MOTORS

Servo motors DSD2, DSC1, DSP1, DSH1 • BPx • High-torque motors DST2
Main drives DS2, DA1 • Industry-specific solutions • Disc motors

Innovative motor portfolio for energy-efficient electric motors

according to the latest state of technical development
2
 Powerful electric
motors for every
requirement
Our goal is to give your machines a competitive edge, to give you more
flexibility in machine layout, and to guarantee the operator the necessary
productivity and cost-effectiveness in operation. The focus of our develop-
ments is therefore not simply the overall system of a machine, but the
added value, that we want to offer our customers with modularization, the
scalability of modules and with technology modules.
Baumüller is an innovative motor manufacturer for energy-efficient electric
motors built according to the latest state of technical development. As a
supplier of state-of-the-art drive technology, our customers benefit from
market-leading developments.

4 Servo motors
6 DSD2 28-132 Dynamic servo motors
8 DSC1 45-100 Compact servo motors
10 DSP1 45-100 High-speed servo motors
12 DSH1 45-100 Precise servo motors
14 BPx Gears Planetary gears
18 Direct drive technology
20 DST2 135-560 High-torque motors
22 Main drives
24 DS2 100-200 General purpose (synchronous)
26 DA1 100-280 General purpose (asynchronous)
28 Industry-specific solutions
28 Servo pump direct attachment
30 DSC1-135 Direct ejector
31 HYG1-036 Hygienic motor
32 Disc motors
34 DSM1 115-150 AC disc motors
36 GDM1 075-120 DC disc motors
38 Baumüller product portfolio

www.baumueller.com | 3
 SERVO MOTORS
Baumüller modular motor system
With one of the broadest motor offers on the market, Application-specific products are created due to all kinds
Baumüller offers efficient and scalable servo motors in of different cooling options, connections, gear boxes,
numerous versions and sizes. The servo motors are currently brakes, and encoder solutions. Baumüller also implements
available in seven sizes between 28 and 132 and, depending customers’ specific wishes. The interaction of our b maXX
on their size, achieve power outputs from 0.3 to 150 kW. servo drives with our motors is very precise and can be
The nominal speed range begins at 0.6 Nm and extends up matched to the respective application. In many cases,
to 715 Nm. we offer our customers cost-optimized system solutions.

Dynamics

Power Compact-
range ness

Nominal speed range Low cogging torque

4
Cooling options Power density

Our servo motor portfolio includes uncooled, air-cooled,

and liquid-cooled servo motors. The active cooling
increases the power density. In addition, close installation
of multiple servo motors is easily possible due to the good
heat dissipation. This saves space in the machine and is an
advantage, particularly in applications with many axes.

uncooled air-cooled liquid-cooled

Encoder options

We work with numerous manufacturers and offer analog,

digital and reliable rotary encoder systems. These differ,
among other things, regarding their accuracy. Our drive
experts advise you on the different variants depending on
your requirements. The range extends from resolver to Sick
to Heidenhain encoders with their different protocols.

Connection options

Single cable technology, terminal box or two outlets:

At Baumüller, these connection options are available as
standard features. Single cable technology with Hiperface
DSL® is being used in an increasing number of applications.
This is convincingly easy to install. The rotatable junction
box with SpedTec® closure is fitted within a few sections.
Power, encoder information and motor temperature are
integrated in the hybrid line.

Planetary gearboxes

Our BPx planetary gear series is perfectly matched to our

servo motors, and is therefore ideally suitable for applications
with the highest torque and dynamics requirements.
With almost any combination option possible, BPx enables
you to achieve a large number of gear transmission ratio
increments. You can therefore optimally adapt our motor-
transmission combinations to your specific applications.

www.baumueller.com | 5
 DSD2 028–132
Dynamic servo motors
The DSD2 motors are suitable for highly dynamic applications with the highest
acceleration capacity requirements, and the best start-stop qualities. This motor
series covers a nominal speed range from 1000 to 6000 min-1. The DSD2 motors are
highly dynamic, their speed and position are very easily controlled, making them ideally
usable for applications, for example, in packaging machines, textile machines, plastics
machines, handling machines, special machines, and small robots.

✓ Cooling options: uncooled, air-cooled, liquid-cooled

✓ Encoders: Resolver, Hiperface DSL, Hiperface, EnDat 2.2
✓ Optionally with brake
✓ Single cable technology

Areas of application

✓ Packaging machines ✓ Handling machines

✓ Textile machines ✓ Special machines
✓ Plastics machines ✓ Small robots

6
✓ Highest dynamics due to excellent torque-inertia ratio ✓ Smooth housing surface - not susceptible to dirt
✓ Degree of protection up to IP 65 regardless of the cooling ✓ Slim, integrated housing design
method ✓ Permanent magnet synchronous servo motors
✓ Main connection via rotatable plug or terminal box ✓ High overload capability
✓ Single cable technology available ✓ Encoders: Resolver, SinCos (optional),
✓ Very good concentricity properties digital encoders (optional)
✓ Almost cogging torque free ✓ All types optionally with brake

Cooling methods Spectrum

  
Power
Torque
UNCOOLED AIR-COOLED LIQUID-COOLED Acceleration

The DSD2 range is available in uncooled, air-cooled

and liquid-cooled versions.

Extremely high maximum torque

and particularly low rotor inertia for
excellent dynamic properties.

DSD2 028-132 — Technical data

Type PN nN J M0 M0 MAX

[kW] [hp] [min-1] [kgcm2] [lb in2] [Nm] [lbf ft] [Nm] [lbf ft]

DSD2-028 0.3-0.6 0.4-0.8 4500-6000 0.13-0.2 0.04-0.07 0.7-1.2 0.5-0.9 2.0-3.9 1.5-2.9

DSD2-036 0.4-0.9 0.5-1.2 4000-6000 0.18-0.4 0.06-0.14 1.2-2.8 0.9-2.1 2.8-8.4 2.1-6.2

DSD2-045 0.7-7.6 0.9-10 3000-6000 1.0-1.9 0.34-0.65 2.7-13 2.0-9.6 12-28 8.9-21

DSD2-056 1.3-12 1.7-16 2000-6000 3.6-6.6 1.2-2.3 7.0-30 5.2-22 25-57 18-42

DSD2-071 3.0-25 4.0-33 2000-6000 12-19 4.0-6.5 17-73 12-54 53-105 39-77

DSD2-100 1.9-42 2.5-56 1200-6000 52-105 18-36 42-210 31-155 105-280 77-206

DSD2-132 16-150 21-201 1000-6000 290-760 99-260 175-770 129-568 380-1080 280-797

Subject to change.
The values specified are maximum values. For details, please refer to the technical documentation.

www.baumueller.com | 7
 DSC1 045–100
Compact servo motors
The DSC2 motors cover a speed range from 1,000 to 4,000 rpm. Compared to conventional servo
motors, they are up to 15 percent more compact. A wide variety of cooling options, connections,
gears, brakes and encoders create application-specific and flexible motor solutions. The low
dead weight and minimal dimensions make the DSC2 a good solution for moving axes. The
minimal cogging torque ensures precise positioning and high control quality. The advantage:
precision in the process is increased. The motor also has a low CO2 footprint due to the reduced
use of materials.

✓ Cooling options: uncooled, air-cooled, liquid-cooled

✓ Encoders: Resolver, Hiperface DSL, Hiperface, EnDat 2.2
✓ Optionally with brake
✓ Single cable technology

Areas of application

✓ Packaging machines
✓ Textile machines
✓ Handling machines
✓ Robotics

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✓ Permanent magnet synchronous servo motors ✓ Smooth housing surface - not susceptible to dirt
✓ Compact type of construction with high power density ✓ Slim, integrated housing design
✓ Degree of protection up to IP 65 regardless of the cooling ✓ High overload capability
method ✓ Encoders: Resolver, SinCos (optional),
✓ Main connection via rotatable plug or terminal box digital encoders (optional)
✓ Single cable technology available ✓ All types optionally with brake
✓ Very good concentricity properties

Cooling methods Spectrum

  
Power
Torque
UNCOOLED AIR-COOLED LIQUID-COOLED Acceleration

The DSC range is available in uncooled, air-cooled

and liquid-cooled versions.

High torque range and small

installation space -
ideal for moving axes.

DSC1 045-100 — Technical data

Type PN nN J M0 M0 MAX

[kW] [hp] [min-1] [kgcm2] [lb in2] [Nm] [lbf ft] [Nm] [lbf ft]

DSC1-045 0.5-4 0.7-5.4 2000-4000 1.4-3.2 0.48-1.1 2.7-12 2.0-8.9 8.7-26 6.3-19

DSC1-056 0.6-6.5 0.8-8.7 900-4000 4.4-11 1.5-3.6 6.2-26 4.6-19 16-49 12-36

DSC1-071 1.2-14 1.6-19 750-4000 12.6-31 4.3-11 12-58 8.9-43 27-82 20-60

DSC1-100 2.3-18 3.1-24 850-3000 46-101 16-35 23-105 17-77 42-125 31-92

Subject to change.
The values specified are maximum values. For details, please refer to the technical documentation.

www.baumueller.com | 9
 DSP1 045–100
High-speed servo motors
For applications with high speed requirements, the DSP1 motors are the ideal complement to our
DSC1 series. The Baumüller DSP1 motors are particularly high-speed and have nominal speeds
from 4,000 to 6,000 min-1. The high-speed servo motors are ideally suitable for applications in
handling axes, machining, metal, packaging, and printing machines. The reason for this are the
good acceleration and overload capabilities, as well as the high speed and power range.

✓ Cooling options: uncooled, air-cooled, liquid-cooled

✓ Encoders: Resolver, Hiperface DSL, Hiperface, EnDat 2.2
✓ Optionally with brake
✓ Single cable technology

Areas of application

✓ Handling machines
✓ Processing machines
✓ Printing presses
✓ Servo pump drives

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✓ Permanent magnet synchronous servo motors ✓ Smooth housing surface - not susceptible to dirt
✓ Compact design with nominal speeds up to 6000 min-1 ✓ Slim, integrated housing design
✓ Degree of protection up to IP 65 regardless of the ✓ High overload capability
cooling method ✓ Encoders: Resolver, SinCos (optional),
✓ Main connection via rotatable plug or terminal box digital encoders (optional)
✓ Single cable technology available ✓ All types optionally with brake
✓ Very good concentricity properties

Cooling methods Spectrum

  
Power
Torque
UNCOOLED AIR-COOLED LIQUID-COOLED Acceleration

The DSP range is available in uncooled, air-cooled

and liquid-cooled versions.

Special rotor geometry

extends the maximum
speed range.

DSP1 045-100 — Technical data

Type PN nN J M0 M0 MAX

[kW] [hp] [min-1] [kgcm2] [lb in2] [Nm] [lbf ft] [Nm] [lbf ft]

DSP1-045 1.2-6.3 1.6-8.4 6000 1.3-2.8 0.44-0.96 2.2-11 1.6-8 8.7-27 6.4-20

DSP1-056 2.5-12 3.3-16 4000-6000 4.0-9.8 1.4-3.3 4.8-21 3.5-15 16-47 12-35

DSP1-071 4.4-27 5.9-36 4000-6000 12-28 4.1-9.5 8.7-48 6.4-35 26-80 19-59

DSP1-100 4.9-32 6.6-43 1000-6000 36-108 12-37 18-115 13-85 39-155 29-114

Subject to change.
The values specified are maximum values. For details, please refer to the technical documentation.

www.baumueller.com | 11
 DSH1 045–100
Precise servo motors
The DSH1 motors impress with a hardly noticeable cogging torque, and thus achieve an
extremely high control quality, especially together with the Baumüller drive electronics. With
speeds up to 5000 min-1 and virtually zero cogging, among other things, the DSH1 is the optimal
solution for label printing machines and the robotics sector. The Baumüller developers were able
to achieve the low cogging torque of the DSH1 motors by using various simulation techniques.
The DSH1 series servo motors reduce the cogging torque significantly, and fit perfectly in the
standard module.

✓ Cooling options: uncooled

✓ Encoders: Resolver, Hiperface DSL, Hiperface, EnDat 2.2
✓ Optionally with brake
✓ Single cable technology

Areas of application

✓ Robotics
✓ Label printing machines
✓ And many others

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✓ Permanent magnet synchronous servo motors ✓ Very good concentricity properties
✓ Extremely low cogging torque ✓ Smooth housing surface - not susceptible to dirt
✓ Low torque ripple ✓ Slim, integrated housing design
✓ Compact type of construction with high power density ✓ High overload capability
✓ Degree of protection up to IP 65 ✓ Encoders: Resolver, SinCos (optional),
✓ Main connection via rotatable plug or terminal box digital encoders (optional)
✓ Single cable technology available ✓ All types optionally with brake

Cooling methods Spectrum


Power
Torque
UNCOOLED AIR-COOLED LIQUID-COOLED Acceleration

The DSH range is available in an uncooled version.

Particularly low cogging torque

leads to highest precision of the
end product.

DSH1 045-100 — Technical data

Type PN nN J M0 M0 MAX

[kW] [hp] [min-1] [kgcm2] [lb in2] [Nm] [lbf ft] [Nm] [lbf ft]

DSH1-045 0,5-1,3 0,68-1,7 1000-4000 1,3-3,0 0,44-1,0 2,5-6,1 1,8-4,5 7,8-23 5,8-17

DSH1-056 0,6-2,6 0,81-3,6 1000-4000 4,2-11 1,4-3,7 5,7-13 4,2-9,6 15-44 11-32

DSH1-071 1,1-5,7 1,5-7,6 1000-4000 13-30 4,3-10 11-27 7,9-20 27-78 20-57

DSH1-100 2,1-8,2 2,8-11 1000-3000 41-95 14-32 21-57 15-42 40-125 29-92

Subject to change.
The values specified are maximum values. For details, please refer to the technical documentation.

www.baumueller.com | 13
 BPx GEARS
Planetary gear series
Our BPx planetary gearbox series is perfectly matched to our servo motors and, with
almost limitless combination options, it enables you to achieve a large number of gear
transmission ratio increments. You can therefore optimally adapt our motor-transmission
combinations to your specific applications. With three series BPE (Economy), BPN
(Precision) and BPV (Velocity), our planetary gears ensure compact and economic drive
solutions are achieved at the highest technical level.

✓ Economy series BPE for simple applications

with lower torque and speed requirements
✓ Precision series BPN for applications with high torque requirements
and high demands on torsional stiffness
✓ Velocity series BPV for applications with high speed requirements

14
BPE Economy series

The so-called Economy version in Standard (BPE),

Angle (BPEA) or Flange (BPEF) is available for simple
applications and low torque and BPE
speed requirements.

BPE square flange BPEA BPEF

Type code BPE BP   Spectrum

Baumüller Planetary Power

Economy, EA = Economy Angle, EF = Economy Flange Torque
Frame size Acceleration

BPE/BPEA/BPEF — Technical data

*) square flange

Type ninput max Mn2 i

[min-1] [Nm] [lbf ft]

BPE 20 18000 5-20 4-15 3-512

BPE 30 13000 15-44 11-32 3-512

BPE 30/35* 13000 15-44 11-32 3-512

BPE 40 7000 38-130 28-96 3-512

BPE 40/45* 7000 38-130 28-96 3-512

BPE 60 6500 95-260 70-192 3-512

BPE 60/56* 6500 95-260 70-192 3-512

BPE 80 6500 400-800 295-590 3-64

BPEA 20 18000 4-20 3-15 3-512

BPEA 30 13000 14-44 10-32 3-512

BPEA 30/35* 13000 14-44 10-32 3-512

BPEA 40 7000 38-130 28-96 3-512

BPEA 40/45* 7000 38-130 28-96 3-512

BPEA 60/56* 6500 80-260 59-192 3-512

BPEA 60 6500 80-260 59-192 3-512

BPEF 32 13000 15-44 11-32 3-64

BPEF 45 7000 38-130 28-96 3-64

BPEF 56 6500 95-260 70-192 3-64

Subject to change. The values specified are maximum values. For details, please refer to the technical documentation.

www.baumueller.com | 15
 BPN Precision series

BPN is a precision transmission for connection to standard

BPNA
flange and shaft ends of the Baumüller DSC, DSD, DSH, and
DSP motor series. The transmission series is available as a
Standard (BPN), Angle (BPNA) or Flange (BPNF) version.

BPN BPNF

Type code BPN BP   Spectrum

Baumüller Planetary Power

Precision Torque
N = Precision, NA = Precision Angle, NF = Precision Flange
Acceleration
Frame size

BPN/BPNA/BPNF — Technical data

Type ninput max Mn2 i

[min-1] [Nm] [lbf ft]

BPN 35 14000 27-77 20-57 3-100

BPN 45 10000 60-150 44-111 3-100

BPN 56 8500 125-300 92-221 3-100

BPN 71 6500 305-1000 225-738 3-100

BPN 95 6000 630-1800 465-1328 3-100

BPNA 35 16000 22-77 16-57 4-100

BPNA 45 16000 40-150 29-111 4-100

BPNA 56 14000 75-300 55-221 4-100

BPNA 71 9500 160-800 118-590 4-100

BPNF 32 14000 27-77 20-57 4-100

BPNF 45 14000 60-150 44-111 4-100

BPNF 56 10000 125-300 92-221 4-100

BPNF 71 8500 305-1000 225-738 4-100

BPNF 100 6500 630-1800 465-1328 4-100

Subject to change.
The values specified are maximum values. For details, please refer to the technical documentation.

16
BPV Velocity series

The BPV transmission series with its skew planetary gear

is ideally suitable for applications with high speed require-
ments. This version is not only characterized by its high
torsional rigidity, but is also able to absorb high axial and
radial forces. The Velocity series is thus an adequate trans-
mission extension for Baumüller DSP and DSC motors. It is
BPV BPVF
available as a Standard (BPV) and Flange (BPVF) version.

Type code BPV BP   Spectrum

Baumüller Planetary Power

Velocity Torque
V = Velocity, VF = Velocity Flange
Acceleration
Frame size

BPV/BPVF — Technical data

Type ninput max Mn2 i

[min-1] [Nm] [lbf ft]

BPV 35 14000 40 29 3-100

BPF 45 14000 80 59 3-100

BPV 56 10000 180 132 3-100

BPV 71 8500 470 346 3-100

BPV 95 6500 950 700 3-100

BPVF 32 14000 40 29 4-100

BPVF 45 14000 80 59 4-100

BPVF 56 10000 180 132 4-100

BPVF 71 8500 470 346 4-100

BPVF 100 6500 950 700 4-100

Subject to change.
The values specified are maximum values. For details, please refer to the technical documentation.

www.baumueller.com | 17
 DIRECT DRIVES
Powerful direct drive technology
Today’s machine concepts must meet strict requirements Gearless drive technology offers great advantages as an
including dynamics. With high-maintenance transmissions alternative both to the motor-transmission combination and
and inefficient standard motors or hydraulic systems, these to hydraulic systems. The reduced service costs without the
goals are not met. In addition to increased productivity and transmission or hydraulic systems, the simplified assembly
availability as well as higher energy efficiency, a torque and logistics due to the smaller number of components,
motor also reduces costs in the drive system. and the high efficiency and productivity account for the
attractiveness of gearless drive solutions.

Conventional solution Direct drive technology

Pulley

Standard motor/gearbox

Gearbox
Hydraulics
High-torque servo motors from Baumüller

A high-torque motor is a multi-pole electric direct drive with very high torque. Compared to a motor-transmission combination,
a high-torque motor can increase productivity of the machine while simultaneously reducing operating/energy costs. The torque
spectrum starts at 325 Nm and extends to a peak torque of 60,000 Nm.

Baumüller is a pioneer in direct drive technology and has had high-torque servo motors in its product program since 1991.

18
DST2 motors for plastics machines

Many market leaders rely on water-cooled DST2 high-torque

motors from Baumüller to power an extrusion screw. In
injection molding machines, hydraulics are gradually being
replaced with gearless drive technology from Baumüller.
Without the gears, transmission and belts, a more compact
machine construction is possible with significantly reduced
service requirements. The DST2 motor has an integrated
thrust bearing that absorbs the rear-acting axial forces
arising in the process section.

DST2 motors for servo presses

Compared to conventional presses, servo presses are a

superior solution in terms of productivity, product quality
and flexibility. With high-performance direct drives and
the compatible control unit from Baumüller, the processes
of servo presses can be optimized with regard to cycle
time, tool wear and tear, energy use and environmental
compatibility.

DST2 motors for shredders

In order to provide the high power required for shredding

processes, depending on the gear ratio, motors with very
high maximum torques are needed. The DST2 high-torque
motors are therefore predestined for this application.
The motors can be perfectly adapted to the shredder’s
requirements thanks to different shaft and flange options.
Depending on the power requirements, the shredder shafts
are each driven by one or two motors.

Powerful and clean alternative for ships

The high-torque motors DST2 are certified by the Lloyd’s

Register and meet the specific requirements for shipping.
With their compact and robust construction, the motors
take up minimal space in the engine room. The motors can
optionally be ordered with wing mounts. Here, the feet are
diametrically arranged on the outer diameter of the motor
to facilitate integration into the ship’s structure.

www.baumueller.com | 19
 DST2 135–560
High-torque motors
With high-torque motors in the DST2 series, Baumüller offers a powerful gearless drive
technology for low-maintenance and energy-efficient solutions. The high-torque servo motors
are currently available in six sizes between 135 and 560, and depending on size can reach
speeds up to 2000 min-1 and an output of 1150 kW. Thus they provide an optimal solution for
many machine types in different applications and are an electrical alternative to hydraulic
applications.

✓ Cooling options: water-cooled, oil-cooled

✓ Available as blind shaft, hollow shaft or with integrated thrust bearing
✓ Encoders: Resolver, SinCos (optional), digital encoders (optional)
✓ Optionally with brake

Areas of application

✓ Plastics machines ✓ Printing machines ✓ Wire drawing machines

✓ Shredders ✓ Press technology ✓ Machine tools
✓ Rotary tables / Swivel axes ✓ Winders ✓ Ship drives

20
✓ Very good smooth running characteristics ✓ Compact and robust design
✓ Energy-efficiency is maintained through ✓ Smooth housing surface – easy to keep clean
wide speed/load range ✓ Permanent field high-torque motors
✓ Suitable for sophisticated direct drive technology ✓ IP54 type of protection
✓ High torque at low velocities ✓ Encoders: Resolver, SinCos (option), digital encoder
✓ Low-noise (optional)
✓ Water cooling in a stainless steel design ✓ Other encoders on request

Cooling methods Spectrum

 
Power
Torque
WATER-COOLED OIL-COOLED Acceleration

The DST2 high-torque motors are available in

water-cooled and oil-cooled versions.

Very high torque and very good

overload capacity up to 60,000 Nm.

DST2 135-560 — Technical data

Type PN nN MN M0 MAX

[kW] [hp] [min-1] [Nm] [lbf ft] [Nm] [lbf ft]

DST2-135 2-60 2.7-80.4 175-1500 140-580 103-428 1325-1110 240-819

DST2-200 5-126 6.7-169 150-1000 310-2030 229-1497 790-4450 583-3282

DST2-260 20-225 27-302 150-750 1130-4760 833-3511 2410-9800 1777-7228

DST2-315 16-285 21-382 100-600 1200-8600 885-6343 3330-18400 2456-13570

DST2-400 92-530 123-710 100-300 8800-18600 6490-13718 14800-31600 10915-23305

DST2-560 * 153-875 205-1173 100-300 13900-29200 10251-21535 30200-60700 22273-44766

Subject to change. *) on request

The values specified are maximum values. For details, please refer to the technical documentation.

www.baumueller.com | 21
 MAIN DRIVES
Powerful synchronous
and asynchronous motors
The permanent magnet three-phase synchronous motors The DA1 three-phase asynchronous motors are ideal for
DS2 impress with their power density, efficiency and demanding applications that require a high speed control
dynamics. They are ideal for demanding applications in range. They are robust motors for classic continuous duty
mechanical engineering. For example for servo applications, such as a roller. The initial torque
hydraulics, which requires a high overload is very high here. The DA1 keeps the speed
capacity. Nominal speed range constant.

Sustain- Overload
ability

Dynamics Torque density

22
Cooling options

In order to achieve optimum performance, Baumüller

continues its many years of experience in water cooling with
the DA1 and DS2 main drives. In addition to water cooling, the
standard portfolio also includes the surface-cooled IP54 and
through-cooling IP23 motors. The fans are available in axial
as well as radial ventilation variants.

Encoder options

We cooperate with numerous manufacturers and offer

analog, digital and safe encoder systems. These differ
in terms of accuracy, among other things. Depending on
your requirements, our drive experts will advise you on the
different variants. The spectrum ranges from resolvers to
Sick to Heidenhain encoders and incremental encoders with
their various protocols.

Connection options

Baumüller offers high flexibility in the design of terminal

boxes. The design and position of the terminal box can be
individually adapted to the customer’s needs.

DS2 motors for servo hydraulics

Baumüller offers various motor series for use in servo-

hydraulic systems, from the DSD2 dynamic three-phase
servo motor to the DS2 three-phase synchronous motor.
The DS2 motor is ideal for servo-hydraulic solutions due
to its high power range and torque.

www.baumueller.com | 23
 DS2 100–200
General purpose (synchronous)
With shaft heights from 100 to 200 mm, Baumüller offers a range of synchronous motors
with various cooling methods. The servo motor is suitable for all applications with the
highest requirements on energy efficiency.

✓ Cooling options: Ventilated IP23, IP54, liquid-cooled IP54

✓ Encoders: resolver, SinCos (optional), digital encoder (optional)
✓ Optionally with brake

Areas of application

✓ Printing machines ✓ Plastics machines

✓ Packaging machines ✓ Handling machines
✓ Textile machines ✓ General mechanical engineering

24
✓ Perfect acceleration characteristics ✓ Permanent field servo motors
✓ High power density ✓ Ventilated IP23, IP54 and liquid-cooled IP54
✓ Excellent smooth running characteristics ✓ Encoders: Resolver, SinCos (optional),
✓ High variability thanks to modular system digital encoder (optional)
✓ High level of efficiency ✓ Optionally with brake

Cooling methods Spectrum

  
Power
Torque
AIR-COOLED WATER-COOLED OIL-COOLED Acceleration

The DS2 motors are available as air-cooled,

water-cooled and oil-cooled versions.

Powerful synchronous drives

for the most demanding applications
in mechanical engineering.

DS2 100-200 — Technical data

Type PN nN J M0 M0 MAX

[kW] [hp] [min-1] [kgcm2] [lb in2] [Nm] [lbf ft] [Nm] [lbf ft]

DS2-100 5.3-47 7-63 1000-3000 0.01-0.02 0.24-0.52 48-165 35-122 120-340 89-251

DS2+-100 23-66 31-88 4000-4500 0.01-0.02 0.24-0.52 61-165 45-122 130-325 96-240

DS2-132 14-105 19-141 1000-3000 0.045-0.08 1.1-2.0 130-375 96-277 305-710 225-524

DS2+-132 56-123 75-165 4000-4500 0.045-0.08 1.1-2.0 180-365 133-269 340-680 251-501

DS2-160 30-155 40-208 1000-3000 0.15-0.25 3.6-5.9 320-695 236-513 690-1210 509-892

DS2-200 39-295 52-396 500-2700 0.44-0.79 10-19 570-1340 420-988 1130-2190 833-1615

Subject to change.
The values specified are maximum values. For details, please refer to the technical documentation.

www.baumueller.com | 25
 DA1 100–280
General purpose (asynchronous)
With shaft heights from 100 to 280 mm, Baumüller offers a range of asynchronous motors
with various cooling methods. The servo motor is suitable for all applications with the highest
requirements on energy efficiency.

✓ Cooling options: Ventilated IP23, IP54, water-cooled IP54

✓ Encoders: Resolver 2-pole, SinCos (optional)
✓ Optionally with brake

Areas of application

✓ Printing machines ✓ Plastics machines

✓ Packaging machines ✓ Handling machines
✓ Textile machines ✓ General mechanical engineering

26
✓ Excellent smooth running characteristics ✓ Compact and robust design
✓ Model as asynchronous cage rotor ✓ High torque accuracy
✓ Extremely flexible due to modular design ✓ Ventilated IP23, IP54 and water-cooled IP54
✓ Large field weakening range ✓ Encoders: Resolver 2-pole, SinCos (optional)
✓ High level of efficiency ✓ All types optionally with brake

Cooling methods Spectrum

  
Power
Torque
RADIAL VENTED AXIAL VENTED WATER-COOLED Acceleration

The DA1 motors are available as air-cooled

and water-cooled versions.

Robust asynchronous drives with

high torque accuracy for demanding
machines.

DA1 100-280 — Technical data

Type PN nN J M0 M0 MAX

[kW] [hp] [min-1] [kgm2] [lb ft2] [Nm] [lbf ft] [Nm] [lbf ft]

DA1-100 3.5-25 4.7-34 1000-3000 0.02-0.03 0.47-0.71 25-86 18-64 66-138 49-102

DA1-132 10-50 13-67 1000-3000 0.07-0.12 1.7-2.8 73-215 54-159 192-350 142-258

DA1-160 10-120 13-161 400-3000 0.24-0.35 5.7-8.3 175-573 129-423 464-917 342-676

DA1-180 16-200 21-268 400-3000 0.51-0.68 12-16.1 277-955 204-704 764-1528 564-1127

DA1-225 27-265 36-355 400-3000 1.3-2.1 31-49 388-1862 286-1373 1290-2979 952-2197

DA1-280 82-400 110-536 650-2600 3.3-5.1 78-121 937-3262 691-2406 2100-5200 1549-3835

Subject to change.
The values specified are maximum values. For details, please refer to the technical documentation.

www.baumueller.com | 27
 INDUSTRY-SPECIFIC
Through years of intensive cooperation with machine builders, Baumüller delivers innovative and optimized
drive solutions for all sectors. Baumüller has responded to industry requirements with individual solutions.
Motors have been developed especially for the plastics industry and for industries with high demands on
hygiene, cleanliness and corrosion protection.

Servo pump direct attachment

Fixed displacement pumps are generally used in servo-hydraulic systems.
Baumüller can work with any of the standard pump manufacturers on request.
Numerous manufacturers have their own series for variable-speed operation in
their product portfolio that exactly meets the requirements of servo-hydraulic
systems and is designed for high accelerations. Compared to an uncontrolled
hydraulic system with a standard motor, the pump will be smaller because
STANDARD ADVANCED PERFORMANCE
decoupling from the power supply frequency occurs. This allows a higher speed
and smaller pump dimensions.
LINE LINE LINE

✓ Standard Line – attachment via coupling and pump support

✓ Advanced Line – direct attachment with grease lubrication
✓ Performance Line – direct attachment with circulating oil lubrication

28
Standard Line – attachment via coupling and pump support

In the Standard Line, the attachment is made using the conventional solution of coupling and pump support. This tried-and-
tested option can be achieved with a standard motor shaft and motor flange and is flexible due to the separate components.
Motors suitable for Standard Line: DSD2 sizes 45–132; DSC1 sizes 45–100; DS2 sizes 100–200

Advanced Line – direct attachment with grease lubrication

The Advanced Line describes the direct attachment of the pump on the motor via internal toothing. Here there is no need for a
pump support and coupling, so the system is more compact and robust. Omitting the pump support as a resonating body also
reduces the noise impact.
Motors suitable for Advanced Line: DSC1-056, DSC1-071, DSD2-100, DS2-100, DS2+-100, DS2-132, DS2+-132

Pump type Motor size 56 Motor size 71 Motor size 100 Motor size 132

Bosch PGH2 (5–8 cm³) * - - -

Bosch PGH3 (11–16 cm³) -  - -

Voith IPV3 (4–10 cm³) -  - -

Bosch PGH4 (20–50 cm³) -   -

Voith IPV4 (13–32 cm³) -   -

Eckerle EIPC3 (20–64 cm³) -   -

Voith IPV5 (32–64 cm³) - - - *

Eckerle EIPC5 (64–100 cm³) - - - *

Voith IPV6 (64–125 cm³) - - - *

Eckerle EIPC6 (125–250 cm³) - - - *

Bosch PGH5 (63–250 cm³) - - - *

Performance Line – direct attachment with circulating oil lubrication

In the Performance Line the hydraulic fluid is additionally used for intelligent circulating oil lubrication. For this purpose,
connections were added not only to the motor but also to the constant pump, allowing the leakage flow of the pump to be used
for the permanent lubrication of the toothing.
Motors suitable for Performance Line: DSD2-056, DSD2-071, DSD2-100, DSD2-132, DS2-100, DS2+-100, DS2-132, DS2+-132

Pump type Motor size 56 Motor size 71 Motor size 100 Motor size 132

Bucher QXM23 (5–8 cm³) * - - -

Bucher QXEH(X)3 (10–16 cm³) -  - -

Bucher QXEH(X)4 (20–32 cm³) - -  -

Bucher QXEH(X)5 (40–63 cm³) - -  

Bucher QXEH(X)6 (80–160 cm³) - - - *

Subject to change.  available * on request

www.baumueller.com | 29
 DSC1-135
Direct ejector
The DSC1-135 was designed especially with the plastics
industry in mind, and here as an ejector drive. Therefore,
the motor has a special bearing to compensate for the
axial process forces.

✓ Permanent field synchronous servo motors

✓ Compact design with high power density
✓ Protection class IP64
✓ Smooth housing surface –
not susceptible to dirt
✓ Solid four-point bearing on the A-side

Cooling methods Spectrum


The DSC1-135 motor is available
Power
in a water-cooled version. Torque
WATER-COOLED Acceleration

DSC1-135 — Technical data

Type PN nN MN M0 MAX

[kW] [hp] [min-1] [Nm] [lbf ft] [Nm] [lbf ft]

DSC1-135 12-34 16.1-45.6 1000-1500 88-220 65-162 265-520 195-384

Subject to change.
The values specified are maximum values. For details, please refer to the technical documentation.

30
HYG1-036
Hygienic motor
The compact servo motor is for industries with very high
demands on hygiene, cleanliness and corrosion protection,
even in aggressive environments. The IP69K protection class
allows high-pressure/steam jet cleaning with water.

✓ Permanent field synchronous servo motors

✓ Stainless steel housing in hygienic design
✓ Protection class IP69K
✓ Smooth housing surface –
not susceptible to dirt
✓ Optionally with brake

Cooling methods Spectrum


The HYG1 motors are available
Power
as uncooled versions. Torque
UNCOOLED Acceleration

HYG1 036 — Technical data

Type PN nN MN M0 MAX

[kW] [hp] [min-1] [Nm] [lbf ft] [Nm] [lbf ft]

HYG1-036 0.19-1.16 0.25-1.56 1000-4000 1.1-4.4 0.81-3.25 4.8-14.6 3.54-10.77

Subject to change.
The values specified are maximum values. For details, please refer to the technical documentation.

www.baumueller.com | 31
 DISC MOTORS
Baumüller disc motor series
Baumüller disc motors are primarily characterised by their space-saving, flat design. The shortest design requires only 36.5 mm
installation space in the axial direction. Where the installation space is extremely limited, Baumüller offers a wide range of disc
motors for the most diverse applications in a power range of 16 to 2260 W.

Two motor types are available depending on the application: 3-phase alternating current disc motors DSM
and direct current disc motors GDM

DSM1 DSM1 GDM1

AC DISC MOTORS AC DISC MOTORS DC DISC MOTORS
IRONLESS IRONCORE

32
Alternating current disc motors DSM Direct current disc motors GDM

DSM are brushed permanent magnet motors with an ironless GDM are brushless permanent magnet motors with ironless
or ironcore rotor and barrel commutator. In the case of and ironcore motor windings. In the case of applications
applications for which commutator direct current motors with for which commutator direct current motors with carbon
carbon brushes are not suitable, brushless disc motors can brushes are not suitable, brushless disc motors can be used.
be used. The required electrical control system can also be The required electrical control system can also be housed in
accommodated in the motor casing for special applications. the motor casing for special applications.

Available models: Available models:

✓ DSM1-115 ironless ✓ GDM1-075 ✓ GDM1-100

✓ DSM1-117 ironcore ✓ GDM1-080 ✓ GDM1-012
✓ DSM1-150 ironcore ✓ GDM1-009 ✓ GDM1-120
✓ GDM1-010

Advantages DSM ironless Advantages GDM

✓ High overload capacity ✓ High overload capacity thanks to robust

✓ High torque density wire wrapping with barrel commutator
✓ High power with low construction volume ✓ High torque density due to
✓ No cogging and very quiet NeFeBr perma magnets

✓ Practically constant torque over a wide ✓ Extremely short design offering high power
speed range with low construction volume

✓ Customer-specific solutions possible ✓ Very good torque / inertia ratio

✓ Very good concentricity tanks to
low torque ripple
✓ Ironless rotors –
Advantages DSM ironcore No cogging and very quiet
✓ Low armature inductance and very low
✓ Can be used as a torque motor
carbon brush wear
✓ Very high torque density
✓ Customer-specific solutions possible
✓ High power with low construction volume
✓ Very good concentricity
✓ Low cogging
✓ Customizable to customer requirement
✓ Customer-specific solutions possible

www.baumueller.com | 33
 DSM1 115-150
AC disc motor series
In the case of applications for which commutator direct current motors with carbon brushes
are not suitable, brushless disc motors can be used. The required electrical control system
can also be accommodated in the motor casing for special applications.
3-phase AC disc motors are available in two versions - ironless and ironcore.

Areas of application

✓ Ductor drives ✓ Gravimetric systems

✓ Knife drives ✓ Waverstepper
✓ Siliconizing drives ✓ Wave coating

34
ironless ironcore

✓ High overload capacity thanks to ironless motor winding ✓ High torque thanks to NeFeBr perma magnets
✓ High torque due to NeFeBr perma magnets ✓ Can be used as a torque motor thanks to variable
✓ High power with low construction volume and winding design
extremely short design ✓ Very high power with low construction volume and
✓ No cogging and very quiet due to ironless motor winding extremely short design
✓ Practically constant torque over a wide speed range ✓ Low cogging thanks to rotor optimization
✓ Optionally available with brake, tacho, transducer
and gearbox

Cooling methods Spectrum


The disc motor series DSM is
Power
available in uncooled versions. Torque
UNCOOLED Acceleration

DSM1 ironless — Technical data

Type Winding PN nN J MN IN

[W] [hp] [min-1] [kgcm2] [lb in2] [Nm] [lbf ft] [A]

DSM1-115N1 48/0800x2 380 0.51 3000 10 3.42 1.2 0.89 20

96/0850 380 0.51 3000 10 3.42 1.2 0.89 10

DSM1 ironcore — Technical data

Type Winding PN nN J MN IN

[W] [hp] [min-1] [kgcm2] [lb in2] [Nm] [lbf ft] [A]

DSM1-117 558/0500 262 0.35 500 10 3.42 5.0 3.69 11.7

168/0500x3 785 1.05 3000 10 3.42 2.5 1.84 3.5

DSM1-150N1 540/0530x2 870 1.67 700 40 13.67 11.8 8.70 4.2

168/0560x6 2260 3.03 3000 40 13.67 7.2 5.31 9.1

Subject to change.
The values specified are maximum values. For details, please refer to the technical documentation.

www.baumueller.com | 35
 GDM1 075-120
DC disc motor series
Baumüller direct current disc motors are permanent magnet motors with an ironless rotor and
barrel commutator. They are therefore low in inertia and extremely dynamic when running.
They are easy to regulate over their entire speed range and – even at really low speeds of less
than one rotation per minutes – they retain exact concentricity. These motors are primarily
characterized by their space-saving, flat design. The shortest design requires only 39.5 mm
installation space in the axial direction. This motor, type GDM 12 N, is also the flattest and most
compact disc motor in the world based on the ratio between the installation space and the
achieved motor power.

Areas of application

✓ Vehicle and conveyor technology ✓ Medical and rehabilitation

✓ Semiconductor/microsystems ✓ Measuring instruments
✓ Aerospace technology ✓ Textile machines

36
✓ High overload capacity thanks to robust wire ✓ Very low carbon brush wear thanks to low
wrapping with barrel commutator armature inductance
✓ High torque thanks to NeFeBr perma-magnets ✓ No cogging effect due to ironless rotors
✓ High power with small construction volume and ✓ Practically constant torque over a wide speed range
extremely short design ✓ Easy to regulate
✓ High dynamics thanks to high overload capacity ✓ Can be optionally supplied with brake, tacho,
✓ Very low torque ripple thanks to high commutator transducer, and gearbox
lamination

Cooling methods Spectrum


The disc motor series GDM is
Power
available in uncooled versions. Torque
UNCOOLED Acceleration

GDM1 075-120 — Technical data

Type PN nN J M0

[W] [hp] [min-1] [kgcm2] [lb in2] [Nm] [lbf lb]

GDM1-075F1 16 0.02 3000 0.5 0.17 0.055 0.04

GDM1-080F1 44 0.06 4200 0.7 0.24 0.28 0.21

GDM1-080N1 71 0.1 2700 0.7 0.24 0.28 0.21

GDM1-009F1 32 0.04 3000 0.6 0.21 0.115 0.08

GDM1-010N1 142 0.19 3000 1.2 0.41 0.5 0.37

GDM1-100N2 250 0.34 4000 1.6 0.55 0.68 0.5

GDM1-012N1 147 0.2 2000 2.7 0.92 0.78 0.58

GDM1-120N2 550 0.74 3500 3.6 1.2 1.5 1.1

Subject to change.
The values specified are maximum values. For details, please refer to the technical documentation.

www.baumueller.com | 37
 Automation – control platforms

With the b maXX control units, you can consistently

implement the concept of scalability and modularity for
flexible and individual adaptation to today’s mechanical
engineering requirements. Depending on the application,
we support you during the development of central, modular
decentralized and hybrid control architectures.

The control platforms are also suitable for highly

synchronous drives and are completely integrated in the
ProMaster engineering framework.

b maXX servo drives

With its converters, Baumüller provides its customers

with important advantages: From cost savings to higher
dynamics to increased safety.

Together, the converter series of the b maXX family

cover a wide power range up to 400 kW. The b maXX
family includes both stackable devices and powerful
mono units. With optional safety packs, all devices in this
series can be easily adapted to meet
your individual safety needs.

Motors

You are looking for the right motor for your

application? We offer you a wide portfolio of
motors from 0.3 to 530 kW.

Depending on your requirements, we equip

your plants or your mobile application with
disk motors, dynamic three-phase motors,
high-torque motors or if necessary, direct
current motors also.

38
Software tools

As the complexity of machines and plants increases, so

too do the demands on automation software. For this
reason, it is important to provide users in the engineering
field with the most user-friendly and flexible tools and
software modules possible in each process phase in order
to keep theengineering work required to a minimum. This
allows software engineers to concentrate on their actual
tasks and reach their goals faster. We offer the right tools
and software modules for every stage of the engineering
process. Because only with a holistic approach can state-
of-the-art automation tasks be solved with minimum
resources.

Sheet metal working / control cabinet construction

For many years, we have been implementing custom

solutions for renowned machine and plant manufacturers
– from sheet metal parts to completely wired control
cabinets. You receive everything from us, a single
source that can therefore deal optimally with your
needs and wishes.

Planning | design | sheet metal production |

serial production | assembly | installation

Service / Retrofit / drive modernization

With our services we support maintenance personnel,

who are responsible for the smooth running of machines
and plants every day, in all topics of industrial maintenance
– and regardless of the manufacturer.

Regardless of the manufacturer, we offer you tailored

and multi-level solutions for the modernization of your
electrical drive systems.

www.baumueller.com | 39
HOUSE OF AUTOMATION

Baumüller Nürnberg GmbH

Ostendstraße 80 – 90 · 90482 Nürnberg · Germany
Phone: +49 (0) 911 5432 - 0 · Fax: +49 (0) 911 5432 - 130
www.baumueller.com Download this
brochure as PDF

All data/information and particulars given in this brochure is non-binding customer information, subject to constant further development and
continuously updated by our permanent alteration service. Please note that all particulars/figures/information is current data at the date of printing.
These particulars are not legally binding for the purpose of measurement, calculation or cost accounting. Prior to using any of the information contained
in this brochure as a basis for your own calculations and/or applications, please inform yourself about whether the information you have at your disposal
is up to date. Therefore, no liability is assumed for the correctness of the information.

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