INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 1500 CUSTOMER PART #: RE-506989 MODEL NO.: DB4429-5734
GOV. REGULATION: 6-5 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 4045TF150 JOHN DEERE DUBUQUE / SARAN EDITION NO.: 19
APPLICATION: 70 kW GEN-SET DATED: 09/25/2015
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.

TEST STAND: ISO 4008: PUMP SETTINGS (CONTINUED)

1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 4. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
.063" (1.6 mm) ID X 25" (635 mm) LONG. OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
2. CALIBRATING INJECTORS........SAE J968/ISO 7440: 5. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) CAP 4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS.
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) RETORQUE CAP TO 200-225 LBS/IN.
a. TEMPERATURE 110-115F (43-46C) AT INLET. 6. 400 RPM (WOT):
b. SUPPLY PRESSURE (S.B. 334): 5.0 ± 0.5 PSI a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX.
(34 ± 3 kPa) AT PUMP INLET. b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
4. ELECTRONIC ADVANCE INDICATOR: 39938 (60 kPa)
7. 1500 RPM (WOT):
PUMP INSTALLATION: IT-083 a. SET TRANSFER PUMP PRESSURE 94-96 PSI,
ROTATION-C-* LEVER ANGLES (REF.) (649-662 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
b. ADJUST RETURN OIL TO 400-700 CC/MIN. RECHECK TRANSFER
NAME PLATE-L-SIDE** THOTTLE MIN.(B) N/A PUMP PRESSURE.
#1 CYL.-5-O'CLOCK** THOTTLE MAX.(C) N/A c. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa)
THROTTLE-L-SIDE** S.O. ( E) N/A 8. 1800 RPM (WOT): CHECK ADVANCE FOR 0. IF NECESSARY, ADJUST
E.S.O. (12V E.T.R.) S.O. ( F) N/A ADVANCE ADJUSTING SCREW FOR 0.
9. 1500 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY FOR
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 110.5-111.5 mm³/STROKE.
10. TURN SPEED DROOP ADJUSTING CAP IN 6 TURNS FROM MINIMUM
PUMP OPERATING SPEED...HALF...ENGINE SPEED DROOP POSITION
AIR TIMED TO HOUSING FLANGE (S.B. 177)(SEE SPECIAL NOTES) 11. 1500 RPM (ADJ. 40 mm³/STROKE): SET LIGHT LOAD ADVANCE
TRIMMER SCREW FOR 4.7.
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE
12. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE
(REF. SL-222)(REF. S.B. 97R FOR SPEED DROOP) CAP 4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS.
1. 1000 RPM WOT: OPERATE PUMP FOR 10 MINUTES TO BRING TO RETORQUE CAP TO 200-225 LBS/IN.
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. 13. ADJUST SPEED DROOP TO MINIMUM DROOP POSITION
2. ADJUST SPEED DROOP TO MINIMUM DROOP POSITION (CCW DIRECTION).TURN SPEED DROOP CAP IN 3 FULL TURNS
(CCW DIRECTION). TURN SPEED DROOP CAP IN 3 FULL TURNS CLOCKWISE.
CLOCKWISE. 14. 1620 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
3. 1620 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO 10-20 mm³/STROKE.
OBTAIN 10-20 mm³/STROKE. 15. 1400 RPM (L.I.): SET LOW IDLE SCREW FOR 10-14 mm³/STROKE. DO
4. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) NOT BACK OUT SCREW FROM INITIAL SETTING.
16. CHECK POINTS:
THROTTLE
RPM POSITION mm³/STROKE ADVANCE THROTTLE T.P.
a. 150 WOT 48 MIN. --- RPM POSITION mm³/STROKE ADVANCE PRESSURE
b. 400 WOT * 4 MAX. --- a. 150 WOT 50 MIN. --- 10 MIN. **
c. 1500 WOT 109-113 0 b. 400 WOT * 4 MAX. --- ---
d. 1500 ADJ. 38-42 3.7-5.7 c. 1400 L.I. 10-14 --- ---
e. 1500 ADJ. 83-89 0.5° MAX. d. 1500 WOT 110.5-111.5 0 94-96 ***
f. 1500 WOT * 4 MAX. --- e. 1500 ADJ. 39.5-40.5 4.2-5.2 ---
g. 1620 WOT 10-20 --- f. 1500 ADJ. 83-89 0.5° MAX. ---
h. 1670 WOT 5 MAX. 8.0°-9.0° g. 1500 WOT * 4 MAX. --- ---
h. 1620 WOT 10-20 --- ---
* E.S.O. DE-ENERGIZED i. 1670 WOT 5 MAX. 8.0°-9.0° ---
PUMP SETTINGS: FOLLOWING PUMP SERVICE * E.S.O. DE-ENERGIZED ** (69 kPa) *** (649-662 kPa)
1. ROLLER-TO-ROLLER DIMENSION... 1.964" ± .0015"
(49.89 mm ± 0.04 mm) 17. SPECIAL NOTES:
MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R. a. TORQUE ALL FASTENERS PER S.B. 106.
2. GOVERNOR LINKAGE GAP: .125"-.145" (3.2-3.7 mm) b. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L
(USE KIT #23093 S.B. 95) POSITION PER S.B. 164.
3. 0 RPM (WOT): c. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
a. SPEED DROOP SETTING: ASSEMBLE SPEED DROOP PER S.B. d. SEAL FASTENERS PER S.B. 134R.
97R. ENSURE CONTROL ROD SPRING IS INSTALLED WITH e. FOR SERVICE ONLY:
5 -½ +1 TURNS ON CONTROL ROD GUIDE. AIR TIME PUMP USING STANADYNE AIR TIMING FIXTURE 42973
b. TURN SPEED DROOP ADJUSTING CAP IN 3 TURNS FROM WITH HUB ADAPTER 29711. CONNECT AIR SUPPLY WITH 60-100
MINIMUM DROOP POSITION. PSI (4.1-6.9 BAR) TO #1 CYLINDER OUTLET. SET TOOL TO 195º
c. BACK –OUT HIGH IDLE SCREW. AND INSTALL TO DRIVE SHAFT. SLOWLY ROTATE TOOL
d. ADJUST SPEED ADVANCE PLUG TO PLACE END OF PLUG CLOCKWISE UNTIL ROLLERS STRIKE CAM RING AND TOOL
FLUSH WITH END OF LLA PISTON. STOPS, SCRIBE LINE ON HOUSING FLANGE. REPEAT
PROCEDURE TO ENSURE ACCURACY. IF INTERFERENCE
BETWEEN STRAIGHT EDGE AND HOUSING FLANGE OCCURS,
PLACE WASHER (i.e. 13521) BETWEEN STRAIGHT EDGE AND
TOOL.

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DB4429-5734

Note:

Note: ONLY USE SHOE PART NUMBER 20123 & 20124 IN ORIGINAL FACTORY PUMP BUILD

Note: REFERENCE S.B. 444

 DB4429-5734 EDITION 19 DATED 09/25/2015 Page 3 of 4

Note: * O.S. METERING VALVE AND ARM ASSEMBLY 22248 REFERENCE S.B.336

Note: THROTTLE LEVER BUSHING OUT

Note: USE 34279 OR 34273 LLA SPRING AS REQUIRED FOR PROPER POSITION OF FINAL SETTING.
 DB4429-5734 EDITION 19 DATED 09/25/2015 Page 4 of 4

Note: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REF. S.B. 108

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES FOR ENGINEERING USE ONLY
Assembly Description DATE ECN NO EDITION
17776 THROTTLE SHAFT BUSHING REPLACEMENT 06/23/2000 26925 1
26431 ESO MOUNTING AND GROUNDING KIT 07/05/2000 26938 2
33702 GASKET KIT 08/18/2000 26221 3
09/19/2000 27003 4
07/12/2002 27825 5
09/16/2002 26109 6
07/31/2003 27563 7
10/23/2003 26277 8
01/13/2004 28511 9
04/13/2005 29240 10
06/23/2008 31447 11
06/25/2008 31463 12
02/11/2010 32543 13
10/22/2010 32938 14
03/23/2011 906-M 15
11/06/2013 36264 16
01/31/2014 36592 17
10/01/2014 37305 18
09/25/2015 38692 19