BGA T-870A User Manual

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BGA IRDA-WELDER T-870A

User Manual

Puhui Technology (Taian). CO., LTD.


http://www.puhuit.com

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BGA IRDA-WELDER T870 User Manual

CONTENT

1. F e a t u r e s … … … … … … … … … … … … … … … … … … … … … . 2

2. Technical Parameters……………………………………………..2

3. List of content ………..……………………………………………3

4. Description of the main parts …………………………….3

(1)Main body……………………………………………………3

(2)Front panel………………………………………………………4

(3)Back panel………………………………………………………4

(4)Focusing support and lamp body …………………………5

(5)Circuit board (PCB) support……………………………………5

5. Installation……..……………………………………………………6

(1) Lamp body and main body assembly………………………6

(2) Connecting infrared lamp body ties………………………6

(3) Connection infrared lamp sensor plug………………………6

6. Operating instructions…………………………………………7

(1) Examination and starting……..……………………………10

(2) Sealing off/repair operation…………………………………10

(3) Maintenance………..………………………………………11

7. Caution…………….………………………………………10

8. Warranty………………………. ………………………………………12

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BGA IRDA-WELDER T870 User Manual

Features
1. Use of infrared welding technology which is developed independently.
2. Use of an infrared heat lamp. Heat is easy to pierce and distribute evenly, which
overcomes disadvantage (burn out elements) of traditional welding machines.
3. Easy operation. You just need one-day training and you can operate it skillfully.
4. No need for unsolder tools. This machine can unsolder all components between
35 -50 mm.
5. This machine has 800W hot-melt system. Its preheating area is 240 x 180 mm.
6. Infrared heating without heated air flowing. No impact on circumjacent small
elements. It is suitable for all of the elements, especially Micro BGA components.
7. The T-870A is suitable for a variety of computers, notebooks and the rework or repair
of their BGA components, especially in a Northbridge /Southbridge chipset
computer architecture.

Technical parameters

Work floor size 360X240mm

Rated voltage and frequency AC220-230v 60/50Hz

Complete machine power 1000W

Infra-red lamp body power 150W

Preheating chassis power 800W

Infra-red lamp body heating size Φ70mm(50x50mm)

Preheating chassis preheating size 240x180mm

Infra-red lamp body temperature range 200 -350

Preheating chassis temperature range 60 -200

List of content
Welding table main body 1

Infra-red lamp body 1

Temperature sensor 1

Board support of the circuit 1

Power cord 1

User's manual(Compact disc) 1

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BGA IRDA-WELDER T870 User Manual

Description of the main parts

1. Welding table main body

Focusing holder

End cover

Guide rod
Infrared lamp

Focusing knob

Filter and cover

Chassis (working bench)

PCB temp-sensor
Lamp temp-sensor

Circuit board support


Front panel

Preheat dish

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BGA IRDA-WELDER T870 User Manual

2. Front panel

Infra-red lamp adjustment

PCB temp-sensor

Preheating chassis
Infra-red lamp temperature
temperature display monitor
display monitor

Temperature level regulation


buttons Infra-red lamp switch

Preheating chassis switch

3. Back panel

Power switch
Infrared lamp connection

Fuse PCB temperature sensor

Power input Lamp temperature sensor

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BGA IRDA-WELDER T870 User Manual

4. Focusing support and lamp body

Lamp body segment

Guide rod

Focusing knob Focusing holder


Lamp temperature sensor

5. Circuit board support

Preheat dish

Fastening nut
Socket of the sensor

Board support of the circuit

Chassis (workingbench )

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BGA IRDA-WELDER T870 User Manual

Installation
1. Lamp body and main body assembly
① Loosen the pinch nut of focusing support.
② Pick up focusing support, make the guide rod aim at the corresponding nut on the base,
then rotate the guide rod.
③ Fasten the focusing support by rotating pinch nut of it.

Lead the post and pack


Rotate the direction
the direction into

.
2. Connection of infra-red lamp body cable and temperature sensor
Get the adapter of connecting wire plug in the socket of infrared lamp connecting wire
Rotate set screw clockwise.

Socket for infrared


lamp

PCB temperature sensor

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Socket for lamp temperature
Power input
sensor 6
BGA IRDA-WELDER T870 User Manual

Operating instructions

Infrared lamp body

PCB temp-sensor

Circuit board

Chassis (workingbench ) Circuit board support

North bridge repair scene


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BGA IRDA-WELDER T870 User Manual

Position of infrared lamp temperature sensor

Removal of CPU block

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BGA IRDA-WELDER T870 User Manual

Removal of AGP slot

Removal of expansion slot

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BGA IRDA-WELDER T870 User Manual

1. Examination and starting


Inspect the infrared lamp body, temperature sensor and power line and see if they are in
good connection.
Turn on the power switch, then use self-checking first (the previous setting value
demonstrated on the keyboard display monitor after you turn on the machine).
The front panel has two switches: one controls the pre heating dish, the other the infrared
lamp separately. Press the ▲ or ▼ buttons on the “IR PRE-HEAT PLATE” on the
front panel to choose a temperature between 60 and 200 ºC for the pre heating dish. Press
the “ON” button and the pre heating dish will start to warm up. Press “OFF” and the
heater will shut down.
Press the ▲ or ▼ buttons on the “IR HEAT LAMP on the front panel to choose a
temperature between 200 and 350 ºC for the lamp. Press the “ON’ or “OFF” buttons
accordingly to switch the lamp on or off.

2. Sealing off/repair operation


Inserting of the PCB board:
Put PCB on the corresponding notch in PCB support, and adjust the pinch
nuts of locating ring and fasten with the hand wheel. Make sure the PCB board
is in a secured position.
Before starting with sealing off/repair
Adjusts the PCB board position, so that it’s centre is vertically aligned with the
infra red lamp. Adjust the height of infrared lamp body, the ideal height
between lamp and the component is 20-30mm.
Place the temperature sensor of the infrared lamp near the chip in a suitable
position. If the circuit board is adhered by solid sealing colloid, you can switch
on the pre heater plate to melt the colloid. If not, please take other proper
measures. The temperature to melt colloid can’t be too high; generally the
ideal temperature should be between 120 to 140 . The preheat interval is
approximately 3 - 5 minutes.

③Sealing off/repair process: According to product technological requirement or PCB board


size, adjust the temperature of the preheating chassis to about 60-200 ; switching it on about
3-5 minutes in advance will stabilize the temperature.
Select the suitable heating temperature of infrared lamp between 200-350℃, according to the
chip size that need to be unsoldered. For general guidance: According to the chip size, adjusts
the infra-red lamp temperature to about 22 and the preheating chassis temperature to about
60-200 .
When you unsolder chips which are smaller than 20 x 20 mm, you adjust the infrared lamp’s
temperature to 220-240 .
When working on bigger chips like 30x30mm, according to your experience, you may adjust
the infra-red lamp to 240-260 ; preheat the dish to about 140-200 first for 3 - 5 minutes.
Once the temperature has stabilized, you may complete the sealing off/repair process very
conveniently. Please pay attention to the timing to prevent the chip from burning out.
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BGA IRDA-WELDER T870 User Manual

④ Soldering process
Clean up the welding plate with the brush. Put the tin ball and spread soldering flux (not too
thick, only a thin layer of it) on the soldering plate. Put the chip in the accurate place after the
solvent volatilizes out of soldering flux, heat the tin ball until it melts, once the tin ball melts,
the chip will be soldered in the right place automatically. Pick out the PCB to check if the chip
works after it cools down. If not, solder it again.

3. Maintenance
Complete machine maintenance:
After the machine has been used for a period of time, clean the focusing frame, the guide rod,
the PCB board support and the sliders and treat them with a lubricant to protect them from
rust.
Preheating chassis and infra-red lamp body maintenance:
Clean the pre heating chassis and in particular the infrared lamp body with dehydrated
alcohol. Otherwise residue from evaporated soldering paste could otherwise decrease the
effectiveness of the infrared lamp.
Infra-red lamp replacement:
Use a special inside caliper gauge or a pair of long mouth pliers to first take out the
inside spring. Then push the lamp gently out of the body through the air vent.

Cautions
1. Do not cut the power off right after the work finished. You need to wait until the fan cools
down the lamp body.
2. Keep the lamp body clean and the ventilation opening free of any obstructions.
3. The guide rod and the focusing support should be spread with lubrication regularly.
4. Pull out the power plug if you don’t use it for a long term.
5. Be careful of operating under high temperature conditions.

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BGA IRDA-WELDER T870 User Manual

Warranty:

The complete machine has a warranty period of 1 year from the time of purchase and
lifelong service support as well as a long-term factory price supply.
The life of the infrared lamp should be around 1000 working hours, guaranteed usable
for 3 months. We provide online Q/A and troubleshooting support and technical advice
service.

Reminder: These machines are very heavy, between 8 to 15 kilograms and are not
designed to be shipped on airplanes, but in containers that do not move. We are not the
shipping company, the airplane crew, the customs agent or the carrier in your country
and therefore take no responsibility for damage caused in transit.
Corollary: When our machines leave QC, they are tested, 100% new and in perfect
condition.
These machines consist of modules. Should you receive a faulty or damaged module, we
will be happy to replace it. However, we will not replace the complete machine; this is
not covered by our warranty.
Any of these machines are extremely sensitive to power stability. You need to use
professional power source DC benches to plug in these machines. The IRDA heating
could burn out or malfunction if you do not have the right power source DC bench
machine. DGC is responsible to give proper guidance of the use and installation of the
machine; if you don’t follow these, it will void the warranty.

Statement
The images and screenshots in this product manual may vary slightly from the actual
purchased product.

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