INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 2200 CUSTOMER PART #: RE-40545 MODEL NO.: DB2435-4794
GOV. REGULATION: 8-10 % CUSTOMER'S NAME: SUPERSEDES: DB2435-4514
ENGINE: 4039DT008 JOHN DEERE DUBUQUE EDITION NO.: 16
APPLICATION: 310D TRACTOR DATED: 11/17/2017
NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS

TEST STAND: ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE

1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION...1.964" ± .001"
.063" (1.6 mm) ID X 25" (635 mm) LONG. (49.89 mm ± .025 mm)
2. CALIBRATING INJECTORS........SAE J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) 2. GOVERNOR LINKAGE GAP: .125"-.165"
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) (USE KIT #23093 S.B. 95)
a. TEMPERATURE 110°-115°F (43°-46°C) AT INLET. 3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
b. SUPPLY PRESSURE (S.B. 334): 2.0 ± 0.5 PSI OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
(14 ± 3 kPa) AT PUMP INLET. 4. 400 RPM (WOT):
4. ELECTRONIC ADVANCE INDICATOR: #39938. a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX.
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
PUMP INSTALLATION: IT-007 5. 2200 RPM (WOT):
ROTATION-C-* LEVER ANGLES (REF.) a. SET TRANSFER PUMP PRESSURE FOR 80-85 PSI,
NAME PLATE-L-SIDE** THOT MIN.(∠B) N/A (552-586 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
#1 CYL.-5-O'CLOCK** THOT MAX.(∠C) N/A b. ADJUST RETURN OIL TO 225-475 CC/MIN. RECHECK TRANSFER
THROTTLE-R-SIDE** S.O. (∠ E) N/A PUMP PRESSURE.
TIMING MARK 132.5° S.O. (∠ F) N/A c. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa).
6. 1300 RPM (WOT): SET ADVANCE TRIMMER SCREW FOR 3.0°.
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 7. 1300 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:
75-76 mm³/STROKE.
PUMP OPERATING SPEED...HALF...ENGINE SPEED 8. 2200 RPM (WOT): SET TORQUE SCREW: 58-59 mm³/STROKE.
AIR TIMED TO HOUSING FLANGE (SPECIAL NOTE) 9. 2400 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
OR MECHANICALLY TIMED TO CAM (S.B. 177) 10-12 mm³/STROKE.
10. 850 RPM (L.I.):
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE a. SET THROTTLE LEVER STOP SCREW FOR 13-15 mm³/STROKE,
(REF. SL-222) THEN BACK OUT 2 FULL TURNS AND LOCK.
1. 1000 RPM WOT: OPERATE PUMP FOR 10 MINUTES TO BRING TO b. SET LOW IDLE SCREW (COVER) FOR 13-15 mm³/STROKE.
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. 11. CHECK POINTS:
2. 2400 RPM (WOT): RESET HIGH IDLE SCREW TO OBTAIN
10-12 mm³/STROKE, IF NECESSARY. THROTTLE T.P.
3. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) RPM POSITION mm³/STROKE ADVANCE PRESSURE
a. 150 WOT 27.5 MIN. --- **10 MIN.
THROTTLE b. 400 WOT* 4 MAX. --- ---
RPM POSITION mm³/STROKE ADVANCE c. 850 L.I. 13-15 --- ---
a. 150 WOT 25.5 MIN. --- d. 1300 WOT 75-76 2.5°-3.5° ---
b. 400 WOT* 4 MAX. --- e. 1500 WOT --- 3.0°-5.0° ---
c. 850 L.I.** 13-15 --- f. 2200 WOT 58-59 6.0°-7.0° ***80-85
d. 1300 WOT 73.5-77.5 2.0°-4.0° g. 2200 WOT* 4 MAX. --- ---
e. 1500 WOT --- 3.0°-5.0° h. 2400 WOT 10-12 --- ---
f. 2200 WOT 55.5-61.5 6.0°-7.0° i. 2450 WOT 5 MAX. --- ---
g. 2200 WOT* 4 MAX. ---
h. 2400 WOT 10-12 --- * E.S.O. DE-ENERGIZED ** (69 kPa) *** (552-586 kPa)
i. 2450 WOT 5 MAX. ---
12. SPECIAL NOTES:
* E.S.O. DE-ENERGIZED a. TORQUE ALL FASTENERS PER S.B. 106.
** RESET USING LOW IDLE SCREW, IF NECESSARY b. ELECTRIC SHUT-OFF TO BE CHECKED PER S.B. 108.
c. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L
POSITION PER S.B. 164.
e. SEAL FASTENERS PER S.B. 134R.
13. FOR SERVICE ONLY: (BEGINNING WITH S/N 6821031)
AIR TIME PUMP USING STANADYNE AIR TIMING FIXTURE 42973 WITH
HUB ADAPTER 29711. CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-
6.9 BAR) TO #1 CYLINDER OUTLET. SET TOOL TO 108° AND INSTALL
TO DRIVE SHAFT. SLOWLY ROTATE TOOL CLOCKWISE UNTIL
ROLLERS STRIKE CAM RING AND TOOL STOPS, SCRIBE LINE ON
HOUSING FLANGE. REPEAT PROCEDURE TO ENSURE ACCURACY.
IF INTERFERENCE BETWEEN STRAIGHT EDGE AND HOUSING
FLANGE OCCURS, PLACE WASHER (i.e. 13521) BETWEEN STRAIGHT
EDGE AND TOOL.

© STANADYNE LLC, all rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.
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Note:

Note:

Note: REF. S.B. 444

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Note: * O.S. METERING VALVE AND ARM ASSY 22248 REF. S.B.336

Note: THROTTLE LEVER BUSHING OUT

Note: ASSEMBLE 22658 PISTON WITH PART NO. TOWARDS PISTON HOLE PLUG
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Note: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REF. S.B.108

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES FOR ENGINEERING USE ONLY
Assembly Description DATE ECN NO EDITION
15093 THROTTLE SHAFT BUSHING REPLACEMENT 04/05/1989 19510 1
16320 PILOT TUBE REPLACEMENT (REF SB 171A) 04/12/1989 19510 2
26431 ESO MOUNTING AND GROUNDING KIT 08/10/1989 19663 3
33814 GASKET KIT 09/06/1989 19702 4
10/26/1989 19794 5
06/22/1990 20196 6
07/16/1990 20268 7
12/19/1990 20519 8
03/04/1992 20764 9
12/22/1992 22027 10
02/26/1993 22294 11
03/30/1995 22902 12
09/23/1997 25166 13
07/18/2008 31503 14
03/30/2015 38113 15
11/17/2017 39745 16