SM - / SMA - 30: Fast and Super Fast Servomotor Turrets
SM - / SMA - 30: Fast and Super Fast Servomotor Turrets
SM - / SMA - 30: Fast and Super Fast Servomotor Turrets
The new 30 SERIES of the SM(A) servo-turrets is marked by the DDC4 Control Unit for the turret indexing
cycle control.
This new third generation "smart driver", is the result of a complete re-engineering based on our long lasting
experience and using the most advanced technologies (i.e. DSP Digital Control, IPM Intelligent power modules,
etc.).
Other main advantages:
– Better design with optimized dimensions and one-only configuration for integrated or remote version.
– Easier electrical connections thanks to the use of common standard connectors.
– Improved diagnostics for a quick and effective trouble-shooting.
The mechacal design is unchanged, perfectly interchangeable with the previous series, allowing the tipical
performances of the Duplomatic servo-turrets:
Fast indexing
Drastic reduction of tool-to-tool dead times thanks to the bidirectional stepless movement, driven by a brushless
servomotor, as well as the clamping/unclamping without lifting mechanism.
The SM turret is completely interchangeable with Duplomatic or other brand's electromechanical turrets on
*
the market, as regards foot-print and tool-disc interface and it's pre-arranged to receive the different modular
driven tool systems.
I.T.6427-0409 B3-2
SM(A)- *
The SM Turret is supplied equipped with brushless servomotor and relevant electronic control unit:
*
– it is compatible with every brand of CNC controls
– it doesn't required any CNC expansion
– very simple CNC interfacing and without critical conditions (delays, times to be respected and so on)
– advanced software for easy diagnostic.
SM turret is an "off the shelf" standard unit, allowing simple and quick installation on the machine and service
*
operations, preset for:
– different frequencies (50/60Hz)
– various load inertia values
– different position numbers (8/12)
As alternative, the control unit can be supplied integrated inside the turret (only on some sized), or for remote
installation inside the machine electrical cabinet.
Indexing times
1.5
Quick index:
Quick index:
0.3
0,14 s/30° for SMA-16
0,15 s/30° for SMA-20
0.0 0,19 s/30° for SMA-25
30° 60° 90° 120° 150° 180°
indexing angle
I.T.6427-0409 B3-3
SM- *
CHARACTERISTICS AND PERFORMANCES
Technical data
Inertia of transportable masses (1) Kgm 2 0,15 0,30 0,8 1,2 1,2 2,2 3 5 5 9 15 22
one step index time 30° s 0,14 0,19 0,17 0,21 0,18 0,23 0,24 0,31 0,31 0,40 0,40 0,48
45° s 0,18 0,23 0,21 0,25 0,225 0,29 0,30 0,38 0,38 0,48 0,49 0,60
180° s 0,54 0,59 0,57 0,61 0,63 0,70 0,74 0,82 0,82 1,15 1,36 1,68
step-less rotation time 30° s 0,08 0,08 0,08 0,08 0,09 0,09 0,10 0,10 0,10 0,15 0,19 0,24
45° s 0,12 0,12 0,12 0,12 0,135 0,135 0,15 0,15 0,15 0,225 0,19 0,36
Tb Clamping time (2) hydraulic s 0,15 0,14 0,14 0,18 0,22 0,30 / 0,40
Coolant supply:
Standard:
(1) Larger inertia values can be applied with increased indexing times
(2) Conditions:
• Pneumatic or hydraulic supply properly sized.
• Without dead-times caused by machine CNC.
(3) Filtering ≤ 150 µm.
(4) Filtering ≤ 50 µm.
I.T.6427-0409 B3-4
SMA- * / series 30
CHARACTERISTICS AND PERFORMANCES
Technical data
one step index time 30° s 0,14 0,18 0,15 0,19 0,19 0,28
step-less rotation time 30° s 0,09 0,09 0,10 0,10 0,10 0,12
bar [ –10% ]
+20%
pneumatic 5 5 5
Working pressure
bar [ –20% ]
+ 5%
hydraulic 50 50 50
Coolant supply:
Standard:
(1) Larger inertia values can be applied with increased indexing times
(2) Conditions:
• Pneumatic or hydraulic supply properly sized.
• Without dead-times caused by machine CNC.
(3) Filtering ≤ 150 µm.
(4) Filtering ≤ 50 µm.
I.T.6427-0409 B3-5
SM(A)- *
CHARACTERISTICS AND PERFORMANCES
Accuracy
0,01/100 A
0,01 ( )
* ∆α ∆β
A
0,01
Loading capacity
b
P Unbalancing torque
Nm 10 16 22 40 60 120
Pxb
I.T.6427-0409 B3-6
SM(A)- *
DUTY PERFORMANCES
100000
80000 F1+
60000
40000
SM 32
20000
10000 SM(A) 25
8000
6000 SM(A) 20
4000 F1–
SM(A) 16 b
2000
SM 12
SM 10
1000
100000
80000
60000
40000
F 2-SM 32 F3
20000 F 2-SM(A) 25
F 3-SM 32
10000
F 2-SM(A) 20 F2
F 3-SM(A) 25
8000
6000 F 3-SM(A) 20
F2
4000
F3
SM(A) 16 b
2000 F 2-SM 12
F 2-SM 10 F 3-SM 12
F 3-SM 10
1000
I.T.6427-0409 B3-7
SM-*-10 / series 00
OVERALL DIMENSIONS
140
50
(2)
ø 25 − 0,005
140
0
15°
ø 140
(4)
+ 0,1
12
0
15°
50
(5) (3)
7
63
120
5
ø 15 g6 153
6 30 97 83
60°
122
M6x10
292 Sliding block
40°
ø70
45°
90
"A" View
ø 135
45
49
55
16
for M8 17 45°
15 30 30
BACK VIEW
45
ø5,5
(6) A - B ø10
+ 0,003
ø25 – 0,005
"A" View
I.T.6427-0409 B3-8
SM-H-12 / series 30
OVERALL DIMENSIONS
135
1/4" GAS (1)
= =
0
15
(5) (2)
205
(2)
ø 30 – 0,005
20°
163
ø 175
ø 102
0
90 (4)
+ 0,1
63 0
20°
20
ø 15 g6
7,5
(6) (3)
26 M8x15
6 126
268 110 185
= =
404
30 30
134
165
BACK VIEW
~ 0,2
1,4
for M8
24 30 30 30 (10)
50
20 max
0,8
OR 2050
185
1/4" GAS (1) 80
0
(5) 19
(2)
(2)
260
ø 40 – 0,005
20°
195
0
ø 215
ø 132
12
0
(4)
+ 0,1
20°
800
ø17 g6
25
7,5
(6) M8x15
(3)
6 40 145
322 76 210
438 = =
5
50 158
BACK VIEW
(9)
TOOL DISC INTERFACE (3)
N°2 M10 (for lifting)
18 32 32 32
~ 0,2
1,4
(5) (2)
ø 50 – 0,005
145
260
20°
0
ø 255
ø 170
(4)
+ 0,1
100 0
20°
30
9
(2) (3)
2 26
ø 20 g6
(6) M10x18
9 41 168
250
362 76 = =
479
ELECTRICAL CONNECTIONS BOX
A1 - B1 - L1
(Additional ports)
(7)
L (7) (10)
25
250,5 135
2 x PG 13,5 (8)
8
102
53 158
220
184
BACK VIEW
~ 0,2
(9) 1,4
(11)
for M12
66 40
OR 2050
25 max
30
0,8
I.T.6427-0409 B3-11
SM(A)-*-25 / series 30
OVERALL DIMENSIONS
(5) (2)
182
ø 63 – 0,005
(2) 20°
0
290
ø 210
ø 310
(4)
+0,1
20°
0
125
35
ø 26 g6 (3)
9
280
10 52 207
(6) M12x20
369 76 310
= =
497
184
280
8
53 158
BACK VIEW
(9) (3)
TOOL DISC INTERFACE
~ 0,2
for M16
1,4
82 44 43 43 (11)
OR 2050
25 max
0,8
1) Inlet coolant positions, at choice.
2) Right or left coolant outlet position.
3) Adjustable coolant ring.
ø12 ø10
4) Coolant outlet displacement range. + 0,003
ø63 – 0,005 ø16
5) Soft surface for boring the reference pins.
6) Reference pin to be positioned on both sides, at choise. ø min. 170
ø max. 175
7) Pneumatic or Hydraulic connections on both sides,
at choise. 9) Electrical box position for left version.
For ports size see sheet 14 and 15.
10) Safety valve (drain) for hydraulic version.
8) Electrical connections.
11) Reference pins between tool disc and turret.
Important: the connection cables must be provided with
fittings and gaskets in order to avoid penetration of water
Note: Overall dimensions and fixing interchangeables with
into the turret.
SM turrets of previous series.
*
I.T.6427-0409 B3-12
SM-H-32 / series 00
OVERALL DIMENSIONS
(5)
(2)
220
Ø 80 – 0,008
0
(2) 15°
360
Ø 390
Ø 270
(4)
15°
+ 0,1
160 0
40
32 g6 (3)
12
341
10 38 245
(6) M12x22
416 76 390
= =
530
CONNECTORS (8)
A1 - B1 (7)
(Additional ports)
N°2 M16 (for lifting) L (9) 45°
58
184
=
352
18
63
BACK VIEW
for M20
96 48 56 48 TOOL DISC INTERFACE (3)
(10) OR 3106
2,2
~ 0,2
0,8
2) Right or left coolant outlet position. ø25
3) Adjustable coolant ring.
ø32
4) Coolant outlet displacement range.
ø16 ø13
5) Soft surface for boring the reference pins.
ø80 Js6
6) Reference pin to be positioned on both sides, at choise.
ø min. 170
7) Hydraulic connections on both sides, at choise.
For ports size see sheet 14 and 15. ø max. 220
8) Electrical connectors.
9) Safety valve (drain).
Note: Main overall dimensions and fixing are interchangeables
10) Reference pins between tool disc and turret. with BSV-N 320 turrets.
I.T.6427-0409 B3-13
SM(A)-P *
PNEUMATIC DIAGRAM
L (drain)
A
B
B A
SOL 2 P SOL 1
(1) (2)
Size SM(A)-P 10 16 20 25
I.T.6427-0409 B3-14
SM(A)-H *
HYDRAULIC DIAGRAM
EV1
A B
a b
P T A B
V= 2,5 l
(1)
P= 40 bar
Q= 4÷8 l/min
Supply:
Size SM(A)-H 10 12 16 20 25 32
• Working pressure ........ (see beside table)
+ 5% + 5% + 5% + 5%
• Filtered ........................ 20 µm Working pressure [bar] 45 ± 10% 50 – 20% 50 – 20% 50 – 20% 50 – 20% 40 ± 15%
• Oil viscosity ................. 32 ÷ 46 mm2/s Required oil volume
• Recommended oil ....... 35 ÷ 55 °C
temperature Clamping 8 18 25 49 57 163
[cm3]
Unclamping 8 3,6 7 21 22 65
Needed instant flow [l/m] 3,5 8 11 16 16 24,5
for Tb 0,15 s 0,14 s 0,14 s 0,18 s 0,22 s 0,40 s
≤6m 4 6 8 10 12 12
(2) For size 12, the throttler valve is not
Lenght
integrated inside the turret-housing but
externally fastened, on the "B" port. >6m 6 8 10 12 15 15
I.T.6427-0409 B3-15
SM(A)- * / series 30
WIRING DIAGRAM
The SM /30 turrets are supplied with the DDC4 Control Unit that drives the complete indexing cycle to the position required
*
from the machine CNC.
In the "basic version" the Control Unit is fitted inside the turret (only sizes 16-20-25) and the electrical connections are carreid-
out by an external self-proof "connections box" according to the following block-diagram.
For all details and specs about electrical connections and interfacing to CNC, please refer to relevant Electrical Manual:
E.M. DDC4- - .
**
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SUPPLY SM-
* SMA-
* INPUTS
*
SM- / SMA-
*
400VAC +15% -10% 400VAC +15% -10% • Opto-insulated sink type
• Power input 3~ (1)
10A max 18A max • Voltage range 24 Vd.c. ±10%
24VDC ±10% • Current 5mA (24 Vd.c.)
• Auxiliary supply DC
35W
OUTPUTS
• Frequency range 50/60Hz ±2Hz
• Transistor MOS N.O. (source)
SPECS FOR POWER TRANSFORMER:
• Max voltage 24 Vd.c. ± 10%
• Secondary rate voltage 400 VAC ±10% - 3~
• Max current 2,0A (Power)
• RATED POWER 1,0 KVA 1,2 KVA
100mA (Signal)
• Max voltage drop at
10A RMS (for SM) 5% • Operating temperature (turret) 0 ÷ 40°C
I.T.6427-0409 B3-16
SM(A)- * / series 30
CONNECTION BOX
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SUPPLY CONNECTORS
BOX SIDE TYPE
E1÷E3 AC 3 ~ Power supply Faston 6,3 mm
E4 Ground connection Faston 6,3 mm
P10-A Driver supply 24 VDC Phoenix FFKDS/V - 3,5 (spring type)
P10-B I/O supply 24 VDC Phoenix FFKDS/V - 3,5 (spring type)
SIGNAL CONNECTORS
BOX SIDE TYPE
P10 Digital INPUTS/OUTPUTS Phoenix FFKDS/V - 2,54 (spring type) (1)
P9 RS 232 serial line SUB-D 9 male (2)
1) An alternative I/O connection is available with J4 and J5 strip terminals, AMP MODU II type.
2) An alternative RS 232 connection is available with P9-1 spring terminal, Phoenix FFKDS/V - 2,54 type.
IMPORTANT : As far as the electrical wiring, the new connection box is interchangeable with the previous one,
except the 220V-2~ no more required.
I.T.6427-0409 B3-17
SM(A)- * / series 30 -E0 version
WIRING DIAGRAM
The SM / series 30 turrets in "E0" version are supplied with the DDC4 Control Unit for Remote Installation inside the machine
*
electrical cabinet (only for sizes 12-16-20-25). The turret-side electrical connections are carried-out by terminal boards, inside
the rear cover.
IMPORTANT : In the machine electrical cabinet proper electrical protection devices must be foreseen. (i.e. fuses).
For all details and specs about electrical connections and interfacing to CNC, please refer to relevant Electrical Manual for remote
installation : E.M. DDC4- - .
**
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NOTE: Foresee at least 20 mm of free space on both sides and al least 100 mm above and below to allow connections and
cooling airflow.
I.T.6427-0409 B3-18
SM(A)- * / series 30 -E0 version
HOW TO CONNECT
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POWER CONNECTORS
CABLE SIDE
CN10/X6 AC supply 3 ~ PC4/3-ST-7,62
CN11/X7 Motor power Phoenix contact PC4/4-ST-7,62
TE/PE Ground connections Faston 6,3 mm (1)
SIGNAL CONNECTORS
CABLE SIDE
CN1 Digital OUTPUTS 20 pins/2 Rows IDC-2,54 mm female DIN 41651 (1)
CN2 Digital INPUTS 16 pins/2 Rows IDC-2,54 mm female DIN 41651 (1)
CN3 24VDC for I/O section Phoenix contact FK-MCP 1,5/2-STF-3,5
CN8 24VDC for driver section Phoenix contact FK-MCP 1,5/2-STF-3,5
CN7 Signal to/from turret SUB-D 25 female DIN 41652 (1)
CN9 RS232 serial connection SUB-D 9 female DIN 41652 (1)
I.T.6427-0409 B3-19
SM(A)- *
ELECTRICAL CONNECTORS
The SM turrets can be supplied with industrial connectors on the turret-side for a quick and water proof plug in. This solution
*
is already used on the last born turrets, as SM- -10 and SM-H-32, which DDC4 Control Unit for Remote Installation inside the
*
machine electrical cabinet. Anyway, industrial connectors can be required on the current SM /30-E0 as an optional supply.
*
Connectors (Turret-side)
X1 POWER: AFEA 06 CMRSN 000 male X2 SIGNAL: SFOA 17A MREN 000 male
Panel mount socket for male contacts. Panel mount socket for male contacts (n° 17).
11 1
10 12 2
2 4 9 16 13 3
6 17
15 14
8 4
1 5
7 5
6
I.T.6427-0409 B3-20
SM(A)- *
øD
OPTIONAL FEATURES
Optional devices are aviable on SM turrets for different specific applications, like:
*
• Hydraulic, or pneumatic, connections throught the turret (with "PA" version) for supply
automatic clamping/unclamping of modular tools, clamping devices, steady rests, etc.
• Measuring probe
I.T.6427-0409 B3-21
SM(A)- *
DRIVEN TOOL SYSTEMS
10 ; 60
"SM " turrets have been designed for modular fitting of different driven tool systems
*
SM -DT
*
• With ODT-N driven tool device.
• Tool coupling according to DIN 1809.
• Tool disc with axial seats.
• Front machining.
20 ; 50
SM*-MDT
• With MDT driven tool device.
• Tool coupling according to DIN 5480 / 5482
• Tool disc with axial seats.
• Front machining.
10 ; 60
SM*-TR
• With IDT-R driven tool device.
• Tool disc with radial seats.
• Front10 ; 60
machining.
SM*-TR/BM
• With IDT-R/BM driven tool device.
• Offset tool disc with radial seats.
• Front and back machining for sub-splinde machines.
I.T.6427-0409 B3-22
SM(A)- *
IDENTIFICATION CODE
SM * - * - * - * - * - * /3* - * - *
INDEXING SYSTEM CODE OPTIONALS
Fast —
Pneumatic P
160 16
S Left
200 20
250 25
320 32
POSITIONS CODE
Nr. 8 Pos. 8
AXIAL THROUGH BORE CODE
Nr. 12 Pos. 12
Without (Standard) —
With (Optional) PA
(1) From 30 to 39 the performance and the overall dimensions do not change.
I.T.6427-0409 B3-23
DUPLOMATIC AUTOMATION S.r.l.
20025 LEGNANO (MI) - ITALY e-mail: info@duplomatic.it
P.LE BOZZI, 1
PHONE 0331/472111 come visit Duplomatic homepage:
FAX 0331/455161 www.duplomaticautomation.com