ABE 131 Lecture (Chapter 2B)
ABE 131 Lecture (Chapter 2B)
ABE 131 Lecture (Chapter 2B)
ABE 131
AB MACHINERY AND MECHANIZATION
Power Chain:
• Connecting rod – transmits the power of combustion
from the piston to the crankshaft
• Connecting rod bearing - bearing where connecting rod
fastens to crankshaft
• Crankshaft – converts the rectilinear motion of the piston
into rotation
• Flywheel – inertia, keep the engine at uniform speed when
the crankshaft is not receiving power from the piston
E. Internal Combustion Engines
Construction and Parts
Stationary Parts:
• Crankcase – serves the purpose of supporting the shaft,
mounting the cylinder, housing the running parts, and
forming the reservoir for lubricating oil
Valve System:
• Valve lifter or tappets – raise the valves in the L-head
and T-head types of engines; receives their motions
from cams mounted on a camshaft or cam gear
Valve System:
• Push rod - linkage between the camshaft and valves on
overhead valve engines
Solution:
𝑷𝒅 + 𝑪𝒗
𝑪𝒓 =
𝑪𝒗 𝝅𝒅𝟐 𝝅 𝟒 𝒄𝒎 𝟐
where: 𝑷𝒅 = 𝟒
𝑳 = 𝟒
𝟓𝒄𝒎 = 𝟔𝟐. 𝟖𝟑 𝒄𝒄
𝑪𝒗 = 𝑽 − 𝑷𝒅 = 𝟕𝟎 𝒄𝒄 − 𝟔𝟐. 𝟖𝟑 𝒄𝒄 = 𝟕. 𝟏𝟕 cc
𝟔𝟐. 𝟖𝟑 + 𝟕. 𝟏𝟕
𝑪𝒓 = = 𝟗. 𝟕𝟔
𝟕. 𝟏𝟕
Therefore, Cr = 9.76:1
E. Internal Combustion Engines
Sample problem:
Determine the bore of the engine if its clearance volume is 7.18 cc,
compression ratio is 8:1 and stroke is 4 cm.
Given: Cv = 7.18 cc, Cr = 8:1 L = 4 cm
Requir=ed: Bore = d
Solution:
𝜋𝑑 2
from 𝑃𝑑 = 𝐿
4
4𝑃𝑑 where: 𝑃𝑑 =?
𝑑=
𝜋𝐿
𝑃𝑑 = 𝑉 − 𝐶𝑣 from 𝑉 = 𝑃𝑑 + 𝐶𝑣
4(50.26𝑐𝑐) 𝑉
𝑑= where: 𝑉 = 𝐶𝑟 𝐶𝑣 from 𝐶𝑟 =
𝜋(4 𝑐𝑚) 𝐶𝑣
𝑉 = 𝐶𝑟 𝐶𝑣 = 8 7.18 𝑐𝑐 = 57.44 𝑐𝑐
𝑑 = 4 𝑐𝑚 𝑃𝑑 = 57.44 𝑐𝑐 − 7.18 𝑐𝑐 = 50.26 cc
E. Internal Combustion Engines
Quiz 1
a. 21,000 in3
b. 113 in3
c. 28 in3
d. 150 in3
e. 2,000 in3
E. Internal Combustion Engines
Theory of Operation
• The function of all internal combustion engines is to
convert fuel (chemical energy) to power.
• Accomplished by burning a fuel in a closed chamber and
using the increase in temperature within the closed
chamber to cause a rise in pressure
• Pressure produces a force on the head of the piston
causing it to move
• The linear movement of the piston is converted to
rotary motion (at the crankshaft)
• Rotary motion is more useful than linear movement
E. Internal Combustion Engines
Eight (8) Requirements for Operation
1. Air (oxygen) is drawn into the engine cylinder.
2. A quantity of fuel is introduced into the engine.
3. The air and the fuel are mixed.
4. The fuel–air mixture is compressed.
5. The fuel–air mixture is ignited by the spark plug in
gasoline engines or by the heat of compression in
diesel engines.
6. The burning of the fuel–air mixture causes a rapid
pressure increase in the cylinder, which acts against
the piston, producing a force on the piston.
E. Internal Combustion Engines
Eight (8) Requirements for Operation
7. The use of a connecting rod and a crankshaft
converts the linear movement of the piston to
rotary motion. The force on the piston is converted
to torque on the crankshaft.
8. The products of combustion are expelled from the
engine.
E. Internal Combustion Engines
2 ways in which combustion takes place in ICE
1. By rapid explosion of mixture within cylinder when
it is ignited by a spark (constant-volume process)
2. By relatively slow burning as the fuel is injected
into highly compressed, heated air (constant –
pressure process)
E. Internal Combustion Engines
Engine Classifications
1. Type of ignition
a. Spark Ignition (SI)
b. Compression Ignition (CI)
2. Engine Cycle
a. 4-stroke cycle
b. 2-stroke cycle
3. Valve location
a. Valves in head / overhead valve (I-head engine)
b. Valves in block / flat head (L-head engine)
c. One valve in head (intake) and one in block (F-head
engine)
E. Internal Combustion Engines
Engine Classifications
3. Valve location
L-head
I-head F-head
E. Internal Combustion Engines
Engine Classifications
4. Basic design
a. Reciprocating
b. Rotary
5. Position and Number of cylinders of reciprocating engines
a. Single cylinder
b. In-line
c. V-engine
d. Opposed cylinder engine
e. W-engine
f. Opposed piston engine
g. Radial engine
E. Internal Combustion Engines
Engine Classifications
4. Position and
Number of
cylinders of
a. Single cylinder b. In-line c. V-engine
reciprocating
engines
8. Fuel used
a. Gasoline
b. Diesel or fuel oil
c. Gas, natural gas , methane
d. LPG
e. Alco-ethyl, methyl
f. Dual fuel
g. Gasohol or alcogas
E. Internal Combustion Engines
Engine Classifications
9. Application
a. Automobile, truck, bus
b. Locomotive
c. Stationary
d. Marine
e. Aircraft
f. Small portable, chainsaw, model airplane
Two-stroke-cycle engine
a. Spark-ignition engine –
• This engine uses a spark produced by a
spark plug to ignite the compressed air-
fuel mixture.
• The spark is timed to occur before the
end of compression such that maximum
pressure due to the expansion of burning
gases is felt when the piston is ready to
start its downward movement.
• The fuel used in this engine is gasoline
and the carburetor does the metering.
E. Internal Combustion Engines
Based on the manner of igniting the fuel:
b. Compression-ignition engine –
b. Compression-ignition engine –
1. Four-stroke-cycle-spark-ignition engine
2. Four-stroke-cycle-compression-ignition engine
12-15:1 15-100:1
Air-fuel ratio
Fuel consumption higher lower
Exhaust gas temp. higher (1300F) lower (900F)
ENGINE PERFORMANCE
TORQUE and POWER
TORQUE
• turning effort
• good indicator of an engine’s ability to do
work
E. Internal Combustion Engines
ENGINE PERFORMANCE
INDICATED POWER
– power generated in the cylinder and
received by the piston
2-stroke where:
IP – indicated power
P – indicated mean effective pressure
L – stroke
4-stroke A – Area of piston/cylinder
N – angular speed of crankshaft (rpm)
n – number of engine cylinders
E. Internal Combustion Engines
ENGINE PERFORMANCE
BRAKE POWER
– power that is available at the engine output
shaft/flywheel for doing useful work
where:
BP – brake power
T – torque
N – angular speed of crankshaft (rpm)
F – force
L – length/radius of brake arm
E. Internal Combustion Engines
ENGINE PERFORMANCE
FRICTION POWER
– Part of the indicated power that is absorbed in the
engine and is not available for useful work
Dynamometer
– instrument for measuring engine (brake) power
Essential Elements:
-means for controlling torque
-means for measuring torque
-means for measuring speed
-means for dissipating the power
E. Internal Combustion Engines
ENGINE PERFORMANCE
Dynamometer
Electric Dynamometer
– use of generator to control the torque and dissipate the
power
Eddy-Current Dynamometer
– use of magnetic field to control torque
Hydraulic Dynamometer
– use of water or oil pumped through orifices to absorbed
engine power
E. Internal Combustion Engines
ENGINE PERFORMANCE
Mechanical Efficiency
– fraction of IP that is delivered as useful power
– ratio of BP to IP
where:
Effm – mechanical efficiency
IP – indicated power
BP – brake power
Mechanical Efficiency
Factors:
• losses due to friction in the moving parts such as
crankshaft and connecting- rod bearings, pistons and
cylinders, valve mechanisms, and cooling and pump
THERMAL EFFICIENCY
THERMAL EFFICIENCY
ICE have thermal efficiencies that vary from 15% to 35% depending
on the type of engine, speed, load and other factors.
E. Internal Combustion Engines
ENGINE PERFORMANCE
Fuel Consumption
– quantity of fuel consumed by the engine per unit time
– by volume or by mass
E. Internal Combustion Engines
ENGINE PERFORMANCE
Performance Curve
Performance Curve
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SCHEDULES (2nd Sem 2020-2021)