomaterials Synthesis, Properties G;Z:
Applications”,World Scientific Publishing Private, Ltd., Singapore, 2004.
9. Zhong Lin Wang, “Characterization Of Nanophase Materials”, Wiley-VCH, Verlag GmbH,
Germany, 2004.
10. Carl C. Koch, “Nanostructured Materials: Processing, Properties and Potential Applications”,
Noyes Publications, William Andrew Publishing Norwich,New York, U.S.A, 2002.
19PCD526 DESIGN AND ANALYSIS OF EXPERIMENTS L T P C
3 0 0 3
OBJECTIVES:
77
• This course aims at imparting knowledge on design and analysis of experiments
UNIT I EXPERIMENTAL DESIGN FUNDAMENTALS 8
Importance of experiments, experimental strategies, basic principles of design, terminology, ANOVA, steps in
experimentation, sample size, normal probability plot, linear regression model.
UNIT II SINGLE FACTOR EXPERIMENTS 9
Completely randomized design, Randomized block design, Latin square design. Statistical analysis, estimation
of model parameters, model adequacy checking, pair wise comparison tests.
UNIT III MULTIFACTOR EXPERIMENTS 10
Two and three factor full factorial experiments, 2K factorial Experiments, Confounding and Blocking designs.
UNIT IV SPECIAL EXPERIMENTAL DESIGNS 10
Fractional factorial design, nested designs, Split plot design, Introduction to Response Surface Methodology,
Experiments with random factors, rules for expected mean squares, approximate F- tests.
UNIT V TAGUCHI METHODS 8
Steps in experimentation, design using Orthogonal Arrays, data analysis, Robust design- control and noise
factors, S/N ratios, parameter design, case studies.
Total: 45 Periods
COURSE OUTCOMES:
• Derive the linear regression model.

• Describe the single, multi factor experiments
• Solve using factorial Experiments.
• Describe Taguchi methods
• Design using Orthogonal Arrays.
REFERENCES:
1. Montgomery D.C, “Design and Analysis of experiments”, John Wiley and Sons,2003.
2. Nicolo Belavendram, “Quality by Design; Taguchi techniques for industrial
experimentation”, Prentice Hall, 1995.
78
3. Phillip J.Rose, “Taguchi techniques for quality engineering”, McGraw Hill, 1996.
4. Angela M. Dean and, Daniel Voss, “Design and Analysis of Experiments”, springer,1999.
19PCD527 MECHANICAL BEHAVIOR OF MATERIALS L T P C
3 0 0 3
OBJECTIVES:
79
• This course aims at imparting knowledge on mechanical behavior of materials
UNIT I BASIC CONCEPTS OF STRESS 10
Definition, State of Stress at a point, Stress tensor, invariants of stress tensor, principle stresses, stress ellipsoid,
derivation for maximum shear stress and planes of maximum shear stress, octahedral shear stress, Deviatoric and
Hydrostatic components of stress, Invariance of deviatoric stress tensor, plane stress.
UNIT II TRUE STRESS AND TRUE STRAIN 10
von-Mises and Tresca yield criteria, Haigh–Westergard stress space representation of von - Mises and Tresca
yield criteria, effective stress and effective strain, St. Venants theory of plastic flow, Prandtle–Reuss and Levy–
Mises constitutive equations of plastic flow, Strain hardening and work hardening theories, work of plastic
deformation.
UNIT III MICROMECHANICS OF COMPOSITES 9
Introduction about composites Mechanical properties: Prediction of Elastic constant, micromechanical approach,
Halpin-Tsai equations, Transverse stresses. Thermal properties: Hygrothermal stresses, mechanics of load
transfer from matrix to fibre.
UNIT IV MODERN METALLIC MATERIALS 8
Dual phase steels, High strength low alloy steel, Transformation induced plasticity Steel, Maraging steel,
Nitrogen steel – Intermetallics, Ni and Ti aluminides – smart materials, shape memory alloys – Metallic glass
and nano crystalline materials.
UNIT V NON METALLIC MATERIALS 8
Polymeric materials – Formation of polymer structure – Production techniques of fibers, foams, adhesives and
coating – structure, properties and applications of engineering polymers – Advanced structural ceramics, WC,
TIC, TaC, Al2O3, SiC, Si3N4 CBN and diamond – properties, processing and applications.
Total: 45 Periods
COURSE OUTCOMES:
• Explain the basic concept of stresses
80
• Describe the true stress and true strain
• Analyze the properties composite high strength low alloy steel
• Summarize the modern metallic materials.
• Explain the application nonmetallic materials
REFERENCES:
1. George E.Dieter, “Mechanical Metallurgy”, McGraw Hill,1988.
2. Thomas H. Courtney, “Mechanical Behavior of Materials”, McGraw Hill, 2nd edition, 2000.
3. Charles J.A., Crane F.A.A. and Furness J.A.G, “Selection and use of Engineering
Materials”, Third Edition, Butterworth – Heiremann, 1997.
4. Flinn R.A. and Trojan P.K, “Engineering Materials and their Applications”,4th Edition,
Jaico, 1999.
5. Ashby M.F, “materials selection in Mechanical Design”, Butter worth, 2nd Edition, 1999.
6. Timoshenko and Goodieer, “Theory of Elasticity”, Mcgraw Hill Publications, 3rd Edition.
7. Madleson, “Theory of Plasticity”.
8. Chakrabarty.J, “Theory of Plasticity”, 2nd Edition, McGraw Hill, 1998.
9. Metals Hand book, “Failure Analysis and Prevention” 10th Edition, jaico, 1999.
19PCD528 MATERIAL TESTING AND CHARACTERIZATION L T P C
3 0 0 3
81
OBJECTIVES:
• This course aims at imparting knowledge on various techniques of material

characterization.
UNIT I MICTRO STRUCTURAL EVALUATION 9
Principles of Optical Microscopy – Specimen Preparation Techniques – Polishing and

Etching – Polarization Techniques – Quantitative Metallography – Estimation of grain
size – ASTM grain size numbers – Microstructure of Engineering Materials.
UNIT II CRYSTALSTRUCTURE ANALYSIS 9
Elements of Crystallography – X- ray Diffraction – Bragg’s law – Techniques of X-ray

Crystallography – Debye – Scherer camera – Geiger Diffractometer – analysis of
Diffraction patterns – Inter planer spacing – Identification of Crystal Structure,
Elements of Electron Diffraction.
UNIT III ELECTRON MICROSCOPY 9
Interaction of Electron Beam with Materials – Transmission Electron Microscopy –

Specimen Preparation – Imaging Techniques – BF and DF – SAD – Electron Probe
Microanalysis – Scanning Electron Microscopy – Construction and working of SEM –
various Imaging Techniques – Applications- Atomic Force Microscopy- Construction
and working of AFM – Applications.
UNIT IV MECHANICAL TESTING – STATIC TESTS 9
Hardness – Brinell, Vickers, Rockwell and Micro Hardness Test – Tensile Test –
Stress – Strain plot – Proof Stress – Ductility Measurement – Impact Test – Charpy and
Izod.
UNIT V MECHANICAL TESTING – DYNAMIC TESTS 9
Fatigue – Low and High Cycle Fatigues – Rotating Beam and Plate Bending HCF tests –
S-N curve – LCF tests – Crack Growth studies – Creep Tests – LM parameters –
Applications of Dynamic Tests.
Total: 45 Periods
COURSE OUTCOMES:
82
• Explain the Microstructure of Engineering Materials.
• Describe about the Crystal structure analyze
• Summarize the application of electron microscope
• Identify the mechanical testing methods
• Analyze the materials using Creep Tests.
REFERENCES:
1. Culity B.D., Stock S.R& Stock S, “Elements of X ray Diffraction”, Prentice Hall, 3rd
Edition,2001.
2. Dieter G.E, “Mechanical Metallurgy”, McGraw Hill, 3rd Edition, ISBN: 0070168938,1995.
3. Davis, H.E., Hauck G and Troxell G.E, “The Testing of engineering Materials”, McGraw
Hill, College Divn., 4th Edition,1982.
4. Goldsten,I.J, Dale.E, Echin.N.P and Joy D.C, “Scanning Electron Microscopy and X ray-
Micro Analysis”, Plenum Publishing Corp,ISBN – 0306441756, 2nd Edition, , 2000.
5. Newby J, “Metals Hand Book- Metallography & Micro Structures”, ASM International, 9th
Edition,1989.
6. Grundy P.J. and Jones G.A, “Electron Microscopy in the Study of Materials”, Edward Arnold
Ltd., 1976.
7. Morita. S, Wiesendanger. R, and Meyer. E, “Noncontact Atomic Force Microscopy”,
Springer, 2002.
19PCD529 COMPOSITE MATERIALS AND MECHANICS L T P C
83
3 0 0 3
OBJECTIVES:
• To study the behavior of composite materials and to investigate the failure and fracture characteristics.
Introduction to Composites, Classifying composite materials, Commonly used fiber and matrix constituents,
Composite Construction, Properties of Unidirectional Long Fiber Composites, Short Fiber Composites- Surface
Preparation and Bonding Techniques.
UNIT II STRESS STRAIN RELATIONS 9
Concepts in solid mechanics, Hooke’s law for orthotropic and anisotropic materials, Linear Elasticity for
Anisotropic Materials, Rotations of Stresses, Strains, Residual Stresses.
UNIT III ANALYSIS OF LAMINATED COMPOSITES 9
Governing equations for anisotropic and orthotropic plates. Angle-ply and cross ply laminates. Static, dynamic
and stability analysis for simpler cases of composite plates. Inter laminar stresses.
UNIT IV FAILURE AND FRACTURE OF COMPOSITES 9
Netting Analysis, Failure Criterion, Maximum Stress, Maximum Strain, Fracture Mechanics of Composites,
Sandwich Construction.
UNIT V APPLICATIONS AND DESIGN 9
Metal and Ceramic Matrix Composites, Applications of Composites, Composite Joints, Design with
Composites, Review, Environmental Issues.
Total: 45 Periods
COURSE OUTCOMES:
• Classify the composite materials.

• Analyze the different type’s stresses and laminated composites
• Device failure and fracture of composite
• List out the application of metal and ceramic
• Understand the Environmental Issues
REFERENCES:
84
1. Daniel and Ishai, “Engineering Mechanics of Composite Materials”, Oxford University Press,
2005.
2. Jones R.M, “Mechanics of composite materials”, McGraw-Hill, Kogakusha Ltd. Tokyo,
1975.
3. Agarwal B.D and Broutman L.J, “Analysis and Performance of fiber composites”, John-
Wiley and Sons,1980.
4. Michael W.Hyer, “Stress Analysis of Fiber-Reinforced Composite Materials”, McGraw
Hill,1999.
5. Mukhopadhyay.M, “Mechanics of Composite Materials and Structures”, University Press,
India, 2004.
85
19PCD530 ADVANCED OPTIMIZATION TECHNIQUES L T P C
3 0 0 3
OBJECTIVES:
• This course aims at imparting knowledge on various optimization techniques in advance level
Classification of optimization problems, concepts of design vector, Design constraints, constrains surface,
objective function surface and multi-level optimization, parametric linear programming
UNIT II EXPERIMENTAL DESIGN FUNDAMENTALS 9
Importance of experiments, experimental strategies, basic principles of design, terminology, ANOVA, steps in
experimentation, sample size, normal probability plot, linear regression model.
UNIT III DECISION ANALYSIS 10
Decision Trees, Utility theory, Game theory, Multi Objective Optimization, MCDM- Goal Programming,
Analytic Hierarchy process
UNIT IV NON-TRADITIONAL OPTIMIZATION 10
Introduction to Genetic algorithms-Applications- introduction to Simulated Annealing-application.
UNIT V NEURAL NETWORK 8
Artificial neural network – Activation function –Supervised COURSE – unsupervised COURSE-back

propagation network- self organized network- hop-field network
Total: 45 Periods
COURSE OUTCOMES:
• Review the fundamentals experimental design

• Analyze the Utility theory, Game theory.
• Describe the decision analyze method
• Illustrate the GA,SA
• Explain the Activation functions
86
REFERENCES:
1. Rao, Singaresu, S, “Engineering Optimization – Theory & Practice”, John wilely and sons,
1996.
2. Kalyanamoy Deb, “Optimization for Engineering design”, Prentice Hall of India Pvt, 2003
3. Ravindran Phillips Solberg, “Operations Research – Principles and Practice”, John Wiley
India, 2006.
4. Fredrick S.Hillier and G.J.Liberman, “Introduction to Operations Research”, McGraw Hill
Inc., 1995.
5. Christos H. Papadimitriou, Kenneth Steiglitz, “Combinatorial Optimization”, PHI, 2006.
87
19PCD601 INDUSTRIAL SAFETY L T P C
3 0 0 3
OBJECTIVES:
• To understand the operational safety

• To understand the safety management
UNIT I ACCIDENT INVESTIGATION AND ANALYSIS 9

Concept of an Accident, reportable and non reportable accidents, reporting to statutory authorities.
Principles of accident prevention-accident investigation and analysis-Unsafe act and unsafe condition-
Domino sequence-cost of accidents-permanent total disabilities, Permanent partial disabilities,
Temporary total disabilities-Calculation of frequency rate and severity rate of accidents.
UNIT II ERGONOMICS AND HUMAN BEHAVIOUR 9

Introduction to ergonomics and its area of application in the work system. Anatomy, Posture and body
mechanics-low back pain, risk factors for musculoskeletal disorders in the work place-behavioral
aspects of posture - effectiveness. Individual differences, Factors contributing to personality, fitting the
man to the job. Motivation -job satisfaction - Frustration and conflicts, reaction to frustration, emotion
and frustration. Attitudes - determination of attitudes- changing attitudes.
UNIT III HAZARDS AND THEIR CONTROL 9

Physical hazards-Noise, heat, vibration, ionizing and non-ionizing radiations, and effects. Chemical
hazards-dusts, fumes, mist, vapor, fog, gases, types, concentration, exposure Vs dose, TLV. Mechanical
hazards. Engineering control methods- use of personal protective equipments.
UNIT IV FIRE PREVENTION AND PROTECTION 9

Fire triangle-principles of fire extinguishing- various classes of fires- A, B, C, D types of fire
extinguishers- Industrial fire protection systems. Sprinklers- Fire hydrants- Alarm and detection
systems- other suppression systems- CO2 system, foam system and DCP system.
UNIT V SAFETY MANAGEMENT TECHNIQUES, EDUCATION AND TRAINING 9

Incident Recall Technique (IRT), disaster control, Job safety Analysis, Safety survey, safety inspection.
Safety training programs, seminars, conferences, competitions- method of promoting safe practice-
motivation- creating awareness, awards, celebrations, safety posters, safety displays, safety incentive
scheme- domestic safety and training. Total: 45 Periods
88
COURSE OUTCOMES:
• Evaluate the concept of accident prevention& accident investigation
• Identify the human behavior
• Demonstrate hazards and their control
• Prepare the fire prevention and protection
• Summarize the safety management techniques
TEXT BOOKS:
1. Heinrich.H.W. “Industrial Accident Prevention”, McGraw Hill Company, New York, 1980.
2. John V. Grimaldi and Rollin H. Simonds, “Safety Management” , All India Travellers Book Seller,
New Delhi, 1989.
3. E.J.McCormick and M.S. Sanders “Human Factors in Engineering and Design”, TMH, New Delhi,
1982.
4. Hand Book of “Occupational Safety and Health”, National Safety Council, Chicago, 1982.
5. Derek, James, “Fire Prevention Hand Book”, Butter Worths and Company, London, 1986.
REFERENCES:
1. Krishnan.N.V. “Safety Management in Industry”, Jaico Publishing House, Bombay, 1997.
2. Lees, F. P. “Loss Prevention in Process Industries”, Butter Worth publications, London, 2nd Edition,
1990.
3. Dan Peterson, “Techniques of Safety Management”, McGraw Hill Company, Tokyo, 1981.
4. “Accident Prevention Manual for Industrial Operations”, N.S.C. Chicago, 1982.
5. Hunter, Gomos, “Engineering Design for Safety”, McGraw Hill Inc., 1992.
6. Encyclopedia of “Occupational Health and Safety” Vol I and II, Published by International Labour
Office, Geneva, 1985.
7. Gupta. R.S., “Hand Book of Fire Technology”, Orient Longman, Bombay, 1977.
89

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19PCD101 COMPUTER APPLICATIONS IN DESIGN L T P C

• This course aims at imparting knowledge on computer applications in design

UNIT I INTRODUCTION TO COMPUTER GRAPHICS FUNDAMENTALS 9

UNIT II CURVES AND SURFACES MODELING 9

UNIT III NURBS AND SOLID MODELING 9

UNIT IV VISUAL REALISM 9

After successful completion of this course, the Students will be able to

• Describe the Surface Modeling techniques such as interpolation and approximation

• Relate Graphics and computing standards

• Assemble and modeling various mechanical components

• Analysis of various types of fits and tolerances

UNIT I BENDING OF PLATES AND SHELLS 8

UNIT II NON-LINEAR PROBLEMS 10

UNIT III DYNAMIC PROBLEM 10

UNIT IV FLUID MECHANICS AND HEAT TRANSFER 9

UNIT V ERROR ESTIMATES AND ADAPTIVE REFINEMENT 8

After successful completion of this course, the Students will be able to

• Understand the Finite Element Formulation of Plate and Shell Elements

• To provide an overview on selection of research problem based on the Literature review

UNIT I INTRODUCTION TO PROJECT FORMULATION 9

UNIT II DATA COLLECTION, ANALYSIS AND ETHICS 9

After successful completion of this course, the students will be able to

• Identify and Formulate the Research Problem

• To make the students understand a range of cognitive capacities in human learners

Unit I: Educational Psychology and Engineering Education (4)

Unit II: Outcome Based Education (4)

Unit III: Curriculum Design (4)

Unit IV: Teaching and Assessment Strategies (4)

After successful completion of the course students will be able to:

1. Develop pedagogical expertise through an introduction to theoretically-based teaching methods

19PCD103 CAD LABORATORY L T P C

After successful completion of this course, the Students will be able to

• To analysis the complex problem by using the ANSYS / ABAQUS etc.,

After successful completion of this course, the Students will be able to

UNIT II FACTORS INFLUENCING FORM DESIGN 9

UNIT III COMPONENT DESIGN - MACHINING CONSIDERATION 10

UNIT IV COMPONENT DESIGN - CASTING CONSIDERATION 8

UNIT V DESIGN FOR THE ENVIRONMENT 10

• To provide knowledge in the areas of characterization of materials

UNIT I PLASTIC BEHAVIOUR & STRENGTHENING 8

UNIT II FRACTURE BEHAVIOUR 8

UNIT III CHARACTERIZATION OF MATERIALS 10

UNIT IV MATERIAL TESTING & SELECTION OF MATERIALS 9

UNIT V MODERN MATERIALS AND TREATMENT 10

After successful completion of this course, the Students will be able to

• Summarize the behavior of materials under different loading conditions

• To give and exposure on writing skills and readability

UNIT-II STRUCTURE OF RESEARCH PAPER 6

UNIT-III METHODOLOGY, RESULTS & DISCUSSION AND CONCLUSION 9

UNIT-IV SUBMISSION OF RESEARCH PAPER 6

After successful completion of this course, the students will be able to

• Write research paper effectively with improved standard of language

• To provide an adequate knowledge to use Computer Aided Measuring Instruments for

EQUIPMENTS FOR CAM LAB

4. Bench Model CMM : 1

5. Vision & image processing software : 2

6. Data Processing Software : 2

After successful completion of this course, the Students will be able to

• Course would be helpful to understand the basic concepts in NC technology.

To give exposure to software tools needed to analyze engineering problems.