Part VI (J) - Mechanical Plant & Machinery Safety (Day 6)

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Site Safety Supervisor

Competency Course

Part VI (J) –
Occupational Safety Mechanical Plant
& Machinery Safety

1
Introduction

 There are wide ranges and varieties of plant


and machinery being deployed and used on
constructions sites.

 Accidents involving plant and machinery are


often severe and some cases fatal.

2
Introduction

Typical Plant & Machinery

 Bulldozers.

 Earth graders.

 Mobile cranes.

 Concrete pumps.

 Dumpers, etc.

3
Typical Hazards

Mechanical Hazards

• Entanglement - rotating shafts, pulleys,


sprockets and gears.
 Crushing - hard surfaces moving together.
 Severing - scissors or shear action.

4
Typical Hazards

Mechanical Hazards

 Cutting or puncturing -
sharp edges/ends.

 Slips, trips or falls -


cable of hose
connection/oil leaks,
etc.
5
Typical Hazards

Non-Mechanical Hazards

 Exposure/inhaling dust,
mists, vapours or fumes.

 Exposure to excessive
noise. to pressurise

 Exposure
fluids, gases or steams.

6
Typical Hazards

Non-Mechanical Hazards

 Contact with overhead power


lines.

 Contact or hitting structures.

 Knockdown pedestrian.

 Overturn.

7
General Control Measures

Planning & Preparation

 Valid certificate of fitness and

competent operator for


certificated plant and
machinery.

 Trained operators for plant and


machinery for other than
certificated machinery.

8
General Control Measures

Planning & Preparation

 Manufacturer ’s specification/safe operating


procedures for plant and machinery
operations.
 Log-book for individual plant and machinery.

9
General Control Measures

Prior to Operation
 Operators to conduct daily
inspection and record in the log
book.

 Inspection must include the


mechanical parts and non-
mechanical parts.

 Log-book for individual plant


and machinery.

10
General Control Measures

Prior to Operation
 Any damage or faulty part reported to superior.

 Check site condition; identif routes to be used


and determine requirements for temporary traffic
management.

 Check locations of underground services and


overhead power lines.

11
General Control Measures

Prior to Operation

 Operators are provided with appropriate PPE.

 Post suitable and appropriate warning signs at


conspicuous locations.

 Ensure those working in the vicinity are


informed and wearing high visibility clothing.

12
General Control Measures

During Operation

 Operators are wearing appropriate PPE at all


time.
 Ensure guards and other means of protection
are not removed.

 Comply with manufacturer ’s specification/ safe


operating procedures at all time.

13
General Control Measures

During Operation
 Keep travel speed slow
enoug to maintain control.

 Be aware of other
workers, plant and
machinery in the area.

14
General Control Measures

During Operation
 Do not reverse unless there is
a clear view or assisted by a
banksman.
 Never leave plant/machinery
running and unattended;
remove keys when not in use

.
15
General Control Measures

Working Near Plant/Machinery

 Wear high visibility clothing.

 Know the work operation; the direction the plant


or machinery will be coming or going.

 Watch the operator when moving into area;


make an eye contact with him.

16
General Control Measures

Working Near Plant/Machinery

 Stand well clear of revolving, reversing,


swinging and turning plant or machinery.

 Be aware of plant or machinery sound, horn, or


reversing alarm.

17
General Control Measures

Upon Completion

 Always leave or park in safe location, easily


seen and secured; particularly when left
overnight.

 Remove all posted warning signs.

18
General Control Measures

Maintenance
 Repairing and servicing to be carried out by
competent person and recorded.

 Before commencing, ensure plant or


machinery is safely and securely parked.

 Do not carry out temporary or patch up


repairs.

19
General Control Measures

Maintenance
 Watch out for hot lubricants, components
and parts.

 When leaving plant or machinery, isolate


controls and remove key.

 Immediately clean up any oil spillages.

20
Summary

 Plant and machinery are used to facilitate


and speed up work on site.

 Failure to take reasonable care will lead to


severe accidents.

21
Summary

 Plant and machinery safety requires specific


considerations and attention regarding the
selection of operators, inspections prior use,
during operations, upon completion and their
maintenance.

22
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