Resicoat V - F R4 ES

Akzo Nobel Powder Coatings APAC
Functional Powder Coatings
Product Datasheet
Resicoat® R4 ES
for Electrostatic Spray Application on Preheated Surfaces
Product Resicoat® R4 is a high quality thermosetting epoxy powder coating for the corrosion protection of
Description valves and fittings, manufactured from cast iron or steel. It fulfills the stringent requirements of GSK.
The powder coating is applied in one layer on a preheated surface by electrostatic spray application.
Typical film thickness achieved is in the range of 250 – 500 μm. The resultant thermoset epoxy has a
high mechanical resistance with excellent electrical insulation properties. Drinking water approvals
are available to confirm the coatings suitability, as a hygienic and environmental friendly coating. The
outstanding adhesion of Resicoat R4® epoxy powders to the metal substrate provides long term
protection of the coated component. It ensures a reliable conservation to the function and value of
the parts for the common water and gas distribution network. The applicator of Resicoat® R4 benefits
from a modern and environmentally friendly process. It is possible to overcoat Resicoat ® R4 with
polyester powder and liquid coatings to achieve an UV protection.
Typical value Method

Powder Binder System Epoxy
Properties Density 1.30 – 1.50 g/cm³ ISO 8130-2
Gel time at 200°C 30 –55 sec. Modified ISO 8130-6
Storage stability 6~12 months from delivery date at ≤23° C
Application Preheating temperature object 190 – 235°C object temperature

Data Post cure conditions object - self curing if wall thickness of steel/cast iron is > 8 mm.
- if wall thickness of steel/cast iron is < 8 mm or the curing is not
sufficient, post curing of 8 to 3 min./200°C object temperature is
necessary.
Coating 1. Pre-cleaning The surface must be free of oil, grease, salt, and other
Process impurities.
2. Blasting Moulding sand, rust and sharp edges must be removed with
angular steel grit. The graphite from the cast iron must be
removed from the blasting material according NACE No.2 /
SSPC-10 / Sa 2.5. Recommended anchor profile of � 60 μm
should be stored max. 4 hours before pre-heating (dust-free and
dry).
3. Pre-heating This form of heating produces a uniform, defined temperature in
the component. Any oxidation should be avoided.
4. Coating application Immediately after preheating, the coating process starts without
loosing any object temperature. The coating is done in the
shortest possible time in a single pass with no interruption.
5. Coating cure Curing is achieved by the heat contained in the object. If the
heating capacity of the work piece is sufficient. To confirm fully
curing, MIBK is dropped for 30 sec. on the film surface with no
visible change.
Akzo Nobel Powder Coatings (Suzhou) Co.,Ltd T +86 512 6807 7283
No.125 Xiangyang Road F+86 512 6807 7291
New District, Suzhou www.resicoat.com
P.C 215009
Page 1 of 3
Typical value Method

Material Color Blue/ Red
Properties
Recommended film thickness 250 – 350 μm
Flow smooth
Gloss at 60°angle 80 – 100 units DIN 67530
Cross cut Gt 0 DIN EN ISO 2409
Impact resistance DIN 30677-2
> 5 Joule
ASTM D2794
> 2.26 Joule 20 inchpound
> 18 Joule ASTM G14 modified

1/8 in (3.2 mm) steel plate
Abrasion resistance ASTM D4060
< 40 mg
CS-17, 1000 g, 1000 cycles
Dielectric strength ≥30 kV/mm IEC 60243-1
15
Volume resistivity (DC voltage) 1.1 x 10 ASTM D257
Elongation >3% DIN 30677-2
Indentation resistance 48 h, 70°C < 30 % DIN 30677-2/DIN EN 14901
24 h, 60°C < 10 % ASTM G17
Compressive strength > 100 MPa ASTM D695
Shear adhesion > 35 MPa ASTM D1002
Heat aging in air (90 days), water fulfilled DIN EN 14901
Thermal stability under heat aging pass AS/NZS 4158:2003
Weathering (Xenon test), 100 days pass ASTM D2596-99
Hardness (Buchholz) ≥90 DIN EN ISO 2815
Strain polarization pass WIS 4-52-01
Cathodic disbonding, 30 days, 23°C ≤10 mm DIN 30677-2, GSK
Hot water immersion 90 days, 70°C pass ASTM C550-05
Adhesion after 7 days, 90°C water ≥16 MPa ISO 4624, GSK
Disinfectant resistance no change of surface, after 10 test stages à 15 h
according DVGW work sheet W 291
no chalking
(chlorine dioxide, sodium hypochlorite)
The following migration test with demineralised water showed no
defects of the film. The concentration of the examined
parameters in the tested water were below the limits of the
epoxy guideline for ancillaries for pipes DN > 300 mm (in main
trunks).
Water condensation test
no change ASTM D4585
(Cleveland test), 21 days
Salt spray resistance, 2000 h no blistering, no loss of
BS 3900:F4
adhesion
Salt spray test, 4000 h DIN EN ISO 9227 (steel
no under-rusting on the cut
substrate)
Water absorption, 100 days, 23°C ± 2 pass AS/NZS 3862
Chemical resistance fulfilled EN 598
P.C 215009
Page 2 of 3
Conformities
ASTM C550-05
ISO 12944-2, table 1 (standard does not include powder coating systems)
It is assumed that Resicoat® R4 is suitable to meet the high atmospheric corrosivity category C4 (typically in
industrial areas and coastal areas with moderate salinity) and the very high atmospheric-
corrositivitycategories
C5-I (industrial) and C5-M (marine) if applied as a holiday-free coating at a film thickness
> 400 μm. A sufficient film thickness is highly required to ensure good edge coverage. For gloss and color
stability a UV-resistant polyester topcoat has to be applied.
Approvals Drinking water:

DE: UBA-Coatings Guideline, Approval no.: K-235947-13, Hygiene Institut
DE: DVGW directive work sheet W 270, Approval no. W-211795-11, Hygiene Institut
FR: DGS/VS 4 No99/217, AFNOR XP P41-250-1-3, No. de dossier: 12 MAT LY 129, LSEHL
NL: Guideline BRL-K759, Certificate no.: K 11557, KIWA
UK: BS 6920, Approval No. 1112500, WRAS
CZ: Regulation no. 409/2005 Statute Book; Mark 45/2008, Regional Institute of Public Health Brno
AT: ÖNORM B 5014 Teil 1, Doc. No. D-897017, AGES
BE: Pidpa/Hydrocheck 011, Certificat R4 Dark Blue, Belgaqua
US: ANSI/NSF 61 Drinking Water System Components – Health Effects, NSF
GSK:
Material approval
Gas:
DE: Test of resistance to gas according G 260, Report no.: 06/069/5123/3, DVGW
th
Date of issue: Feb. 28 2015
Authorized by: Chen Pengfei
Revision no.: 1
Disclaimer: This Product Data Sheet is based on the present state of our knowledge and on current laws. The data referring to Powder Properties, Application Data and
Physical Tests is based on lab based samples. Factors such as quality or condition of the substrate may have an effect on the use and application of the product. It remains
the responsibility of the user to test thoroughly if the product is applicable for the intended use. The use of the product beyond our recommendation releases us from our
responsibility, unless we have recommended the specific use in writing. It is always the responsibility of the user to take all necessary steps to fulfil the demands set out in the
local rules and legislation. We are not liable for any application-technological advice. The Product Data Sheet shall be updated from time to time. Please ensure you have the
latest version before using the product. All products and Product Data Sheets are subject to our standard terms and conditions of sale (GCS). You can receive the latest copy
of GCS via internet or our post address. Brand names mentioned in this Product Data Sheet are trademarks of or are licensed to the AkzoNobel group.
P.C 215009
Page 3 of 3

Resicoat V - F R4 ES

Uploaded by

Copyright:

Available Formats

Resicoat V - F R4 ES

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Resicoat V - F R4 ES

Uploaded by

Copyright:

Available Formats

Akzo Nobel Powder Coatings APAC

Functional Powder Coatings

Typical value Method

Application Preheating temperature object 190 – 235°C object temperature

Typical value Method

> 18 Joule ASTM G14 modified

Approvals Drinking water:

You might also like

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.