VCS Manual Mercedes
VCS Manual Mercedes
VCS Manual Mercedes
Communication Software
Manual
Mercedes-Benz
Vehicle Communication
Software Manual
February 2007
Trademarks Acknowledgements
Snap-on, Scanner, Fast-Track, and ShopStream are trademarks of Snap-on Incorporated.
All other marks are trademarks of their respective holders.
Copyright Information
©2007 Snap-on Incorporated
All rights reserved.
Disclaimer
The information, specifications and illustrations in this manual are based on the latest information available
at the time of printing.
Snap-on reserves the right to make changes at any time without notice.
LICENSE Upon your acceptance of this License Agreement (the “Agreement”), Snap-on Incorporated (“Snap-on”) grants,
subject to the terms and conditions of this Agreement, to the person or business entity who originally acquired the Software
Products (“Software”) a non-exclusive, non-transferable (except as permitted below), personal license to use the Software
(“License”). The Software in this package is a proprietary product of Snap-on and is protected by copyright law, as well as
other intellectual property laws. Snap-on retains title and ownership of the Software, and it is being licensed to you and not
sold. All rights, not expressly granted to you, are reserved by Snap-on.
CONSENT Each time you use this Software, you consent to the collection, use, disclosure, and processing of Personal
Information in accordance with the Privacy Policy attached as Exhibit A. In particular, if you are located in a jurisdiction
outside the United States, you consent to the transfer of this information to our servers and computer systems in the United
States, a country that may not provide an “adequate” level of data protection within the meaning of the laws in your country.
You may withdraw your consent at any time, subject to any applicable legal or contractual restrictions and prior written
notice to Snap-on. If you wish to withdraw your consent, please contact Snap-on using our information below.
Snap-on Incorporated
2801 80th Street
P.O. Box 1410
Kenosha, WI 53141-1410
PERMITTED USES YOU MAY: (i) install the Software on a single automotive diagnostic computer provided you keep the
original solely for backup or archival purposes; (ii) transfer the Software and License to another party if the other party
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LIMITED WARRANTY Snap-on warrants, for a period of sixty (60) days from the date of delivery to you as evidenced by a
copy of your sales receipt, that the Software will perform substantially in accordance with the accompanying technical
specifications in the documentation, under normal use. THIS LIMITED WARRANTY IS PROVIDED IN LIEU OF ANY
iii
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JURISDICTION.
YOUR EXCLUSIVE REMEDY If, during the sixty (60) day warranty period, the Software fails to comply with the limited
warranty set forth above, provided you notify Snap-on within such sixty (60) day warranty period, Snap-on shall, at Snap-
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the Software from the United States of America or the country in which you are located. You will comply fully with all
iv
relevant export laws and regulations of the United States and any local country, and you will not export, directly or
indirectly, the Software nor any other technical data received from Snap-on, nor any part thereof, in violation of such laws.
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subparagraphs (c)(1) and (2) of the Commercial Computer Licensed Software---Restricted Rights at 48 CFR 52.227-19, as
applicable. Manufacturer is Snap-on Incorporated or one of its affiliates, 2801 80th Street, Kenosha, WI 53143.
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YOU ACKNOWLEDGE THAT YOU HAVE READ THIS AGREEMENT, UNDERSTAND IT AND AGREE TO BE BOUND
BY ITS TERMS AND CONDITIONS.
v
EXHIBIT A: SNAP-ON INCORPORATED PRIVACY POLICY
The privacy of your personally identifiable information is important to us. As part of our commitment to the
privacy of your personally identifiable information (“Personal Information”) that we collect through the Software
Product (“Software”), we provide this notice explaining our information practices and the choices you can make
about the way your Personal Information is collected and used with the Software. To make this notice easy to
find, we make it available with the Software. This revised Privacy Policy is effective as of January 1, 2006.
The privacy practices set forth in this Privacy Policy are for this Software only. Other Snap-on Incorporated (“Snap-on”)
affiliate Software may have different practices. If you use other Snap-on Software, please review the privacy policies, if any,
provided with that Software. Also, if you are an employee of Snap-on or its affiliates, please note that other internal
company policies apply to you related to employee use of company computer systems and networks.
CONSENT Please read this policy carefully. Your use of this Software constitutes your consent to the collection, use,
disclosure and processing of Personal Information in the United States as described below.
FOREIGN VISITORS The Software maybe used by persons located in jurisdictions worldwide. Please review the Foreign
Users Notices section near the end of this Privacy Policy, where we may provide additional notices regarding the collection,
use, disclosure, and processing of your Personal Information in accordance with the laws in your country.
ACTIVE COLLECTION OF PERSONAL INFORMATION When you use the Software you provide Personal Information to
register, order products or services, contact Snap-on, and conduct other transactions via the Software. The types of
Personal Information actively collected in the Software may include any or all of the following, depending on your activities
using the Software:
Date of sale, franchisee name, franchisee address, e-mail, invoice number, product number, quantity, device serial
number, customer name, customer address, customer phone number, Snap-on customer number (if applicable), Software
training requested and received, and other Personal Information that you actively provide to us via the Software.
PURPOSE FOR WHICH WE USE AND DISCLOSE PERSONAL INFORMATION We use and disclose Personal
Information obtained when you purchase the product/software and agree to provide this information to the Snap-on
Franchise.
We also use Personal Information to communicate with you, for example, to answer the e-mail and correspondence we
receive, to confirm your order, to send more information about becoming a dealer, to send renewal notices, and to notify
you of important changes in the functionality of the Software or other notices related to the handling of your Personal
Information.
We may use Personal Information to make recommendations for additional products or special offers, and to provide you
with updates on new products that we believe may be of interest to you, in situations where you expressly request such
communications.
From time to time, we may share certain Personal Information with select third parties including other Snap-on affiliates and
independent Snap-on dealers in your area to enable them to offer products or services that may be of interest to you. If you
do not want us to share such Personal Information in the future, please contact us by using our information below and we
will take reasonable measures to avoid sharing such information in the future. Please note that such third parties are
usually independent from Snap-on, and if you wish to stop all communications from such parties, you will need to address
such issues with the third parties directly.
We may disclose Personal Information in response to legal process or when we believe in good faith that the law requires
it, for example, in response to a court order, subpoena or a law enforcement agency's request. We also reserve the right to
disclose Personal Information to protect the security of the Software, to protect ourselves and our affiliated companies
against liability, and/or in connection with any sale, assignment, or other transfer of all or a part of our business.
We may share Personal Information with our consultants or service providers to help us serve you better. We also contract
other companies and individuals (collectively “Suppliers”) to perform functions on our behalf, including without limitation,
vi
fulfilling and processing orders, handling shipping and returns, sending communications to you, and providing customer
services. We require the Suppliers to agree to abide by Snap-on's privacy policy and only use your Personal Information,
only until payment for your order is processed, and only to the extent necessary to perform their functions, and may not use
it for any other purpose.
We will not use or share the Personal Information provided to us in the Software in ways unrelated to the ones described
above without first providing you an opportunity to opt out or otherwise prohibit such unrelated uses.
CUSTOMIZATION AND AGGREGATE DATA We use non-identifying and aggregate information to better design our
Software and gather information for product management and development at Snap-on. For example, we may tell our sales
and marketing staff that X number of individuals using the Software, or that Y number of software licenses were ordered
during a particular time period, but we would not disclose anything that could be used to identify those individuals. This
aggregate information may also be shared with Snap-on's affiliates and independent dealers.
CHILDREN'S PRIVACY Snap-on has no intention of collecting personal information from children in this Software.
HOW YOU CAN ACCESS OR CORRECT YOUR INFORMATION If you are a registered user of the Software, you can
access and correct certain Personal Data that we collect through the Software and maintain by using the contact
information below. You may also contact us using the information below to ask us to remove your Personal Information
from our records, electronic or otherwise. However, we will need to maintain certain Personal Information about your
product purchases in our records for purposes such as warranty and product information. We will usually be glad to update
your information, but we reserve the right to use Personal Information obtained previously to verify your identity, administer
our warranty program, or to take other actions that we believe are appropriate.
COLLECTION OF PERSONAL INFORMATION BY THIRD PARTIES Sometimes we may offer promotions or specials that
are sponsored by or co-sponsored with identified third parties. By virtue of their sponsorship, these third parties may obtain
Personal Information that you submit to participate in the promotion or special. Snap-on has no control over the third-party
sponsors' use of this information. We will notify you at the time of requesting Personal Information if third-party sponsors
will obtain such information, and obtain your express consent for such disclosures.
CHANGES TO THE POLICY Our privacy practices are subject to change. We reserve the right to change this policy from
time to time in our sole discretion. Please review this policy before you submit additional Personal Information via the
Software. All revisions to this Privacy Policy will be communicated to you through updates to the License Agreement. Your
continued use of the Software constitutes acceptance of such changes in the Privacy Policy, except where further steps are
required by applicable law.
FOREIGN USERS NOTICES Please contact us at the address below to obtain Privacy Policy information for your country.
HOW TO CONTACT US Please feel free to contact us with any comments, questions, or suggestions you may have
regarding the information practices described in this Privacy Policy. Please also contact us to report any known or
suspected privacy or security breaches.
Snap-on Incorporated
2801 80th Street
P.O. Box 1410
Kenosha, WI 53141-1410
vii
viii
Safety Information
For your safety and the safety of others, read, understand and follow all safety messages and
instructions in this manual, on the test equipment and in the tool user’s manual.
Your diagnostic tool is intended for use by properly trained, skilled professional automotive
technicians. The safety messages presented below and throughout this manual are
reminders to the operator to exercise extreme care when using a test instrument.
There are many variations in procedures, techniques, tools, and parts for servicing vehicles,
as well as in the skill of the individual doing the work. Because of the vast number of test
applications and variations in the products that can be tested with this instrument, we cannot
possibly anticipate or provide advice or safety messages to cover every situation. It is the
responsibility of the automotive technician to be knowledgeable of the system being tested. It
is essential to use proper service methods and test procedures and to perform tests in an
appropriate and acceptable manner that does not endanger your safety, the safety of others
in the work area, or vehicle or equipment being tested.
It is assumed the operator has a thorough understanding of vehicle systems before using a
diagnostic tool. Understanding of these system principles and operating theories is necessary
for competent, safe and accurate use of this instrument.
Before using a diagnostic tool, always refer to and follow safety messages and applicable test
procedures provided by the manufacturer of the vehicle or equipment being tested. Use
equipment only as described in this manual.
Safety Conventions
Safety messages in this manual contain a signal word with an icon. The signal word indicates
the level of the hazard in a situation. Signal words used in this manual are explained below.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury to the operator or bystanders.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury to the operator or to bystanders.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in
moderate or minor injury to the operator or to bystanders.
Safety messages contain three different type styles:
• Normal type states the hazard.
• Bold type states how to avoid the hazard.
• Italic type states the possible consequences of not avoiding the hazard.
An icon, when present, gives a graphical description of the potential hazard. An example is
shown below.
ix
Important Safety Instructions
The engine compartment contains electrical connections and hot or moving parts.
• Keep yourself, test leads, clothing, and other objects clear of electrical connections
and hot or moving parts.
• Do not wear watches, rings, or loose clothing when working in an engine
compartment.
• Do not place tools or equipment on fenders or other places in the engine
compartment.
• Barriers are recommended to help identify danger zones in test area.
Contact with electrical connections and hot moving parts can cause injury.
x
Table of Contents
Safety Information............................................................................................................... ix
Safety Conventions ................................................................................................................ix
Important Safety Instructions ..................................................................................................x
Chapter 4: Testing.............................................................................................................. 35
Testing Engine Systems....................................................................................................... 35
Note the following when testing engine systems:.......................................................... 41
Engine System Trouble Codes ...................................................................................... 41
Actuator Tests ................................................................................................................ 44
Sensor Gear (Rotor) Adaptation .................................................................................... 46
Service Light Reset ....................................................................................................... 47
Battery Power Loss ....................................................................................................... 49
Coding/Programming FAQ ............................................................................................ 50
Testing Transmission Systems............................................................................................. 51
Scanner™ Communication With the ETC ..................................................................... 56
722.6 Electronic Transmission....................................................................................... 57
Actuator Tests ............................................................................................................... 58
Testing EA/CC/ISC Systems ................................................................................................ 69
xi
Note the following when testing EA/CC/ISC systems: ................................................... 70
Testing DAS (Immobilizer) Systems .....................................................................................70
Central Locking .............................................................................................................. 70
DAS Versions ................................................................................................................. 71
Index ..................................................................................................................................175
xii
Chapter 1 Using This Manual
This manual contains instructions for testing Mercedes-Benz vehicles with the following
Snap-on® diagnostic tools:
• MT2500 Scanner™ scan tool
• MTG2500 Color Graphing Scanner™ scan tool
• MODIS™ unit with the Scanner™ Plug-in
• SOLUS™ scan tool
Some of the Illustrations shown in this manual may contain modules and optional equipment
that are not included on your system. Contact a Snap-on Sales Reperesentative for
availability of other modules and optional equipment.
1.1 Conventions
This manual uses the conventions described below.
1.1.2 Terminology
Certain terms are used to command specific actions throughout this manual. Those terms are
described below.
Select
The term “select” will be used to mean selecting a menu item or other option with the
Thumbwheel (Scanner™) or Thumb pad (MODIS™, and SOLUS™) and pressing and holding
the Y button to confirm the selection.
Example:
• Select FUNCTIONAL TESTS.
1
Chapter 1 Conventions
Scroll
The term “scroll” will be used to mean moving the cursor or changing data by turning the
Thumbwheel (Scanner™) or pressing the Thumb pad (MODIS™ and SOLUS™).
Example:
• Scroll to see any other codes and the data list.
Scan Tool
The term “scan tool” will be used to refer to a diagnostic tool that runs Snap-on® vehicle
communication software, such as the MT2500 Scanner™ or the Scanner™ Plug-in for
MODIS™ or the SOLUS™. When necessary, the term “Snap-on® scan tool” will be used to
distinguish it from another diagnostic device, such as the manufacturer’s scan tool.
Notes
A NOTE provides helpful information such as explanations, tips, and comments.
Example:
NOTE:
i For additional information refer to...
Important
IMPORTANT indicates a situation which, if not avoided, may result in damage to the test
equipment or vehicle.
Example:
IMPORTANT:
ä Never install vehicle communication software cartridges in both slots of the Scanner™. This
can cause damage to the software cartridges.
2
Chapter 2 Introduction
3
Chapter 2
4
Chapter 3 Scanner™ Operations
5
Chapter 3 Identifying the Vehicle
When multiple engine choices are listed, only the correct engine choice communicates with
the Scanner™. If the Scanner™ does not communicate after selecting one engine, select the
other engine and try again. Always scroll to verify if any additional engine choices are
available.
Multiple engine systems are sometimes listed together as one selection (i.e., HFM/ME2)
because vehicle systems may vary depending on country. The Scanner™ automatically
identifies the correct system. See Table 4-1, “U.S. Mercedes engine application coverage,” on
page 36 for more information.
If you are powering up the Scanner™ after just installing the Mercedes-Benz software
cartridge, or if you pressed N from the Current Vehicle Identification screen, the following
menu displays (Figure 3-1).
z To identify a vehicle:
1. Press Y to continue.
The Mode Selection menu displays (Figure 3-2).
6
Figure 3-2 Mode Selection menu
NOTE:
i The correct steering wheel position must be selected to display the correct vehicle diagnostic
connector location screen. Make sure the appropriate “Left/Right Hand” drive option is
selected. See “Custom Setup” on page 22 for details.
NOTE:
i The Scanner™ indicates those vehicles not available to the United States market by
displaying “not available” after the US VIN.
The display now shows the model series you selected and asks for the model number for
the selected series (Figure 3-4).
The Scanner™ only displays those model years available with the selected model.
5. Scroll and press Y to select the model year.
The display now shows the selected model series, model number, and the model year
and asks for the engine type (Figure 3-6).
7
Chapter 3 Selecting a System
After engine displacement, the Scanner™ indicates engine mount, type, and number of
cylinders. For example:
– L-V8: Engine mounted in-line, V-type, 8 cylinders
– L-L6: Engine mounted in-line, in-line type, 6 cylinders
The Scanner™ only displays those engines available with the selected model and model
year combination. Typically, only one engine type exists for each model and model year
combination.
6. Scroll to select the engine type and press Y.
The Scanner™ now displays the Vehicle ID Confirmation screen (Figure 3-7).
7. If the identification is correct, press Y to store the identification in memory and continue. If
the identification is not completely correct, press N to return to the start of the identification
process.
When the Scanner™ displays multiple systems, each line makes reference to a separate
control module.
8
• For the V12 engine, long intake runners with each bank's MAF sensor are located on the
opposite side of the engine.
• For those vehicles with multiple system choices, if the Scanner™ is not able to establish
communication using the first system choice, try again using an alternate system choice.
See “Appendix B Troubleshooting and Communication Problems” on page 155 for help
trying to establish communication.
Each test adapter plugs into a specific vehicle diagnostic connector and attaches to one end
of the data cable. The other end of the cable attaches to the Scanner™. Captive screws
secure both data cable ends.
The following adapters are available to connect the Scanner™ to Mercedes-Benz vehicles:
• MB-1—(MT2500-62) test adapter with S-20 Personality Key™ for the 38-pin underhood
connector (Figure 3-14 on page 11).
• MB-2A—(MT2500-75) test adapter for the 8 or 16-pin underhood connector (Figure 3-15
on page 12 and Figure 3-16 on page 13).
• DL-16—(MT2500-68) test adapter with S-21 Personality Key™ for 1996 and later
vehicles. This fits an OBD-II style connector (Figure 3-17 on page 13) that is used for all
vehicle communications. When available, it is recommended to use the underhood 38-pin
connector for those vehicles from approximately 1996–2001. For those vehicles with dual
connectors, the underdash 16-pin may have limited functionality.
Use the following adapter + Personality Key™ combinations for the appropriate systems.
• DL16 + S4—KLA/TAU airco system (A/SLK-series)
• MB1 + S33—KLA/TAU airco system
• MB1 + S34—ZAE airbag, EWM (electronic gear selector) system
9
Chapter 3 Connecting to a Vehicle
NOTE:
i When a CIS-E vehicle is identified, a connector message appears instructing you to use the
"MB-2 + 2.5 mm adapter cable" which is designed to be used in conjunction with the yellow
lead on the MB-2 adapter. This 2.5 mm adapter is currently not available in the Scanner™
accessory package (many test lead kits may have a standard banana plug for the 2.5 mm
adapter). On CIS-E, a duty ratio test reads current faults via a duty-cycle output. The vehicle
diagnostic connector is a round 9-pin. Connect to pin 3 as directed by the display message
(see page 43 for more information).
Each test adapter connects to one of the following vehicle diagnostic connectors.
10
Figure 3-14 38-pin connector—fits MB-1 adapter
11
Chapter 3 Connecting to a Vehicle
12
Table 3-3 16-pin OBD-I connector pinout (sheet 2 of 2)
CALIFORNIA MODELS ONLY
U.S. MODELS
(WITH LED)
PIN FUNCTION PIN FUNCTION
Electronic accelerator (model
13 Electronic transmission control
124)
Cruise control/idle speed Electronic accelerator (model
14
control (model 124) 124)
Engine systems control module Cruise control/idle speed
14
(MAS) (model 129) control (model 124)
Engine systems control module
15 Not used
(MAS) (model 129)
15 Not used
16 Circuit 15
16 Circuit 15
13
Chapter 3 Selecting a Test
z To connect to a vehicle:
• Follow the on-screen connection instructions (Figure 3-18) and press Y.
14
• A test begins.
The Scanner™ presents menu selections only for the specific vehicle being tested. The name
of the ECU under test will be displayed in the upper left-hand corner of the display.
There are two separate selections for DATA and CODES. This means that the diagnostic
trouble codes will not be displayed when viewing DATA. REVIEW MOVIE appears only after
a movie has been recorded in the MOVIE DATA mode.
The Mercedes-Benz MAIN MENU contains the following general functions:
• DATA—allows the monitoring of various sensors, switches, fuel adaptation values, and
actuator inputs and outputs on many Mercedes-Benz vehicles (see “Data” on page 15).
• CUSTOM SETUP—programs the Scanner™ for specific needs (see “Custom Setup” on
page 22).
• FUNCTIONAL TESTS—provides specific tests for the identified vehicle (see “Functional
Tests” on page 26).
• OTHER SYSTEMS—allows you to pick a different system for testing without
disconnecting the Scanner™ (see “Other Systems” on page 28).
• CODES—displays any one of three types of diagnostic trouble codes (see “Codes” on
page 29).
• REVIEW MOVIE—appears on a menu only after a movie has been recorded (see
“Review Movie Exit Menu” on page 32).
3.5.1 Data
The Scanner™ can display data parameters and their values in two viewing modes, FAST and
MOVIE. When you select DATA from the Main Menu, the Scanner™ displays the following
screen (Figure 3-21).
15
Chapter 3 Main Menu Selections
Both data modes display one data parameter and value per line.
Fast Mode
In the FAST data viewing mode, the Scanner™ displays just four data parameter values from
the ECU at a time. For this reason, the Fast mode provides the quickest update rate.
Selecting FAST from the DATA menu displays the SELECT PARAMETER GROUP menu
(Figure 3-23).
Depending on vehicle application, the Scanner™ displays groups like the following:
• COMPLETE ENGINE DATA
• CHECK CTP, EXHAUST EMISSIONS TEST
• CHECK ENGINE
• COLD START
• WARM-UP
16
• DRIVING
• CRUISE CONTROL
• DRIVE AUTHORIZATION (DAS)
• ENGINE SMOOTHNESS
• SENSOR ADAPTATION
• FURTHER ACTUAL TESTS
• CHASSIS DYNOMETER
• SUPERCHARGER
• COMPLETED TESTS (engine management trouble code tests that have completed)
Selecting a group from a larger parameter set slows down the Scanner™ screen update rate.
Selecting fewer parameters using CUSTOM SETUP (page 22) increases Scanner™
operational speed.
With each scroll, the Scanner™ changes the display to include four new data parameters.
Initially, the Scanner™ displays underscores (_) for each data parameter value. After a
moment the Scanner™ replaces these underscores with data values. Depending on the
ECU tested, the list might include over 100 data parameters.
3. Press N to stop viewing data parameters.
The Scanner™ now displays the Data Exit menu, described in “Data Exit Menu” on
page 18.
Movie Mode
In the MOVIE data viewing mode, the Scanner™ requests all the selected data parameter
values from the ECU simultaneously. The Scanner™ update rate varies according to the baud
rate (transmission speed) of the control module and the number of selected data parameters.
Select the MOVIE viewing mode if you wish to record a Movie. See “Arm Movie (Recording a
Movie)” on page 20 for further information.
17
Chapter 3 Main Menu Selections
Selecting MOVIE from the DATA menu displays the SELECT PARAMETER GROUP menu
(Figure 3-26).
NOTE:
i In most cases, the COMPLETE ENGINE DATA selection will not perform a Movie due to the
lengthy data list. Use the custom data setup to shorten data to a preferred list (see the
following procedure). Also, be aware that the Snap-on® Mercedes cartridge may display
significantly less captured movie frames than other manufacturers. In addition, note that
current software may have memory limitations causing some engine systems to not record a
movie even with only one parameter selected.
This screen allows you to select which data parameters you wish to view. Select
symptom-specific parameters to focus on your repair. Having the Scanner™ display fewer
data parameter values provides a faster update rate.
An asterisk (*) adjacent to a parameter title indicates that parameter is selected for
display.
2. Scroll to the parameter title and press Y to select or de-select it.
3. When you have selected the desired parameters, press N to view the Customized Data
List.
Custom Data List selections are retained in the Scanner™ memory until you do one of the
following:
• Identify a new vehicle.
• Pick SELECT ALL from the CUSTOM DATA LIST.
• Identify a new control system from the SYSTEM LIST Menu.
18
Figure 3-28 Sample Data Exit menu
Resume
Selecting RESUME returns you to the screen from which you exited.
Print Options
The Scanner™ gives you two choices for printing data:
• PRINT SCREEN lets you print any 4-line display of data or codes.
• PRINT FRAME lets you print one complete frame, or data transmission cycle, from the
vehicle ECU, including any codes that may be present.
You can print either a screen or a frame in two different forms:
• If a frame was held when you exited from the data viewing mode, printing a screen prints
the last four lines and the exact data values that you saw before exiting. Printing a frame
prints the complete frame that was held when you exited. You get what you last saw.
• If a frame was not held before exiting, the Scanner™ continues to receive ECU data
transmissions in the background and updates its data readings. If you print either a screen
or a frame without a frame being held, you get the most current readings received by the
Scanner™. If you print a screen, you get the last four lines that you viewed, but the data
numerical values or trouble codes may have changed since you viewed the lines. You
may not get what you last saw.
The Scanner™ must be connected to the printer with one of the optional communication
cables. Refer to “Appendix A Printer and Remote Terminal Setup” on page 151 for information
on setting printer switch positions.
When you select PRINT SCREEN or PRINT FRAME from the Exit menu after connecting the
printer and ensuring that communication is set correctly, printing begins, and the Scanner™
displays the following (Figure 3-29).
When printing is complete, the Scanner™ automatically returns to the Exit menu. If you press
N to abort the printing, the Scanner™ returns to the Exit menu before printing is complete.
NOTE:
i A movie printout includes the vehicle identification, though a movie display does not.
19
Chapter 3 Main Menu Selections
If the printer does not respond or fails during printing, the Scanner™ displays this additional
message on lines 3 and 4 (Figure 3-30).
If you correct the printer problem, or if the printer recovers, the Scanner™ returns to the
normal printing display. Lines 3 and 4 clear automatically, and the printer resumes printing.
3. Press Y to erase any previous movie stored in Scanner™ memory and arm the Y button
to trigger a new movie.
The Scanner™ automatically returns to the previously selected data mode and arm
appears at the left side of the top line (Figure 3-33).
20
Pressing N aborts the ARM MOVIE selection and returns to the Exit menu. If a previous
movie was recorded, it is erased.
21
Chapter 3 Main Menu Selections
Communication
The COMMUNICATION selection sets the operating conditions for the Scanner™ to transmit
data to a printer or to another auxiliary device, such as a computer terminal. Selecting
COMMUNICATION displays a screen similar to Figure 3-38.
The baud rate is the speed at which the Scanner™ transmits data to another device.
The communication setting will remain in memory as long as the 9-volt internal battery of the
Scanner™ has an adequate charge.
22
Interrupting the power supply from the internal battery causes the communication setting to
return to the default.
English/Metric
The ENGLISH/METRIC selection from the Custom Setup menu allows you to choose whether
to display certain data parameters in English or metric units (Figure 3-40).
All units remain as you select them as long as the Scanner™ battery is alive. When you
change the battery, the measurement units return to their default values.
See Table 3-6 for default and optional settings.
Table 3-6 Default and optional measurement settings
SETTING DEFAULT OPTION
Temperature degrees Celsius (°C) degrees Fahrenheit (°F)
Air Pressure (including
kilopascals (kPa) inches of mercury (“Hg)
manifold pressure)
kilometers per hour
Speed miles per hour (MPH)
(KPH)
Other Pressures pounds per square inch (psi) kilopascals (kPa)
23
Chapter 3 Main Menu Selections
Backlight Control
The BACKLIGHT CONTROL selection from the Custom Setup menu allows the setting of the
automatic shut-off time for the Scanner™ back light, when operated with the Power Pac.
Selecting BACKLIGHT CONTROL displays a screen similar to Figure 3-41.
This screen displays the basic operating instructions for the Scanner™ backlight. When the
Scanner™ is connected to vehicle power, the backlight is always on.
When the Scanner™ is powered by the Power Pac, the backlight can be turned on and off by
pressing and holding the N button for four seconds. To conserve Power Pac battery power, the
Scanner™ can be set up to automatically shut off the backlight during periods of Scanner™
inactivity.
NOTE:
i The LEFT/RIGHT HAND selection is not available after identifying a vehicle, only from the
Mode Selection menu (see Figure 3-2 on page 7).
24
Figure 3-43 Sample Left/Right Hand screen
Printer
Use the PRINTER selection to set up the Scanner™ to use a different printer. Selecting
PRINTER from the Custom Setup menu displays the following printer choices (Figure 3-44).
NOTE:
i The PRINTER selection is only available from the Custom Setup menu selected from the
Main Menu, not from the Mode Selection menu (Figure 3-2 on page 7).
Currently, the Scanner™ supports two specific printers, the DPU-411 and the DP1014. If
another printer is used, select GENERIC, however not all special characters may print out
correctly. When using the DP1014 printer, ensure that the printer is set to “ESCPOS
Emulation” mode. Refer to the DP1014 Printer Manual for more information.
LCD Selection
LCD SELECTION ensures that the Scanner™ uses the correct screen character set.
Selecting LCD SELECTION from the Custom Setup menu displays one of the two following
screens (Figure 3-45 and Figure 3-46).
25
Chapter 3 Main Menu Selections
Each selection allows you to activate and test various components and systems of the engine
management system.
Review ECU ID
This test displays ECU identification information. Selecting REVIEW ECU ID and pressing Y
displays a screen similar to Figure 3-48.
The display may take more than four lines. Scroll to be sure you can read the complete test
results.
Review Coding
This test displays the preprogrammed VIN number and other relevant information. Selecting
REVIEW CODING displays a screen similar to Figure 3-49.
Replace ECU
Replace ECU automatically transfers the version coding from the old ECU to the new
replacement unit. Note that the transfer only works if the old ECU data can be read. If the old
ECU is bad, the new ECU will need to be manually version-coded with the information
obtained using the VIN from the dealer or factory parts department. The Scanner™ currently
does not perform manual version coding.
26
NOTE:
i Perform this test only when you are ready to replace the ECU. Do not perform this procedure
unless you plan to replace the existing ECU with a new one.
2. Press Y and the Scanner™ directs you through several screens that copies the ECU
version coding from the old ECU to Scanner™ memory.
After you have replaced the old ECU with the new one, the Scanner™ prompts you to
copy the stored information onto the newly installed ECU.
3. Carefully follow the instructions on the Scanner™ screen display.
ECU Reset
Engine and transmission systems have an ECU RESET function that clears the ECU
adaptation learning memory back to the base or default settings. ECU reset also clears any
stored DTCs and freeze frame data.
Use ECU reset after repairs to normalize the settings before roadtesting. This makes it easier
to validate the repair, checking that the new adaptation values are within specification.
27
Chapter 3 Main Menu Selections
NOTE:
i In LH and HFM DM modules, the ECU reset command clears stored DTCs and also resets all
the stored and registered tests to “NO” or “NOT RUN.”
The ECU RESET selection on the Functional Tests menu clears the adaptation memory for
the following:
• Sensor Gear (see page 46)
• ME Fuel (current Scanner™ software clears ME 1.0/2.0 only)
• Throttle Actuator (relearn occurs at each Ignition on, key cycle)
Actuator Tests
Actuator tests command the ECU to activate components and systems, such as injectors, the
throttle valve, adaptive strategy, or the fuel pump. The Scanner™ displays only those tests
available to the identified vehicle and system (ECU).
For many components, you can conduct an auditory test—a relay clicks or a pump vibrates.
Be aware that actuators can be mounted anywhere in the vehicle, such as under the
dashboard, hood, or trunk.
If you hear no reaction where one is expected, test the actuator circuit with a digital multimeter
or a digital graphing meter such as the Vantage® Meter. Use these instruments to confirm
whether the ECU properly controls the component.
For more information about engine actuator tests, see page 44. For information about
transmission actuator tests, see page 58.
28
2. Press Y and the Scanner™ displays a SYSTEM LIST menu similar to (Figure 3-54).
3. If you would like to ID a new vehicle, keep pressing the N button until you reach the
beginning of the vehicle ID process. See “Identifying the Vehicle” on page 5 for
information.
If you would like to test a different system on the same vehicle, proceed to the next step.
4. Scroll to the desired system and press Y to select.
3.5.5 Codes
Selecting CODES from the Main Menu displays a menu similar to the following on most cars
(Figure 3-55).
For the ECU to set any code, certain operating conditions must be met. See page 42 for
detailed explanations of Current Codes, Registered/Irreversible Codes, Stored Codes, and
CIS-E blink codes.
Select one of the code selections from the Codes Menu, and the Scanner™ displays any
existing codes from the ECU “live.” This means that as the ECU sets or clears a code, the
Scanner™ shows or removes that code from the screen almost instantaneously.
You can hold or release the display by pressing Y. This feature operates in the same manner
as it does when displaying the Data List.
Code Exit menu selections work the same as Data Exit menu selections (see page 18) except
for CLEAR CODES.
29
Chapter 3 Main Menu Selections
Clear Codes
This selection allows the Scanner™ to clear DTCs from the ECU memory.
NOTE:
i See page 43 for instructions on clearing codes from CIS-E systems.
z To clear codes:
1. Scroll to CLEAR CODES and press Y.
The Scanner™ displays messages guiding you through the code clearing process.
2. Press Y again, and the Scanner™ displays the following screen (Figure 3-57).
3. Press Y again, and the Scanner™ displays a screen similar to Figure 3-58.
The Scanner™ counts down from 10 to 1 seconds, and then re-displays the screen above
with “SWITCH IGNITION OFF.” If the code-clearing operation fails, the Scanner™
re-displays the Code List with the previous codes.
30
3.6 Review Movie
REVIEW MOVIE appears as a MAIN MENU selection only if a movie has been recorded
(Figure 3-60).
Subsequent movie recording or entering a new vehicle identification erases any previous
movie. The number of data frames that the Scanner™ is able to record depends on the
number of data parameters selected.
See “Arm Movie (Recording a Movie)” on page 20 for information about recording a movie.
2. Scroll through the movie to review the recorded data (as when viewing live codes and
data). These general rules apply:
• When review movie is selected, you always enter the movie at frame 0, the trigger point.
• When you enter the movie at frame 0, the Thumbwheel scrolls through lines of data for
frame 0. The frame number stays fixed in the upper left corner.
Press Y and the Thumbwheel operation switches to scroll frames. In this mode, the
display moves forward or backward in time. The frame number in the upper left corner
changes with each Thumbwheel turn. A positive number indicates a frame after the
trigger (Figure 3-62).
31
Chapter 3 Review Movie
Press Y to switch Thumbwheel function between scrolling frames to scrolling data within
a frame.
• As you scroll from frame to frame, the data lines on the screen stay in the same position.
Parameter names do not change, but readings may change because different values
were recorded from frame to frame.
• As you scroll data lines within a frame, the Thumbwheel moves the lines from top to
bottom within that frame. It does not roll over into an earlier or later frame.
• Lines may be fixed using the FIX LINE options on the Review Movie Exit menu. Fixed
lines remain fixed during horizontal and vertical scrolling until released through the
Review Movie Exit menu. See “Fix (Release) Line 1, 2 or 3 Options” on page 21.
• When you resume reviewing a movie, Thumbwheel scrolling operation stays in the
condition last selected before exiting.
• Press N to exit from the movie at any time to open the Review Movie Exit menu. When you
resume reviewing a movie from the Review Movie Exit menu, you continue from the last
screen and frame viewed before you exited the movie.
This menu is similar to the Codes or Data Exit menu, but ARM MOVIE, CLEAR CODES, and
CUSTOM DATA LIST are not available. The menu choices listed above operate the same as
the Codes or Data Exit menu selections. (See “Data Exit Menu” on page 18 for information
about Review Movie Exit menu options not discussed in this section.)
3.6.2 Resume
RESUME returns you to the same frame and line position from which you exited. It does not
return you to frame 0. Thumbwheel scrolling operation and fixed lines remain as you set them
before exiting.
32
3.7 On-screen Help
Help messages are available from the Software Selection menu and from MAIN MENU
screens. These messages explain basic Scanner™ operation and offer information about
MAIN MENU selections.
2. Press N.
A help message for that menu selection appears on the display (Figure 3-68).
33
Chapter 3 Scanner™ Demonstration Program
z To access a demonstration:
1. Scroll to DEMO MODE and press Y.
The following screen displays, prompting you to identify a vehicle with “DEMO” on line 1
(Figure 3-70).
2. Press Y to select the defaults until you come to the System Selection menu (Figure 3-71).
34
Chapter 4 Testing
This chapter provides information and procedures for using the Scanner™ with specific
control systems. The Scanner™ covers the following systems:
• Engine (gas)
– CIS-E
– LH
– HFM
– ME versions 1.0, 2.0, 2.1, 2.7, 2.7.1, 2.8
– SIM4 & SIM4/LSE
– PEC
– MSM
– MME
– ME
– DI
• Engine (diesel)
– Anti-Jerk Control, Idle Speed Control (AJC/ISC, ELR)
– Electronic Diesel System (EDS)
– IFI/DFI/DSV
– CDI
• Transmission (EAG, EGS, EGS5.2, KGS)
• Transfer Case (VG, VGS)
• Electronic Shift Control Module (EWM203, EWM210, EWM220)
• Airbag (ZAE, AB2, ARMIN, TAU)
• Climate Control (KLA, TAU)
• Diagnostic Module (DM)
• Distributor Ignition (DI, EZ)
• Electronic Actuator/Cruise Control/Idle Speed Control (EA/CC/ISC, ETL)
• Base Module (GM)
• Brake Systems (ABS, BAS, EHB)
See “Main Menu Selections” on page 15 for general Scanner™ testing information.
35
Chapter 4 Testing Engine Systems
• HFM-SFI (1993–95)
• ME-SFI (1996–2003)—versions 1.0, 2.0, 2.1, 2.7, 2.7.5, 2.8
• SIM4 and SIM4/LSE (2001–03)
Diesel engines:
• Anti-Jerk Control/Idle Speed Control (AJC/ISC, ELR)
– 1989: 201.126 chassis
• EDS diesel (1990–93)
– 1990–91: 124.128, 126.134/135 chassis; 603.970 engine
– 1992–93: 124.128, 140.134 chassis; 603.971 engine
• IFI diesel (IFI, DFI, DSV)
– 1995–99: 210.020/025 chassis; 606.912/962 engines
Table 4-1 provides application coverage for U.S. Mercedes engines.
Table 4-1 U.S. Mercedes engine application coverage (sheet 1 of 6)
ENGINE FUEL
SERIES MODEL YEAR CHASSIS # ENGINE #
SIZE SYSTEM
1992 124.051 3.0L L6 104.980 CFI (CIS-E)
300CE
1993 124.052
3.2L L6 104.992 HFM
300CE Cabriolet 1993 124.066
300D 2.5 Turbo 1992–93 124.128 2.5L L5 602.962 Diesel
300E 2.6 1992 124.026 2.6L L6 103.940
CFI (CIS-E)
1992 124.030 3.0L L6 103.983
300E
1993 124.032 3.2L L6 104.992
HFM
300E 2.8 1993 124.028 2.8L L6 104.942
300E 4MATIC 1992–93 124.230 3.0L L6 103.985
CFI (CIS-E)
1992 124.090 3.0L L6 103.983
124 300TE
1993 124.092 3.2L L6 104.992 HFM
E Class 300TE 4MATIC 1993 124.290 3.0L L6 103.985 CFI (CIS-E)
400E 1992–95 124.034 4.2L V8 119.975 LH
500E 1992–94 124.036 5.0L V8 119.974
500TE 4MATIC 1992–93 124.290 3.0L L6 103.985 CFI (CIS-E)
E300 Diesel 1995 124.131 3.0L L6 606.910 Diesel
124.032
124.052
E320 1994–95 3.2L L6 104.992 HFM
124.066
124.092
E420 1994–95 124.034 4.2L V8 119.975
LH
E500 1994 124.036 5.0L V8 119.974
36
Table 4-1 U.S. Mercedes engine application coverage (sheet 2 of 6)
ENGINE FUEL
SERIES MODEL YEAR CHASSIS # ENGINE #
SIZE SYSTEM
300SL 1992–93 129.061 3.0L L6 104.981
CFI (CIS-E)
1992 129.066 5.0L V8 119.960
500SL
1993 129.067 5.0L V8 119.972 LH
600SL 1993 129.073 6.0L V12 120.981 LH1/LH2
1994–95 129.063 3.2L L6 104.991 HFM
HFM or
129 SL320 1996 129.063 3.2L L6 104.991
ME 2.1 (8/96)
SL Class
1997 129.063 3.2L L6 104.991 ME 2.1
1994–95 129.067 5.0L V8 119.972 LH
SL500 1996–98 129.067 5.0L V8 119.982 ME 1.0
1999–2002 129.068 5.0L V8 113.961 ME 2.0
1994–95 129.076 6.0L V12 120.981 LH1/LH2
SL600
1996–2002 129.076 6.0L V12 120.983 ME 1.0 L&R
300SD 1992–93 140.134 3.5L L6 603.971 Diesel
300SE 1992–93 140.032 3.2L L6 104.990
400SE 1992 140.042
4.2L V8 119.971
400SEL 1993 140.043 LH
500SEC 1993 140.070 5.0L V8 119.770
500SEL 1992–93 140.051 5.0L V8 119.970
600SEC 1993 140.076 6.0L V12 120.980 LH1/LH2
600SEL 1992–93 140.057 6.0L V12 120.980 LH (L&R)
140 CL 500 Coupe 1997–99 140.070 5.0L V8 119.980 ME 1.0
S Class CL 600 Coupe 1997–99 140.076 6.0L V12 120.982 ME 1.0 L&R
1994 140.032 3.2L L6 104.994 LH
140.032
1995 3.2L L6 104.994 HFM
140.033
HFM or
S320 1996 140.032 3.2L L6 104.994
ME 2.1 (8/96)
1997–98 140.032
140.032 3.2L L6 104.994 ME 2.1
1999
140.033
37
Chapter 4 Testing Engine Systems
38
Table 4-1 U.S. Mercedes engine application coverage (sheet 4 of 6)
ENGINE FUEL
SERIES MODEL YEAR CHASSIS # ENGINE #
SIZE SYSTEM
C220 1994–96 202.022 2.2L L4 111.961 HFM
C230
1999–2000 202.024 2.3L L4 111.975
Kompressor ME 2.1
1997–98 202.023 2.3L L4 111.974
C230 Sedan
1999 202.029 2.8L V6 112.920 ME 2.0
1994–95 202.028 2.8L L6 104.941 HFM
HFM or
202 C280 1996 202.028 2.8L L6 104.941
ME 2.1 (8/96)
C Class
1998–2000 202.029 2.8L V6 112.920 ME 2.0
1997 202.028 2.8L L6 104.941 ME 2.1
C280 Sedan
1998 202.029 2.8L L6 112.920
3.6L L6 ME 2.0
C36 AMG 1996 202.028 104.941
AMG
C36 Sedan 1997 202.028 3.6L L6 104.941 ME 2.1
C43 1998–2000 202.033 4.3L V8 113.944 ME 2.0
C230
203 Kompressor
2003 203.740 1.8L 271.948 SIM4
C Class Sport Coupe &
Sport Sedan
C240 Sedan 2001–03 203.061 2.6L V6 112.912
C240 Sedan
2003 203.081 2.6L V6 112.916
4MATIC
C240 Sport
2003 203.261 2.6L V6 112.912
Wagon
C240 Sport
2003 203.281 2.6L V6 112.916
Wagon 4MATIC
C32 AMG ME 2.8
2002–03 203.065 3.2L V6 112.961
Kompressor
C320 Coupe
2001–03 203.064 3.2L V6 112.946
C320 Sedan
C320 Sedan
2003 203.084
4MATIC
3.2L V6 112.953
C320 Sport
208 2003 203.284
Wagon 4MATIC
CLK Class
1998–2000 208.365 3.2L V6 112.940 ME 2.0
CLK 320 Coupe
6/2000–02 208.365 3.2L V6 112.940 ME 2.8
CLK 320 1997–2000 208.465 3.2L V6 112.940 ME 2.0
Cabriolet 6/2000–03 208.465 3.2L V6 112.940 ME 2.8
CLK 320
1999 208.465 3.2L V6 112.940
Convertible ME 2.0
1997–2000 208.370 4.3L V8 113.943.
CLK 430
6/2000–02 208.370 4.3L V8 113.943. ME 2.8
CLK 430 2000 208.470 4.3L V8 113.943. ME 2.0
Cabriolet 6/2000–03 208.470 4.3L V8 113.943.
CLK55 AMG
2002–03 208.374 5.5L V8
Coupe ME 2.8
113.984
CLK55 AMG
2002 208.474 5.5L V8
Cabriolet
39
Chapter 4 Testing Engine Systems
40
Table 4-1 U.S. Mercedes engine application coverage (sheet 6 of 6)
ENGINE FUEL
SERIES MODEL YEAR CHASSIS # ENGINE #
SIZE SYSTEM
230 SL55 AMG 2003 230.474 5.5L V8 137.992
SL Class SL500 Roadster 2003 230.475 5.0L V8 113.963
ME 2.8
463 G55 AMG 2003 463.246 5.5 V8 113.982
G Class G500 light truck 2002–03 463.249 5.0 V8 113.962
41
Chapter 4 Testing Engine Systems
Check Engine Light or a DM module, but are installed with trouble code capability in the
LH or HFM control modules as well as other system modules.
• The LH and HFM systems on California vehicles may set codes which turn the Check
Engine Light on. The code information from the LH or HFM control unit is communicated
on the CAN bus to the DM control unit which then turns on the Check Engine Light. Each
system control unit can set codes separate from the DM and not all codes will turn the
Check Engine Light on. Always interrogate each module separately for code reading and
clearing. This is also true for Federal emission equipped vehicles.
• Trouble Codes generated in one system can also set trouble codes in other systems. For
example, a problem in the ASR (traction control system) turns on the ASR light but may
also set codes in the engine ECU, turning on the Check Engine Light (MIL). An ASR
problem can also cause Limp Home operation (limited RPM and throttle response).
• For each system selected from the SYSTEM LIST, each code type must be read and
cleared separately.
• The HFM and LH systems may cause false codes to display on the Scanner™ during
KOEO. These codes will usually refer to components not installed on the vehicle
DM, LH, HFM, and DI systems use the following trouble code categories:
• Current codes
• Registered/irreversible (pending) codes
• Stored codes
• CIS-E blink codes
Current Codes
Current codes represent problems that are presently occurring. These codes will appear and
disappear as the problems appear and disappear (intermittent problems).
Stored Codes
NOTE:
i Stored codes are the only codes that can be cleared with the Scanner™.
If the registered/irreversible or pending code counter is incremented meeting the code setting
criteria, then a stored code is set. Depending on the problem, a stored engine management
code also turns the check engine light on. Usually the code will automatically clear after 40
engine starts if the problem does not re-occur.
42
CIS-E Blink Codes
Blink Code diagnostics started in approximately 1988. Only 1988–95 California
emission-equipped vehicles have a Check Engine Light. Early blink code systems (1988–93)
may also use an analog test mode called ON/OFF Ratio that outputs a duty cycle specific to
a current or stored fault (most do not store faults). Increments of 10–90% indicate specific
problem areas.
The Scanner™ or a multimeter, such as the Vantage® power graphing meter, can be used to
read duty cycle output. Be aware that some duty ratio systems with a diagnostic LED readout
connector (8- or 16-pin) may not output until a special Check mode is activated. This special
mode is activated by pressing the button on the diagnostic connector which activates the LED
to flash any stored trouble codes for two seconds. The system switches to Check mode after
the last code has output.
Multiple control unit blink code access for vehicles using the 16-pin connector started in
approximately 1990. For example, the CIS-E MAS module, controlling fuel pump relay,
oxygen sensor heater relay, and AC relay has its own connector pin for accessing DTCs
separate from the main engine computer.
Some of these systems may have blink code capability which the Scanner™ currently does
not read. However, an impulse tester or LED test light may be available to read these systems.
2. Press Y and the Scanner™ directs you to the screen to read the codes.
2. Press Y and the Scanner™ directs you to the screen to clear the codes.
43
Chapter 4 Testing Engine Systems
44
Figure 4-3 Sample Actuator Test instructions
These test screens include up to three lines with data parameters and one with various user-
initiated commands. The Fuel Trim test includes the following commands:
• ZERO adjusts the fuel adaptive strategy to the default value stored in the ECU.
• RICH and LEAN instruct the ECU to enrich or dilute the fuel mixture.
• CYL 4-6 prompts the Scanner™ to display data parameters for cylinders 4, 5, and 6 on the
second and third lines. For example, selecting CYL 4-6 displays a screen similar to
Figure 4-6.
NOTE:
i Notice that the Scanner™ replaced the command CYL 4-6 with CYL 1-3 so that you have a
means of redisplaying the misfire data parameters for cylinders 1 to 3.
• HELP provides technical assistance for the specific component or system you are testing.
The Scanner™ displays MORE when it has more than four lines of instructions. In this
case, scroll to read the complete file.
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Chapter 4 Testing Engine Systems
NOTE:
i The actuator test mode does not offer “live,” automatically updated data. Each time you wish
to see updated data, press Y with the desired test command selected. For many of the
actuator tests, you must press and release Y repeatedly to successfully increase or decrease
test values.
z To select a command:
1. Scroll the command indication (> <) until it surrounds the command name.
2. Press Y to execute the selected command and display current data parameters.
3. Press N to end the actuator test (Figure 4-7).
NOTE:
i The current Scanner™ software only performs sensor gear reset on ME1 and ME2 systems.
NOTE:
i Sensor Gear adaptation is not erased by disconnecting the battery. A scan tool is the only
method possible to erase this adaptation.
46
Load Range L2 (load between 34–60%) and speed range N1 (1750–2450 RPM) must be
adapted first, then ME-SFI will adapt the other segments automatically as the vehicle is
driven.
NOTE:
i If a misfire occurred at L2 and speed range N2 (2450–3300 RPM), be sure to adapt that
specific range before returning the vehicle to the owner as this is a very noticeable speed
range for the driver.
The ECU Reset command on the Functional Tests menu clears the adaptations in three
systems:
• Sensor Gear
• ME Fuel
• Throttle Actuator
NOTE:
i Prior to resetting, turn the ignition off, close all doors and wait until all instrument displays are
off (may take up to 45 seconds).
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Chapter 4 Testing Engine Systems
z To reset the service light on a vehicle without multifunction steering wheel control:
1. Switch the ignition ON.
2. Immediately press the dash button twice (instrument cluster button with a plus and zero
sign).
3. The Tool Wrench light should turn ON in the dashboard (the same light that comes on
when Oil/Service is required).
4. Turn the ignition OFF.
5. Press and hold the same dash button while switching the ignition ON.
6. While still holding the button, a new service interval should appear in the odometer display
(10,000 mi. or 15,000 km) accompanied by a beeping sound.
7. Release the button.
8. Switch the ignition OFF.
z To reset the service light on a vehicle with multifunction steering wheel control:
1. Turn ignition key to position II.
2. Repeatedly press the steering air bag, left side bottom button until both the total and trip
mileages appear in the odometer display.
3. Repeatedly press the steering air bag, top left button (directly above first selection button)
until the service symbol and the actual remaining mileage, time, or service exceeded
indication is displayed.
4. Press the “R” button on the instrument cluster for about 3 seconds until the message “DO
YOU WANT TO RESET THE SERVICE INTERVAL?” displays.
5. Confirm by pressing the “R” button.
6. Within 5 seconds, press the “R” button until the new service interval appears in the
odometer display (10,000 mi or 15,000 km), then release the “R” button.
7. Turn the ignition OFF.
48
4.1.6 Battery Power Loss
The table below describes the possible effects of battery power loss on various engine
systems.
ENGINE SYSTEM EFFECT OF BATTERY POWER LOSS
LH module trouble codes are usually erased.
DM module trouble codes should not erase.
CC/ISC or EA/CC/ISC module trouble codes are
LH
usually erased.
Self-adaptation values are usually reset.
Code Freeze frame data is usually erased.
DI or EZ
DI module codes are usually erased.
(Distributor Ignition)
EA/CC/ISC or CC/ISC module codes are usually
EA/CC/ISC or CC/ISC
erased.
HFM module trouble codes are usually erased.
DM module trouble codes should not erase.
CC/ISC or EA/CC/ISC module trouble codes are
HFM
usually erased.
Self-adaptation values are usually reset.
Code Freeze frame data is usually erased.
ME module trouble codes should not erase.
ME does not have a DM, CC/ISC or EA/CC/ISC
ME module.
Self-adaptation values should not reset.
Code Freeze frame data is usually still erased.
z Note the following after experiencing battery power loss to engine systems:
• Code Freeze Frame is not currently available on the Scanner™.
• Special caution for DAS (anti-theft) equipped vehicles:
– Don't disconnect the battery with the ignition key in the ignition (may loose rolling
code or damage key transponder).
– Don't connect a jump starter battery charger (voltage spikes may damage the
system). Use a jumper battery or charge the battery out of the vehicle.
• Try to avoid no power to modules if possible. Use a jumper battery to power the system if
replacing a battery. Total power loss may result in memory loss to the following:
– Radio security code required to re-activate (radio removal may be required)
– Window auto settings
– Seat settings
– Mirror settings
– Sunroof auto settings
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Chapter 4 Testing Engine Systems
NOTE:
i There is currently no manual version coding capability.
Can you order pre-version coded control units from the Factory?
Yes. For example, transmission ECUs can be ordered pre-coded by VIN. Most other control
units cannot be ordered pre-coded at this time.
50
This means that in most cases, ECU replacement (version coding information transferred
from an old control unit to a new control unit) should not be selected when replacing the
transmission ECU.
NOTE:
i The ME engine control system is always equipped with an immobilizer.
51
Chapter 4 Testing Transmission Systems
52
Table 4-2 U.S. Mercedes transmission application coverage (sheet 3 of 6)
SERIES MODEL YEAR CHASSIS # ENGINE # TRANSMISSION
1994–95 140.043 119.971 722.366
S420
1999
140.043 119.981 722.622
S420 Long Sedan 1996–98
140.051
1994–95 119.970 722.370
S500 140.070
1999 140.051
140
S500 Coupe 1996 140.070
S Class 119.980 722.620
(cont) 1996
S500 Long Sedan 140.051
1997–98
140.057
1994–95 120.980 722.362
S600 140.076
1999 140.057
S600 Coupe 1996 140.076 120.982 722.621
S600 Long Sedan 1996–98 140.057
1998 163.154 112.942 722.6XX
ML320 1999–2001 163.154 112.942 722.662
2002 163.154 112.942
722.6XX
163 ML350 light truck 2003 163.157 112.970
M Class ML430 1999–2001 163.172 113.942 722.663
2000–01 163.174 113.986 722.666
ML55 AMG
2002 163.174 113.981
722.6XX
ML500 light truck 2002–03 163.175 113.965
1998 170.447 111.973 722.605
722.605
1999–2000 170.447 111.973
SLK 230 717.460
722.616 (Auto)
2001 170.449 111.983
716.630 (Manual)
170
SLK 230 Roadster 2001–03 170.449 111.983
SLK Class
SLK 32 AMG 722.6XX
2002–03 170.466 112.960
Komp
722.618 (Auto)
2001 170.465 112.947
SLK 320 716.618 (Manual)
2002–03 170.465 112.947 722.6XX
190E 2.3 1992–93 201.028 102.985 722.408
201
190E 2.6 1992–93 201.029 103.942 722.409
*“XX” indicates that more detailed information is not currently available.
53
Chapter 4 Testing Transmission Systems
54
Table 4-2 U.S. Mercedes transmission application coverage (sheet 5 of 6)
SERIES MODEL YEAR CHASSIS # ENGINE # TRANSMISSION
1998 208.365 112.940 722.6XX
1999–2000 208.365 112.940 722.607
CLK 320 Coupe
2001 208.365 112.940 722.618
2002 208.365
112.940 722.6XX
CLK 320 Cabriolet 1997–2003 208.465
CLK 320
1999–2000 208.465 112.940 722.607
Convertible
1997–98 208.370 113.943. 722.6XX
208
CLK Class CLK 430 1999–2000 208.370 113.943. 722.623
2001 208.370 113.943. 722.632
2002 208.370 113.943. 722.6XX
2000 208.470 113.943. 722.632
CLK 430 Cabriolet
2001–03 208.470 113.943. 722.6XX
CLK55 AMG
2002–03 208.374 113.984 722.636
Coupe
CLK55 AMG
2002 208.474 113.984
Cabriolet
722.6XX
209 CLK 320 2003 209.365 112.946
CLK Class CLK 500 Coupe 2003 209.375 113.968
E300 Diesel
1997 210.020 606.912 722.600
Sedan
E300 Turbo Diesel 1999 210.025 606.962 722.608
1996 210.065 104.995 722.6XX
1997 210.065 104.995 722.605
1998 210.065 112.941 722.6XX
E320
1999–2000 210.065 112.941 722.607
2001 210.065 112.941 722.618
2002–03 210.065 112.941 722.6XX
E320 Sedan 1997 210.055 104.995 722.605
1998 210.082 112.941 722.6XX
E320 Sedan
1999–2001 210.082 112.941 722.664
210 4MATIC
2002–03 210.082
E Class
E320 Wagon 1998–2003 210.265
112.941 722.6XX
E320 Wagon
1998–2003 210.282
4MATIC
E420 Sedan 1997 210.072 119.985 722.625
1998 210.070 113.940 722.6XX
E430 1999–2001 210.070 113.940 722.623
2002 210.070 113.940 722.6XX
2000–01 210.083 113.940 722.669
E430 4MATIC
2002 210.083 113.940 722.6XX
1999–2000 210.074 113.980 722.624
E55 2001 210.074 113.980 722.636
2002 210.074 113.980
211 E320 2003 211.065 112.949 722.6XX
E Class E500 Sedan 2003 211.070 113.967
*“XX” indicates that more detailed information is not currently available.
55
Chapter 4 Testing Transmission Systems
NOTE:
i Because the Scanner™ does not affect ETC operation, the vehicle can be driven in the DATA
mode.
The Scanner™ displays either codes only, or codes and data from two transmissions: EAG
and EGS.
56
The EAG (722.5) hydraulic 5-speed was used in the U.S. 129 and 140 chassis, from 1990
through 1996. The 722.6 fully-electronic 5-speed came out in 1996 and is used exclusively in
all models. For 2002–03, an enhanced 722.6 with Touch Shift came out called the EGS5.2
series transmission. This transmission has an expanded data list displaying more TCC and
shift control parameters.
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Chapter 4 Testing Transmission Systems
Note the following with the 722.6 EGS52 Touch Shift transmission:
• All late model 722.6 transmissions with Touch Shift have an Electronic Shift Control
Module (ESM). This module may have separate trouble codes from the transmission
control module, some may turn the Check Engine Light on.
• The ESM is coded to the vehicle and cannot be installed in another vehicle. It is also not
possible to temporarily install a test unit for diagnosis.
NOTE:
i Before selecting any actuator test, turn the ignition key to ON.
58
Reset Adaptation Data
The RESET ADAPTATION DATA selection is used to diagnose and service the EGS 722.6
transmission.
NOTE:
i The actual adaptation reset option does not appear until N is pressed from any of the
adaptation screens.
The Resetting adaptation data explanation in this book has three parts:
• Part 1: Interpreting the electronic transmission controller (ETC) adaptation values.
• Part 2: Resetting the transmission adaptation values.
• Part 3: Teaching the transmission (ETC) new adaptation values.
NOTE:
i Before resetting, be sure to first record adaptation values, as current software does not print
adaptation data. We recommend storing the adaptation values as an individual screen and
saving to a PC with Snap-Link™, and then printing).
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Chapter 4 Testing Transmission Systems
• If the Filling Pressure adaptation value is in the high positive range, it usually indicates
internal transmission damage and may result in severe impairment of shift quality.
• If the Filling Pressure adaptation values are in the negative range, it usually does not
indicate a problem and does not affect shift quality.
• Combinations of adaptation values may provide indications of internal transmission
damage. Look for the following:
– Clutch filling time more than 10 cycles.
– Shift time for the power shift (high load/high engine speed) is near adaptation
maximum limit.
– Shift time for high load/high speed and low load/high speed is near adaptation
maximum limit (approximately 75%).
– Shift time for the power downshift, high load/high engine speed is in the upper range
of positive values.
The Reset Adaptation Data test displays twenty-four transmission data parameters useful in
diagnosing the 722.6 transmission. These parameters can only be viewed by selecting the
FUNCTIONAL TESTS > ACTUATOR TESTS > RESET ADAPTATION DATA. These
parameters do not appear after selecting the FAST or MOVIE data display modes from DATA.
Select ACTUATOR TESTS from the FUNCTIONAL TESTS Menu and the Scanner™ displays
the following list (Figure 4-8).
2. Press N.
An Exit menu displays with a RESET ADAPTATION DATA selection.
NOTE:
i You may press N at any point in the list of adaptation data screens to see the RESET
ADAPTATION DATA selection.
60
• Acceleration from a higher to a lower gear
• Deceleration from a lower to a higher gear
• Deceleration from a higher to a lower gear
• Fill pressure for specific upshifts
• Fill time for specific clutch and brake pack shift members
The ETC calculates these adaptive torque values based on other inputs, and stores them in
memory. As indicated in Table 4-4, the ETC stored each value during one of six engine load
and speed conditions.
Table 4-4 Engine load and speed conditions
ENGINE SPEED
A: High Load, Low Speed B: High Load, High Speed
ENGINE LOAD C: Low Load, Low Speed D: Low Load, High Speed
E: Very Low Load, Low Speed F: Very Low Load, High Speed
Changes from lower to higher values indicate that the ETC is decreasing fill pressure to
lengthen the apply. Changes from higher to lower values indicate that the ETC is increasing
fill pressure to shorten the apply. When the values reach their limits, shift quality decreases,
as the ETC is no longer able to compensate for a loose or tight clutch pack. Since the ETC
stores six different values according to engine speed and load conditions, match the same
conditions when duplicating a shifting problem.
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Chapter 4 Testing Transmission Systems
• ACCEL.5-4(Nm)
The Scanner™ displays four values for each parameter in this group:
The ETC calculates these adaptive torque values based on other inputs, and stores them in
memory. As indicated in Table 4-5, the ETC stored each value during one of four engine load
and speed conditions.
Table 4-5 Engine load and speed conditions
ENGINE SPEED
A: Low Load, Low Speed B: Low Load, High Speed
ENGINE LOAD
C: Very Low Load, Low Speed D: Very Low Load, High Speed
Changes from lower to higher values indicate that the ETC is decreasing fill pressure to
lengthen the apply. Changes from higher to lower values indicate that the ETC is increasing
fill pressure to shorten the apply. When the values reach their limits, shift quality decreases,
as the ETC is no longer able to compensate for a loose or tight clutch pack. Since the ETC
stores four different values according to engine speed and load conditions, you should be able
to easily reproduce the problem during a road test.
62
The ETC calculates these adaptive torque values based on other inputs, and stores them in
memory. As indicated in Table 4-6, the ETC stored each value during one of two engine load
and speed conditions.
Table 4-6 Engine load and speed conditions
ENGINE SPEED
A: Very Low Load, Low Speed B: Very Low Load, High Speed
ENGINE LOAD
A: Very Low Load, Low Speed B: Very Low Load, High Speed
Changes from lower to higher values indicate that the ETC is decreasing fill pressure to
lengthen the apply. Changes from higher to lower values indicate that the ETC is increasing
fill pressure to shorten the apply. When the values reach their limits, shift quality decreases,
as the ETC is no longer able to compensate for a loose or tight clutch pack. Since the ETC
stores two different values according to engine speed and load conditions, you should be able
to easily reproduce the problem during a road test.
The ETC calculates these adaptive torque values based on other inputs, and stores them in
memory. As indicated in Table 4-7, the ETC stored each value during one of four engine load
and speed conditions.
Table 4-7 Engine load and speed conditions
ENGINE SPEED
A: Low Load, Low Speed B: Low Load, High Speed
ENGINE LOAD
C: Very Low Load, Low Speed D: Very Low Load, High Speed
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Chapter 4 Testing Transmission Systems
Changes from lower to higher values indicate that the ETC is decreasing fill pressure to
lengthen the apply. Changes from higher to lower values indicate that the ETC is increasing
fill pressure to shorten the apply. When the values reach their limits, shift quality decreases,
as the ETC is no longer able to compensate for a loose or tight clutch pack. Since the ETC
stores four different values according to engine speed and load conditions, you should be able
to easily reproduce the problem during a road test.
Fill Time for Specific Clutch and Brake Pack Shift Members
This group includes the following parameters:
FILL TIME K1 IN 2ND GEAR CYCLE_XX (range: 0 to 15 cycles)
FILL TIME K2 CYCLE_XX FILL TIME K3 CYCLE_XX
FILL TIME B1 CYCLE_XX FILL TIME B2 CYCLE_XX
FILL TIME K1 IN 4TH GEAR CYCLE_XX
These data parameters display adaptations to the length of time it takes to fill the clutch (K)
and brake (B) shift members with ATF to remove the clearances just before application. These
adaptations compensate for the condition of the clutches, the number of steel plates, and the
clearance between the steel plates.
The ETC sends an amplitude-modulated current to the fill solenoids. The greater the signal
amplitude, or difference between the crests and troughs of the signal, the greater the
pressure. The ETC can only change signal amplitude once per 20 milliseconds (ms), which
prevents overcorrection. Each cycle displayed by these data parameters equals one 20-ms
period. If the Scanner™ reports a fill time adaptation of 3 cycles, this means that it took three
periods of 20 ms each (60 ms) to alter pressure enough to accomplish the correct application
of the shift member.
The maximum fill correction time is 15 cycles, or 300 ms. A value of 0 cycles indicates no fill
correction was needed.
64
Part 2: Resetting the ETC Adaptation Values
NOTE:
i Before resetting the adaptation values, set aside one hour afterwards to teach the ETC new
adaptation values. This drive cycle requires a driver and a passenger.
Before resetting the adaptation values, the following engine and transmission operating
conditions must be met:
• The engine must be running.
• The transmission oil temperature (ATF) as displayed by the data parameter TRANSMISS.
OIL TEMP. R/3/4/3/2/1 must be higher than 140° F (60°C).
• The gear selector must be in “D” or “R.”
2. Press N.
The following screen displays (Figure 4-15).
3. Press Y and the Scanner™ resets all of the transmission adaptive data parameters to
zero, except for one value included with the following data parameters:
• ACCEL.2-1(Nm)
• ACCEL.3-2(Nm)
• ACCEL.4-3(Nm)
• ACCEL.5-4(Nm)
For these data parameters, the Scanner™ displays a -30 Nm as the value for high load at
low engine speed. The following screen displaying the ACCEL. 2-1(Nm) parameter
provides an example (Figure 4-16).
65
Chapter 4 Testing Transmission Systems
Table 4-10 Adaptation torque requirements for M119 and M120 engines
UPSHIFT DOWNSHIFT ENGINES
SHIFT
MEMBER Very Light Idle Throttle M119 5.0L
M119 4.2L
Throttle (w/o Shifter) & M120
K1 1–2 - 20 to 40 Nm 20 to 50 Nm
K2 2–3 - 20 to 70 Nm 20 to 80 Nm
K3 3–4 - 0 to 60 Nm 0 to 140 Nm
B1 4–5 - 0 to 110 Nm 0 to 140 Nm
B2 - 4–3 0 to -50 Nm 0 to -50 Nm
K1 - 5–4 0 to -50 Nm 0 to -50 Nm
Max. Engine
1800 RPM
Speed
There are two methods for teaching the ETC new adaptation values:
• Method 1—driving to achieve results according to the factory charts
• Method 2—using the prescribed roadtest (experience-based)
66
z To teach the ETC new adaptation values with Method 1:
1. Warm up the vehicle until the automatic transmission fluid has reached a temperature
from 140–221°F (60–105°C).
2. Throughout the drive cycle, monitor the TRANSMISS. OIL TEMP parameter value, and
maintain the ATF within this range.
Temperatures that range from 176°–194°F (80–90°C) are optimal.
NOTE:
i Observe transmission oil temperature with the engine idling and the transmission engaged in
either Drive or Reverse.
3. Identify the vehicle engine number for chart identification (see Table 4-2 on page 51).
4. Connect the Scanner™.
5. From the DATA selection on the transmission MAIN MENU, select the FAST data display
mode.
6. View the following data parameters:
• TRANSMISSION OIL TEMPERATURE
• ACCELERATOR PEDAL or PEDAL VALUE (%)
• ENGINE SPEED(1/min)
• ENGINE TORQUE(Nm)
ä Always use two people—one to drive and one to monitor the data.
7. Turn the A/C off, and drive the vehicle on a level road with light throttle. Monitor the
ACCELERATOR PEDAL(%) values to maintain these conditions.
The road should be as level and as without traffic as possible. Avoid uphill or downhill
grades (downhill grades of 7% or less are OK).
8. Maintain the engine speeds specified for the appropriate engine in the tables starting on
page 66.
Constantly monitor the ENGINE SPEED(1/min) data parameter value. Adjust speed
accordingly.
NOTE:
i It is important not to exceed the specified RPM during the adapting procedure as this may stop
the adaptation process.
9. While maintaining the values of the previous parameters within range, drive the vehicle so
that the value the Scanner™ displays for ENGINE TORQUE(Nm) matches the
appropriate value in the table for your engine and gear shift.
10. After achieving the proper torque value, shift the transmission using the shift lever to and
from the prescribed gears in the tables starting on page 66.
Repeat this procedure for every set of listed gears. Be sure to allow the shift members
time to fully apply and release and note the following:
• The vehicle must be driven with very light throttle loads.
• Do not exceed 10–75% accelerator pedal position.
• Ideal RPM during the shift moment is about 1200–1600 RPM.
• Do not exceed 1800 RPM during the shift process.
• You cannot perform an adaptation with heavy throttle loads or high engine torque.
67
Chapter 4 Testing Transmission Systems
• For both acceleration and deceleration, repeat this step eight times on M119 and M120
engines, and four times on M104, M111, and OM606 engines.
11. Allow the engine to run ten minutes after completing all of the gear shifts to allow time for
ETC memory transfer, assuring that the ETC stores the new adaptation values.
Can I leave the shift lever in drive or should the upshifting always be done manually?
Upshifting using the shift selector lever is an effective method because of the very light
required engine torque. However, some technicians prefer keeping the selector lever in Drive
and driving with very light throttle in between shifts, allowing the transmission to shift to help
achieve the correct engine RPM/torque for each gear. It is extremely important to keep the
throttle at the minimum level but still maintain acceleration (at the low engine torque level, see
the tables starting on page 66). The right decision on which method is best is left to personal
preference. Technicians in high traffic urban areas have found that leaving the shift lever in
Drive may be easier.
NOTE:
i Do not use (or move) the selector lever for any deceleration or downshift learning.
NOTE:
i The Scanner™ display is not instantaneous. Allow torque value to stabilize.
68
3. When engine torque is within the correct range, move the shift selector to position 2.
4. Reduce speed and bring the shift selector back to position 1.
You must repeatedly perform this low speed up-and-down shifting technique. Repeat
these steps up to ten times if necessary.
5. Repeat the same steps with the shift selector in position 2, upshifting to position 3 up to
ten times if necessary.
6. Continue with this same procedure for the 3-4 upshift and the 4-5 upshift accordingly.
69
Chapter 4 Testing DAS (Immobilizer) Systems
NOTE:
i Some late models, such as ML- and C-class series, have completely eliminated the
pneumatic control system and now use a fully electronic door lock system.
70
and convenience systems can no longer be operated with the mechanical key. Instead,
remote control operates the complete vehicle locking system through the pneumatic control
module. This keyless entry system consists of a remote control module, transmitter,
pneumatic control module, and two receivers.
The infrared remote control can only be operated with a vehicle-specific transmitter as they
are matched to one another. The remote control transmitter signal consists of a fixed code that
must match the receiver. The code is “rolling,” which means it is changed each time it is
actuated.
NOTE:
i The mechanical key can still be used in emergency to open the driver's door or trunk. All door
locks are equipped with micro switches which should disable the anti-theft alarm (ATA) if the
correct key is used to unlock the door. If the ATA does not disarm, insert the key into the
ignition and turn the ignition switch to the ON position.
NOTE:
i If the vehicle is unlocked with the mechanical key, the ignition switch may not operate to start
the vehicle. The vehicle may need to be unlocked using the remote key to unlock the
immobilizer, which then permits the engine to start.
DAS 2
DAS 2 integrated the immobilizer function and engine control into one system. Activation and
deactivation occurs whenever the car is locked or unlocked either with the remote transmitter
or the mechanical key.
This system introduced the rolling code for the remote control on the C, E and S/SL class in
1996. Rolling code changes the access code each time the transmitter (in the remote key) and
receiver (in the vehicle) communicate. Once the receiver authorizes the received code, it
sends a new code back to the remote key.
The engine and DAS control modules are locked together with a common identification code
that cannot be erased. Engine and DAS control modules have to be version coded if replaced.
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Chapter 4 Testing DAS (Immobilizer) Systems
NOTE:
i On some models, the green and red LEDs on the rearview mirror flash alternately if the engine
will not start because DAS is activated.
DAS 2a
DAS 2a was used from January to June in 1996 on the E420. Activation and deactivation no
longer occur automatically when locking or unlocking the car. Previously, if the vehicle was
unlocked, DAS allowed the vehicle to start. The change with this system is that the locked or
unlocked condition of the vehicle no longer affects the ability of the engine to start. In other
words, the RCL and DAS functions are now separated.
DAS 2a introduced the transponder, which adds another level of security to the ignition switch.
For the key to work in the ignition, radio wave transmission from an in-dash transmitter is sent
to the transponder in the key, which is then sent from the key to DAS for evaluation. If DAS
accepts the code, then the ignition switch operates to start the vehicle.
The transponder system automatically changes the codes each time the key is placed in the
ignition. Each key has a uniquely-coded chip assigned to the mated DAS control module. The
vehicle originally came with 2 remote keys and one valet key.
NOTE:
i DAS 2a can be identified by the presence of a transponder ring around the ignition lock and
the absence of exterior IR receivers.
DAS X
DAS X was installed on all 1997 vehicles starting in June 1996. This system uses two
separate control units, one for DAS and one for the Remote Central Locking (RCL). It uses a
72
key transponder like DAS 2a and has similar functionality. This system also added exterior
RCL IR receivers.
Table 4-14 DAS X characteristics
AUTHORIZED
TRIGGERED SIGNAL AUTHORIZATIO OPERATOR
START
BY TYPE N CHECKED BY FEEDBACK
RESULT
NO fuel
Transponder Inductively Mirror LEDs
DAS N54/1 injection; 202 no
in key coupled RF on 202/210
crank
DAS 2b
DAS 2b (170/129/140) was introduced in 1998. This system uses a three-button remote with
both infrared and radio wave transmissions. The vehicle is locked or unlocked when either the
infrared or radio transmits an uninterrupted signal. The three remote key buttons are for:
• Locking doors
• Unlocking doors
• Unlocking the trunk
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Chapter 4 Testing DAS (Immobilizer) Systems
DAS 3
DAS 3 is the most sophisticated and advanced generation of DAS. DAS 3 was introduced on
the C, E and CLK class in 1997 and the S class in 1998 (210/208/202), increasing each year
with more models phased in.
This system has all the same features of DAS 2b except that the ignition switch is now fully
electronic (the mechanical key is used only for vehicle access). This means that with DAS 3,
both access and drive authorization are fully electronic.
Access authorization using the remote key uses both infrared and radio transmission, but the
electronic key drive authorization only uses infrared. The electronic key transfers a radio wave
code to the electronic ignition and starter switch (EIS).
Table 4-16 DAS 3 characteristics
AUTHORIZED
TRIGGERED SIGNAL AUTHORIZATIO OPERATOR
START
BY TYPE N CHECKED BY FEEDBACK
RESULT
NO fuel
injection;
Microprocess NO ignition
IR Infrared EIS N73 None
or in key switch;
NO steering lock
release
74
steering lock when the key is removed and unlocks when the key is inserted. The same setup
may be used on an electronic selector lever on some models.
Keyless Go (Optional)
The optional Keyless Go replaces the DAS 3 electronic key. The first generation Keyless Go
used a chip card carried by the driver which is used to lock or unlock, start and re-lock the
vehicle. The engine is started by pressing a start/stop button on the gear selector lever. A
button on the chip card can be pressed to check whether the vehicle is locked or unlocked. It
can also can be programmed for selective or global locking. The system uses seven frame
antennas in the doors and in the rear of the vehicle to determine the position of the Keyless
Go chip to know where to unlock or lock. The antennas are also used to know if the chip card
is internal or external of the vehicle. This system uses special door handles with pull/push
contacts and capacitive sensors. The 2nd generation Keyless Go no longer uses a separate
chip card but has the Keyless Go chip card integrated into the remote key housing.
75
Chapter 4 Testing DAS (Immobilizer) Systems
76
Chapter 5 Data Parameters
This chapter provides definitions and operating ranges for the Mercedes-Benz data stream
parameters that display on the Scanner™.
When DATA is selected, the Scanner™ displays all of the operating parameters available from
the electronic control unit (ECU) of the vehicle. The ECU provides two basic kinds of
parameters: digital (or discrete) and analog:
• Digital (discrete) parameters are those that can be in only one of two states, such as on
or off, open or closed, high or low, rich or lean, and yes or no. Switches, relays, and
solenoids are examples of devices that provide discrete parameters on the ECU data list.
• Analog parameters are displayed as a measured value in the appropriate units. Voltage,
pressure, temperature, time, and speed parameters are examples of analog values. The
Scanner™ displays them as numbers that vary through a range of values in units, such as
pounds per square inch (psi), kilopascal (kPa), degrees Celsius (°C), degrees Fahrenheit
(°F), kilometers per hour (KPH), or miles per hour (MPH).
The Scanner™ displays some data parameters in numbers that range from 0 to 100, 0 to 255,
or 0 to 1800. These ranges are used because in each case, it is the maximum number range
that the ECU transmits for a given parameter. However, many parameter readings never
reach the highest possible number. For example, you never see a vehicle speed parameter
reading of 255 MPH.
For Mercedes-Benz vehicles, the maximum range of a parameter often varies by year, model,
and engine. On these applications, the word “variable” appears in the range heading.
However, typical sampled values observed under actual test conditions are in the parameter
description when available.
Parameters may also be identified as input signals or output commands.
• Input or feedback parameters are signals from various sensors and switches to the ECU.
They may be displayed as analog or discrete values, depending upon the type of input
device.
• Output parameters are commands that the ECU transmits to various actuators, such as
solenoids and fuel injectors. They are displayed as discrete (ON/OFF parameters, analog
values or as a pulse-width modulated (PWM) signal.
In the following section, parameters are presented as they appear on the Scanner™ screen.
Most parameter descriptions are in alphabetical order, but there are exceptions. Often, the
same parameter goes by a similar, but different, name when used on more than one model,
engine, or control system. In these instances, all of the applicable parameter names, as
displayed on the Scanner™, are listed in alphabetical order before the description.
To find the description of a parameter, locate it in the alphabetical index, then go to the
indicated page. Parameters are listed in the index as they appear on the Scanner™ screen.
The data parameter descriptions in this manual were created from a combination of sources.
For most parameters, some basic information was provided by Mercedes-Benz, then
expanded through research and field-testing. Parameter definitions and ranges may expand
77
Chapter 5 Alphabetical Parameter List
as more test results become available. For some parameters, no information is currently
available.
The Scanner™ may display names for some data parameters that differ from names
displayed by the Mercedes-Benz factory tool and other scan tools.
Always use a power graphing meter, such as the Snap-on® Vantage® meter or a lab scope,
to further validate the displayed values. If data is corrupted on multiple data parameters, do
not assume that the ECU may be faulty. This corrupt data may be caused by improper
communication between the Scanner™ and the ECU controller. See “Appendix B
Troubleshooting and Communication Problems” on page 155 for more details on
communication problems.
A
A/C COMPRESSOR................................................................................................................................................ 92
ABS. INT. MANIF. PRESS. DI1 ............................................................................................................................... 92
ABS. INT. MANIF. PRESS. DI2 ............................................................................................................................... 92
ABS. INTAKE MANIFOLD PRESSURE .................................................................................................................. 92
ACCEL. PEDAL POSITION SENSOR .................................................................................................................... 92
ACCELERATION ENRICHMENT ............................................................................................................................ 92
ACCELERATION SENSOR..................................................................................................................................... 92
ACCELERATOR PEDAL DELAY(%) ..................................................................................................................... 139
ACCELERATOR PEDAL(%).................................................................................................................................. 138
ACTUAL EGR LIFTING SENDER........................................................................................................................... 92
ACTUAL GEAR ..................................................................................................................................................... 139
ACTUAL INJECT.QTY. PER STROKE .................................................................................................................... 92
ACTUAL INTAKE AIR PRESSURE ......................................................................................................................... 92
ACTUAL PRESSURE DISTRIB.PIPE ..................................................................................................................... 92
ACTUAL SLIDE VALVE ACTUATOR ...................................................................................................................... 93
ACTUAL VALUE POT.METER VOLTAGE............................................................................................................... 93
ACTUATOR ACT.VALUE POT.METER R1.............................................................................................................. 93
ACTUATOR ACT.VALUE POT.METER R2.............................................................................................................. 93
ACTUATOR OUTPUT VALUE................................................................................................................................. 93
ACTUATOR SIGNAL 1 ............................................................................................................................................ 93
ACTUATOR SIGNAL 2 ............................................................................................................................................ 93
ADAPT. RANGE 2 GEAR, 6000-3000 ..................................................................................................................... 93
ADAPT. RANGE 2 GEAR, 6000-4000 ..................................................................................................................... 93
ADAPT. RANGE 4 GEAR, 2500-1500 ..................................................................................................................... 93
ADAPTATION TORQUE (Nm) ............................................................................................................................... 139
78
ADAPTATION TORQUE DEVIATION (Nm)............................................................................................................ 139
ADAPTED RANGES L1 ........................................................................................................................................... 93
ADAPTED RANGES L2 ........................................................................................................................................... 93
ADAPTED RANGES L3 ........................................................................................................................................... 93
ADJUST. CAMSHAFT TIMING SOLENOID ............................................................................................................. 93
ADR ACTIVE ............................................................................................................................................................ 94
ADR RPM ADJUSTMENT........................................................................................................................................ 94
AFTER-START ENRICHMENT ................................................................................................................................ 94
AIR CONDITIONING ................................................................................................................................................ 94
AIR FLAP SWITCHOVER ANGLE ........................................................................................................................... 94
AIR FLAP ................................................................................................................................................................. 94
AIR LOGIC CHAIN ................................................................................................................................................... 94
AIR MASS ................................................................................................................................................................ 94
AIR MASS ................................................................................................................................................................ 94
AIR PUMP ACTIVATION .......................................................................................................................................... 95
AIR PUMP SWITCHOVER VALVE........................................................................................................................... 95
AIR PUMP SWITCHOVER VALVE, LEFT ................................................................................................................ 95
AIR PUMP SWITCHOVER VALVE, RIGHT ............................................................................................................. 95
AIR PUMP ................................................................................................................................................................ 95
AIR PUMP ................................................................................................................................................................ 95
ALTITUDE FACTOR (%) ........................................................................................................................................ 139
ALTITUDE PRESSURE............................................................................................................................................ 95
AMBIENT PRESSURE............................................................................................................................................. 95
ASR INTERVENTION .............................................................................................................................................. 96
B
BAROMETRIC PRESSURE..................................................................................................................................... 95
BASIC INJECTION DURATION ............................................................................................................................... 96
BATTERY VOLTAGE................................................................................................................................................ 96
BOOST PRESSURE CONTROL.............................................................................................................................. 96
BOOST PRESSURE ................................................................................................................................................ 96
BRAKE LAMP SWITCH VIA CAN ............................................................................................................................ 96
BRAKE SWITCH ...................................................................................................................................................... 96
C
CAMSHAFT ADJUSTMENT VALVE, LEFT.............................................................................................................. 97
CAMSHAFT ADJUSTMENT VALVE, RIGHT ........................................................................................................... 97
CAMSHAFT ADJUSTMENT..................................................................................................................................... 97
CAMSHAFT CONTROL LOGIC CHAIN................................................................................................................... 97
CAMSHAFT CONTROL ........................................................................................................................................... 97
CAMSHAFT HALL-EFFECT SENSOR .................................................................................................................... 97
CAMSHAFT REFERENCE MARK SIGNAL ............................................................................................................. 97
CAMSHAFT SIGNAL, LEFT BANK .......................................................................................................................... 97
CAMSHAFT SIGNAL, RIGHT BANK........................................................................................................................ 97
CAMSHAFT SOLENOID .......................................................................................................................................... 97
CAMSHAFT SOLENOID .......................................................................................................................................... 97
CAMSHAFT TIMING ................................................................................................................................................ 97
CAN DATA EXCHANGE........................................................................................................................................... 97
CAN RECEPTION FROM ASR ................................................................................................................................ 98
CAN RECEPTION FROM DAS ................................................................................................................................ 98
CAN RECEPTION FROM DI1.................................................................................................................................. 98
CAN RECEPTION FROM DI2.................................................................................................................................. 98
79
Chapter 5 Alphabetical Parameter List
80
COOLANT TEMPERATURE .................................................................................................................................. 101
COOLING FAN OUTPUT DEMAND ENGINE........................................................................................................ 101
CORRECTED INT.MANIFOLD PRESS.................................................................................................................. 101
CR. CTRL SHUT-OFF BRAKES APPLIED ............................................................................................................ 101
CRANKSHAFT MAGNET CODING ....................................................................................................................... 102
CRANKSHAFT SEGMENT ORDER ...................................................................................................................... 102
CRUISE CONTROL ENGAGED ............................................................................................................................ 102
CRUISE CONTROL LEVER POSITION VARIABLE .............................................................................................. 102
CRUISE CONTROL LEVER SIGNAL IMPLAUSIBLE............................................................................................ 102
CRUISE CONTROL OFF ....................................................................................................................................... 102
CRUISE CONTROL RESTART .............................................................................................................................. 102
CRUISE CONTROL SET AND ACCELERATE ...................................................................................................... 102
CRUISE CONTROL SET AND DECELERATE ...................................................................................................... 102
CRUISE CONTROL SHUT-OFF FUNCTION......................................................................................................... 102
CRUISE CONTROL SHUT-OFF SAFETY ............................................................................................................. 102
CRUISE CONTROL SWITCH A............................................................................................................................. 102
CRUISE CONTROL SWITCH ACCELERATE ....................................................................................................... 102
CRUISE CONTROL SWITCH B............................................................................................................................. 102
CRUISE CONTROL SWITCH DECELERATE ....................................................................................................... 102
CRUISE CONTROL SWITCH ................................................................................................................................ 102
CRUISE CONTROL ............................................................................................................................................... 102
CRUISE CONTROL/SPEED LIMITER INTERVENT.............................................................................................. 102
CSO, IDLE F.TRIM CYL.10-12, LEFT .................................................................................................................... 102
CSO, IDLE F.TRIM CYL.1-3, RIGHT...................................................................................................................... 102
CSO, IDLE F.TRIM CYL.4-6, RIGHT...................................................................................................................... 102
CSO, IDLE F.TRIM CYL.7-9, LEFT ........................................................................................................................ 102
CSO, LOW.P.LOAD F.TRIM CYL 10-12, LEFT ...................................................................................................... 103
CSO, LOW.P.LOAD F.TRIM CYL 1-3, RIGHT ........................................................................................................ 103
CSO, LOW.P.LOAD F.TRIM CYL 4-6, RIGHT ........................................................................................................ 103
CSO, LOW.P.LOAD F.TRIM CYL 7-9, LEFT .......................................................................................................... 103
CTP (IDLE) ADJUSTMENT VALUE ....................................................................................................................... 103
CTP (IDLE) CONTACT........................................................................................................................................... 103
CTP (IDLE) CONTACT........................................................................................................................................... 103
CTP (IDLE) INFORMATION ................................................................................................................................... 103
CTP (IDLE) INFORMATION ................................................................................................................................... 103
CTP (IDLE) LONG-TERM ADAPT. VALUES .......................................................................................................... 103
CTP (IDLE) RECOGNITION................................................................................................................................... 103
CTP (IDLE) RECOGNITION................................................................................................................................... 103
CTP (IDLE) ............................................................................................................................................................. 103
CTP (IDLE) ............................................................................................................................................................. 103
CYL. 1 to 12 ........................................................................................................................................................... 104
CYLINDER SHUT-OFF 1 to 12 .............................................................................................................................. 104
CYLINDER SHUT-OFF VALVE, LEFT ................................................................................................................... 104
CYLINDER SHUT-OFF VALVE, RIGHT ................................................................................................................. 104
D
DAS AND DSV MODULES ARE MATCHED ......................................................................................................... 104
DAS AND ECM COMPATIBLE............................................................................................................................... 104
DAS AND ENGINE CTRL. MOD. COMPATIBLE ................................................................................................... 104
DAS CONTROL MODULES................................................................................................................................... 104
DECELERATION SHUT-OFF................................................................................................................................. 104
DECELERATION.................................................................................................................................................... 104
DECELERATION(%) .............................................................................................................................................. 140
81
Chapter 5 Alphabetical Parameter List
E
EBR INTERVENTION ........................................................................................................................................... 105
ECM IDENTIFIED.................................................................................................................................................. 105
ECM LOCKED....................................................................................................................................................... 105
ECT LH1................................................................................................................................................................ 106
ECT LH2................................................................................................................................................................ 106
ECT OPERATING TEMPERATURE...................................................................................................................... 106
ECT SENSOR ....................................................................................................................................................... 106
ECT VALUE RANGE ............................................................................................................................................. 106
EFFECT.COOL.FAN OUTPUT DUTY CYCLE ...................................................................................................... 106
EGR ACTIVATION................................................................................................................................................. 106
EGR LOGIC CHAIN .............................................................................................................................................. 106
EGR LOGIC CHAIN .............................................................................................................................................. 106
EGR VALVE........................................................................................................................................................... 106
EGR VALVE........................................................................................................................................................... 106
EGR....................................................................................................................................................................... 106
EGR....................................................................................................................................................................... 106
ELECTRIC AIR PUMP .......................................................................................................................................... 106
ELECTRIC COOLING FAN ................................................................................................................................... 107
ENGINE BRAKE TORQUE ................................................................................................................................... 107
ENGINE CONTROL MODULE IDENTIFIED......................................................................................................... 105
ENGINE CONTROL MODULE LOCKED .............................................................................................................. 105
ENGINE CONTROL MODULE OR CAN-BUS ....................................................................................................... 112
ENGINE COOLANT TEMP. 1 ................................................................................................................................ 106
ENGINE COOLANT TEMP. 2 ................................................................................................................................ 106
ENGINE COOLANT TEMPERATURE(°C) ............................................................................................................ 107
ENGINE COOLANT TEMPERATURE(°F) ............................................................................................................ 107
ENGINE COOLANT TEMPERATURE(V).............................................................................................................. 107
ENGINE LOAD ...................................................................................................................................................... 107
ENGINE OIL LEVEL.............................................................................................................................................. 107
ENGINE OIL TEMPERATURE .............................................................................................................................. 108
ENGINE RUN TIME LONG TERM MONITOR ...................................................................................................... 141
ENGINE RUN TIME SHORT TERM MONITOR.................................................................................................... 141
ENGINE SPEED (1/MIN)....................................................................................................................................... 141
ENGINE SPEED LIMITER .................................................................................................................................... 108
ENGINE SPEED.................................................................................................................................................... 108
ENGINE START CONTROL.................................................................................................................................. 108
ENGINE START TEMPERATURE ........................................................................................................................ 108
ENGINE TORQUE ................................................................................................................................................ 141
ETS INTERVENTION ............................................................................................................................................ 108
82
ETS INTERVENTION............................................................................................................................................. 108
ETS ........................................................................................................................................................................ 108
EXHAUST GAS TEMPERATURE .......................................................................................................................... 108
EXHAUST TEMPERATURE (TWC MODEL) ......................................................................................................... 108
EXHAUST TEMPERATURE LEFT......................................................................................................................... 109
EXHAUST TEMPERATURE RIGHT ...................................................................................................................... 109
F
FAN CAPACITY REQUEST BY A/C....................................................................................................................... 109
FAN CAPACITY REQUEST BY ENGINE............................................................................................................... 109
FAN CAPACITY, EFFECTIVE ................................................................................................................................ 109
FILL CORRECTION TIME (CYCLE) ...................................................................................................................... 142
FILL MEASUREMENT TIME (CYCLE) .................................................................................................................. 142
FRICTIONAL OUTPUT .......................................................................................................................................... 142
FRONT AXLE SPEED............................................................................................................................................ 109
FRONT AXLE SPEED............................................................................................................................................ 142
FUEL CANISTER PRESSURE DIFF...................................................................................................................... 109
FUEL CANISTER PRESSURE DIFF...................................................................................................................... 109
FUEL LEVEL .......................................................................................................................................................... 109
FUEL PUMP ........................................................................................................................................................... 109
FUEL RACK POSITION ......................................................................................................................................... 109
FUEL RACK TRAVEL............................................................................................................................................. 109
FUEL TANK CAP.................................................................................................................................................... 110
FUEL TANK LEVEL................................................................................................................................................ 110
FUEL TEMPERATURE .......................................................................................................................................... 110
FULL LOAD DETECTION ...................................................................................................................................... 110
FUNCTION FAULT ................................................................................................................................................. 110
G
G/S PROGRAM SELECTION SWITCH ................................................................................................................. 141
GEAR COMPARISON COUNTER ......................................................................................................................... 142
GRADE(%) ............................................................................................................................................................. 142
H
HFM VOLTAGE ...................................................................................................................................................... 110
HFM-SFI MAP ........................................................................................................................................................ 110
HOLD GEAR .......................................................................................................................................................... 111
HOLD GEAR .......................................................................................................................................................... 142
HOT FILM MASS AIR FLOW SENSOR ................................................................................................................. 110
HOT FILM MASS AIR FLOW SENSOR ................................................................................................................. 110
HOT FILM VOLTAGE ............................................................................................................................................. 110
HOT WIRE AIR MASS ........................................................................................................................................... 111
HOT WIRE AIR MASS ........................................................................................................................................... 111
HOT WIRE VOLTAGE ............................................................................................................................................ 110
I
IDLE FUEL TRIM ADAPTAT. RIGHT...................................................................................................................... 111
IDLE FUEL TRIM ADAPTATION LEFT .................................................................................................................. 111
IDLE FUEL TRIM CYL. 10-12 LEFT....................................................................................................................... 111
IDLE FUEL TRIM CYL. 1-3 RIGHT ........................................................................................................................ 111
IDLE FUEL TRIM CYL. 4-6 RIGHT ........................................................................................................................ 111
83
Chapter 5 Alphabetical Parameter List
84
K
KICK DOWN SWITCH............................................................................................................................................ 143
KICK DOWN........................................................................................................................................................... 143
KICKDOWN SWITCH............................................................................................................................................. 114
KICKDOWN............................................................................................................................................................ 114
KNOCK CONTROL ACTIVE .................................................................................................................................. 115
KNOCK CONTROL APPROVAL ............................................................................................................................ 115
KNOCK CONTROL LEFT ...................................................................................................................................... 114
KNOCK CONTROL RIGHT .................................................................................................................................... 114
KNOCK CONTROL ................................................................................................................................................ 114
KNOCK IGNITION ANGLE CYL. 1 to 12................................................................................................................ 115
KNOCK IGNITION ANGLE CYL. 1 to 8.................................................................................................................. 115
KNOCK SENSOR CYLINDER 1 to 4 ..................................................................................................................... 115
KNOCK SENSOR EVALUATION ........................................................................................................................... 115
KNOCK SENSOR FRONT ..................................................................................................................................... 115
KNOCK SENSOR LEFT FRONT ........................................................................................................................... 115
KNOCK SENSOR LEFT REAR.............................................................................................................................. 115
KNOCK SENSOR LEFT......................................................................................................................................... 115
KNOCK SENSOR REAR........................................................................................................................................ 115
KNOCK SENSOR RIGHT FRONT ......................................................................................................................... 115
KNOCK SENSOR RIGHT REAR ........................................................................................................................... 115
KNOCK SENSOR RIGHT ...................................................................................................................................... 115
KNOCK SENSOR SIGNALS .................................................................................................................................. 115
KNOCK SENSOR .................................................................................................................................................. 115
KNOCK SIGNAL .................................................................................................................................................... 115
L
LAMBDA CONTROL ACTIVE ................................................................................................................................ 115
LAMBDA, UPSTREAM CAT, CYL 1 to 12 .............................................................................................................. 115
LAMBDA, UPSTREAM CAT, LEFT ........................................................................................................................ 115
LAMBDA, UPSTREAM CAT, RIGHT ...................................................................................................................... 115
LE ACTUATOR ACT.VALUE POT.MTR R1 ............................................................................................................ 116
LE ACTUATOR ACT.VALUE POT.MTR R2 ............................................................................................................ 116
LEAN/RICH RESPONSE TIME.............................................................................................................................. 116
LEARN VALUE THROTTLE VALVE STOP ............................................................................................................ 116
LEFT FRONT VSS ................................................................................................................................................. 116
LEFT O2S (LAMBDA) CONTROL ACTIVE............................................................................................................ 116
LEFT O2S (LAMBDA) CONTROL AUTHORIZED ................................................................................................. 116
LEFT O2S (LAMBDA) CONTROL FAULT.............................................................................................................. 117
LEFT O2S (LAMBDA) CONTROL W/O O2S2 ....................................................................................................... 117
LEFT WOT (FULL LOAD)/DECEL.SHUT-OFF ...................................................................................................... 117
LEVER POSITION ACCELERATE......................................................................................................................... 117
LEVER POSITION DECELERATE......................................................................................................................... 117
LEVER POSITION OFF ......................................................................................................................................... 117
LH-SFI REF. RESISTOR ........................................................................................................................................ 117
LIMP-HOME ........................................................................................................................................................... 143
LOAD CORRECTION FACTOR ............................................................................................................................. 117
LOAD...................................................................................................................................................................... 117
LOW RANGE PROGRAM ...................................................................................................................................... 143
LOW VOLTAGE...................................................................................................................................................... 118
LOWER P. LOAD F. TRIM CYL 10-12, LEFT ......................................................................................................... 118
LOWER P. LOAD F. TRIM CYL 1-6, RIGHT........................................................................................................... 118
85
Chapter 5 Alphabetical Parameter List
M
M39(RECIR. AIR FLAP ACT.)VOLT.1 .................................................................................................................... 118
M39(RECIR. AIR FLAP ACT.)VOLT.2 .................................................................................................................... 118
MANIFOLD ABS. PRESSURE (MAP).................................................................................................................... 118
MANIFOLD AIR PRESSURE DIFF ........................................................................................................................ 118
MANIFOLD AIR PRESSURE ................................................................................................................................. 118
MANIFOLD AIR PRESSURE ................................................................................................................................. 118
MAP(%) ................................................................................................................................................................. 143
MASS AIR FLOW SENSOR................................................................................................................................... 119
MAX. INDICATED ENGINE TORQUE.................................................................................................................... 119
MIN. INDICATED ENGINE TORQUE..................................................................................................................... 119
MISF.RECOGN. SH-OFF THRESHLD................................................................................................................... 119
MISFIRE COUNTER CYLINDER 1 to 4 ................................................................................................................. 119
MISFIRE CYLINDER 1 to 12.................................................................................................................................. 119
MISFIRE CYLINDER 1 to 8.................................................................................................................................... 119
MISFIRE FAULT COUNTER CYLINDER 1 to 12 ................................................................................................... 119
MIXTURE ADAPTATION ........................................................................................................................................ 119
MULTIPLE COMBUST MISF. EMISS. LIM. ............................................................................................................ 119
MULTIPLE COMBUST MISF. I/M PROGR. ............................................................................................................ 119
MULTIPLE COMBUST MISF. TWC PROT. ............................................................................................................ 119
MULTIPLE IGN. MISF. TWC PROTECT................................................................................................................. 119
MULTIPLE IGN. MISFIRE EMISS. LIM. ................................................................................................................. 119
MULTIPLE IGN. MISFIRE I/M PROGR. ................................................................................................................. 119
MULTIPLE MAP ADJUSTMENT ACTIVE .............................................................................................................. 119
N
NOM. PRESS. TORQ. CONV. LOCK-UP(MBAR)................................................................................................. 143
NOMINAL AIR MASS ............................................................................................................................................. 119
NOMINAL ENGINE SPEED .................................................................................................................................. 120
NOMINAL FUEL RACK TRAVEL .......................................................................................................................... 120
NOMINAL INJ. TIM. ADV. TRAVEL....................................................................................................................... 120
NOMINAL MANIFOLD ABSOL. PRESS. .............................................................................................................. 120
NOMINAL PRESSURE DISTRIB. PIPE ................................................................................................................ 120
NOMINAL SLIDE VALVE ACTUATOR .................................................................................................................. 120
NOMINAL START OF INJECTION........................................................................................................................ 120
NOMINAL VEHICLE SPEED................................................................................................................................. 120
NUMBER OF STARTS WITH NON-LOCKED ECM .............................................................................................. 120
O
O2 CONTROL DOWNSTREAM CAT, CYL 1-3;4-6;7-9;10-12 .............................................................................. 120
O2 CONTROL UPSTREAM CAT, CYL 1-3;4-6;7-9;10-12 ..................................................................................... 120
O2 CONTROL, DOWNSTREAM CAT, LEFT ........................................................................................................ 120
O2 CONTROL, DOWNSTREAM CAT, RIGHT ...................................................................................................... 120
O2 CONTROL, UPSTREAM CAT, LEFT ............................................................................................................... 120
O2 CONTROL, UPSTREAM CAT, RIGHT ............................................................................................................ 120
O2 SENSOR, DOWNSTREAM CAT ..................................................................................................................... 121
O2 SENSOR, DOWNSTREAM CAT, CYL 1-3; 4-6; 7-9; 10-12 ............................................................................. 121
86
O2 SENSOR, DOWNSTREAM CAT, LEFT............................................................................................................ 121
O2 SENSOR, DOWNSTREAM CAT, RIGHT ......................................................................................................... 121
O2 SENSOR, UPSTREAM CAT............................................................................................................................. 121
O2 SENSOR, UPSTREAM CAT, CYL 1-3; 4-6; 7-9; 10-12 .................................................................................... 121
O2 SENSOR, UPSTREAM CAT, LEFT .................................................................................................................. 121
O2 SENSOR, UPSTREAM CAT, RIGHT................................................................................................................ 121
O2S (LAMBDA) CONTROL AFTER TWC.............................................................................................................. 121
O2S (LAMBDA) CONTROL AFTER TWC.............................................................................................................. 122
O2S (LAMBDA) CONTROL APPROVED............................................................................................................... 121
O2S (LAMBDA) CONTROL BEFORE TWC........................................................................................................... 121
O2S (LAMBDA) CONTROL.................................................................................................................................... 121
O2S (LAMBDA) CTRL AFT. TWC LEFT ................................................................................................................ 122
O2S (LAMBDA) CTRL AFT. TWC RIGHT .............................................................................................................. 122
O2S (LAMBDA) CTRL BEF. TWC RIGHT.............................................................................................................. 121
O2S (LAMBDA) CTRL BEFORE TWC LEFT ......................................................................................................... 121
O2S (LAMBDA) CTRL CTP (IDLE) MEAN............................................................................................................. 121
O2S (LAMBDA) CTRL PART. LOAD MEAN........................................................................................................... 121
O2S (LAMBDA)CTRL AFT. TWC LEFT ................................................................................................................. 121
O2S (LAMBDA)CTRL AFT.TWC RIGHT ................................................................................................................ 121
O2S 1 (BEFORE TWC) HEATER........................................................................................................................... 122
O2S 1 HEATER ...................................................................................................................................................... 122
O2S 1 VOLTAGE.................................................................................................................................................... 122
O2S 2 HEATER ...................................................................................................................................................... 122
O2S 2 VOLTAGE.................................................................................................................................................... 122
O2S CONT.SHIFT MILEAGE COUNTER .............................................................................................................. 122
O2S CONTROL, UPSTREAM CAT(%) .................................................................................................................. 121
O2S DOWNSTREAM CAT, CYL 1 to 12 ................................................................................................................ 122
O2S DOWNSTREAM CAT, LEFT........................................................................................................................... 122
O2S DOWNSTREAM CAT, RIGHT ........................................................................................................................ 122
O2S HEATER AFTER TWC ................................................................................................................................... 122
O2S HEATER BEFORE TWC ................................................................................................................................ 122
O2S UPSTREAM CAT, CYL 1 to 12....................................................................................................................... 122
O2S UPSTREAM CAT, LEFT ................................................................................................................................. 122
O2S UPSTREAM CAT, RIGHT............................................................................................................................... 122
O2S VOLTAGE AFTER TWC LEFT ....................................................................................................................... 122
O2S VOLTAGE AFTER TWC RIGHT..................................................................................................................... 122
O2S VOLTAGE AFTER TWC................................................................................................................................. 122
O2S VOLTAGE BEFORE TWC LEFT .................................................................................................................... 122
O2S VOLTAGE BEFORE TWC RIGHT.................................................................................................................. 122
O2S VOLTAGE BEFORE TWC.............................................................................................................................. 122
O2S VOLTAGE....................................................................................................................................................... 122
OIL CONDITION LONG TERM MONITOR ............................................................................................................ 143
OIL CONDITION SHORT TERM MONITOR .......................................................................................................... 143
OIL LEVEL SWITCH .............................................................................................................................................. 123
OIL LEVEL ............................................................................................................................................................. 123
OIL QUALITY ......................................................................................................................................................... 123
OIL TEMPERATURE.............................................................................................................................................. 123
ON OFF RATIO/O2S (LAMBDA) CONTROL(%).................................................................................................... 123
OPERATING ACTUAL RPM .................................................................................................................................. 120
OPERATING NOMINAL RPM ................................................................................................................................ 120
OPTIMAL CALC. MOD. PRESSURE(MBAR) ........................................................................................................ 144
OPTIMAL CALC. SHIFT PRESSURE(MBAR) ....................................................................................................... 144
OUTPUT DEMAND DUTY CYCLE ........................................................................................................................ 123
87
Chapter 5 Alphabetical Parameter List
P
P/N RECOGNIZED................................................................................................................................................ 123
P/N RECOGNIZED................................................................................................................................................ 144
PARKING BRAKE ................................................................................................................................................. 124
PART LOAD FUEL TRIM ADAPTAT. LEFT ........................................................................................................... 124
PART LOAD FUEL TRIM ADAPTAT. RIGHT......................................................................................................... 124
PEDAL VALUE SENSOR SIGNAL 1 ..................................................................................................................... 124
PEDAL VALUE SENSOR SIGNAL 2 ..................................................................................................................... 124
PEDAL VALUE SNSR REF.POT.MTR R1 ............................................................................................................. 124
PEDAL VALUE SNSR REF.POT.MTR R2 ............................................................................................................. 124
PEDAL VALUE ...................................................................................................................................................... 124
PLANET. SPEED SENSOR (N2)(CUR.) ............................................................................................................... 144
PLANET. SPEED SENSOR (N2)(NOM.)............................................................................................................... 144
PLANET. SPEED SENSOR (N3)(CUR.) ............................................................................................................... 144
PLANET. SPEED SENSOR (N3)(NOM.)............................................................................................................... 144
PRESSURE CONTROL ........................................................................................................................................ 125
PURGE CONTROL ............................................................................................................................................... 125
PURGE FACTOR F 1 ............................................................................................................................................ 125
PURGE FACTOR F 2 ............................................................................................................................................ 125
PURGE FACTOR F 3 ............................................................................................................................................ 125
PURGE FACTOR F 4 ............................................................................................................................................ 125
PURGE VALVE DUTY CYCLE .............................................................................................................................. 125
PURGING.............................................................................................................................................................. 125
PWM SOLENOID VALVE STATUS ....................................................................................................................... 144
R
R/P LOCK-OUT OUTPUT ..................................................................................................................................... 145
REAR AXLE SPEED ............................................................................................................................................. 125
RECIRCULATED AIR FLAP POSITION................................................................................................................ 125
RECOGNIZED TRANSMISSION GEAR ............................................................................................................... 145
REFERENCE RESISTOR VOLTAGE.................................................................................................................... 126
REFERENCE RESISTOR ..................................................................................................................................... 126
REG. PRESS. TORQ. CONV. LOCK-UP(MBAR).................................................................................................. 143
RESONANCE FLAP INT. LINE NOM. ................................................................................................................... 126
RESONANCE FLAP INT. MANIF. ACTUAL .......................................................................................................... 126
RESONANCE FLAP INT. MANIF. NOMINAL ........................................................................................................ 126
RESONANCE FLAP INTAKE PIPE ACTUAL........................................................................................................ 126
RESONANCE FLAP INTAKE PIPE NOMINAL ..................................................................................................... 126
RI ACTUATOR ACT.VALUE POT.MTR R1............................................................................................................ 126
RI ACTUATOR ACT.VALUE POT.MTR R2............................................................................................................ 126
RIGHT O2S (LAMBDA) CONTROL ACTIVE ........................................................................................................ 127
RIGHT O2S (LAMBDA) CONTROL AUTHORIZED .............................................................................................. 127
RIGHT O2S (LAMBDA) CONTROL FAULT .......................................................................................................... 127
RIGHT O2S (LAMBDA) CONTROL W/O O2S2 .................................................................................................... 127
RIGHT WOT (FULL LOAD)/DECEL.SHUT-OFF ................................................................................................... 127
RON CORRECTION ............................................................................................................................................. 127
RON INDEX........................................................................................................................................................... 127
88
RR VSS(1/MIN) (RPM)........................................................................................................................................... 145
S
SAFETY CONTACT ............................................................................................................................................... 127
SAFETY FUEL SHUT-OFF .................................................................................................................................... 127
SELECTED GEAR ................................................................................................................................................. 128
SELECTOR LEVER POSITION ............................................................................................................................. 128
SELECTOR LEVER POSITION ............................................................................................................................. 145
SELF-ADAPT THROTTLE VALVE-ACT ................................................................................................................. 128
SELF-ADAPT. CTP (IDLE) LEFT ........................................................................................................................... 130
SELF-ADAPT. CTP (IDLE) RIGHT ......................................................................................................................... 130
SELF-ADAPT. DELAY TIME LEFT......................................................................................................................... 130
SELF-ADAPT. DELAY TIME RIGHT ...................................................................................................................... 130
SELF-ADAPT. FACTOR LOWER PART. LOAD ..................................................................................................... 130
SELF-ADAPT.PART. LOAD FACTOR LEFT........................................................................................................... 131
SELF-ADAPT.PART. LOAD FACTOR RIGHT ........................................................................................................ 131
SELF-ADAPTATION CTP (IDLE) ........................................................................................................................... 128
SELF-ADAPTATION CTP (IDLE) ........................................................................................................................... 128
SELF-ADAPTATION DELAY TIME......................................................................................................................... 129
SELF-ADAPTATION IDLE SP. AIR......................................................................................................................... 129
SELF-ADAPTATION IDLE SP. AIR......................................................................................................................... 129
SELF-ADAPTATION LOWER PART. LOAD ........................................................................................................... 130
SELF-ADAPTATION PARTIAL LOAD .................................................................................................................... 130
SELF-ADAPTATION PARTIAL LOAD .................................................................................................................... 130
SELF-ADAPTATION UPPER PART. LOAD ............................................................................................................ 130
SELF-ADAPTATION ............................................................................................................................................... 128
SELF-ADAPTATION ............................................................................................................................................... 128
SELF-ADAPTATION, IDLE SPEED........................................................................................................................ 129
SELF-ADAPTATION, IDLE SPEED........................................................................................................................ 129
SENSITIZATION FACTOR ..................................................................................................................................... 131
SENSOR GEAR ADAPTATION ENDED ................................................................................................................ 132
SENSOR GEAR FILTER 1 ..................................................................................................................................... 131
SENSOR GEAR FILTER 2 ..................................................................................................................................... 131
SENSOR ROTOR ADAPTATION COMPLETED.................................................................................................... 131
SENSOR ROTOR ADAPTATION ........................................................................................................................... 131
SHIFT ABORT........................................................................................................................................................ 145
SHIFT APPROVED ................................................................................................................................................ 145
SHIFT DOUBLE ..................................................................................................................................................... 145
SHIFT FREQUENCY.............................................................................................................................................. 145
SHIFT LINE EVALUATION ..................................................................................................................................... 146
SHIFT POINT SHIFT.............................................................................................................................................. 132
SHIFT POINT ......................................................................................................................................................... 146
SHIFT PRESSURE DEVIATION(MBAR) ............................................................................................................... 146
SHIFT VALVE 1-2/4-5............................................................................................................................................. 146
SHIFT VALVE 2-3................................................................................................................................................... 146
SHIFT VALVE 3-4................................................................................................................................................... 146
SHIFT VALVE DUTY CYCLE ................................................................................................................................. 146
SLIPPAGE RPM (CUR. VALUE)(1/MIN) ................................................................................................................ 147
SLIPPAGE RPM (NOM. VALUE)(1/MIN)................................................................................................................ 147
SLV DEMAND ........................................................................................................................................................ 147
SMOOTH RUNNING OF CYL. 1 to 8 ..................................................................................................................... 132
SNSR GEAR ADAPT. MEAN VAL. SEG.A to E; N1 to N4...................................................................................... 132
SNSR GEAR ADAPT. MEAN VALUES SEG. A TO E............................................................................................. 131
89
Chapter 5 Alphabetical Parameter List
T
TANK FILL LEVEL ................................................................................................................................................. 134
TANK PRESSURE DIFFERENCE ........................................................................................................................ 134
TEMPOMAT SWITCH ........................................................................................................................................... 135
TEMPOMAT SWITCH(ACCELERATE) ................................................................................................................. 135
TEMPOMAT SWITCH(DECELERATE) ................................................................................................................. 135
TEMPOMAT SWITCH(STORE)............................................................................................................................. 135
THROTTLE VALVE ACTUATOR SIGN. 1 ............................................................................................................. 135
THROTTLE VALVE ACTUATOR SIGN. 2 ............................................................................................................. 135
THROTTLE VALVE ANGLE .................................................................................................................................. 135
THROTTLE VALVE POSITION ............................................................................................................................. 135
THROTTLE VALVE REDUCTION ......................................................................................................................... 148
THROTTLE VALVE STOP LEARNED................................................................................................................... 135
TIME SINCE START.............................................................................................................................................. 135
TOP SPEED LIMITATION ..................................................................................................................................... 136
TORQUE CORR. VALUE DURING SHIFT............................................................................................................ 136
TORQUE CORR. VALUE DURING SHIFT(Nm).................................................................................................... 148
TORQUE DIFFERENCE SUM .............................................................................................................................. 136
TORQUE DIFFERENCE SUM(Nm) ...................................................................................................................... 148
TORQUE LOSS..................................................................................................................................................... 136
TORQUE LOSS(Nm)............................................................................................................................................. 148
TORQUE ............................................................................................................................................................... 136
TORQUE ............................................................................................................................................................... 148
TRANSM. OVERLOAD PROTEC. SWITCH ......................................................................................................... 136
TRANSMISS. OIL TEMP.R/D/4/3/2/1(°C).............................................................................................................. 148
TRANSMISS. OIL TEMP.R/D/4/3/2/1(°F) .............................................................................................................. 148
TRANSMISSION OVERLOAD PROTECTION FEEDBACK ................................................................................. 148
90
TRANSMISSION OVERLOAD PROTECTION INTER........................................................................................... 136
TRANSMISSION OVERLOAD PROTECTION INTER........................................................................................... 148
TRANSMISSION OVERLOAD PROTECTION....................................................................................................... 136
TRANSMISSION OVERLOAD PROTECTION....................................................................................................... 148
TRANSMISSION PROTECTION............................................................................................................................ 136
TRANSMISSION RANGE D5................................................................................................................................. 149
TRANSMISSION SENSOR B49(1/MIN)................................................................................................................. 148
TRANSMISSION SHIFT DELAY ............................................................................................................................ 136
TRANSMISSION UPSHIFT DELAY ....................................................................................................................... 136
TRIP SINCE ERASING FAULT .............................................................................................................................. 136
TURBINE SPEED (1/MIN)...................................................................................................................................... 149
TWC HEATING AT IDLE ........................................................................................................................................ 136
TWC TEMPERATURE FROM OBD 2 .................................................................................................................... 137
U
UNFILTERED SELECTOR LEVER POSITION ...................................................................................................... 149
UPPER P. LOAD F. TRIM CYL 10-12, LEFT.......................................................................................................... 137
UPPER P. LOAD F. TRIM CYL 1-6, RIGHT ........................................................................................................... 137
UPPER P. LOAD F. TRIM CYL 4-6, RIGHT ........................................................................................................... 137
UPPER P. LOAD F. TRIM CYL 7-9, LEFT.............................................................................................................. 137
UPSHIFT DELAY 1................................................................................................................................................. 136
UPSHIFT DELAY 2ND GEAR ................................................................................................................................ 137
V
VALVE CURRENT 1 (MA) ...................................................................................................................................... 149
VALVE CURRENT 2 (MA) ...................................................................................................................................... 149
VALVE PRESSURE (MBAR) .................................................................................................................................. 149
VARIABLE SPEED LIMITATION ............................................................................................................................ 137
VEHICLE LOCKED WITH DAS.............................................................................................................................. 137
VEHICLE SPEED FRONT AXLE ........................................................................................................................... 137
VEHICLE SPEED REAR AXLE.............................................................................................................................. 137
VEHICLE SPEED SIGNAL (VSS) .......................................................................................................................... 138
VEHICLE SPEED ................................................................................................................................................... 137
VEHICLE SPEED ................................................................................................................................................... 138
VMIN NOT MAINTAINED ....................................................................................................................................... 138
VSS ........................................................................................................................................................................ 138
W
W/S PROGRAM SELECTION SWITCH................................................................................................................. 149
WARM-UP .............................................................................................................................................................. 138
WOT (FULL LOAD) CONTACT .............................................................................................................................. 138
WOT (FULL LOAD) INFO. LOAD........................................................................................................................... 138
WOT (FULL LOAD) INFO.THR.VLV.POS .............................................................................................................. 138
WOT (FULL LOAD) RECOGNITION...................................................................................................................... 138
WOT (FULL LOAD) ................................................................................................................................................ 138
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Chapter 5 Engine Parameters
ABS. INT. MANIF. PRESS. DI1ABS. INT. MANIF. PRESS. DI2ABS. INTAKE MANIFOLD
PRESSURE_____________________________________________ 0 to 1000, ±100 mbar
Used on DM systems. These analog parameters, which display intake manifold absolute
pressure in millibars, are used by the ECU for making camshaft timing adjustments and for
detecting EGR flow on vehicles equipped with EGR systems. The “ABS.” in the parameter
name is an abbreviation for absolute, not anti-lock brake.
92
ACTUAL SLIDE VALVE ACTUATOR ___________________________________ variable
Used on ERE/EVE/ASF (IFI DIESEL) systems. This parameter displays the slide valve
actuator position in millimeters (mm).
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Chapter 5 Engine Parameters
display reads ON or OFF. OFF indicates full retard position, and ON, full advance. The
solenoid should be OFF at speeds below 2000 RPM, ON at speeds between 2000 RPM and
4300 RPM, and OFF at speeds over 4300 RPM.
94
Table 5-1 Typical idle readings
SYSTEM ENGINE TYPICAL IDLE READING
4-cylinder 8–15 kg/h
6-cylinder 13–22 kg/h
HFM
8-cylinder 15–25 kg/h
12-cylinder 12–22 kg/h
4-cylinder 8–15 kg/h
6-cylinder 10–20 kg/h
ME10 & ME20
8-cylinder 12–25 kg/h
12-cylinder 10–20 kg/h
SIM4 - 10–20 kg/h
95
Chapter 5 Engine Parameters
96
CAMSHAFT HALL-EFFECT SENSOR __________________________________ variable
Used on ME10, ME20, ME27 and ME28 systems. This parameter indicates the state of the
signal from camshaft position (CMP) sensor. On ME10 and ME 20, the reading switches
between “55” and “AA,” depending on whether the Hall-effect signal is high or low. The value
should by constantly switching whenever the engine is running, and the frequency of the
switching increases and decreases in proportion to engine speed. Be aware, readings may be
outside the normal range when the engine is cranking.
On ME27 and ME 28 systems, the parameter should read “Running” when the engine is
running and “Not Running” when the engine is not running.
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Chapter 5 Engine Parameters
The CAN is a broadcast type of bus. This means that all modules "hear" all transmissions.
There is no way to send a message to just a specific module; all modules invariably pick up all
traffic. However, CAN hardware provides local filtering so each module reacts only to data
whose identifiers are stored in its acceptance list. This very high frequency transmission
requires a "twisted pair" of wires to address electromagnetic interference (EMI) concerns. Two
wires also ensure communication if one wire is damaged and provide the ability to recognize
a CAN circuit fault. The two lines must not be interchanged as each represents either high or
low level.
98
CAN TRANSMISSION FROM LH1-SFICAN TRANSMISSION FROM LH2-SFI OK/NOT OK
Used on LH systems. These parameters indicate whether the controller area network (CAN)
is receiving communication from the sequential fuel injection (LH 1-SFI or LH 2-SFI) modules.
The display should read OK at all times. A NOT OK indicates a loss of communication
between modules.
The CAN is a broadcast type of bus. This means that all modules "hear" all transmissions.
There is no way to send a message to just a specific module; all modules invariably pick up all
traffic. However, CAN hardware provides local filtering so each module reacts only to data
whose identifiers are stored in its acceptance list. This very high frequency transmission
requires a "twisted pair" of wires to address electromagnetic interference (EMI) concerns. Two
wires also ensure communication if one wire is damaged and provide the ability to recognize
a CAN circuit fault. The two lines must not be interchanged as each represents either high or
low level.
CANISTER PURGE DUTY CYCLECANISTER PURGE VALVE DUTY CYCLE __0 to 100%
Used on LH and SIM4 systems. This parameter indicates the duty cycle of the ECU-controlled
canister purge solenoid. The pulse width modulated solenoid is energized to activate purging
and switched off to prevent purging. A reading of 0% indicates purging is being prevented and
a reading of 100% indicates the solenoid is fully energized for maximum purging. When purge
is activated, duty cycle should gradually increase. This prevents rapidly dumping vapors into
the intake charge, which would momentarily create an overly rich mixture.
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Chapter 5 Engine Parameters
COIL FAULT COUNTER T1/1 CYL. 1/4COIL FAULT COUNTER T1/1 CYL. 2/5COIL
FAULT COUNTER T1/2 CYL. 2/3COIL FAULT COUNTER T1/2 CYL. 3/4COIL FAULT
COUNTER T1/3 CYL. 1/6 _____________________________________________ 0 to 255
Used on HFM distributorless systems. These parameters are numerical fault counters for the
ignition coils. This is an ECU input used for monitoring coil output.
The abbreviations “T1/1,” “T1/2,” and “T1/3” refer to the three ignition coils; the numbers that
follow, “1/4,” “2/5,” “2/3,” “3/4,” “1/6” refer to the cylinders the coils fire.
When the engine operates normally, the parameter values should be 0 or near 0. The greater
the number, the more severe the misfire. Once a misfire causes the counter to reach 255, the
ECU resets the parameter to 0. These parameters assist in troubleshooting misfires by
pinpointing the problem to at least one of two cylinders.
COIL SPARK DURAT. T1/1 CYL. 1/4COIL SPARK DURAT. T1/1 CYL. 2/5COIL SPARK
DURAT. T1/2 CYL. 2/3COIL SPARK DURAT. T1/2 CYL. 3/4COIL SPARK DURAT. T1/3
CYL. 1/6 _________________________________________________________ 0 to 5 ms
Used on HFM systems. These parameters represents the spark line duration, or burn time, in
milliseconds (ms) from the ignition coils.
The abbreviations “T1/1,” “T1/2,” and “T1/3” refer to the three ignition coils; the numbers that
follow, “1/4,” “2/5,” “2/3,” “3/4,” “1/6” refer to the cylinders the coils fire.
With the engine running at idle, readings between 0.8 and 1.5 ms are normal for 111 engines.
At idle, readings between 1.5 and 1.9 ms are normal for all other engines.
COIL SPARK VOLTAGE T1/1 CYL. 1/4COIL SPARK VOLTAGE T1/1 CYL. 2/5COIL
SPARK VOLTAGE T1/2 CYL. 2/3COIL SPARK VOLTAGE T1/2 CYL. 3/4COIL SPARK
VOLTAGE T1/3 CYL. 1/6 ___________________________________________ 0 to 500 V
Used on HFM systems. These parameters represents the primary coil spark line, or burn time,
voltage from the ignition coils.
The abbreviations “T1/1,” “T1/2,” and “T1/3” refer to the three ignition coils; the numbers that
follow, “1/4,” “2/5,” “2/3,” “3/4,” and “1/6” refer to the cylinders that the coils fire.
Normal range for most engines running at idle is from 34 to 37 V. With a 111 engine running at
idle the normal range is from 38 to 42 volts.
100
COMBUSTION TIME CYL. 1COMBUSTION TIME CYL. 2COMBUSTION TIME CYL. 3
COMBUSTION TIME CYL. 4COMBUSTION TIME CYL. 5COMBUSTION TIME CYL. 6
COMBUSTION TIME CYL. 7COMBUSTION TIME CYL. 8 __________________ 0 to 5 ms
Used on EZ systems. This parameter represents the spark line duration, or burn time, in
milliseconds for each cylinder. Normal range for an engine running at idle is 1.5 to 1.9
milliseconds (ms).
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Chapter 5 Engine Parameters
CSO, IDLE F.TRIM CYL.1-3, RIGHTCSO, IDLE F.TRIM CYL.4-6, RIGHTCSO, IDLE
F.TRIM CYL.7-9, LEFTCSO, IDLE F.TRIM CYL.10-12, LEFT ________ -0.700 to 0.700 ms
Used on ME27 systems. These parameters indicate the fine tuning long term fuel trim
correction to the fuel injection pulse width in milliseconds (ms). Cylinder shutoff (CSO) mode
is used on the V12 engines with separate bank fuel control. Information on CSO mode is
limited, however field technicians believe that if correct cruise conditions are met, cylinder
groups are shut down to conserve fuel. (See the description for CYLINDER SHUT-OFF 1.) In
102
this mode, mixture adaptation is modified for the active cylinders, compensating for variations
in air mass and pressure ratios. This number is learned by the ECU and used to correct small
differences between engines and engine wear. Each change in the Long Term Fuel Trim is
equivalent to a change of the Short Term Fuel Trim over its entire range. When the Short Term
Fuel Trim reaches its upper/lower limit, it resets back to the beginning, and moves Long Term
Fuel Trim up or down by one count. The Short Term Fuel Trim continues to move very quickly
and if the limits are reached, it will increment the Long Term Fuel Trim again. This will continue
until either the fuel mixture problem is corrected or long term fuel reaches it limit, causing a
DTC to set.
This fine tuning fuel trim correction is also called Additive Mixture Adaptation because it can
modify the duration of injection by adding or subtracting to the base injection time in each fuel
map cell. It thus affects the entire engine speed range or all fuel map cells, but is most
noticeable at idle because of the minimal amount of adjustment capability.
CSO, LOW.P.LOAD F.TRIM CYL 1-3, RIGHTCSO, LOW.P.LOAD F.TRIM CYL 4-6, RIGHT
CSO, LOW.P.LOAD F.TRIM CYL 7-9, LEFTCSO, LOW.P.LOAD F.TRIM CYL 10-12, LEFT
____________________________________________________________ 0.750 to 1.280
Used on ME27 systems. Cylinder shutoff (CSO) mode is used on the V12 engines with
separate bank fuel control. Information on CSO mode is limited, however field technicians
believe that if correct cruise conditions are met, cylinder groups are shut down to conserve
fuel. (See the description for CYLINDER SHUT-OFF 1.) In this mode, mixture adaptation is
modified for the active cylinders, compensating for variations in air mass and pressure ratios.
These fuel trim numbers represent the long term correction to the injection system when the
engine is under partial load and in CSO mode. This number is learned by the ECU and is used
to correct small differences between engines and engine wear. When the short term
correction (O2 Integrator) is outside the window defined in the ECU’s memory, the long term
fuel trim (FTRIM) is changed. PART LOAD F.TRIM can modify injector duration using a
self-adaptation factor. A 1.0 reading represents the base point. Readings greater than 1.0
indicate that the system is running lean and to correct—the injection duration is increased.
Readings less than 1.0 indicate that the system is running rich and to correct—the injection
duration is decreased.
These parameters display a long-term correction factor applied to the CSO pre-programmed
low partial load base cell values.
103
Chapter 5 Engine Parameters
DAS AND DSV MODULES ARE MATCHEDDAS AND ECM COMPATIBLEDAS AND
ENGINE CTRL. MOD. COMPATIBLE____________________________________ YES/NO
104
engine speed, or when the ECU senses closed throttle idle contacts. Once RPM drops to
1000, the injectors switch back on. The ignition timing is
momentarily retarded to avoid a surge in power.
105
Chapter 5 Engine Parameters
EGR______________________________________________________________ ON/OFF
106
ELECTRIC COOLING FAN ___________________________________________ ON/OFF
Used on HFM and ME20 systems. This parameter indicates the state of the electric cooling
fan. The ECU should switch the fan ON when engine coolant temperature reaches a certain
temperature.
107
Chapter 5 Engine Parameters
108
EXHAUST TEMPERATURE LEFTEXHAUST TEMPERATURE RIGHT _____ not available
Used on ME10 systems. These parameters are ECU-calculated exhaust gas temperatures for
the left and right cylinder banks based on multiple input signals, and shows exhaust
temperature. The measurement units can be changed from degrees Celsius (°C) to degrees
Fahrenheit (°F). The preset measurement is °C.
109
Chapter 5 Engine Parameters
HFM VOLTAGEHOT FILM VOLTAGEHOT WIRE VOLTAGEHOT FILM MASS AIR FLOW
SENSOR ________________________________________________________ 0 to 5.00 V
110
HOLD GEAR ______________________________________________________ ON/OFF
Used on ME10 and ME20 systems. This parameter is a cruise control input that indicates if the
ECU is maintaining a transmission range during hill climbing or other high-load condition.
Display reads ON when a specific gear is being held in and OFF during normal driving
conditions.
IDLE FUEL TRIM ADAPTATION LEFTIDLE FUEL TRIM ADAPTAT. RIGHT____ -1 to 1ms
IDLE FUEL TRIM CYL. 1-3 RIGHTIDLE FUEL TRIM CYL. 4-6 RIGHTIDLE FUEL TRIM
CYL. 7-9 LEFTIDLE FUEL TRIM CYL. 10-12 LEFT ____________________ -0.7 to 0.7ms
Used on ME27 and ME28 systems. These fuel trim numbers represent the fine tuning long
term correction to the fuel injection pulse width to either individual banks or groups of
cylinders. This number is learned by the ECU and used to correct small differences between
engines and engine wear. When the short term correction is outside the window defined in the
ECU’s memory, the long term fuel trim is changed. Each change in the Long Term Fuel Trim
is equivalent to a change of the Short Term Fuel Trim over its entire range. When the short-
term Fuel Trim reaches its upper or lower limit, it resets back to the beginning, and moves the
long term fuel trim up or down by one count. The short term fuel trim continues to move very
quickly and if the limits are reached, it again will increment the long term fuel trim. This will
continue until either the fuel mixture problem is corrected or long term fuel trim reaches its limit
and a DTC sets.
This type of adaptation adjusts long term fuel trim in small, incremental amounts. It is also
called Additive Mixture Adaptation because it can modify the duration of injection by adding or
subtracting to the entire fuel map by a incrementally small amount, which affects all cells
equally the same. It thus affects the entire engine speed range or all fuel map cells, but is most
noticeable at idle because of the minimal amount of adjustment capability.
Additive Mixture adaptation addresses faults that are most severe at idle, and lessen in
severity as engine speed increases. A vacuum leak would be a typical example. This type of
adaptation is not dependent on base injection duration.
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Chapter 5 Engine Parameters
112
INJECTION DURATION CORRECTION ________________________________0 to 100%
Used on LH systems. This parameter displays the additional time that the ECU is
commanding the fuel injectors on to compensate for natural flow rate inconsistencies. As
injectors open and close they induce pressure waves in the fuel lines that cause flow rate
inconsistencies. An adaptation factor correlated to engine speed and injector duration is used
to compensate. Under normal conditions the correction should be less than 25%.
113
Chapter 5 Engine Parameters
control. The measurement units can be changed from degrees Celsius (°C) to degrees
Fahrenheit (°F). The preset measurement is °C.
114
ABLED
115
Chapter 5 Engine Parameters
with a rich correction, or increased injector time. Readings lower than 1.0 Lambda represent
a rich condition with a lean correction, or reduced injector time.
116
LEFT O2S (LAMBDA) CONTROL FAULT________________________________ YES/NO
Used on ME10 systems. This parameter indicates whether or not the ECU has recognized a
failure on the left oxygen sensor (O2S) circuit. The ECU prevents closed loop operation if a
fault is detected. The display normally reads NO, a reading of YES indicates a fault is present.
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Chapter 5 Engine Parameters
operational mode. ME27 and ME28 system engines operating at normal warm idle should
range from 0.700 to 1.300 Nm.
LOWER P. LOAD F. TRIM CYL 1-6, RIGHTLOWER P. LOAD F. TRIM CYL 4-6, RIGHT
LOWER P. LOAD F. TRIM CYL 7-9, LEFTLOWER P. LOAD F. TRIM CYL 10-12, LEFT
__________________________________________________________________ variable
Used on ME27 and ME28 systems. These fuel trim numbers represent the long term
correction to the fuel injection pulse width when the engine is under partial load. This number
is learned by the ECU and is used to correct small differences between engines and engine
wear. When the short term correction is outside the window defined in the ECUs memory, the
long term fuel trim (P. LOAD F. TRIM) is changed. P. LOAD F. TRIM can modify injector
duration using a self-adaptation factor. A 1.0 reading represents the neutral base adjustment
point. Readings greater than 1.0 indicate that the duration of injection is currently being
extended because the system is running lean. Readings less than 1.0 indicate that the
duration of injection is currently being shortened because the system is running rich. This
injection corrective factor affects only those adaptive learn memory cells controlling long term
fuel correction in the part-load operation (lower to mid-range). The pre-programmed base
pulse width (original fuel, RPM/Load mapping with no correction) determines the actual
corrected injector pulse. For ME27 systems the parameter values range from 0.750 to 1.280;
for ME28 systems, the values range from 0.680 to 1.320.
118
flow. NOTE: Some ME10 and ME20 systems also display MAP sensor voltage, which ranges
from 0 to 5.12 volts.
119
Chapter 5 Engine Parameters
The airflow sensor delivers a signal that indicates the mass airflow in milligrams per second at
any given instant. The ECU uses the signal from the airflow sensor and other sensors to
determine the air-fuel ratio needed by the engine and the amount of fuel to be injected.
120
O2 SENSOR, DOWNSTREAM CAT, CYL 1-3; 4-6; 7-9; 10-12O2 SENSOR,
DOWNSTREAM CATO2 SENSOR, DOWNSTREAM CAT, LEFTO2 SENSOR,
DOWNSTREAM CAT, RIGHTO2 SENSOR, UPSTREAM CAT, CYL 1-3; 4-6; 7-9; 10-12O2
SENSOR, UPSTREAM CATO2 SENSOR, UPSTREAM CAT, LEFTO2 SENSOR,
UPSTREAM CAT, RIGHT ___________________________________________ 0 to 2.00 V
Used on ME27 and ME28 systems. The terms “1-3,” “4-6,” “7-9,” and “10-12” refer to four
separate groups of parameters. The oxygen sensor (O2S) is the primary sensor that indicates
whether the engine is running rich or lean. O2Ss have a range of 0.0 to 1.2 volts (V). A high
0.48 to 1.00 V signal indicates a rich mixture; a low signal indicates a lean mixture. In normal
operation, the O2S voltage ranges from 0.1 to 1.0 V. The O2S must be hot, and the ECU must
be in closed loop before the ECU will respond to the sensor signal. On some applications,
individual cylinder sets of O2S readings are useful for determining specific cylinder fuel
mixture and misfire diagnosis.
O2S (LAMBDA) CONTROL BEFORE TWCO2S (LAMBDA) CTRL BEF. TWC RIGHTO2S
(LAMBDA) CTRL BEFORE TWC LEFTO2S CONTROL, UPSTREAM CAT(%) -25 to 25%
Used on ME10 and ME20 and SIM4 systems. These parameters represent the short-term fuel
metering correction required to maintain a stoichiometric (14.7:1), or 1.0 Lambda, air-fuel
ratio. Fuel corrections are based on the indicated O2S signals. Zero is the base setting, no
correction. Positive readings indicate increased injector duration to correct a lean condition,
and negative readings indicate reduced on time to correct a rich condition.
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Chapter 5 Engine Parameters
O2S VOLTAGE AFTER TWCO2S VOLTAGE AFTER TWC LEFTO2S VOLTAGE AFTER
TWC RIGHT ___________________________________________________ 0 to 1000 mV
Used on ME10 and ME20 systems. These parameters are the feedback voltage signals
delivered to the ECU by the downstream oxygen sensors (O2S). Normally, with a good
catalytic converter, with engine fully warmed up, and in closed loop operation, the display
should show a steady voltage reading within the operating range.
O2S (LAMBDA) CONTROL AFTER TWCO2S (LAMBDA) CTRL AFT. TWC LEFTO2S
(LAMBDA) CTRL AFT. TWC RIGHT ________________________________ not available
Used on ME10 and ME20 systems. These parameters are the outputs in milliseconds (ms) of
lambda control based on the downstream oxygen sensor (O2S) signals. No operation or
range information is available at this time.
122
OIL LEVEL ________________________________________________________ variable
Used on ME27, ME28, and SIM4 systems. This parameter displays the oil level in the sump
in millimeters (mm).
123
Chapter 5 Engine Parameters
when the selector lever is in the park or neutral position, and NO when the selector is in any
other range.
PART LOAD FUEL TRIM ADAPTAT. LEFTPART LOAD FUEL TRIM ADAPTAT. RIGHT
__________________________________________________________________ variable
Used on ME27 and ME28 systems. These fuel trim numbers represent the long term
correction to the fuel injection pulse width when the engine is under partial load. This number
is learned by the ECU and is used to correct small differences between engines and engine
wear. When the short term correction (O2 Integrator) is outside the window defined in the
ECUs memory, the long term fuel trim is changed. PART LOAD FUEL TRIM can modify
injector duration using a self-adaptation factor. A 1.0 reading represents the base point.
Readings greater than 1.0 indicate that the system is lean, and to correct, the duration of
injection is increased. Readings less than 1.0 indicate that the system is rich, and to correct,
the duration of injection is decreased. This correction factor affects only those adaptive learn
memory cells controlling long term fuel correction in the part-load operation (lower to mid-
range). This type of fuel trim adaptation is also called multiplicative because the change to
injector duration is proportional to the base injector duration. This adaptation addresses faults
that increase with engine speed, such as faulty injectors. In this case, the amount of
adaptation needs to multiply injector pulse in proportion to the speed increase.
The actual fuel mixture adjustment in each cell depends on the pre-programmed base pulse
width, base injection duration, original fuel, and RPM/Load mapping with no correction. On
ME28 systems, the data parameter display ranges from 0.680 to 1.320; on ME27 systems,
from 0.750 to 1.280.
124
mechanical linkage under certain conditions. The System controls idle, cruise control, and
accelerator slip regulation (ASR), which is controlled by the EA/CC/ISC module.
HFM 5–15%
ME10 0–20%
ME20 0–20%
ME27 0–95%
ME28 0–95%
These parameters display the duty cycle of the purge valve, which is the amount of on time the
ECU is commanding. The display is only active when the purge valve is open (ON) and the
value varies with operating conditions, but should always be within the specified range.
125
Chapter 5 Engine Parameters
126
RIGHT O2S (LAMBDA) CONTROL ACTIVE______________________________ YES/NO
Used on ME10 systems. This parameter indicates whether or not the system is operating in
closed loop and the ECU is responding to the right bank oxygen sensor (O2S) feedback
signal. The display reads YES when operating in closed loop, and NO when in open loop.
127
Chapter 5 Engine Parameters
connected to safety switch contacts in the electronic accelerator actuator or the cruise control/
idle speed control actuator. During normal operation, the switch sends a positive signal to the
ECU. If the throttle opens more than the position specified by the accelerator pedal and the
cruise control is not engaged, the switch sends a ground signal to the ECU. In response, the
ECU switches the fuel injectors off. Injection switches back on when engine speed drops
below 1200 RPM.
128
quantity, thus compensating for a lean mixture. Positive values are added to the AIR MASS
sensor reading and negative values are subtracted from the AIR MASS sensor reading.
129
Chapter 5 Engine Parameters
SELF-ADAPT. CTP (IDLE) LEFTSELF-ADAPT. CTP (IDLE) RIGHT ______ -1.0 to 1.0 ms
Used on ME10 and ME20 systems. These parameters display the closed throttle position
(idle) fuel correction for the indicated cylinder bank the ECU is commanding to maintain a
14.7:1, or 1.0 Lambda, air-fuel ratio. The display is the adjustment made in addition to basic
injector on time. There are three ranges in which self-adaptation, or long-term fuel trim (LTFT)
is performed: closed throttle; lower part throttle, and upper part throttle. If short-term fuel trim
(STFT) or O2S Lambda control constantly drifts out of mid-control range, the ME control
module shifts the Lambda map to recreate a control factor of about 0%. Idle speed-learn, or
SELF-ADAPT, is in millisecond output. The readout is added to or subtracted from the air
mass inducted by the engine for determining injector time. For example, base injector time is
3.0 ms and SELF-ADAPT CTP (IDLE) LEFT reads 0.3 ms. This means that the ECU is using
a computed value of 3.3 ms for determining injection time on the left bank.
130
base point. Readings greater than 1.0 indicate a rich correction, or increased injector time,
and readings below 1.0 indicate a lean correction, or reduced injector time. The HFM-SFI
control module attempts to compensate for tolerances in the mixture by means of LTFT
adjustments. All corrections are made in three ranges: closed throttle position, lower partial
load and upper partial load. The ECU multiplies the actual mass of the air inducted into the
engine by the displayed correction factor to determine the injection time. For example, if the
actual air mass is 150 kg/h and the Scanner™ reading is 1.10, a computed value of 165 kg/h
(150 x 1.1 = 165) is being used.
131
Chapter 5 Engine Parameters
SNSR GEAR ADAPT. MEAN VAL. SEG.A to E; N1 to N4SNSR GEAR ADAPT. MEAN
VALUES SEG.A to E___________________________________________ range: variable
Used on ME10 systems. This indicates the correction the ECU is making to filter out vibrations
and prevent setting false misfire codes.
The crankshaft sensor gear adaptation mean value reflects the addition of a supplementary
correction factor designed to compensate for phase error in the crankshaft sensor. This
information is used to compute actual ignition timing. Each segment represents the duration
between each new ignition cycle. Ignition, injection, and engine speed derived from segment
duration are recalculated for each segment.
132
cylinder(s), may indicate a specific problem limited to that cylinder(s). High numbers on all
cylinders may indicate a general engine detonation or pinging problem.
133
Chapter 5 Engine Parameters
when the vehicle is unlocked with the authorized key and the DAS control module transmits a
start enabled signal to the ME-SFI control module.
STOP LAMP SWITCH N.C. CONTACTSTOP LAMP SWITCH N.O. CONTACT ___ ON/OFF
Used on ERE_EVE_ASF (IFI DIESEL). No information is available.
134
To perform this leak test, the ECU closes the canister shut-off valve to the activated charcoal
canister and opens the purge control valve. This allows intake manifold vacuum into the fuel
tank, where it is detected by the fuel tank pressure sensor. Tank pressure difference must read
about -7 mbar within about 10 seconds or a major leak exists. If no major leak is detected, the
ECU closes the purge control valves and monitors vacuum for 30 seconds to ensure there is
no decrease due to a minor leak.
135
Chapter 5 Engine Parameters
136
TWC TEMPERATURE FROM OBD 2 ___________________________________ variable
Used on HFM systems. This parameter displays the ECU-calculated temperature of the three-
way catalyst (TWC) for OBD-II vehicles.
UPPER P. LOAD F. TRIM CYL 1-6, RIGHTUPPER P. LOAD F. TRIM CYL 4-6, RIGHT
UPPER P. LOAD F. TRIM CYL 7-9, LEFTUPPER P. LOAD F. TRIM CYL 10-12, LEFT 0.750
to 1.280
Used on ME2.7 systems. This parameter is the upper partial load self-adaptation correction
factor that the ECU uses to make longterm fuel trim (LTFT) corrections to maintain a 14.7:1,
or 1.0 Lambda, air-fuel ratio. This is a long-term correction factor applied to the pre-
programmed upper partial load base cell values (original fuel, RPM/Load mapping with no
correction). On the display, a 1.0 reading is the base point. Readings over 1.0 are a rich
correction, or increased injector time and readings lower than 1.0 are a lean correction, or
reduced injector time. This correction factor affects only those adaptive learn memory cells
controlling long term fuel correction in the upper-load operation.
137
Chapter 5 Transmission Parameters
WOT (FULL LOAD) CONTACTWOT (FULL LOAD) INFO. LOADWOT (FULL LOAD)
RECOGNITIONWOT (FULL LOAD) _____________________________________ ON/OFF
Used on DM2, HFM, LH, ME10, and ME20 systems. This discrete parameter indicates the
state of the wide-open throttle (WOT) switch. The display reads OFF during normal driving
and reads ON with throttle at wide open under full load acceleration.
3RD GEAR DOWN3RD GEAR UP4TH GEAR DOWN4TH GEAR UP5TH GEAR DOWN
5TH GEAR UP _________________________________________________ not available
Used on the EGS system. Do not use at this time. See “Reset Adaptation Data” on page 59.
138
The CAN is a broadcast type of bus. This means that all modules "hear" all transmissions.
There is no way to send a message to just a specific module; all modules invariably pick up all
traffic. However, CAN hardware provides local filtering so each module reacts only to data
whose identifiers are stored in its acceptance list. This very high frequency transmission
requires a "twisted pair" of wires to address electromagnetic interference (EMI) concerns. Two
wires also ensure communication if one wire is damaged and provide the ability to recognize
a CAN circuit fault. The two lines must not be interchanged as each represents either a high
or low level.
139
Chapter 5 Transmission Parameters
elevation changes occur, air density changes, as does engine torque output. Altitude factor
enables shift pressure adjustment to compensate for elevation changes.
140
DESIRED GEAR_________________________________________P, R, R2, N, 5,4, 3, 2, 1
Used on the EGS system. This parameter displays the position of the driver-operated gear
selector. During shifting, this parameter usually follows ACTUAL GEAR, with a short delay.
This parameter value normally mimics ACTUAL GEAR with the electronic transmission
controller (ETC) selected. During certain driving conditions, however, the ETC may override
the desired gear to prevent transmission damage or to ensure driving safety.
In winter mode, R2 may be displayed (uses different reverse gear ratio). Also, first gear may
not display because in winter mode the transmission starts in second gear unless first gear is
manually selected or unless the vehicle is accelerated quickly. Also, with engine not running,
this parameter may display “O” for Neutral or all other ranges except Park.
ENGINE RUN TIME LONG TERM MONITORENGINE RUN TIME SHORT TERM
MONITOR _____________________________________________________ not available
Used on the EGS system. These parameters display engine run time, either on a long or short
term monitor, and indicate how long the engine has been running. The timer is reset to zero
each time the ignition is turned to the OFF position.
141
Chapter 5 Transmission Parameters
specifications for charge density, injection duration, and ignition timing for any desired torque.
This makes it possible to obtain optimal emissions and fuel consumption for every operational
mode.
Operational demands are prioritized and coordinated individually to use the appropriate
control to achieve the specified torque. Torque based control is possible because the
electronic accelerator permits throttle valve control beyond the pedal valve inputs. Engine
torque deviates when shifting gears. The nominal or desired valve is stored in the ECU. As the
ECU briefly retards the ignition timing during the shifting process, engine torque decreases,
and shift quality improves.
142
INDUCED TORQUE(Nm) _________________________________________ not available
Used on the EGS system. This parameter indicates that the control module is controlling
engine torque by changing spark, or injector pulse, or both, to protect the transmission.
OIL CONDITION LONG TERM MONITOROIL CONDITION SHORT TERM MONITOR_ not
143
Chapter 5 Transmission Parameters
available
Used on the EGS system. These parameters display transmission oil condition.
Transmissions on EGS system vehicles use ATF certified for the life of vehicle. The
manufacturer has no scheduled recommended fluid changes. No further information is
available at this time.
144
OPEN means that the ETC is sending a duty cycle of 0 percent to the PWM solenoid, shutting
off the torque converter lockup clutch.
145
Chapter 5 Transmission Parameters
146
transmission bypassing the torque converter. The remaining portion of the oil is routed
through an orifice into the torque converter for cooling the lockup clutch.
The PWM solenoid is also used to control the rate of torque converter clutch apply and
release. The solenoid ability to “ramp” apply and release pressure results in a smoother apply
and release of the torque converter clutch in all conditions. Also see PWM SOLENOID VALVE
STATUS for more information.
147
Chapter 5 Transmission Parameters
148
TRANSMISSION RANGE D5 __________________________________________ ON/OFF
Used on the EAG system. This parameter indicates if 5th gear is selected. Although 5th gear
is selected, the 4 to 5 up shift at full throttle will not occur until reaching the cutoff speed. Under
these conditions high-powered vehicles may never shift into 5th gear below 155 mph (250 km/
h).
149
Chapter 5 Transmission Parameters
150
Appendix A Printer and Remote Terminal
Setup
Data from the Scanner™ can be printed using any one of the following printers:
• Snap-on MT1670 Scribe
• Seiko DPU-411
• Seiko DPU-414
In order for the Scanner™ to communicate with any of these printers, the Snap-on® printer
cable (part# MT2500-400) must be connected between the Scanner™ and the serial port on
the printer, and the Scanner™ baud rate must be set appropriately (see sections below for
details). Refer to “Printer” on page 25 for instructions on setting the Scanner™ baud rate.
151
Appendix A Seiko DPU-411
Switches 4, 5, and 6 on switch bank 2 control the baud rate. The settings above are for 9600
baud. See Table A-3 below for alternate settings.
Table A-3 Seiko DPU-411 DIP switch settings for baud rates 2400 and 4800
Switch Bank 2,
2400 Baud 4800 Baud
Switch No.
4 Off Off
5 On Off
6 Off On
Also, the Seiko DPU-414 printer does not have DIP switches on the bottom of the printer.
Instead, you must access a DIP switch setting mode through the “Online” and “Feed” buttons
on the printer. The switches must be set for RS-232 communication, and the Scanner™ baud
rate must be set appropriately (see footnote in Table A-4 below). See the DPU-414 Operation
Manual for instructions on how to set the DIP switches, then set them as follows for
communication with the Scanner™:
Table A-4 DPU-414 DIP switch settings .
Switch Bank 1 Switch Bank 2 Switch Bank 3
Switch Switch Switch
Position Position Position
No. No. No.
1 Off 1 On 1 On
2 On 2 On 2 On
3 On 3 On 3 On
4 Off 4 Off 4 Off
*These switches control the baud rate. See below for details.
152
Table A-4 DPU-414 DIP switch settings (Continued).
Switch Bank 1 Switch Bank 2 Switch Bank 3
Switch Switch Switch
Position Position Position
No. No. No.
5 On 5 On 5* Off
6 Off 6 On 6* On
7 On 7 On 7* On
8 Off 8 Off 8* On
*These switches control the baud rate. See below for details.
Switches 5, 6, 7, and 8 on switch bank 3 control the baud rate. The settings above are for 9600
baud. See Table A-5 below for alternate settings.
Table A-5 DPU-414 DIP switch settings for baud rates 2400 and 4800
Switch Bank 3,
2400 Baud 4800 Baud
Switch No.
5 On On
6 Off Off
7 Off Off
8 On Off
z To connect the Scanner™ to the terminal and use the communication program:
1. Use the COMMUNICATION program on the CUSTOM SETUP menu to set the
Scanner™ at a baud rate that is compatible with the terminal. The baud rate should match
153
Appendix A Other Remote Terminal Communication
the baud rate selected on the Scanner™. Refer to “Communication” on page 22 for
instructions on setting the Scanner™ baud rate.
2. Refer to the terminal manufacturer’s instructions for information on baud rates and any
required switch settings or startup conditions for the terminal. The communication
parameters for a PC should be set to N,8,1.
3. Connect the terminal communication cable to the Scanner™ and to the terminal. The
Scanner™ can be connected to vehicle power and at any menu or test mode when the
cable is connected.
4. Press the Y or N button or the up arrow or down arrow key (s or t, or equivalent) on the
terminal to start the Scanner™ communication with the terminal.
5. Use either the Scanner™ controls or the terminal keyboard to operate all Scanner™
functions. The Y and N keys on the keyboard correspond to the Y and N buttons on the
Scanner™. The up arrow and down arrow keys on the keyboard correspond to the
forward and backward directions of the Thumbwheel.
6. On some keyboards, the arrow keys may be combined with the number keys on a
numeric keypad. Such keyboards include a NUM LOCK key, which locks the keys in the
numerical condition. Be sure the NUM LOCK key is unlocked, or off, so that the arrow
keys act as the Scanner™ Thumbwheel.
7. After completing operation of the Scanner™ with the remote terminal, disconnect the
Scanner™ from the terminal. Then disconnect it from vehicle power to remove it from the
communication mode.
Terminal communication is most useful for displaying a full screen of codes and data, as well
as similar diagnostic modes (including REVIEW MOVIE). If the vehicle data list requires more
than four lines, the display can be scrolled with the Scanner™ Thumbwheel or the keyboard
arrow keys. Because more data is visible at one time for each data frame, the update rate on
the larger screen is slower than it is on the Scanner™ display. The Scanner™ continues to
receive all data transmitted by the vehicle, however, and a Scanner™ movie records every
data frame for detailed review.
Other diagnostic tests also can be made from the remote terminal. Any FUNCTIONAL TEST
that requires the Y button to be held down operates normally when controlled by the
Scanner™ Y button. However, it may not operate satisfactorily from the remote terminal
keyboard, because the automatic repeat function of the keyboard interrupts the continuous
signal from the Y button that is required for such tests.
If the Y button on the Scanner™ is pressed and released rapidly while operating in the VT100
mode, the beeper may sound rapidly and test indications may fluctuate.
154
Appendix B Troubleshooting and
Communication Problems
If the battery is very low but still has enough power to light the display, the low-voltage
message may appear when you press the Quick ID Button. The screen may then go blank
before the cartridge selection display appears. In this case, replace the battery immediately,
155
Appendix B Communication Problems
or you cannot use the Quick ID button. Also, custom setup selections and recorded data may
not be saved in memory when the Scanner™ is disconnected from the vehicle.
If communication is not established within 5 seconds, the Scanner™ displays the following
screen (Figure B-3).
156
1. Vehicle identification—Check the vehicle identification entered from the VIN plate. If in
doubt, reenter the identification.
2. Scanner™ connections—See “Check Scanner™ Connection and Operation” on
page 157 for information on Scanner™ cables and connections.
3. Ignition off when connecting Scanner™—Be sure the ignition is off when connecting and
disconnecting the Scanner™. If the ignition is on when the Scanner™ is connected or
disconnected, Scanner™ memory may be disrupted. Erase and reenter the vehicle
identification if this occurs.
4. Loss of power to the computer—The computer receives battery voltage through one or
more fusible links in the wiring harness. Use a wiring diagram to check computer
connections for battery voltage and ground. If a fusible link is open, the computer cannot
communicate with the Scanner™.
5. Loss of power to the Scanner™ when using the optional Power Pac kit accessory—The
Power Pac provides external battery power to the Scanner™, independently of the
vehicle. The Power Pac requires periodic charging using the adapter included in the kit. A
discharged Power Pac can cause the Scanner™ display to flicker or extinguish without
warning, terminating communication.
NOTE:
i Using a discharged Power Pac may also cause the Scanner™ display to suddenly flicker and
go blank.
157
Appendix B Common Symptoms
158
Appendix C Scanner™ Adapters &
Accessories
Figure C-1 MT2500-5000 Data Cable Figure C-2 MT2500-400 Printer Cable (male)
MT2500-300 8-foot Extension Cable MT2500-410 Printer Cable (for MT3010)
MT2500-500 Display Cable, VT100 (female)
Figure C-3 MT2500-200 Battery Power Cable Figure C-4 MT2500-100 Lighter Power Cable
Figure C-5 MT2500-41 Ground Adapter Figure C-6 MT2500-43 Terminal Converters
(Asian Imports)
Figure C-7 MT2500-30 Chrysler-1 Engine Figure C-8 MT2500-31 Chrysler-2 CCD Adapter
Adapter
Figure C-9 MT2500-10 GM-1 Adapter (12-pin) Figure C-10 MT2500-70 Ford FRD-4 Adapter
159
Appendix C
Figure C-11 MT2500-20A FORD-1A Adapter Figure C-12 MT2500-20B FORD-1B Adapter
(EEC-IV, ABS, Ride Control) (EEC-IV, ABS, Ride Control without pigtail)
Figure C-17 MT-2500-50 TOYOTA-1 Adapter Figure C-18 MT-2500-52 TOYOTA-2 Adapter
160
Figure C-19 MT-2500-53 MAZDA-1 Adapter Figure C-20 MT-2500-51 HYUNDAI-2 Adapter
Figure C-22 MT2500-62 Mercedes-Benz MB-1 Figure C-23 MT2500-75 Mercedes-Benz MB-2A
Adapter with Personality Keys® Adapter
Figure C-24 MT2500-40 NISSAN-1 Adapter Figure C-25 MT2500-58 NISSAN-2 Adapter
(12-pin) (16-pin)
161
Appendix C Super Power Pac (External Battery) Kit
Figure C-26 MT2500-68 DL-16 OBD-II Adapter with Figure C-27 MT2500-56 VW-1 Adapter
Personality Key®
Figure C-28 MT2500-46 OBD-II Adapter with Figure C-29 MT2500-42 MULTI-2 Asian Adapter
Personality Keys®
Figure C-30 MT2500-74 BM-1B BMW adapter Figure C-31 MT2500-77 HON-1 adapter
162
When fully charged, the nicad batteries inside the Super Power Pac provide a minimum of two
hours of continuous use. A slide switch on the Power Pac turns off battery power to the
Scanner™ and enables Scanner™ power from the vehicle. Turn off the Power Pac between
vehicle testing by switching the Power Pac slide switch to the vehicle (VEH) position. This
allows you to use the Scanner™ during the entire workday. The Power Pac may then be
recharged at night using the Power Pac Charger. When fully discharged, the Super Power
Pac takes approximately 14 hours to fully recharge.
163
Appendix C Super Power Pac (External Battery) Kit
164
Appendix D Terms, Abbreviations and
Acronyms
D.1 Terms
The following terms are used throughout this manual to explain certain operations and
displays:
A type of vehicle control system that has no serial data. Any trouble codes the
blink code control system set are extracted either by flashing the malfunction indicator lamp
(MIL) or using special digitized break-out box.
A numerical code, generated by the vehicle control system to indicate a fault has
code
occurred in a particular subsystem, circuit, or part.
The arrow that appears on menus and some other displays. In most displays, the
cursor
cursor moves as you scroll the thumbwheel.
To lock a single line of the display in a fixed position on the screen to prevent it from
fix
scrolling. Data readings remain live while the parameter categories are fixed.
One complete data package, or transmission cycle, from a vehicle that provides
frame
serial data of control system operating parameters.
To capture and hold a single data frame for review or printing. Data readings
(measured values) are locked at the frame that is held, while parameter and code
hold
lines can be scrolled. A data frame may be held while selected lines are either fixed
or released.
A vehicle data record whose length depends on the number of selected data
movie
parameters.
A list of vehicle tests or programs from which a selection can be made. Use the
menu thumbwheel to place the cursor at the desired function on a menu and press Y to
enter the function.
165
Appendix D Terms, Abbreviations and Acronyms
166
Abbreviations and Acronyms
167
Appendix D Terms, Abbreviations and Acronyms
168
Abbreviations and Acronyms
169
Appendix D Terms, Abbreviations and Acronyms
170
Abbreviations and Acronyms
171
Appendix D Terms, Abbreviations and Acronyms
172
Abbreviations and Acronyms
173
Appendix D Terms, Abbreviations and Acronyms
174
Index
A E
actuator tests EA/CC/ISC application coverage, 70
engine, 28 ECU replacement, 26–27
transmission, 58 ECU reset, 27
adaptation torque requirements, 66 engine application coverage, 36
English/metric units, 23
B ETC, 56
battery power loss, 49 and actuator tests, 58
baud rate, 22 and reset adaptation, 59
movie mode, 17 teaching new adaptation values, 67
printer setup, 151
F
C functional tests, 15, 26
CAN bus, 42, 57, 70, 71, 74 and remote terminal setup, 154
and DAS, 70 and startup troubleshooting, 155
CIS, 36
CIS-E, 35, 41, 42, 43 I
codes, 29, 41–43 immobilizer. See DAS
and actuator tests, 44
clearing, 30 K
definition, 165
keyless go, 75
exit menu, 29
Main Menu selection, 15
connectors. See vehicle connectors
M
MB-1, 9
D MB-2, 9
metric units. See English/metric units
DAS, 49, 70–75
and CAN, 98
and ECU replacement, 51 P
versions, 71 power cables
data, 15 illustrations of, 159
exit menu, 18 Power Pac, 162
fast mode, 16 and backlit display, 24
holding, 16 common problems, 157
Main Menu selection, 15 common symptoms, 157
movie mode, 17 print options, 19
parameters. See data parameters
data parameters, 77 R
digital vs. analog, 77 recording a movie, 20
input and output, 77 reviewing a movie, 31
diagnostic trouble code (DTC). See codes
DL-16, 9
S
illustration of, 162
sensor gear adaptation, 46
service light reset, 47
175
Index
setup
custom, 15, 22
printer, 25, 151
remote terminal, 153
software cartridges
and identifying a vehicle, 6
T
test adapters
complete list of, 159
DL-16, 9
MB-1, 9
MB-2, 9
testing, 35
transmission
actuator tests, 58
data parameters, 138
resetting ETC adaptation values, 65
Scanner™ communication with, 56
testing, 51
transmission application coverage, 51
trouble codes. See codes
V
vehicle connectors
16-pin (OBD-I), 12
16-pin (OBD-II), 13
38-pin, 11
8-pin, 13
and startup troubleshooting, 155
connecting the Scanner™ to, 9
for left/right steering columns, 24
pinouts, 11–13
W
workshop key (green key), 74
176
SNAP-ON INCORPORATED, ALL RIGHTS RESERVED
ZMT2500-1103-01B Rev. A Printed in U.S.A. FERUARY 2007