BSM - R - Series - 3AUA0000142014 REVD

ABB high dynamic servo drive packages
MicroFlex and BSM R series

ABB high dynamic servo drive packages
MicroFlex and BSM-R series
ABB high dynamic servo packages bring together ABB’s BSM

R series brushless servo motors and MicroFlex series servo
drives to create cost and performance optimized packages.
These provide a flexible choice of input control and feedback
options, offering scalable solutions for motion and position
synchronization as well as torque and speed control.
The advanced yet simple to use MicroFlex servo drive family

is available in three versions with graded functionality and
straightforward configuration using a single intuitive software
tool. When combined with the compact and durable BSM R
series brushless servo motors, peak torques range from 0.95
N·m to over 7 N·m (8.41 to 73 lb-in). Applications can use
single-axis step and direction control, +/- 10 V dc control,
standalone MINT programmable motion, or real-time multi-
axis Ethernet networked positioning.
Contents
2-5 ABB high dynamic servo drive packages
6-7 Applications & Industries
8-9 BSM R series motors - Technology highlights
10 - 11 MicroFlex family servo drives - Technology highlights
12 Intuitive drive commissioning tools
13 Motion programming
14 Selecting BSM R and MicroFlex combinations
15 BSM R combinations with MicroFlex servo drives
16 -19 BSM R technical and ordering details
20 - 23 MicroFlex technical and ordering details
24 - 25 Accessories
26 - 27 Related ABB products
2 ABB high dynamic servo drive packages | MicroFlex and BSM R series
ABB high dynamic servo drive packages | MicroFlex and BSM R series 3
Applications and industries
High throughput with smooth speed and fast settling times This flexible and adaptable range offers solutions for:
are important machine design requirements. ABB high − − Cut-to-length
dynamic servo packages with advanced motor controls are −− Infeed control
ideal for these applications, providing dynamic acceleration − − Flying shear
and high torque density. A choice of incremental encoder or −− Electronic gearbox
high resolution absolute feedback suits precision tasks, whilst − − High speed registration
resolver feedback offers improved durability. − − Point-to-point positioning
−− Synchronized multi-axis motion
Choose between simple analog or digital input control through
to intelligent drives that can fulfill single-axis standalone Applications include:
motion control or tightly synchronized multi-axis motion in −− Robotics/Pick and place
combination with ABB’s motion or PLC controls. − − Material handling
−− Labeling machines
− − Packaging machines
−− Winding machines
− − Printing machines
−− Dispensing machines
BSM R series motors - Technology highlights
BSM R servomotors for dynamic precision motion

Thanks to its high torque density and low rotor inertia, BSM R-Series motor housings are IP65 rated and an optional
the BSM R series servomotor is perfect for highly dynamic, oil shaft seal may be added to increase protection of the
precision motion. A choice of resolver, 2000 line encoder motor face to IP65. With power ratings from 100 to 750 watts,
or single- and multi-turn high resolution absolute encoder in two nominal square frame sizes of 60 and 80 mm, the
feedback options are available to match application range is available with an optional brake. Flying leads provide
requirements; resolver for rugged environments and absolute easy connection of both motor power and feedback.
high resolution encoders for greater performance.
Compact and rugged brushless motors

Available in two square frame sizes, 60
and 80 mm, with high torque to inertia
ratio and rapid acceleration capability.
Practical installation options

A choice of free cables or bales with
connector interfacing provides flexible
choice of drive interfacing.
300%
200%
Practical options for high dynamic applications
A 24 V DC brake is available and an optional
Faster cycle oil seal provides front face IP65 rating.
Flexible feedback options
Choose from resolver, 2000 line encoder or high resolution
single- and multi-turn SmartAbs absolute encoder.
Resolver 2000 line incremental SmartAbs Singleturn & Multiturn
• Higher resolution
• High shock and vibration • Excellent cost &
• Tighter control
• Durabilty for extreme performance balance
• Faster settling time
enviroments for many applications
• Absolute position - no datum routine
Durability
Temperature range
Vibration
Precision
Resolution
High dynamics
(faster settling etc.)
Low cost
BSM60R-140
2.4
Dynamic performance
0.9
8
With a choice of 100, 200, 400, 750 watt

0.8
2.0
output and continuous torque from 0.318

0.7
6
16
20
1.6
0V
0V
0.6
DC
DC
CURRENT (Amps)
Approvals and protection to 2.39 N·m (2.81 - 21.12 lb-in).

TORQUE (lb-in.)
TORQUE (Nm)
BU
BU
S
0.5
1.2
BSM R series motors have

4
0.4
UL, cUL, CE approval and

0.8
0.3
IP66 protection option

2
0.2
0.4
0.1
0
0
0 1 2 3 4 5
SPEED (rpm) x 1000
MicroFlex family servo drives - Technology highlights
Perfectly matched for BSM R series motors Common drive features

ABB’s MicroFlex family offers a choice of 3, 6 and 9 A −− Direct online single-phase 105-250 VAC or 3 phase 230VAC
rms current ratings from a direct-on-line 105 to 250 V AC −− 3, 6 or 9 Amp continuous with 200% overload for 3 seconds
supply to suit the BSM R power ratings from 100 to 750 W. −− Control of both rotary and linear servo motors
MicroFlex Analog servo drives are available for +/- 10 V and −− 300% overload mode also available with reduced rms ratings
step and direction control. The MicroFlex e150 intelligent
drive provides MINT programmable single-axis solutions,
can be used in multi-axis EtherCAT networks for advanced
motion and machine control, and also features Modbus TCP
and Ethernet/IP.
HMI via Modbus

2- or 4- wire RS485 port with switch
selectable termination and featuring
Modbus RTU and custom ASCII
protocols using MINT for PLC, HMI or
other device communications.
Two high speed registration inputs

Precise registration of print marks or
product position achieved with 2 x 24V
fast isolated inputs that can be used to
latch feedback device position in
hardware and trigger software events
locally in MINT.
I/O – digital and analog

I/O used for configurable drive
functions, such as end limits or home
sensor or within MINT programming
for typical machine functions such as
push buttons.
Dual encoder
Dual encoder input for position and
commutation. Provides line shaft
following or dual loop control to
eliminate mechanical errors.
Supports one incremental (no Halls)
and one serial encoder or resolver.
AC500 PLC EtherCAT solutions
Integrated Ethernet interface offers
EtherCAT® for real-time control of
multi-axis systems. Ethernet/IP™,
Modbus TCP and RAW Ethernet are Safety
supported on the generic Ethernet Safe torque-off (STO)
port to operate with controllers such SIL3 PLe is a standard
as PLC and industrial PCs. feature. STO prevents
rotation for machine safety
applications, eliminating the
need to remove AC power in
most applications, minimizing
downtime and maximizing
machine utilisation.
Advanced motion
programming
Intelligent drive, offering MINT
programming - a high level
multitasking language -
tailored for motion
applications. This powerful
but simple programming
language, within MINT
WorkBench, provides control
of communications, logic,
motion and HMI interactions.
Compact and rugged brushless motors

Available in two square frame sizes, 60
and 80 mm, with high torque to inertia
ratio and rapid acceleration capability.
Universal digital feedback Dynamic overload

Ethernet and motor encoder A peak overload of 300 percent of rms current
feedback interfaces are highly maximizes available torque for dynamic
integrated and optimized for acceleration. 300 percent peak torque delivers
demanding motion applications. faster cycle times and increased productivity.
Selecting BSM R and MicroFlex combinations
1 −− Having calculated your application torque and speed

requirements, use the speed/torque table and graphs on
pages 12 & 13 to select the most suitable BSM R motor and
note its power rating in watts.
2 −− Using the table opposite, select the control function you need.
The table guides you to a choice of MicroFlex Analog (for +/-
10 V servo conrol or a step and direction) or MicroFlex e150
(for MINT programmable or Ethernet).
3 −− Choose the motor feedback you prefer in combination with

the power rating of the motor you selected in step 1 - this will
guide you to motor and drive part numbers for ordering.
4 − − You also need to determine if a brake or shaft oil seal is

required for the motor to complete its part number.
5 −− Finally, if you have chosen the MicroFlex e150 drive, you

need to complete its part number depending upon Ethernet
connectivity or MINT programming.
BSM R combinations with MicroFlex servo drives
Control
selection 2 Analog +/- 10 V OR Pulse Train Input Ethernet OR
MINT
programamble 5
MicroFlex Analog MicroFlex e150
Drive type and features
Analog
+/- 10 V
Ethernet/IP and Modbus TCP

EtherCAT for real time control
±10V Analog demand
Safe torque-off (STO) to SIL3 PLe
5V step and direction
Advanced MINT programming (option)*
Resoilver adapter
Feedback Feedback
Motor Motor Part Motor Part
Drive Part Number* Drive Part Number **
selection
3 Number*
3 Number*
Resolver BSM60R-140xA E152A03EIxA + OPT-MF-201

Resolver BSM60R-140xA FMH2A03TR-RN23W
Encoder BSM60R-140xG
100W
Absolute single turn BSM60R-140xT E152A03EIxA
Encoder BSM60R-140xG FMH2A03TR-EN23W
Absolute Multi turn BSM60R-140xT2
200W
Motor Power

400W
750W
Note: * Motor selection option x = brake and/or shaft seal, or no options (see page 19)
** MicroFlex drive build option ‘x‘, N = EtherCAT servo drive, O = MINT programming option (see page 23)
BSM R performance and specification
Catalog Number BSM60R-140XX BSM60R-240XX BSM60R-340XX BSM80R-340XX
Output power 1 Watts 100 200 400 750

General
Rated torque Nm 0.32 0.64 1.27 2.39
Rated current Arms 0.9 1.7 3.3 5.0
Peak torque Nm 0.95 1.91 3.82 7.16
Peak current Arms 2.6 5.0 9.7 14.5
Continuous stall torque N·m 0.32 0.64 1.27 2.39
Continuous current Arms 0.8 1.6 3.2 4.8
Rated speed rpm 3000 3000 3000 3000
Electrical
Torque constant N·m/amp 0.38 0.39 0.40 0.50
Voltage constant Vrms/krpm 23.0 23.7 24.0 30.1
Resistance Ohms 13.47 5.00 1.93 0.87
Inductance mH 33.33 16.00 7.33 5.20
Electrical time constant ms 2.5 3.2 3.8 6.0
Mechanical
Inertia [with brake] 0.18 0.27 0.43 1.30
kg-cm2
[without brake] 0.086 0.18 0.34 1.06
Maximum speed rpm 5000 5000 5000 5000
Mechanical time constant
[with brake] ms 2.5 1.3 0.8 0.7
[without brake] 1.2 0.9 0.6 0.6
Number of motor poles 8 8 8 8
Max radial load N (at 20mm) 78.4 196.0 196.0 343.0
Max thrust load N 39.2 68.6 68.6 98
Weight [with brake] 0.9 1.4 1.8 3.4
kg
[without brake] 0.6 0.9 1.3 2.5
Brake data
Rated voltage VDC ±10% 24 24 24 24
Rated torque (min) Nm 1.27 1.27 1.27 2.39
Rated current Arms 0.33 0.33 0.33 0.33
Rated input power W 8 8 8 8
Armature release time (max) ms 20 20 20 30
Armature pull-in time (max) ms 50 50 50 60
CURRENT (Amps) CURRENT (Amps)
0 2 4 6 8 0 0.4 0.8 1.2 1.6 2.0 2.4
TORQUE (lb-in.) TORQUE (lb-in.)
0 10 20 30 0 2 4 6 8
0
0
1
1
2
2
16
0V
DC
BU
S
160
400W
3
3
VDC
BUS 20
100W
SPEED (rpm) x 1000

SPEED (rpm) x 1000
0V
DC
BU
S
4
4
200
BSM60R-340
VDC
BSM60R-340
BSM60R-140
BUS
BSM60R-140
5
5
0 1 2 3 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
TORQUE (Nm)
TORQUE (Nm)
CURRENT(Amps) CURRENT (Amps)

BSM R performance and specification
0 2 4 6 8 10 12 14 0 1 2 3 4
TORQUE (lb-in.) TORQUE (lb-in.)

0 10 20 30 40 50 60 0 2 4 6 8 10 12 14 16
0
1
1
2
2
160
VDC
BUS 160
VDC
750W
3
3
BUS
200W
SPEED (rpm) x 1000
SPEED (rpm) x 1000

200
4
4
VDC
200
BSM80R-340
VDC BUS
BSM60R-240
BSM80R-340
BUS
BSM60R-240
5
0 1 2 3 4 5 6 7 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8
TORQUE (Nm) TORQUE (Nm)
BSM R dimensions
BSM60R-140
Round shaft φD h7
L2 L
（ 7）
Name plate
60 [2.36] L3 6
φ80
60 [2.36]
（ φ20）
　
φ S h7
（ 13 ）
[0.52]
Optional shaft
4－φ 5.5 Divided oil seal ( 40.2 [1.58] )
equally
PCD ‘AJ’
Motor Power
（ 27.6 ）
Feedback
[19.7 ±2]
[19.7 ±2]
800 ±50
800 ±50
[1.725]
BSM60R-240 / 340
Round shaft φD h7
L2 L
（ 7）
Name plate
　
60 [2.36]
L3 6
φ 80
60 [2.36]
（ φ27）
　
φ S h7
（ 13 ）
[0.52]
Optional shaft
oil seal
( 42.8 [1.685] )
4 － φ 5.5 Divided
Motor Power
PCD ‘AJ’ equally

（ 27.6 ）
[19.7 ±2]
[19.7 ±2]
Feedback
800 ±50
800 ±50
[1.725]
BSM80R-340
Round shaft φD h7
L2 L
（ 7）
　
Name plate
80 [3.15]
L3 8
φ105
80 [3.15]
（ φ34）
　
φS h7
（
（ 13 ）
[0.52]
Optional shaft
oil seal
( 42.8 [1.685] )
4 － φ 5.5 Divided
Motor Power
PCD ‘AJ’ equally
（ 27.6 ）
[19.7 ±2]
[19.7 ±2]
Feedback
800 ±50
800 ±50
[1.725]
BSM80R-340
Round shaft φD h7
L2 L
（ 7）
　
Name plate
80 [3.15]
L3 8
φ105
80 [3.15]
（ φ34）
　
φS h7
（ 13 ）
Optional shaft
[0.52]
oil seal
( 43.8 [1.725] )
4－ φ6.6 Divided
Motor Power
（ 27.6 ） PCD ‘AJ’ equally
[19.7 ±2]
[19.7 ±2]
Feedback
800 ±50
800 ±50
[1.725]
Length (L) mm [in]

Catalog Number L2 mm [in] D mm [in] L3 mm [in] S mm [in] AJ mm [in]
W/O brake W/brake
BSM60R-140xx 59 [2.35] 83 [3.3] 30 [1.181] 8.0 [0.315] 3.0 [0.118] 50 [1.968] 70 (2.76)
BSM60R-240xx 76 [3.0] 111 [4.36] 30 [1.181] 14.0 [0.551] 3.0 [0.118] 50 [1.968] 70 (2.76)
BSM60R-340xx 98 [3.86] 132 [5.20] 30 [1.181] 14.0 [0.551] 3.0 [0.118] 50 [1.968] 70 (2.76)
BSM80R-340xx 108 [4.25] 145 [5.7] 35 [1.381] 19.0 [0.748] 3.0 [0.118] 70 [2.755] 90 (3.54)
BSM R ordering information
B S M R - 4 0
Frame
− − 60 Motor Size (Stack length) Motor Options

− − 80 −− 1 − − A = Resolver
−− 2 Motor Options − − G = 2000 ppr encoder
−− 3 − − T = Single turn SmartAbs - 17bit
−− M = Flying Leads 131072 counts/rev
−− N = Flying Leads & Brake − − T2 = Multi turn SmartAbs - 17bit
−− O = Flying Leads & Shaft Seal 131072 counts/rev 65536 revolutions
−− P = Flying Leads & Shaft Oil
Seal & Brake
MicroFlex series drives for
flexible motion control
ABB’s MicroFlex series drives share

a common drive stage with up to 9 A
continuous current rating and operation
with single and three-phase supplies
to suit global markets. A flexible choice
of control and communication options
allow the range to be used across a
wide variety of applications from simple
analog and step/direction or EtherCAT®
MicroFlex motion drives include common

intuitive set-up and programming
options for single and multi-axis tasks.
They may also be combined with our
multi-axis motion controllers and PLC
products for system solutions.
MicroFlex series common features

− − 1 or 3-phase operation from 105 to 250 V AC
− − 3, 6 and 9 A rms
− − 200% overlaod standrad (300% on MicroFlex e150)
− − IP20 enclosure for cabinet installation (UL open)
− − Auto-tuning and anti-resonance digital filters
− − Suitable for single drive and multi-axis systems
− − Controls rotary and linear AC servo motors
− − Options
− − Space saving footprint EMC filter
− − Brake unit
− − Regen resistors
For further information, see flyer “ABB motion control drives,

MicroFlex brushless AC servo drives”, code: 3AUA0000123110 EN.
MicroFlex Analog
MicroFlex Analog servo drive

The ABB MicroFlex Analog is a compact brushless servo
drive, suitable for single or three-phase 105 to 250 V AC
operation, with current ratings of 3, 6 and 9 A.
The motor feedback is software programmable, accepting

encoder with halls or halls only. Resolver feedback is available
as a factory fit option.
MINT WorkBench provides full auto-tuning capabilities and

wizard based configuration. Extended capabilities include
programmable notch and low pass filters to reduce or remove
resonance in a machine.
The ABB MicroFlex Analog provides high performance servo

control for both rotary and linear brushless motors with its
powerful DSP (digital signal processor) core.
For multi-axis systems, MicroFlex Analog can be used with

the compact panel mount motion controller NextMove ESB-2
for control of up to 8 axes: 4 servo, 4 open loop step and
direction (stepper).
MicroFlex Analog
− − ±10 V analog demand
− − 5 V step and direction
− − Simulated encoder output
− − Serial port for drive configuration (RS232 or RS422)
For further information, see flyer “ABB motion control drives,

MicroFlex brushless AC servo drives”, code: 3AUA0000123110 EN.
Feature Advantage Benefit

External 24V logic supply Supports control electronics even when the main power Maintains drive status and simulated encoder output to an
is off external controller to reduce the need to re-datum after main
AC power is removed
Built-in brake chopper On-board braking capability More dynamic movements possible
Resolver or encoder options Ability to interface with industry standard feedback Select feedback device of choice to match application
devices demands of precision or higher mechanical resilience
RS232 and serial serial port is RS232 or RS422 Improved application interfaces (supported by free ActiveX
communications (depending on drive variant) components)
MicroFlex e150
MicroFlex e150 servo drive

The ABB MicroFlex e150 servo drive combines Ethernet
technology, advanced multi-tasking programming and
single-phase operation in a compact package. Ethernet and
motor encoder feedback interfaces are fully integrated and
optimized for demanding motion applications, while Safe
Torque Off is a standard feature which can help manufacturers
meet European machinery directives easily.
ABB MicroFlex e150 is ideally suited to integration with the

AC500 PLC range with EtherCAT or Modbus TCP control.
The integrated Ethernet interface offers EtherCAT for real-
time control of multi-axis systems. In addition, EtherNet/IP™,
Modbus TCP and RAW Ethernet are supported to enable
control possibilities with other controllers such as PLC and
industrial PCs.
The MicroFlex e150 intelligent drive is available in a choice of

MINT programming or EtherCAT only versions for even more
flexibility.
MicroFlex e150
− − Ethernet/IP and Modbus TCP
− − EtherCAT for real time control
− − Safe Torque Off (STO) to SIL3 PLe as standard
− − 300% overload capability
− − I/O compliment: 10 x DI, 7 x DO, 2 x AI and 1 x AO
− − Advanced MINT programming (option)
− − Resolver adapter
− − Encoder splitter for dual encoder or simplified linear motor connection
For further information, see flyer “ABB motion control products,
MicroFlex e150 servo drives”, code: 3AUA0000097609 EN.
Feature Advantage Benefit

Safe Torque Off (STO) Built in machine safety features to SIL3 PL e. Able to integrate into safety systems without extra equipment
EtherCAT Real-time control single Ethernet cable – no need Reduced hardware requirements, less cabling, reduced
for additional Fieldbus. High-speed real-time system design requirements and cheaper cabling solutions
communications
MINT motion control Advanced motion programming Powerful MINT multi-tasking software. Motion capability
including linear motion, indexing, tuning, registration and
more
External 24 V logic supply Support control electronics even when mains power is Maintain present positional information in a power outage.
off Allows immediate restart without the need to datum
Motor feedback - universal Ability to interface with industry standard feedback Select feedback device of choice to match application
encoder devices demands of precision or higher mechanical resilience
USB and serial USB for configuration and customer PC Improved application interfaces (supported by free ActiveX
communications components). RS485 serial comms for PLC, HMI or other
device communications
Ordering information: MicroFlex series
MicroFlex Analog
Input voltage 1/3 phase 105-250 V AC
Bus voltage 160-320 V dc
Output current amps (rms) Catalog number RS232 * ** Catalog number RS422 * **
Continuous Peak Encoder feedback
3 6 FMH2A03TR-EN23W FMH2A03TR-EN43W
6 12 FMH2A06TR-EN23W *** FMH2A06TR-EN43W ***
9 18 FMH2A09TR-EN23W *** FMH2A09TR-EN43W ***
Resolver feedback
3 6 FMH2A03TR-RN23W FMH2A03TR-RN43W
6 12 FMH2A06TR-RN23W *** FMH2A06TR-RN43W ***
9 18 FMH2A09TR-RN23W *** FMH2A09TR-RN43W ***
NOTE: See ABB power supplies, 1SVR4270#, CP-E/C

* Order regen resistor separately. ** Customer must supply +24 V DC for I/O operation. *** Requires external ventilation. See fan kits
MicroFlex e150
(EtherCAT, Ethernet/IP, Modbus TCP/IP, MINT programming)
Input voltage 1/3 phase 105-250 V AC
Bus voltage 160-320 V
Output current amps (rms) Catalog number * **
Continuous Peak
3 6 E152A03EIOA
6 12 E152A06EIOA ***
NOTE: Will accept either incremental or absolute encoder feedback (BiSS, EnDat, SSI, SmartAbs®).
See ABB power supplies, 1SVR4270#, CP-E/C. For slave device functions, see the MicroFlex e150 “Option Type”
chart in the Automation Solutions section: ABB EtherCAT multi-axis with AC500 PLC
* Order regen resistor separately (see Accessories). ** Customer must supply +24 V DC for I/O operation.
*** Requires external ventilation. See fan kits.
Easy PC tool for configuration and machine tuning
MINT WorkBench is a Windows tool for ABB's range of Intelligent support with one click
motion controllers and servo drives providing simple drive If you are using one of our electronic products that requires
set-up, motion programming of intelligent drives and multiaxis the use of MINT WorkBench, the SupportMe function will
motion controllers. gather important information about your device configuration
and environment. This information helps our engineers in
Drive commissioning made easy assisting you with your enquiry and going straight to the point.
Drive commissioning is simplified by a step by step wizard
that guides the user through motor selection and application Motion programming made easy
choices and finallly an autotuning system that makes light MINT WorkBench offers an easy to use development platform
work of system tuning. for MINT programming with its color syntax highlighting of
keywords. The context sensitive help provides you clear
Features include: instructions of each command word and gives you tips for
using it without the need for a user manual. The Program
− − Wizards to simplify 'expert' tasks such as configuration of
Navigator makes it a breeze to navigate the source code, no
drives and networks
matter how complicated.
− − Full screen editor with color syntax highlighting and
debugging capabilities
MINT motion programming
− − Command line interface to interrogate the controller even
MINT is the programming language for our range of motion
when the program is running
controllers and programmable drives. Designed around Basic,
− − Spy window to monitor common motion variables, I/O,
MINT will be familiar to many with its English like keywords
communications and more
and high level functionality.
− − 6 channel software oscilloscope
− − Watch window for monitoring variables and tasks
MINT offers:
− − SupportMe function with automatic email generation for
−− Motion, machine logic, communications and HMI
rapid technical support
− − Multitasking for streamlined performance
− − Web updates of firmware within the MINT WorkBench
−− Functions, procedures, events
− − Easy management of firmware files and updates
− − Modular coding approach
−− Modern development and debugging environment
− − ActiveX support
Feature-rich, intelligent drive solutions
MicroFlex e150 MINT - supported motion features
Homing (Referencing / Datuming) Jerk control (S ramp)

Homing provides a configurable approach to Jerk limitation controls the rate of change of acceleration
finding a start or reference position for an axis. during motion, to provide a smooth control reducing
This can also be avoided altogether on MicroFlex shock and vibration on the load. This results in ‘softer’
e150 products using absolute encoders. motion and improves mechanical life of the system.
Registration control / EVENT Handling Electronic gearing with simulated clutch
Fast inputs provide position LATCH functionality that

and registration features
Replace mechanical linkages with software gearing
can automatically trigger software EVENTS to perform
that can be dynamically controlled at the touch of
calculations, logic checks and even positional correc-
a button. Change ratio, advance or retard an axis,
tions at high speed. Useful for registration functions.
simulate mechanical clutch engage / disengage
JOG (in position or velocity control) FLY - Flying shear segments

Jogging of an axis while maintaining position FLY segments provide a means to create simple or
control. Combined with JERK control provides a complex motion which is ‘geared’ to a second axis
smooth method to adjust an axis or run a conveyor (master encoder) position. Effectively time is replaced
for example. by position of the master axis.
INCR/A target change on the fly Electronic CAMs

Final position of an axis can be adjusted ‘on the fly’ Software CAMs eliminate mechanical wear or
to compensate for some measurement or trigger, for ‘bounce’ issues associated with mechanical systems.
example, cut to length of printed material, accurate CAM data can be changed for different ‘recipes’ or
product positioning, press feeder applications, etc. dynamically varied during operation.
Splines and PVT profiles Incremental / Absolute Moves

Spline and PVT (Position Velocity Time) motion use Simple point to point motion.
a series of data points and interpolation to provide
smooth path control. Useful for ‘record and replay’
functions for example (single axis only).
Accessories: MicroFlex series
Accessories (MicroFlex Analog)

Description Catalog number
Fan kit, 24 V DC FAN001-024
MicroFlex resolver connector kit OPT-ACC001-509
MicroFlex encoder connector kit OPT-ACC001-507
RS232 serial cable CBL001-501
USB signal isolator OPT-CNV-003
Accessories (MicroFlex e150)
Resolver adapter OPT-MF-201
Encoder splitter OPT-MF-200
Fan kit, 24 V DC FAN001-024
Mint WorkBench-Programming and Commissioning See website
USB cable 1m/3.3ft CBL010CM-USB
USB isolator OPT-CNV-003
MicroFlex e150 connector set OPT-MF-CN-A
MicroFlex e150 encoder breakout* OPT-MF-200
NOTE: * The breakout splits the necessary encoder signals to provide easy connection of an incremental ABZ encoder and a serial based
encoder at the same time. The purpose is to allow dual encoder support for either dual feedback or master follower. Encoder breakout also
provides for convenient connection of encoder and Hall feedback cables from linear motors.
Cables-e150 to e150 Ethernet - communication cables

Ethernet cable: shielded cat5e RJ45 0.2 m/0.7 ft. CBL002CM-EXS
A large selection of resolver and encoder motor feedback cables is also available - please see website http://www.abbmotion.com/products/
accessories/cables
Regen resistors
100W regen resistor 39 Ohms RGJ139
EMC Filters for CE

Foot-mount filter, suitable for all ratings. FI0029A00
Filter for 3A single phase input FI0015A00
Filter for 3A three phase input FI0018A00
Filter for 24V supply FI0014A00
ABB automation products
Motion controllers Servo drives Machinery drives Control panels

ABB offers a wide range of ABB offers a range of servo ABB offers machinery Our control panels offer a
motion control products to drives to cover many different builders AC drives from wide range of touchscreen
suit many different applications. Its drives range component drives up to high graphical displays from
applications. Motion from simple analog, fieldbus performance machinery 3.5” up to 15”. They
controllers are available in controlled drives, indexing drives. Global support and are provided with user-
PCI format, as standalone drives, fully programmable service guarantees lifelong friendly conﬁguration
units with USB, CANopen, motion drives and real-time satisfaction. ABB machinery software that enables
serial and Ethernet interfaces Ethernet solutions based on drives provide speed control tailor made customized
and as intelligent the open standard Ethernet of diverse applications from HMI solutions. Rich sets of
programmable drives for use POWERLINK and EtherCAT. spa bath motors to treadmill graphical symbols and the
in single or multiaxis systems. ABB motion drives control motors, as well as high relevant drivers for ABB
rotary and linear AC servo precision applications such automation products are
motors, and are available as positioning and provided. Control panels
from 1 A single phase synchronization systems. for visualization of AC500
through to 65 A three phase. web server applications
are available.
Servo motors AC motors Jokab safety products

ABB’s BSM series servo ABB’s low voltage AC motors ABB Jokab Safety offers an
motors offer a wide choice of are designed to save energy, extensive range of innovative
high or low inertia models reduce operating costs and products and solutions for
with winding options, enable demanding motor machine safety systems. It is
feedback devices and applications to perform represented in standardization
gearheads to match. All ABB reliably and without organisations for machine
servo motors are designed unscheduled downtime. safety and works daily with
for durability and ability to General performance motors the practical application of
handle harsh environments. combine convenience and safety requirements in
easy handling seamlessly combination with production
with ABB’s engineering requirements. ABB Jokab
expertise. Process Safety delivers everything
performance motors provide from a single safety solution
the most comprehensive, to complete safety systems
versatile set of motors for the for single machines or entire
process industries and production lines.
heavy-duty applications.
ABB automation products
AC500 AC500-eCo AC500-S AC500-XC

ABB’s powerful flagship Meets the cost-effective A PLC based modular “Extreme conditions”
PLC offering a wide range demands of the small PLC automation solution that modules with extended
of performance levels and market whilst offering total makes it easier than before operating temperature,
scalability within a single inter-operability with the core to mix and match standard immunity to vibration and
simple concept where most AC500 range. Web server, and safety I/O modules to hazardous gases, for use
competitors require multiple FTP server and Modbus-TCP expertly meet your safety at high altitudes, in humid
product ranges to deliver for all Ethernet versions. A requirements in all functional conditions, etc. It replaces
similar functionality. Web Pulse Train Output module safety applications. “Extreme expensive cabinets with its
server integrated and IEC is available for multi-axis conditions” version is built-in protection against
60870-5-104 remote control positioning. also offered. dirt, water, gases and dust.
protocol for all Ethernet
versions.
Programming software Robotics I/O modules

Automation Builder integrates ABB’s robotic automation Centralised I/O expansion
the engineering and offers cell automation by of the AC500 line and
maintenance for PLC, drives, integrating AC500 PLCs in decentralised modular I/O
motion, HMI and robotics. It IRC5 robot controllers. More supporting CS31, CANopen,
complies with the IEC 61131-3 productivity with robots PROFIBUS© DP, PROFINET®
standard offering all five IEC is achieved by wireless and EtherCAT.
programming languages for interfaces for sensors and
PLC and drive conﬁguration. In actuators on robot tools.
addition, it includes continuous Wireless from ABB is an
function chart, C, extensive innovative, proven solution
function block libraries and well-suited for robots,
powerful embedded simulation/ presses, rotary tables
visualization features. and gantries.
Automation Builder supports a
number of languages (English,
German, French, Chinese,
Spanish) and comes with new
libraries, FTP functions, SMTP,
SNTP, smart diagnostics and
debugging capabilities.
Notes
Notes
Contact us
For more information please contact Notes:

your local ABB representative or visit: We reserve the right to make technical
changes or modify the contents of this
www.abb.com/drives
document without prior notice. With
www.abb.com/drivespartners
regard to purchase orders, the agreed
www.abb.com/PLC
3AUA0000142014 REV D EN 07.06.2016

particulars shall prevail. ABB does not
www.abb.com/motion
accept any responsibility whatsoever
www.abb.com/jokabsafety
for potential errors or possible lack of
information in this document.
We reserve all rights in this document

and in the subject matter and
illustrations contained therein.
Any reproduction, disclosure to third
parties or utilization of its contents –
in whole or in parts – is forbidden
without prior written consent of ABB.
Copyright© 2016 ABB

All rights reserved

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ABB high dynamic servo drive packages

MicroFlex and BSM R series

ABB high dynamic servo packages bring together ABB’s BSM

The advanced yet simple to use MicroFlex servo drive family

BSM R servomotors for dynamic precision motion

Compact and rugged brushless motors

Practical installation options

Resolver 2000 line incremental SmartAbs Singleturn & Multiturn

With a choice of 100, 200, 400, 750 watt

output and continuous torque from 0.318

Approvals and protection to 2.39 N·m (2.81 - 21.12 lb-in).

BSM R series motors have

UL, cUL, CE approval and

IP66 protection option

Perfectly matched for BSM R series motors Common drive features

HMI via Modbus

Two high speed registration inputs

I/O – digital and analog

Compact and rugged brushless motors

Universal digital feedback Dynamic overload

1 −− Having calculated your application torque and speed

3 −− Choose the motor feedback you prefer in combination with

4 − − You also need to determine if a brake or shaft oil seal is

5 −− Finally, if you have chosen the MicroFlex e150 drive, you

Ethernet/IP and Modbus TCP

Resolver BSM60R-140xA E152A03EIxA + OPT-MF-201

Absolute single turn BSM60R-240xT E152A03EIxA

Catalog Number BSM60R-140XX BSM60R-240XX BSM60R-340XX BSM80R-340XX

Output power 1 Watts 100 200 400 750

SPEED (rpm) x 1000

CURRENT(Amps) CURRENT (Amps)

TORQUE (lb-in.) TORQUE (lb-in.)

SPEED (rpm) x 1000

SPEED (rpm) x 1000

PCD ‘AJ’ equally

Length (L) mm [in]

BSM R ordering information

− − 60 Motor Size (Stack length) Motor Options

ABB’s MicroFlex series drives share

MicroFlex motion drives include common

MicroFlex series common features

For further information, see flyer “ABB motion control drives,

MicroFlex Analog servo drive

The motor feedback is software programmable, accepting

MINT WorkBench provides full auto-tuning capabilities and

The ABB MicroFlex Analog provides high performance servo

For multi-axis systems, MicroFlex Analog can be used with

For further information, see flyer “ABB motion control drives,

Feature Advantage Benefit

MicroFlex e150 servo drive

ABB MicroFlex e150 is ideally suited to integration with the

The MicroFlex e150 intelligent drive is available in a choice of

Feature Advantage Benefit

NOTE: See ABB power supplies, 1SVR4270#, CP-E/C

MicroFlex e150 MINT - supported motion features

Homing (Referencing / Datuming) Jerk control (S ramp)

Registration control / EVENT Handling Electronic gearing with simulated clutch

Fast inputs provide position LATCH functionality that

JOG (in position or velocity control) FLY - Flying shear segments