Alpha 6000 Series Ac Drive User Manual
Alpha 6000 Series Ac Drive User Manual
Preface
Thank you for buying ALPHA6000 series ac drive made by Shenzhen ALPHA inverter
Co., Ltd.
To satisfy the high performance needs, ALPHA6000 series ac drives use magnetic flux
vector control method to achieve high torque at low speed and low-noise at steady
running. The inner PID operation can perform PID close loop control easily.
ALPHA6000 proprietary features include the advanced automatic torque compensation,
multiple controlling methods, up to 36 fault protections and warning functions. Online
watching and changing parameters, Integrated RS485 Interface, and operation flexibility.
In addition, energy saving running can furthest improves the motor power factor and
efficiency.
ALPHA6000 series are suitable for almost all motor driving applications like paper
process, textile machines, food process, cement, spinning weaving and dyeing,
metallurgy, iron and steel, and other machinery.
The ac drive has wide speed-adjusting range, stable operation, high accuracy and
reliable performance. It can be widely used in application of electrical power energy
saving.
If you have some problems that can’t be solved in operation, please contact the nearest
local agents or service center, or contact our company directly.
To ensure the perfect use of this product and the safety of user, please read the user
manual carefully before the operation of ac drive and keep the manual in proper place for
future reference.
The information contained in this manual is subject to change without notice.
Before mounting, wiring and commissioning the ac drive, to ensure the safety of user
and extending the life of this equipment, it strongly suggested that we must read the
safety rules warnings listed in this book and cautions marked on the ac drive.
When in operation, we must pay attention to the situation of driven load and all notes that
related on safety.
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Preface
Danger!
This system contains voltages that may be as high as 400 volts!
Electric shock can cause serious or fatal injury. Only qualified
personnel shall wire the drive.
Please cut off the power before wiring and inspecting. It is not
permissible to touch PCB or interior components before battery
control lamp goes off or until 5 minutes after the power has been
removed. It is necessary to use meters to confirm the charging
capacitance has discharged off. Otherwise, a risk of electric shock
may happen.
Don't contact AC power source to the output terminals U, V, W of
the ac drive.
When using the ac drive, the earthling terminal of the ac drive must
be grounded correctly and reliably according to IEC536 Class 1,
NEC and other applicable standards.
Warning!
Unauthorized change of inboard wiring and using accessories,
which sold or recommended by blame manufacturer may cause
fire, electric shock and injury.
Since body static electricity may cause serious damage to MOS
field-effect transistor and other sensitive elements, please don’t
touch the interior devices, such as PCB, IGBT module etc. before
any measure is took to prevent static electricity.
Caution!
Keep all marks and labels are clear to read. Replace the lost or worn
mark at any moment.
Please keep the user manual near the ac drive that can be reached
easily and give this manual to the users who use the product.
All rights reserved. The contents in this document are subject to change without notice.
If you have any questions and problems about the use of our products, please contact our
agents or us.
Any improved suggestions are welcome.
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Contents
Contents
Preface ............................................................................................................................ 1
Contents.......................................................................................................................... 3
Chapter 1 Purchase Inspection........................................................................................ 6
1.1 Unpacking Inspection ....................................................................................... 6
1.2 Naming Rule..................................................................................................... 6
1.3 Nameplate of Ac drive...................................................................................... 6
Chapter 2 Installation and Wiring................................................................................... 8
2.1 Exterior Size and Mounting Size (See Appendix 1) ......................................... 8
2.2 Mounting Place Requirement and Management ............................................... 8
2.2.1 Installation Location .................................................................................. 8
2.2.2 The Ambient Temperature......................................................................... 9
2.2.3 Preventive Measures .................................................................................. 9
2.3 Installation Direction and Space ....................................................................... 9
2.4 Main Circuit Wiring.......................................................................................... 9
2.4.1 The Main Circuit Terminals Arrangement and wiring............................... 9
2.4.2 Main Circuit Wiring operation................................................................. 15
2.5 Control Circuit Connection............................................................................. 16
2.5.1 Function of Control Circuit Terminals..................................................... 16
2.5.2 Control Circuit Wiring............................................................................. 24
2.6 Wiring of Ac drive for Basic Operation.......................................................... 37
2.7 Wiring Attention............................................................................................. 41
Chapter 3 Operation...................................................................................................... 42
3.1 Function of keyboard ...................................................................................... 42
3.1.1 Overview of keyboard ............................................................................. 43
3.1.2 Description of keystroke function............................................................ 45
3.1.3 Description of LED digitals and indicators.............................................. 46
3.1.4 Display state of keyboard......................................................................... 47
3.1.5 Operation method of keyboard ................................................................ 50
3.2 Run command mode select ............................................................................. 52
3.3 Trial Operation................................................................................................ 52
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Contents
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Chapter 1 Purchase Inspection
Attention: If the user has special needs, please specify the technology requirement
in the order.
1.3 Nameplate of Ac drive
On the right side of the bottom plate of ac drive, there is a nameplate, which marks the
model and rated values of ac drive. See the following figure:
Inverter types
Nameplate of Inverter
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Chapter 2 Installation and Wiring
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Chapter 2 Installation and Wiring
Attention
· Don’t carry the ac drive by its cover. The cover cannot support the weight of the ac
drive and may drop.
· Please install the ac drive on a strong support, failing which the ac drive may fall off.
· Don’t install the ac drive in places where water pipes may leak onto it.
· Don’t allow screws, washers and other metal foreign matters to fall inside the ac
drive, otherwise there is a danger of fire or damage.
· Don’t operate the ac drive if parts are not complete, otherwise there is a danger of
fire or human injury.
· Don’t install the ac drive under direct sunshine; otherwise, it may be damaged.
· Don’t short circuit PB, + and -, otherwise there is a danger of fire or the ac drive may
be damaged.
· Cable lugs must be connected to main terminals firmly.
· Don’t apply supply voltage (AC 220V or higher) to control terminals except
terminals TA, TB, TC.
Please mount the ac drive as following application occasions and maintain appropriate
condition.
2.2.1 Installation Location
The installation location should meet the following conditions:
● Good indoor ventilation.
● Ambient temperature: -10 ℃ ~ 40 ℃. If the temperature is higher than 40 ℃, the ac
drive should be derating used and forced ventilation is required.
● Humidity should be lower than 95%, no condensing.
● Do not mount the ac drive on the timber or other combustible matters.
● Avoid direct sunlight.
● Mount in the location free of dust, metal powder, corrosive gas or combustible gas.
● The installation foundation should be solid and free of vibration.
● No electromagnetic interference, away from source of interference.
● Derating use must be considered when the ac drive is installed at high altitude, greater
than 1000 m. This is because the cooling effect of ac drive is deteriorated because of the
thin air. Derating 6% per 1000 m higher of the altitude.
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Chapter 2 Installation and Wiring
120mm
or above
50mm 50mm
or above or above
120mm
or above
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Chapter 2 Installation and Wiring
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Chapter 2 Installation and Wiring
PE cable
core and
DC Braking screen
reactor resistor
Power supply Motor
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Chapter 2 Installation and Wiring
PE cable
core and
Braking screen
Unit
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Chapter 2 Installation and Wiring
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Chapter 2 Installation and Wiring
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Chapter 2 Installation and Wiring
Be sure that the motor is running forward when the running direction command of ac
drive is forward. If the motor is running reverse, interchange any two-output terminals
(U, V, W) can change the rotate direction of the motor, and you can change function code
P2.25 to change phase-sequence of the motor.
Never connect input power supply cables to output terminals, or else parts of the ac drive
would be damaged. Do not connect output terminals to earth, be sure output cables not
touch to the shell or be shorted, or else the ac drive would be damaged.
Be sure Earth terminal “PE” is connected to earth. The earthling resistance of 380V-class
should be below 10Ω. Be sure the earthling not be shared with an electric welding
machines or other high-current electrical equipments. Use ground wiring as mentioned
in “Appendix 3 Main Circuit Output Cable Selection” and keep the length as short as
possible.
When two or more ac drives are used at the same time, do not loop the wires. The right
and wrong earthling connection methods are shown as Figure 2-9.
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Chapter 2 Installation and Wiring
Countermeasures to RFI: The input cables, output cables and the ac drive itself would
produce RFI. Placing noise filters both at input and output sides, and shielded with metal
shell would reduce RFI. The cables between the ac drive and the motor should be as
short as possible. Measure to reduce RFI is shown as Figure 2-10.
Metal shell box
Metal tube
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Chapter 2 Installation and Wiring
In order to reduce interference and attenuation of control signal, the length of control
cables should be limited in 50m and away from power cables for more than 30cm. Avoid
control wire and power wire being parallel. Try to use STP (Shielded Twisted Pair) to
connect analog input and output signal.
Be able to accept
voltage/current input. Input voltage range:
Data-chosen-switch
0~10 V
SW1 can select
(Input resistance:
voltage or current
Analog Analog input mode. Voltage 100 kΩ)
AI1
input input1 Input current range:
input mode is the
default mode, refer to 0~20 mA
P4.00~P4.10 to set (Input resistance:
500Ω)
the range.(The
reference ground is
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Chapter 2 Installation and Wiring
GND)
Analog
AI2
input2
Be able to output
analog voltage
/current (total 12
kinds of
signals).Switch SW2
can select voltage or
Analog
AO1 current output mode.
output1
Voltage output mode
is the default mode.
Refer to P4.16 for
details. (The
reference ground is Output current
Analog GND) range: 0/4~20 mA
output Be able to output Output voltage
analog voltage range: 0/2~10 V
/current (total 12
Analog kinds of
output2 signals).Switch SW3
(only can select voltage or
AO2 current output mode.
35R5GB/3
Voltage output mode
7R5PB~
is the default mode.
3500G)
Refer to P4.17 for
details. (The
reference ground is
GND)
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Chapter 2 Installation and Wiring
Standard RS-485
485+ RS485+ communication
RS485 interface
Communi communic Not isolate with
cation ation GND
interface Please use
485- RS485- twisted-pair or
shielded cable
Multi- Optical-isolator
function input
X1 Be able to be defined Input resistance:
input
terminal 1 as multi- function R=3.9 kΩ
on-off input terminal. Maximum input
Multi-
See section 5.4 , frequency: 400 Hz
function
X2 Chapter 5 for the Input voltage range:
input
function of input 0~30V
terminal 2
terminals 24 +24
Multi- (The common PLC +5V
In S2R4GB~ In S2R4GB~
3004GB, terminals 3004GB
Multi- X4 and X5 can be Maximum input
Mult-func function frequency: 50 Hz
X4 used as common
tion input input Input voltage range:
multi-function
terminal terminal 4 terminals, they can 0~30V
also be used as high In 35R5GB/37R5PB
frequency pulse input. ~3500G:
In 35R5GB/37R5 Optical-isolator
PB~3500G, they input
only be used as Input resistance:
common multi- R=3.9 kΩ
X5 Multi- function terminals Maximum input
function See section 5.4, frequency: 400 Hz
input Chapter 5 for details. Input voltage range:
terminal 5
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Chapter 2 Installation and Wiring
Optical-isolator
Multi-
Be able to be defined input
function
as multi-function on- Input resistance:
input
off input terminal. R=3.9 kΩ
terminal
X6 See section 5.4, Maximum input
6(only
Chapter 5 for details. frequency: 400 Hz
35R5GB/3
(The common Input voltage range:
7R5PB~
terminal is PLC) 0~30V
3500G)
Terminals X7 and X8
can be used as
Multi-
common
function
multi-function
input Max input
terminals, they can
terminal frequency: 50 KHz
X7 also be used as high
7(only Input voltage range:
Mult-func frequency pulse
35R5GB/3 0~30 V
tion input input. See section 5.4,
7R5PB~
terminal Chapter 5 for details.
3500G) (The common
terminal is PLC)
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Chapter 2 Installation and Wiring
Multi-
function
input
terminal
X8 8(only
35R5GB/3
7R5PB~
3500G)
Optical-isolator
input
Multi-function pulse Collector open
output terminal can be circuit output
Open
defined. See section operating voltage
collector
DO 5.4, Chapter 5 for
output range : 0V~26V
details.
terminal The max put current
Multi-fun (The reference ground
is 50mA
ction is COM)
output Output frequency
terminal range: 0~50 KHz
Bi-directio
n open
collector
output Optical-isolator
Y1 Y1(only output
Multi-function on-off Operating voltage
35R5GB/3 output terminal can be
7R5PB~ range: 0 V~26 V
defined .See section
3500G) Max output current:
5.4, Chapter 5 for
50 mA
Bi-directio details.
Multi-fun Refer to the
n open (The common
ction description of
collector terminal is CME)
output P3.14~P3.15 for
Y2 output
terminal Y2(only the using methods.
35R5GB/3
7R5PB~
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Chapter 2 Installation and Wiring
3500G)
TA-TB: Normally
TA close;
TA-TC: Normally
Multi-function output open.
Relay Programm terminal of relay can Capacity of contacts:
output TB able relay be defined. See 250 VAC/2 A
terminals output section 5.4, Chapter 5
(COSΦ=1)
for details.
250 VAC/1 A
TC (COSΦ=0.4)
30 VDC/1 A
BRA-BRB:
BRA
Programm Normally close;
able relay BRA-BRC:
Multi-function output
output Normally open.
Relay terminal of relay can
(only Capacity of contacts:
output be defined. See
BRB 35R5GB/3 250 VAC/2 A
terminals section 5.4 Chapter 5
(COSΦ=1)
7R5PB~ for details.
250 VAC/1 A
3500G)
(COSΦ=0.4)
BRC 30 VDC/1 A
Provide +10V
reference power Max output current:
+10V
supply for external 30 mA,
10V power
equipment. Max voltage when
supply
(The reference ground open is 12 V
is GND)
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Chapter 2 Installation and Wiring
Provide +24V
+24V power supply for
Max output current
24V power external equipment. is 200 mA
supply (The reference ground
is COM)
Common
terminal of Be shorted to 24 V
multi- Common terminal of before delivery
PLC
function multi-function input PLC is internal
input isolated with 24 V.
terminal
Power
supply Reference Internal isolated
ground of Reference ground of with COM,
GND +10V analog signal and+ Common terminal of
power 10V power supply +10V,AI1,AI2,AO1(
supply or AO1,AO2)
Common
terminal of Be used in
COM is internal
COM +24V conjunction with
isolated with GND.
power other terminals.
supply
Common
terminal of Common terminal of Be shorted to COM
Y1,Y2(onl multi-function Y1 before delivery
CME y and Y2 output CME is internal
35R5GB/3 (Be shorted to COM isolated with
7R5PB~ before delivery) COM,GND
3500G)
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Chapter 2 Installation and Wiring
It is used for
grounding of It is connected to the
shielding layer. The
shielding layer of terminal PE in main
Shielding
PE analog signal lines, circuit.
ground
Power communication line
supply 485 and motor cable
can be connected to
this port.
2.5.2 Control Circuit Wiring
●Wiring analog input terminal
AI1/AI2 can accept analog signal input, operate Data-chosen-switch SW1 to select input
voltage (0~10V) or input current (0~20mA).The wiring is shown as Figure 2-13:
SW1
AI1/AI2 ON
I
0~+10V
Or 0~20mA Inverter
GND PE V
1 2
Shielded wire near AI1 AI2
Grounding
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Chapter 2 Installation and Wiring
SW2 SW3
AO1/AO2
I
0/2~+10V
Inverter Or 0/4~20mA
V
GND
PE
Shielded wire AO1 AO2
near Grounding
Fig 2-14 S2R4GB~3004GB Analog output terminal wiring diagram
Inverter or
Shielded wire
rear Grounding
Notes:
1)Dialing SW1, SW2, SW3 to “I” represents current, dialing to “V” represents voltage.
2)Analog input and output signals are easily disturbed by exterior environment, so
shielded cables must be used for wiring and the length of the cables should be as short
as possible.
3)When an analog output equipment be connected to the ac drive, sometimes because
of error act because of interference cased by the analog output equipment or the ac
drive, when which happened, a 0.01~0.1uF/50V capacitance or a ferrite bead(enwind
3 laps) could be connected to the analog output equipment.
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Chapter 2 Installation and Wiring
The ac drive of this series provides standard RS485 serial communication interface for
users, which can be composed as master and slave network. By using a host PC or PLC,
The ac drive in the network can be monitored in real time and controlled remotely and
automatically. Thus more complicated operation control can be realized.
Connection between the ac drive and the host PC:
Host PC
RS232(DB9) RS232/RS485 converter
6 DSR
8 CTS
If several ac drives (Max 31) are connected in the network by RS485, wiring is
especially important because the disturbance to the communication system increase,
STP (Shielded Twisted Pair) must be used for communication BUS, you can connect the
cables as follows:
485+ 485- SG
485+ 485- GND 485+ 485- GND 485+ 485- GND
Shielded wire
The master can be a host PC or a PLC, the slaves are ac drives of this series. An
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Chapter 2 Installation and Wiring
RS232/RS485 converter should be installed between the master and the bus when a PC
is used. Connect homonymy terminals of the master and slave if the master is PLC.
When several ac drives of S2R4GB~3004GB formed the RS485 network, you should
customize the matching resistor of the ac drives on those control panels which are on
both ends of the farthest of the bus according to the use.
When several ac drives of 35R5GB/37R5PB~3500G formed RS485 network, you
should dial SW4 (double switches) of the farthest ac drive to “ON”, as Figure 2-18.
SW4
ON
1 2
RS485
Fig 2-18 Switches of SW4
If the communication still can’t work, then the following actions can be taken:
1)Feed a separate AC supply to PLC (or host PC) and isolate the AC supply;
2)If RS232/RS485 converter is used and the module should be powered by a separate
power supply, converter with optical-isolator is recommended;
3)Mount a toroid to the communication cable, or reduce the carrier frequency if the local
conditions permit .
Multi-function input terminals of the ac drive use a full-bridge rectifying circuit. PLC is
the common terminal of terminals X1~X8(in S2R4GB~3004GB only X1~X5). The
current flows through terminal PLC can be pulling current, and feeding current. Wiring
X1~X8 are flexible and the typical wiring is shown below:
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Chapter 2 Installation and Wiring
24V +24V
5V
PLC
+
R _
K X1~X8
COM
+24V
24V
5V
PLC
+ +
_ DC
R _
K X1~X8
COM
1) Ac drive’s internal +24 V power supply is used and the external controller uses NPN
transistors whose common emitters are connected, as shown in Figure 2-21.
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Chapter 2 Installation and Wiring
External
t ll
24V
+ 5V
COM 24V DC
—
PLC
1 X1
5V
8 X8
PE
COM
Shield wire near grounding
External
ll
COM 24V
+ 5V
COM 24V DC
PLC +
1 X1
5V
X8
8
PE
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Chapter 2 Installation and Wiring
24V 5V
COM +24V DC
20~30V —
PLC
1 + X1
—
5V
8 X8
PE
Shield wire near grounding
20~30V 24V
+ 5V
COM
+
— —24V DC
PLC
1 X1
5V
8 X8
PE
Shield wire near grounding
.
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Chapter 2 Installation and Wiring
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Chapter 2 Installation and Wiring
5V +24V
24V
DC 9~30V
DO R
+ -
relay
COM
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Chapter 2 Installation and Wiring
3) Multi-function output terminals / Pulse output terminal DO as pulse output can use
the internal 24 V power supply and the wiring is shown in Figure 2-27.
+24V
24V
+5V +24V
4.7K
DO
COM
Digital frequency
meter
+24V
24V
+5V +24V
DO 4.7K
_+
COM 20~30V
Digital
frequency
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Chapter 2 Installation and Wiring
5)Multi-function output terminals Y1 and Y2 can use the internal 24V power supply of
ac drive and the wiring method is shown in Figure 2-29.
5V +24V
24V
DC 9~30V
Y1, Y2 R
+ -
relay
CME
COM
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Chapter 2 Installation and Wiring
If the ac drive drives an inductive load (such as relay or contactor), then a surge
suppressing circuit should be added, such as RC snub circuit, lightning varistor or a
flywheel diode (used in the DC electric-magnetic circuit and pay attention to the polarity
during installation).Snubbing components should be as close to the coils of relay or
contactor as possible.
Notes:
1.Don’t short circuit terminals 24V and COM, otherwise the control board may be
damaged.
2.Please use multi-core shielded cable or multi-stranded cable (above 1 mm) to
connect the control terminals.
3.When using a shielded cable, the shielded lay’s end that is nearer to the ac drive
should be connected to PE.
4.The control cables should be as far away(at least 30 cm) from the main circuit and
high-voltage cables as possible (including power supply cables, motor cables, relay
cables and cables of contactor).The cables should be vertical to each other to reduce the
disturbance to minimum.
●Keyboard Interface
Keyboard Interface of CN3 on the control board uses standard 8PIN interface, which is
shown in Figure 2-31. Users can order the extended keyboard cable or make it by
themselves according to actual need. Be sure that the extension cable of the keyboard is
no longer than 15 meters, otherwise it wouldn’t work properly. (Remove the original
keyboard of models of S2R4GB~3004GB, or the exterior can not work properly)
Table 2-9 T568B standard connection
Corresponding
Number
Color
1 White/Orange
2 Orange
3 White/Green
4 Blue
5 White/Blue
6 Green
7 White/Brown
8 Brown
Fig 2-31 Keyboard Interface CN2 on control
board
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Chapter 2 Installation and Wiring
The cables connecting keyboard and control board use standard super-five-class network
cable. RJ-45 Interface uses through-line method, namely both sides are connected
according to EIA/TIA568B standard. You can make the cable by yourself if you need.
Notes:
1.Both sides of keyboard cable should be connected refer to Table 2-6. Otherwise, the
cable couldn’t work properly or even the keyboard would be damaged.
2.When the keyboard extension cable is longer than 1 m, which must use shielded
twist-pair network cable, RJ-45 interfaces of both sides of the cable should use
crystal with shielded metal shell, connect shielded metal shell to shielded layer.
Otherwise, it is likely to cause error action because of disturbance.
3.Be sure the extension cable of the keyboard is no longer than 15 meters, otherwise it
wouldn’t work properly.
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Chapter 2 Installation and Wiring
MC
Power Supply Motor
3-phase
380V
50/60Hz
Ground
Analog output
4~20mA current
Multi-function input 1 2~10 V voltage
Multi-function input 2
Multi-function input 3
Open collector pulse
Multi-function input 4 output terminal 0~50Khz
Multi-function input 5 Frequency meter
Multi-function input 6
Multi-function input 7 Output1 Bi-direction open
Multi-function input 8 keyboard Output2 collector output
Common terminal
High speed pulse input
Ground
Max input
frequency:
50 KHz Programmable
relay output
Frequency Reference
Frequence preset
potentiometer Programmable
(Input resistance relay output
>500 kΩ)
RS485 communication
interface
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Chapter 2 Installation and Wiring
MC
Motor
Power Supply
3-phase
380V
50/60Hz
Ground
Analog output
4~20mA current
Multi-function input 1 2~10V voltage
Multi-function input 2
Multi-function input 3
Open collector pulse
Multi-function input 4
output terminal 0~50Khz
Multi-function input 5
Frequency meter
Multi-function input 6
Multi-function input 7 Output1 Bi-direction open
Multi-function input 8 keyboard
Output2collector output
Common terminal
Notes:
1. Analog signal input to AI1/AI2 (voltage or current) can be selected by
Data-chosen-switch, the default is voltage input. You can refer P4.00~P4.10 to
set the range.
2. Max output current of control circuit terminal 10 V is 30 mA.
3. The cable between PLC and 24 V terminals should be connected firmly
(S2R4GB~3004GB should be sure to disconnect the cable JP1 between PLC and
24 V; 35R5GB/37R5PB~3500G should be sure to disconnect the cable between
PLC and 24V), otherwise input terminals X1-X8 couldn’t work properly(in
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Chapter 2 Installation and Wiring
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Chapter 3 Operation
Chapter 3 Operation
1, Only turn on the input power supply after replacing the front
DANGER cover. Do not remove the cover while the ac drive is
powered up.
2, When the retry function is selected, do not approach the ac
drive or the load, since it may restart suddenly after being
stopped.
1, Since the stop key can be disabled by a function setting, install
a separate emergency stop switch.
2, Since it is very easy to change operation speed from low to
CAUTION high speed, verify the safe working range of the motor and
machine before operation.
3, Do not check signals during operation.
4, All ac drive parameters have been preset at the factory. Do not
change the settings unless it is required. Failure to observe
these precautions may result in equipment damage, serious
personal injury or death.
3.1 Function of keyboard
The keyboards of the ac drive may have different exterior dimensions. However, all of
them have the same array of keystrokes and LED display. Moreover, operation and
function of them are all the same. Every keyboard has four digitals seven segments LED
monitor, nine operation keystrokes, a digital encoder, and eight led indicators (five for
status indication and three for unit indication).User can perform function setting, ac
drive running, stop, and status monitoring with the keyboard.
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Chapter 3 Operation
Hz Roate speed:r/min
r/min
LED Display A % Current:A Percent%
m/s
Displays set values of each function V linear speed:m/s
or monitoring values such as output
frequency and current (4 digits). Voltage:V
- + Increment key
Programming key PRG
ESC Decrement key
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Chapter 3 Operation
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Chapter 3 Operation
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Chapter 3 Operation
ON OFF
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Chapter 3 Operation
The five status indicators are just above the four digitals and the mean of each indicator
is shown in table 3-3.
Table 3-3 Description of state indicators
Mean :Indicator the state of
Indicator Display state
ac drive
OFF The ac drive is stop
RUN running state indicator ON The ac drive is running
Blinking slowly Zero-speed running.
The ac drive is running reverse
OFF
or stop
The ac drive is running forward
ON
steadily.
FWD running forward
indicator Speed up or speed down
Blinking fast
forward
Indicates that the ac drive is at
Blinking slowly stop state and the setting
direction is forward
The ac drive is running forward
OFF
or stop
The ac drive is running reverse
ON
steadily.
REV running reverse indicator
Blinking fast Speed up or speed down reverse
Indicate that the ac drive is at
Blinking slowly stop state and the setting
direction is forward
OFF The ac drive is at normal state
TRIP fault indicator
Blinking slowly The ac drive is at abnormal state
The ac drive is controlled by the
OFF
keyboard
REMOTE command mode The ac drive is controlled by the
indicator ON
terminals
The ac drive is controlled by
Blinking slowly
serial communication.
3.1.4 Display state of keyboard
The working state of this series ac drive includes two states: stop state and running state.
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Chapter 3 Operation
Stop State: If there is no running command input after the ac drive is power on and
initialized, or the ac drive has received a stop command input, the ac drive will come into
stop state.
Running state: The ac drive has received a running command and then comes into
running state.
Therefore, the display states of keyboard include display of stop state, display of running
state and display of programming state and display of fault and warning state.
●Display of stop state
If the ac drive is a stop state, the four digitals of keyboard will display the parameters
value of stop state: For example, the output frequency. See figure-3-2, and the unit
>>
indicator will indicate the unit of the parameter. Press key, the keyboard will
cycling display the value of different monitoring objects (selected by the parameter
group PC).
●Display of running state
If the ac drive got an effective running command, it will come into running state. Then
the four digitals of keyboard will display the parameters value of running state. See
example of figure 3-3-3. and the unit indicator will indicate the unit of the parameter.
>>
Press key, the keyboard will cycling display the value of different monitoring
objects (selected by the parameter group PC).
●Fault and warning state
If the ac drive has checked out a warning signal, it will come into warning state and
show the warning code flickeringly. See example of figure 3-3-5. If the warning signal
disappeared, the warning code will automatically disappear.
If the ac drive has checked out an error, it will come into fault state and show the fault
code steadily. Moreover, the indicator TRIP will light up, see example of figure 3-3-6.
>>
By pressing the key, user can view the parameters value of stop state. If you want
PRG
to see the details of fault information, press the ESC key, the keyboard will go to
programming state, to see the details, please see the parameter values of group PE.
STOP
RESET
To reset the ac drive, press the key or control terminals or serial communication.
If the fault signal is still exist, the keyboard will keep the fault code displaying and the
indicator TRIP lighting.
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Chapter 3 Operation
RUN FWD REV REMOTE TRIP RUN FWD REV REMOTE TRIP RUN FWD REV REMOTE TRIP
Hz Hz Hz
r/min r/min r/min
A % A % A %
m/s m/s m/s
V V V
- + - + - +
PRG PRG PRG
ESC ESC ESC
3-3-1 Display of power on. 3-3-2 Display of stop state. 3-3-3 Display of running state
Output frequency is 0.00Hz RUN is off,FWD blink slowly RUN is on,FWD blink fast when speed up
RUN FWD REV REMOTE TRIP RUN FWD REV REMOTE TRIP RUN FWD REV REMOTE TRIP
Hz Hz Hz
r/min r/min r/min
A % A % A %
m/s m/s m/s
V V V
- + - + - +
PRG PRG PRG
ESC ESC ESC
3-3-4 Display of running state 3-3-5 Display of warning state. 3-3-6 Display of fault state.
RUN is on,the inverter run to the The warning code is flickering The fault code is shown and TRIP is on
setting frequence and FWD is ON
at steady state.
Figure 3-3 Display of initialization, stop, running, warning and stop of ac drive
●Programming state
PRG
When in the stop, running fault or warning state, press the PRG/ESC key ESC , the ac
drive will come into programming state.(If the user has set the user password, please
see chapter 5.16, description of PF.00). In programming state, there are three display
menus, see figure 3-4. They are function group menu; function parameter number menu,
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Chapter 3 Operation
ENTER
and function parameter value menu, press the “ENTER” key , the display menu
will be changed gradually. When in function parameter value menu, press the
ENTER
“ENTER” key can save the value of the parameter, press the “PRG/ESC”
PRG
ESC
key will exit from one menu to another.
Hz Hz Hz Hz
r/min r/min r/min r/min
A % A % A % A %
m/s m/s m/s m/s
V V V V
PRG PRG
PRG/ESC
PRG ESC
Display parameters ESC ESC
value ENTER
of stop state and ENTER
running state
or
display fault code
and warning code
monitoring state programming state
Display
of LED 50.00 50.00 45.0 50.00 1440 1440 0.000
Operation >> >> >> >> >> >> >>
of key
Actual output Output frequency Output Setting Motor Seting Actual
frequency before compensation current frequency rotate speed speed length
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Chapter 3 Operation
Display
of LED 0.00 50.00 49.99 49.50 40.00 0.00
Operation - - - -
of key
output Turn left the turn left 1 Keep on The maximal Stop 3 seconds
frequency digital time,seting turnning, step length trunning later,the
encoder,the frequency the decrease can reach keyboard will
keyboard will decrease step length can to automatically
automatically 0.01Hz reach to 1Hz.Depress return to the
come into 0.10Hz,seting the Enter original
frequency setting frequence can key to save monitoring
state.Unit Hz decrease 0.10Hz the desired object.
will blink.And 1 time. value.
the monitoring
object is setting
frequency
feed. Turn the digital encoder right or left , it can directly change the value
as the change of the frequency setting.
Setting the parameters value: (Example: change jog accelerate time from 6.0 second to
3.2 second)
Display
of LED 0.00 -P0- -P2- P2.00 P2.01 006.0 003.0
Operation PRG + ENTER + -
ESC
ENTER ENTER
of key
monitoring go into turn right 2 Enter turn right 1 Enter into Turn left 3
state programming times,chose into time,chose parameter times to
state.display parameter parameter parameter value menu chang the
parameter group P2 code code number to 3
group menu number numberP2.01
menu
●The ac drive parameters are protected. If function parameter value PF.01=1 or 2, the
parameters are forbidden to be changed. This parameter protection function is to avoid
operation mistake. To change the protection parameters, change value of function code
PF.01 to zero, then all the parameters can be changed.
3.2 Run command mode select
The run command modes determine the methods of the ac drive running and stop. The ac
drive has three run command modes:
STOP
RUN RESET
●Run command from the keyboard: press the key , , to control the ac
drive.
●Run command from the control circuit terminals: by using the terminal defined as
FWD,REV,COM(2-wire control mode): FWD, REV, Xi( 3-wire control mode )
to control the ac drive.
●Run command from serial communication: Use a PC or PLC to control the ac drive to
run or stop.
Change P0.04 to select serial communication mode. The default setting is Keyboard
control mode (The default value P0.04 is 0), If terminal control mode is needed,
STOP
RESET
please change the value to 1 or 2. If we want to keep the “STOP/RESET” key
active in terminal control mode, we must set the value to 2.
If we need to control the ac drive by PC or PLC serial communication, we should set
P0.04 to 3 or 4.
If the indicator REMOTE is off, it tells that the ac drive is controlled by the keyboard .If
the indicator REMOTE is on, it tells that the ac drive is controlled by the terminals. In
addition, if the indicator is flickering, it tells the ac drive is controlled by serial
communication.
3.3 Trial Operation
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●PID closed loop operation: If PID close loop operation is selected by P0.01 (set the
value to 9), the ac drive will chose PID closed loop operation mode. In other word, it
will come into PID adjustment as the PID feed and PID feedback. (see parameter
group P7).
●Wobble frequency operation: If Wobble frequency operation mode is active (set value
of parameter code P0.01 to 10), the ac drive will come into Wobble frequency
operation. The Wobble frequency running parameters can be modified in parameter
group P6. By selecting a multi-function terminal and setting the value to 46, connecting
the terminal to terminal “COM”, Wobble frequency operation state can be reset
( Refer to chapter 4, see details P3 description)
●PLC programmed operation: If PLC programmed operation mode is selected by P0.01
(set the value to 8), the ac drive will chose PLC programmed operation: every steps can
be pre-defined (see parameter group P5 description). By selecting a multi-function
terminal and setting the value to 43, connecting the defined multi-function terminal to
“COM”, PLC programmed operation state can be stopped. If the value of a
multi-function terminal is 44, connect the defined multi-function terminal to “COM”,
PLC programmed operation state will be reset(see parameter group P3 description).
●Common operation modes: in these modes, the ac drive will run at open loop mode.
Common operation modes include 7 operation modes, such as keyboard, terminal AI1,
terminal AI2, pulse input, serial communication, multi-speed and terminal UP/DOWN
operation, etc.
Switch of operation modes of this series ac drive are as figure 3-8 description:
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Chapter 3 Operation
Operation mode of
inverter
YES
JOG active JOG running
NO
YES
PID termianl PID running
active
NO
NO
YES
PLC termianl
active PLC running
NO
Termianl YES
function: Common running
FC frequency
setting active
NO
Running according to
P0.01 selection
END
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Please wiring the main circuit and control circuit strictly according to the technology
requirement provided by the user manual when the ac drive is ready for operation, turn
ON the power supply. Verify that the ac drive powers up properly. If any problems are
detected, turn OFF the power supply immediately.
When the keyboard displays the output frequency, the ac drive is initialized. If the
keyboard is not connected right, the keyboard will display the fault code “CCF2” after 5
seconds. Please connect the keyboard again.
Operation process of power up the ac drive is as the following:
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Chapter 3 Operation
Start
wiring as the
requirement stated
in this manual
NO
wiring is right.
YES
NO the input
voltate is right
YES
Power ON
YES
Power on failed
YES
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Chapter 3 Operation
30.00Hz
Reverse
P ower Frequency Forward Run Reverse Run S t op
on Set t ing 30.00Hz
Jog running operation: (Assume that the current run command mode is keyboard and
the ac drive is at stop state)
Display
of LED 0.00 0.50 5.00 0.00
Operation JOG
of key The inverter goes into JOG
output running state and the Output frequency stop
frequency depress Release
jog key output frequecy goes up the key will drop gradually
monitor gradually to the jogging untill the inverter
display and keep
on setting frequency is stop
Forward
30.00Hz
Operation steps:
Display
of LED 0.00 -P0- P0.00 50.00 30.00 P0.01 -P0- 0.00 30.00
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Chapter 4 Parameter Index
Brake
Brake 1AC:
voltage
voltage 380V
level 360~750V
level 3AC:
setting
setting 700V
(3004GB
or below)
0.0~100.0%
P1.14 Note: Build-in is × 020E
Brake active only for the
utility rate model of ac drive of
(35R5G Brake utility 15kW or below of
B/37R5P rate 100.0%
this series,
B or Dynamic braking
above) takes effect
automatically during
deceleration
0:once trip-free,
report Uu1 fault
1:In trip-free time
give
Trip-free Trip-free
P1.15 Uu alarm, 0 × 020B
treatment treatment
otherwise
report Uu1 fault
2:once trip-free, give
Uu alarm
This
value
Trip-free Trip-free depend
P1.16 0.5~10.0s × 0210
time time s on the
ac drive
model.
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Frequency
Frequency
P2.05 departure 0.00-2.50Hz 0.00Hz ○ 0305
departure
setting
This
value
This value depend
Carrier Carrier
P2.06 depends on the s on the × 0306
frequency frequency
ac drive model ac
drive
model
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Jump Jump
P2.10 frequency frequency 0.00~15.00Hz 0.00Hz × 030A
bandwidth bandwidth
Multi-step Multi-step
P2.11 5.00 Hz 030B
frequency 1 frequency 1
Multi-step Multi-step 10.00
P2.12 Hz 030C
frequency 2 frequency 2
Multi-step Multi-step 15.00
P2.13 Hz 030D
frequency 3 frequency 3
Multi-step Multi-step 0.00 ~ 20.00
P2.14 Maximum Hz ○ 030E
frequency 4 frequency 4
frequency 30.00
Multi-step Multi-step
P2.15 Hz 030F
frequency 5 frequency 5
40.00
Multi-step Multi-step
P2.16 Hz 0310
frequency 6 frequency 6
50.00
Multi-step Multi-step Hz
P2.17 0311
frequency 7 frequency 7
P2.18 Acc time 2 Acc time2 3022G/ 0312
3030P
P2.19 Dec time2 Dec time2 3132G/3160P or 0313
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FAR
FAR
P3.18 detection 0.00~10.00Hz 2.50Hz ○ 0412
width
width
Frequenc
y
detection FDT
P3.20 0.00~10.00Hz 1.00Hz ○ 0414
threshold lag
(FDT)
lag
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Preset Preset
P3.24 Count Count 0~9999 0 ○ 0418
value value
Preset Preset
P3.25 Timing Timing 0.0~6553.0s 0.0s ○ 0419
arriving arriving
Preset Preset
P3.26 operating operati 0~65530h 65530h × 041A
time ng time
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Physical
value 2
correspo physical
nding to value 2
P4.07 0.0~100.0% 0.0% ○ 0507
Min correspond
analog ing to Min
value
Input
Max
analog Max
P4.08 value analog P4.06~10.00V 10.00V ○ 0508
Input 2 value 2
(AI2)
Physical
value 2
correspo physical
nding to value 2
P4.09 0.0~100.0% 100.0% ○ 0509
Max correspond
analog ing to Max
value
Input
Analog
input
filter
Analog
time
P4.10 input filter 0.01~50.00s 0.05s ○ 050A
constant
2
2 (AI2
Terminal
)
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PG Pulse PG Pulse
P4.16 1~9999 1024 ○ 0510
Range Range
0: Output frequency
before
compensation
(0~Max
AO1 Frequency)
function AO1termin 1: Output current
P4.17 r × 0511
definitio al output (0~2* ac drive
n rated current)
2: Output voltage
(0~Max Voltage)
3: PID feed
(0~10V)
4: PID feedback
(0~10V)
5: Adjust signals
(5V)
AO2 6: Output torque
function AO2termin (0~2*ac drive
P4.18 rated torque) 1 × 0512
definitio al output
n 7: Output power
(0~2*Ac drive
rated power)
8: Bus voltage
(0~1000V)
9: AI1 (0~10V)
10: AI2
(0~10V/0~20mA
)
11: Output
DO frequency after
P4.19 DO output 11 × 0513
output compensation
(0~maximum
frequency)
12~14: Reserved
15: NULL
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AO1 AO1
output output 0: 0~10V/0~20mA
P4.20 0 ○ 0514
range range 1: 2~10V/4~20mA
selection selection
Reserved
(3004GB Reserved Reserved 0 -
or below)
AO2
output
P4.21 range AO2 0515
selection output 0: 0~10V/0~20mA
0 ○
(35R5G range 1: 2~10V/4~20mA
B/37R5P selection
B and
over)
Gain of Gain of
P4.22 1~200% 100% ○ 0516
AO1 AO1
Reserved
(3004GB Reserved Reserved 0 -
or below)
Gain of
P4.23 AO2 0517
(35R5G Gain of
1~200% 100% ○
B/37R5P AO2
B and
over)
Max
Max output Min Pulse value
output
P4.24 frequency output of 10.00kHz ○ 0518
frequenc
of DO DO~50.00kHz
y of DO
Min
Min output
output 0.00~ Max Pulse
P4.25 frequency 0.00kHz ○ 0519
frequenc value Output of DO
of DO
y of DO
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0: Single cycle 1
1: Single cycle 2
PLC PLC
(holding final
P5.00 Operating Operating 2 × 0600
value)
mode mode
2: Continuous
operation
Program Program
P5.04 Operating Operating 0.1~3600 10.0 ○ 0604
Timing T1 Time 1
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0.1~999.9%
Rotate speed =
actual rotate
speed×PC.21
(PG)
Rotate
speed=120×Opera
ting
Rotating Rotating Frequency÷PA.00
speed speed ×PC.21(non PG) 100.0
PC.21 Reference speed ○ 0D15
display display %
coefficient coefficient =PID reference
speed×PC.21(PG)
Reference
speed=120*refere
nce
frequency÷PA.00
×PC.21(non PG))
Note: This setting
has no influence
to actual speed
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0: NULL
1: Uu1: Bus
under-voltage
during running.
2: Uu2: Control
circuit Under
voltage
3: Uu3: MC fault
4: OC1: Over-current
in Acc process
5: OC2: Over-current
in Dec process
6: OC3: Over-current
in constant-speed
operation
7: Ou1: Overvoltage
in Acc process
8: Ou2: Overvoltage
in Dec process
9: Ou3: Overvoltage
Type of
in constant speed
Type of latest NULL * 0F00
PE.00 operation
latest fault fault
10: GF: Ground fault
11: OH1: Heat-sink
overheat
12: OL1:Motor
overload
13: OL2: Ac drive
overload
14: SC: Load
short-circuit
15: EF0: External
fault of serial
communication
16: EF1: External
fault of terminal
17:SP1 Input phase
failure or
Unbalance
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◆Terminal control: The user should define X1~X8 terminal to achieve RUN, F/R, FWD,
REV, HLD and other running functions(see P3.01~P3.08) first, and then used the
terminals to control the ac drive Start, Stop .etc.
◆Serial communication: Users connected the serial communication port to PC or PLC,
then through communication to control the ac drive Start, Stop, F/R and so on.
Note 2:
◆If the “STOP/RESET ”key is valid, users can stop ac drive by pressing
“STOP/RESET ”key on the keyboard for emergency stop. If the “STOP/RESET ”
key is invalid, the user can only stop the ac drive by preset control mode.
◆If P0.04 is set to 5, the JOG key is invalid. If the JOG key is invalid, the user can
only start Jog operation by FJOG or RJOG terminal.
◆In Keyboard and Terminal control mode, communications read and write commands
will be ignore.
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application needed. But at this time, the V/F characteristics of the load and its
contributed need must be considered. As shown in Fig. 5-0-1
Output Voltage(V)
Rated Voltage
Output Freq.(Hz)
Basic Max output
Frequency Frequency
Fig. 5-0-1 V/F characteristic diagram
◆Max frequency FMAX: This setting is the max frequency allowed to be output of this
series ac drive. If reference is bigger than rated value of drive equipment, the motor
and equipment may be damaged.
◆Frequency upper limit fH is the highest frequency that ac drive allowed to work. In
addition, frequency lower limit fL is the lowest. Setting frequency upper limit and
frequency lower limit, can automatically ensure that the output frequency is’ not
higher than frequency upper limit and not lower than frequency lower limit. This
function usually used to guarantee motor working in allowed frequency, to avoid
mistake action or mechanism or ac drive backfire. It is especially useful in avoid
low-speed or over-speed. See P2.04.
◆Max output voltage is output voltage when the ac drive runs at basic frequency.
Usually it is the rated input voltage of motor, which is marked on the nameplate of
motor.
Max output
Voltage (P0.10)
0 3
2
1
Output Frequency(Hz)
Basic Frequency (P0.06)
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If P0.12 is set to 4, you can define V/F curve by P0.13~P0.18, as shown in Fig. 5-0-3.
The V/F curve can be defined with 4 points to meet special load characteristics demand.
Voltage %
100%
P0.18
P0.16
P0.14
Frequency (Hz)
Max output
voltage
Manual
torque boost
Output Freq.
Cut-off Freq. for torque boost Basic operation frequency
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to be used and V/F curve should be adjusted according to the motor parameters.
P0.20 Cut-off point used for manual Range: 0.00~50.00Hz
torque boost 【16.67 Hz】
Note:
P0.20 defines the cut-off frequency used for manual torque boost to the basic frequency
(defined by P0.19), as shown in Fig. 5-0-4. This cut-off frequency is valid for any V/F
curve defined by P0.12.
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Output Freq.(Hz)
Brake First and then start
Time
Braking voltage
Braking
energy
Time
DC injec tion br aking time
Running command
St op command
◆Speed tracking restart: Search and catch the motor’s running direction and speed, and
then start at the caught speed , running to the reference frequency within the Acc/Dec
time, realize smooth start of motor, as shown in Fig. 5-1-2. This mode is suitable for
the motor with big inertial load.
Time
Motor speed
Time
Output voltage
Time
Power
off
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◆Starting process includes the start of ac drive power on, power recover, external fault
reset, and restart after coast-to-stop.
Tips:
Models of 3018G/3022P and aboves can take speed tracking function ; Models of
35R5GB/37R5PB~3015GB/3018Pb need to install a matched speed tracking board if
they want to take speed tracking function; Models of 3004GB or below have not this
function.
P1.01 Start frequency Range: 0.10~60.00Hz【0.50Hz】
P1.02 Start frequency holding
Range: 0.0~10.0s【0.0s】
time
Note:
Start frequency is the initial frequency at which the ac drive starts, see fS as shown in Fig.
5-1-3 ; Holding time of starting frequency is the time during which the ac drive operates
at the starting frequency, see t1 as shown in Fig. 5-1-3:
Output Freq.(Hz)
Reference
Freq.
Start Freq.
Time
t1
Start frequency holding time
Fig. 5-1-3 Starting frequency and starting time
Tips:
1.Starting frequency is not restricted by the frequency lower limit.
2.If reference frequency is lower than starting frequency during acceleration, the ac
drive will run at zero-speed.
P1.03 DC injection braking current at This value depends on the ac drive model
start 【0.0%】
P1.04 DC injection braking time at start Range: 0.0~30.0s【0.0s】
Note:
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P1.03 and P1.04 are only active when P1.00 is set to 1 (start mode 1 is selected), as
shown in Fig. 5-1-1.
The range of DC injection braking current and time are dependent on the ac drive model,
see Table 5-1-1.
DC injection braking current is a percentage value of ac drive rated current. When the
braking time is set to 0.0s, the DC injection braking process will not happen
Preset Freq.
Time
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the load that needs descending torque at low frequency, and short-time acceleration at
high frequency, such as conveying belt.
Running Freq.(Hz)
③ ③
② ②
① ①
Time
Note:
P1.06 and P1.07 are only active when the Acc/Dec mode is S-curve mode (P1.05=1) and
P1.06+P1.07≤90%.
Starting process of S-curve is shown in Fig. 5-1-5 as “①”, where the changing rate of
output frequency increases from 0.
Rising process of S-curve is shown in Fig. 5-1-5 as “②”, where the changing rate of
output frequency is constant.
Ending process of S-curve is shown in Fig. 5-1-5 as “③”, where the changing rate of
output frequency decreases to zero.
Tips:
Scurve Acc/Dec mode is suitable for the conveying load such as elevator and
conveying belt.
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◆1: Coast-to-stop
After receiving the stop command, the ac drive stops output immediately and the load
stops under the effects of mechanical inertia.
◆2: Dec-to-stop +DC injection braking
After receiving the stop command, the ac drive reduces its output frequency according
to the Dec time and starts DC injection braking when its output frequency reaches the
preset frequency of braking.
Refer to the Notes of P1.09~P1.12 for the functions of DC injection braking.
DC injection braking
frequency at stop
Output Voltage
( effective value) Waiting time for DC
injection braking at
stop
Braking
Energy
Time
DC injection
Running braking time
command
Fig. 5-1-6 DC injection braking
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◆DC injection braking frequency at stop is the frequency at which DC injection braking
action begins when the ac drive in Dec-to-stop process. In the process of constant rate
deceleration, if the output frequency is at or below the “DC injection braking
frequency at stop, the DC injection braking function will startup.
◆DC injection braking current at stop is a relative percentage of ac drive rated current.
The DC injection braking function is disabled, when the braking time is 0.0s. The
setting range of Type G is 0.0~100.0%, and Type P is 0.0~80.0%.
◆DC injection braking time is the DC injection braking holding time. This time cannot
be set too long; otherwise, it will cause the ac drive overheating. When the DC
injection braking time is set to zero, the DC injection braking function is disabled.
Tips:
This function will start up after ac drive received stop command. Usually, it is used to
improve the stop precision and not for deceleration braking in common running. If
faster stop required, braking energy regeneration unit should be fitted, or the ac drive
that has the function of brake energy regeneration should be selected.
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OFF
Trip-free
time
Treatment 0 RUN
Uu1 Uu1 Uu1 ... Recorded
Treatment 1 RUN Uu
Zero-spe ed Uu1 Uu1 ... Recorded
Power 2 ON
OFF
Trip time
Treatment 0 RUN
Uu1 Uu1 Uu1 ... Not recorded
Treatment 1 RUN Uu
Ze ro-spe e d Uu1 Uu1 ... Not recorded
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P2.00×P2.01
t1=
P0.07
Operation Freq.(Hz)
t1 t2 t3
P2.00
Time
JOG Command
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The delay time is the transition time at zero frequency when the ac drive switching its
running direction as shown in Fig. 5-2-2 as t1.
Operation Freq.(Hz)
t1
Time
Reference
Frequency 1
Lower limit
Frequency
Reference
Frequency 2 Time
Fig. 5-2-3 Running at Frequency lower limit
◆If setting is 1, when reference frequency is lower than frequency lower limit, the ac
drive will run at frequency lower limit first and last the delay time set by P3.22, then
run at zero-speed. As shown in Fig.5-2-4.
Operation Freq.(Hz)
Frequency
lower limit
Reference
Freq. 2 Time
Fig. 5-2-4 Zero-speed running
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◆If standby function is enabled and the ac drive is just in the standby operating mode,
regardless of the value of P2.04, the ac drive will run at zero-speed.
P2.05 Frequency departure setting Range: 0.00~2.50Hz【0.00Hz】
Note:
◆This function is used to prevent the fluctuations of analog input and reduce the
influence to output frequency. The backlash is 20% of frequency departure setting.
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Reference Freq.(Hz)
Jump frequency
bandwidth
Jump
Jump frequency frequency 3
bandwidth
Jump Jump
frequency frequency 2
bandwidth
Jump
frequency 1
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◆Ac drive will not run when terminal RJOG is enabled, or terminal REV is enabled.
5.4 I/O Terminal Ctrl (Group P3)
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Time
Reset command
Run command
Fig. 5-3-1 Terminal reset
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reverse command, as shown in Fig.5-3-2. The defined Jog function of terminal isn’t
limited by run command mode selection (P0.04). When Jog frequency, and jog
Acc/Dec time can be defined in P2.00~P2.02.
Operation Freq.(Hz)
P2.00
Time
JOG
Fig. 5-3-2 JOG operation
10~12: UP/DOWN
◆If P0.03 is set to 2, frequency setting will be the sum of frequency setting 1 and
frequency setting 2.
Whether the UP/DOWN terminal is effective or not, the reference frequency will be
the sum of initial value of UP/DOWN and frequency setting 2. If any UP/DOWN
terminal is effective, the frequency will increase or decrease at the rate of UP/DN rate
(P3.10). And the UP/DOWN frequency range will be from the sub of frequency
setting 2 and P3.11 to the sum of frequency setting 2 and P3.11. If UP/DOWN
function terminal is not effective, the frequency reference of UP/DOWN will keep
constant. The frequency reference of UP/DOWN will be saved or not according to
the UP/DN reference saving selection P3.12, if UP/DOWN function is not effective
and STOP key has been pressed. But if UP/DOWN function is effective, the frequency
reference of UP/DOWN will keep the initial value. As shown in Fig.5-3-3.
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Reference Freq.(Hz)
amplitude
Frequency setting 2
Run command
UP command
DOWN command
STOP command
Fig. 5-3-3 UP/DOWN combination operation diagram
Note: UP/DOWN Terminal is valid only when P0.01 is set to 7 and the ac drive must
be in running state.
◆If frequency setting selection (P0.03) is not 2, the frequency set mode will be
frequency setting mode 1. If frequency setting mode 1 has chosen Terminal UP/DN
(setting value is 7) function, whether the terminal UP/DN is effective or not, the ac
drive will run at initial value of UP/DN (If the UP/DN reference is lower than zero,
the ac drive will run at zero-speed). If any UP/DN function terminal is effective, the
UP/DN reference frequency will be changed by terminal UP/DN. And the frequency
is increased or decreased on currently operating frequency at the rate of Terminal
UP/DN rate setting (P3.10). At this time, if UP/DN is disabled, currently running
frequency will be the final UP/DN reference frequency. The frequency reference of
UP/DN will be saved according to selection of saving the UP/DN reference if
UP/DOWN function is not effective and “STOP/RESET ” key has been pressed. The
saved direction is positive. However, if UP/DOWN function is effective, the
frequency reference of UP/DOWN will keep the initial value even if press
“STOP/RESET ” key. As shown in Fig.5-3-4.
13: FRE Coast-to-stop
◆If the setting value is 13 and the function terminal is effective, the ac drive will stop
PWM output immediately, and exit from running state. Running command is only
active after release of terminal FRE. No matter what selection is set to P0.04 (Run
command mode selection) and what mode is set to P1.08 (stop mode), the FRE
Coast-to-stop function will take effect if the terminal function has been defined and
enabled.
14: Forced outage (Dec to stop within Dec time 4)
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Operation Freq.(Hz)
Run Command
UP command
DOWN Command
Stop command
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Output Freq.(Hz)
initial frequency
DC injection braking
Braking energy
Time
Braking energy
Braking time
Run Command
Fig. 5-3-5 DC injection braking
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P2.11
Time
Multi-step SS3
ON ON ON ON ON
ON OFF ON
frequency 5 SS2
ON ON
ON
SS1
Multi-step
ON ON OFF
frequency 6
Multi-step
ON ON ON
frequency 7
Common
OFF OFF OFF
Operating
For models power above or equal to 35R5GB/37R5PB, at least three terminals of the
eight are defined as SS1, SS2 and SS3, This function can be active. If the definition of
terminal and the function is less one, the combination will be invalid. The function can
be defined repeatedly. If one of the repeat terminals is valid, the combination function
will valid.
If it has defined S1~S7 and SS1~SS3 function at the same time, S1~S7 is prior.
25: Command channel switch to Terminal control 2
◆ Switch the run command mode to “Terminal control 2”, if this function terminal is
enabled.
29: Command channel switch to Keyboard control:
◆Switch the run command mode to “Keyboard control”, if this function terminal is
enabled.
30~35: Acc/Dec time
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◆T1~T4: Preset Acc/Dec time separately. If more than one Acc/Dec time function
terminals are enabled, the lower terminal function selection will be prior.
◆TT1~TT2: Combinations of the two terminals to make Acc/Dec time 1~4, as shown
in Table 5-3-3.
◆If simultaneity defined T1~T7 and TT1~TT2, T1~T7 is prior.
Table 5-3-3
TT2 TT1 Acc/Dec time selection
OFF OFF Acc/Dec time 1
OFF ON Acc/Dec time 2
ON OFF Acc/Dec time 3
ON ON Acc/Dec time 4
37~40: External fault signal / External interrupt signal (normally open / normally close)
EH0 - External fault signal normally open / EH1 - External fault signal normally close:
External fault command. If the setting is 37-40, the fault signal of external equipment
can be input by the terminal. Once the ac drive receives the fault signal, it stops output
immediately, and displays last fault code. After the external fault signal is removed, the
ac drive needs to be reset before restarting. Tips: Ac drive can’t reset if external fault
signal isn’t released. EH0 and EH1 are not influenced by P3.00 (Terminal function
mode), Shown in Fig.5-3-6.
EI0 - External interrupt signal normally open / EI1 - External interrupt signal
normally close: During operating, the ac drive stops its output and runs at zero-speed
when it receives external interrupt signal. Once the signal is removed, the ac drive will
start and resume normal operation. Please refer to note of EH0 and EH1 above. As
shown in Fig. 5-3-6.
Fault relay
KM
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Preset Timing
arrivingP3.25
Timing drive
input terminal
Timing drive
signal output
Fig. 5-3-7 Timing drive input
50: Counter's trig signal input
◆This terminal is used for pulse input to the internal counter of the ac drive. The highest
pulse frequency is 400 Hz. The present counting value can be saved when power off.
51: Counter clear
This terminal is used to clear the counter to zero .The terminal function is in
conjunction with Counter's trig signal input.
52: Actual Length clearing
When terminal 52 is enabled, the setting of P8.01 (actual length) will be cleared to
zero.
54: PUL: Pulse input
◆For 3004GB and below models, only multi-function input terminals X4 and X5 can
be defined as this function; for 35R5GB/37R5PB and above models, only
multi-function input terminals X7 and X8 can be defined as this function . The input
pulse frequency can be used as frequency reference. See Parameter Group P4 for the
relationship between input pulse frequency and the reference frequency.
55: Single-phase speed measuring input
◆Only multi-function input terminals X7 and X8 can be defined as this function. See
the control circuit wiring details in section 2.5 and 2.6. The speed control accuracy is
±0.1%. Single-phase speed feedback control can be realized by using this terminal and
PG.
56~57: Speed measuring input SM1/SM2
◆For the ac drive model of 3004GB and the below models, Only multi-function input
terminals X4 and X5can be defined as this function. For the ac drive model of
35R5GB/37R5PB and above models, only multi-function input terminals X7 and X8
can be defined as this function. See the control circuit wiring details in section 2.5 and
2.6. The speed control accuracy is ±0.1%. Dual-phase speed feedback control can be
realized by using this terminal and PG.
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FWD RUN
Fig. 1 Fig.2
REV F/R
COM COM
SB2
SB1 SB1 SB2
FWD RUN
SB3
REV HLD
Fig. 3 K Fig.4
HLD F/R
COM COM
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Operating Freq.(Hz)
Reference
Freq. Detection width
Time
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Output Freq.
Time
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Operating Freq.(Hz)
Frequency
upper limit
Frequency
lower limit
Time
FDTH Delay time EDTL Delay time
FDTH
FDTL
Torque detection
reference
Torque detection
reference*80% Torque arriving
detection
Time
Torque arriving
detection signal
Fig. 5-3-11 Torque arriving detection threshold
Xi Input 1 2 3 4 5 6 7 8
Counting value
arriving output
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%
Physical value
corresponding to Max
analog value Input %
Physical value
corresponding to Min
analog value Input %
%
Physical value
corresponding to Max
analog value Input%
Physical value
corresponding to Min
analog value Input%
Min analog Max analog
value (V) value (V)
Fig. 5-4-1 Analog input linear curve
Note 2:
◆When P4.00 is set to 1, 2, or 3, the function of P4.01~P4.04, P4.06~P4.09 and
P4.11~P4.14 are combined for one physical value, which is different to Note 1. User
can define their own nonlinear curves by setting these parameters. Six points can be
set on the curve. As shown in Fig. 5-4-2. In addition, the setting value to P4.01, P4.03,
P4.06, P4.08, P4.11, P4.13 must increase in order.
P4.12 P4.14
P4.09
P4.07
P4.02 P4.04
Analog
input
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◆The input filter time constant is used for digital filter of the input signal, in order to
avoid interference of the system.
◆The bigger the filter time constant, the higher the immunity level and the longer the
response time is. On the contrary, the smaller the time constant, the shorter the
response time and the lower the immunity level is. If the best setting is not clear, you
can adjust setting value according to the status of control stability and response delay
time.
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Note:
◆The ac drive output and instrument systems are likely to produce bias, you can adjust
the output gain (AO1or AO2) for the meter calibration and the change of measuring
range.
◆To avoid fluctuations of output in calibrating, you can make the ac drive output a
standard signal (set P4.17 or P4.18 to 5 to get DC 5v. It is 50% of the full range) for
AO gain calibration. For example, to calibrate AO1, select the function code P4.22
and press “ENTER” key to enter into the function parameter menu, turn encoder on
+ -
the keyboard right or left to set output signal just to 5 VDC. The
modification of P4.22 is valid immediately, and would be saved into P4.22 after
pressing ENTER key. To calibrate AO2 is like the above.
◆If the external instrument has a great bias, the instrument should connect to the ac
drive and carry out the actual adjustment.
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Operation Freq.(Hz)
f2 f7
f6
f5
f1
Time
f3
f4
T1 T2 T3 T4 T5 T6 T7
Run command
Fig. 5-5-1 Stop mode after single cycle of PLC
◆Single cycle 2 (holding the final value)
The ac drive will hold the operating frequency and direction of last step after
completing one cycle of operation. As shown in Fig. 5-5-2.
Operation Freq.(Hz)
f2 f7
f6
f5
f1
Time
f3
f4
T1 T2 T3 T4 T5 T6 T7
Run Command
Fig. 5-5-2 Holding the frequency after single cycle
◆Continuous operation
The ac drive will start next cycle of operation automatically after completing one
cycle of PLC operation until receiving stop command. As shown in Fig. 5-5-3.
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Operation Freq.(Hz)
f2 f7 f2 f7 f2
f6 f6
f5 f5
f1 f1 f1
Time
f3 f3
f4 f4
T1 T2 T3 T4 T5 T6 T7 T1 T2 T3 T4 T5 T6 T7 T1 T2
First cycle Second cycle
Run command
Stop command
Fig. 5-5-3 Continuous operation of PLC
T1 T2 T3 T4 T6 T7
Stopping signal
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T1 T2 T4 T5
Remnant time of stage 3
Operating time of stage 3
Run command
Stopping signal
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Note:
◆Record of PLC steps (P5.19) records the steps that the PLC currently operating at.
◆Operating time of this step (P5.20) records the operating time of the step that the PLC
currently operating at.
◆If P5.18 is set to 1, records of PLC steps (P5.19) and operating time of this step (P5.20)
will be cleared , then the value of P5.18 will recovery to 0.
Tips:
You can start, pause, and reset of PLC operating by setting external terminal function,
which is defined in Group 3.
5.7 Wobble Frequency Operating (Group P6)
P6.00 Wobble frequency operation restart mode Range: 0,1【0】
0: Restart at the freq. and direction before stop, as shown in Fig. 5-6-2.
1: Restart, as shown in Fig. 5-6-3
Range:
The ac drive model of no more than 4kW:
P6.02 Preset of wobble frequency 0.00~650.0Hz【0.00Hz】
The ac drive model of no less than 5.5kW:
0.00~400.0Hz【0.00Hz】
P6.03 Holding time before wobble
Range: 0.0~3600s【0.0s】
frequency operating
P6.04 Wobble frequency amplitude Range: (0.0~50%) of P0.00 【0.0%】
P6.05 Skip frequency Range: (0.0~50%) of P6.04 【0.0%】
P6.06 Skip Time Range: 5~50ms【5ms】
P6.07 Wobble frequency operating
Range:0.1~999.9s 【10.0s】
cycle
P6.08 Wobble ratio Range: 0.1~10.0【1.0】
Note:
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◆P6.02 is used to define the operating frequency before entering wobble frequency
operation mode.
◆ P6.03 is used to define the time when the ac drive operates at wobble-preset
frequency.
◆P6.04 is used to define the range of wobble operating frequency. The actual value is
P0.00×P6.04.
◆P6.07 is used to define a cycle of wobble frequency operation including rising and
falling processes.
◆P6.08 is used to define wobble ratio, which is the ratio of UP time to DOWN time.
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Operation Freq.(Hz)
Wobble frequency
operation amplitude Jitter Time Jitter Frequency
Central Freq.
Preset Freq.
Time(S)
Rising
Dec
time Falling Time
Waiting time (P6.03) Operating time
cycle
Acc Time
Run command
Stop command
Central Freq.
Preset Freq.
Time(S)
Run command
Stop command
Operation Freq.(Hz)
Central Freq.
Preset Freq.
Time(S)
Run command
Stop command
Fig. 5-6-3 Wobble frequency start: Restart
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◆|AI1-AI2|: Sub the PID feed analog input signal and the PID feedback input signal, the
absolute value is treated as the final feedback value. This function can be used to
control temperature difference, pressure difference and so on.
P7.02 Analog PID digital feed Range: 0.0~999.9【0.0】
Note:
◆When analog feedback is used (P7.01=0~8), this function can realize digital setting of
reference by keyboard. The setting must match the range of the actual physical value.
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Note:
◆If the residual between feed and feedback value is smaller than residual margin, PID
regulation will stop and the PID output maintain constant. As shown in Fig. 5-7-1.
◆Setting this parameter correctly is helpful to balance the system output accuracy and
stability. The residual margin reduces the regulation accuracy of the system, but
improves the system stability, to avoid unnecessary fluctuations of output.
◆If analog PID is selected, the setting of residual margin (P7.09) is the absolute value of
physical value, and it must match the measuring range. If speed PID is selected, the
setting of P7.09 is speed. As shown in Fig.5-7-1:
Feedback Residual margin
Reference
Time
Opereation Freq.
Time
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Range:
The ac drive model of no more than
P7.12 PID preset frequency 4kW: 0.00~650.0Hz【0.00Hz】
The ac drive model of no less than
5.5kW: 0.00~400.0Hz【0.00Hz】
P7.13 Hold time of PID Preset frequency Range: 0.0~3600s 【0.0s】
Note:
◆This function can make the PID regulation enter stable state quickly.
◆When the PID operation is start, the frequency will ramp up to the PID preset
frequency (P7.12) within the Acc time, and then the ac drive will start PID operation
after operating at the PID preset frequency for a certain time (defined by P7.13).
Operation Freq.(Hz)
Preset
Frequency
Time
Hold time of PID
Preset frequency
Fig. 5-7-2 PID preset frequency operation
Tips:
You can disable the function by setting the PID preset frequency (P7.12) to 0.
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◆This function is used to stop the variable pump (auxiliary pumps are all down) when
the flow is zero. In this case, if the frequency of variable pump were lower than the
“dormancy threshold”, the dormancy delay would be start.
◆If the frequency is still below the dormancy threshold (P7.17) after the dormancy
delay time (P7.16), the variable pump will shutdown. As a result, the entire device is
in dormancy state.
◆To awake the device, the pressure feedback must be reduced to awakening threshold.
Then the variable pump would startup. As shown in Fig.5-7-3.
PI
Feedback
Awakening
Threshold
Motor
Freq.
Dormancy
threshold
t
Delay Time
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58 ), and calculates length according to PG Pulse Range (P4.16) and Shaft perimeter
(P8.04).
Calculated length = Number of count pulses /PG Pulse Range (P4.16) *shaft
perimeter (P8.04)
◆The calculated length can be corrected through P8.02 (Rate of length) and P8.03
(correction coefficient of length), and the actual length is the corrected length.
Actual length =calculated length *Rate of length/ correcting coefficient of length
◆If the actual length (P8.01) is less than and nearly to the preset length (P8.00), the ac
drive will decelerate and run at low speed automatically. When actual length (P8.01) ≥
preset length (P8.00), the operating frequency will be zero, and the ac drive will stop
according to the stop mode. When the ac drive restarts, it needs to clear the actual
length or increase the preset length. The preset length (P8.00) must be larger than the
actual length (P8.01)), otherwise, the ac drive will not start. As shown in Fig.5-8-1.
Operation Freq.(Hz)
Operation according to
inverter's preset
Dec time
Time(S)
Actual Length
Preset length
Time(S)
Run command
Actual Length
clearing Command
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f
actual frequency
P0.00
t
P0.09
P0.21
L
P8.00
P8.00+P8.06
Actual Length
stop
overshoot
P0.21
Deceleration
sliding
point
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Freq. after
compensation Compensation Freq. Δf
Synchronous
speed
Load torque T
380V
V/F curve
P9.04
Lower limit
P9.05
Frequency
5Hz 50HZ
Fig. 5-9-2 Energy saving voltage lower limit
◆In the energy saving control mode, the optimum voltage is calculated according to
load power, and the voltage is supplied to the load. However, the set parameter may
vary because of temperature variations or using various manufacturers’ motors;
therefore, the optimum voltage may not be supplied in some cases. Automatic
fine-tuning control voltage maintains highly efficient operation.
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M M
Inverter 1 Inverter 2
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◆PA.00, PA.01 and PA.02 are used to set the motor parameters. In order to ensure the
control performance, please set PA.00~PA.02 with reference to the values on the
motor nameplate.
◆The ac motor power should match that of the ac drive. Generally, the motor power is
allowed to be 20% lower than that of the ac drive or 10% higher; otherwise, the
control performance would not be ensured.
R1 jX 1 jX 2
I1 Rm R2
U1 I2
I0 s
Xm
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The slave address number is set. It is necessary to set the address number so that it will
not overlap with the address numbers of other slaves in the network. To make many ac
drives and control PLC operate in the network, every ac drive has its own address
number. At most 31 ac drives whose address numbers are from 1 to 31can tie to control
PLC at the same time. 0 is broadcast address. The slave does not receive
communication command when Pb.01 is set to 0.
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This function code is used to select whether to save the MODBUS data to EEPROM or
not. If pb.06 is set as 1, parameters that modified by MODBUS communication will be
saved to EEPROM directly. However, if Pb.06 is set as 0, the modified parameters will
not be saved to EEPROM, but stored in RAM and they will be lost when power is off.
The other method to save the data to EEPROM is that write the MODBUS address
corresponding to the modified parameter to 0x00FF, then the data will be saved to
EEPROM which acts as the “ENTER “key to save the data.
Write or erase EEPROM frequently will reduce the life of EEPROM. Write
parameter data and save the data to EEPROM frequently in communication mode is
not allowed; for writing data frequently, you must modify Pb.06 as 0.
Pb.07 CCF6 Fault Handling Range:0,1【0】
0: Not generate fault and keep
1: Generate fault and stop
on running
Note:
This function code is used to decide whether to generate communication fault or not.
When the value is 1, if communication fault occurs, the keyboard will display CCF6
and the ac drive stop as fault occurs; when the value is 0, it doesn't generate the fault
and the ac drive will keep on running.
5.13 Display Control (Group PC)
PC.00 LCD Language selection Range: 0,1【0】
0: Chinese, display Chinese prompt in LCD screen;
1: English, display English prompt in LCD screen.
Note:
◆PC.00 is effective for the panel with LCD screen. And the LED panel only displays
segment code of characters and digits.
Note: Only 35R5GB/37R5PB and above ac drive models can be equipped with the
LCD keypad
PC.01 Output frequency (Hz) (Before compensation) Range: 0,1【1】
PC.02 Output frequency (Hz) (Actual) Range: 0,1【0】
0: No display 1: Display
Note:
◆If PC.01 is set to 1, output frequency (before compensation) will be displayed with
unit “Hz” in monitoring state, and the unit indicator “Hz” will be lit up. If it is set to 0,
the object will not be displayed.
◆If PC.02 is set to 1, output frequency (actual)will be displayed with unit “Hz” in
monitoring state, and the unit indicator “Hz” will be lit up. If it is set to 0, it will not be
displayed.
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0: No display 1: Display
Note:
◆If PC.03 is set to 1, output current will be displayed with unit “A” in monitoring state,
and the unit indicator “A” will lit up. If it is set to 0, output current will not be
displayed.
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indicator “m/s” (combination of unit” A” and’ V”) will be lit up. If it is set to 0, line
speed will not be displayed.
◆If PC.08 is set to 1, reference line speed will be displayed in monitoring state, and the
unit indicator “m/s” (combination of unit “A” and “V”) will be lit up. The reference
line speed cannot be adjusted online.
Note:
◆ Analog PID feedback/ feed is the Product of “percentage of physical value
corresponding to analog value” and “Analog closed loop measuring range”.
◆If PC.15 is set to 1, analog PID feedback will be displayed in monitoring state, and all
unit indicators will be lit up. If it is set to 0, analog PID feedback will not be displayed.
◆If PC.16 is set to 1, analog PID feed will be displayed in monitoring state, and all unit
indicators will lit up and flickered. If P7.00 is set to 0 and P7.01 is not set to 9, when
the user press shift key >> to monitor this object or Analog PID feedback, analog
PID feed can be adjusted online and be saved into P7.02 after press “ENTER” key.
PC.17 External counting value (no unit) Range: 0,1【0】
0: No display 1: Display
Note:
◆If PC.17 is set to 1, external count value will be displayed in monitoring state, and all
unit indicators will be off. If it is set to 0, external count value will not be displayed.
PC.18 Terminal status (no unit) Range: 0,1【0】
0: No display 1: Display
Note:
◆If PC.18 is set to 1, the terminal status will be displayed in monitoring state; If PC.18
is set to 0, the terminal status will not be displayed.
◆Model of 3004GB and the below models: The terminal information includes status of
terminal X1~X5, bi-direction open-collector output terminals D0 and relay output
terminal TA. The status of terminals is indicated by “on” or “off’ of the segment. The
segment will turn on if the terminal is valid. The segment will turn off if the terminal is
invalid. The central four segments are always on for the convenience of observation.
As shown in Fig.5-12-1:
◆Model of 35R5GB/37R5PB and above models: The terminal information includes
status of terminal X1~X8, bi-direction open-collector output terminals D0, Y1 and Y2,
and relay output terminal TA and BRA. The status of terminals is indicated by “on” or
“off’ of the segment. The segment will turn on if the terminal is valid. The segment
will turn off if the terminal is invalid. The central four segments are always on for the
convenience of observation. As shown in Fig.5-12-2:
X1 X2 X3 X4 X5
Always on
DO Relay
TA/TB/TC
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X1 X2 X3 X4 X5 X6 X7 X8
Always on
DO Y1 Y2 Relay1 Relay2
TA/TB/TC BRA/BRB/BRC
Fig. 5-12-2Terminal status diagram of 35R5GB/37R5PB~3500G
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1 min
Output current
100% 200%
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Output current
Detect threshold
Tips:
1. Pre-overload detection threshold should be lower than the overload protection
threshold.
2. During the overload detection time, if the current of ac drive is less than Pd.02, the
ac drive will clear the record of pre-overload detection time.
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Output Freq.(Hz)
0
Output current % Time(s)
0
Acceleration Time(s)
Output Freq.(Hz)
Acc/Dec 4
0
Output Current(%) Time(s)
0
Time(s)
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the middle direct voltage exceeds the stall over-voltage point, the ac drive will stop
reducing its output frequency. When the middle direct voltage becomes lower than the
point, the deceleration continues.
◆When the ac drive is in the status of over-voltage at stall, the time last more than 1
minute or press “STOP/RESET ”key directly and hold over 2 seconds, then the ac
drive will coast to stop.
Output Freq.(Hz)
0
Time(s)
Bus voltage(%)
0
Deceleration Time(s)
Fig. 5-13-5 Deceleration
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0: Invalid 1: Enabled
Note:
◆In the digital encoder damage cases, set Pd.12 to 1, so “JOP” key can be used as
UP and direction key can be used as DN, or press “>>+JOP” key and hold 5 minutes,
then the function will be enabled.
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Example: Set the password to 1234, then exit from Group PF and unlock the user
password. The process is shown in Fig. 5-15-1 and Fig. 5-15-2.
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Tips:
When ac drive is working in the same application, using this function can quick copy
the set parameters, and shorter the time spent on debugging and maintenance.
PF.03 is only valid for LCD keyboard.
Parameter copy is only effective to LCD keyboard. PF0.3 will be set automatically to
0.
At present, only 35R5GB/37R5PB ac drive and above models can match LCD
keyboard, but parameter copy of LCD keyboard is not open at now.
Menu Menu Go into Turn Shift Turn Shift Turn Shift Turn Enter to
level 2 level 3 user right 1 cursor right 2 cursor right 3 cursor right 4 save
display display password times to times, to times, to times, user
group Func. setting, to set right to set right to set right to set password
PF code initialv the the the the .
PF.00 alue is value value value value
0 to 1 to 2. to 3. to 4.
LED
Display -PF- 0000 1000 1000 1200 1200 1230 1230 1234 PF.00
Key + >> + >> +
>> + ENTER
Operation ENTER
Menu High bit Shift turn Shift Turn Shift Turn Enter to pass
level 2, Go into user bliniking cursor right cursor right cursor right password
display password to 2 to 3 to 4 verification,
turn
PF group verification right 1 right times right times right times go into edit
times state
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Chapter6 Troubleshooting
Chapter 6 Troubleshooting
6.1 Troubleshooting
When the ac drive has detected a fault, the keyboard will display the fault code, and the
ac drive will stop PWM output and come into fault state. In the fault indicator TRIP will
flicker, the fault relay will output the programming function and the motor will coast to
stop. At this time, you should find the reason of fault and apply corrective actions. If the
listed troubleshooting cannot solve the problem, please contact our company directly.
STOP
After debugging, you can press RESET or replace external terminals to restart the ac
drive. Attention: the ac drive can’t startup even through debugging has been finished if
operating signal isn’t removed, you should cut operating signal first and then close again
or remove main circuit power supply once to make the fault reset. If the SC fault
appeared, the replacement is only permitted after 10 seconds. If you want to see the work
condition (such as output frequency, reference frequency, output current, bus voltage.,
PRG
etc) or contents of the latest three fault, please press ESC to enter into program state
- +
and then dial to see parameter value of function code PE.00~PE.08.
Table 6-1 Troubleshooting
Fault Name of
Possible reasons of fault Actions
display protection
Bus Under
●Abnormity input ●Check voltage of power
Uu1 voltage during
voltage supply
running.
●Check the setting of
Control circuit ●Control circuit under
Uu2 detection level
under voltage① voltage
Charge circuit
Uu3 ●MC fault ●Check charge circuit
abnormal①
●Increase accelerate time
●Too short accelerating
●Adjust the setting of V/F
time
curve, appropriate setting
●Unsuitable V/F curve
of torque boost mode
●Voltage of power supply
Over current ●Check input power supply
OC1 is low
in Acc process ● Select bigger capacity ac
● Capacity of ac drive is
drive.
too small.
●Check resistance of the
●Output load of the ac
motor’s winding; check
drive is short circuited
insulation of the motor
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Fault Name of
Possible reasons of fault Actions
display protection
●Too short decelerating ●Increase decelerate time
time ●Add appropriate braking
●Inertia torque of the component
Over current load is big. ●Select a high-power ac
OC2
in Dec process ●Too low ac drive’s drive
power ●Check resistance of the
●Output load of the ac motor’s winding; check
drive is short circuited insulation of the motor
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Fault Name of
Possible reasons of fault Actions
display protection
●Check whether the
insulation of the motor
●Grounding current of
become bad
GF Ground Fault output side exceeds
●Check whether the cable
specified value
connecting the ac drive
and the motor is damaged
●Ambient temperature is
●Lower the ambient
too high
temperature
Heat sink ●Obstruction of
OH1 ●Clean the ventilation
overheat ventilation channel
channel
●Cooling Fan does not
●Replace the cooling fan
work
●Ac drive’s output
●Reduce the load
exceed the over loading
●Adjust V/F curve and
value of the motor
torque boost
●Improper V/F curve
●Check the AC supply
Motor ●Low AC supply voltage
OL1 voltage
overload ●Common motor has
●Use a special motor if the
operated with heavy
motor is required to
load at low speed for a
operate for a long time
long time
● Check the load.
●Load changes fast
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Fault Name of
Possible reasons of fault Actions
display protection
External fault ●Set correct overtime
comes from detecting time or set
EF0 RS485 serial overtime detecting time of
communicatio Pb.03 to 0.0s
●MODBUS serial
n ●Check external control
transmission error
circuit
●Faults comes from
●Check input terminals, if
External fault external control circuit
the fault appeared even
EF1 on terminals when the terminals aren’t
X1~X8 used, please, seek tech
support
Input phase ●Check input voltage
●Input R, S, T have
SP1 failure or ●Check input cable
phase loss or imbalance
Unbalance connection
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Fault Name of
Possible reasons of fault Actions
display protection
●RAM fault of the
CCF5 RAM fault ●Replace the control board
control board
●Serious interference
●MCU of the control
STOP
board read-write error ●Press RESET to reset
CPU ●The communication ●Add a filter on the side of
CCF6
disturbance cable is reverse power supply
connected or the ●Seek for tech support
Data-chosen-switch is
dialed wrong
●Copy wrong parameter
between the keyboard
Parameter ●Recopy the parameter
and EEPROM of
PCE ●Replace the control board
copying error② control board
●Seek for tech support
●EEPROM of control
board is damaged
●The ac drive’s current
detection circuit is
Hall current ●Replace the ac drive
HE faulty
detection fault ●Seek for tech support
●The current sensor is
damaged
z Pulses per z Set correct pulse
revolution or lower detection method
frequency are too z Check the pulse input
small. wiring (Double phases
z Terminal (model detected, for 3004GB
3004GB and below: and below: A-X4,
Pulse coder X4, X5, B-X5, for
35R5GB/37R5PB 35R5GB/37R5PB and
dE fault and above: X7, X8) above: A-X7, B-X8)
setting is z Make sure that the
inconsistent with motor is running
the wiring smoothly
z encoder wiring error z Replace encoder
z motor stall z Check the input
z The encoder is terminals, seek for
damaged technical support
Attention:
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After action of warning function, warning code is flickered display, but the ac drive is
not in fault-protecting state: PWM output will not be closed off, fault relay will not act.
In addition, the ac drive would automatically return to prevenient operation state
after the warning signal disappeared.
The following table lists different kinds of Warnings.
Table 6-2 Warning display and description
Warning
Display content Description
display
Under voltage Detected under voltage, the ac drive can continue
Uu
detection working after detected
The ac drive working current exceeded overload
Warning of the ac
detection level and maintained a longer time than
OLP2 drive’s overload
the setting of overload detection time. The ac
beforehand
drive would continue working after detected.
Temperature of radiator is over OH2 detecting
Temperature of the
OH2 benchmark, the ac drive would continue working
radiator is high
after detected.
Abnormity analog
AE1 AI1 analog input beyond range: -0.2~+10.2V
signal 1
Abnormity analog
AE2 AI2 analog input beyond range: -0.2~+10.2V
signal 2
Illogical function Function of I/O terminals, SS0-2, TT0-1 haven’t
SF1
code setting been set completely
Selected mode Setting operation mode isn’t complied with the
SF2 differ from setting setting of terminalsX1~X8.(S2R4GB~
of terminals 3004GB is X1~X5)
The ac drive has three open collector output, the
Output terminal output terminals D0, Y1, Y2 are programmable
selection error multi-function terminals. Users can select a part
SF3 ( Only for of control signal and monitor signal according to
35R5GB/37R5PB needs. When collector output is selected for
and above models) direction of programmed operating step or faults,
the content defined for function must be the
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Chapter 7 Peripheral Equipments
Isolator switch
Contactor
AC input reactor
DC reactor
Braking unit
Braking resistor
AC output reactor
Motor
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Isolator switch
Contactor
AC input reactor
DC reactor
Braking unit
Braking resistor
AC output reactor
Motor
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If a high-level of EMI is expected and CE, UL, CSA standards are required or when
weak noise resistance equipment is installed around the ac drive, please fit noise filter in
the system. The wiring cables should be as short as it can be and the filter should be
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closer to the ac drive. The grounding of the filter should not employ thin and long wire,
but directly connect the filter housing to the back plate of metal case where the paint has
been scraped off. This grounding method through surface contacting can effectively
reduce the HF grounding resistance, and the filter is capable of maximizing its potential
effect.
7.2.3 Brake unit and resistor
The ac drive series of 3015GB/3018PB and the below models have built-in brake
function. If users want to increase their brake torque, the only thing to do is to mount
external brake resistor. Built-in brake function isn’t applied for 3018G/3022P and above
models. If users want to increase the system brake torque, external brake unit should be
mounted. The brake unit includes brake control, drive and the discharge part of the
resistance. Brake control part should be adjusted according to the over-voltage
protection setting. If the discharge resistor with over-temperature protection, it is
recommended that, the control contact should be connected to the main control circuit.
Table of brake resistor and power for hundred-percent brake torque:
Table 7-4 Motor power and brake resistor selection
Resisto Resisto
Voltag Motor Resistan Resistan
r r
e Power ce Power (kW) ce
power Power
(V) (kW) (Ω) (Ω)
(kW) (kW)
0.4 200 0.1 Three 45 13.6 9
Single -phase
0.75 150 0.2 380 55 20/2 12
-phase
220 1.5 100 0.4 75 13.6/2 18
2.2 75 0.5 93 20/3 18
Three 0.75 300 0.4 110 20/3 18
-phase
380 1.5 300 0.4 132 20/4 24
2.2 200 0.5 160 13.6/4 36
4 200 0.5 185 13.6/4 36
5.5 100 0.8 200 13.6/5 45
7.5 75 0.80 220 13.6/5 45
11 50 1 245 13.6/5 45
15 40 1.5 280 13.6/6 54
18.5 30 4 315 13.6/6 54
22 30 4 355 13.6/7 63
30 20 6 400 13.6/8 72
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37 16 9 500 13.6/8 90
7.2.4 Leakage current protector
Because safety capacitor or distributed capacitance to earth exists in interior of ac drive
and motor and in the input or output leading wires, and higher carrier frequency is used
for low noise, the leakage current of the ac drive is to high, obvious in large capacity
machine. Sometimes, it may lead defective action of protective circuit.
If you encounter problems above, except lessening carrier frequency and shortening
leading wire, you have to mount leakage current protector:
Mount leakage current protector at the input terminal (come after MCCB)
Current action level (with ac drive) must be ten times more than the total leakage current
(without ac drive) of circuit, ratio noise filter and motor, etc.
7.2.5 Capacitor Box
The capacitor box is particularly applied in the circumstance requiring continuous duty
when the power-off is relative long (more than 20ms).
You can order from our company, please specify the actual load, the required continuous
duty time after power-off when you place the order, so that our company can prepare you
the product.
As the capacitance box may influence some parameters in your machine after it is
assembled, the preparation by the user is not recommended.
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Chapter 8 Maintenance
Chapter 8 Maintenance
DANGER
1. Terminals of the ac drive have high-voltage. Never touch them, or it will cause
electric shock.
2. Replace all protective covers before powering up the ac drive. When removing
the cover, be sure to shut off the power supply to the ac drive.
3. Turn off the main circuit power supply and verify the charge LED has lit off
before performing maintenance or inspection.
4. Only authorized personnel should be permitted to perform maintenance,
inspections or parts replacement, or you will risk electric shock.
CAUTION
1. The keyboard PCB board, control PCB board and drive board employs CMOS
ICs.
Do not touch the CMOS elements.
2. Do not connect or disconnect wiring or connectors while power is applied to the
circuit.
3. Do not check signals during operation, or the equipment will be damaged.
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The daily inspecting contents and cautions are listed in Table 8-1.
Table:8-1 The daily inspecting contents and cautions
serial Inspectio
Inspection
numb n Inspection item Access standard
part
er part
LED Display normal or Confirmed by
1 Display
monitors abnormal operation mode
Cooling Rotate flexibly, Abnormal
2 Fan Without abnormal
system sound
Inside Heat, abnormal sound or
3 Main part Without abnormal
cabinet smell
Temperature humidity,
Environ
4 Ambient dust, According to 2.2
ment
Hazardous gas
Input/outp
Input/output Voltage According to
5 Voltage ut
normal of not appendices 2
terminal
Heat, abnormal sound of
6 Load Motor No abnormal
vibration
8.1.2 Regular Maintenance
The power supply must be cut off before regular maintenance. Only after the monitor has
no display and charge LED has lit off 5-10 minutes can the maintenance begin. On the
other hand, you will risk electric shock because there are storage capacitors within the ac
drive that will hold charge even after the input power is disconnected.
The regular maintenance contents and cautions are listed in Table 8-2.
Table: 8-2 The regular maintenance contents and cautions
Component Check Corrective Action
External
Terminals,
Loose screws or
Connectors, Securely tighten.
connectors
Mounting Screws,
etc.
Blow with dry, compressed
air( 39.2×104 to
Heat sink Build-up of dust and dirt
58.8×104 Pa(4 to
6kg.cm2 )pressure)
Blow with dry, compressed
Printed Circuit
Accumulation of air( 39.2×104 to
Board
conductive dust of oil 58.8×104 Pa (4 to 6kg.cm2)
(PCB)
pressure), if dust and oil can not be
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Don’t dismount or shake any part of the ac drive and pull out the plug-ins when inspect,
otherwise the ac drive will work in fault state and the keyboard will display the fault
code. Even worse, it may cause fault to component or damage to main part IGBT
Using different meters may get different result.
Please use moving coil. Voltmeter to measure input Voltage and bridge voltage meter to
measure output voltage. Clamping ammeter is advised to measure input/output current
and electro-dynamic power meter is the best instrument to measure power. If condition is
limited, users can use the same meter to measure some times and take notes for
comparison.
For waveform testing, the scanning frequency of electric oscilloscope should be more
than 40MHz. For instant changing waveform, the Perfect frequency is over 100MHz.
Please isolate the mains electrical supply before the testing.
Recommendable wiring of main circuit electro measurement (Figure8-1) and
description (Table8-3) are the following:
A
V
(
+
)
(
-
)
A
W R U W
V V
A
S V M
V V
A
A
D
O
W T GND W W
F
V V
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Chapter 8 Maintenance
Vol
tage
Wave
form
Cur
rent
Curre DC Curre Volt
Measuring Voltm Power Volt Power
nt voltmete nt mete
instrument eter meter meter meter
meter r meter r
Electr Electr Electr Electr Mag
Magnet Rectifi
Instrument Movin o- o- o- o- neto-
o- er
Type g-coil Magn dynam Magn dynam Elect
Electric -type
etic ic etic ic ric
Virtu Virtu Total
al Total al virtua
Total Total
value virtua value l DC
virtua DC virtua
Parameter of l of value volta
l voltage l
First powe First of ge
value value
harm r harm powe
onic onic r
When power supply is asymmetric seriously or three phases current is not balanced,
please use electro-dynamic type three-phase wattmeter to measure the power.
Because the product has passed electric insulation test and dielectric strength
examination, similar experiment is not required. In addition, the experiment will
decrease the insulating voltage proof and improper experiment may cause product failure.
If the experiment must be done, only skilled workers satisfy the qualification.
When doing experiment of main circuit voltage proof, please choose capacity equivalent
instrument, using time and leakage current of which can be set. Moreover, this
experiment will shorten life span of the device. Also, the main circuit terminals ( R, S, T,
U, V, W, P1, + ,-)must be short-circuited before using megohm-meter and the megohm
voltage level must match the system(220Vsystem/megohm-meter250V,380V
system/megohm-meter500V,660Vsystem/megohm-meter 1000V. Control circuit can’t
be measure by megohm-meter, but by universal meter (high resistance).
Earth-resistance of product (380V) should not be less than 5 MΩ and that of control
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Chapter 8 Maintenance
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Chapter 9 Quality Guarantees
Note to Users:
The manual is just applicable to the ac drive of this series.
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Chapter 9 Quality Guarantees
Our company will be responsible for the ac drive during all its life and provide technical
service.
Though the product is designed and manufactured under a strict quality control, be sure
to inquire us first if the ac drive is planned to be used on the following occasions in
which failure or error operation would cause damage to body or life .
●Transport equipment;
●Medical apparatus;
●Nuclear energy, electric power unit;
●Aviation and spaceflight equipment;
●All kinds of safety device;
●Other special purpose;
Hope to users:
Sincerely, we hope you to give advice about design, performance, quality and service of
our products. Our company will be appreciating.
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Appendix 1 Exterior size and mounting size
Ac drive Model H H1 W W1 D D1 D2 D3 d
S2R4GB/S2R75GB 150 138.5 95 81 128 138 72 103 4.5
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Appendix 1 Exterior size and mounting size
Ac drive Model H H1 W W1 D D1 D2 d
35R5GB/37R5PB,37R5GB/3011PB 270 255 190 175 176 186 122 7
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Appendix 1 Exterior size and mounting size
d
Ac drive Model H H1 W W1 D D1 D2 d
1
3011GB/3015PB,3015GB/3018PB 373 360 235 200 176 188 125 7 12
3018G/3022P,3022G/3030P 420 405 270 200 218 230 175 7 14
3030G/3037P,3037G/3045P 503 488 311 200 230 242 180 7 14
3045G/3055P,3055G/3075P 590 570 351 200 254 266 192 10 20
3075G/3093P,3093G/3110P 698 672 400 280 260 272 186 12 22
3110G/3132P,3132G/3160P 850 823 505 420 280 292 212 12 22
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Appendix 1 Exterior size and mounting size
Please choose
hanger it
is necessary
Ac drive Model W D L a b c d
3160G/3185P,3185G/ 3200P,
450 400 1600 400 315 30 15
3200G/3220P,3220G/3250P
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Appendix 1 Exterior size and mounting size
3250G/3280P,3280G/3315P
450 400 1800 400 315 30 15
,3315G/3335P,3335G/3400P
Ac drive Model W D H a b c d
3400G,3500G 800 550 2000 700 300 125 18
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Appendix2 Technology Standards
Items Standards
Rated input
1AC 200~240V 50/60Hz
voltage,
frequency 3AC 380V~440V 50/60Hz
Permission 1AC 220: 176~264V, frequency less than ±5%
input working 3AC 304~456V, voltage unbalance rate less than 3%, frequency less
voltage range than ±5%
Ac drive
S2R4GB S2R75GB S21R5GB S22R2GB
Model
Motor Output
0.4 0.75 1.5 2.2
(kW)
Rated output
2.4 4.5 7.0 11.0
current(A)
Ac drive
3R75GB 31R5GB 32R2GB 3004GB 35R5GB
Model
Motor Output
0.75 1.5 2.2 4.0 5.5
(kW)
Rated output
2.5 4.0 6.0 9.0 13.0
current(A)
Ac drive 37R5GB/ 3011GB/ 3015GB/ 3018G/ 3022G/
Model 37R5PB 3011PB 3015PB 3018PB 3022P
Motor Output
7.5 11 15 18.5 22
(kW)
Rated output
17.0 25.0 32.0 37.0 45.0
current(A)
Ac drive 3030G/ 3037G/ 3045G/ 3055G/ 3075G/
Model 3030P 3037P 3045P 3055P 3075P
Motor Output
30 37 45 55 75
(kW)
Rated output
60.0 75.0 90.0 110.0 152.0
current(A)
Ac drive 3093G/ 3110G/ 3132G/ 3160G/ 3185G/
Model 3093P 3110P 3132P 3160P 3185P
Motor Output
93 110 132 160 185
(kW)
Rated output
176.0 210.0 253.0 304.0 342.0
current(A)
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Appendix2 Technology Standards
Items Standards
Ac drive 3200G/ 3220G/ 3250G/ 3280G/ 3315G/
Model 3200P 3220P 3250P 3280P 3315P
Motor Output
200 220 250 280 315
(kW)
Rated output
380.0 426.0 480.0 520.0/ 600.0
current(A)
Ac drive 3355G/ 3400G/
3500G
Model 3355P 3400P
Motor Output
355 400 500
(kW)
Rated output
680.0 750.0 900.0
current(A)
Rated output
0~Rated input voltage
voltage
Types for general purpose control: 150% 1 minute, 180% 20 seconds;
Overload
Types for constant pressure water supply: 120% 1 minute; 150% 1
Capability
second.
Control
Magnetic flux vector control
method
Frequency 0.00~650.0Hz(S2R4GB~3004GB)/
range 0.00~400.00Hz(35R5GB/37R5PB~3500G)
Frequency
Digital instruction ±0.01%(-10℃~+40℃);
Setting
Resolution Analog instruction ±0.01%(25℃±10℃)
frequency
Digital Reference 0.01 Hz; Analog Reference 1/1000 of the maximal
setting
frequency
resolution
Output
frequency 0.01 Hz
resolution
Frequency
0~10V,0~20 mA
setting signal
Accelerating/
0.1~3600 second(Accelerating and decelerating time can be set
decelerating
characteristic separately)
Brake torque With additional braking resistor, the brake torque can reach 125%
No. of V-f
4 fixed V/F Patterns selectable and 1 custom
Patterns
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Appendix2 Technology Standards
Items Standards
Voltage overload , Under voltage , Current limiting, Over current,
Protective
Thermal overload, Electronic thermal relay, over voltage stalling,
function
Data protection damaged, External fault.
Ambient
-10℃~+40℃
Temperature
Humidity 5~95% Relative humidity ( RH ) (non-condensing)
Store
-40℃~+70℃
temperature
Mounting Indoors, less than 1000 meters above sea level, Dust free, Away from
place corrosive gases and direct sunlight.
Vibration Be less than 0. 5 gravity acceleration
Protection
IP 20
level
Cooling Force-cooled Ac drive Model power below 22 KW has fan controlling
method system.
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Appendix3 Main Circuit Output Cable Selection (Recommended)
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Appendix3 Main Circuit Output Cable Selection (Recommended)
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Appendix 4 MODBUS Communication
Baud
rate:200/2400/4800/9600/19200/38400
bps
Communication parameters
Data length: 8 bit fixed.
Parity selection: EVEN / ODD / NONE
STOP bit: 1 bit fixed.
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Appendix 4 MODBUS Communication
SW4
ON
1 2
OFF
RS-485
Switchs of terminal resistance
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Appendix 4 MODBUS Communication
0: Keyboard control
1: Terminal control
1(STOP inactive)
0001H
Running 2: Terminal control
communica
comman 2(STOP active)
tion control
P0.04 d control 3: Serial communication 0 ×
instruction
mode 1(STOP inactive)
is operation
select 4: Serial communication
signal
2(STOP active)
5: Terminal control 3
(STOP and JOG invalid)
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Appendix 4 MODBUS Communication
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Appendix 4 MODBUS Communication
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Appendix 4 MODBUS Communication
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Appendix 4 MODBUS Communication
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Appendix 4 MODBUS Communication
Instructions example
Read Holding Registers [03H]
The contents of the specified number are read out in MODBUS address. The holding
register contents are divided into the high 8-bit and low-order 8-bit, and become the data
in the response message in that order.
Example: Read out the slave 1 running status
Command Message Normal Response Message AbnomalResponse Message
Slave Address 01 Slave Address 01 Slave Address 01
Function Code 03 Function Code 03 Function Code 83
Starting Upper 00 No. of Data 02 Error Code 03
No. Lower 20 Upper 00 Upper 01
Data CRC
Upper 00 Lower C1 Lower 31
Quantity
Lower 01 Upper 79
CRC
Upper 85 Lower D4
CRC
Lower C0
Note:No. of Data is double Command Message Quantity
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Appendix 4 MODBUS Communication
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Appendix 4 MODBUS Communication
Write 2 Register [10H]: With this instruction, the value of the action command (0001)
and the reference frequency (0002) can be modified simultaneously;
Notes:
You should set the operation control mode and frequency-setting mode as serial
communication at the same time.
Example: Start No.1 ac drive as clockwise operating, set the frequency as 50HZ.
( Pb.05=0 )
Command Message Normal Response Message AbnomalResponse Message
Slave Address 01 Slave Address 01 Slave Address 01
Function Code 10 Function Code 10 Function Code 90
Starting Upper 00 Startin Upper 00 Error Code 03
No. Lower 01 g No. Lower 01 Upper 0C
CRC
Upper 00 Quant Upper 00 Lower 01
Quantity
Lower 02 ity Lower 02
No. of Data 04 Upper 10
CRC
Upper 00 Lower 08
Lower 01
Data
Upper 13
Lower 88
Upper 6E Note:No. of Data is double Command Message Quantity
CRC
Lower F5
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Appendix 4 MODBUS Communication
●Data List:
●Command data (Only write-in is possible)
Address Name BIT Descriptions
0000H (Reserved)
0 Run command (1: Run 0: Stop)
1 Reverse command (1: REV 0: FWD)
2 External fault (1: External fault [EF0])
3 Fault reset (1: Fault reset)
Multi-function reference 1(P3.01 X1
4
Terminal function)
Multi-function reference 2(P3.02 X2
5
Terminal function)
Multi-function reference 3(P3.03 X3
6
Terminal function)
Run Multi-function reference 4(P3.04 X4
7
Operation Terminal function)
0001H
Signal
Multi-function reference 5(P3.05 X5
8
Terminal function)
Multi-function reference 6(P3.06 X6
9 Terminal function)( Only 35R5GB/37R5PB
~ 3500G)
Multi-function reference 7(P3.07 X7
A Terminal function) ( Only
35R5GB/37R5PB ~ 3500G)
Multi-function reference 8(P3.08 X8
B Terminal function) ( Only
35R5GB/37R5PB ~ 3500G)
C-F (Reserved) *NOTE 1
Frequency
0002H The unit is selected by the constant Pb.04 *NOTE 2
Reference
Communication PID feedback,
0003H Data range 0-1000 corresponding to 0.0~100.0%.
Set PC.15 value to 1 for monitoring PID feedback by
keyboard
Communication PID feed,
Data range 0-1000 corresponding to 0.0~100.0%.
0004H
Set PC.16 value to 1 for watching PID feed by
keyboard
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Appendix 4 MODBUS Communication
0005-0001FH (Reserved)
*NOTE 1: Reserved BIT always writes “0”.
*NOTE 2: If communication frequency reference is more than the maximum frequency,
the communication instruction will not be accept by the ac drive.
*NOTE 3: When read the only write-in registers, the ac drive will response with fault
content“02H”.
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Appendix 4 MODBUS Communication
8-F (Reserved)
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Appendix 4 MODBUS Communication
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Appendix 4 MODBUS Communication
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Appendix 4 MODBUS Communication
004DH~
(Reserved)
00FEH
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Appendix 4 MODBUS Communication
The function parameter P0.11 can be only read. In addition, function group PF can’t be
read and written.
Reading reserved address will return communication error code “02 H”.
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Appendix 4 MODBUS Communication
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Appendix 4 MODBUS Communication
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Appendix 5 Keyboard Mounting Size (Unit: mm)
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Appendix 5 Keyboard Mounting Size (Unit: mm)
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Appendix 6 Ac drive warranty
Fault condition
Motor: KW Poles Motor uses:
Failure date: Input power no-load load % Others:
Fault phenomena:
Fault display: OC OL OU OH LU None Others:
Used control terminal:
Reset operation: can can’t Output voltage: have no
Working time: hour Fault frequency:
Installation situations
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Appendix 6 Ac drive warranty
Disclaimer:
The following statement explains that Shenzhen ALPHA Inverter Co., Ltd. (including its
employees, agents and distributor) is not liable or subject to the limitation of liability to
any buyers or users who buy or use ALPHA6000 series products.
1. Affairs not liable or subject to the limitation of liability that described in this statement
is valid in the full scope permitted by law. To avoid doubt, for the death or personal
injury caused by Shenzhen ALPHA Inverter Co., Ltd. Negligence or fraudulent rumors,
any of the matters in this notice shall not be used to exclude or limit Shenzhen ALPHA
Inverter Co., Ltd. responsibility.
2. All legal implied warranties, conditions or other terms, in all the range permitted by
law, were excluded and this guarantee is not given or applied to the product.
3. Shenzhen ALPHA Inverter Co., Ltd. shall not be liable for any of the following
whatever losses, costs, expenses, claims or damages:
(a) Operating or using the product not in accordance with manual, including but not
limited to quick start manual, and/or incorrect or careless operation or use;
(b) Any reason preventing the correct operation or function, which generate in or
attribute to Shenzhen ALPHA Inverter Co., Ltd. beyond the reasonable control of the
acts, omissions, events or incidents, including but not limited to finger of God, war, riots,
civil strife, malicious or vandalism, fire, flood, or storm, natural disasters, earthquakes,
abnormal voltage or other hazards;
(c)In addition to maintenance personnel by Shenzhen ALPHA Inverter Co., Ltd.
authorized, any person made the product to add, change, dismantling, removal or repair;
or use non- Shenzhen ALPHA Inverter Co., Ltd. recommended supplies or parts.
4. According to the first paragraph, Shenzhen ALPHA Inverter Co., Ltd. shall not be
liable for the following loss of customers:
(a)Loss of profits, loss of sales or turnover, loss or damage to reputation, product loss,
loss of anticipated savings, loss of goodwill or business opportunities, loss of customers,
any software or data loss or loss of use, loss that under or related to the contract;
(b)Any special, incidental, accompanying, or indirect loss or damage, costs, expenses,
economic loss or consequential claims by the product or use / operation of the product
caused by or in connection with the product or use / operation of the product regardless
of the extent of the damage, even if Shenzhen ALPHA Inverter Co., Ltd. was told the
likelihood of such damages.
When using hardware, goods or software directly or indirectly supplied by non-
Shenzhen ALPHA Inverter Co., Ltd., leaving the goods or products can not be used
(including but not limited to failure, dysfunction, unexpected shutdown, virus infection
or other problems), any resulting losses, costs, expenses, claims or damages, Shenzhen
ALPHA Inverter Co., Ltd. is not responsible.
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